Catalytic Conversion of Carbon Dioxide To Methanol
Catalytic Conversion of Carbon Dioxide To Methanol
Catalytic Conversion of Carbon Dioxide To Methanol
With the increasing environmental problems caused by carbon dioxide (CO2) emission and
the ultimate carbon resources needed for the development of human society, CO2
hydrogenation to methanol with H2 produced with renewable energy represents a
promising path forward. Comprehensive analysis shows that the production of
methanol by thermal catalytic CO2 hydrogenation is the most promising technology for
large-scale industrialization. This review highlights current developments and future
Edited by:
perspectives in the production of methanol from CO2, as well as the main existing
Michele Aresta, problems based on a thorough techno-economic analysis. Moreover, the utilization
IC2R srl, Italy
status and future role of methanol as a platform molecule in the energy system is
Reviewed by:
analyzed. Finally, in this review attention is paid to the development of new catalysts,
Eugenio Quaranta,
University of Bari Aldo Moro, Italy new routes and new technologies for CO2 conversion aiming to clarify the future direction.
Stefano Stendardo,
Energy and Sustainable Economic Keywords: CO2 conversion, methanol synthesis, new catalysts, new routes, new technologies
Development (ENEA), Italy
*Correspondence: INTRODUCTION
Guanghui Zhang
gzhang@dlut.edu.cn While absorbing solar radiation, the earth is also losing energy to the space, so that the energy in and
Chunshan Song
out of the earth system is basically the same (Figure 1A). However, human activities are breaking the
chunshansong@cuhk.edu.hk
Xinwen Guo
balance, and the situation is becoming more and more serious. In May 2019, CO2 concentration in
guoxw@dlut.edu.cn the atmosphere exceeded 415 ppm, about 48% higher than that before the industrial revolution. The
magnitude and rate of this increase, at least in the earth’s nearly 800,000 years of history, is
Specialty section: unprecedented (Figure 1B). The greenhouse effect caused by carbon emission has led to a series of
This article was submitted to extreme weather and is threatening the future of our living planet (Iizumi et al., 2018). Researchers
Carbon Capture, Storage, speculate that the increase of extremely severe cyclonic storms over the Arabian Sea caused by ocean
and Utilization, warming may be the ringleader of this unprecedented locust disaster in 2020 (Murakami et al., 2017).
a section of the journal Moreover, global warming will continue to increase the risk of a deadly flood outbreak due to the
Frontiers in Energy Research
collapse of an ice lake in the Himalayas (Veh et al., 2020). Related researches also pointed out that
Received: 25 October 2020 global warming is making some originally quiet volcanoes restless due to the increase of extremely
Accepted: 29 December 2020
heavy rainfall (Zhang et al., 2018; Farquharson and Amelung, 2020). Presently, slow GDP growth
Published: 09 February 2021
and rising energy prices have not stopped the rise of energy consumption, and carbon emission
Citation: exceeded ∼34,000 million tons both in 2018 and 2019, higher than the emission in recent years
Zhang X, Zhang G, Song C and Guo X
(Figure 2) (Dudley, 2019).
(2021) Catalytic Conversion of Carbon
Dioxide to Methanol: Current Status
CO2 utilization has been defined as the process of using it as a raw material for products or services
and Future Perspective. with a potential market value. The utilization includes direct approach (International Energy Agency,
Front. Energy Res. 8:621119. 2019; Ra et al., 2020), where CO2 is not chemically altered (non-conversion), and the chemical and
doi: 10.3389/fenrg.2020.621119 biological conversion of CO2 to useful products (Figure 3). Most existing commercial applications
FIGURE 1 | (A) Schematic diagram of the energy budget of the earth: the yellow arrows are the short wave radiation reflected and absorbed by the earth; the red
arrows are the long wave radiation absorbed by greenhouse gases and released from the earth. Figure from: https://science-u.org/experiments/solar-oven-smores.
html. (B) Changes of atmospheric CO2 concentration in the past 800,000 years. Figure from: Scripps Institute of Oceanography, https://sioweb.ucsd.edu/programs/
keelingcurve/.
(Methanol Institute, 2020). George Olah’s methanol economy is of 10%, has a break-even value of 0.96 $/kg for methanol (Alsayegh
exemplified in a renewable methanol production plant in et al., 2019). The current price of H2 from natural gas and coal
Reykjavik, Iceland. This industrial facility commissioned in plants varies between 1–3 $/kg, among which the price of H2 by
2007 annually produces 4,000 metric tons of methanol from steam methane reforming is about 1.59 $/kg (Roy et al., 2018;
CO2 and H2 (Tountas et al., 2019). There is another demonstrator Esposito, 2017). The price of H2 from renewable energy sources
plant for methanol synthesis, namely the pan-European MefCO2 varies between 4.00–10.00 $/kg (Roy et al., 2018). If the cost of H2
project (MefCO2, 2020). It has been constructed very recently at from renewable energy sources can be reduced to 2.75 $/kg, CO2-
Niederaussem near Cologne, at the RWE coal-fired power station based fuel becomes cost competitive with gasoline (Smejkal et al.,
with an annual output of 500 tons of methanol. 2014). Fortunately, the cost of H2 varied from 1.60–10.40 $/kg for
the photoelectrochemical water splitting by the analysis of all
operating costs, capital expenditures for the auxiliaries
Techno-Economic Analysis for Methanol (compressors, control systems, etc.) and reactors with the
Synthesis From CO2 particle bed systems (Pinaud et al., 2013), indicating that
Techno-economic assessment for CO2 hydrogenation to commercial-scale water splitting could be cost-competitive with
methanol is helpful to guide decision-making regarding R&D fossil-based fuels. CO2 capture incurs costs from capital
investment and construction of large-scale CCU plants in the investment, energy for operating the process, cost of CO2
future. Therefore, researchers have investigated a solar-based release, sorbent losses, maintenance of equipment, CO2
system for methanol synthesis from CO2 and H2O. The entire compression and transportation. The estimated cost for flue gas
system (thermochemical reactor, water gas shift reaction system, capture is between 0.028–0.104 $/kg of CO2 depending on the
methanol synthesis reaction system, amine-based CO2 separation emission source (Rubin et al., 2015), while estimates for direct air
system and methanol purification system) is based on mature capture costs are still under debate, with reports ranging from 0.030
industrial processes, except for the thermochemical reactor to 1.000 $/kg of CO2 (Sanz-Peŕ ez et al., 2016). Moreover, the
currently under development. Thermochemical reactor is a implementation of carbon tax policy will further reduce the cost
solar chemical heat engine that allows for the thermochemical of CO2 capture. The single pass yield of CO2 hydrogenation to
splitting of CO2, which is an ultra-high temperature two-step methanol is about 15% (Ham et al., 2018; Chen et al., 2019a;
FeO/Fe3O4 cycle process. Detailed sensitivity analysis shows that Mureddu et al., 2019; Wang et al., 2019b). Several examples of
a breakeven price of methanol produced using this process would overall water splitting processes using semiconductor
be 1.22 $/kg; which is higher than current market price of photocatalysts have been reported. The maximum STH
0.24 $/kg. Importantly, the analysis here identifies that more efficiency is more than 1%, but still lower than the benchmark
than 90% of the capital investment comes from the solar STH value of 10% (Chen et al., 2018b). Analysis of the above
concentrator/reactor system (Kim et al., 2011). Life cycle parameters shows that there is still a big gap between the current
analysis shows that methanol synthesis from CO2 emitted by technical level and the requirements based on the techno-economic
coal plant exhaust is predicted to be 1.3–2.6 times higher than that analysis, and detailed parameters are shown in Table 2. However,
of its fossil-based analogue, which can be estimated to decrease the efficiency can be improved by adjusting the process route. For
significantly with a drop in electricity cost for H2 production example, H2 can be produced by electrolysis of H2O by using clean
(González-Garay et al., 2019). China will levy carbon tax after energy to generate electricity, and the STH value is expected to
2020 for enterprises whose comprehensive energy consumption is exceed 20% (silicon-perovskite solar cells: 25.2% efficiency (Service,
less than 5,000 tons of standard coal (China Energy News, 2019). 2016); Faradaic efficiency of H2 production from electrolytic water:
The implementation of carbon tax policy will further improve the 99% (Dotan et al., 2019). Recently, perovskite/Si dual-absorber cells
market competitiveness of methanol by reducing the cost of CO2 have been used for the stand-alone solar water splitting. 17.6% STH
capture. In addition, significant advances can be achieved by efficiency was achieved when a Si photocathode was paired in
improving separation, combing splitting of H2O and CO2, and tandem with a perovskite cell (Karuturi et al., 2020). Of course, we
process integration and distribution in the future. must consider its impact on methanol production costs while
Based on a comprehensive economic analysis, the best-case pursuing energy efficiency. In order to improve the yield of
scenario, where electricity price is 0.06 $/kWh with 30 years plant methanol, the production of methanol should be carried out
lifetime, 0.02 $/kg CO2 cost and solar-to-hydrogen (STH) efficiency under the conditions of low temperature and high pressure, but
Data analysis parameters Alsayegh 0.06 $/kWh 0.65 $/kg 0.02 $/kg 10% 92% 0.96 $/kg
et al. (2019)
Current data 0.14 $/kWha 1.6 $/kg Pinaud et al. 0.035 $/kg Rubin et al. 1% Chen et al. 14.5% Wang et al. 0.24 $/kgb
(2013) (2015) (2018b) (2019b)
a
Electricity price of china.
b
Data from Wanhua Chemistry (20200702).
the high pressure will inevitably increase the operating cost. oxide-zeolite catalysts; 4) exploration on new technology for
Therefore, the development of high efficiency catalysts working catalysts preparation (3D-printing, plasma and atomic layer
at low temperature and pressure for CO2 hydrogenation to deposition technologies), emphasizing surface chemistry and
methanol is an important research direction in the future. It is engineering, so as to find the direction of future research.
essential to combine in situ spectroscopy and theoretical calculation
to better understand the mechanism of CO2 conversion, and then Understanding the Active Sites
develop new catalysts and new reaction paths to improve methanol One of the main obstacles in developing rational strategies for
production efficiency. With the innovation of catalyst preparation heterogeneous catalysis is that the complexity of catalysts hinders
technology, new technologies and methods are adopted to achieve efforts to characterize their active sites. Deeper insights aid in the
precise construction and modification of the active sites, thereby to design of next-generation catalysts in an optimal manner, which
achieve efficient production of methanol. will provide the opportunity to tune the catalytic performance by
optimizing the functions of the components. In recent years,
surface composition and structure of commercial Cu-ZnO-Al2O3
RESEARCH DIRECTION OF CATALYSIS for methanol synthesis have attracted wide attention from both
industry and academia. Active sites such as Zn-Cu bimetallic sites
A wide variety of heterogeneous catalysts have been evaluated in (Li et al., 2016), ZnO-Cu interfacial sites (Kattel et al., 2017b) and
CO2 hydrogenation to methanol (Figure 7) (Jiang et al., 2015; Cu steps decorated with Zn atoms have been reported (Figures
Dang et al., 2019b; Nie et al., 2019; Das et al., 2020; Jiang et al., 8A,B) (Behrens et al., 2012; Kuld et al., 2016). Experimental and
2020; Zhong et al., 2020). The development of high-activity theoretical investigation show that ZnCu alloy undergoes surface
catalysts is conducive to reducing operating pressure and oxidation under the reaction conditions, which converts surface
production costs. Simultaneously, the development of Zn into ZnO and allows ZnCu to reach the activity of ZnO/Cu
multifunctional catalysts to produce value-added products can with the same Zn coverage (Kattel et al., 2017b). Moreover,
also pull the equilibrium of the reaction by consuming the researchers found the formation of metastable “graphite-like”
methanol intermediate according to the Le Chatelier’s ZnO layers during the reductive activation of Cu/ZnO/Al2O3
principle, and it can realize the coupling of multiple units (Figure 8C). Understanding this metastable layer might help to
such as the capture unit and the different conversion units. understand the synergistic effect between the components of Cu/
The new preparation technology is also a key link in catalyst ZnO/Al2O3 (Lunkenbein et al., 2015).
research and development, which aims to achieve one-step Supported Cu-based catalysts for methanol synthesis display
synthesis of catalysts from precursors to industrial shaped strong support effects. Researchers attribute the difference
catalysts. Therefore, the following four aspects will be between oxides to variation in the initial activation of CO2
discussed: 1) the research progress on active sites for methanol (Reichenbach et al., 2018). Through DFT (density functional
synthesis; 2) development of new catalysts; 3) exploration on new theory) calculations and spectroscopic characterizations,
routes, mainly including CO2 capture-transformation and metal researchers found that the ZrO2-Cu interface is crucial for the
conversion of formate to methanol (Larmier et al., 2017). It was
also pointed that the beneficial role of the Zn ensemble in the Cu-
vacant site of the stepped Cu (211) surface can enhance the
reactivity and durability of catalysts for methanol production.
The increased activity in the Zn-associated stepped sites is related
to the enhancement of the surface affinity toward the adsorbate
with the oxygen moiety (especially, HCOO) (Jo et al., 2019). The
pre-assembled Zr6(μ3-O)4(μ3-OH)4 and bpy sites in UiO-bpy
metal-organic frameworks were used to anchor ultrasmall Cu/
ZnOx nanoparticles, thus preventing the agglomeration of Cu
nanoparticles and phase separation of Cu/ZnOx nanoparticles
(Figure 9A). The Cu/ZnOx@MOF shows high activity with a
space-time yield of up to 2.59 gMeOH kgCu−1h−1, 100% methanol
selectivity and high stability over 100 hours (An et al., 2017). A
CuZnCeOx catalyst with excellent activity, selectivity and stability
was prepared by a parallel flow coprecipitation method.
Characterization results show that a significant synergistic
effect between Cu and metal oxides was observed at the
composite catalysts (Hu et al., 2018). CuZnZr catalysts were
treated by vapor-phase-treatment (VPT) method. This VPT
method with TPABr promotes the formation of the rod-like
structure, Zr and Zn enrichments on surface and the presence of
FIGURE 7 | Heterogeneous catalysts for methanol synthesis from CO2
more oxygen vacancies. The CuZnZr-TPABr-3 days shows a
hydrogenation.
methanol selectivity above 90% and no significant deactivation
FIGURE 9 | (A) CuZn@UiO-bpy for selective methanol synthesis from CO2 hydrogenation (An et al., 2017). (B) CO2 hydrogenation to methanol over ZrO2-
containing catalysts (Li and Chen, 2019). (C) Hydroxyl groups of SiC surface boosting catalytic activity in CO2 hydrogenation into methanol (Peng et al., 2018).
et al., 2017). ZrO2 support always plays important roles such as Researchers reported that supported Pt nanoparticles on
dispersants of active components, promoter and even active MoOx/TiO2 promote selective hydrogenation of CO2 to
component. The interaction between ZrO2 and metals (or methanol under mild conditions (Toyao et al., 2019). Another
oxides) affects the adsorption and activation of CO2 and H2, kind of catalyst (NiaInbAl/SiO2) for methanol synthesis at
and changes the reaction pathways and/or the binding of key ambient pressure was prepared by a phyllosilicate precursor,
intermediates (Figure 9B) (Li and Chen, 2019). which can form well-dispersed metallic particles. The
Exploring how surface properties regulate catalytic activity is also performances of NiaInbAl/SiO2 is better than that of
very important to deepen the mechanistic understanding. A conventional Cu/ZnO/Al2O3 catalyst at ambient pressure
molybdenum phosphide catalyst for methanol synthesis can (Richard and Fan, 2017). A Ni-Ga catalyst can reduce CO2 to
improve the activity and stability of the catalyst in a wide range methanol at ambient pressure. Ni5Ga3 is particularly active and
of CO/CO2/H2 feeds through weakening the interaction with formate selective among a series of tested catalysts (Studt et al., 2014).
(Duyar et al., 2018). Manganese-cobalt catalysts are also promising Moreover, SiO2, acting as a ligand and support, can also modify
for methanol synthesis. A significant improvement in cobalt species via Co-O-Si linkages, which favors the reactivity of
methanol selectivity was observed due to a synergistic effect *CH3O intermediates and hydrogenation to methanol rather than
between cobalt and manganese as well as an increase in surface the C-O dissociation to produce methane (Wang et al., 2020b).
basicity (Stangeland et al., 2019). Hydrophilic SiC quantum At present, the harsh operation conditions of industrial
dots (QDs) exhibited higher activity than commercial SiC for process restrict the development of the methanol industry, and
CO2 hydrogenation to methanol (Figure 9C). Mechanistic also bring large energy consumption. In the future, the research
studies show that the surface hydroxyl species directly and development of new catalysts should proceed toward mild
participate in CO2 hydrogenation through the addition of H operating conditions, with the purpose of reducing energy
atoms in hydroxyl groups into CO2 to form HCOO* consumption. Simultaneously, if H2 production is
intermediate (Peng et al., 2018). Understanding the decentralized, small-scale CO2 reduction devices that can be
interactions among different components (active metals, operated at low pressures and low temperature are required.
oxide supports and doped ions) and surface properties Moreover, the development of catalysts with high activity at low
should help elucidate the governing principles for designing temperature is also conducive to coupling the active components
high-performance catalysts with multiple active components. of CO2 capture, and realizing the integrated operation of CO2
capture and conversion. Transition metals (Ni, Co, etc.) often has shown high selectivity to gasoline (78.6%) with a very low
have high hydrogenation activity. How to realize the synthesis of methane selectivity (1%) (Gao et al., 2017). Moreover, the
methanol with high selectivity by transition metal catalysts is a catalysts exhibit a better performance during an industry-
fascinating research direction in the future. relevant test, which indicates promising prospects of its
industrial application.
New Route Exploration Metal oxide-zeolite bifunctional catalysts can also catalyze
Integrative CO2 Capture and Conversion CO2 to lower olefins with high selectivity. For example, a
The integration of CO2 capture and conversion can simplify the series of bifunctional catalysts containing In2O3-based or ZnO-
CO2 cycle process and reduce energy consumption. An air-stable based oxides and various SAPO (Silicoaluminophosphate)
and well-defined Mn-PNP pincer complex catalyzed one-pot zeolites with different crystal sizes, pore structures and amount
homogeneous CO2 hydrogenation to methanol is demonstrated. of acid sites were developed for the production of lower olefins by
The hydrogenation consists of two steps, N-formylation of an CO2 hydrogenation (Dang et al., 2019a; Tan et al., 2019). It can
amine utilizing CO2 and H2, and subsequent formamide remarkably realize highly selective synthesis of lower olefins and
reduction to methanol, regenerating the amine. Methanol yields inhibit the formation of methane. In-Zr oxide and SAPO-34
up to 71% and 84% (w.r.t amine) were obtained, when morpholine bifunctional catalyst exhibits an excellent C2-C4 selectivity of
and benzylamine were used, respectively; and a TON (turn over up to 80% at more than 35% CO2 conversion, and no significant
number) of 36 was observed (Kar et al., 2017). CO2 can also be deactivation was observed within 150 h (Gao et al., 2017). ZnZrO/
captured in amine aqueous solution and then hydrogenated to SAPO tandem catalyst fabricated with ZnO-ZrO2 solid solution
methanol (>90% yield) in a biphasic 2-Methyltetrahydrofuran/ and Zn-modified SAPO-34 zeolite can also achieve a selectivity
water system, which allows for easy separation and recycling of for C2-C4 as high as 80–90% among hydrocarbons through
the amine. CO2 from air can also be converted to methanol using CO2 hydrogenation (Li et al., 2017). Similarly, a ZnGa2O4 and
this route (Kar et al., 2018). Amines were also immobilized onto SAPO-34 bifunctional catalyst can also catalyze the direct
silica support and employed for tandem CO2 capture and methanol conversion of CO2 to C2-C4 with a selectivity of 86% (Liu
synthesis. Covalently attached amine functionalities on solid et al., 2018b).
supports displayed high recycling potential with almost no Researchers have also developed metal oxide-zeolite
leaching under the reaction conditions (Kar et al., 2019). CZA- bifunctional catalysts to convert CO2 to aromatics in a single
HT catalyst was prepared by physically mixing copper-based path with methanol and other oxygenates as the intermediates. A
catalyst for methanol synthesis with hydrotalcite for high composite catalyst of ZnAlOx and H-ZSM-5 has high aromatics
temperature CO2 adsorption. The catalytic performance of the selectivity (73.9%) with low CH4 selectivity (0.4%) among
CZA-HT catalyst was clearly promoted by CO2 adsorption on hydrocarbons. Furthermore, The selectivity of p-xylene in
hydrotalcite. The sample containing 40 wt% hydrotalcite and 60 wt xylenes is 58.1% on the composite catalyst containing Si-H-
% CZA shows the highest methanol selectivity of 73.4% (Fang et al., ZSM-5 (Ni et al., 2018). Cr2O3/H-ZSM-5 bifunctional catalyst
2019). can also realize the one-step conversion of CO2 to aromatics. Due
In the current demonstration project, CO2 capture and to the synergistic effect between the two components, aromatics
conversion are two independent operation units, which may selectivity of ∼76% was achieved, and there was no deactivation
also involve CO2 transportation, storage and different after 100 h on stream (Wang et al., 2019). ZnO/ZrO2-ZSM-5
downstream conversion processes. We postulate that tandem tandem catalyst was prepared for direct CO2 conversion to
CO2 capture and hydrogenation to methanol system presented aromatics with a selectivity of 70%, and the selectivity of CH4
here could be an important step toward the implementation of is greatly suppressed to lower than 1% (Figure 10B) (Zhang et al.,
the carbon neutral and methanol economy concept, which can 2019). Similarly, CO2 is converted into aromatics with selectivity
reduce the energy consumption and simplify the production up to 73% over ZnZrO/ZSM-5 tandem catalyst (Figure 10C). The
process. However, matching the working conditions of CO2 presence of H2O and CO2 suppresses the formation of polycyclic
conversion and capture is a key issue that must be solved, and aromatics and enhances the stability of the catalyst (Li et al.,
the adsorbent also faces the problems of decomposition and 2019). Moreover, the conversion of CO2 into para-xylene was also
poisoning of nitrogen oxides and sulfur oxides. Although this reported, in one-pass by combining Zn-ZSM-5@SiO2 and Cr2O3.
process is still in the embryonic stage of research and facing many Through regulation of the acidity of Zn-ZSM-5@SiO2, high
problems, it has an attractive prospect. p-xylene selectivity (38.7% in the total products) at a CO2
conversion of 22.1% was achieved (Wang et al., 2019a).
Metal Oxide-zeolite Catalysts In brief, the direct transformation of CO2 into high value-
To improve the efficiency of CO2 conversion, researchers are added hydrocarbons (i.e., olefins and aromatics) has obtained
trying to transform the methanol and other intermediates into important fruits (Ye et al., 2019). The development of
fuels and chemicals in situ (Wang et al., 2018a; Ye et al., 2019). multifunctional catalysts can often achieve high-value and
Therefore, metal oxide-zeolite bifunctional catalysts have been complex chemicals synthesis. Moreover, the multifunctional
developed, which can catalyze CO2 to gasoline. Metal oxide is catalyst has become a research direction favored by the
responsible for CO2 hydrogenation to oxygenates, and zeolite industry due to its simple operation and low energy
accounts for the subsequent C-C coupling reaction (Figure 10A). consumption. However, there is a lack of in-depth
A bifunctional catalyst composed of reducible In2O3 and ZSM-5 understanding of its reaction paths, intermediate species, and
FIGURE 10 | (A) Schematic for CO2 conversion on metal oxide-zeolite bifunctional catalysts. (B) ZnO/ZrO2-ZSM-5 bifunctional catalyst was designed for the direct
conversion of CO2 to aromatics. (C) Highly selective conversion of CO2 to aromatics over ZnZrO/ZSM-5 (Li et al., 2019).
New Technology Exploration to the bio-ink developments in future. A 3D printing method has
3D-Printing Technology been developed for rapid, programmable, and scalable
3D-printing technology has been considered for numerous manufacturing of artificial micro-leaves with 3D architectures
research fields, ranging from medicine, mechanical ranging from nanometer to centimeter. Thus, a TiO2-based ink
engineering, and materials science to chemistry. For example, was developed to construct hierarchical 3D architectures with
3D-printing technologies pave the way for the design and high surface area (∼259 m2 g−1) (Figure 11) (Chen et al., 2018a).
manufacture of higher performing and cheaper electrochemical 3D printing has unique advantages on the modification of
devices (Ambrosi and Pumera, 2016). It is believed that some catalytic surfaces and the fabrication of catalysts (Jungst et al.,
concepts of supramolecular chemistry can be directly transferred 2016). It provides a convenient and economical way to prepare
3D architectures with well-designed patterns. With the reduction (e.g., acetic acid, methanol, ethanol, and formaldehyde) were
of operation cost in the future, 3D printing will be more widely synthesized in a one-step process from CO2 and CH4 at 30 °C and
used in the preparation of catalysts with controllable structure atmospheric pressure by using a plasma reactor with a water
and highly dispersed active components (Zhou and Liu, 2017), as electrode. The total selectivity to oxygenates was approximately
well as integration of the whole process from the design of active 50–60%, with acetic acid being the major component at 40.2%
sites to the shaping of industrial catalysts. selectivity (Wang et al., 2017). The use of plasma with the catalytic
bed enhanced the CO2 conversion (∼20 times) relative with
Plasma Technology thermal catalysis, whereas CH4 selectivity increased around
Plasma technology is increasingly attracting interest in the 5 times by introducing nickel catalyst into plasma discharge
preparation of catalysts. Nucleation and crystal growth of compared to plasma only at 150 °C (Ahmad et al., 2020). In the
materials under the influence of plasma is different from those future, plasma technology will play an important role in the
in the conventional thermal method. Plasma is also an effective preparation of catalysts and subsequent CO2 conversion.
tool for oxidation, reduction, etching, doping, coating and surface
treatment. It can operate at room temperature and allows the Atomic Layer Deposition Technology
catalyst preparation on temperature-sensitive supporting Atomic layer deposition (ALD) technology is expanding into new
materials. A method using plasma to remove template has areas and discovering other applications that benefit from its
been established for zeolites synthesis (Liu et al., 2015). In precise control capability (George, 2010). The design of catalysts
addition, transition-metal catalysts prepared by plasma for CO2 conversion requires high selectivity, activity and stability.
technology show enhanced activity at low-temperature (Yan ALD is a promising technology to address the main problems of
et al., 2015; Wang et al., 2018b). Moreover, plasma-assisted CO2 reduction, since it can construct catalysts with atomic
CO2 conversion is attracting more and more attention (Zhang precision in a highly controllable manner. Researchers have
et al., 2010; Shirazi et al., 2017). However, the process is highly been focusing on the designs of nanomaterials via ALD
complex due to the interaction between plasma and catalysts, and technology and its applications in CO2 capture and conversion
little is known about the factors leading to the observed synergy. (Chen et al., 2019c). The preparation of CaO-based sorbents
Catalytic mechanisms relevant to the specific application should assisted via ALD technology has shown high and cyclically stable
be extensively studied (Neyts et al., 2015). Plasma has been CO2 uptake (Armutlulu et al., 2017). Arrays of parallel CuO
introduced as a promising technology for modification of nanowires were surface decorated with dense ZnO islands via a
carbon materials, and modification of surface can often few pulsed cycles of ALD. A mechanism of CO2 reduction and
provide sites that can anchor active components. H2O oxidation occurred simultaneously in the active region
Hydrophobic/hydrophilic properties can also be tuned via between CuO nanowires and ZnO islands is proposed to
plasma technology (Zhang et al., 2017). The water produced elaborate the photocatalysis of CO2 into CO (Wang et al.,
in the process of CO2 hydrogenation can accelerate the sintering 2015). Pore mouth of 5 Å zeolite was decorated by depositing
of metal catalysts and occupy the active sites through competitive an ultrathin TiO2 layer on its external surface. The composite
adsorption. The stability of catalysts used for the hydrogenation sorbents show an ideal CO2/N2 adsorption selectivity, which is 4-
of CO2 to methanol can be enhanced by replacing oxide supports fold higher than uncoated zeolite sorbents, while maintaining a
(i.e., Al2O3, SiO2, TiO2, etc.) with hydrophobic carbon supports fast CO2 adsorption rate and a high capacity (Song et al., 2018).
(Furimsky, 2020). Therefore, plasma technology can further Porous TiO2 from a metal-organic framework MIL-125 was
optimize the performance of catalysts by adjusting the surface engineered using ALD method to deposit an ultrathin
hydrophobic/hydrophilic properties. Cold plasma is also used MgO layer. The CO2 photoreduction activity increased more than
to improve the dispersion of active components and enhance 4 times compared with that of the commercial P25 (Feng et al.,
metal-support interaction. Plasma reduction under room 2018). Surface atomic-layer modification technology has
temperature was developed for the reduction of metal oxides, provided an effective strategy to control the performance of
where no hazardous reducing agent or H2 were needed. This nanomaterials. In the future, development of low-temperature
provides many opportunities for the preparation of supported precursor presents unique opportunities, because it is easy to
catalysts with heat sensitive supports (high surface area carbon, perform ALD at low temperatures and it can avoid the
metal organic frameworks (MOFs), covalent organic framework aggregation of particles at high temperature (Adhikari et al.,
(COFs), peptide, proteins and others) (Liu et al., 2016). As an 2018).
example, β-Mo2C nanorods were coupled with non-thermal
plasma to catalyze CO2 reduction to CO by H2. In the absence
of additional thermal input, the turnover frequency was an order SUMMARY AND FUTURE PERSPECTIVE
of magnitude higher than that obtained during thermal catalysis
(Zhang et al., 2020). The combination of the plasma with Pt/ Capturing CO2 from flue gas and the atmosphere and its catalytic
γ-Al2O3 or Cu/γ-Al2O3 enhanced the methanol yield compared conversion to fuel and chemicals using H2 from renewable energy
to the plasma hydrogenation of CO2 without catalyst. The can lead to a sustainable future for humankind. Methanol can be
methanol selectivity of 53.7% and methanol yield of 11.3% used as fuel-substitute and raw material for hydrocarbon and
were achieved over Cu/γ-Al2O3 with a CO2 conversion of chemicals with many industrial applications. The hydrogenation
21.2% in the plasma process (Wang et al., 2018). Chemicals of CO2 to methanol not only effectively alleviates the greenhouse
FIGURE 12 | Schematic diagram of CO2 capture and conversion process and industrialization process of catalysts assisted by new technologies.
effect, but also produces fuel and value-added chemicals. Carbon `methanol (Li et al., 2020). Moreover, nano-reactor with
capture and storage efforts are expected to reduce CO2 emissions hydrophilic/hydrophobic surfaces will act as powerful
by about 8 Gt in the IEA 2010 Energy technology perspectives by supports for metal nanoparticles, and the molecular-fence
year 2050 (Styring et al., 2015). At present, the production concept should open a promising route to more-efficient
capacity of methanol in the world is about 0.20 Gt (China catalysts for methanol synthesis (Jin et al., 2020). The
Energy News, 2019). If methanol is produced entirely from construction of multifunctional catalysts to realize the
CO2, it will consume 0.27 Gt of CO2. Therefore, the energy further conversion of product methanol to high value-added
system with methanol as the platform molecule requires chemicals can also drive the shift of thermodynamic
further expansion of methanol production scale. One of the equilibrium. What we must explore is how to achieve
main obstacles in developing rational strategies for methanol controllable coupling between different components while
synthesis is the complexity of the catalysts, which hinders avoiding cross-contamination issues. Moreover, more
characterization of the active sites. Therefore, an in-depth sensitive spectroscopy techniques should be used to
understanding of active sites and reaction mechanism is characterize key intermediate species, and combined with
significant for the rational design of high-performance kinetic simulation to explore the influence of reaction
catalysts. Furthermore, operando characterization of catalysts atmosphere and intermediates concentration on the yield of
under working conditions is highly recommended to correlate the target products. It is expected to guide the development of
the structure-activity relationship. In situ techniques with high high-performance composite catalysts based on a deep
sensitivity of surface species (e.g., in situ IR, in situ XPS) and understanding of the reaction paths.
active sites (e.g., in situ TEM, in situ X-ray absorption techniques) The research and development of catalysts will also go hand
should be widely employed. in hand in high-throughput screening mode and precision
Various strategies have been explored for thermocatalytic CO2 construction mode. Because the function of heterogeneous
hydrogenation into methanol via heterogeneous catalysis, catalysts is defined by a mixture of molecular and
spanning from new catalyst development (transition metals/ mesoscopic components, atomistic simulations cannot fully
metal oxides to main group metal/metal oxides) to new route capture this multi-length-scale complexity in present, and the
exploration (metal oxide-zeolite catalysts and integrative CO2 design of such catalyst from first principles is still rare
capture and hydrogenation). The development of new catalysts is (Woodley and Catlow, 2008). At present, the integration of
toward the direction of lower energy consumption (e.g., low- machine learning and high-throughput technology have been
pressure hydrogenation process) and higher methanol yield (e.g., emerging to improve the development of new materials and
low temperature methanol synthesis). Here, we need to take into performance of catalysts (Cole et al., 2017; Damith et al., 2018;
account the problem that highly active catalysts are more likely to Hartrampf et al., 2020). High-throughput synthesis and
be poisoned by impurities. On the other hand, the design of evaluation devices are speeding up the development of new
membrane reactor is of great practical significance for delaying catalysts. Moreover, robots will become one of researchers in the
water-induced catalyst deactivation and for the shift of future laboratory, and the heavy and repetitive work will be completed
thermodynamic equilibrium after the in situ removal of the by robots (Burger et al., 2020; Epps et al., 2020). High-throughput
water byproduct. Highly efficient in situ by-product H2O technology will also be the mainstream means of catalyst research and
removal through water-conduction membrane has led to a development in the months and years to come. With the development
drastic increase in ethanol yield in CO2 hydrogenation to of new technology (3D, Plasmas and ALD), efforts are also being made
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