Rotary Pump (Api 676-3Rd) Data Sheet: U.S. Customary

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PROJECT INGENIERÍA DE DETALLE ESTACIÓN SAN FERNANDO

CLIENT ECOPETROL SA
ROTARY PUMP (API 676-3RD) Project N° Unit Document Code Serial N° Rev Page
DATA SHEET
U.S. CUSTOMARY 1244_76 00 SP 0930 01 A 1 OF 3
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT MR 1244_76-00-MR-0930-01
2 FOR UNIT TAG BU-0560/0561
3 SITE ESTACIÓN SAN FERNANDO NO. OF PUMPS REQUIRED 2 (1 MAIN / 1 SPARE)
4 SERVICE BOMBA DRENAJE CERRADO SIZE AND TYPE VERTICAL
5 MANUFACTURER SERIAL NO.
6
7 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER 0

BY MANUFACTURER OR PURCHASER
8 GENERAL
9 NO. MOTORS DRIVEN 2 OTHER DRIVER TYPE
10 PUMP ITEM NO'S 2 PUMP ITEM NO'S
11 MOTOR ITEM NO'S DRIVER ITEM NO'S GEAR ITEM NO'S
12 MOTOR PROVIDED BY VENDOR DRIVER PROVIDED BY GEAR PROVIDED BY
13 MOTOR MOUNTED BY VENDOR DRIVER MOUNTED BY GEAR MOUNTED BY
THIS DOCUMENT IS PROPERTY OF TIPIEL SA IT MAY NOT BE COPIED, REPRODUCED AND/OR CIRCULATED WITHOUT AUTHORIZATION
AUTORIZACIÓN

14 MOTOR DATA SHEET NO. DRIVER DATA SHEET NO. GEAR DATA SHEET NO.
ESTE DOCUMENTO ES PROPIEDAD DE TIPIEL SA Y NO DEBE SER COPIADO, REPRODUCIDO Y/O CIRCULADO SIN SU AUTORIZACI

15
16 OPERATING CONDITIONS PUMPED FLUID
17 MIN NORMAL RATED MAX TYPE OR NAME OF PUMPED FLUID CRUDE OIL/WATER/NAFTA (1)
18 CAPACITY: (gpm) 40 MIN (2) NORMAL (3) RATED (4)
19 OTHER OPER CONDITIONS: (gpm) TEMPERATURE: (°F) 86 160
20 DISCHARGE PRESSURE: (psig) 70 VAPOR PRESS.: (psia) 11 10
21 SUCTION PRESSURE : (psig) 0 RELATIVE DENSITY (SG): 0,7 0,92 0,94
22 DIFFERENTIAL PRESSURE: (psi) 70 VISCOSITY: (cP) 0,4 285 800
23 NPSH AVAILABLE 10 (5) (ft) SPECIFIC HEAT Cp (BTU/lb °F)
24 NPIP AVAILABLE (psia) CORROSIVE/EROSIVE AGENTS DESCRIPTION
25 NPSHAa / NPIP DATUM: C.L. SUCTION NOZZLE EROSIVE CORROSIVE
26 TOP OF FOUNDATION CHLORIDE CONCENTRATION (ppm)
27 DUTY CYCLE CONTINUOUS INTERMITTENT H2S CONCENTRATION (ppm)
28 FLUID HAZARDOUS FLAMMABLE OTHER
29 PERFORMANCE GAS ENTRAINED SLUG FLOW % BY VOLUME or GVF
30 RATED CAPACITY (gpm) SOLIDS PARTICLE SIZE DISTRIBUTION & MIN/MAX (µ)
31 NPSHa / NPIP REQUIRED (ft) (psia) SHAPE CONCENTRATION HARDNESS
32 RATED SPEED (rpm)
33 RATED VOLUMETRIC EFFICIENCY (%) SITE AND UTILITY DATA (6)
34 RATED PUMP EFFICIENCY (%) LOCATION INDOOR OUTDOOR
35 REQUIRED POWER @ MAXIMUM VISCOSITY (BHP) HEATED UNHEATED UNDER ROOF
36 REQUIRED POWER @ PRESSURE LIMITING VALVE
(BHP) ELECTRICAL AREA CLASS I GROUP C, D DIV 1
37 REQUIRED POWER @ RATED CONDITION (BHP) ZONE GROUP TEMP CLASS T2A
38 MAXIMUM ALLOWABLE SPEED (rpm) WINTERIZATION REQD TROPICALIZATION REQD
39 SITE DATA ELEVATION 1411 (ft) BAROMETER 13,9 (psia)
40 RANGE OF AMBIENT TEMPS:MIN/MAX 61 / 100 (°F)
41 CONSTRUCTION UNUSUAL CONDITIONS
42 SIZE ANSI FACING POSITION DUST FUMES SALT ATMOSPHERE
43 CONNECTIONS RATING OTHER
44 SUCTION NA NA NA NA UTILITY CONDITIONS
45 DISCHARGE BY VENDOR BY VENDOR RF BY VENDOR ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
46 GLAND FLUSH VOLTAGE 480 120 120
47 DRAINS * HERTZ 60 60 60
48 VENTS * PHASE 3 1 1
49 JACKET COOLING WATER INLET RETURN DESIGN MAX ∆
50 * PIPE VENTS & DRAINS TO EDGE OF BASEPLATE TEMP (°F) MAX
51 PUMP TYPE PRESS. (psig) MIN
52 INTERNAL GEAR TWIN-SCREW VANE LOBE SOURCE
53 EXTERNAL GEAR 3-SCREW PROGRESSING CAVITY INSTRUMENT AIR MAX MIN
54 ROTARY GEAR TYPE PRESSURE (psig)
55
56 APPLICABLE SPECIFICATIONS:
57 API-676 POSITIVE DISPLACEMENT PUMPS - ROTARY
SP-0930-01 REV 0 MULTIUNITS

58 REMARKS: GOVERNING SPECIFICATION (IF DIFFERENT)


59 NACE MR0103 (6.13.2.13) NACE MR0175
60 OTHER
61
62
63
64 PA 01-JUN-2011 ISSUED FOR COMMENTS P. AGUILERA C. LUNA C. PEÑA A 15-SEP-2011 ISSUED FOR COMMENTS H. AGUILERA A. UMAÑA C. PEÑA
65 REV DATE DESCRIPTION PREPARED CHECKED AUTHORIZED REV DATE DESCRIPTION PREPARED CHECKED AUTHORIZED

SFD-5205306-11076-ID-MER-HD-026-A
PROJECT INGENIERÍA DE DETALLE ESTACIÓN SAN FERNANDO

CLIENT ECOPETROL SA
ROTARY PUMP (API 676-3RD) Project N° Unit Document Code Serial N° Rev Page
DATA SHEET
U.S. CUSTOMARY 1244_76 00 SP 0930 01 A 2 OF 3
1 CONSTRUCTION MATERIALS (10)
2 CASING MIN DESIGN METAL TEMP (6.13.6.1) (°F)
3 MAX. ALLOWABLE CASING PRESS. (6.3.1): (psig) @ (°F) CASING Carbon Steel
4 MAXIMUM ALLOWABLE SUCTION PRESSURE: (psig) @ (°F) STATOR / LINER Elastomer
5 HYDROSTATIC TEST PRESSURE - Suct / Disch: / (psig) END PLATES
6 ROTATING ELEMENTS ROTOR (S) Cast Iron
7 ROTOR MOUNT BTWN. BEARINGS OVERHUNG VANES
8 TIMING GEARS YES NO TYPE SHAFT Hight strength steel
THIS DOCUMENT IS PROPERTY OF TIPIEL SA IT MAY NOT BE COPIED, REPRODUCED AND/OR CIRCULATED WITHOUT AUTHORIZATION
AUTORIZACIÓN

9 BEARING TYPE: RADIAL THRUST SLEEVE (S)


ESTE DOCUMENTO ES PROPIEDAD DE TIPIEL SA Y NO DEBE SER COPIADO, REPRODUCIDO Y/O CIRCULADO SIN SU AUTORIZACI

10 BEARING NUMBER: RADIAL THRUST GLAND (S)


11 LUBRICATION TYPE: CONSTANT LEVEL OILERS BEARING HOUSING
12 PUMPED FLUID RING OIL OIL MIST TIMING GEARS
13 EXTERNAL OIL FLOOD GREASE ELASTOMERS / GASKETS
14 LUBRICANT Info (Visc, etc)
15 MECHANICAL SEALS (11) QA INSPECTION AND TEST (13)
16 MANUFACTURER AND MODEL SPECIAL MATERIAL TESTS (See design codes + weld + inspection sheet)
17 MANUFACTURER CODE LOW AMBIENT TEMP. MATERIALS TESTS (6.13.6.5)
18 API 682 AND DATA SHEETS COMPLIANCE WITH INSPECTORS CHECK LIST
19 API 682 SEAL FLUSH PLAN API 11 CERTIFICATION OF MATERIALS (user to define affected components in remarks)
20 API 682 SEAL CODE C2A1A1165 SURFACE / SUBSURFACE EXAM'S (user to define affected components in remarks)
21 RADIOGRAPHY
22 DRIVER TYPE ULTRASONIC
23 1

INDUCTION MOTOR STEAM TURBINE GEAR 0

OTHER MAGNETIC PARTICLE


24 DRIVE MECHANISM LIQUID PENETRANT
25 DIRECT-COUPLED ASD OTHER COMPONENT PMI
26 COUPLING MANUFACTURER HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES
27 COUPLING TYPE (12) VENDOR SUBMIT TEST PROCEDURES (8.3.1.2)
28 RATING (MAX TORQUE) MODEL SUPPLIER TO KEEP REPAIR AND HT RECORDS (8.2.1.1)
29 SPACER LENGTH (IN) S.F. 1,5 NON-WIT WIT OBSERV
30 COUPLING BALANCED MANF STD AGMA 9000 CLASS 10 (7.2.3) SHOP INSPECTION (8.1)
31 COUPLING PER API 671 (7.2.4) HYDROSTATIC (8.3.2)
32 COUPLING HUB ATTACHMENT WITH WETTING AGENT
33 STRAIGHT KEYED TAPERED PERFORMANCE (8.3.4)
34 COUPLING GUARD TYPE RETEST ON SEAL LEAKAGE
35 STEEL BRASS NON-METALLIC OTHER NPSH / NPIP (8.3.7.1)
36 NON SPARK COUPLING GUARD (7.2.15) TRUE PEAK VELOCITY DATA
37 COMPLETE UNIT TEST (8.3.7.2)
38 1

MOTOR DRIVER SOUND LEVEL TEST (8.3.7.3)


39 IEEE 841 API 541 API 546 OTHER 1244_76-00-SP-0930-02 CLEANLINESS PRIOR TO
40 ASD SUPPLIED BY PURCHASER MOTOR SUPPLIER FINAL ASSEMBLY (8.2.3.3)
41 MANUFACTURER TYPE HIGH DISCHARGE PRESSURE @ PLV
42 FRAME ENCLOSURE TEXP CHECK FOR CO-PLANAR AT
43 HORIZONTAL VERTICAL MOUNTING PAD SURFACES (7.4.7)
44 (HP) (rpm) 1 HR MECHANICAL RUN TEST AFTER
45 VOLTS 460 PHASE 3 HERTZ 60 SERVICE FACTOR 1,15 OIL TEMP STABLE (8.3.5.1)
46 VARIABLE SPEED RANGE (rpm) 4 HR. MECH RUN AFTER
47 1

MINIMUM STARTING VOLTAGE (7.1.2.2) OIL TEMP STABLE(8.3.5.2)


48 1

INSULATION Class F 1 TEMP. RISE Class B AUXILIARY EQUIPMENT TEST (8.3.4.3)


49 FULL LOAD AMPS OTHER
50 LOCKED ROTOR AMPS TEST WITH SUBSTITUTE SEAL (8.3.5.3)
51 1

STARTING METHOD Direct Online SUPPLIER SUBMIT TEST DATA WITHIN 24 HOURS
52 1

LUBE INCLUDE PLOTTED VIBRATION SPECTRA


53 BEARINGS (TYPE/NUMBER): RECORD FINAL ASSEMBLY RUNNING CLEARANCES (8.2.1.1f)
54 1

RADIAL / PERFORMANCE CURVE & DATA APPROVAL PRIOR TO SHIPMENT (8.3.9)


55 THRUST /
56
57
PROJECT INGENIERÍA DE DETALLE ESTACIÓN SAN FERNANDO

CLIENT ECOPETROL SA
ROTARY PUMP (API 676-3RD) Project N° Unit Document Code Serial N° Rev Page
DATA SHEET
U.S. CUSTOMARY 1244_76 00 SP 0930 01 A 3 OF 3
1 PIPING & APPURTENANCES PREPARATION FOR SHIPMENT
2 MANIFOLD PIPING FOR PURCHASER CONNECTION DOMESTIC EXPORT EXPORT BOXING REQ'D
3 VENT DRAIN STEAM / COOLING WATER OUTDOOR STORAGE MORE THAN 6 MONTHS
4 HEATING JACKET REQ'D. (6.3.6) COOLING REQ'D SURFACE PREPARATION AND PAINT
5 PIPE TUBING; FITTINGS MANUFACTURER'S STANDARD OTHER (SEE BELOW)
6 C.S. GALVANIZED S. STEEL SPECIFICATION NO. See doc. 1244_76-00-SP-0930-02
7 VALVES: CARBON STEEL S. STEEL PUMP: (8.4.3.1)
8 FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS PRIMER
THIS DOCUMENT IS PROPERTY OF TIPIEL SA IT MAY NOT BE COPIED, REPRODUCED AND/OR CIRCULATED WITHOUT AUTHORIZATION
AUTORIZACIÓN

9 MOUNT SEAL POT OFF BASEPLATE FINISH COAT


ESTE DOCUMENTO ES PROPIEDAD DE TIPIEL SA Y NO DEBE SER COPIADO, REPRODUCIDO Y/O CIRCULADO SIN SU AUTORIZACI

10 CONNECTION BOLTING CADMIUM PLATED BOLTS PROHIBITED BASEPLATE: (8.4.3.1)


11 PTFE COATING ASTM A153 GALVANIZED PRIMER
12 PAINTED SS FINISH COAT
13 HEATING AND COOLING
14 HEATING MEDIUM: STEAM OTHER WEIGHTS (lb)
15 STEAM JACKET/COOLING WATER PRES: (psig) @ (°F) PUMP BASE GEAR DRIVER
16 COOLING WATER REQUIREMENTS: TOTAL WEIGHT
17 BEARING HOUSING (gpm) @ (psig)
18 LUBE OIL COOLER (gpm) @ (psig) BASEPLATE
19 SEAL OIL COOLER (gpm) @ (psig) BY PUMP MANUFACTURER SUITABLE FOR EPOXY GROUT
20 OTHER (gpm) @ (psig) EXTENDED FOR Pump and Driver
21 TOTAL COOLING WATER (gpm) @ (psig) DRAIN-RIM DRAIN-PAN
22 INSTRUMENTATION NON-GROUT CONSTRUCTION (7.4.2)
23 ACCELEROMETER OTHER PURCHASER REQUIREMENTS
24 PROVISION FOR MTG ONLY NAMEPLATE UNITS U.S. CUSTOMARY SI
25 FLAT SURFACE REQUIRED RELIEF VALVES BY PUMP MFRG (8) INTERNAL EXTRNL.
26 RADIAL BEARING TEMP. THRUST BEARING TEMP. PIPING FOR SEAL FLUSH FURNISHED BY:
27 TEMP. GAUGES (WITH THERMOWELLS) PUMP VENDOR OTHERS
28 PRESSURE GAUGE TYPE OTHER PIPING FOR COOLING/HEATING FURNISHED BY:
29 PUMP VENDOR OTHERS
30 REMARKS: PROVIDE TECHNICAL DATA MANUAL
31 (1) Pumped liquid could be a mixing of crude, nafta and water. INSTALLATION LIST IN PROPOSAL (9.2.3.l)
32 (2) Considering only nafta @ 86 °F REMARKS:
33 (3) Considering only crude @ 160 °F Reference scheme
34 (4) Considering only crude @ 92 °F
35 (5) NPSHa estimated considering only nafta.
2N
36 (6) For Site and utility conditions refers to DATOS BÁSICOS DE DISEÑO
37 1244_76-JSD-0001-02
38 (7) Discharge line design conditions:
39 Design Temperature: 200°F
40 Design Pressure: 100 psig (To be confirmed by vendor)
41 (8) Relief valve as er API-RP-520 part I and II and API-STD-526, included in the vendor
42 scope of supply.
43 (9) Pumps will be installed in an horizontal vessel (See scheme). Each pump shall
44 be assembled in a 24" carbon steel flange (150# RF) and the discharge line from
45 the suction point to the flange shall be included in vendor scope of supply. The
46 low low level inside the vessel is 12" from the bottom.
47 (10) Materials to be confirmed by vendor.
48 (11) Mechanical seal and flushing plan selection to be revised and confirmed by vendor.
49 (12) Motor designed for vertical operation.
50 (13) Inspection and test scope of supply in document 1244_76-00-ITP-0930-01.
51 (14) Maximum noise level is 85 dB, when measured 3 ft in all directions.
52 (15) For more details about tank TU-0560 see document 1244_76-00-DW-0811-01-01
53
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