UG2018 Scheme & Syllabus KannadaIncluded 09.09.2020
UG2018 Scheme & Syllabus KannadaIncluded 09.09.2020
UG2018 Scheme & Syllabus KannadaIncluded 09.09.2020
MISSION
To train the students to become Quality Engineers with High Standards of Professionalism and
Ethics who have Positive Attitude, a Perfect blend of Techno-Managerial Skills and Problem
solving ability with an analytical and innovative mindset.
QUALITY POLICY
DEPARTMENT VISION
To emerge as a center of excellence in technical education and research by moulding
students with techno managerial skills coupled with ethics and to cater to the needs of the
industry and society in general.
MISSION
To impart value based education and to promote research and training in frontier areas to face
the challenges in the changing global scenario; to provide impetus to industry institute relation,
to imbibe social, ethical, managerial and entrepreneurial values in students.
1. The graduates will acquire core competence in basic science and mechanical
engineering fundamentals necessary to formulate, analyze and solve engineering
problems and to pursue advanced study or research.
2. The graduates will engage in the activities that demonstrate desire for ongoing personal
and professional growth and self-confidence to adapt to rapid and major changes.
3. The graduates will maintain high professionalism and ethical standards, effective oral
and written communication skills, work as part of teams on multi-disciplinary projects
under diverse professional environments and relate engineering issues to the society,
global economy and to emerging technologies.
Scheme of Teaching (All semester BE)
Total credits: 175
As per the guidelines of UGC CBCS the courses can be classified into:
(i) Core Courses (PC): This is the course which is to be compulsorily studied by a student as a core
requirement to complete the requirements of a program in a said discipline of study. These courses
will have 4 credits per course.
Compulsory Foundation (FC): These courses are the courses based upon the content that leads to
Knowledge enhancement.These courses provide opportunities to improve technological knowledge
before entering industry as well as preparing students for higher degrees in technological subjects.
They are mandatory for all disciplines. These courses will have 4 credits per course.
The courses are: Basic Science Courses (BS), Engineering Science Courses (ES).
Foundation Electives (FE): These are value based courses aimed at man making education. These
courses will have 3 credits per course. The course is related to Humanities and Social Science
Courses.
(iii)Elective Courses: This is course, which can be chosen from the pool of papers. It may be
supportive to the discipline/ providing extended scope/enabling an exposure to some other discipline /
domain / nurturing student proficiency skills. These courses will have 3 credits per course.
An elective may be Discipline Centric(PE) or may be chosen from an unrelated discipline. It may be
called an Open Elective(OE).
(iv)Mandatory Non-Credit Courses (MNC): These courses are mandatory for students joining
B.E./B.Tech. Program and students have to successfully complete these courses before the completion
of degree.
Semester wise distribution of credits for B.E program
1. SEE: SEE (Theory exam) will be conducted for 100marks/50marks. It is reduced to 50 marks/25
marks for the calculation of SGPA and CGPA.
Pre-requisites :
1.Basic Differentiation and Integration
2. Basic Probability
3. Basic Statistics
Unit I 10 Hours
Unit II 10 Hours
Fourier Series:
cosine series. Practical examples, Harmonic analysis.
Unit IV 10 Hours
Probability: Random Variables (RV), Discrete and Continuous Random variables, (DRV,CRV)
Probability Distribution Functions (PDF) and Cumulative Distribution Functions(CDF),
Expectations( Mean, Variance). Binomial, Poisson, Exponential and Normal Distributions. Practical
examples.
Unit V 10 Hours
Joint PDF and Stochastic Processes: Discrete Joint PDF, Conditional Joint PDF, Expectations (Mean,
Variance and Covariance).Definition and classification of stochastic processes. Discrete state and
discrete parameter stochastic process, Unique fixed probability vector, Regular Stochastic Matrix,
Transition probability, Markov chain.
Books
Text Books
1 B.S. Grewal Higher Engineering Mathematics, Khanna Publishers, 42nd Edition, 2012.
2. Erwin Kreyszig Advanced Engineering Mathematics, John Wiley & Sons Inc., 9th Edition,
2006.
Reference Books:
1. P.N.Wartikar & J.N.Wartikar Applied Mathematics (Volume I and II) Pune Vidyarthi Griha
Prakashan, 7th Edition 1994.
3 Glyn James Advanced Modern Engineering Mathematics, Pearson Education, 4th Edition,
2010.
It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
Minimum marks required in SEE to pass: 40 out of 100 marks
Question paper contains10 questions each carrying 20 marks. Students have to answer FIVE full
questions selecting at least one from each unit.
Basic Thermodynamics
Unit I 6 Hours
Fundamental Concepts & Definitions: Applications of the subject. Simple steam power plant, Fuel
cells, Vapour compression refrigeration cycle, thermoelectric refrigerator, Gas turbine, Chemical rocket
engine etc. Thermodynamics; definition and scope. Thermodynamic system and control volume.
Macroscopic v/s Microscopic point of view. Properties and state of a substance. Intensive and extensive
properties. Quasi-equilibrium process. Processes and cycles. Mechanical v/s thermodynamic cycle.
Unit for Mass, Length, Time and Force. Specific volume and density. Pressure. Equality of
temperature. The zeroth law of thermodynamics. Temperature scales. The international practical
temperature scale. Numerical problems on above concepts.
Unit II 10 Hours
Pure Substance behaviour: Pure substance Definition. Vapour Liquid Solid phase equilibrium
of a pure substance. T-v and P-T diagram. Independent properties of a pure substance. Tables of
thermodynamic properties. Problems on use of tables of thermodynamic properties. Computer Aided
Thermodynamic Tables. Advanced problems on pure substances.
Ideal Gas Equation of state: P-V-T behaviour of low and moderate density gases. Equations of state
for the vapour phase of a simple compressible substance. Ideal gas equation of state. Compressibility
factor. Compressibility chart of Nitrogen.
Self learning topics: Use of computer aided thermodynamic tables software
Unit III 14 Hours
Work & Heat: Mechanics, definition of work and its limitations. Thermodynamic definition of work.
sign convention. Units of work. Work done at the moving boundary of a simple compressible system
in a quasi-equilibrium process. Expression for work in case of constant pressure, isothermal and
polytropic processes. Problems on work calculation for both ideal gas and pure substance as working
substances. Example of a process involving change of volume for which work is zero. Other forms of
work. Definition of heat. Units. Sign conventions. Comparison of heat and work. Advanced problems
on above concepts of work and heat.
First Law of Thermodynamics for closed systems: First law of thermodynamics for a system
undergoing a cycle. First law of thermodynamics for a change in state of a system. Concept of energy.
Internal Energy, kinetic energy and potential energy. Internal energy - a thermodynamic property.
Advanced problems on internal energy concept with both ideal gas and pure substance as working
fluids. The thermodynamic property enthalpy. Advanced problems on enthalpy concept with both
ideal gas and pure substance as working fluids. Constant volume and constant pressure specific
heats. Joule experiment. Determination of internal energy and enthalpy of ideal gases. Illustrative
problems.
Self learning topics: Real gases and Equations of state for real gases.
Unit IV 12 Hours
First Law of Thermodynamics for open systems: First law as a rate equation. Conservation of mass.
vation of
mass and control volume. The first law of thermodynamics for a control volume. The steady state
steady flow process. Illustrative problems. Joule Thompson coefficient and throttling process. Uniform
state uniform flow process. Illustrative problems
Second Law of Thermodynamics: Limitations of first law. Heat engines and refrigerator. Efficiency
and C.O.P.. Kelvin Planck statement and Clausius statement of second law of thermodynamics.
Equivalence of statements of second law. Perpetual motion machines. The reversible process. Factors
that render processes irreversible. The Carnot cycle. Two propositions regarding efficiency of Carnot
cycle. The thermodynamic temperature scale. Illustrative Problems.
Unit V 8 Hours
Entropy: Inequality of Clausius. Illustrative problems. Entropy a property of a system. The entropy
of a pure substance. Entropy change in reversible processes. Entropy change of a system during
irreversible process. Lost work. Entropy generation. TdS relations. Entropy change of ideal gas.
Illustrative problems Principle of the increase of the entropy. Illustrative problems. The reversible
polytropic process for an ideal gas. Illustrative problems. Isentropic efficiency. Significance of entropy
from the statistical point of view, efficiency point of view and philosophical point of view.
Online Resources & Software:
1. NPTEL course: Basic Thermodynamics by Prof. Goutam Biswas and Prof. Y.V.C. Rao, IIT
Kanpur. (http://www.nptel.ac.in/courses/112104113/)
2. NPTEL course: Basic Thermodynamics by Prof. Pradip Dutta and Prof. K. Shrinivasan, IISc,
Bangalore. (http://www.nptel.ac.in/courses/112108148/)
3. NPTEL course: Basic Thermodynamics by Prof. S.K. Som, IIT Kharagpur.
(http://www.nptel.ac.in/courses/112105123/)
4. Basic Thermodynamics software solutions, Dr. M. Thirumaleshwar.
(https://bookboon.com/en/basic-thermodynamics-software-solutions-part-i-ebook)
5. Computer Aided Thermodynamic Tables (CATT), Claus Borgnakke, Richard Sonntag,
th
edition, John Wiley & sons 2009.
Books
th
1. edition, John Wiley
of classical
2nd Edition, Wiley eastern Ltd., 1987.
th
2. Edition, Tata McGraw Hill,
2012.
3. Michael J. Moran, Howard N. Shapiro, Principles of
th
Edition, Wiley India publishers, 2012.
4.
rd
5. edition, Harper and
Row Publications, 1986.
Course Outcome (COs)
Unit I 11 Hours
Introduction, Material structure and Imperfections:
Introduction to Material Science & Engineering, Classification of engineering materials, Levels of
structure, Structure-Property relationship in materials, Crystal structures, Average number of atoms per
unit cell (Nav), Atomic Packing Factor (APF), Co-ordination number, Imperfections in crystals (point,
line and surface), Numerical on density calculation, X-Ray diffraction, Metallography techniques -
Optical microscopy, Introduction to SEM and TEM.
Unit II 11 Hours
Alloys and Phase Diagrams:
Alloys: Constitution of Alloys - Solid Solutions Types - Substitutional and Interstitial.
Phase diagrams: Classification, Construction of a phase diagram, Isomorphous, Eutectic phase
diagrams, Tie Line rule, Lever rule, Gibbs phase rule, Allotropic forms of iron, Iron carbon diagram,
Different phases, Invariant reactions, Critical temperatures seen in the Iron carbon diagram,
Classification of Steels and Cast Iron, Numerical based on construction of phase diagram.
Unit V 09 Hours
Non Metallic Engineering materials:
Polymers: Introduction, Types, Overview and Applications of Polymers.
Ceramics: Types, Properties and Applications of Ceramics.
Composites: Classification of composites, Applications, Processing methods of PMC Hand Layup
process, Sprayup process, Bag Molding process, Filament Winding process.
Other Materials: Introduction to Smart materials: Shape memory alloys and Piezoelectric materials.
Books
1. W. D. Callister, Materials Science and Engineering: An Introduction , Wiley publication, 9th
Edition, 2013.
2. V. Raghavan, Materials Science and Engineering , Prentice Hall, India, 5th Edition.
st
3. Edition.
4. L. H. Van Vlack, Elements of Material Science and Engineering , Pearson Education, 6th
Edition.
5. Dr. V. D. Kodgire and Dr. S. V. Kodgire, Material Science Everest
publishing house, 36th Edition, 2015.
Online Resources
1. Dr. Vivek Panchali, IIT
Roorkee, Link: https://nptel.ac.in/courses/nptel_download.php?subjectid=113107078
2. MIT Open Courseware:
http://ocw.mit.edu/OcwWeb/Materials-Science-and-Engineering/
3. CHEMIX School Version 7.0
Link: https://www.chemix-chemistry-software.com/download/chemistry-software-
download.html
4. Virtual Lab Link: http://mrmsmtbs-iitk.vlabs.ac.in/home%20page.html
Unit I 10 Hours
Simple Stress and Strain: Introduction, Stress, Strain, Mechanical properties of
materials, Linear elasticity, Hooke's Law and Poisson's ratio, Stress-Strain behavior of
Mild steel. Extension / Shortening of a bar, bars with cross sections varying in steps, bars
with continuously varying cross sections (circular and rectangular), Principle of super
position.
Self learning topics: Elongation due to self-weight
Unit II 10 Hours
Types of Stresses and Strains and Elastic Constants: Stress in Composite Section,
Volumetric strain, expression for volumetric strain, elastic constants, simple shear stress,
shear strain, temperature stresses (including compound bars).
Compound Stresses: Introduction, Plane stress, stresses on inclined plane, principal
stresses and maximum shear stresses, and orientation of these planes Mohr's circle for plane
stress.
Self Learning Topics: Stress tensor.
Unit IV 12 Hours
Bending and Shear Stresses in Beams: Introduction, Theory of simple bending,
assumptions in simple bending. Bending stress equation. Shearing stresses in beams for
various cross sections. (Composite / notched beams not included).
Deflection of Beams: Introduction, Differential equation for deflection. Double
integration method for simply supported and cantilever beam subjected to point load only.
Deflection by Macaulay's method.
Unit V 8 Hours
Torsion of Circular Shafts and Elastic Stability of Columns:
Introduction, Pure torsion, assumptions, derivation of torsional equations, torsional
rigidity/stiffness of shafts. Power transmitted by solid and hollow circular shafts.
Columns: Euler's theory for axially loaded elastic long columns. Derivation of Euler's
Online Resources:
1. NPTEL course: Mechanics of Materials by Dr. U Saravanan, IIT Madras.
https://nptel.ac.in/courses/105106172/
2. NPTEL course: Advance solid Mechanics by Dr. U Saravanan, IIT Madras.
https://nptel.ac.in/courses/105106049/
3. NPTEL course: Applied Elasticity for Engineers by Dr. T.G. Sitaraman, IISc
Bangalore and
Dr.LGovindaraju Bangalore University.
https://nptel.ac.in/courses/105108070/
4. NPTEL course: Advanced strength of Materials by Prof. S.K.Maiti, IIT Bombay.
https://nptel.ac.in/courses/112101095/
Books
1. R. C. Hibbeler, "Mechanics of Materials", Prentice Hall. Pearson Edu., 2005
2. James M. Gere, "Mechanics of Materials", Thomson, Fifth edition 2004.
3. Ferdinand Beer & Russell Johnston, "Mechanics of Materials", 5 th Ed., TATA
McGraw Hill- 2003.
4. S. S. Rattan , "Strength of Materials", Tata McGraw Hill, 2009
5. S.S.Bhavikatti , "Strength of Materials", Vikas publications House -1 Pvt. Ltd., 2nd Ed.,
2006.
6. K.V. Rao, G.C. Raju, "Mechanics of Materials", First Edition, 2007
7. Egor.P. Popov , "Engineering Mechanics of Solids", Pearson Edu. India, 2nd, Edition, 1998
Course Outcome (COs)
Unit I 10 Hours
Introduction: Introduction to manufacturing process, its importance. Classification of
Manufacturing processes. Selection of Manufacturing Process for production, Break even
analysis, numerical.
Introduction to Sand Casting process: Classification of foundries, Foundry Industry in India
and challenges for Indian foundry Industry. Steps involved in sand casting, Advantages,
Limitations and applications of sand casting process. Casting terms (Components of gating
system).
Patterns: Definition, Pattern allowances : shrinkage, Machining allowance, Draft allowance,
Shake allowance, Distortion allowance with numerical. Pattern materials, Types of patterns,
Pattern Color code.
Moulding Materials: Properties required for moulding materials, Moulding sand composition,
Testing sand properties ,
Unit II 10 Hours
Sand Moulding :Sand preparation, Effect of process parameters on Sand mould properties,
additives (such as coal dust, saw dust, starch and dextrin, Iron oxide),Indian sands and other
sands (Facing sand, Mould wash, backing sand, parting sand),Fluidity.
Types of Sand Moulds: Green sand mould, Dry sand mould, skin dried mould, no-bake
moulding process, Plaster moulding, Pit moulding.
Molding Machines: Jolt, squeeze, jolt and squeeze machine.
Cores: Desired characteristics of a core, Core sands, Carbon dioxide moulding, Types of
cores, core prints.
Self Study: Casting defects and their remedies.
10 Hours
Unit III
Casting Design: Functions of good gating system, Elements of gating system and their
functions, Types of Gates, Types of risers, Casting yield. Gating system design with numerical,
Unit IV 10 Hours
Welding processes: Fabrication methods, Definition of welding, Classification, Types of
Joints, welding terms. Application, advantages & limitations of welding.
Gas welding-Fuel gases, Oxyacetylene welding equipment and techniques, Flame
characteristics , Application, advantages & limitations.
Electric Arc Welding- Principle, equipment, electrodes, Application, Advantages &
limitations. Heat input in arc welding with numerical, Concept of heat flow.
Introduction to brazing, soldering. Difference between welding, soldering and brazing.
Unit V 10 Hours
Welding Process
Principle, Application, advantages & limitations of Metal Inert Gas welding , Friction
welding, Plasma arc welding, Electron beam welding and LASER welding
Welding defects- causes & remedies.
Non destructive testing of casting and welding Difference between destructive testing and
Non destructive testing, Visual inspection, Magnetic particle inspection, Eddy current
inspection, Liquid penetrant test, X-ray radiography, Ultrasonic testing
Self learning topics: TIG welding .Welding symbols
Books:
Text Books:
1.
volume1, 4th Ed,2017.
nd
2. edition, 2010.
3. O P Khann
4.
Ltd., 2nd Edition. 2010
Reference Books:
1. Serope Kalpakjian & Steuen. R. Sechmid,
Asia, 5th Ed. 2006.
2 -
Ltd.Publishers,2003.
3.
E-resourses (NPTEL/SWAYAM.. Any Other)- mention links
1. NPTEL Course link: http://www.nptel.ac.in/courses/112107084 - Metal Cutting
2. NPTEL Course link: http://www.nptel.ac.in/courses/112103244 - Joining Process
Program Outcome of this course (POs) PO No.
Engineering knowledge: Apply the knowledge of mathematics, science,
1. engineering fundamentals, and an engineering specialization to the solution of [PO1]
complex engineering problems
Modern tool usage: Create, select, and apply appropriate techniques, resources,
2. and modern engineering and IT tools including prediction and modeling to [PO5]
complex engineering activities with an understanding of the limitations.
Environment and sustainability: Understand the impact of the professional
3. engineering solutions in societal and environmental contexts, and demonstrate the [PO7]
knowledge of, and need for sustainable development.
Individual and team work: Function effectively as an individual, and as a
4. [PO9]
member or leader in diverse teams, and in multidisciplinary settings.
Life-long learning: Recognise the need for, and have the preparation and ability to
5. engage in independent and life-long learning in the broadest context of [PO12]
technological change.
List of experiments
1. Introduction to Metallurgy lab, Principle & Construction of the Metallurgical
Microscope and steps involved in sample preparation for Metallurgical Examination.
2. Preparation of metallic samples (Mild Steel, Brass, Aluminium and Copper) for
metallographic examination involving paper polishing, disk polishing, etching,
observing under microscope as well as sketching the observed microstructure.
3.
Intercept method and comparing the results obtained using DeXel Imaging Software.
4. Phase Percentage Analysis of the given Steel specimen using DeXel Imaging Software.
5. Nodularity and Porosity Analysis of the given Steel specimen using DeXel Imaging
Software.
6. Studying the effect of various Heat Treatment techniques (Annealing, Normalising,
Quenching) on Microstructure, Grain sizes and Hardness of steels.
7. Obtaining Hardenability curve for a steel specimen using Jominy End Quench Test.
8. Studying the effect on microstructure and Grain Size of Welded, Forged and Rolled
components.
9. Developing and studying the effect of load on the Creep curve for Lead and
Polypropolene specimens.
10. Open Ended Experiments/Lab project.
Books
1. Materials
st
Edition.
2.
nd
3. edition, 2007.
4.
Online Resources
1.
Link: https://nptel.ac.in/courses/nptel_download.php?subjectid=113107078
2. Virtual Lab Link: http://mrmsmtbs-iitk.vlabs.ac.in/home%20page.html
Assessment methods
1. Conduct of experiments
2. Journal write up
3. Viva-voce
4. Open Ended Experiments
To enable students to understand the concept of hardness, wear and impact tests.
2.
To present students with new methods of crack detection in a specimen.
3.
List of experiments
1. Conduct Tensile and Compression tests on metallic and nonmetallic specimens using
Universal Testing Machine.
2. To Conduct Fatigue test on mild steel specimen using fatigue testing machine and
determine number of cycles before failure.
3. To determine wear rate and the coefficient of wear of different materials using Wear
test machine. Also determine the frictional force and coefficient of friction of the
contacting surface.
4. To determine Brinell, Rockwell & Vickers hardness number on Ferrous & Non
Ferrous metals by Hardness test.
5. To determine the impact strength of Aluminum and Mild steel specimen using Impact
Test (Izod & Charpy).
6. To determine the modulus of rigidity and torsional shear stress developed in a mild
steel specimen using Torsion test.
7. To conduct an experiment on Magnetic crack detector to check crack propagation.
8. To conduct an experiment on Ultrasonic flaw detector to check for flaws in a
specimen.
9. To conduct an experiment to detect defects in a specimen by the die penetration
method.
Books
1. Nicholas P. Cheremisinoff, Paul N. Cheremisinoff, Handbook of Advanced
Materials Testing (Materials Engineering) 1st Edition, 2011.
2. Suryanarayana, A. V. K., Testing of Metals, BS Publication, 2nd edition, 2007.
Course Outcome (COs)
Assessment methods
1. Viva voce
. Internal assessment
3. Weekly journal correction
4. Journal writeup
LIST OF EXPERIMENTS
Part A Sand Moulding and Sand Testing
To study different types of pattern and tools used for moulding
To prepare mould using the single piece and split piece pattern
To determine different mould properties like compression strength, shear strength,
permeability, mould hardness.
To determine GFN number of Foundry sand by sieve analysis
To determine clay content in fresh silica sand and prepared moulding sand
To study the effect of variation in clay content, moisture content and GFN of sand on
different mould properties.
Casting Design Simulation Demo
Part B: Metal Joining Lab
To prepare various Joints with varying current, electrode diameter using electric arc
welding and testing the mechanical properties such as hardness, bending,
microstructure.
To study the principle of operation of TIG, MIG and prepare the models and to brief
about welding symbols.
To demonstrate gas welding flame characteristics.
To demonstrate Brazing.
Mini Project
Mini Project should include a physical product manufactured by either casting or
welding or both. The draft model and cost estimation is mandatory in report.
Books
1. Dr.R.S Parmar, Welding Process and Technology, Khanna Publications, 2 nd Edition.
2. P.N Rao, Manufacturing and Technology: Foundry, Forging and welding, Tata
McGraw-Hill,3rd edition 2003.
E-Recourses
1. NPTEL Course link: http://www.nptel.ac.in/courses/112107084 - Metal Cutting
2. NPTEL Course link: http://www.nptel.ac.in/courses/112103244 - Joining Process
3. Virtual Lab link : http://www.vlab.co.in/broad-area-mechanical-engineering
Course Outcome (COs)
At the end of the course, the student will be able to
Level
1. Compare different types of foundry sand [L3]
Experiment to Prepare Sand moulds using patterns at different ramming
2. [L3]
pressure.
3. Analyze the variation in strength and permeability of moulding sand. [L3]
Compare the quality of welding joints when current is varied and Select
4. [L3, L4]
the best settings for the equipment.
Assessment methods
1. Conduct of experiments
2. Journal write up
3. Viva-voce
1. It will be conducted for 50 marks having 3 hours/2 hours duration. It will be reduced to 25
marks for the calculation of SGPA and CGPA.
2. Only one experiment to be conducted. In case, there are two parts then one experiment from
each part.
Initial write up 10 marks
Conduct of experiment(s), result and conclusion 20 marks
3. 50 marks
One marks question 10 marks
Viva-voce 10 marks
4. Viva voce is conducted for individual student and not in group
5. Minimum passing marks to be scored in SEE: 20 out of 50 marks
ENVIRONMENTAL STUDIES (MNC)
Subject Code: 18ME39 Credits: MNC
3 Outline the water stress problems and energy crisis in present era. L2
4 Explain and classify the Renewable and Non Renewable sources of energy. L2
Addition of two IA
Components Quiz/Assignment/Activity Total Marks
tests
Unit I 8 Hours
Fundamentals of Mechanisms: Definitions of Link or element, kinematic pairs, Kinematic
chain, Mechanism, Structure and Machine, Degrees of freedom and Grubler's criterion,
Inversions of Four bar chain, Single slider crank chain and Double slider crank chain and their
applications.
Straight line motion mechanisms-
Intermittent Motion mechanisms-Geneva wheel mechanism and Ratchet and Pawl mechanism;
Ackerman steering mechanism.
Self learning topics: Drag link mechanism, Toggle mechanism, Pantograph
Unit II 9 Hours
Velocity and Acceleration :
Velocity and acceleration using Graphical Method of four bar mechanism, slider crank
mechanism and other simple Mechanisms, Coriolis component.
Instantaneous Centre of Velocity, Kennedy Theorem, Angular velocity ratio theorem
Klein's Construction for analysis of velocity and acceleration of single slider crank mechanism
having uniform angular velocity of the crank.
Self learning topics: Basics of relative motion velocity and acceleration
Unit IV 8 Hours
Cams and followers
Introduction, Definitions of cam and followers their uses, Types of Cams, Types of Followers
and their motion, Cam Terminology, Displacement Diagrams, Motion of the Followers,
Analysis of motion of followers, Graphical Construction of cam profiles for knife edge and
roller follower (Radial, Offset, Oscillating) having Uniform velocity, SHM, Uniform
Acceleration and Retardation and Cycloidal motion.
Unit V 7 Hours
Applications:
Application of planar mechanisms to material handling and domestic equipments, Application
of mechanisms to robotics, Applications of Cams
Note: 4 bar mechanism, Inversions, slider crank mechanism and gear train to be demonstrated using
software during Tutorials. This is not a part of CIE and SEE.
Books
th
1. Edition
Reprint 2017
2.
Delhi, 3rd edition-2009
3. J.J.Uicker. G.R.Pennock, G.E. Shigle
OXFORD 3rd edition 2009.
4. Ambekar, Mechanism and Machine theory, PHI,2007.
5. Theory of machines I Nirali Prakashan; 6th edition (2012)
E-resourses (NPTEL/SWAYAM.. Any Other)- mention links
1. http://nptel.ac.in/courses/112104121/
Unit I 06 Hours
Unit II 14 Hours
Fluid Kinematics: Introduction, Eulerian and Lagrangian description of fluid motion, types
of flows, velocity and acceleration of a fluid particle, concept of local and convective
accelerations. Law of conservation of mass in 2D and 3D Cartesian coordinates, Discharge
and mean velocity.
Fluid Dynamics
fluids. Numerical examples. Navier
Stokes equation
Flow measurements
orifices etc. Discharge over rectangular notch and triangular notch. Numericals.
Self-Study: Concepts of Velocity potential function and stream function and their inter
conversion, Numericals on notch.
Unit IV 10 Hours
Losses in fluid flow: Energy consideration in pipe flow, Losses in pipe flow, Darcy
Weisbach formula, major losses. Minor losses in pipe flow. Numerical on combined losses.
Dimensional analysis: Dimensions and units, Dimensional Homogeneity and dimensionless
ratios, methods of dimensional analysis, Buckingham Pi theorem, Numerical, types of
Similitude and non-dimensional parameters used in Fluid Mechanics.
Unit V 10 Hours
Laminar flow and viscous effects: Entrance flow and Developed flow, Fully developed
laminar flow in circular pipes, Hagen Poiseuille equation, related numerical.
Flow past immersed bodies: Drag, Lift, expression for lift and drag (no derivation), pressure
drag and friction drag, streamlined and bluff bodies. Numerical Examples
Introduction to compressible flow: Propagation of sound waves through compressible
fluids, sonic velocity and Mach number. Numerical.
Online Resources & Software:
1 NPTEL: Online Resources: Lecture by: Prof Suman Chakraborty, IIT Kharagpur.
(https://onlinecourses.nptel.ac.in/noc17_me04/preview)
NPTEL: Online Resources: Lecture by: Prof S. Datta and Prof Niranjan Sahoo., IITG
2 (Guwahati) ( http://www.nptel.ac.in/courses/Webcourse-contents/IIT-
%20Guwahati/fluid_mechanics/index.htm)
3 NPTEL: Online Resources: Lecture by: Prof Viswanathan Shankar (IIT Kanpur)
(http://nptel.ac.in/courses/103104044/)
4 NPTEL: Online Resources: Lecture by: Dr. Sankar Kumar Som, IIT Kharagpur.,
(https://onlinecourses.nptel.ac.in/noc18_me24/preview)
Books
1. evised edition, S. Chand and
Co, Eurasia Publishing House, New Delhi
2.
3.
Hill Education (India) Pvt. Ltd..
4.
4th Edition.
-Hill
5.
Education., Revised SI Edition.
th
6. Introduction to Fluid Mechanics by Fox, McDonald, John Wiley Publications, 6 edition
onwards.
Unit I 10 Hours
Standards of Measurements: Definition and objectives of metrology, Standards of length
International prototype meter, Imperial standard yard, Wave length standard, Subdivision of standards,
Line and end standard, Comparison, Calibration of end bars, Slip gauges, Wringing phenomena, Indian
standards(M-87,M112), Numericals.
Geometric Dimensioning &Tolerancing (GD&T): Introduction, ANSI, ASME & ISO systems of
GD&T, functional dimensioning, feature & feature of size, advantages & limitations, feature control
frame, fourteen characteristic symbols, form controls, profile controls, orientation controls, location
controls, run out controls, and datum. Industrial Drawing reading.
Self learning topics: Measurement of GD&T parameters
Unit II 11 Hours
System of Limits, Fits, Tolerances and Gauging: Definition of tolerance, principle of
inter-changeability and selective assembly. Concept of limits of size and tolerances, compound
tolerances, accumulation of tolerances. Definition of fits, types of fits. Geometrical tolerance and
positional tolerances. Hole basis system and Shaft basis system. Classification of gauges, concept of
principles), wear allowance. Types of gauges -plain plug gauge, ring gauge,
snap gauge, gauge materials. Numericals (Gauge Design)
Self learning topics: Concept of Wear allowance on gauges
Unit III 10 Hours
Measurement systems & Transducers: Definition, significance of measurement, generalized
measurement system, definitions and concept of accuracy, precision, calibration, threshold, sensitivity,
hysteresis, repeatability, linearity, loading effect, system response-times delay. Errors in Measurements,
classification of Errors. Primary and Secondary transducers, and classification of transducers with
examples. Advantages of each type of transducers.
Intermediate modifying and terminating devices: Mechanical systems, Electrical intermediate
modifying devices, input circuitry, and electronic amplifiers.
Self learning topics: Study of various intermediate modifying and terminating devices
Unit IV 10 Hours
Measurement of force, torque, pressure: Principle of analytical balance, platform balance, proving
ring. Torque measurement. Prony brake, hydraulic dynamometer. Pressure measurements McLeod
gauge, Pirani gauge.
Measurement of Temperature and strain: Resistance thermometers, thermocouple, law of thermo
couple, Strain measurements, electrical strain gauge.
Self learning topics:
Unit V 09 Hours
Comparators: Introduction to comparators, characteristics, classification of comparators, mechanical
comparators- -
optimeter LVDT, pneumatic comparator-Solex pneumatic gauge,
Angular measurements: Bevel protractor, sine principle and use of sine bars, sine centre, angle
gauges, numerical on building of angles using angle gauges.
Self learning topics: Construction and study of Clinometer, Sine Bar, Bevel protractor
Books
1. N.V Raghavendra and L. Krishnamurthy, Engineering Metrology and Measurements, Oxford
University Press, 2018
2. Jain R.K, Engineering Metrology, Khanna Publishers, 21st edition ISBN: 978-8174091536
3. I. C. Gupta, Engineering Metrology, Dhanpat Rai Publications, Delhi, 5th revised edition
4. Beckwith T.G, and N. Lewis Buck, Mechanical Measurements, Addison Wesley, 6th edition,
ISBN:81-7808-055-9
5. https://nptel.ac.in/courses/112106179/ - Metrology
6. https://nptel.ac.in/courses/112106138/ - Mechanical Measurements & Metrology
1. Implement the basics of standards of measurement, limits, fits & tolerances [L3]
industrial applications
2. Demonstrate the uses and design of gauges and comparators [L3]
Interpret the significance of measurement system, errors, transducers,
3. [L3]
intermediate modifying and terminating devices
4. Interpret measurement of field variables like force, torque and pressure [L3]
5. Demonstrate the fundamentals of thermocouple and strain measurement [L3]
Unit I 12 Hours
Theory of Metal Cutting: Introduction to orthogonal and oblique cutting, single point cutting tool
nomenclature and carbide tool signature. Mechanics of chip formation, types of chips. Forces in
orthogonal cutting, shear angle relationship, Expression for coefficient of friction in orthogonal
cutting, Merchants circle diagram, Ernst Merchant s Equation. Numerical
Cutting Tool M a te ri al s : Desired properties and types of cutting tool materials (HSS, carbides
coated carbides, ceramics). Heat distribution in tool and work piece and chip, Tool wear, tool failure
and tool life, effects of cutting parameters on tool life. Tool failure criteria, Taylor s Tool Life
equation. Numerical
Self Learning Topic: Cutting fluids
Unit II 10 Hours
Lathe and machining operations:
Study of parts of lathe and functions. Study of Accessories, 3-jaw, 4-Jaw chuck, faceplate, dog and
dogplate. Machining operations: facing, plain turning, step turning, taper turning, thread cutting,
knurling, (British, Metric thread), Study of mechanisms: Tail stock, Half nut mechanism. Time
calculations for lathe operations (except Knurling), Introduction to Capstan and Turret lathe. Study of
Unit V 10 Hours
Grinding machines:
Elements of Grinding process- Work, wheel and grinding machine. Classification of grinding machines.
Mechanism of metal removal process and self sharpening characteristics in grinding. Study of concept of
cylindrical grinder and surface grinder. Specification of a typical cylindrical grinder and surface grinder.
Construction of Grinding wheel, different abrasives and bond materials. Marking system for grinding
wheel.
Elements of NC machines: Concept of NC and CNC, open loop and closed loop control, Axis
nomenclature for VMC/HMC (Vertical spindle and horizontal Spindle machine), Ball Screw nut and
Linear motion Guideways.
Self Learning Topic: Super finishing operations
Online Resources
Average of
Addition of two Quiz/Seminar/Course
Components two Total Marks
IA tests Project
assignments
Maximum marks :50 15+15 = 30 10 10 50
Writing two IA tests is compulsory.
Minimum marks required to qualify for SEE : 20 out of 50 marks
Semester End Examination (SEE):
1. It will be conducted for 3 hours duration and 100 marks. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum passing marks required to be scored in SEE: 40 out of 100 marks
3. Question paper will have 10 questions carrying 20 marks each. Students have to answer FIVE
full questions selecting at least one full question from each unit.
Fluid Mechanics Lab
List of experiments
Books
1. K.L. Kumar, Engineering Fluid Mechanics, Multicolor revised edition, S. Chand and Co,
Eurasia Publishing House, New Delhi,
2. Dr R.K. Bansal, A text book of Fluid Mechanics and Hydraulic Machines , Laxmi
Publications, New Delhi
3. P.N. Modi and S.M. Seth, Hydraulics and Fluid Mechanics , Standard Book House, Delhi,
4. Fluid Mechanics, Yunus A. Cenegal, and John M. Cimbala, second edition, Mc Graw Hill
Education (India) Pvt. Ltd. Latest Edition
E Sources
1. Simulation of calibration of V-Notch http://fm-nitk.vlabs.ac.in/exp1/index.html#
2. Simulation of calibration of R-Notch http://fm-nitk.vlabs.ac.in/exp2/index.html#
3. Simulation of Venturimeter experiment: http://eerc03-iiith.vlabs.ac.in/
List of experiments
Measurements
1. Calibration of Pressure Gauge.
2. Calibration of load cell.
3. Calibration of Thermocouple.
4. Determination of modulus of elasticity of a mild steel specimen using strain gauges.
5. Calibration of LVDT.
Metrology
1. Calibration of micrometer using slip gauge
2. Calibration of Vernier calliper using slip gauge
3. Calibration of Dial Indicator using slip gauge
4. Measurements of angle using Clinometer, Bevel protractor, Sine Bar.
5. Measurements of Screw thread parameters using three wire method
6. Measurements of gear tooth profile using gear tooth Vernier calliper
7. Surface Roughness Measurement
Books
1. Jain R.K, Engineering Metrology, Khanna Publishers, 21st edition ISBN: 978-8174091536
2. N.V Raghavendra and L. Krishnamurthy, Engineering Metrology and Measurements, Oxford
University Press, 2018
3. I. C. Gupta, Engineering Metrology, Dhanpat Rai Publications, Delhi, 6th revised edition
4. https://nptel.ac.in/courses/112106179/ - Metrology
5. https://nptel.ac.in/courses/112106138/ - Mechanical Measurements & Metrology
Life-long learning: Recognize the need for, and have the preparation and
4. ability to engage in independent and life-long learning in the broadest context of [PO12]
technological change.
Assessment methods
1. Conduct of lab
2. Internal Lab test
3. Journal
Scheme of Continuous Internal Evaluation (CIE):
Components Attendance/conduct of lab Journal Lab project Total Marks
Maximum marks :25 10 10 5 25
Submission and certification of journal is compulsory to qualify for SEE
Minimum marks required to qualify for SEE : 10 out of 25 marks
LIST OF EXPERIMENTS
1. Multiple operations using Lathe Machine
Thread cutting-square, Vee thread
external (left and right hand)
internal thread cutting
taper turning by compound rest method
Eccentric turning
2. Multiple operations using Vertical milling machine
Guide ways (Vee, T slot, and dovetail)
3. Multiple operations using Horizontal milling machine
Spur gear teeth cutting using using dividing head
keyway cutting of spur gear using Milling/slotting/broaching machine
4. Finishing operations using surface grinding machine
Cylindrical grinding on shaft
5. Mini project: Assembly project involving minimum two different machines and several
machining operations.
6. Demonstration of Capstan and Turret lathe machine and its operations, Vertical CNC
Machine and tooling systems, Shaping Machine and its operations, machining of nonferrous
metals like Aluminum alloys and Brass in lathe machine.
TEXT BOOKS:
1. Heinrich Gerling New Age International publisher
2. B. L. Juneja, G. S. Sekhon
2nd edition) New Age International Pvt. Ltd. Publishers
3. E. M. Trent
4.
Pearson India, 2014.
5. mited.
Pre-requisites :
1. Partial Differentiation
2. Basic Probability, Probability Distribution
3. Basic Integration
4. Basic Statistics
Unit I 10 Hours
Finite Differences and Interpolation:
Unit II 10 Hours
Partial Differential Equations: Formation of PDE by elimination of arbitrary Constants and
Functions, Solution of non homogeneous PDE by direct integration, Solution of homogeneous PDE
involving derivative with respect to one independent variable only.
Unit V 10 Hours
Calculus of Variations:
equivalents. Standard problems. Applications: Geodesics, Hanging chain, Minimal surface of
revolution and Brachiostochrone problem.
Z -Transform: Definition, Standard Z transforms, Linearity, Damping rule, Shifting properties,
Initial and Final value Theorems-Examples. Inverse Z transforms and Solution of Difference
Equations by Z transforms.
Text Books:
1 B.S. Grewal Higher Engineering Mathematics, Khanna Publishers, 42nd Edition, 2012.
2. Erwin Kreyszig Advanced Engineering Mathematics, John Wiley & Sons Inc., 9th Edition,
Reference Books:
1. P.N.Wartikar & J.N.Wartikar Applied Mathematics (Volume I and II) Pune Vidyarthi
Griha Prakashan, 7th Edition 1994.
2 Advanced Engineering Mathematics, Thomson Brooks/Cole, 7th Edition,
2011.
3 Glyn James Advanced Modern Engineering Mathematics, Pearson Education, 4th Edition,
2010.
6. Understand the concept of Functional and Identify the extremal of a Functional. [L2]
Understand the concept of Z transforms and solve the problems related to them.
Program Outcome of this course (POs) PO No.
3. Create, select and apply appropriate techniques, resources and modern PO5
engineering and IT tools including prediction and modeling to complex
engineering activities with an understanding of the limitations.
It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
Question paper contains10 questions each carrying 20 marks. Students have to answer FIVE full
questions selecting at least one from each unit.
Calculus, Fourier Analysis and Linear Algebra
(All Branches)
Pre-requisites :
1. Basic Differentiation and Integration
2. Trigonometry
3. Matrix and Determinant operations
4. Vector algebra
Unit I 10 Hours
Differential Calculus:
(Statement only)-Problems. Angle between Polar curves Partial Differentiation: Definition and
problems. Total Differentiation- Problems. Partial Differentiation of Composite functions-
Problems.
Unit II 10 Hours
Laplace Transforms: Definition, Laplace Transforms of elementary functions. Laplace
Transforms of , , (without proof), Inverse Laplace Transforms:
Inverse Laplace Transforms -Problems, Applications to solve Linear Differential Equation
Modified Euler method, Fourth order Runge Kutta method (without derivation).
Unit V 10 Hours
Linear Algebra: Rank of a matrix by elementary transformation, Solution of system of linear
equations-Gauss Jordan method and Gauss-Seidal method. Eigen value and Eigen vectors
Books
Text Books:
1. B.S. Grewal Higher Engineering Mathematics, Khanna Publishers, 42nd Edition, 2012
and onwards.
2. P. N. Wartikar & J. N. Wartikar Applied Mathematics (Volume I and II) Pune
Vidyarthi Griha Prakashan, 7th Edition 1994 and onwards.
3. B. V. Ramana - Higher Engineering Mathematics, Tata McGraw-Hill Education Private
Limited, Tenth reprint 2010 and onwards.
Reference Books:
1. Erwin Kreyszig Advanced Engineering Mathematics, John Wiley & Sons Inc., 9th
Edition, 2006 and onwards.
2. Advanced Engineering Mathematics, Thomson Brooks/Cole, 7th
Edition, 2011 and onwards.
3. Glyn James Advanced Modern Engineering Mathematics, Pearson Education, 4th
Edition, 2010 and onwards.
Unit I 10 Hours
Vector and Integral Calculus: Double and triple integrals. Scalar and vector point function,
gradient, divergence, curl, solenoidal and irrotational vector fields.
Unit II 10 Hours
Vector Integration:
theorem, Guass Divergence theorem (statement only) and problems.
Unit IV 10 Hours
Finite Differences and Interpolation: Forward and b
and backward interpolation formulae.
Books
Text Books:
1. B.S. Grewal Higher Engineering Mathematics, Khanna Publishers, 42nd Edition, 2012
and onwards.
2. Erwin Kreyszig Advanced Engineering Mathematics, John Wiley & Sons Inc., 9th
Edition, 2006 and onwards.
3. B. V. Ramana Higher Engineering Mathematics, Tata McGraw-Hill Education Private
Limited, Tenth reprint 2010 and onwards.
Reference Books:
1. P. N. Wartikar & J. N. Wartikar Applied Mathematics (Volume I and II) Pune
Vidyarthi Griha Prakashan, 7th Edition 1994 and onwards.
2. Advanced Engineering Mathematics, Thomson Brooks/Cole, 7th
Edition, 2011 and onwards.
3. Glyn James Advanced Modern Engineering Mathematics, Pearson Education, 4th
Edition, 2010 and onwards.
Addition of Quiz/Seminar
Average of two assignments Total
Components two IA /Course
tests /matlab/Scilab activity project Marks
Maximum 15+15 = 30 10 10 50
Marks: 50
Writing two IA test is compulsory.
Minimum marks required to qualify for SEE : Minimum 20 out of 50 marks
It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks
for the calculation of SGPA and CGPA.
Minimum marks required in SEE to pass: 40 out of 100 marks
Question paper contains10 questions each carrying 20 marks. Students have to answer
FIVE full questions selecting at least one from each unit.
Communicative Kannada/ Kannada for Communication
(for Non Kannadigas, Common to all branches)
Unit I 1 Hours
About Kannada Language and Karnataka State
Vyavaharika Kannada Parichaya (Introduction to Vyavaharika Kannada)
Unit II 8 Hours
Kannada Aksharamale haagu Uchcharane ( Kannada Alphabets and Pronunciation): Kannada
Aksharamale
Kannada stress letters - vattakshara (Ottakashara)
Kannada letters Pronunciation Uchcharane
Unit IV 8 Hours
Kannada Grammar in Conversations (Sambhashaneyalli Kannada Vyakarana)
Unit V 3 Hours
Activities in Kannada: General Conversations in Kannada with Activities
Books
Text Books:
1. Vyavaharika Kannada Text Book, Published by Prasaranga,Visvesvaraya Technological University,
Belagavi.
E-resourses :
1. https://play.google.com/store/apps/details?id=com.englearner.kannadatohindispeaking&hl=en_US
2. http://www.kannada-praadhikaara.gov.in/docs/KANNADA_ABHIVRUDDHI_PRADHIKARA.pdf
Course Outcome (COs)
Unit I 1 Hours
Unit II 6 Hours
Unit V 5 Hours
Books
Text Books:
1.
Course objectives
1. To understand the theoretical principles of static and impact strength in design.
2. To have knowledge of fatigue loading and its considerations in design.
3. To understand the bending stresses induced in curved beam and analysis of tangential
and radial stresses in different types of cylinders.
4. To understand the analysis of Springs and Welded joints.
5. To study Power screws and threaded fasteners and its application.
Unit - I 10 Hours
Introduction and design for static and impact strength: Introduction to normal, shear,
biaxial and tri axial stresses, Stress tensor, Engineering Materials and their mechanical
properties, Design considerations: Codes and Standards, stress concentration, Numerical on
stress concentration. Static Strength for combined load, Theories of failure. Impact Strength:
Introduction, Impact stresses due to axial load.
Unit - II 10 Hours
Design For Fatigue Strength: Introduction to S-N Diagram, classification of fatigue,
Endurance limit, Modifying factors, Fluctuating stresses, Goodman and Soderberg
relationship.
Self-learning topics: Modified Goodman diagram, Gerber’s equation.
Unit - IV 10 Hours
Springs and Welded joints:
Springs: Introduction, stresses in helical coil springs of circular cross sections. Tension and
compression springs, springs under fluctuating loads,
Leaf Springs: stresses in leaf springs, equalized stresses.
Welded Joints: Types, Strength of butt and fillet welds, eccentrically loaded weld joints.
Unit - V 10 Hours
Threaded Fasteners and Power Screws: Stresses in threaded fasteners, Effect of initial
tension, design of threaded fasteners under static and dynamic loads, Design of eccentrically
loaded bolt joints.
Power screws: Mechanics of power screw, stresses in power screws, efficiency and self
locking, design of power screw, design of Screw Jack (Complete Design).
Online Resources
1. Design of Machine Elements I web content
https://nptel.ac.in/courses/112/105/112105125/
2. Design of Machine Elements I Video content
https://nptel.ac.in/courses/112/105/112105124/
Books
1. V.B.Bhandari, Design of Machine Elements, Tata McGraw hill Publication, Second
edition 2007 and onwards.
2. H.G.Patil, Ravindra R Malagi, M.S.Patil & S.C.Pilli, Design of Machine Elements,
I.K.International Publishing House Pvt. Ltd. First edition, 2019.
3. R.S.Khurmi & J.K.Gupta, A textbook of Machine Design, S.Chand Publication, 25 th
revised edition 2005 and onwards.
4. Richard G. Budynas, Keith J. Nisbett, Shigley’s Mechanical Engineering Design, Tata
McGraw hill Publication, 10th edition 2015 and onwards.
5. H.G.Patil, Machine Design data handbook, I.K.International Publishing House Pvt. Ltd.
2011 and onwards.
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
1. Classify different types of stresses and Discuss its failure. L2
2. Define fatigue and Illustrate material failure due to combined loading. L1,L3
Discuss various cross sections of curved beam & Examine cylinders for
3. L2,L3
various operating conditions.
4. Analyze different types of springs and Discuss the strength of Welded joints. L2
5. Describe mechanics of power screws and threaded fasteners. L2
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified By
(Prof. R.J.Naik) (Prof.G.N.Maranholkar)
APPLIED THERMODYNAMICS
Course objectives
1. To understand the performance of air standard cycles for which the working fluid
remains a gas throughout the entire cycle.
2. To evaluate the performance parameters of an IC engine through the measurement of
BP, FP, IP. To obtain expression for the efficiency of single stage/multi stage
reciprocating compressor.
3. To study the Brayton cycle with intercooling, reheating, and regeneration.
4. To analyze vapour power cycles and investigate ways to modify the basic Rankine
vapor power
cycle to increase the cycle thermal efficiency.
5. To understand the concepts of refrigerators and the measure of their performance and to
analyze the ideal vapor-compression refrigeration cycle & to use psychometric chart as
a tool to determine the properties of atmospheric air.
Unit - I 08 Hours
Air-Standard Cycles: Basic terminology of IC engines and classifications, working and
difference between 2-stroke & 4- stroke, Assumptions, Carnot, Otto and Diesel cycles,
description on P-v and T-s diagrams, efficiencies. Comparison of Otto Diesel and Dual cycles
- for same compression ratio and for same maximum pressure and temperatures. Numerical.
Unit - II 12 Hours
Testing of IC Engines: Testing and performance analysis of IC engines. Measurement of BP,
IP and FP, Morse test, Heat balance sheet, Numerical.
Reciprocating compressors: Derivation of work per cycle for a single stage compressor
(with/without clearance), volumetric efficiency. Multi-stage compressors, saving in work,
optimum intermediate pressure for perfect & imperfect inter-cooling, minimum work for
compression, Numerical.
Self Learning Topics: Combustion equations and calculation of air- fuel ratio.
Unit – IV 10 Hours
Vapour Power Cycles: Carnot vapour power cycle, drawbacks as a reference cycle. Simple
Rankine cycle; description, T-s diagram, performance analysis. Comparison of Carnot and
Rankine cycles. Effects of boiler and condenser pressure and superheating on Rankine cycle
performance. Reheat cycle, regenerative cycle, combined reheat and regenerative cycles,
super-critical Rankine cycle, Numerical.
Unit - V 12 Hours
Refrigeration Cycles: Vapour compression refrigeration system; description, analysis,
refrigerating effect, capacity, power required, units of refrigeration, COP. Air cycle
refrigeration; reversed Carnot cycle, reversed Brayton cycle. Vapour absorption refrigeration
system. Numerical
Psychrometrics and Air-conditioning: Properties of air water vapour mixtures, Dry bulb
temperature, wet bulb temperature, dew point temperature; partial pressures, specific and
relative humidifies, Enthalpy and adiabatic saturation temperature. Construction and Use of
psychrometric chart. Analysis of various processes; heating, cooling, dehumidifying and
humidifying. Adiabatic mixing of streams of moist air, summer and winter air - conditioning.
Numerical.
Self Learning Topics: Refrigerants and their desirable properties.
Books
1. Claus Borgnakke, Richard Sonntag, “Fundamentals of thermodynamics”, 7 th edition, John
Wiley & sons 2009.
2. Yunus Cengel and Michael Boles, “Thermodynamics (SI Units)”, 7 th Edition, Tata
McGraw Hill, 2012.
3. M L Sharma and R P Sharma, Internal Combustion Engines, Dhanpat Rai Publications,
2010
4. Dr. S.S. Banwait, Dr. S.C. Laroiya, “Properties Of Refrigerant & Psychrometric Tables &
Charts In SI Units”, Birla Pub. Pvt. Ltd., New Delhi, 2008
5. C.P. Arora, “Refrigeration and air conditioning”, Tata McGraw Hill, 3 rd edition, 2008.
6. V.Ganeshan, I.C Engines Third edition,2010, Tata Mc Graw Hill Pub Co Ltd, New Delhi
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50
marks for the calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer
FIVE full questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Course objectives
1. To provide knowledge of theoretical principles of static force analysis of different
mechanisms.
2. To impart the knowledge of balancing of rotating and reciprocating massesin same and
different planes.
3. To enable studentsto understand the principles of governors, gyroscope and analysis of
forces in governors and couples in gyroscope
4. To understand the concepts of Undamped and damped single degree of freedom
systems.
5. To provide knowledge of response of damped and forced vibration problems.
Unit - I 10 Hours
Static Force Analysis: Introduction, Static equilibrium. Equilibrium of two and three force
members, Members with two forces and torque. Free body diagrams. Principle of virtual work.
Static force analysis of four bar mechanism and slider-crank mechanism without friction.
Unit - II 10 Hours
Balancing of Rotating Masses: Static and dynamic balancing. Balancing of single rotating
mass by balancing masses in different planes. Balancing of several rotating masses by
balancing masses in same plane and different planes.
Balancing of Reciprocating Masses: Inertia effect of crank and connecting rod, single
cylinder engine, balancing in multi cylinder-inline engine (primary & secondary forces).
Self-learning topics: Balancing of rotating masses in single plane
Unit - V 10 Hours
Damped free vibrations (1DOF): Types of damping, analysis with viscous damping -
derivations for over, critical and under damped systems, logarithmic decrement and
Numericals.
Forced vibrations: Analysis of forced vibration with constant harmonic excitation,
Magnification factor (M.F.), Vibration isolation - Transmissibility ratio, Excitation of support
(absolute and relative), Numericals.
Books
1. Sadhu Singh, Theory of Machines, Pearson Education. 2nd Edition, 2007.
2. Rattan S.S., Theory of Machines, Tata McGraw Hill Publishing Company Ltd., New Delhi,
3rd Edition, 2009.
3. J.J. Uicker, , G.R. Pennock, J.E. Shigley, Theory of Machines & Mechanisms, . OXFORD
3rd Edition, 2009
4. G. K. Grover, Mechanical Vibrations, Nem Chand and Bros, 6th Edition, 1996.
5. S. Graham Kelly, Fundamentals of Mechanical Vibration, Tata McGraw-Hill, 2000.
6. NPTEL E-source : http://www.nptel.ac.in/courses/112104114
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
1. Describe the mechanisms for static forces. [L2]
Identify unbalance of rotating masses in same and different planes and
2. [L3]
reciprocating masses in IC engines.
3. Demonstrate forces in governors and couples in gyroscope. [L2]
4 Discuss undamped single degree of freedom systems. [L2]
Apply the theoretical principles of vibration and vibration analysis
5 [L3]
techniques for damped and forced vibration problems.
Program Outcome of this course (POs) PO No.
Engineering knowledge: Apply the knowledge of mathematics, science,
1. engineering fundamentals, and an engineering specialization to the [PO1]
solution of complex engineering problems.
Problem analysis: Identify, formulate, research literature, and analyze
complex engineering problems reaching substantiated conclusions using
2. [PO2]
first principles of mathematics, natural sciences, and engineering
sciences.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Part A
Unit - I 07 Hours
Sections of Solids: Sections of Pyramids, Prisms, Cubes, Cones and Cylinders resting on their
base only (No problems on spheres and hollow solids).True shape of sections. (Component
drawing to be done on drawing sheet and CAD software)
Unit - II 09 Hours
Orthographic Views: Conversion of pictorial views into orthographic Projections of simple
machine parts with and without section. (Bureau of Indian Standards conventions are to be
followed for the drawings), Precedence of lines, Basics of geometric dimensioning.
(Component drawing to be done on drawing sheet and CAD software)
Part B
Unit - III 06 Hours
Thread Forms and Fasteners: Thread terminology, Thread conventions, ISO Metric (Internal
& External), BSW (Internal & External) Square, Acme and Sellers Thread. Representation of
Socket head cap screw and Hexagonal headed bolt and nut assembly with washer,
Self learning topics: Simple assembly of stud with hexagonal nut and lock nut.
Unit - IV 04 Hours
Keys and Coupling: Feather key, Gib-Head key, Taper sunk key, Woodruff key, Dowel pin.
Flanged coupling (protected type), Pin and bush type flexible coupling.
Self learning topics: Universal coupling (Hooks' Joint)
Part C
Unit - V 20 Hours
Assembly of Machine Components (Using the given part drawings)
1. Screw jack (Bottle type)
2. Plummer block (Pedestal Bearing)
Self learning topics: Machine vice, Unprotected type flange coupling, Non return valve.
(Assembly drawing to be done on drawing sheet and CAD software)
Books
1. N.D.Bhat &V.M.Panchal, Machine Drawing, Charotar Publications, 26 thEdn. 1991.
2. K.R. Gopal Krishna, Machine Drawing ,Subhash Publication.,2003
3. S. Trymbaka Murthy, A Text Book of Computer Aided Machine Drawing, CBS
Publishers, New Delhi, 2007
4. N. Siddeshwar, P. Kanniah, V.V.S. Sastri, Machine Drawing, published by Tata
McGraw Hill, 2006
5. Machine tool design hand book, CMTI.
Assignments
One IA of 100marks at
Components (Addition of Journal Couse activity Total
the end reduced to 50 Marks
Two)
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Course objectives
1. To understand and analyze stresses and strains at a point
2. To Determine stress-strain relations for linearly elastic members using normal stress, shear
stress and distortion energy theories
3. To solve plane elasticity problems in rectangular and polar coordinates using analytical
methods including thermal loads, body forces and surface tractions
4. To formulate 3-D boundary value problems
5. To formulate the basic equations of torsion of prismatic bars
Unit - I 08 Hours
Analysis of stress: Introduction, Body Force, surface force and stress vector, State of stress at a
point, Normal, Shear and Rectangular stress components, Stress components on an arbitrary
plane, Equality of cross shear, Principal stresses, Stress invariants, Principal planes, cubic
equations, The state of stress referred to principal axes, Mohr’s diagram, Octahedral stresses,
Numericals.
Self learning topics: Hydrostatic stress, the state of pure shear.
Unit - II 08 Hours
Analysis of strain: Introduction, State of strain at a point, Strain displacement relations,
Interpretation of shear strain components, Cubical dilatation, Principal axis of strain and principal
strains, Strain Invariants, Octahedral strains, Compatibility equations, Numericals.
Self learning topics: Change in length of linear element-linear components.
Unit - III 08 Hours
Stress-Strain Relations for Linearly Elastic Solids: Introduction, generalized statement of
Hooke’s law, Stress-strain relations for isotropic materials, Modulus of rigidity, bulk modulus,
Young’s modulus and poison’s ratio, Relation between the elastic constants, Numericals.
Theorem of superposition, uniqueness of solutions, St. Venant’s principle, Reciprocal theorem.
Unit - IV 08 Hours
Two Dimensional Problems in Cartesian Co- ordinates: Practical applications of plane stress
and plane strain problems, Airy's stress function, Relationship between stress functions and
stresses, Investigation for simple beam problems (Numericals). Bending of a narrow cantilever
beam under end load, simply supported beam with uniform load, Numericals on stress distribution
for beams.
Unit - V 08 Hours
Two dimensional problems in Polar coordinates: General equations in Polar co-ordinates,
Pure bending of curved beams, Strain components in polar co-ordinates, Rotating disks,
Stresses in circular disks, Stresses in plate with a circular hole, pressure vessels.
Torsion: General equation of torsion for a prismatic bar, Torsion of bars with circular and
elliptical cross sections. Membrane analogy, Torsion of multi celled thin wall open and closed
sections, Numericals.
Books
1. L.S. Srinath, Advanced Mechanics of Solids, TMH, 3rd Edition, 2009.
2. S. Timoshenko and J. W. Goodier, “Theory of Elasticity”, McGraw Hill, 2007.
3. C. L. Dym and I. H. Shames, Solid Mechanics: A variation Approach, McGraw Hill New
York-2013.
4. D. Hartog, Advanced Strength of Materials, McGraw Hill, 2014.
5. C. T. Wang. Applied Elasticity, McGraw-Hill Inc, 1963.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Course Objectives
1. To impart the knowledge of applications of composites, and the various constituents of the
composites.
2. To educate about the different manufacturing methods of composite material for different
applications.
3. To provide the knowledge about the mathematical equations related to micro and macro behavior
of composite materials.
4. To educate about study the failure criteria and critically evaluate the results of laminated
composites.
Unit – I 06 Hours
Introduction to Composite Materials
Definition, classification and characteristics of composite Materials – fibrous composites, laminated
composites, particulate composites.
Applications: Automobile, Aircrafts. Missiles. Space hardware and electronics, Marine,
recreational and sports equipment, future potential of composites..
Self-learning topics: Application of composites (detailed study) types of matrix and reinforcements
used for specific components.
Unit – II 06 Hours
Manufacturing of Composites: Lay-up and curing, fabricating process, open and closed mould
process, hand lay-up techniques; structural laminate bag molding, production procedures for bag
molding; filament winding, Pultrusion, pulforming, thermo-forming, injection molding, blow molding
Self-learning topics: Nano composites: Introduction and application
Unit – IV 10 Hours
Micro Mechanical Analysis of a Lamina: Introduction, Evaluation of the four elastic moduli by Rule
of mixture, Numerical problems.
Biaxial Strength Theories: Maximum stress theory, Maximum strain theory, Tsai-Hill theory, Tsai-
Wu theory-Numerical problems.
Self-learning topics: Application problems of Biaxial Strength Theories
Unit – V 08 Hours
Macro Mechanical Analysis of Laminate: Introduction, code, Kirchhoff hypothesis, CLT, A, B,and
D matrices (Detailed derivation), Engineering constants, Special cases of laminates, Numerical
problems.
Self-learning topics: Laminate codes of composites.
Books
1. A.K. Kaw, Mechanics of composite materials, CRC press, 2nd Edition,2010
2. R. M. Jones, Mechanics of Composite Materials, Mc Graw Hill Company, 3 rdedition, 2006.
3. M. Mukhopadhay, Mechanics of composites Materials& Structures, Universities Press, 2004
4. K. K.Chawla, Composite Material Science and Engineering, Springer, 3rd Edition,2012
5. E sources: NPTEL online courses, EDX, Stanford online
https://nptel.ac.in, https://www.edx.org, https://online.stanford.edu
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Course objectives
1. To elaborate the fundamentals of steam power plants with steam generators used in the
applications of conventional thermal power generation.
2. To study the performance parameters of chimney & draft systems and To gain the
knowledge of economics of power plants.
3. To give an insight into applications of diesel engines in power field and study hydro
power generation.
4. To understand the importance of Nuclear power, it’s safe generation & nuclear waste
disposal.
5. To give an overview of non conventional (renewable) energy sources like Solar and its
allied energies for power production & their scope.
Unit - I 08 Hours
Steam Power Plant: List of different types of Fuels used for steam generation, Equipment for
burning coal in lump form, stokers, different types, Advantages and Disadvantages of using
pulverized fuel, Equipment for preparation and burning of pulverized coal, Cyclone furnace, A
brief account of Benson and Schmidt steam Generators, Generation of steam using forced
circulation, high and supercritical pressures.
Unit – II 08 Hours
Chimneys: Natural, forced, induced and balanced draft, Ash handling system, Calculations and
numerical involving height of chimney to produce a given draft. Types of cooling towers,
Natural draft Cooling tower.
Definition of terms used in power plant economics like demand factor, Load factor, plant
capacity factor, use factor, Diversity factor & load curve, simple Numerical.
Unit - IV 08 Hours
Nuclear Power Plant: Principles of release of nuclear energy; Fusion and fission reactions.
Nuclear fuels used in the reactors. Multiplication and thermal utilization factors. Elements of
the nuclear reactor; Brief description of reactors of the following types-Pressurized water
reactor, Boiling water reactor, Fast Breeder reactor and Gas cooled reactor. (No numerical)
Self learning topics: Homogeneous graphite reactors, Radioactive waste disposal.
Unit - V 08 Hours
Introduction to Renewable Energy
Solar Extra terrestrial radiation and radiation at the earth surface, working principles of solar
collectors and flat plate collector, solar pond and photovoltaic conversion.
Properties of wind energy, availability of wind energy in India, wind velocity and power from
wind; major problems associated with wind power; Types of wind machines, Horizontal &
Vertical axis wind mills, coefficient of performance of a wind mill rotor [Numerical].
Tides and waves as energy suppliers; fundamental characteristics of tidal power, Harnessing
tidal energy. Ocean thermal energy conversion and cycles. Geothermal energy extraction by
various cycles.
Self learning topics: Wave energy extraction and devices
Books
1. P.K.Nag , Power plant Engineering ,Tata McGraw Hill Pub Co Ltd,New-Delhi,3 rd
Edition, 2008.
2. G.D.Rai, Non Conventional Energy Sources, Khanna Publishers,New Delhi, Fifth
Edition, 2012
3. B.H.Khan, Non Conventional Energy Sources, TMH, 2007
4. A.W.Culp Jr,Principles of Energy Conversion, Mc Graw Hill, 1996.
5. Dhomkundwar, Power plant Engineering, Dhanpat Rai &Sons, New-Delhi, 2003.
6. Rao & Parulekar, Energy Technology, Khanna Pub, New Delhi, Third edition,2005.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Pre-requisites: Basic thermodynamic concepts related to ideal and real gas, processes, laws of
thermodynamics, basic engine nomenclature.
Unit - I 06 Hours
Introduction: Basic concepts of heat engine, Major parts of engine, Classification of IC
engines. Fuel-air cycles: application and use, variation of specific heat, dissociation or
chemical equilibrium loss, comparison with air standard cycles, effect of variables like
compression ratio, fuel-air ratio, maximum temperature, maximum pressure, exhaust
temperature, mean effective pressure; comparison of air standard and fuel-air cycles.
Numerical on air standard cycles based on heat and work interaction.
Self learning topics: Air standard cycles (brief description with p-v and T-s diagram): Carnot
cycle, Otto cycle, Diesel cycle, Joule or Brayton cycle
Unit - II 08 Hours
Combustion in SI engines: Actual cycles; losses in actual engine operation; comparison of
actual and fuel-air cycles; Combustion in SI engines: ignition limits, stages of combustion
(using p-θ diagram), concept of combustion quality; Ignition lag: concept, effect of fuel, fuel
mixture ratio, initial temperature and pressure, electrode gap, turbulence on ignition lag; Flame
propagation: concept, effect of fuel, fuel mixture ratio, compression ratio, intake pressure and
temperature, turbulence, engine load, engine speed, engine size on flame propagation;
abnormal combustion; Detonation (knocking): theories, chemistry, effect on engine variables,
control of knocking.
Self learning topics: Actual cycles; losses in actual engine operation; comparison of actual
and fuel-air cycles.
Unit - IV 08 Hours
Fuel flow in SI and CI Engines and Cooling Systems:
Air fuel ratio requirement of SI engines, working and limitations of a simple venture
carburetor, Gasoline injections systems, steady state mixture requirements, transient mixture
requirements. Diesel fuel injection systems: Heat release pattern, Inline pumps, distributor
pumps, Types of nozzles, Unit injector and common rail injector systems. Need for cooling:
Types of cooling systems, air and liquid cooling systems, Thermosyphon, forced circulation
and pressurized cooling systems, basic properties of coolants.
Unit - V 10 Hours
Modern Developments, Pollutant Formation and its Control in IC Engines:
Supercharging and turbo charging methods. Stratified-charged engine. VCR engines. Surface
ignition engine and future trends. Pollution Formation: Nature and Extent of Problem.
Nitrogen Oxides: Kinetics of NO Formation in SI and CI engines. Carbon Monoxide and
Unburned Hydrocarbon Emissions: Flame Quenching and Oxidation Fundamentals, HC
Emissions from SI & CI Engines. Particulate Matter: SI & CI Engine Particulates, Soot
formation, Soot Oxidation. Pollution Control: Exhaust Gas Treatment: Available Options,
Catalytic Converters, Thermal Reactors, Particulate Traps. Chemical Methods to Reduce
Emissions, EGR, Non-Exhaust Emissions.
Books
V. Ganeshan, I.C Engines Third edition, Tata Mc Graw Hill Pub Co Ltd, New Delhi,
1.
2010.
M L Sharma and R P Sharma, Internal Combustion Engines, Dhanpat Rai Publications,
2.
2010
3. H N Gupta, Fundamentals of Internal Combustion Engines, Prentice Hall India, 2013.
4. R B Gupta, Automobile Engineering, Satya Prakashan, New Delhi.
Edward F. Obert , IC Engines & Air Pollution, Third Edition, Harper & Row Pub,
5.
New-York
Colin R. Ferguson, Allan T.Kirkpatric: IC Engines Applied Thermal Sciences,2001,
6.
Wiley student Edition.
Heywood, Internal combustion Engine fundamentals, McGraw-Hill Education, New
7.
Delhi. 2011.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Unit - I 8 Hours
Productivity: Definition of productivity, individual enterprises, task of management Productivity of
materials, land, building, machine and power. Measurement of productivity, factors affecting the
productivity, productivity improvement programs, wages and incentives-numerical problems.
Work study: Definition, objective and scope of work study. Human factor in work study. Work study
and management, work study and supervision, work study and worker.
Unit - II 8 Hours
Method Study: Definition, objective and scope of method study, activity recording and exam aids.
Charts to record movements in shop operation – process charts, flow diagram, flow process charts,
travel chart and multiple activity charts. (With numerical). Charts to record movements at work place –
principles of motion economy, Therbligs and classification of movements, Two Handed process chart,
SIMO chart, and micro motion study. Development, Definition and Installation of the improved
method.
Self learning topics: Synthetic Motion Studies.
Unit - IV 8 Hours
Ergonomics: Introduction, Areas of study under Ergonomics, System approach to Ergonomics model,
Man-Machine System. Components and functions of Man-Machine System, Work capabilities of
Industrial Worker, Study of Stress in human body and their consequences.
Unit - V 8 Hours
Design of Man-Machine System: Fatigue in industrial workers. Quantitative, Qualitative
representation and Alphanumeric displays. Controls and their design criteria, Control types, relation
between controls and displays. Influence of noise, Vibration and light.
Books
1. ILO, “Introduction to work study”, 4th Revised Edition, 2015.
2. Ralph M Barnes, John Wiley, “Motion and Time study”, 8th Edition, 1985
3. Marvin E. Munde, “Motion and Time study”, PHI -2 nd edition, 1980
4. S Dalela and Sourabh, “Work Study and Ergonomics”, Chand Publishers,3rd edition, 2011
5. S Sanders and E J McCormick, “Human Factors in Engineering Design”, Mc Graw Hill – 7 th
Edition, 1993
3. Explain and apply the ergonomic concepts in the evaluation of existing systems [L3]
and design of new systems
4. Demonstrate the importance of method study and work measurement techniques [L4]
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Course objectives
1. To Understand the need for different non-traditional machining process.
2. To Understand the principle, equipment and details of NTM processes.
3. To Compare the various non-traditional machining processes.
4. To Study the effect of various parameters on the material removal rate of non-
traditional machining process.
5 To Learn the various applications of modern machining techniques.
Unit - I 08 Hours
Introduction: History, need, classification, comparison between conventional and non-
conventional machining process.
Ultrasonic machining (USM): Process principles, Equipment: power supply, transducer, tool
holders, tools, tool feeding mechanisms, abrasives. Mechanism of material removal, process
parameters, applications.
Unit - II 08 Hours
Abrasive Jet Machining (AJM): Introduction, Process principles, equipment: nozzles, masks,
abrasives. Process parameters, process capabilities, applications, examples.
Unit - V 08 Hours
Plasma Arc Machining (PAM):
Introduction, equipment, non-thermal generation of plasma, selection of gas, mechanism of
metal removal, PAM parameters, advantages and applications.
Books
1. P.C.Pandey and H.S.Shan, Modern Machining Processes, Tata McGraw Hill Ltd.,
2010
2. Amitabha Ghosh and Ashok Kumar Mallik, Manufacturing Science, Affiliated East-
West Press Pvt. Ltd.,2010
3. HMT Publications, Production Technology, Tata-McGraw Hill, 2001.
E-resources (links)
1. https://nptel.ac.in/courses/112/105/112105212/
Bloom’s
At the end of the course, the student will be able to
Level
Describe the relevance & need for non-traditional machining. Distinguish between
1. [L 3]
conventional and NTM processes.
Explain the principle of working, equipment and applications of various modern
2. [L 2]
machining processes. Distinguish between different NTM processes.
Explain the effect of various process parameters on MRRin various non-traditional
3. [L 2]
machining processes.
Self-study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Part A
Unit - I 07 Hours
Sections of Solids: Sections of Pyramids, Prisms, Cubes, Cones and Cylinders resting on their
base only (No problems on spheres and hollow solids).True shape of sections. (Component
drawing to be done on drawing sheet and CAD software)
Unit - II 09 Hours
Orthographic Views: Conversion of pictorial views into orthographic Projections of simple
machine parts with and without section. (Bureau of Indian Standards conventions are to be
followed for the drawings), Precedence of lines, Basics of geometric dimensioning.
(Component drawing to be done on drawing sheet and CAD software)
Part B
Unit - III 06 Hours
Thread Forms and Fasteners: Thread terminology, Thread conventions, ISO Metric (Internal
& External), BSW (Internal & External) Square, Acme and Sellers Thread. Representation of
Socket head cap screw and Hexagonal headed bolt and nut assembly with washer,
Self learning topics: Simple assembly of stud with hexagonal nut and lock nut.
Unit - IV 04 Hours
Keys and Coupling: Feather key, Gib-Head key, Taper sunk key, Woodruff key, Dowel pin.
Flanged coupling (protected type), Pin and bush type flexible coupling.
Self learning topics: Universal coupling (Hooks' Joint)
Part C
Unit - V 20 Hours
Assembly of Machine Components (Using the given part drawings)
1. Screw jack (Bottle type)
2. Plummer block (Pedestal Bearing)
Self learning topics: Machine vice, Unprotected type flange coupling, Non return valve.
(Assembly drawing to be done on drawing sheet and CAD software)
Books
1. N.D.Bhat &V.M.Panchal, Machine Drawing, Charotar Publications, 26 thEdn. 1991.
2. K.R. Gopal Krishna, Machine Drawing ,Subhash Publication.,2003
3. S. Trymbaka Murthy, A Text Book of Computer Aided Machine Drawing, CBS
Publishers, New Delhi, 2007
4. N. Siddeshwar, P. Kanniah, V.V.S. Sastri, Machine Drawing, published by Tata
McGraw Hill, 2006
5. Machine tool design hand book, Cmti.
Assignments
One IA of 100marks at
Components (Addition of Journal Couse activity Total
the end reduced to 50 Marks
Two)
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Unit – I 08 Hours
Introduction: Characteristics of successful product development, Design and development of
products, duration and cost of product development, the challenges of product development.
Development Processes and Organizations: A generic development process, concept
development: the front-end process, adopting the generic product development process, the AMF
development process, product development organizations, the AMF organization.
Product Planning: The product planning process, identify opportunities. Evaluate and prioritize
projects, allocate resources and plan timing, complete pre project planning, reflect all the results
and the process.
Unit – II 08 Hours
Identifying Customer Needs: Gather raw data from customers, interpret raw data in terms of
customer needs, organize the needs into a hierarchy, establish the relative importance of the needs
and reflect on the results and the process.
Product Specifications: What are specifications, when are specifications established, establishing
target specifications, setting the final specifications.
Concept Generation: The activity of concept generation, clarifies the problem, search externally,
search internally, explore systematically, reflect on the results and the process .
Unit – IV 08 Hours
Introduction: Need for the compression in product development, history of RP systems, Survey of
applications, Growth of RP industry, and classification of RP systems.
Stereo Lithography Systems & Selective Laser Sintering: Principle, Process parameter, Process
details, Data preparation, data files, Path generation, and machine details, Application
Unit – V 08 Hours
Fusion Deposition Modeling: Type of machine, Principle of operation, process parameters,
applications, Principle of Fusion deposition modeling, Process parameter, Path generation,
Applications.
RP Process Optimization: Factors influencing accuracy. Data preparation errors, Part building errors,
Error in finishing, influence of build orientation.
Online Resources
1. NPTEL course: Product Design and Development by Prof. Inderdeep Singh , IIT Roorkee.
NPTEL Course link: https://nptel.ac.in/courses/112/107/112107217/
2 NPTEL course: Rapid Manufacturing by Prof. J Ramkumar, IIT Kanpur.
https://nptel.ac.in/courses/112/104/112104265/
Books
Product Design and Development -Karl.T.Ulrich, Steven D Eppinger -Irwin McGrawHill -
1.
2000
2. Product Design and Manufacturing -A C Chitale and R C Gupta, PH1, -3rd Edition, 2003
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Prof A.A.Kulkarni Prof S.J.Patil
AUTOMOTIVE ENGINEERING-BASICS AND CURRENT TECHNOLOGY
Pre-requisites : Students should have the basic knowledge of an automobile and EME
Unit - I 8 Hours
Power Unit: Working principal of IC engines, Review of 2-stroke and 4-stroke engines, Basic
components of engine, valve mechanism, methods of cooling- pressurized water cooling and
pressurized lubrication system, Fuel mixture requirements for SI & CI engines, Magneto
Ignition system, Battery ignition system.
Unit – II 8 Hours
The Basics of Electronic Engine Control: Motivation for Electronic Engine Control, Concept
of an Electronic Engine Control System, Definition of General Terms: Parameters, Variables,
Definition of Engine Performance Terms, Electronic Fuel Control System, Electronic Ignition.
Sensors and Actuators: Automotive Control System Applications of Sensors and Actuators,
Temperature Sensors, Exhaust Gas Oxygen Sensor, Automotive Engine Control Actuators.
Unit - IV 8 Hours
Vehicle Motion Control: Typical Cruise Control System, Antilock Braking System,
Electronic Suspension System, Electronic Steering Control.
Automotive Instrumentation and Telematics: Modern Automotive Instrumentation, Input
and Output Signal Conversion: Multiplexing, Sampling, Coolant Temperature Measurement,
Oil Pressure Measurement, Vehicle Speed Measurement, CAN Network, Telematics.
Diagnostics: Electronic Control System Diagnostics, Occupant Protection Systems.
Unit – V 8 Hours
Future of Automotive: Basics of IOT, Technologies behind IoT, Autonomous vehicles , GPS
tracking system, onboard-online monitoring systems, Introduction to cloud computing, RFID
system for vehicle service history, Data-driven intelligent cars and few recent applications of
IoT.
Books
1. R.B.Gupta, Automobile Engineering , Satya Prakashan ,4 th edn.1984
2. Kripal Singh , Automobile Engineering, Vol I and Vol II, 2002
3. William Ribbens, Understanding Automobile Electronics
4. Arshdeep Bhaga, Vijay Madishetti ,Internet of Things, A Hands-on Approach
5. Agus Kurniawan ,Smart Internet of Things Projects- PACKT Publications, Sept 30,
2016.
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
Identify different parts of an engine assembly. Write the entire [L 1, L 2,
1.
operations in an engine with fuel mixtures, Explain ECU and its parts. L3]
2. Understand the importance of Electronic Engine Control in the vehicle. [L 2]
Write the entire operation of a transmission system and explain its parts ,
3. Explain the principle suspensions and brakes , Write the different types of [L 2, L3 ]
suspensions and brakes.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Course objectives
1. To Develop the knowledge of integrating mechanical, electrical & electronics engineering skills
to problems and challenges in order to achieve better performance.
2. To Understand the concepts of various electrical actuators and their real life applications.
3. To Understand the importance and requirement of signal conditioning.
4. To Understand the working of microprocessor and concepts of microcontroller
5. To Develop competence in programming of microprocessor
Unit - I 08 Hours
Introduction of Mechatronics: Definition of Mechatronics, Multi-disciplinary scenario,
Objectives, An Overview of Mechatronics, Microprocessor Based Controllers, Principle of
Working of Automatic Camera, Automatic Washing Machine & Flexible Manufacturing System
(FMS).
Review of Transducers and Sensors: Definition and classification of transducers & sensors.
Performance characteristics, Principle of working of light sensors, proximity sensors Pyro-electric
transducers, Pneumatic sensors and Hall effect sensors.
Unit - II 08 Hours
Electrical Actuation Systems: Electrical actuators, mechanical switches, solid-state switches, DC
Motors, configurations of DC Motors, control of DC Motors, Stepper motors, control of stepper motors
along with switching sequence, merits and demerits.
Self learning topics:AC motors and types of AC motors
Unit - IV 08 Hours
Introduction to Microprocessors: Definition, Evolution of microprocessor, Review of concepts
– Binary and Decimal number systems, Binary arithmetic, memory representation of positive and
negative integers. Overflow and underflow. Organization of microprocessor, Architecture of
microprocessor along with terminology.
Microcontrollers: Introduction to Microcontroller, Difference between microprocessor and
microcontroller. Classification of micro controllers.
Unit - V 08 Hours
Programming of Microprocessor: Introduction, Addressing the I/O devices, Instruction set of
8085, Instruction types, addressing modes, Programming the 8085, programming process,
Assembler Programming, Assembler directives, simple assembly programming.
Online Resources
1. NPTEL course: Mechatronics And Manufacturing Automation by Prof. Shri Krishna Joshi , IIT
Guwahati. NPTEL Course link: https://nptel.ac.in/courses/112103174/
Books
1. W. Bolton, Mechatronics - Electronic control systems in Mechanical and Electrical
Engineering, Pearson Education, 2005, 3rd edition ISBN: 81-297-0579-6
2. Nitaigour Premchand Mahalik, Mechatronics- Principles, concepts and Applications, Tata
McGraw- Hill, 2005.
3. Aditya P. Mathur, Introduction to Microprocessors, Tata McGraw- Hill, 2006, 3rd edition.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Dr. Nikhil R Prof S.R.Kulkarni
STATISTICS FOR ENGINEERS
Course objectives
1. To enable students to understand and interpret the system of equations and various solutions,
central tendency and dispersion of data.
2. To provide knowledge of curve fitting and Probability concepts
3. To understand the concept of random variables, PDF, CDF and Probability distributions.
4. To impart the knowledge of Sampling distribution and Testing of Hypothesis.
5. To broaden understandings of Joint Probability Distribution and Stochastic processes.
Pre-requisites :Nil
Unit - I 08Hours
Introduction:
Modern Statistics, Statistics and Engineering, The role of Scientists and Engineers in Quality
Improvement.
Treatment of Data: Pareto diagrams and Dot Diagrams, Frequency Distributions, Graphs of frequency
distributions, stem and leaf displays, Descriptive measures, Quartiles and other percentiles. The
calculation of 𝑋 and s.
Unit - II 08Hours
Principles of Counting:
Introduction, Basic counting principles, factorial notation, binomial, coefficients, permutations,
combinations, tree diagram.
Unit - IV 08Hours
Probability I: Probability of an event, empirical and axiomatic definition, Probability associated with
set theory, addition law, conditional probability, multiplication law, Baye’s theorem.
Unit - V 08Hours
Probability II: Random variables (discrete and continuous), Probability density function, cumulative
density function, Probability distributions-Binomial, Poisson, Exponential and normal distributions.
Self learning topics: Weibull Distribution
Books
1. Richard A. Johnson, “Probability and Statistics for Engineers”, PHI, 5 th Edition, 2000.
2. Schaum’s outline series, “Probability”, McGraw Hill,2nd edition,2000.
3. B.S. Grewal, “Higher Engineering Mathematics, Khanna Publishers”, 42 nd Edition, 2012.
4. B. V. Ramana, “Higher Engineering Mathematics”, Tata McGraw-Hill Education Private
Limited, Tenth reprint 2010
5. Erwin Kreyszig, “Advanced Engineering Mathematics”, John Wiley & Sons Inc., 9th
Edition,2006 and onwards
E-resourses
1. https://nptel.ac.in/courses/111/106/111106112/
Bloom’s
At the end of the course, the student will be able to
Level
1. Interpret the various data and explain the role of engineers in quality improvement [L3]
2. Explain the basic principles of counting [L2]
3. Explain the set theory
4. Explain the probabilities and application of Baye’s theorem [L4]
Extend the basic probability concept to continuous and discrete probability
5. [L3]
distributions
List of experiments
Part A- Fuel Lab
1. Test to determine Viscosity of oils using a Saybolt viscometer.
2. Test to determine Viscosity of oils using a Redwood viscometer.
3. Flash & fire point test using Clevelands open cup & Pensky Martein closed cup
apparatus.
4. Test to determine the calorific value (CV) of solid fuels using a Bomb calorimeter.
5. To conduct a test on Refrigeration and Air conditioning set up and measure basic
parameters
DEMO : To determine the area of regular and irregular figures using
PLANIMETER
Books
1. Lab Manual prepared by the Mechanical Engineering Department
2. V. Ganeshan, I.C Engines Third edition,2010, Tata Mc Graw Hill Pub Co Ltd, New
Delhi
3. M L Sharma and R P Sharma, Internal Combustion Engines, Dhanpat Rai
Publications, New Delhi, 2010.
4. Edward F. Obert , IC Engines & Air Pollution, Third Edition, Harper & Row Pub,
New-York
5. Colin R. Ferguson, Allan T. Kirkpatric: IC Engines Applied Thermal
Sciences,2001,Wiley student Edition.
Assessment methods
1. Conduct of experiments
2. Journal write up
3. Viva-voce
4. Open Ended Experiments
Total
Components Conduct of the lab Journal submission Lab Project
Marks
Maximum Marks: 25 10 10 5 25
Submission and certification of lab journal is compulsory to qualify for SEE.
Minimum marks required to qualify for SEE : 10 marks out of 25
Course objectives
1. To understand theoretical principles of balancing of masses and demonstrate balancing of
rotating masses practically.
2. To learn the principles of governors, gyroscope and analyze forces in governors and couples in
gyroscope.
3. To demonstrate students with concepts of vibrations and enabling the students to analyze
undamped Single degree of freedom systems.
4. To solve the problems using commercially available software for analyzing different
mechanisms.
List of Experiments:
1. Determination of natural frequency of single degree of freedom vibrating systems
experimentally and comparing it with theoretical values (longitudinal and torsional).
2. Determination of logarithmic decrement and damping ratio in a single degree of freedom
damped vibrating systems (torsional).
3. Balancing of rotating masses in different planes.
4. To conduct an experiment on Porter governor for different weights on sleeve and then plot the
controlling force curve.
5. To conduct an experiment on Hartnell governor for different weights on sleeve and then plot
the controlling force curve.
6. To verify the right hand rule relationship among the three vectors namely spin vector, precision
vector and couple vector and also to verify the relationship C=Iωω p.
7. To perform kinematic analysis of mechanisms (four bar and slider crank) using multibody
dynamics and motion analysis software and compare the results with analytical solution.
8. Construct and analyze the simple gear train for specific input data using multibody dynamics
and motion analysis software and compare the results with analytical solutions.
9. Dynamic and vibration analysis of a link i.e interpretation of simulated results on vibration
characteristics of a kinematic link using multibody dynamics and motion analysis software.
Books:
1. Rattan S.S., Theory of Machines, Tata McGraw Hill Publishing Company Ltd., New Delhi, 3 rd
Edition, 2009.
2. G. K. Grover, Mechanical Vibrations, Nem Chand and Bros, 6 th Edition, 1996.
3. Graham Kelly, Fundamentals of Mechanical Vibration, Tata McGraw-Hill, 2000.
Assessment methods
1. Conduct of experiments
2. Journal write up
3. Viva-voce
Quiz 10marks
Pre-requisites :
Basic knowledge of English Language.
Conversant with Basic English Grammar.
Ability to frame sentence in English.
1. Frame grammatically acceptable sentences using Articles, Prepositions, Tenses, Modals and
Subject-Verb agreement.
2. Enhance day to day general vocabulary and business vocabulary using every day words,
appropriate collective nouns, idioms, phrases and phrasal verbs.
1. Comprehend and interpret the texts such as notices, advertisements, memos, emails, charts etc.
using reading techniques like skimming and scanning.
2. Using the knowledge of Phonetics to identify the right pronunciation from a dictionary.
3. Reading to enrich work place / business vocabulary.
Self learning topics:Solve reading assignments from Cambridge Business BENCHMARK Pre-
intermediate to Intermediate.
1. Interact effectively as an individual and also as a member in a team using correct grammar
using wide range of vocabulary and avoiding common errors in English.
2. Design and formulate presentations using Microsoft PowerPoint and Non-Verbal
communication cues (Kinesics, Proxemics, Chronemics and Paralinguistic).
3. Speak in a logical way and speak for the right amount of time with proper pronunciation on
general topics and business topics.
1. Write Business Letters, Emails, Memos and Notes using British English Standards/Etiquettes.
2. Writing skills using appropriate registers (formal and informal), correct grammar, correct spelling,
vocabulary, linking words and phrases.
Books
1. Prof. M.B. Kudari, “Passage to English” Self Publication, Gokak, 2011.
2. T. M. Farhathulla, “Communication Skills for Undergraduates” - RBA-Chennai, 2006.
3. K.R. Lakshminarayanan, “English for Technical Communication”, Scitech-Chennai, 2002.
4. Prof. G.S. Mudambadithya, “Functional English”, Sapana- Bangalore,
5. Norman Whitby, “Cambridge English Business Benchmark”, Cambridge University Press, 3rd
Printing 2014.
Individual Group
Activity – Class Total
Components activity - Writing Skills – Online
Power Point email/memo/letters Performance
Speech Test
Presentation (Attendance)
Maximum 5 15 10 5 15 50
Marks (25)
Continuous Internal Evaluation (CIE) is of 50 marks. It will be reduced to 25 marks for the
calculation of SGPA and CGPA.
DESIGN OF POWER TRANSMISSION SYSTEMS
Course objectives
1. To study shaft and its design based on various design considerations.
2. To understand the mechanism of mechanical joints andthe analysis of power transmission and
Braking.
3. To have the knowledge of design of different Gears under various loading conditions.
4. To understand the lubrication process, analysis of various types of lightly loaded Bearing and
the procedure of Selection of Radial, Ball, Roller bearings and V Belts.
5. To provide insight on real time components design based on engineering applications.
Unit - I 10 Hours
Design Of Shafts: Torsion of shafts, design for strength and rigidity with steady loading, ASME codes
for power transmission, shafts under combined loads.
Self-learning topics: Design of non-circular hollow shaft.
Unit - II 10 Hours
Mechanical Joints, Power Transmission and Braking:
Mechanical Joints: Design of Cotter and Knuckle joints. Keys: Types of keys, Design of keys.
Couplings: Flange coupling, Bush and Pin type coupling. Clutches: Design of Single plate &multi
plate clutches. Brakes: Design of internal expanding brakes, external contracting brakes and
introduction to disk brakes.
Self-learning topics: Design of Universal and Oldham’s coupling.
Unit - IV 10 Hours
Bearings: Lubricants and their properties, Mechanisms of Lubrication, bearing modulus, numerical on
journal bearing design. Selection of Radial, Ball, Rollerbearings and V Belts.
Unit - V 10 Hours
Applications based on design of Machine components: Design of Hoisting mechanisms consisting of
crane hooks, Simple gear train (Spur/Helical) mounted on shaft supported by bearings.
Design of Power transmission system consisting of couplings and Simple gear train (Spur/Helical)
mounted on shaft supported by bearings.
Design of Engine Clutch (spring loaded) and Braking system.
Online Resources
1. Machine design II web content
https://nptel.ac.in/courses/112/106/112106137/
Books
1. V.B.Bhandari, Design of Machine Elements, Tata McGraw hill Publication, Second edition
2007 and onwards.
2. H.G.Patil, Ravindra R Malagi, M.S.Patil&S.C.Pilli, Design of Machine Elements,
I.K.International Publishing House Pvt. Ltd. First edition, 2019.
3. R.S.Khurmi&J.K.Gupta, A textbook of Machine Design, S.Chand Publication, 25th revised
edition 2005 and onwards.
4. Richard G. Budynas, Keith J. Nisbett, Shigley’s Mechanical Engineering Design, Tata
McGraw hill Publication, 10th edition 2015 and onwards..
5. Allen S Hall, Alfred Holowenko,Herman G L,Theory and problems of Machine Design,
Schaum’s outline series 1975 and onwards.
6. H.G.Patil, Machine Design data handbook, I.K.International Publishing House Pvt. Ltd. 2011
and onwards.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
(Prof.S.R.Kulkarni) (Prof.R.J.Naik)
HEAT TRANSFER
UNIT-I 6 hours
Introduction: basic concepts, modes of heat transfer, basic governing laws for conduction, convection
and radiation; simultaneous or combined modes of heat transfer; thermal conductivity; convective heat
transfer co-efficient; Derivation of general three-dimensional heat conduction equation in Cartesian
co-ordinates, discussion on 3-D conduction equation in cylindrical and spherical co-ordinates (no
derivation), mathematical formulations of heat –conduction problems; concept of thermal diffusivity;
Boundary condition of first, second and third kind; numerical on modes of heat transfer.
UNIT-II 14 hours
Steady state conduction: Concept of thermal resistance; electrical analogy of thermal resistance;
Derivation of Temperature distribution and heat flow through a plane wall, hollow cylinder and
hollow sphere (one dimension only); One-dimensional conduction in Cartesian, cylindrical and
spherical co-ordinates through composite wall, composite cylinder and composite sphere; concept of
thermal contact resistance; Overall-heat transfer co-efficient for slab/wall, cylinder and sphere;
concept of critical thickness of insulation for cylinder and sphere, economic analysis of critical
thickness of insulation; heat transfer in extended surfaces/fins (of uniform cross-section without heat
generation), basic governing equation for fin, temperature distribution and heat transfer rate in a fin
when the fin is i) long fin (with derivation) ii) short fin with insulated tip (without derivation) iii)
short fin without insulated tip (without derivation); fin efficiency and effectiveness.
Unsteady/transient conduction: Conduction in solids with negligible internal temperature gradient
(lumped system of analysis), semi-infinite solids, use of Grober’s charts/tables, infinite solids, use of
temperature charts (Heisler’s charts), numerical problems.
UNIT-III 14 hours
Convection heat transfer:
Basics of fluid flow: Mechanism of convection- free/natural convection and forced convection;
concept of external flow and film temperature ; concept of internal flow and bulk mean temperature;
Boundary layer: concept of velocity/hydrodynamic and thermal boundary layer for external and
internal flow; definition and physical significance of dimensionless numbers viz. Reynolds’, Prandlt’s,
Nusselt, Grashoff, Rayleigh, Peclet, number; Dimensional analysis: Rayleigh’s method, Buckingham’s
π theorem, application of dimensional analysis for forced convection.
Forced convection:
External flow: Flow over flat plate, concept of film temperature, concept of critical Reynold’s
number, flow over cylinder, sphere and non-circular sections; use of correlations given in data
handbook to solve numerical based on plate, cylinder, sphere and non-circular sections.
Internal flow: Flow in a circular tube/duct, concept of bulk mean temperature, concept of critical
Reynold’s number, flow in a circular and non-circular pipe/duct, flow in annular space using
concentric tubes; use of correlations given in data handbook to solve numerical based on circular, non-
circular and concentric tube /duct.
Free or Natural convection: Basic nature of flow, boundary layer, concept of film temperature,
concept of laminar and turbulent condition, use of correlations given in data handbook to solve
numerical based on vertical plate and cylinder, horizontal plate and cylinder.
Self learning topic: Application of dimensional analysis for free convection.
UNIT-IV 7 hours
Heat exchangers: classification, concept of overall heat transfer co-efficient, fouling of heat
exchangers and fouling factor, concept of Logarithmic Mean Temperature Difference (LMTD) for
parallel and counter flow and its derivation, concept of effectiveness-NTU method for parallel and
counter flow and its derivation, Numerical on the concept of LMTD and effectiveness-NTU method,
rating and sizing of heat exchanger.
UNIT-V 9 hours
Boiling and Condensation:
Boiling: phenomena, boiling curve and regimes of boiling, use of correlations given in data handbook
to solve numerical based on Nucleate boiling and Film boiling.
Condensation: phenomena, Nusselt’s theory for laminar condensation on a vertical flat surface,
phenomena of drop-wise and film-wise condensation, concept of film temperature, Reynold’s number
for condensate flow, use of correlations given in data handbook to solve numerical based on
condensation on vertical surface and tube, horizontal tube, bank of tubes and vertical sheet containing
horizontal tubes.
Radiation: Basic concepts, emission characteristics, and laws of black body radiation, radiation
incident on a surface, solid angle and radiation intensity, Numerical based on concepts mentioned
above.
Text Books
1 M.N. Ozisik, ‘Heat Transfer, A Basic Approach’, McGraw Hill Publishers, International
edition, 2005.
2 S.P. Sukhatme, ‘A Text Book on Heat Transfer’, Universities Press, 4 th Edition, 2005.
3 Yunus A Cengel, ‘Heat and Mass Transfer - A Practical Approach’, Tata McGraw Hill, 3 rd
Edition, 2008
4 Frank Incropera and David Dewitt, et al., ‘Fundamentals of Heat and Mass Transfer’, Wiley
India Publishers, 1st edition 2013.
5 Mahesh Rathore, ‘Engineering heat and mass transfer’, University Science press, 3 rd Edition,
2016
6 M. Thirumaleshwar, ‘Fundamentals of Heat and mass transfer’, Pearson education press, 3 rd
Edition, 2012.
7 C.P. Kothandaraman and S. Subramanyan, ‘Heat and Mass Transfer Data Book’, New Age
International Publishers, 8th Edition, 2016
Bloom’s
At the end of the course the student will be able to
level
1 State and apply Fourier’s law of conduction, Newton’s law of convection and [L3]
Stefan Boltzmann’s law of radiation
2 Derive and apply differential equation of heat conduction [L3]
3 Use transient temperature charts to solve problems [L2]
4 Apply correlations to find convection heat transfer co-efficient in case of [L3]
forced and natural convection
5 Apply LMTD and effectiveness –NTU methods to analyze heat exchangers [L3]
6 Evaluate heat transfer co-efficient in film-wise condensation [L3]
7 State and apply various terms associated with radiation heat transfer [L1,L3]
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Marks split-up
Unit no Marks
1 15
2 25
3 25
4 15
5 20
Prepared by Verified by
(Dr. S M Bapat) (Dr. V S Majali)
FINITE ELEMENT METHODS
Course objectives:
1. Describe the fundamental theory of the FEA and different variational approaches in
FEM
2. To understand and use FE Method for structural analysis of bars
3. To recognize and use FE Method for structural analysis of Truss and Beams.
4. To understand two dimensional and Higher order elements
5. To analyzevarious thermal boundary conditions by using FEM.
Unit – I 10Hours
Introduction to Finite Element Method: General description of Finite Element Method,
Application and limitations. Convergence and Compatibility conditions, Node numbering scheme,
Types of elements based on geometry. Principle of virtual work, principle of minimum potential
energy, Rayleigh - Ritz method,Galerkin’s method,
Self-learning topics: Strain displacement relation, Plane stress and plane strain condition.
Unit – II 10 Hours
Solution of 1-D Bars: Interpolation polynomials- Linear, quadratic and cubic. Simplex complex
and multiplex elements. 2D and 3D PASCAL’s triangle. Handling of boundary conditions -
Elimination and penalty approach. Solutions of bars and stepped bars for displacements, reactions
and stresses by using penalty approach and elimination approach. Shape function of Shape function
of CST element, Quadrilateral element.
Self-learning topics: Shape function of 4 nodedone dimensional bar element.
Unit – III 10Hours
Trusses: Analysis of Plane Truss. Element Stiffness matrix, Load vectors and Stresses in
members,Numerical problems.
Beams: Hermite shape functions for beam element, Derivation of stiffness matrix. Numerical
problems of beams carrying concentrated, uniformly distributed load.
Higher order elements:Shape function and stiffness matrix for a 3 nodedbar element, Shape
function of 8 noded and 9 noded quadrilateral element.
Self-learning topics: Load vector for beams under UVL.
Unit – IV 10Hours
Two dimensional finite element formulations for solid mechanics: CST Elements- Nodal load
vector, Strain displacement matrix and Jacobian for triangular and rectangular element, Element
formulations for in plane loading with sample numerical.
Axis symmetric elements: Formulation for Axis symmetric loading with triangular elements.
Numerical.
Self-learning topics: Knowledge of double integration
Unit – V 10Hours
Heat transfer: Basic equations of heat transfer: Energy balance equations and rate equation:
Conduction, Convection.Functional and Galerkin’s approach for heat conduction, boundary
conditions, Heat transfer in thin straight fins. Heat transfer through composite wall. Numerical.
Self-learning topics:Fourier’s Law for Heat conduction
Books
1. T.R.Chandrupatla, A.D Belegundi , “Finite Elements in Engineering”, 4 th edition
PHI. 2012
2. S.S. Rao , “Finite Element Method in Engineering”, 4th Edition, Elsevier, 2006.
3. U.S. Dixit “Finite Element Methods for Engineers”, Cengage Learning, 2009.
4. R.D. CookD. S Maltus, M.E Plesha, R.J.Witt , “Concepts and applications of Finite
Element Analysis”, Wiley 4thEdition, 2009.
5. J.N.Reddy, “Finite Element Method”, , McGraw -Hill International Edition, 3 rd
edition November 2005
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
1. Solve 1-D structural problems by using different approaches. [L3]
2. Analyze1-D bar elements by using various FEA methods [L3]
Apply and Analyze various boundary conditions in the structural
3. [L3]
analysis of Trusses and Beams.
4. AnalyzeTwo dimensional and Higher order of elements. [L3]
5. Analyse various thermal boundary conditions by using FEM. [L3]
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Unit - I 08 Hours
Planar Mechanisms and Geometry of Motion: Definitions and basic concepts, Classification of
links, pairs,Grashoff’s law, Mechanical advantage, significance of Transmission angle in mechanisms,
Mobility, Introduction to analysis and synthesis of mechanisms.
Self-learning topics: Equivalent mechanisms
Unit - II 08 Hours
Synthesis of Linkages: Type, Number and dimensional synthesis, Function generation, Path generation
and body guidance, Precision positions, Structural error, Chebyshev spacing, Crank-rocker mechanisms
with optimum transmission angle.
Self-learning topics: Relative poles of slider crank mechanism
Unit - IV 08 Hours
Analytical Methods of Dimensional Synthesis: Freudenstein’s equation for 4-bar mechanism and
slider crank mechanism, Examples, Bloch’s method of synthesis.
Self-learning topics: Synthesis for path generation
Unit - V 08 Hours
Spatial Mechanisms:Introduction, Position analysis problem, Velocity and acceleration analysis,
Eulerian angles, numerical examples.
Introduction to High speed cams: Position error-Jump and cross-over shock, Spring surge and wind up.
Self-learning topics: Polydyne cams
Books
1. J. E. Shigley, Theory of Machines and Mechanism, Oxford Higher Education, International
edition, 2015.
2. A. G. Ambekar, Mechanism and Machine Theory, PHI, 2007.
3. Ghosh and Mallick, Theory of Mechanism and Mechanism, East West press, 2007.
4. A. S. Hall, Kinematics and Linkage Design, Prentice Hall, 2007.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Course objectives
1 To determine the elastic behavior of solid bodies subjected to various types of loading.
2 To teach students stress strain graph of ductile and brittle materials by experiment.
3 To explain various stress strain relationships characterizing elastic plastic behavior.
4 To develop mathematical expressions for various yield criterion and stress strain relation.
Unit – I 8 Hours
Introduction to Elasticity: Brief review of elasticity, Concept of stress transformation,
Octahedral normal and shear stresses, Spherical and Deviatoric stress tensors, Principal stresses,
Stress Invariants, Numericals.
Strain at a point, Spherical and deviatric strains, Octahedral strains, Principal strains Strain
Invariants, Numericals. Concept of true stress and true strain, Relationship between true stress and
true strain.
Self learning topics: Analyze the stress components in a 3-D cube model, Invariants of
Deviatric stress tensor, Mohrs circle diagram in 3-D and 2-D.
Unit – II 8 Hours
Plastic deformation of metals: Mechanism of plastic deformation, Factors affecting plastic
deformation, Concept of yield criterion, Tresca s and Von-mises yield criteria, Numerical.
Experimental verification of yield criteria, Haigh-Westergaards stress space, Yield surface,
Representation of yield criteria in 2-D stress space.
Self learning topics: Yield locus, π plane, flow rule normality.
Unit – IV 8 Hours
Bending of beams: Stages of plastic-yielding for a rectangular beam, Non-linear bending
equation, Numericals, Shear stress distribution in a rectangular beam.
Unit – V 8 Hours
Torsion of shafts: Introduction, plastic torsion of a circular bar, elastic perfectly plastic
material, elastic work hardening of material, residual stresses and problems
Books
1. George E. Dieter, Mechanical Metallurgy, McGraw-Hill book company (UK), 2017.
2. R.A.C.Slater, Engineering Plasticity - Theory and Application to Metal Forming Process,
McMillan Press Ltd.
3. Hoffman and Sachs, Theory of Plasticity -McGraw Hill., 4 th ed. 2012
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Unit - I 8 Hours
Introduction& The Solar Energy Option: World’s production and reserves of commercial energy
sources, India’s production and reserves, Energy Alternatives.
Solar radiation:Solar radiation outside Earth’s atmosphere, Solar radiation at the Earth’s surface,
Instruments for measuring solar radiation and Sunshine, Solar radiation data, Solar radiation geometry,
Solar radiation on tilted surface, Numerical Problems.
Unit - II 8Hours
Liquid flat plate collectors:Performance analysis, Transmissivity, Absorptivity, Collector efficiency
factor, heat removal factor, Numerical examples,Effects of various parameters on performance.
Solar Air Heaters: Introduction, Performance analysis of a conventional air heater, Other types of air
heaters, Problems.
Concentrating Collectors: Introduction, flat plate collectors with reflectors, cylindrical parabolic
collectors, compound parabolic collector, Paraboloid dish collector, Central receiver collector.
Problems.
Self-learning topics: Testing procedures of solar air heaters.
Unit – IV 8 Hours
Thermal Energy Storage: Sensible heat storage, Latent heat storage,
Solar Photovoltaic Conversion:Photovoltaic conversion, principle of working, Commercial solar
cells, Costs and applications, Simple numerical.
95
Self-learning topics:Thermochemical storage
Unit – V 8 Hours
Economic analysis of solar systems: Initial and annual costs, present worth calculations, loan
repayment, annual savings, payback period, Numericals.
Books
1. S.P.Sukhatme, J.K.Nayak ,Solar Energy, The MC Graw Hill Pub Co Ltd,New Delhi, 3 rd Edition,
2008.
2. G.D.Rai, Non-Conventional Energy Sources ,Khanna Publishers,New Delhi, 5 th Edition, 2012
3. B.H.Khan, Non-Conventional Energy resources , TMH, Delhi,5 thEdition,2008
4. Frank Kreith, Jan F.Kreider, Principles of Solar Engineering, Taylor & Francis Pub, 2003
5 Andy Walker, Solar Energy, Wiley, Delhi,2nd Edition ,2014.
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Course delivery methods Assessment methods
Assignments /Course Seminar (CS)/Project
1. Black Board Teaching 1.
(CP)
2. Power Point Presentation 2. Quizzes
3. Working Models 3. IA Tests
4. Videos 4. SEE
NPTEL Course link:
5.
http://www.nptel.ac.in/courses/112105051
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
97
BIO- MASS ENERGY SYSTEMS
Course objectives
1. To have an overview on biomass resources and need.
2. To understand different types of Thermo-chemical processes & understand different
alternative biomass to fuels conservation techniques.
3. To study bio-gasification process and effects of using producer gas in I C engines.
4. To study biodiesel formation and its use in IC Engines & understand the performance of
Biodiesel powered engine.
5 To educate about Bio-methanization process to form Biogas and Biomass resources
from Aquatic plants and organisms.
Unit - II 08 Hours
Physical & Thermo chemical conversion: Briquetting & densification, Pelleting-
carbonization, Incinerators (with layout), Pyrolysis, Applications, advantages & disadvantages
of above processes. Methods of Ethanol & methanol synthesis, its use in I C engines (SI & CI)
and modifications required.
Self learning topics: liquefaction process
Unit - IV 8 Hours
Bio-Diesel: Bio Diesel preparation techniques from edible & non-edible oils, Production of Bio diesel
from Honge & Jatropha seeds, use of bio diesel in I C engines, Blending of Bio diesel, Performance
analysis of diesel engines using bio diesel.
Unit - V 08 Hours
Bio-Methanization: Anaerobic digestion, Construction and Design of Fixed dome type
digestor, factors influencing Biogas yield, Site selection for Biogas plant, Numericals on fixed
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dome Biogas plant.
Aquatic Biomass: Various resources and Biofuels extraction processes from aquatic plants
and organisms, Fuel properties of aquatic biofuels.
Books
1. Rai, G. D “Non-Conventional Sources of Energy”- 4th Edition, Khanna Publishers,
New Delhi, 2007.
2. Domkundwar, “Solar energy and Non conventional Energy sources”- 2 nd edition 2014,
Dhanpat rai & co.
3. Khandelwal, K. C. and Mahdi, S. S., Biogas Technology - A Practical Hand Book - Vol.
I & II, Tata McGraw Hill Publishing Co. Ltd., 1983
4. Dr. Mukunda H S “Understanding Clean Energy and Fuels from Biomass” Wiley
(April 6, 2011)
5 S. Rao & B. B. Parulekar “Energy Technology” Khanna Publishers, Delhi-1999
6. Domkundwar V M “ A Course in IC engines” Dhanpat rai & co. 2010
99
Online Resources:
1)Bioenergy, IIT. Kanpur: https://nptel.ac.in/courses/102/104/102104057/
2) Waste to Energy Conversion, IIT. Roorkee: https://nptel.ac.in/courses/103/107/103107125/
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
100
TOOL DESIGN
Course Objectives
1. To train the students about the importance and types of jigs and fixtures and their elements.
2. To train students to design Jigs and Fixtures for various components.
3. To impart knowledge of various operations related to sheet metals and design of related dies.
4. To impart knowledge about the fundamentals of plastic injection molding.
5. To impart knowledge about the various elements of automatic screw cutting machine and related
CAM design.
Unit - I 08 Hours
Introduction to Jigs and Fixtures: Definition, Difference between jigs and fixtures, Locating
principles for prismatic and cylindrical parts, Locating Devices, Surface location, Rest blocks, pins, V-
blocks, Equalizers, Profile locators. Clamping: Basic principles, cutting forces, Rigid clamping, wedge
clamping, Cam clamping, quick action clamps, Toggle clamps, simultaneously acting clamps.
Self-learning topics: Guiding Elements: Jig bushes
Unit - II 08 Hours
Types of Fixtures: Design of Milling fixtures, Turning fixtures, Inspection and Welding fixtures.
Types of Jigs: Design of Template Jigs, Leaf jigs, Box jigs
Unit - IV 08 Hours
Plastic Injection molding: Injection molding Process, Injection molding materials, Molding cycle,
molds, machine size, cycle time, Cost estimation, Insert molding, Design guidelines, Blow molding
process and its applications
101
Unit - V 08 Hours
Tool layout and CAM design for automatic screw cutting machine: Types of automatic lathes,
features of automatic screw cutting machine, Features of swiss type Automat, Tooling for Automatic
screw cutting machine, CAM worksheet for automatic screw cutting machine, CAM design for
Automatic screw cutting machine.
Online resources
1. E-course link: http://www.manufacturinget.org/home/tech-4571-tool-design/introduction-to-
tool-design/
Books
1. P.C.Sharma, Production Engineering, S Chand & company Ltd, 8th revised edition, 1999.
2. TM C Donaldson, G.H. Le CAIN V.C Goold H, Tool Design –Special Indian edition 2012.
3. G.R Nagpal, Tool Engineering & Design, Khanna Publishers 6thEdition,2009
4. R.G.W. Pye, Injection Mould Design, Fourth Edition East-West Press Pvt ltd,1989.
102
2. Power Point Presentation 2. Assignment
3. Working Models 3. Seminar
4. Videos 4. Mini-project
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
103
AUTOMATION IN MANUFACTURING
Unit - I 08 Hours
Introduction to Automation : Basic elements of an automated system: power to accomplish the
automated process, program of instructions, control system, types of automation, reasons for
automation, advanced automation functions: safety monitoring, maintenance and repair diagnostics,
error detection and recovery
Industrial Control Systems : Process industries versus discrete manufacturing industries, continuous
versus discrete control, computer process control.
Self earning topics: levels of automation.
Unit - II 08 Hours
Industrial Robotics : Robot anatomy and related attributes: Joints and links, common robot
configurations, notations, joint drive system, robot control systems: limited sequence control, play
back with point to point control, play back with continuous path control, intelligent control, end
effectors: grippers and tools, sensors in robots, industrial robot applications: material handling
applications, processing operations, assembly and inspection, robot programming: lead through
programming, simulation and offline programming, robot accuracy and repeatability.
Self earning topics: programming languages,
Unit - IV 08 Hours
Material transport system : Introduction to material handling, material transport equipment, analysis
of material transport system.
Storage systems: Storage system performance and location strategies, conventional storage methods
104
and equipments, automated storage systems, engineering analysis of storage systems.
Unit - V 08 Hours
Flexible Manufacturing Systems : Definition of FMS, basic components of FMS, different types of
FMS, types of FMS layouts, factors influencing FMS layout, aim and principle objectives of FMS,
FMS applications, FMS advantages and disadvantages, various equipments and their functions required
for FMS, FMS planning and implementation issues, quantitative analysis of FMS.
Books
Text Books:
1. M. P. Groover , Automation, Production system & Computer Integrated manufacturing, Person
India, 2007, 3rd edition .
2. W. Bolton, Programmable Logic Controller, 2006, 4th edition
3. R. K. Mittal and I. J. Nagrath, Robotics and Control, McGraw Hill Education, 2007, 6 th reprint
4. H. K. Shivanand, M. M. Benal, V. Koti, Flexible Manufacturing System, New Age International
Limited, 2006
E-resourses (NPTEL/SWAYAM.. Any Other)- mention links
1. https://nptel.ac.in/courses/112/102/112102011/
2. https://nptel.ac.in/courses/112/103/112103174/
3. https://swayam.gov.in/nd1_noc20_me03/preview
105
change.
Addition of Course
Components Sum of two IA
assignments (Two) project Total
tests
/seminar Marks
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
106
METAL FORMING
Course objectives
1. To understand the basics of mechanics involved in metal forming processes.
2. To impart knowledge of various metal working processes, related equipment’s, process
parameters and their applications.
3. To broaden understanding of the analysis involved in various metal working processes.
4. To provide knowledge on various defects in formed parts and suggest remedies for the
same.
5. To Understand the fundamental concepts of advanced metal forming processes.
Unit - I 9 Hours
Mechanics in metal working: Stress-Strain diagram, True stress and strain, Concepts of plane stress
and plane strain, Flow curve for materials,Yield criteria,Mohr’s circle for 3D state ofStress,
Hydrostatic and deviatorycomponent of stress,Numericals.
Introductory concepts: Classification of metal forming processes, Temperature in metalworking,
Coldworking and hot working of Metals, Effect of strain and strain rate, Workability, Recovery,
Recrystallization and Grain growth.
Self learning topics: Mohr’s circle for 3D state of Strain.
Unit - II 8 Hours
Forging: Classification of forgoing processes, Forging equipment and operations,Open die forging,
Closed die forging, Calculation of forging loads inclosed-die forging, Forging defects, Residual stresses
in forging. Numericals.
Rolling: Terminology of rolled products, Types of rolling mills, Deformation zonein rolling, Neutral
point, Angle of bite, Forward slip, Roll flattening,Rolling variables, Forces and geometrical
relationships inrolling, Defects in rolled products, Numericals.
Self learning topics: Case study of a defect for a forged component.
107
Unit - IV 8Hours
Sheet Metal Working: Sheet Metal properties, Gauges and surface conditions, Variouscutting and
forming operations, General classification and components of press tools, Types of dies: simple,
compound, combination dies, Force requirement, Theory of shear, Methods of force reduction, Various
press working operations such as punching, blanking, deep drawing, bending,forming etc., Defects,
Lubricants used.
Miscellaneous sheet metal working operations: Metal spinning, Coining, Embossing, Rubber
forming, Stretch forming.
Unit - V 7 Hours
Advanced Metal Forming Processes: Introduction to High velocity forming-Principles, comparison
of high velocity and conventional forming processes. Explosiveforming, Magnetic pulse forming,
Electro hydraulic forming. Stretch forming, Flow forming advantages, limitations and application of the
process.
Books
1. G.E. Dieter, Mechanical Metallurgy (SI units),Mc Graw HillPublication 2001
2. Introduction to Industrial Mechanical Working Process by G. W. Rowe
3. Dr. K.Radhakrishna, Manufacturing Process – III, Sapna BookHouse, 2009.
4. P. N. Rao, “Manufacturing Technology”, Tata McGraw Hill
5. https://nait.primo.exlibrisgroup.com/permalink/01NOALTECH_INST/avhmt3/alma99962013404191
108
principles of mathematics, natural sciences, and engineering sciences.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
109
MECHATRONICS
Course objectives
1. To Develop the knowledge of integrating mechanical, electrical & electronics engineering skills
to problems and challenges in order to achieve better performance.
2. To Understand the concepts of various electrical actuators and their real life applications.
3. To Understand the importance and requirement of signal conditioning.
4. To Understand the working of microprocessor and concepts of microcontroller
5. To Develop competence in programming of microprocessor
Unit - I 08 Hours
Introduction of Mechatronics: Definition of Mechatronics, Multi-disciplinary scenario, Objectives, An
Overview of Mechatronics, Microprocessor Based Controllers, Principle of Working of Automatic
Camera, Automatic Washing Machine & Flexible Manufacturing System (FMS).
Review of Transducers and Sensors: Definition and classification of transducers & sensors.
Performance characteristics, Principle of working of light sensors, proximity sensors Pyro-electric
transducers, Pneumatic sensors and Hall effect sensors.
Unit - II 08 Hours
Electrical Actuation Systems: Electrical actuators, mechanical switches, solid-state switches, DC
Motors, configurations of DC Motors, control of DC Motors, Stepper motors, control of stepper motors
along with switching sequence, merits and demerits.
Self learning topics:AC motors and types of AC motors
Unit - IV 08 Hours
Introduction to Microprocessors: Definition, Evolution of microprocessor, Review of concepts – Binary
and Decimal number systems, Binary arithmetic, memory representation of positive and negative integers.
Overflow and underflow. Organization of microprocessor, Architecture of microprocessor along with
terminology.
Microcontrollers: Introduction to Microcontroller, Difference between microprocessor and
microcontroller. Classification of micro controllers.
Unit - V 08 Hours
Programming of Microprocessor: Introduction, Addressing the I/O devices, Instruction set of 8085,
Instruction types, addressing modes, Programming the 8085, programming process, Assembler
Programming, Assembler directives, simple assembly programming.
110
Online Resources
1. NPTEL course: Mechatronics And Manufacturing Automation by Prof. Shri Krishna Joshi , IIT
Guwahati. NPTEL Course link: https://nptel.ac.in/courses/112103174/
Books
1. W. Bolton, Mechatronics - Electronic control systems in Mechanical and Electrical
Engineering, Pearson Education, 2005, 3rd edition ISBN: 81-297-0579-6
2. Nitaigour Premchand Mahalik, Mechatronics- Principles, concepts and Applications, Tata
McGraw- Hill, 2005.
3. Aditya P. Mathur, Introduction to Microprocessors, Tata McGraw- Hill, 2006, 3rd edition.
111
Writing two IA tests is compulsory.
CIE will be reduced to 50 marks for the calculation of SGPA and CGPA.
Minimum marks required in CIE to qualify for SEE: 20 out of 50
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Dr. Nikhil R Prof S.R.Kulkarni
112
RESEARCH METHODOLOGY
Unit – I 8 Hours
Research Methodology: Introduction
Meaning, Objectives, types, Research Approaches. Significance of Research, Research Methods
versus Methodology, Research and scientific method, research Process, criteria of good research,
Problems encountered by researchers.
Research Problem:
Defining a research problem, Selecting a research problem, necessity and techniques involved in
defining the research problem.
Unit – II 8 Hours
Research Design:
Meaning, need sign, for research design, features of a good design, important concepts relating to
research design, different research designs, Basic principles of experimental designs, developing a
research plan.
Sampling design:
Implications of a sample design, Steps in sample design, criteria of selecting a sampling
procedure, characteristics of a good sample design, different types of sample designs, Random
Sample and complex random sample designs.
Unit – IV 8 Hours
113
Testing of hypotheses- Basic concepts, procedure for hypothesis testing, flow diagram, Test of
hypothesis, procedure for hypothesis testing, Hypothesis for means, difference between means,
comparing two related samples, proportions, difference between proportions, comparing a
variance to some hypothesized population variance, power of test, limitations of test of
hypothesis.
Chi-sqaure test: χ2 test and their applications in research studies.
Analysis of variance: Basic principles of ANOVA, ANOVA technique, setting up of analysis of
variance table, one way, ANOVA, two way ANOVA, ANOVA in Latin square Design.
Self learning Topic: Analysis of Covariance
Unit - V 8 Hours
Multivariate Analysis Techniques : Characteristics and Applications, Classification of
Multivariate Techniques, Variables in Multivariate Analysis, Important techniques and methods
of factor Analysis, Rotation in factor Analysis, R-type, Q-type, Path Analysis.
Interpretation and Report Writing : Meaning of interpretation, Why interpretation, Technique
of interpretation, Precaution in interpretation, Significance of report writing, Different steps in
writing report, Layout of the research report, Types of reports, Mechanics of writing research
report, Precautions for writing research reports.
Books
Text Books:
1. C R. Kothari, Research Methodology, New Age International Publishers, 2nd edition,
2007.
Reference Books:
1. PanneerSelvam, Research Methodology, PHI Learning Pvt. Ltd., 2007.
2. Dr. B.L.Wadhera -Intellectual Property Rights, Universal Law Publishing Co. Ltd.. 2002
3. William G Zikmund, Business Research Methods, Indian edition, South western
Publishers, 8th Indian Reprint – 2009.
114
machine design and update the same, integrating existing and updated
knowledge in global perspective.
Critical Thinking: Graduates shall possess ability for independent judgment
2. based on critical analysis and also for synthesis of information for extensive [PO2]
research in the area of specialization.
Problem Solving: Graduates shall conceptualize through lateral thinking and
3. obtain feasible and optimal solutions for engineering problems considering [PO3]
societal and environmental requirements.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by
Prof. Roopa R Navalli
115
EXPERIMENTAL STRESS ANALYSIS
Unit - I 08Hours
Electrical Resistance Strain Gauge:Principle of operation and requirements, Types and their uses,
Calibration and temperature compensation, cross sensitivity, Wheatstone bridge and potentiometer
circuits for static and dynamic strain measurements.
Strain analysis methods: Rosette analysis:Two element, three element rectangular and delta rosettes,
Correction for transverse strain effects.
Unit - II 08 Hours
Photoelasticity: Two-dimensional photo elasticity, Concept of light – photoelastic effects, stress optic
law, Interpretation of fringe pattern, Compensation and separation techniques, Photo elastic materials.
Unit - IV 08 Hours
Photoelastic (Birefringent) Coatings: Birefringence coating stresses, Coating Sensitivity,
Coating Materials, Effects of coating thickness: Reinforcing effects, Poisson's Ratio Mismatch,
116
Stress separation techniques: Oblique incidence,Strip coatings.
Books
1. Srinath, L.S., Raghava, M.R., Lingaiah, K., Garagesha, G., Pant B., and Ramachandra, K.,
“Experimental Stress Analysis”, Tata McGraw-Hill, New Delhi, 1984 and onwards.
2. Dally, J.W., Riley, W.F., Experimental Stress Analysis, McGraw-Hill Inc., New York, 1998 and
onwards.
3. Dove Adams, “Experimental Stress Analysis”, McGraw Hill, 1992 and onwards.
4. Sadhu Singh, “Experimental Stress Analysis”, Khanna Publishers, December 2009
5. Durelli, “Photomechanics”, Prentice Hall, 1972 and onwards.
Online Material
NPTEL Course link:http://www.nptel.ac.in/courses/112106068
117
Scheme of Continuous Internal Evaluation (CIE):
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
118
PROJECT MANAGEMENT
Unit – I 08Hours
Concepts of project management: Concepts of a Project, characteristics of a project
Categories of projects, Phases of project life cycle, Roles and responsibilities of project leader,
tools and techniques for project management.
Self learning topics: Project management as profession.
Unit – II 08 Hours
Project planning and estimating: Feasibility report phased Planning, Project planning steps,
Objectives and goals of the project, preparation of cost estimation, and evaluation of project
profitability.
Self learning topics: Project management bottle necks.
Unit – IV 09Hours
Tools and techniques of project management: Bar (GANTT) charts, Bar charts for combined
activities. Logic diagrams and networks, Project Evaluation and Review Techniques (PERT),
Critical path method -Simple Numerical
Unit – V 07Hours
Co-ordination and control: Project direction, Communication in a project, Project coordination, role
of MIS in project control.
Performance measures in project management: Performance indicators, Performance improvement
for the CM & DM companies for better project management, project management environment,
119
1. S Choudhary, “Project Management” Tata McGraw Hill Education Private Limited New Delhi.
2001
2. Harold Kerzner, “Project Management: A Systems Approach To Planning, Scheduling And
Controlling ”, CBS publisher and distributers
3 L S Srinath “ PERT and CPM Principles and Applications” Third Eddition
4 Dr. P N Modi “PERT and CPM”
120
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for
the calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 08 questions each carrying 20 marks. Students have to answer
FIVE full questions. SEE question paper will have two compulsory questions (any 2
units) and choice will be given in the remaining three units.
121
REFRIGERATION AND AIR CONDITIONING
Pre-requisites :
1. Knowledge of Basic and Applied thermodynamics
2. Basic principles of fluid mechanics
3 Basic principles of heat transfer
Unit - I 8 Hours
Introduction to Refrigeration system: Principle of refrigeration. Basic Vapour compression
refrigeration (VCR) system. T-s and P-h diagrams, Effect of operating conditions. Actual cycle
analysis. Numerical Problems
Unit - II 8 Hours
Vapour Absorption System (VARS): Simple VARS, Expression of COP for VAR system.Common
refrigerant absorbent combinations, Binary mixtures, Ammonia Water Absorption system,
Modifications, Actual vapour absorption cycle Water - Lithium Bromide absorption chiller. Numerical
Problems Comparison of VCR and VAR systems.
Unit - IV 8 Hours
Air-conditioning: Review of Properties of air water vapour mixture. Use of psychrometric chart. Basic
processes. Mixing process. Summer and winter air conditioning.
Design Conditions: Outside design conditions, choice of inside conditions, comfort chart. Effective
temperature Parameters effecting Effective temperature
Self learning topics: Construction of Psychrometric charts at High pressures
122
Unit - V 8 Hours
Load Calculations and Applied Psychrometrics: Internal heat gains, system heat gains, break up of
ventilation load and effective sensible heat factor, Bypass factor, cooling load estimate. Psychometric
calculations for cooling, evaporative cooling.
Types of air conditioning systems: Window Air Conditioning Systems. Split Air Conditioning
Systems. Central Air Conditioning Systems.
Self learning topics: Different Cooling Load Calculation Methods
Books
1. W. F. Stoecker, ‘Refrigeration and Air-Conditioning’ Tata McGraw Hill Publication,1986
2. C. P. Arora, ‘Refrigeration and Air-Conditioning’ Tata McGraw Hill Publication,2001
3. Manohar Prasad, ‘Refrigeration and Air-Conditioning’ New Age International,2011
4. Dr. S.S. Banwait, Dr. S.C. Laroiya, “Properties of Refrigerant &Psychrometric Tables & Charts
In SI Units”, Birla Pub. Pvt. Ltd., New Delhi, 2016
5. S C Arora & S Domkundwar, ‘Refrigeration and Air-Conditioning’ Dhanpat Rai Publication,
2010.
123
Scheme of Continuous Internal Evaluation (CIE):
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for
the calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
124
SUPPLY CHAIN MANAGEMENT
Course objectives
1. To enable students to identify various key supply chain decision phases and explains how a
company achieves strategic fit between supply chain and competitive strategy
2. To make students understand the concept of the major drivers of supply chain and the factors to
be considered when designing the distribution network and evaluating performance
characteristics
3. To provide knowledge of safety inventory and Economic order quantity and evaluate the
strengths and weakness of various modes of transportation.
4. To enable students to Understand the role of sourcing and describe the impact of risk sharing
5. To enable students to Understand the importance of IT and describe the supply chain
coordination.
Prerequisites: Nil
Unit – I 08 Hours
Building a Strategic Frame Work to Analyze Supply Chains: Definition, Supply chain stages
and decision phases, Process view of a supply chain. Supply chain flows. Examples of supply
chains. Competitive and supply chain strategies. Supply chain Performance: Achieving strategic
fit. Expanding strategic scope.
Drivers of supply chain performance: Framework for structuring drivers– Inventory,
Transportation, Facilities, Information. Obstacles to achieving fit.
Unit – II 08 Hours
Designing the Distribution network in a SC: The role of distribution, factors influencing
distribution network, Design options for a distribution networks and E-business.
Facility Location and Network Design: Models for facility location and capacity
allocation. Impact of uncertainty on SCN – discounted cash flow analysis, evaluating
network design decisions using decision using decision trees. Analytical problems.
125
Unit – IV 08 Hours
Sourcing decisions in a supply chain: Role of sourcing, supplier – scoring & assessment, supplier
selection and contracts, risk sharing. Design collaboration.
Pricing and Revenue management: Role of Pricing and Revenue management for: Multiple customer
segments, perishable assets, seasonal demand, bulk and spot contracts.
Self learning topics: Role of sourcing
Unit – V 08 Hours
Information Technology in the Supply Chain: The role of Information Technology in SCM, IT
framework, Customer Relationship Management, Internal SCM, Supplier Relationship
Management
Coordination in a supply chain: Lack of supply chain coordination and the Bullwhip effect.
Effect of performance and Obstacles to coordination, Managerial levers to achieve co-ordination,
Building strategic partnerships within a supply chain.
Emerging Concepts: Reverse Logistics, Reasons, Activities, Role. RFID Systems,
Components, applications, implementation. Lean supply chains.
Books
1. Sunil Chopra & Peter Meindl, Supply Chain Management– Strategy, Planning &
Operation, Pearson Education Asia, ISBN: 81-7808-272-1.
2. Robert B Handfield, Ernest L Nichols - Jr., Supply Chain Redesign– Transforming Supply
Chains into Integrated Value Systems - 2002, Pearson Education Inc, ISBN: 81-297-0113-
83.
3. David Simchi Levi, Philip Kaminsky & Edith Simchi Levi, Designing & Managing the
Supply Chain, Mc Graw Hill.
E-Resources https://nptel.ac.in/noc/courses/noc20/SEM1/noc20-mg29/
https://nptel.ac.in/noc/courses/noc20/SEM1/noc20-mg27/
Bloom’s
At the end of the course, the student will be able to
Level
1. Explain the importance of expanding the scope of strategic fit across the supply [L2]
chain
Understand the significance of Inventory Management, Transport Decisions,
2. [L2]
Revenue management
Comprehend the concept of supply chain coordination and the bullwhip effect
3. [L3]
and their impact on SC performance
126
2. Modern tool usage: Create, select, and apply appropriate techniques,
resources, and modern engineering and IT tools including prediction and
PO[5]
modeling to complex engineering activities with an understanding of the
limitations.
CIE Marks will be evaluated for 100 marks and will be reduced to 50 Marks for the calculation
of SGPA and CGPA
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
127
STATISTICAL QUALITY CONTROL
Course objectives
1. To make students to understand the theoretical aspects of quality.
2. To make students to understand the importance and implementation of quality policies in the
organization
3. To educate quality control tools and their implementation in the organization and control charts
for variable data.
4. To enable students to understand and interpret the attribute data and to construct control chart
for attribute data.
5. To provide knowledge of the basic concepts of acceptance sampling.
Unit - I 08Hours
Basic concepts of quality: The meaning of quality, quality of design, quality of conformance, quality
of performance, The quality function, Quality control, Quality characteristics, Cost of Quality,
Optimum cost of performance, Value of Quality, Balance between the cost of quality and value of
quality, Specification of quality, Quality control and Inspection.
Unit - II 08Hours
Quality Assurance: Quality Assurance manual, Field complaints, Quality rating of outgoing product,
Quality survey or Quality Audit, Executive report on quality, Inspection Planning, Quality mindness,
Quality budget, Vendor quality rating, Organization of Quality function, Organization of acceptance,
Responsibilities of quality manager, Responsibilities of the chief inspector, Organization of prevention,
Organization of co-ordination, Manufacturing planning for quality, Statistical process control, Quality
of work life, Quality function deployment, Quality policy deployment, Manufacturing Excellence
Self learning topics: Error Proofing, Evolutionary Operation.
Unit - IV 08Hours
Control Charts for Attributes: Practical limitation of control chart for variables, Comparison of X
and R with P chart, Control limits on P chart, choice between ‘p’ chart and ‘np’ chart, periodic review
and revision of p, Control charts for defects. Comparison between Attribute charts and variable charts.
128
Unit - V 08Hours
Acceptance Sampling: Introduction, Sampling Methods, The operating characteristics curve(OC),
producers Risk and Consumers Risk, Quality Indices for acceptance sampling plan, Step in designing of
an acceptance plan. Average outgoing quality limit, Sampling plans, design of item by item sequential
sampling plans, The average total inspection curve.
Books
1. Grant and Leavenworth, Statistical Quality Control, Pearson Education. McGraw Hill-6th
Edition.
2. M.Mahajan, “Statistical Quality Control”, Dhanpat Rai and co, 2011.
3. NVR Naidu, K.M Babu, G Rajendra, “Total Quality Management”, New age International
publishers, 2012 reprint.
4. J M Juran, Frank M Gryna, Quality Planning & Analysis, Tata McGraw Hill - 3rd edition
5. L.S Srinath, Reliability Engineering,4th edition, east-west press
E-resourses
1. https://nptel.ac.in/courses/110/101/110101010/
Bloom’s
At the end of the course, the student will be able to
Level
1. Understand the basic concepts of quality and quality control aspects [L1]
2. Discuss quality department structure, quality function deployment [L2]
3. Analyse the variable data and to use quality control tools. [L3]
Analyse attribute data of manufacturing process and different problems associated
4. [L4]
with attribute data
5. Analyse samples to accept and reject the universe. [L4]
129
Maximum Marks: 50 30+30 10+10 20 100
Writing two IA test is compulsory.
CIE will be reduced to 50 marks for the calculation of SGPA and CGPA.
Minimum marks required to qualify for SEE : 20 out of 50.
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
130
CNC TECHNOLOGY AND PROGRAMMING
Unit – I 8 Hours
Introduction to CNC Technology: Open loop, closed loop, Velocity and position
control loops. NC, DNC, CNC & FMS. Features and specifications of CNC lathe, CNC
turning centre, VMC and HMC. Axis nomenclature for different machine tools, concept
of tool and work offset.
Self Learning topics: DNC and VTL
Unit – II 8 Hours
Introduction to Programming: Function assigned to Alphabets and symbols. Modal, Non modal,
assigned and unassigned codes. List of G and M codes. General structure of CNC program. Concept
and syntax of linear and circular interpolation.
Unit – IV 8 Hours
Programming II: Concepts of CNC tooling’s, fixtures, tool presetters and standard tool holders.
Concepts and syntax of Canned cycles (Drilling, Spot facing, reaming, counter boring, tapping and
deep hole drilling). Concepts of subroutine programming and applications. Concepts of loop in loop
programming with examples for machining of holes in array.
Unit – V 8 Hours
131
APT Programming: Processing of APT programming.
Geometric statements: Definitions of point, line, circle and angle pattern.
Machining statements: GO/TO, GOTO, GO/ON, GOPAST concepts, GOTO pattern statements. Writing
of APT program for Contours, various patterns and Array of holes.
Online Resources
1. NPTEL course: Introduction to computer role of computers in Automation Prof. Asimava R,
IIT Kharakpur. NPTEL Course link: https://nptel.ac.in/courses/112/105/112105211/
Books
1 James Child “ Numerical Control Part Programming” 6th printing Industrial Press Inc
New York . 1973
2. Mike Mattson “ CNC Programming Principles and Applications” 2 nd Indian reprint
2010. Cengage Learning 2002.
3. T.K.Kundra, P.N.Rao and N.K.Tewari “ Numerical control and computer aided
manufacturing” 1st edition Tata McGraw –Hill Publishing company limited.1985
4. P.M.Agrawal and V.J.Patel “ CNC fundamentals and Programming” 2 nd revised
edition Charotar Publishing house pvt ltd. 2014
5. E course : NPTEL Course link:https://nptel.ac.in/courses/112/105/112105211/
132
and ability to engage in independent and life-long learning in the
broadest context of technological change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Prof A.A.Kulkarni Prof S.V.Chitnis
133
TOTAL QUALITY MANAGEMENT
Unit – II 08 Hours
Customer Satisfaction: Customer satisfaction, Internal and external customer, Customer perception of
Quality, Feedback, Using customer complaints.
Employee Involvement:Motivation-Maslow’s hierarchy of needs, Herzberg’s two factor theory, Employee
wants, Achieving a motivated work force, Employee surveys, Suggestion system, Recognition and Reward,
Gainsharing, Performance appraisal, Benefits of employee involvement.
Unit – IV 08 Hours
TOOLS AND TECHNIQUES OF TQM:
Benchmarking:Definition and concept of Benchmarking, Reasons to Benchmark, Process of Benchmarking.
Quality Management Systems: ISO introduction, Benefits of ISO registration, ISO 9000 series of standards,
Sector specific standards, ISO 14000 series of standards.
Quality Function Deployment:Definition, Voice of customer, House of quality, Building a House of Quality,
QFD process, Benefits of QFD.
134
Unit - V 08 Hours
Quality by Design:Definition, product development flow diagram, Rationale for implementation, Benefits of
QFD.
Failure Mode and Effect Analysis: Definition, stages of FMEA, Design FMEA document, Process FMEA
document, Example of FMEA document preparation.
Statistical Process Control: Control charts-importance, Variable control charts, Control charts for Attributes,
Numericals.
Online Resources
1. NPTEL course: Total Quality Management-I by Prof. Raghunandan Sengupta, IIT Kanpur link:
https://nptel.ac.in/courses/110/104/110104080/
2 NPTEL course: Total Quality Management-II by Prof. Raghunandan Sengupta, IIT Kanpur link:
https://nptel.ac.in/courses/110/104/110104085/
Books
1. Total Quality Management, Dale H Besterfield, Pearson Publication, Revised 3 rd
edition, 2011.
2. Total Quality Management, Poornima M Charantimath, Pearson Publication, 3 rd edition,
2017.
135
Scheme of Continuous Internal Evaluation (CIE):
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
B S Jagathi Dr. Shivakumar S
136
ORGANIZATIONAL BEHAVIOR AND PROFESSIONAL COMMUNICATION
Course Objectives
1. To enable students to understand the basic principles of Organization Behavior and it’s
challenges and Individual behavior
2. To make students to understand the Theories of learning and personality and emotions
3. To broaden understanding of Motivation and theories of motivation in an organization.
4. To make students to understand the Group Behavior and importance of communication
in an organization
5. To make students to understand the organizational change and work stress management
Unit – I 08 Hours
Introduction: Definition of organization behavior, contributing disciplines to OB field,
challenges and opportunities for OB.
Foundations of individual behavior: Biographical characteristics, ability, values,
attitudes, job satisfaction, effect of job satisfaction on employee performance.
Unit – II 08Hours
Learning: Definition, Theories of learning, classical conditioning, operant conditioning,
social learning theory, shaping, methods of shaping behavior, continuous and intermittent
reinforcement.
Personality and emotions: Definition, personality determinants-hereditary, environment,
situation. Major personality attributes influencing OB- locus of control,
Machiavellianism, self esteem, self monitoring, risk taking. Definition of emotions, felt
versus displayed emotions, OB applications of emotions.
Self learning topics: specific application of perception in organization.
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Unit – IV 08Hour
Groups: Definition, classification of groups, five stage group development model,
factors affecting group formation, norms, status, size, composition, cohesiveness ,group
processes, group tasks, group decision making.
Communication: Definition, functions of communication, Direction of communication:
downward, upward and lateral communication, Interpersonal Communication: Oral,
Written, non verbal communication,
organizational communication: formal vs informal networks, The grapevine,
Computer aided communication, choice of communication channel, Barriers to effective
communication
Self learning topics: Group think and group shift, recent trends in electronics
communication.
Unit – V 08 Hours
Organizational change: Forces of change, managing planned change, change agents,
what can change agents change, resistance to change-individual and organizational
resistance, overcoming resistance to change
Work stress and its management: Definition, model of stress, potential sources of
stress, individual differences, consequences of stress, managing stress.
Books
1. Stephen P Robbins, “OrganizationalBehavior”, Pearson Education publications,10 th
edition,
2. Fred Luthans, “OrganizationalBehavior”, McGraw Hill International 11 th edition
3. Aswathappa, “OrganizationalBehavior”, Himalaya Publishers
4 NPTEL Course link: http://www.nptel.ac.in/courses/110105033
Bloom’s
At the end of the course, the student will be able to
Level
1. Understand the concepts of organizational behavior. [L2]
2. Discuss Theories of learning and personality and emotions [L2]
3. Explain the concepts of motivation and theories of motivation. [L2]
4. Explain the importance of effective communication [L2]
5. Analyze stress and conflict management and organizational change. [L3]
138
development.
3. Individual and team work: Function effectively as an individual, and [PO9]
as a member or leader in diverse teams, and in multidisciplinary
settings.
4. Life-long learning: Recognize the need for, and have the preparation [PO12]
and ability to engage in independent and life-long learning in the
broadest context of technological change.
Sum of
Components Addition of two IA assignments Course Total
(Two) / activity project/Seminar Marks
CIE marks will be evaluated for 100 marks and will be reduced to 50marks for
calculation of SGPA and CGPA.
Self study topics shall be evaluated during CIE (Assignments and IA tests) and
10% weightage shall be given in SEE question paper.
139
OPERATIONS RESEARCH
Course objectives
1. To Understand the scientific methods of providing with a quantitative basis of decision making
by using different LPP optimization techniques.
2. To Understand the importance of transportation and assignment models and solve practical
problems.
3. To Explain game theory and define the related terms and find game value by different gaming
techniques.
4. To Discuss different methods used to find solutions to sequencing and queuing models.
5 To Study network diagrams for CPM and PERT problems and determine critical path, project
duration and floats/slacks for various networks
Pre-requisites: Nil
Unit – I 09 Hours
Introduction: Definition of OR, scope of OR, steps (phases) in OR study, characteristics and
limitations of OR, models used in OR, linear programming (LP) problem-formulation and solution by
graphical method.
Solution of Linear Programming Problems: The Simplex method, canonical and standard form of
an LP problem, slack, surplus and artificial variables, Big M method and concept of duality.
Self Learning Topics: Application areas of OR, Evolution and history of OR, Softwares used in the
application of OR problems
Unit - II 10 Hours
Transportation Problem: Formulation of transportation problem, types, initial basic feasible solution
using different methods, optimal solution by MODI method, application of transportation problem
concept for maximization cases. Assignment Problem- Formulation, types, application to
maximization cases and travelling salesman problem.
Self Learning Topics: Comparison of transportation models with assignment models.
Unit – IV 07 Hours
Sequencing: Basic assumptions, sequencing ‘n’ jobs on single machine using priority rules, sequencing using
140
Johnson’s rule-‘n’ jobs on 2 machines, ‘n’ jobs on 3 machines,. Sequencing 2 jobs on ‘m’ machines using
graphical method.
Self Learning Topics: ‘n’ jobs on ‘m’ machines
Unit - V 07 Hours
PERT-CPM Techniques: Introduction, network construction - rules, Fulkerson’s rule for numbering
the events, Critical path method to find the expected completion time of a project, floats; PERT for
finding expected duration of an activity and project, determining the probability of completing a
project, predicting the completion time of projects.
Online Resources
1. NPTEL course: Operations research by. Prof. Kusumdeep, IIT Roorkee.
https://nptel.ac.in/courses/111/107/111107128/
2. NPTEL course: Fundamentals of Operations research by Prof. G. Srinivasan, IIT Madras.
https://nptel.ac.in/courses/112/106/112106134/
Books
1. P. K. Gupta and D. S. Hira, “Operations Research”, Seventh Revised edition 2014, Chand
Publications, 2007
2. S.D. Sharma, “Operations Research”, Ledarnath Ramanath& Co, 2010
3. Taha H. A, “Operations Research- An Introduction”, Pearson Education /Prentice Hall, 2007
4. Hillier and Lieberman, “Introduction to Operations Research”, 8th Edition, McGraw Hill
5. Ravindran, Don T. Phillips, James J. Solberg, “Operations Research: Principles and
Practice” 2nd edition, Wiley Publication
141
Communication: Communicate effectively on complex engineering activities with
the engineering community and with society at large, such as, being able to
4. [PO10]
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions.
Life-long learning: Recognize the need for, and have the preparation and ability to
5. engage in independent and life-long learning in the broadest context of [PO12]
technological change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
142
HUMAN RESOURCE MANAGEMENT
Unit – II 08 Hours
Recruitment: Factors affecting recruitment, Steps in recruitment process, sources of
recruitment
Selection: Selection procedure – Purpose of tests, classification of tests, developing a test
program, Interviews-types of interviews, guidelines for effective interview and interviewees,
qualities of a successful interviewer, interview process. Induction procedure, Promotion policy,
Transfer.
143
Unit – IV 08 Hours
Performance Appraisal: importance and purpose, who should be rated, different methods of
performance appraisal, traditional and modern methods. Advantages and disadvantages of
appraisal tools. Significant factors that deter problems of performance appraisal. Human
resource records, Human Resource Accounting.
e-HR: Nature of e-HRM, e-HR activities:- e-recruitment, e-Selection, e-performance
management
Self learning topics: Counseling, International HRM
Unit – V 08 Hours
Industrial Disputes And Settlement: Indian Industrial Disputes act, Voluntary Arbitration,
Compulsory arbitration, Industrial Relations: Indian trade union act, Indian factories act.
Case studies HRP, Performance appraisal system, HRD, Training and development.
Preparation of structured and unstructured interviews.
Books
1. Dr. K. Ashwathappa, Human Resources Management, Tata McGraw Hill Edition, 1999
2. C.B. Mamoria, Management of Human Resources, Himalaya Publication House, 2003
3. Decenoz and Robbins, Personnel / Human resource Management, PHI, 2002
4. Arun Monappa, Industrial Relations TMH, ISBN, 0-07- 451710-8.
5. Wayne F. Casio, Managing Human Resources, Tata McGraw Hill 6 th Edition, 1999
6. Snell, Bohlander, Human Resource Management, Thomson learning, 2007
144
Program Outcome of this course (POs) PO No.
1. Engineering knowledge: Apply the knowledge of mathematics, science,
engineering fundamentals, and an engineering specialization to the solution of [PO1]
complex engineering problems.
2. Communication: Communicate effectively on complex engineering activities with
the engineering community and with society at large, such as, being able to
comprehend and write effective reports and design documentation, make effective
[PO10]
presentations, and give and receive clear instructions.
3. Life-long learning: Recognize the need for, and have the preparation and ability to
engage in independent and life-long learning in the broadest context of technological [PO12]
change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
145
ENGINEERING ECONOMICS
Course objectives
1. To understand the basic principles of economics and engineering economic decision making.
2. To educate various methods of comparison of alternatives for an asset.
3. To study the concepts of depreciation, costing and estimation for an asset.
4.
To broaden the understanding of finance functions and ratio analysis in engineering economics.
5. To provide knowledge of replacement analysis in engineering.
Unit – I 08 Hours
Introduction: Engineering Decision making, Problem solving and Decision making, Law of demand
and supply, Time value of Money, Effects of Inflation, causes, consequences and control of inflation.
Interest and interest factors: Interest rate, simple and compound interest, discrete compounding interest
factors, cash flow diagrams, Effective and Nominal interest rates, Numerical.
Self learning topics: Consumer price index (CPI).
Unit – II 08 Hours
Basis for comparison of alternatives: Present worth comparisons, conditions for present worth
comparisons, present worth equivalence, Net present worth, assets with unequal lives, Future worth
comparisons, Equivalent annual worth comparisons, Consideration of asset life, comparison of assets
with equal and unequal lives, Numerical.
Unit – IV 08 Hours
Scope of finance, Finance functions, and Financial ratio analysis: Statements of financial
information, sources of financial information, financial statements, Balance sheet, Profit and loss
account, relation between balance sheet and profit and loss account. Financial ratios: Nature of ratio
analysis, Liquidity ratios, Leverage ratios, activity ratios, Profitability ratios, Evaluation of firm’s
earning power and comparison with industrial standard ratios, Numerical only on financial ratios.
Unit – V 08 Hours
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Break even analysis and Replacement analysis: Break even analysis-basic concept, linear break
even analysis, Numerical. Replacement analysis, reasons for replacement of an asset, Individual
replacement and group replacement policies. Numerical.
Self learning topics: Make or Buy decision.
Books
1. James L.Riggs, Engineering Economy, 4th edition, Tata McGraw Hill, 2002.
2. Thuesen H G, Engineering Economy, PHI, 2002.
3. Niall M Fraser, Engineering Economics Financial Decision Making for Engineers, 5 thedition,
Pearson Education, 2013.
4. I M Pandey, Financial Management, 7th edition, Vikas publishing house, 2002.
5. R Panneerselvam, Engineering Economics, PHI, 2002.
6. O P Khanna, Industrial Engineering and Management, Dhanpat rai and sons, 2000.
7. Naidu, Babu and Rajendra, Engineering Economy, PHI, 2002.
8. NPTEL Course- https://nptel.ac.in/courses/112/107/112107209/
147
Scheme of Continuous Internal Evaluation (CIE):
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
148
HEAT TRANSFER LAB
List of experiments
Books
1. Heat Transfer Lab manual prepared by the Mechanical Engineering Department, KLS GIT.
2. Yunus A. Cengel, Heat and Mass Transfer: A practical approach, McGraw- Hill Higher
education Pvt. limited 2007,
3. C. P. Kothandaraman and S Subramanyan, Heat and Mass Transfer Data Book, New age
international publishers, 8th Edition,2006,
149
Program Outcome of this course (POs) PO No.
1. Engineering knowledge: Apply the knowledge of mathematics, science, [PO1]
engineering fundamentals, and an engineering specialization to the solution of
complex engineering problems.
Assessment methods
1. Conduct of experiments
2. Journal write up
3. Viva-voce and quiz
Total
Components Conduct of the lab Journal submission Mini Project
Marks
Maximum Marks: 25 10 10 5 25
Submission and certification of lab journal is compulsory to qualify for SEE.
Minimum marks required to qualify for SEE : 10
150
COMPUTER AIDED MODELING AND ANALYSIS LABOROTORY
Course objective:
1. To Apply the knowledge of FEM to construct finite element models using the library of finite
elements available in the software
2. To Choose suitable number of finite elements for the given domain to carry out analysis.
3. To Use the appropriate type of boundary conditions for the given problem.
4. To Solve the problem using commercially available software (Solver).
5. To Compare the results obtained using FEA with analytical or experimental techniques.
List of experiments
Part A
Study of a FEA package and stress analysis of
1. Bars of constant cross section area, tapered cross section and Stepped bar.
2. Trusses.
3. Beams – Simply supported, cantilever, beams with UDL, beams with Uniformly varying
load.
Part B
Books
151
2. Use the software for doing the analysis and simulation [L2]
3. Compare the results obtained with other methods of analysis. [L4]
Carry out number of iterations by changing the parameters involved in FEA
4. [L3]
software
5. Compare the real time problems solved with Ansys- Analysis package [L4]
PO No.
Program Outcome of this course (POs)
1. Engineering knowledge: Apply the knowledge of mathematics, science,
[PO1]
engineering fundamentals, and an engineering specialization to the solution of
complex engineering problems.
2. Problem analysis: Identify, formulate, research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of [PO2]
mathematics, natural sciences, and engineering sciences
3. Modern tool usage: Create, select, and apply appropriate techniques, resources,
and modern engineering and IT tools including prediction and modeling to [PO5]
complex engineering activities with an understanding of the limitations.
Assessment methods
1. Conduction of experiments.
2. Correction of Journals.
3. Lab test at the end of semester.
Total
Components Conduction of the lab Journal submission Mini Project
Marks
Maximum Marks: 25 10 10 5 25
Submission and certification of lab journal is compulsory to qualify for SEE.
Minimum marks required to qualify for SEE : 13
1. It will be conducted for 50 marks of 3 hours duration. It will be reduced to 25 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 20
Initial write up 2×5 = 10 marks
Quiz 10 marks
3. Conduct of experiments (Student should solve 50 marks
two exercises choosing one each from Part A and 2×10 = 20 marks
Part B)
Viva- voce 10 marks
152
CONSTITUTION OF INDIA, PROFESSIONAL ETHICS AND HUMAN VALUES
12 Hours
Unit – III Constitution of India
Chapter 5: Introduction to Constitution of India- Formation and Composition of the
Constituent Assembly –Salient features of the Constitution- Preamble to the Indian
Constitution-Fundamental Rights- Fundamental Duties - Directive principles of state policy.
153
functionaries.
Structure of union executive- Power and position of President, Vice President, Prime Minister
and council of Ministers. Structure of Judiciary- Jurisdiction and functions of Supreme Court,
High Court and subordinate courts.
Chapter 7: Federalism in Indian Constitution, Division of Powers- Union List, State List and
Concurrent List, Structure of State legislation, Legislative Assembly and Legislative Council,
Functions of State legislature, Structure of State Executive- Powers and positions of Governor,
Speaker, Deputy Speaker, Chief Minister and Council of Ministers.
Local self government- meaning- Three tier system- Village Panchayat- Taluka Panchayat-
Zilla Panchayat- Local Bodies- Muncipalities and Corporations, Bruhath Mahanagara Palike.
Functions of Election Commission, UPSC, KPSC.
1. Durga Das Basu : “ Introducing to the Constitution on India’, ( Students Edn. ) Prentice
– Hall EEE, 19th / 20th Edn., 2001
2. Raman B.S. and Yagi R.K., Constitutional Law and Professional Ethics, United
Publishers, 2005
3. Rajaram M., Constitution of India and Professional Ethics, New Age International
Publishers, 3rd Ed.,
4. Nagarazan R.S., Professional Ethics and Human Values, New Age International
Publishers Pvt.Ltd. 2006
154
Scheme of Continuous Internal Evaluation (CIE):
Average of
Average of best 2
Components assignments (Two) Quiz Class Total
out of 3 IA tests participation Marks
/ activity
155
INTRODUCTION TO FLOW MANAGEMENT SYSTEM CONCEPTS
PART –A 20 Hours
Chapter 1: The rise and fall of Mass Production and The rise of Lean Production (5 Hours)
Chapter 2: The total frame work of Toyota Production System (3 Hours)
Chapter 3: Introduction to building blocks of TPS: JIT, KANBAN, KAIZEN, POKA YOKE,
5S ,PDCA ( 12 Hours)
PART –B 20 Hours
Introduction to concepts of 3S map, VMap 1.
Books
1. James P. Womack, Daniel T. Jones, and Daniel Roos “Machine that changed the
world” ,MIT
2. Yasuhiro Monden “Toyota Production System”,CRC Press
3. Course material developed by GIT VLCI team
156
engineering problems reaching substantiated conclusions using first principles of
mathematics, natural sciences, and engineering sciences
Communication: Communicate effectively on complex engineering activities with
the engineering community and with society at large, such as, being able to
3. [PO10]
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions
Project management and finance: Demonstrate knowledge and understanding of
the engineering and management principles and apply these to one’s own work, as
4. [PO11]
a member and leader in a team, to manage projects and in multidisciplinary
environments
Life-long learning: Recognize the need for, and have the preparation and ability to
5. engage in independent and life-long learning in the broadest context of [PO12]
technological change
Audit Course has no CIE and SEE, but is mandatory if take Flow Management System
Concepts as elective in 7th Sem
Prepared By Verified By
A.A.Kulkarni Dr. J.K.Kittur
157
MANAGEMENT AND ENTREPRENEURSHIP
Unit – I 8 Hours
The Basis of Management Theory and Practice: Definition of Management: Nature and scope,
System approach to the management process, The Managerial functions, Managerial skills and
organizational hierarchy, The goals of all managers and organizations, Mintzberg’s managerial roles
approach.
Planning: Definition, Managerial planning and its importance, Types of plans, Steps in Planning,
Management by objectives, Decision making definition, Programmed and Non-Programmed decisions.
Unit – II 8 Hours
Organizing: Definition, Formal and informal organizations, Organizational division-The department,
definition, Organizational level and span of management, Narrow and wide spans, Factors determining
effective span, Functional organization, Matrix organization, Line/Staff concepts and functional
authority, Decentralization and centralization of authority.
Staffing: Definition, The system approach to HRM, Selection definition, The system approach to
selection, Selection process, techniques and instruments, Manager development process and training,
approaches to manager developments: On job training, internal and external training.
Unit – IV 8 Hours
Entrepreneurship: ILO definition of Entrepreneur, Importance of entrepreneurship, why should you
158
become an entrepreneur, Characteristics of a successful entrepreneur.
MSME: Definition of SSI, Role and importance of SSI, Central level Institutions supporting SIDO,
NSIC, NPC, IIE. State level institutions supporting SFCsOther agencies- NABARD, HUDCO, NGOs,
EPC’s Industry associations-CII, FICCI, PHDCCI, ASSOCHAM, FASSI, CSIR.
Unit – V 8 Hours
Setting up a Small Business Enterprise: Identifying the business opportunity, Business
opportunities in various sectors, Formalities for setting up a small business enterprise- Selection of a
project, Decide on the construction, Obtain SSI registration, Clearances from specific departments,
Arrange for land/shed, Arrange for plant and machinery, Arrange for infrastructure, Prepare project
report, Apply and obtain finance, Implementing the project and obtaining final clearances,
Environment pollution related clearances.
Self-learning topics: Profiles of successful entrepreneurs like Rags to riches-Dhirubhai Ambani, The
Nirma story- The sage of Karsan bhai patel, etc.,
Online Resources
1. NPTEL course: Economics, Management And Entrepreneurshipby Prof.Pratap M, IIT
Kharakpur. NPTEL Course link: https://nptel.ac.in/courses/110105067/
Books
1. Harold Koontz, Essentials of Management, 10th edition, McGraw Hill Education, 2017.
2. Poornima M Charantimath, Entrepreneurship Development Small Business Enterprises, 3 rd
edition, Pearson Education, 2008.
159
Course delivery methods Assessment methods
1. Lecture 1. Internal Assessment tests
2. Power point Presentation 2. Quiz
3. Videos 3. Assignments/Course Projects
4. SEE
Scheme of Continuous Internal Evaluation (CIE):
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Prof B.S.Jagathi Dr. Shivakumar S
160
FLUID MACHINERY
Unit - I 08Hours
Principles of Fluid machines: Definition, Parts and Classification of turbo machine. Comparison with
positive displacement machines. Static and Stagnation states,1st and 2nd laws of thermodynamics
applied to turbomachines. Efficiencies and Specific speedof a turbo machine.Simple numerical.
Self-Learning Topics: Dimensional analysis(Buckingham Pie Theorem) and their significance.
Unit - II 12Hours
Energy Exchange in Fluid machines: Brief introduction to the construction of velocity triangles. The
Euler’s Turbine Equation: Alternate form of Euler’s turbine equation, Components of energy transfer.
Impulse & Reaction, Degree of Reaction. General analysis of Turbines: Utilization factor, Relation
between degree of reaction and utilization factor for radial and axial flow turbines, Expression for
maximum utilization factor. General analysis of Compressors and Pumps: Radial and axial flow, Brief
introduction to combined velocity diagrams with common base and common apex. Numerical.
Unit - IV 10Hours
Hydraulic Turbine: Classification, General layout of hydraulic power plant, Different heads and
efficiencies. PeltonTurbine-Velocity triangles, Work done equation, Condition for maximum hydraulic
efficiency and other efficiencies of turbine, Working proportions. Numerical. Francis Turbine-Velocity
triangles and runner shapes for different blade speeds, Efficiencies, Numerical.
Draft tube: Theory, Types and efficiency of draft tube. Propeller and Kaplan Turbine. Numerical.
161
Self-learning Topic: Unit quantities.
Unit - V 10Hours
Centrifugal and Axial-flow Pumps:Major parts, Classification, Different heads, Losses and
efficiencies of centrifugal pump.Work done by the Pump, Minimum speed for starting the pump.Multi-
stage Centrifugal pump. Maximum suction lift.Numerical. Axial-flow (Propeller) pump, Work done by
the impeller, Working Proportions.
Self-learning Topic: Cavitation and its effects, Priming of centrifugal pump.
Text Books
1. Kadambi V.& Prasad M., “An Introduction to Energy Conversion, Volume III,
Turbomachinery”, New Age International Pvt. Limited, Publishers, 2012.
2. Venkanna B.K., “Fundamentals of Turbomachinery”, PHI Learning (P) Limited, New Delhi,
2010.
3.
Govindegouda& Nagaraj, “A Textbook of Turbomachines”, MM Publishers Davangere, 2010.
4. Bansal R.K., “A Textbook of Fluid Mechanics & Hydraulic Machines”, Laxmi Publications (P)
Ltd., New Delhi, 2014.
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
1. Compare fluid machines with positive displacement machines. [L3]
3. Analyzeenergy exchange in fluid machines with the help of velocity triangles. [L4]
Analyze steam turbines for various conditions of flow to construct velocity
4. [L4]
triangles including graphical method.
5. Understand theworking proportions for hydraulic turbines. [L2]
162
Communication: Communicate effectively on complex engineering activities
with the engineering community and with society at large, such as, being able to
4. [PO10]
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
163
CONTROL ENGINEERING
Unit – I 12 Hours
Introduction: Concept of automatic controls, Open loop and closed loop systems,
Concepts of feedback, requirements of an ideal control system,
Mathematical Models: Transfer function models, models of mechanical systems, models
of electrical circuits, DC and AC motors in control systems, models of thermal systems,
models of hydraulic systems, pneumatic system, Analogous systems: Force voltage,
Force current
Self learning topics: Laplace Transformation
Unit – II 12 Hours
Block Diagrams and Signal Flow Graphs: Transfer Functions definition, block
representation of systems elements, reduction of block diagrams, Signal flow graphs:
Mason’s gain formula.
Transient and Steady State Response Analysis: Introduction, first order system
response to step, ramp and impulse inputs, Second order system response for step and
ramp inputs. Concepts of time constant and its importance in speed of response.
Unit – IV 10 Hours
Frequency Response Analysis: Polar plots, Nyquist stability criterion, Stability analysis,
Relative stability concepts, Gain margin and phase margin.
Frequency Response Analysis Using Bode Plots: Bode attenuation diagrams, Stability
164
analysis using Bode plots, Simplified Bode Diagrams.
Unit - V 08 Hours
Controllers: Proportional, Integral Proportional Integral, Proportional Integral
Differential controllers. System Compensation: Series and feedback compensation.
Case Study: (10 marks question can be asked on this part , but no numerical)
Controllers along with block diagram and brief description for systems like Temperature
control, Flow control, Level control and Speed control.
Online Resources
1. NPTEL course: Control Engineering: Theory and Practice by Prof. Ramkrishna P, IIT Madras.
NPTEL Course link: https://nptel.ac.in/courses/108/106/108106098/
2 NPTEL course: Control Engineering: Theory and Practice by Prof. S.D.Agashe, IIT Bombay.
http://www.nptel.ac.in/courses/108101037/
Books
1. Modern Control Engineering, Katsuhiko Ogatta, PearsonEducation,2004.
2. Control Systems Principles and Design, M.Gopal, 3rd Ed.,TMH,2000.
3. Modern Control Systems, Richard.C.Dorf and Robert.H.Bishop,Addison Wesley,1999
4. System dynamics &control, Eronini-Umez, Thomson Asia pte Ltd. singapore, 2002
5 Control Systems, Dr.D.Ganesh Rao and K Venkatesh Sanguine Technical Publishers Pearson
2010
165
engage in independent and life-long learning in the broadest context of technological
change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
Prof A.A.Kulkarni Prof R.J. Naik
166
MECHANICAL VIBRATIONS
Course objectives
1. To understand the knowledge of vibrations and analyze undamped single degree of freedom
systems
2. To study theoretical principles of vibration and vibration analysis techniques for damped and
forced vibration problems.
3. To understand the vibration measuring devices and the concept of critical speeds of shafts.
4. To study the analysis of two degree of freedom vibrating systems
5 To study the importance and use of numerical methods in the analysis of multi degree freedom
systems and noise legislations
Unit - I 08 Hours
Introduction: Types of vibrations, Definitions, Simple Harmonic Motion (SHM), Work done by
harmonic force, Principle of super position applied to SHM, Beats, Fourier’s theorem and problems.
Undamped (Single Degree of Freedom) Free Vibrations: Derivations for spring mass systems,
Methods of Analysis, Natural frequencies of simple systems, Springs in series and parallel, Torsional
and transverse vibrations, Effect of mass of spring and Problems.
Unit - II 08 Hours
Damped free vibrations (1DOF): Types of damping, Analysis with viscous damping - Derivations for
over, critical and under damped systems, Logarithmic decrement and Problems.
Forced Vibrations (1DOF): Introduction, Analysis of forced vibration with constant harmonic
excitation - magnification factor, rotating and reciprocating unbalances, excitation of support (relative
and absolute amplitudes), force and motion transmissibility,
Unit – IV 08 Hours
167
Systems with two degrees of Freedom: Principle modes of vibrations, Normal mode and
natural frequencies of systems (without damping) – Simple spring mass systems, masses on
tightly stretched strings, double pendulum, torsional systems, Undamped dynamic vibration
absorber and Problems.
Unit – V 08 Hours
Numerical Methods for multi degree freedom of systems: Introduction, Maxwell’s
reciprocal theorem, Influence coefficients, Stodola method, Holzer’s method, method of matrix
iteration and Problems.
Noise: Human response to noise (OSHA standards), Room acoustics, Environmental noise,
noise legislation.
Books
1. W. T. Thomson, M. D.Dahleh and C. Padmanabhan, Theory of Vibration with
Applications, Pearson Education Inc, 5th Edition, 2008.
2. S. S. Rao, Mechanical Vibrations, Pearson Education Inc, 4 th Edition, 2003.
3. V. P. Singh, Mechanical Vibrations, DhanpatRaiandCompany, 3rd Edition, 2006.
4. G. K.Grover, Mechanical Vibrations, Nem Chand and Bros, 8 th Edition, 2009.
5. S. Graham Kelly, Fundamentals of Mechanical Vibration, Tata McGraw-Hill, 2000.
6. Colin Hansen, Noise Control, from Concept to Applications, Taylor and Francis, 2005.
Online Resources (NPTEL/SWYAM)
http://www.nptel.ac.in/courses/112103111/
168
the knowledge of, and need for sustainable development
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
169
OPERATIONS RESEARCH
Course objectives
1. To Understand the scientific methods of providing with a quantitative basis of decision making
by using different LPP optimization techniques.
2. To Understand the importance of transportation and assignment models and solve practical
problems.
3. To Explain game theory and define the related terms andfind game value by different gaming
techniques.
4. To Discuss different methods used to find solutions to sequencing and queuing models.
5 To Study network diagrams for CPM and PERT problems and determine critical path, project
duration and floats/slacks for various networks
Pre-requisites: Nil
Unit – I 09 Hours
Introduction: Definition of OR, scope of OR, steps (phases) in OR study, characteristics and
limitations of OR, models used in OR, linear programming (LP) problem-formulation and solution by
graphical method.
Solution of Linear Programming Problems: The Simplex method, canonical and standard form of
an LP problem, slack, surplus and artificial variables, Big M method and concept of duality.
Self Learning Topics: Application areas of OR, Evolution and history of OR, Softwares used in the
application of OR problems
Unit - II 10 Hours
Transportation Problem: Formulation of transportation problem, types, initial basic feasible solution
using different methods, optimal solution by MODI method, application of transportation problem
concept for maximization cases. Assignment Problem- Formulation, types, application to
maximization cases and travelling salesman problem.
Self Learning Topics: Comparison of transportation models with assignment models.
Unit – IV 07 Hours
Sequencing: Basic assumptions, sequencing ‘n’ jobs on single machine using priority rules, sequencing using
170
Johnson’s rule-‘n’ jobs on 2 machines, ‘n’ jobs on 3 machines,. Sequencing 2 jobs on ‘m’ machines using
graphical method.
Self Learning Topics: ‘n’ jobs on ‘m’ machines
Unit - V 07 Hours
PERT-CPM Techniques: Introduction, network construction - rules, Fulkerson’s rule for numbering
the events, Critical path method to find the expected completion time of a project, floats; PERT for
finding expected duration of an activity and project, determining the probability of completing a
project, predicting the completion time of projects.
Online Resources
1. NPTEL course: Operations research by. Prof. Kusumdeep, IIT Roorkee.
https://nptel.ac.in/courses/111/107/111107128/
2. NPTEL course:Fundamentsl of Operations research by Prof. G. Srinivasan, IIT Madras.
https://nptel.ac.in/courses/112/106/112106134/
Books
1. P. K. Gupta and D. S. Hira, “Operations Research”, Seventh Revised edition 2014, Chand
Publications, 2007
2. S.D. Sharma, “Operations Research”, LedarnathRamanath& Co, 2010
3. Taha H. A, “Operations Research- An Introduction”, Pearson Education /Prentice Hall, 2007
4. Hillier and Lieberman, “Introduction to Operations Research”, 8th Edition, McGraw Hill
5. Ravindran, Don T. Phillips, James J. Solberg, “Operations Research: Principles and
Practice” 2nd edition, Wiley Publication
171
Communication: Communicate effectively on complex engineering activities with
the engineering community and with society at large, such as, being able to
4. [PO10]
comprehend and write effective reports and design documentation, make effective
presentations, and give and receive clear instructions.
Life-long learning: Recognize the need for, and have the preparation and ability to
5. engage in independent and life-long learning in the broadest context of [PO12]
technological change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
172
COMPUTATIONAL FLUID DYNAMICS
Unit - I 7 Hours
Introduction and Governing Equations : Introduction and Governing Equations Introduction -
Impact and applications of CFD in diverse fields - Governing equations of fluid dynamics – Continuity
- Momentum and energy - Generic integral form for governing equations - Initial and Boundary
conditions - Governing equations for boundary layers - Classification of partial differential equations –
Hyperbolic - Parabolic - Elliptic and Mixed types - Applications and relevance.
Unit - II 9 Hours
Discretization : Basic aspects of discretization - Discretization techniques – Finite difference - Finite volume
and Finite Element Method– Comparison of discretization by the three methods - Introduction to Finite
differences - Transient one-dimensional and two-dimensional conduction – Explicit - Implicit - Crank-
Nicolson - ADI scheme – Stability criterion. Difference equations - Numerical errors - Grid independence test
- Optimum step size.
Unit - IV 8 Hours
Diffusion : one-dimensional convection and diffusion - Central difference, upwind, quick, exponential,
false diffusion, hybrid and power law schemes. Transient one dimensional heat conduction equation
Self learning topics: Steady and unsteady state problems and Introduction to convection problems
173
Unit - V 9 Hours
Calculation of fluid flow: Representation of the pressure - Gradient term and continuity equation –
Staggered grid - Momentum equations - Pressure and velocity corrections - Pressure Correction
equation - Numerical procedure for SIMPLE algorithm - Boundary conditions for the pressure
correction method. Stream function – Vorticity method - Discussion of case studies.
Books
1 H. K. Versteeg and W. Malalasekra, “Introduction to Computational Fluid Dynamics: The Finite
Volume Method”, Pearson; 2 edition (2008), ISBN-13: 978-8131720486
2 D. A. Anderson, “Computational Fluid Mechanics and Heat Transfer”McGraw-Hill
Education. CRC Press; 3 edition (28 September 2012)ISBN-13: 978-1591690375
3 M. N. Ozisik, “Finite Difference Method”, CRC Press; 2 edition (5 September
2017).ISBN-13: 978-1482243451
4 S.V. Patankar, “Numerical Heat Transfer and Fluid Flow”, CRC Press (10 October
2017)ISBN-13: 978-1138564695.
5. K.A. Hoffman, (2000), Computational Fluid Dynamics for Engineering, Vol I - III
Engineering Education System, Austin, Texas. 2000
At the end of the course, the student will be able to: Bloom’s Level
174
health and safety, and the cultural, societal, and environmental
considerations.
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
175
Marks split-up
Unit no Marks
1 20
2 20
3 20
4 20
5 20
Prepared by verified by
Dr. T R Anil Dr. V V Kulkarni
176
FLOW MANAGEMENT SYSTEM CONCEPTS
Pre-requisites: Introduction to Flow management system (An audit course of 6th sem.)
PART –A 20 Hours
Chapter 1: Development of 3SMap
Chapter 2: Development of Vmap1
Chapter 3: Development of Heijunka planning
PART –B 30 Hours
Development of 3S Map, Vmap1 & Heijunka planning for an industry .
Books
1. VLCI course material developed by GIT –VLCI team
177
Project management and finance: Demonstrate knowledge and understanding of
the engineering and management principles and apply these to one’s own work, as a
4. [PO11]
member and leader in a team, to manage projects and in multidisciplinary
environments
Life-long learning: Recognize the need for, and have the preparation and ability to
5. engage in independent and life-long learning in the broadest context of technological [PO12]
change
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for
the calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains two parts. Part A will have 03 questions each carrying 10 marks
student can answer any TWO. Part B will have one case study carrying 80 marks. The case
study data is to be collected by the student from the industry, the name of the industry will
be declared one day (24 hours) before the day of exam. In SEE Part B of question paper
will have compulsory question and no choice will be given.
Prepared by Verified by
178
ADDITIVE MANUFACTURING
Course objectives
1. To Enable students to understand the principles, types and applications of Rapid
Prototyping and Reverse Engineering Technology.
2. To Enable students to learn the different Rapid Tooling techniques.
3. To provide the knowledge of RP software and its various process parameters.
4. To Impart knowledge and skills related to 3D printing Technologies.
Pre-requisites:
Elementary knowledge of Conventional(Subtractive) manufacturing techniques like Casting,
Welding &Forming processes.
Unit – I 08 Hours
Introduction to Rapid Prototyping (Additive Manufacturing):Definition of a Prototype, Types
of prototype, Need for the compression in product development, History of RP systems, Survey of
applications, Additive versus conventional manufacturing process, Classification of RP systems,
General steps involved in Additive manufacturing process.
Self learning topics: Application of 3D printing to Investment Casting, Automobile and Health
Care sectors.
Unit – II 07 Hours
Additive Manufacturing Techniques: SLA, SLS, FDM, LOM, LENS- Principle of operation, Process
parameters and Applications, Concept Modellers – 3DP – Principle of operation and application.
Self learning topics: Principle of operation of Solid Ground Curing.
Unit – IV 06 Hours
Rapid Tooling: Definition, Classification – Direct and indirect, Silicon Rubber Tooling,
Aluminium Filed Epoxy tooling, Metal Spray Tooling, Direct AIM, Sand Casting Tooling, Soft
versus hard tooling, Advantages and limitations of Rapid Tooling.
Unit – V 12 Hours
Software in RP: .STL, NETFABB, KISSLICER, Post processing requirements and techniques,
Influence of the build orientation.
3D printing laboratory: 3D modelling a single component, generating the .STL file, setting the
process parameters, printing the designed part on the 3D printer, post processing the component.
179
Books
1. Ian Gibson, David Rosen, Bent Stucker, Additive Manufacturing Technologies, 3D
printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer, 2015, 2nd Edition,
2015.
2. Ramesh S., Rapid Prototyping, Ane books Pvt. Ltd., 2016.
3. E-Resources:https://learn-xpro.mit.edu/additive-
manufacturing?utm_medium=sem&utm_source=google&utm_campaign=amx-r6-
sp20&utm_term=3d%20printing%20course&utm_content=aw-c (MIT xPRO)
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to:
Level
1. Understand the principles of Rapid prototyping (Additive Manufacturing). [L2]
2. Select a 3D printing process for the given application. [L3]
3. Understand the concepts of Reverse Engineering. [L2]
4. Understand the application of Additive manufacturing in making of tools. [L2]
5. Produce a product using a 3D printing technique (FDM). [L3]
180
Maximum Marks: 50 30+30 10+10 20 100
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
181
FLUID POWER
Course objectives
1. To understand the basics concepts of fluid power and different types of pumps.
2. To study the types of actuators and their working principles.
3. To study different types of control components used in fluid power system.
4. To understand the different hydraulic circuits and their applications.
5. To study different accumulator circuits.
Unit - I 08 Hours
Introduction to Hydraulic Power: Definition of hydraulicsystems, advantages, limitations,
applications, Pascal’s law, Structure of a typical hydraulic system and Numericals.
Pumps: classification of pumps, pumping theory of positive displacement pumps, difference between
the displacement pumps and dynamic pumps (PQ curve). Working of Gear pumps, Vane pumps, Piston
pumps, fixed and variable displacement pumps, pump performance and characteristics and Numericals.
Self-learning topics:pump performance curves
Unit - II 08 Hours
Introduction to linear and rotary actuators: Classification of cylinder, linear hydraulic actuators,
single and double acting cylinders, mechanics of cylinder loading(class-1,2&3), Numericals. Working
of rotary actuators such as gear, vane, piston motors, Numericals on theoretical torque, Power and flow
rate, motor performance.
Self-learning topics: cylinder cushioning
Unit - IV 08 Hours
Hydraulic Circuits: Symbolics, Control of single acting and double acting cylinders, and its
analysis for velocity, pressure, flow rate and power, Numericals. Meter –in, meter out circuits,
regenerative circuit. Hydraulic cylinder synchronizing circuit, Double pump, Hydraulic cylinder
182
sequencing circuit, counter balancing valve. Understanding of logic sequence statements.
Unit - V 08 Hours
Accumulators: Definition and types, working of weight loaded, spring loaded and gas loaded circuits.
Applications of accumulators in Auxiliary power source, as a leakage compensatory, hydraulic shock
absorber and emergency power source. General discussions on reservoir system.
Books
1. Anthony Esposito, “Fluid Power with Applications”, 7thEdition, Pearson Publications, 2014
2. S. Ilango and V. Soundarajan, “Introduction to Hydraulics and Pneumatics”, 2nd Edition,
PHI publications, New Delhi, 2011.
3. Jagadeesha T, “Hydraulics and Pneumatics”, I. K. International Publications, New Delhi.
4. Hydraulics basic principles by Bosch Rexroth manuals.
5. S.R.Majumdar, “Oil hydraulics systems”, McGraw hill publications,2002.
5. E-source for fluid power http://www.nptel.ac.in/courses/112105047/
183
Scheme of Continuous Internal Evaluation (CIE):
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
184
AUTOMOBILE ENGINEERING
Unit – I 08 Hours
ENGINE COMPONENTS AND IT’S PRINCIPLE PARTS: Spark Ignition (SI) &
Compression Ignition (CI) engines, Liners, Piston, connecting rod, crankshaft, valves, valve
actuating mechanisms, valve and port timing diagrams, Concept of Electric car.
COOLING AND LUBRICATION: Cooling requirements, Types of cooling- Forced circulation
cooling system, Radiator, Significance of lubrication, Types: Splash and Forced feed system.
Self learning topics: Hybrid Vehicles
Unit – II 08 Hours
STEERING AND SUSPENSION SYSTEMS: Steering geometry and types of steering gear
box-Power Steering, Types of Suspension - Torsion bar suspension systems, leaf spring, coil
spring, independent suspension for front wheel and rear wheel, Air suspension system.
IGNITION SYSTEM: Battery Ignition system, Magneto Ignition system, Start Stop Concept
Self learning topics: Hydraulically controlled Suspension system.
Unit – IV 08 Hours
SUPERCHARGERS AND TURBOCHARGERS: Naturally aspirated engines, Forced
Induction, Types of superchargers, Turbocharger construction and operation, Intercooler,
Turbocharger lag.
185
FUELS, FUEL SUPPLY SYSTEMS FOR SI AND CI ENGINES: Conventional fuels,
Alternative fuels, Normal and Abnormal combustion, Cetane and Octane numbers, Fuel mixture
requirements for SI engines, Multi point and Single point fuel injection systems, fuel transfer
pumps, Fuel filters.
Self learning topics: Common Rail Direct Injection System.
Unit - V 08 Hours
AUTOMOTIVE EMISSION CONTROL SYSTEMS: Different air pollutants, formation
of photochemical smog and causes. Controlling crankcase emissions, Controlling
evaporative emissions, Cleaning the exhaust gas, Exhaust gas recirculation, Treating the
exhaust gas, Catalytic converter.
EMISSION STANDARDS: Euro I, II, III and IV norms, Bharat Stage II, III, IV norms.
Motor Vehicle Act.
Self learning topics: Bharat Stage VI
Online Resources
1. NPTEL course: Fundamentals Automotive Systems: Theory by Prof. C. S. Shankar
Ram IIT Madras. NPTEL Course link: https://nptel.ac.in/courses/107/106/107106088/
Books
1. Automobile engineering Vol I and II, Kirpal Singh, Standard Publishers, 12th Edition 2011
2. Automobile Engineering, R. B. Gupta, Satya Prakashan, 4thedition 1984.
3. Fundamentals of Automobile Engineering, K.K.Ramalingam, Scitech Publications
(India) Pvt. Ltd
186
Course delivery methods Assessment methods
1. Black Board Teaching 1. Internal Assessment
2. Power Point Presentation 2. Assignment
3. Working Models 3. Seminar
4. Videos 4. Mini-project
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
187
ENGINEERING ECONOMICS
Course objectives
1. To understand the basic principles of economics and engineering economic decision making.
2. To educate various methods of comparison of alternatives for an asset.
3. To study the concepts of depreciation, costing and estimation for an asset.
4.
To broaden the understanding of finance functions and ratio analysis in engineering economics.
5. To provide knowledge of replacement analysis in engineering.
Unit – I 08 Hours
Introduction: Engineering Decision making, Problem solving and Decision making, Law of demand
and supply, Time value of Money, Effects of Inflation, causes, consequences and control of inflation.
Interest and interest factors: Interest rate, simple and compound interest, discrete compounding interest
factors, cash flow diagrams, Effective and Nominal interest rates, Numerical.
Self learning topics: Consumer price index (CPI).
Unit – II 08 Hours
Basis for comparison of alternatives: Present worth comparisons, conditions for present worth
comparisons, present worth equivalence, Net present worth, assets with unequal lives, Future worth
comparisons, Equivalent annual worth comparisons, Consideration of asset life, comparison of assets
with equal and unequal lives, Numerical.
Unit – IV 08 Hours
Scope of finance, Finance functions, and Financial ratio analysis: Statements of financial
information, sources of financial information, financial statements, Balance sheet, Profit and loss
account, relation between balance sheet and profit and loss account. Financial ratios: Nature of ratio
analysis, Liquidity ratios, Leverage ratios, activity ratios, Profitability ratios, Evaluation of firm’s
earning power and comparison with industrial standard ratios, Numerical only on financial ratios.
Unit – V 08 Hours
188
Break even analysis and Replacement analysis: Break even analysis-basic concept, linear break
even analysis, Numerical. Replacement analysis, reasons for replacement of an asset, Individual
replacement and group replacement policies. Numerical.
Self learning topics: Make or Buy decision.
Books
1. James L.Riggs, Engineering Economy, 4th edition, Tata McGraw Hill, 2002.
2. Thuesen H G, Engineering Economy, PHI, 2002.
3. Niall M Fraser, Engineering Economics Financial Decision Making for Engineers, 5 thedition,
Pearson Education, 2013.
4. I M Pandey, Financial Management, 7th edition, Vikas publishing house, 2002.
5. R Panneerselvam, Engineering Economics, PHI, 2002.
6. O P Khanna, Industrial Engineering and Management, Dhanpat rai and sons, 2000.
7. Naidu, Babu and Rajendra, Engineering Economy, PHI, 2002.
8. NPTEL Course- https://nptel.ac.in/courses/112/107/112107209/
189
Scheme of Continuous Internal Evaluation (CIE):
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
190
ROBOTICS
Unit – I 08 Hours
Introduction: Definition of Robot, Anatomy of Robot – Robot configuration Robot Motion and
Work volume.
Classification of Robot- Point to Point and Continuous path systems, Resolution, Repeatability,
Position representation. Types of Joints- Rotary, Prismatic joint, Cylindrical joint, Spherical joint.
Self learning topics: History of Robot, Numerical control of Machine tools.
Unit - II 10 Hours
Kinematics of Manipulators: Rotation of vectors, translation of vectors, Composite transformations,
Euler angles. Representation of Links using Denavit – Hartenberg, Direct kinematics of 2R, 3R, RRP,
RPR manipulator, Inverse kinematics of 2R, 3R manipulator. Numerical based on basic
transformations.
Dynamics: Inertia of a link, Recursive formulation of dynamics using Newton Euler equation, Equation
of motion of 2R and 3R manipulators using Lagrangian, Newton-Euler formulation.
Unit - IV 08 Hours
Sensors: Force and Pressure sensors, Torque sensors, Touch and tactile sensor, Proximity sensors-
magnetic, optical, ultrasonic, inductive, capacitive, eddy-current proximity sensors.
Self learning topics: Sensor characteristics, Position sensors
Unit - V 08 Hours
191
Robotic Vision and Applications: Introduction, the sensing and digitizing function in machine
vision, Image processing and analysis, application of robotic vision system.
Robot Application: Industrial and non-industrial applications of Robots. Limitations and future
applications of robots.
Online Resources
1. NPTEL course: Robotics and Control: Theory and Practice by Prof. N. Sukavanam
Prof. M. Felix Orlando, IIT Roorkee.
https://nptel.ac.in/courses/112/107/112107289/
2. NPTEL course: Robotics and Control: Theory and Practice by Prof. P. Seshu
Prof.P.S.Gandhi, Prof.K.KurienIssac, Prof.B.Seth, Prof.C.Amarnath
https://nptel.ac.in/courses/112/101/112101098/#
Books
1. R. K. Mittal, I. J. Nagrath, “Robotics and control”, Tata McGraw- Hill publication, 2003
2. Niku, S. B, “Introduction to Robotics Analysis, Systems, Applications”, Pearson Education,
2008
3. Craig, J. J, “Introduction to Robotics: Mechanical and Control”, 3 rd edition, Addison-
Wesley, 2009.
4. Mikell P Groveer, Mitchell Weiss, Roger N Nagel and Nicholas “Industrial Robotics”,
McGraw – Hill International, 2012.
5. Richard D. Klafter , Thomas A. Chemielewski, Michael Negin, “Robotic Engineering : An
Integrated Approach” , Prentice Hall India, 2002.
192
6. Communication: Communicate effectively on complex engineering activities [PO10]
with the engineering community and with society at large, such as, being able to
comprehend and write effective reports and design documentation, make
effective presentations, and give and receive clear instructions.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Marks split-up
S. J. Patil
193
ALTERNATIVE FUELS FOR IC ENGINES
1. To understand the need of alternative fuels for IC engines over conventional fuels.
2. To explain the properties of alcohols as fuel and performance of IC engine working on alcohols.
3. To study the properties of vegetable oils as engine fuels and compare its characteristics with
conventional fuels.
4. To understand the importance of clean burning gaseous fuels and their advantages.
5. To study the characteristics of IC engine using biogas and producer gas.
Unit - I 06Hours
Need for alternative fuels: Estimation of conventional fuels (quantitative analysis); advantages
and disadvantages of conventional fuels. Need for Alternate fuel, Availability of alternate
fuels-use of Alcohols, Hydrogen, LPG and CNG, Non-edible vegetable oils, Biogas and
Producer gas in IC engines, Relative merits and demerits of various alternative fuels.
Unit - II 08Hours
Alcohols: Alcohols as substitute fuel for IC engine, Manufacture of alcohols, Comparison of
properties of alcohols and gasoline as engine fuels, Performance of SI engine with pure
alcohols, Use of blends, Alcohols as substitute fuel for CI engine.
Unit - V 08Hours
Biogas and Producer gas as substitute fuels:Biogas-Working of biogas plant, Processes during gas
formation, Properties, Modifications required in IC engines, Performance of IC engines with biogas.
Producer gas- Working of producer gas plant (gasifier), Performance of the engine with PG gas, Draw
backs of PG as substitute fuel in IC engines.
194
Self learningtopics:Problems associated with biogas and producer gas-general and technical analysis.
Text Books
1. Domkundwar A.V. and Domkundwar V.M., “A Course in Internal Combustion Engines”,
Dhanpat Rai and Company, 2008.
2. Mathur M.L. and Sharma R.P., “Internal Combustion Engines”, Dhanpat Rai Publications,
2010.
3. Ganeshan V., “Internal Combustion Engines”, The McGraw-Hill Company, 2015.
4. S. Rao andDr. B.B. Parulekar, “Energy Technology - Non Conventional, Renewable and
Conventional”,Khanna Publications, 2007.
195
Scheme of Continuous Internal Evaluation (CIE):
196
OPERATIONS MANAGEMENT
Unit - I 8 Hours
Introduction to Operations Management:
Manufacturing trends in India, services as a part of operations management, operations as a key
functional area, operations management a systems perspective, OM functions, challenges.
Operations strategy: Relevance of operations strategy, strategy formulation process, measures for
operational excellence. Strategic decisions in operations, Break even analysis, Cost Vs tradeoffs in
Operations strategy. Numericals
Self learning topics: Emerging trends and implications for operations
Unit - II 8 Hours
Capacity Planning :
Defining capacity, measures of capacity, Time horizon in capacity, capacity planning framework,
decision tree for capacity planning. Numericals. Layout Planning: Determinants of process
characteristics in operations, types of processes and operations systems, Product process matrix, layout
planning, and types of layouts. Numericals
Self learning topics: Performance measures (Space Creation and Distance travelled) for layout
design.
197
Unit - IV 8 Hours
Aggregate planning:
Hierarchical approach to aggregate planning, framework for aggregate planning, alternatives for
managing supply and demand, basic strategies for aggregate planning, Master production Schedule.
MPS a planning tool. Numericals
Unit - V 8 Hours
Resource planning:
Dependant demand attributes, the basic building blocks, MRP logic, using MRP system, Capacity
requirement planning (CRP), manufacturing requirement planning(MRP I and MRP II) Distribution
requirement planning (DRP), Enterprise resource planning (ERP) Numericals.
Books
1. B. Mahadevan, “ Operations Management – Theory and Practice”, Pearson Publications,
Second Edition, 2010
2. J. Monks, “Schaums outlines-Operations Management”, McGraw-Hill , 2nd edition, 2006
3. J. Monks, “Operations Management”, McGraw-Hill , 2nd edition, 1987
4. Chary. S. N, “Theory and problems in Production and Operations Management”, TMH outline
series, 2000
5. Pannerselvam, “Production and Operations Management”, PHI, 2nd edition, 1996
198
Course delivery methods Assessment methods
1. Lecture 1. Quiz
2. Videos 2. IA
3. PPT 3. Assignment
4. Field study 4. Course Projects
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
199
COMPUTER AIDED DESIGN
Unit - I 8 Hours
Introduction to CAD: Definition of CAD, CAD Tools, Types of system, CAD/CAM system
evaluation criteria, brief treatment of input and output devices. Graphics standard, functional
areas of CAD, Modeling and viewing, software documentation, The Design Process,
Computers Applications in Design, Manufacturing Database, Benefits of CAD.
Unit - II 8 Hours
Computer graphics software and database: Software configuration of a Graphic system,
Functions of a Graphics package, Constructing the Geometry, Database Structure and Content,
Wire-Frame Features & CAD/CAM Integration.
Geometric Modeling: Requirements of Geometric Modeling, Geometric Models, Geometric
Construction Methods, Constraint- Based Modeling, Other Modeling Methods- Cell
Decomposition, Variant Method.
Self learning topics: Wireframe Modeling- Definitions of Point lines, Circles, Arcs, etc.
Unit - IV 8 Hours
Modeling curves & surfaces: Curve Representation-Line, Circle, Parabola, Hyperbola, Curve
Fitting-Approximate Methods-Method of Least Squares, Polynomial Curve Fitting, Synthetic
200
Curves-Hermite Cubic Spline.
Surface representation: Methods-Analytic Surfaces, Surfaces of Revolution, Ruled Surfaces,
Synthetic Surfaces- Hermite Cubic Surface, Bezier Surface, B-Spline Surface.
Unit - V 8 Hours
Modeling of solids: Solid Representation-Concepts, Boundary Representations (B-Rep),
Constructive Solid Geometry (CSG), Half Space Method.
Mechanical assembly: Introduction, Assembly Modeling, Parts Modeling and Representation,
Hierarchical Relationships, Mating Conditions, Inference of Position from Mating Conditions,
Representation Schemes, Liaison-Sequence Analysis, Precedence Graph.
Self learning topics: Graph Structure, Location Graph, Virtual Link
Online Resources
1. NPTEL course: Computer Aided Engineering Design by Prof. Anupam Saxena, IIT
Kanpur.
https://nptel.ac.in/courses/112/104/112104031/
Books
1. P.N. Rao, CAD/CAM Principles and Applications, McGraw Hill, Education Pvt Ltd.,
New Delhi, 3rd Ed, 2012
2. Ibrahim Zeid & R. Shivasubramanian, CAD/CAM Theory & Practice, TMH Education
Pvt Ltd., New Delhi, 2nd Ed, 2009
3. M.P. Groover and E W Zimmers, CAD/CAM Computer aided Design and Manufacture,
Prentice hall, 1984
4. P Radhakrishnan, S. Subryamanyan & V.Raju, CAD/CAM/CIM, New Age International
Pvt Ltd., 3rd Edition, 2008
201
cultural, societal, and environmental considerations.
Modern tool usage: Create, select, and apply appropriate techniques,
resources, and modern engineering and IT tools including prediction and
3. [PO5]
modeling to complex engineering activities with an understanding of the
limitations.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Prepared By:
Prof. T.T.Hawal
202
ORGANIZATIONAL BEHAVIOR AND PROFESSIONAL
COMMUNICATION
Course Objectives
1. To enable students to understand the basic principles of Organization Behavior and it’s
challenges and Individual behavior
2. To make students to understand the Theories of learning and personality and emotions
3. To broaden understanding of Motivation and theories of motivation in an organization.
4. To make students to understand the Group Behavior and importance of communication
in an organization
5. To make students to understand the organizational change and work stress management
Unit – I 08 Hours
Introduction: Definition of organization behavior, contributing disciplines to OB field,
challenges and opportunities for OB.
Foundations of individual behavior: Biographical characteristics, ability, values, attitudes, job
satisfaction, effect of job satisfaction on employee performance.
Unit – II 08Hours
Learning: Definition, Theories of learning, classical conditioning, operant conditioning, social
learning theory, shaping, methods of shaping behavior, continuous and intermittent
reinforcement.
Personality and emotions: Definition, personality determinants-hereditary, environment,
situation. Major personality attributes influencing OB- locus of control, Machiavellianism, self
esteem, self monitoring, risk taking. Definition of emotions, felt versus displayed emotions, OB
applications of emotions.
Self learning topics: specific application of perception in organization.
203
Unit – IV 08Hour
Groups: Definition, classification of groups, five stage group development model, factors
affecting group formation, norms, status, size, composition, cohesiveness ,group processes,
group tasks, group decision making.
Communication: Definition, functions of communication, Direction of communication:
downward, upward and lateral communication, Interpersonal Communication: Oral, Written,
non verbal communication,
organizational communication: formal vs informal networks, The grapevine, Computer
aided communication, choice of communication channel, Barriers to effective communication
Self learning topics: Group think and group shift, recent trends in electronics communication.
Unit – V 08 Hours
Organizational change: Forces of change, managing planned change, change agents, what
can change agents change, resistance to change-individual and organizational resistance,
overcoming resistance to change
Work stress and its management: Definition, model of stress, potential sources of stress,
individual differences, consequences of stress, managing stress.
Books
1. Stephen P Robbins, “OrganizationalBehavior”, Pearson Education publications,10 th
edition,
2. Fred Luthans, “OrganizationalBehavior”, McGraw Hill International 11 th edition
3. Aswathappa, “OrganizationalBehavior”, Himalaya Publishers
4 NPTEL Course link: http://www.nptel.ac.in/courses/110105033
Bloom’s
At the end of the course, the student will be able to
Level
1. Understand the concepts of organizational behavior. [L2]
2. Discuss Theories of learning and personality and emotions [L2]
3. Explain the concepts of motivation and theories of motivation. [L2]
4. Explain the importance of effective communication [L2]
5. Analyze stress and conflict management and organizational change. [L3]
204
as a member or leader in diverse teams, and in multidisciplinary
settings.
4. Life-long learning: Recognize the need for, and have the preparation [PO12]
and ability to engage in independent and life-long learning in the
broadest context of technological change.
Sum of
Components Addition of two IA assignments Course Total
(Two) / activity project/Seminar Marks
CIE marks will be evaluated for 100 marks and will be reduced to 50marks for
calculation of SGPA and CGPA.
Self study topics shall be evaluated during CIE (Assignments and IA tests) and
10% weightage shall be given in SEE question paper.
205
NON- CONVENTIONAL ENERGY SOURCES
Course objectives
1.
To impart the knowledge of various renewable and non-renewable energy resources.
2. To learn about solar energy conversion techniques available and its importance.
3. To study the wind & tidal energy availability and converting into energy by various
systems.
4. To study various cycles by which OTEC and Geothermal energy can be harvested.
5. To discuss about Biogas and Hydrogen preparation processes & To understand the ways
of utilizing various energy sources optimally.
Pre-requisites: knowledge of different sources of renewable energy and there effective energy
conversions in general.
Unit – I 07 Hours
Introduction and Solar Radiation: Energy sources, India’s energy scenario, classification of
Energy sources, Comparative study of various conventional and Non- Conventional energy
sources; need for non-conventional energy sources with future scope, Solar Radiation on
Earth’s surface and its measurement, schematic diagrams and principle of working.
Unit – II 08 Hours
Solar Radiation: Geometry, solar altitude angle expression for the angle between the incident
beam and the normal to a plane surface (No derivation) local apparent time. Apparent motion
of sun, day length, numerical examples, Radiation Flux on a Tilted Surface, expression for flux
on a tilted surface (no derivation) numerical example. Principles of conversion of Solar
radiation to heat, Solar flat plate collector, Effect of various parameters on the collector
performance: collector orientation, selective surface, fluid inlet temperature, number of covers,
dust. Alternative collectors.
Photovoltaic Conversion: Description, principle of working and characteristics, materials
used for photovoltaic cells, applications.
Self learning topics: Applications of solar energy for power, heating, cooling, distillation,
energy storage with layouts.
206
characteristics of different wind mills.
Tidal Power: Tides and waves as energy suppliers and their mechanics; fundamental
characteristics of tidal power, harnessing tidal energy.
Self learning topics: Recent advances in wind and tidal harnessing devices.
Unit – IV 07 Hours
Ocean Thermal Energy Conversion: Principle of working, Rankine cycle, schematic OTEC
power cycles.
Geothermal Energy Conversion: Principle of working, types of geothermal station with
schematic diagram – examples, problems associated with geothermal conversion.
Unit – V 08 Hours
Energy from Bio Mass: Photosynthesis, photosynthetic oxygen production, energy plantation,
bio gas production from organic wastes by anaerobic fermentation, factors affecting bio- gas
generation, description of bio-gas plants, advantages, Applications of Bio-gas.
Hydrogen Energy: Properties of Hydrogen with respected to its utilization as a renewable
form of energy, sources of hydrogen, production of hydrogen, electrolysis of water, thermal
decomposition of water, thermo chemical production and bio-chemical production.
Books
1. G.D. Rai, Non-conventional energy sources, Khanna Publishers, 2003.
2. B. H. Khan, Non – conventional energy resources, Tata McGraw hill publication, 2 nd
edition 2009.
3. Domkundwar, Power Plant Engineering, Dhanpath Rai & Sons, 3rd edition, 2003.
4. P.K. Nag, Solar power engineering, TMH, 2003.
207
of complex engineering problems.
2. Life-long learning: Recognize the need for, and have the preparation and [PO12]
ability to engage in independent and life-long learning in the broadest
context of technological change.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by: Prof. Prashant K Verified by: Dr. V V Kulkarni
208
DESIGN FOR MANUFACTURING
Unit – I 10 Hours
Effect of Materials and Manufacturing Process On Design: Major phases of design. Effect of
material properties on design, Effect of manufacturing processes on design.
Engineering Design and Datum features: Dimensioning, Tolerances, General Tolerance, Geometric
Tolerances, Assembly limits, achieving larger machining tolerances. Functional datum, machining
sequence, manufacturing datum, changing the datum, examples.
Self Learning topics: Screw threads, Ground surfaces, holes.
Unit – II 10 Hours
Component design: Machining Considerations Drills, Milling cutters, Drilling, Keyways, Dowels,
Screws, Reduction in machining areas, Simplification by separation and amalgamation, work piece
holding, surface grinding, examples.
Component design: Casting Considerations Pattern, Mould, parting line, cast holes, machined holes,
identifying parting line, special sand cores, designing to obviate sand cores, examples.
209
Self Learning topics: Cp, Ck Cost aspects
Unit – IV 10 Hours
Design for Injection molding: Injection molding materials, Molding cycle, Systems, molds, machine
size, cycle time, Cost estimation, Insert molding, Design guidelines,
Unit – V 10 Hours
Design for Powder metal processing: Tooling, Sintering, Design guidelines. Powder metallurgy
processing, stages, compaction characteristics,
Books
1. H. Peck, Designing for Manufacturing, Pitman Publications, 1983.
2. Dieter, Machine Design, McGraw-Hill Higher Education, 2008.
3. R. K. Jain, Engineering Metrology, Khanna Publishers, 1986.
4. ASM Handbook, Casting, Vol. 15, ASM Publication, Materials Park, Ohio,2008.
210
2. Power Point Presentation 2. Assignment
3. Videos 3. Seminar
NPTEL Course link:
4. 4. Mini-project
http://www.nptel.ac.in/courses/112101005
Maximum Marks: 50 30 10 10 50
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
211
TRIBOLOGY
Course objectives
1. To understand the basic concepts of tribology and lubrications.
2. To understand the concept of full and partial journal bearings.
3. To learn the mechanism of pressure development in Hydrodynamic lubrication and related
terminologies.
4. To understand the concept of oil flow through the Hydrostatic bearings.
5. To study the concept of Friction, Wear and its sources.
6. To study Bearing materials and simple applications of Tribology in Mechanical
engineering.
Unit – I 08 Hours
Introduction to Tribology: Properties of oils and equation of flow, Viscosity, Newton’s Law of
viscosity, Hagen-Poiseuille law, Flow between parallel stationary plates, Numerical Problems.
Lubrication: Types and properties of Lubricants, Boundary Lubrication & Solid Lubrication.
Self-learning topics: Viscosity measuring apparatus.
Unit – II 08 Hours
Idealized Journal Bearing: Introduction to idealized journal bearing, load carrying capacity,
condition for equilibrium, Somerfield’s numbers and its significance, Partial bearings, numerical
problems.
Unit – IV 08 Hours
Hydrostatic lubrication: Introduction to hydrostatic lubrication, hydrostatic step bearings, load
carrying capacity and oil flow through the hydrostatic step bearing, Numerical problems.
Wear: Types of wear, Simple theories of Wear, Abrasive wear, Corrosive wear, Surface Fatigue wear
situations, Wear Measurements.
212
Unit – V 08 Hours
Bearing materials: Commonly used bearings materials, properties of typical bearing materials.
Advantages and disadvantages of bearing materials.
Applications of Tribology: Introduction, Rolling contact bearings, Gears, Journal bearings.
Online Resource
1. Introduction to Tribology (Web content)
https://nptel.ac.in/courses/112/102/112102015/
2. Tribology (Video content)
https://nptel.ac.in/courses/112/102/112102014/
Books
1. Basu S K., Sengupta A. N., Ahuja B. B., Fundamentals of Tribology, PHI 2006
2. Mujumdar B. C., Introduction to Tribology Bearings, S. Chand company limited, Delhi
2008.
3. Srivastava S., Tribology in Industries, S Chand and Company limited, Delhi 2002
4. Redzimovskay E I., Lubrication of bearings – Theoretical Principles and Design, Oxford
press company 2000
5. Sahoo, Prasantha, Engineering Tribology, PHI New Delhi, 2009
213
Course delivery methods Assessment methods
1. Black Board Teaching 1. Internal Assessment
2. Power Point Presentation 2. Assignment
3. Working Models 3. Seminar
4. Videos 4. Mini-project
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified By
(Prof.G.N.Maranholkar) (Prof.S.R.Kulkarni)
214
PROJECT MANAGEMENT
Unit – I 08Hours
Concepts of project management: Concepts of a Project, characteristics of a project
Categories of projects, Phases of project life cycle, Roles and responsibilities of project leader,
tools and techniques for project management.
Self learning topics: Project management as profession.
Unit – II 08 Hours
Project planning and estimating: Feasibility report phased Planning, Project planning steps,
Objectives and goals of the project, preparation of cost estimation, and evaluation of project
profitability.
Self learning topics: Project management bottle necks.
Unit – IV 09Hours
Tools and techniques in project management: Bar (GANTT) charts, Bar charts for combined
activities. Logic diagrams and networks, Project Evaluation and Review Techniques (PERT),
Critical path method -Simple Numerical
Unit – V 07Hours
Co-ordination and control: Project direction, Communication in a project, Project coordination, role
of MIS in project control.
Performance measures in project management: Performance indicators, Performance improvement
for the CM & DM companies for better project management, project management environment,
215
Self learning topics: Performance indicators
Books
1. S Choudhary, “Project Management” Tata McGraw Hill Education Private Limited New Delhi.
2001
2. Harold Kerzner, “Project Management: A Systems Approach To Planning, Scheduling And
Controlling ”, CBS publisher and distributers
3 L S Srinath “ PERT and CPM Principles and Applications” Third Eddition
4 Dr. P N Modi “PERT and CPM”
216
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for
the calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 08 questions each carrying 20 marks. Students have to answer
FIVE full questions. SEE question paper will have two compulsory questions (any 2
units) and choice will be given in the remaining three units.
217
TOTAL QUALITY MANAGEMENT
Unit – I 08 Hours
PRINCIPLES AND PRACTICES OF TQM:
Introduction:Definition of TQM, basic approach, Gurus of Total Quality Management, TQM framework,
Definition of Quality, Dimensions of quality, Obstacles in implementing TQM, Benefits of TQM.
Leadership: Definition, characteristics of quality leaders, Deming’s Philosophy, Role of TQM leaders, Quality
council, Quality statements, Strategic planning.
Unit – II 08 Hours
Customer Satisfaction: Customer satisfaction, Internal and external customer, Customer perception of
Quality, Feedback, Using customer complaints.
Employee Involvement:Motivation-Maslow’s hierarchy of needs, Herzberg’s two factor theory, Employee
wants, Achieving a motivated work force, Employee surveys, Suggestion system, Recognition and Reward,
Gainsharing, Performance appraisal, Benefits of employee involvement.
Unit – IV 08 Hours
TOOLS AND TECHNIQUES OF TQM:
Benchmarking:Definition and concept of Benchmarking, Reasons to Benchmark, Process of Benchmarking.
Quality Management Systems: ISO introduction, Benefits of ISO registration, ISO 9000 series of standards,
Sector specific standards, ISO 14000 series of standards.
Quality Function Deployment:Definition, Voice of customer, House of quality, Building a House of Quality,
218
QFD process, Benefits of QFD.
Unit - V 08 Hours
Quality by Design: Definition, product development flow diagram, Rationale for implementation, Benefits of
QFD.
Failure Mode and Effect Analysis: Definition, stages of FMEA, Design FMEA document, Process FMEA
document, Example of FMEA document preparation.
Statistical Process Control: Control charts-importance, Variable control charts, Control charts for Attributes,
Numericals.
Online Resources
1. NPTEL course: Total Quality Management-I by Prof. Raghunandan Sengupta, IIT Kanpur link:
https://nptel.ac.in/courses/110/104/110104080/
2 NPTEL course: Total Quality Management-II by Prof. Raghunandan Sengupta, IIT Kanpur link:
https://nptel.ac.in/courses/110/104/110104085/
Books
1. Total Quality Management, Dale H Besterfield, Pearson Publication, Revised 3 rd
edition, 2011.
2. Total Quality Management, Poornima M Charantimath, Pearson Publication, 3 rd edition,
2017.
219
4. Mini-project
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by Verified by
B S Jagathi Dr. Shivakumar S
220
STATISTICAL QUALITY CONTROL
Course objectives
1. To make students to understand the theoretical aspects of quality.
2. To make students to understand the importance and implementation of quality policies in the
organization
3. To educate quality control tools and their implementation in the organization and control charts
for variable data.
4. To enable students to understand and interpret the attribute data and to construct control chart
for attribute data.
5. To provide knowledge of the basic concepts of acceptance sampling.
Unit - I 08Hours
Basic concepts of quality: The meaning of quality, quality of design, quality of conformance, quality
of performance, The quality function, Quality control, Quality characteristics, Cost of Quality,
Optimum cost of performance, Value of Quality, Balance between the cost of quality and value of
quality, Specification of quality, Quality control and Inspection.
Unit - II 08Hours
Quality Assurance: Quality Assurance manual, Field complaints, Quality rating of outgoing product,
Quality survey or Quality Audit, Executive report on quality, Inspection Planning, Quality mindness,
Quality budget, Vendor quality rating, Organization of Quality function, Organization of acceptance,
Responsibilities of quality manager, Responsibilities of the chief inspector, Organization of prevention,
Organization of co-ordination, Manufacturing planning for quality, Statistical process control, Quality
of work life, Quality function deployment, Quality policy deployment, Manufacturing Excellence
Self learning topics: Error Proofing, Evolutionary Operation.
Unit - IV 08Hours
Control Charts for Attributes: Practical limitation of control chart for variables, Comparison of X
and R with P chart, Control limits on P chart, choice between ‘p’ chart and ‘np’ chart, periodic review
and revision of p, Control charts for defects. Comparison between Attribute charts and variable charts.
221
Unit - V 08Hours
Acceptance Sampling: Introduction, Sampling Methods, The operating characteristics curve(OC),
producers Risk and Consumers Risk, Quality Indices for acceptance sampling plan, Step in designing of
an acceptance plan. Average outgoing quality limit, Sampling plans, design of item by item sequential
sampling plans, The average total inspection curve.
Books
1. Grant and Leavenworth, Statistical Quality Control, Pearson Education. McGraw Hill-6th
Edition.
2. M.Mahajan, “Statistical Quality Control”, Dhanpat Rai and co, 2011.
3. NVR Naidu, K.M Babu, G Rajendra, “Total Quality Management”, New age International
publishers, 2012 reprint.
4. J M Juran, Frank M Gryna, Quality Planning & Analysis, Tata McGraw Hill - 3rd edition
5. L.S Srinath, Reliability Engineering,4th edition, east-west press
E-resourses
1. https://nptel.ac.in/courses/110/101/110101010/
Bloom’s
At the end of the course, the student will be able to
Level
1. Understand the basic concepts of quality and quality control aspects [L1]
2. Discuss quality department structure, quality function deployment [L2]
3. Analyse the variable data and to use quality control tools. [L3]
Analyse attribute data of manufacturing process and different problems associated
4. [L4]
with attribute data
5. Analyse samples to accept and reject the universe. [L4]
222
Maximum Marks: 50 30+30 10+10 20 100
Writing two IA test is compulsory.
CIE will be reduced to 50 marks for the calculation of SGPA and CGPA.
Minimum marks required to qualify for SEE : 20 out of 50.
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
223
SUPPLY CHAIN MANAGEMENT
Course objectives
1. To enable students to identify various key supply chain decision phases and explains how a
company achieves strategic fit between supply chain and competitive strategy
2. To make students understand the concept of the major drivers of supply chain and the factors to
be considered when designing the distribution network and evaluating performance
characteristics
3. To provide knowledge of safety inventory and Economic order quantity and evaluate the
strengths and weakness of various modes of transportation.
4. To enable students to Understand the role of sourcing and describe the impact of risk sharing
5. To enable students to Understand the importance of IT and describe the supply chain
coordination.
Prerequisites: Nil
Unit – I 08 Hours
Building a Strategic Frame Work to Analyze Supply Chains: Definition, Supply chain stages
and decision phases, Process view of a supply chain. Supply chain flows. Examples of supply
chains. Competitive and supply chain strategies. Supply chain Performance: Achieving strategic
fit. Expanding strategic scope.
Unit – II 08 Hours
Drivers of supply chain performance: Framework for structuring drivers– Inventory,
Transportation, Facilities, Information. Obstacles to achieving fit. Case discussions
Designing the Distribution network in a SC: The role of distribution, factors influencing
distribution network, Design options for a distribution networks and E-business.
Unit – IV 08 Hours
Sourcing decisions in a supply chain: Role of sourcing, supplier – scoring & assessment, supplier
224
selection and contracts, risk sharing. Design collaboration.
Pricing and Revenue management: Role of Pricing and Revenue management for: Multiple customer
segments, perishable assets, seasonal demand, bulk and spot contracts.
Self learning topics: Role of sourcing
Unit – V 08 Hours
Information Technology in the Supply Chain: The role of Information Technology in SCM, IT
framework, Customer Relationship Management, Internal SCM, Supplier Relationship Management
Coordination in a supply chain: Lack of supply chain coordination and the Bullwhip effect. Effect of
performance and Obstacles to coordination, Managerial levers to achieve co-ordination, Building
strategic partnerships within a supply chain.
Books
1. Sunil Chopra & Peter Meindl, Supply Chain Management– Strategy, Planning &
Operation, Pearson Education Asia, ISBN: 81-7808-272-1.
2. Robert B Handfield, Ernest L Nichols - Jr., Supply Chain Redesign–
Transforming Supply Chains into Integrated Value Systems - 2002, Pearson
Education Inc, ISBN: 81-297-0113-83.
3. David Simchi Levi, Philip Kaminsky & Edith Simchi Levi, Designing &
Managing the Supply Chain, Mc Graw Hill.
E-Resources https://nptel.ac.in/noc/courses/noc20/SEM1/noc20-mg29/
https://nptel.ac.in/noc/courses/noc20/SEM1/noc20-mg27/
Bloom’s
At the end of the course, the student will be able to
Level
4. Explain the importance of expanding the scope of strategic fit across the supply [L2]
chain
Understand the significance of Inventory Management, Transport Decisions,
5. [L2]
Revenue management
Comprehend the concept of supply chain coordination and the bullwhip effect
6. [L3]
and their impact on SC performance
225
consequent responsibilities relevant to the professional engineering practice.
3. Environment and sustainability: Understand the impact of the professional
engineering solutions in societal and environmental contexts, and demonstrate PO[7]
the knowledge of, and need for sustainable development.
4. Ethics: Apply ethical principles and commit to professional ethics and
PO[8]
responsibilities and norms of the engineering practice.
5. Communication: Communicate effectively on complex engineering activities
with the engineering community and with society at large, such as, being able
PO[10]
to comprehend and write effective reports and design documentation, make
effective presentations, and give and receive clear instructions.
6. Life-long learning: Recognize the need for, and have the preparation and
ability to engage in independent and life-long learning in the broadest context PO[12]
of technological change.
CIE Marks will be evaluated for 100 marks and will be reduced to 50 Marks for the calculation
of SGPA and CGPA
Self Study topics shall be evaluated during CIE (Assignments and IA tests) and 10% weightage
shall be given in SEE question paper.
226
RESEARCH METHODOLOGY
Unit – I 8 Hours
Research Methodology: Introduction
Meaning, Objectives, types, Research Approaches. Significance of Research, Research Methods versus
Methodology, Research and scientific method, research Process, criteria of good research, Problems
encountered by researchers.
Research Problem:
Defining a research problem, Selecting a research problem, necessity and techniques involved in defining the
research problem.
Unit – II 8 Hours
Research Design:
Meaning, need sign, for research design, features of a good design, important concepts relating to research
design, different research designs, Basic principles of experimental designs, developing a research plan.
Sampling design:
Implications of a sample design, Steps in sample design, criteria of selecting a sampling procedure,
characteristics of a good sample design, different types of sample designs, Random Sample and complex
random sample designs.
Unit – IV 8 Hours
Testing of hypotheses- Basic concepts, procedure for hypothesis testing, flow diagram, Test of hypothesis,
procedure for hypothesis testing, Hypothesis for means, difference between means, comparing two related
227
samples, proportions, difference between proportions, comparing a variance to some hypothesized population
variance, power of test, limitations of test of hypothesis.
Chi-sqaure test: χ2 test and their applications in research studies.
Analysis of variance: Basic principles of ANOVA, ANOVA technique, setting up of analysis of variance
table, one way, ANOVA, two way ANOVA, ANOVA in Latin square Design.
Self learning Topic: Analysis of Covariance
Unit - V 8 Hours
Multivariate Analysis Techniques : Characteristics and Applications, Classification of Multivariate
Techniques, Variables in Multivariate Analysis, Important techniques and methods of factor Analysis, Rotation
in factor Analysis, R-type, Q-type, Path Analysis.
Interpretation and Report Writing : Meaning of interpretation, Why interpretation, Technique of
interpretation, Precaution in interpretation, Significance of report writing, Different steps in writing report,
Layout of the research report, Types of reports, Mechanics of writing research report, Precautions for writing
research reports.
Books
Text Books:
1.
C R. Kothari, Research Methodology, New Age International Publishers, 2nd edition, 2007.
Reference Books:
1. PanneerSelvam, Research Methodology, PHI Learning Pvt. Ltd., 2007.
2. Dr. B.L.Wadhera -Intellectual Property Rights, Universal Law Publishing Co. Ltd.. 2002
3. William G Zikmund, Business Research Methods, Indian edition, South western Publishers, 8th
Indian Reprint – 2009.
228
Problem Solving: Graduates shall conceptualize through lateral thinking and obtain
3. feasible and optimal solutions for engineering problems considering societal and [PO3]
environmental requirements.
Self-Study topics shall be evaluated during CIE (Assignments and IA tests) and 10%
weightage shall be given in SEE question paper.
Scheme of Semester End Examination (SEE):
1. It will be conducted for 100 marks of 3 hours duration. It will be reduced to 50 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 40 out of 100
3. Question paper contains 10 questions, 2 from each unit. Students have to answer FIVE full
questions choosing one from each unit.
Marks split-up
Unit No. Marks
1 20
2 20
3 20
4 20
5 20
Prepared by
Prof. Roopa R Navalli
229
FLUID MACHINERY LAB
Course objectives
List of experiments
1. Conduct trials on Single Cylinder Double acting Reciprocating pump to determine the
performance characteristics.
2. Conduct experiment on Two Stage Centrifugal pump to determine the performance
characteristics.
3. Conduct an experiment on Air Compressor to determine their efficiencies.
4. Conduct an experiment on Air blower to determine their efficiencies.
5. Application of momentum equation for determination of coefficient of impact of jets on
flat and curved blades
6. Conduct a trial on Pelton Wheel to determine the main characteristics using unit
quantities
7. Performance test on Francis Turbine
8. Performance test on Kaplan Turbines
Books
1. Dr. R.K. Bansal, “A text book of Fluid Mechanics and Hydraulic Machines” , Laxmi
Publications, New Delhi, 2013
2. K.L. Kumar, “Engineering Fluid Mechanics”, Multicolor Revised Edition, S. Chand and
Co, Eurasia Publishing House, New Delhi, 2014
3. Yunus A. Cenegal, and John M. Cimbala, “Fluid Mechanics”, 2 nd Edition, McGraw Hill
Education (India) Pvt. Ltd, 2013
230
Course Outcome (COs)
Bloom’s
At the end of the course, the student will be able to
Level
1. Differentiate between Centrifugal pump and Reciprocating pump and asses
[L3]
their performance.
2. Evaluate different efficiencies of an Air compressor and an air blower and
[L4]
appraise their practical applications
3. Distinguish between impulse and reaction turbines and conduct the
[L3]
performance analysis
4 Application of momentum equation for determination of coefficient of
[L3]
impact of jets
Assessment methods
1. Conduct of Experiment
2. Journal evaluation/assessment
3. Lab Internal Assessment Tests
4. Viva-voce
Total
Components Conduct of the lab Journal submission Mini Project
Marks
231
Maximum Marks: 25 10 10 5 25
Submission and certification of lab journal is compulsory to qualify for SEE.
Minimum marks required to qualify for SEE : 10
232
CNC Programming Lab
List of experiments
PART A (CNC part programming using Fanuc software)
1. CNC part programming for milling, use of drill cycle exercises (minimum 04 exercises)
2. CNC part programming for turning exercises (minimum 04 exercises)
Books
233
Bloom’s
At the end of the course, the student will be able to
Level
Write CNC codes for different milling and turning operations using FANUC
1. [L3]
software.
Use the software for doing the machining simulation milling problem.
2. [L2]
Use the software for doing the machining simulation for turning operations.
3. [L2]
[L2]
4. Understand the procedure for carrying out different drilling operations.
Compare the real time problems solved with Mastercam package.
5. [L4]
Program Outcome of this course (POs) PO No.
Total
Components Conduct of the lab Journal submission Lab test
Marks
Maximum Marks: 25 10 10 5 25
234
Scheme of Semester End Examination (SEE):
1. It will be conducted for 50 marks of 3 hours duration. It will be reduced to 25 marks for the
calculation of SGPA and CGPA.
2. Minimum marks required in SEE to pass: 20
Initial write up 2×10 = 20 marks
Conduct of experiments
3. (Student should solve two 2×10 = 20 marks 50 marks
exercises choosing one each
from Part A and Part B)
Viva- voce 10 marks
235