90 CIRCUIT DIAGRAMS

PC210LC-11 90-1
CONTENTS 90 CIRCUIT DIAGRAMS

CONTENTS
ABBREVIATION LIST .................................................................................................................................... 90-3
HYDRAULIC CIRCUIT DIAGRAM ................................................................................................................. 90-9
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM ......................................................................... 90-9
HYDRAULIC CIRCUIT DIAGRAM ........................................................................................................ 90-13
ELECTRICAL CIRCUIT DIAGRAM .............................................................................................................. 90-15
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM...................................................................... 90-15
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(1/8) .................................................................... 90-19
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(2/8) .................................................................... 90-21
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(3/8) .................................................................... 90-23
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(4/8) .................................................................... 90-25
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(5/8) .................................................................... 90-27
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(6/8) .................................................................... 90-29
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(7/8) .................................................................... 90-31
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(8/8) .................................................................... 90-33

90-2 PC210LC-11
90 CIRCUIT DIAGRAMS ABBREVIATION LIST

ABBREVIATION LIST
• This list of abbreviations includes the abbreviations used in the text of the shop manual for parts, compo-
nents, and functions whose meaning is not immediately clear. The spelling is given in full with an outline of
the meaning.
• Abbreviations that are used in general society may not be included.
• Special abbreviations which appear infrequently are noted in the text.
• This list of abbreviations consists of two parts. The first part is a list of the abbreviations used in the text of
the manual, and the second part is a list of the abbreviations used in the circuit diagrams.
List of abbreviations used in the text
Purpose of use (major ap-
Abbrevia-
Actual word spelled out plicable machine (*1), or Explanation
tion
component/system)
Travel and brake This is a function that releases the brake when
ABS Antilock Brake System the tires skid (tires are not rotated). This function
(HD, HM) applies the brake again when the tires rotate.
Automatic Idling Setting This is a function that automatically sets the idle
AISS Engine
System speed.
Steering This is a function that performs the steering oper-
Advanced Joystick ations with a lever instead of using a steering
AJSS
Steering System (WA) wheel. This function performs gear shifting and
changing forward and reverse direction.
Travel and brake This is a function that automatically operates the
Automatic Retarder Ac-
ARAC retarder with a constant braking force when let-
celerator Control (HD, HM) ting go of the accelerator pedal on the downhill.
Travel and brake This is a function that automatically operates the
retarder to ensure that the machine speed does
Automatic Retarder
ARSC not accelerate above the speed set by the opera-
Speed Control (HD, HM) tor when letting go of the accelerator pedal on
the downhill.
Travel and brake This is a function that drives both wheels auto-
Automatic Spin Regula- matically using the optimum braking force when
ASR
tor (HD, HM) the tire on one side spins on the soft ground sur-
faces.
A function or component that can be added to the
ATT Attachment Work equipment
standard specification.
BRAKE This is a valve that bypasses a part of the brake
Brake cooling oil control cooling oil to reduce the load applied to the hy-
BCV
valve (HD) draulic pump when the retarder is not being
used.
Communication and elec- This is one of communication standards that are
CAN Controller Area Network
tronic control used in the network on the machine.
This is a regulator valve that is installed to KCCV
Crankcase Depression
CDR Engine ventilator. It is written as CDR valve and is not
Regulator
used independently.
This is a system that can actuate multiple actua-
Closed-center Load
CLSS Hydraulic system tors simultaneously regardless of the load (pro-
Sensing System
vides better combined operation than OLSS).

PC210LC-11 90-3
ABBREVIATION LIST 90 CIRCUIT DIAGRAMS

Purpose of use (major ap-

Abbrevia-
Actual word spelled out plicable machine (*1), or Explanation
tion
component/system)
This is a function that maintains optimum fuel in-
jection amount and fuel injection timing. This is
CRI Common Rail Injection Engine performed the engine controller which electroni-
cally controls supply pump, common rail, and in-
jector.
This is an electronic control device that send the
Electronic Control Mod- command to actuators using the signals from the
ECM Electronic control system
ule sensors on the machine so that the optimum ac-
tuation is performed. (Same as ECU)
Transmission This is a proportional electromagnetic valve that
Electronic Control Mod-
ECMV decreases the transmission shock by gradually
ulation Valve (D, HD, WA, etc) increasing oil pressure for engaging clutch.
Travel This is a device that ensures smooth high-speed
Electronically Controlled
ECSS travel by absorbing vibration of machine during
Suspension System (WA) travel with hydraulic spring effect of accumulator.
This is an electronic control device that send the
command to actuators using the signals from the
ECU Electronic Control Unit Electronic control system
sensors on the machine so that the optimum ac-
tuation is performed. (Same as ECM)
This is a function that recirculates a part of ex-
Exhaust Gas Recircula- haust gas to combustion chamber, so that it re-
EGR Engine
tion duces combustion temperature, and reduces
emission of NOx.
This is a function with which operator can check
Equipment Manage- information from each sensor on the machine (fil-
EMMS Machine monitor
ment Monitoring System ter, oil replacement interval, malfunctions on ma-
chine, failure code, and failure history).
Electromagnetic proportional control This is a
Electromagnetic Propor-
EPC Hydraulic system mechanism with which actuators operate in pro-
tional Control
portion to the current.
This structure protects the operator's head from
Falling Object Protective falling objects. (Falling object protective struc-
FOPS Cab and canopy ture)
Structure
This performance is standardized as ISO 3449.
Forward-Neutral-Re-
F-N-R Operation Forward - Neutral - Reverse
verse
Communication
Global Positioning Sys- This system uses satellites to determine the cur-
GPS (KOMTRAX, KOMTRAX
tem rent location on the earth.
Plus)
Communication
Global Navigation Satel- This is a general term for system uses satellites
GNSS (KOMTRAX, KOMTRAX
lite System such as GPS, GALILEO, etc.
Plus)
Steering This is a function that enables the machine to
Hydrostatic Steering turn without steering clutch by controlling a differ-
HSS
System (D Series) ence in travel speed of right and left tracks with a
combination of hydraulic motor and bevel shaft.
Transmission Hydraulic transmission system that uses a com-
Hydro Static Transmis-
HST bination of hydraulic pump and hydraulic motor
sion (D, WA) without using gears for stepless gear shifting.

90-4 PC210LC-11
90 CIRCUIT DIAGRAMS ABBREVIATION LIST

Purpose of use (major ap-

Abbrevia-
Actual word spelled out plicable machine (*1), or Explanation
tion
component/system)
A general term for the engineering and its social-
Information and Com- Communication and elec-
ICT ly applied technology of information processing
munication Technology tronic control
and communication.
This is a valve that adjusts the fuel intake amount
IMA Inlet Metering Actuator Engine at the pump inlet in order to control the supply
pump fuel discharged volume. (Same as IMV)
This is a device to detect the angle (or angular
Inertial Measurement
IMU Engine velocity) and acceleration of the 3 axes that con-
Unit
trol motions.
This is a valve that adjusts the fuel intake amount
at the pump inlet in order to control the supply
IMV Inlet Metering Valve Engine
pump combustion discharged volume. (Same as
IMA)
This is a mechanism that burns the blowby gas
Komatsu Closed Crank- again by separating oil from blowby gas and re-
KCCV Engine
case Ventilation turning it to the intake side. It primarily consists of
filters.

Komatsu Catalyzed This is a filter that captures soot in exhaust gas.

KCSF Engine
Soot Filter It is built in to KDPF.
This is a catalyst that is used for purifying ex-
Komatsu Diesel Oxida- haust gas.
KDOC Engine
tion Catalyst It is built in to KDPF or assembled with the muf-
fler.
This is a component that is used to purify the ex-
Komatsu Diesel Particu- haust gas. KDOC (catalyst) and KCSF (filter to
KDPF Engine capture soot) are built-in it.
late Filter
It is installed instead of the conventional muffler.
Travel and brake This is a function that performs braking with the
optimum force and recovers the driving force of
Komatsu Traction Con-
KTCS the wheels by actuating the inter-axle differential
trol System (HM) lock when the wheels runs idle while the machine
travels on the soft ground.
This is an image display equipment such as a
LCD Liquid Crystal Display Machine monitor monitor in which the liquid crystal elements are
assembled.
This is a semiconductor element that emits light
LED Light Emitting Diode Electronic parts
when the voltage is applied in forward direction.
Local Interconnect Net- Communication and elec- This is one of communication standards that are
LIN
work tronic control used in the network on the machine.
This is a function that detects differential pres-
LS Load Sensing Hydraulic system sure of pump, and controls discharged volume
corresponding to load.
Low Voltage Differential Communication and elec- This is one of communication standards that are
LVDS
Signaling tronic control used in the network on the machine.
This indicates engine intake air flow. This is not
used independently but is used as combined with
MAF Mass Air Flow Engine
sensor. Mass air flow sensor can be called as
MAF sensor.

PC210LC-11 90-5
ABBREVIATION LIST 90 CIRCUIT DIAGRAMS

Purpose of use (major ap-

Abbrevia-
Actual word spelled out plicable machine (*1), or Explanation
tion
component/system)
This is a service that allows transmission and re-
Multimedia Messaging
MMS Communication ception of short messages consisting of charac-
Service
ters or voice or images between cell phones.
This is a characteristic of electrical or hydraulic
Electrical system, hydraulic
NC Normally Closed circuits. Circuit is normally closed if it is not actu-
system
ated, and it opens when it is actuated.
This is a characteristic of electrical or hydraulic
Electrical system, hydraulic
NO Normally Open circuits. Circuit is normally open if it is not actuat-
system
ed, and it closes when it is actuated.
This is a hydraulic system that can operate multi-
Open-center Load
OLSS Hydraulic system ple actuators at the same time regardless of the
Sensing System
load.
PC Pressure Compensation Hydraulic system This is a function that corrects the oil pressure.
Steering This is a function that electrically controls the en-
Palm command control gine and transmission in an optimal way with the
PCCS
system (D Series) controller instantly analyzing data from levers,
pedals, and dials.
This is a valve that adjusts the fuel intake amount
PCV Pre-stroke Control Valve Engine at the pump inlet in order to control fuel dis-
charged volume of supply pump.
Proportional Pressure This is a system that operates actuators in pro-
PPC Hydraulic system
Control portion to the oil pressure.
Hydraulic system
PPM Piston Pump and Motor Piston type hydraulic pump and motor.
(D, PC, etc)
PTO Power Take Off Power train system Power take-off mechanism
Work equipment This is a function that performs hydraulic control
Power Tilt and power
PTP of the tilt and pitch of the dozer blade of the bull-
Pitch dozer (D Series) dozer.
ROPS is a protective structure that intended to
protect the operator wearing seat belt from suffer-
ing injury which may be caused if the cab is
Roll-Over Protective crushed when the machine rolls over. (Roll-over
ROPS Cab and canopy
Structure protective structure)
This performance is standardized as ISO 3471 or
ISO 12117-2.
This is an exhaust gas purifier using urea water
that converts nitrogen oxides (NOx) into harm-
Selective Catalytic Re- less nitrogen and water by oxidation-reduction re-
SCR Urea SCR system
duction action. It may also be mentioned as exhaust gas
purification catalyst or part of the name of related
devices.
Le Systeme Internation- Abbreviation for "International System of Units" It
SI al d' Unites (Internation- Unit is the universal unit system and "a single unit for
al unit system) a single quantity" is the basic principle applied.
This is an actuator that consists of a solenoid and
SOL Solenoid Electrical system an iron core that is operated by the magnetic
force when the solenoid is energized.

90-6 PC210LC-11
90 CIRCUIT DIAGRAMS ABBREVIATION LIST

Purpose of use (major ap-

Abbrevia-
Actual word spelled out plicable machine (*1), or Explanation
tion
component/system)
This is a protective structure that intended to pro-
tect the operator wearing seat belt from suffering
Tip-Over Protective injury which may be caused if the cab is crushed
TOPS Cab and canopy when the machine tips over. (Roll-over protective
Structure
structure of hydraulic excavator)
This performance is standardized as ISO 12117.
This is a solenoid valve that switches over direc-
TWV 2-Way Valve Hydraulic system
tion of flow.
Variable Geometry Tur- This is a turbocharger on which the cross-section
VGT Engine
bocharger area of the exhaust passage is variable.
This is a function that finely controls the maxi-
Variable Horse Power mum output of the machine so that high work effi-
VHPC Engine control
Control ciency and low fuel consumption rate are both
achieved.

*1: Code for applicable machine model

D: Bulldozer
HD: Dump truck
HM: Articulate dump truck
PC: Hydraulic excavator
WA: Wheel loader
List of abbreviations used in the circuit diagrams
Abbreviation Actual word spelled out
A/C Air Conditioner
A/D Analogue-to-Digital
A/M Air Mix Damper
ACC Accessory
ADD Additional
AUX Auxiliary
BR Battery Relay
CW Clockwise
CCW Counter Clockwise
ECU Electronic Control Unit
ECM Electronic Control Module
ENG Engine
EXGND External Ground
F.G. Frame Ground
GND Ground
IMA Inlet Metering Actuator
NC No Connection

PC210LC-11 90-7
ABBREVIATION LIST 90 CIRCUIT DIAGRAMS

Abbreviation Actual word spelled out

S/T
Steering
STRG
SIG Signal
SOL Solenoid
STD Standard
OPT
Option
OP
PRESS Pressure
SPEC Specification
SW Switch
TEMP Temperature
T/C Torque Converter
T/M Transmission

90-8 PC210LC-11
90 CIRCUIT DIAGRAMS SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM

HYDRAULIC CIRCUIT DIAGRAM

SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM
Symbol Content

Main piping route

Pilot and drain route

Flexible piping such as hose

Crossing of disconnected route

Connected route

Flow of fluid

Throttle

Variable

Electric

Spring

Pickup port

Pickup port and pressure gauge

PC210LC-11 90-9
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90 CIRCUIT DIAGRAMS

Symbol Content

Check valve

Intake port (with strainer)

Tank and return piping

Filter

Oil cooler

Stop valve

Drive shaft (1 way)

Drive shaft (reversible)

Hydraulic pump
Reference: ▲ in the figure shows outlet

Variable displacement hydraulic pump

Hydraulic motor
Reference: ▲ and ▼ in the figure show the direction of oil flow into hydraulic
motor, and as direction changes, the rotation of motor is reversed.

Servo piston

PPC valve

90-10 PC210LC-11
90 CIRCUIT DIAGRAMS SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM

Symbol Content

Control valve

Single acting solenoid valve

Single acting proportional solenoid valve

Hydraulic pilot valve

Hydraulic 2-stage pilot valve

Lock valve

Drain valve

Pressure regulating valve, safety valve, relief valve

Pressure regulating valve, safety valve, relief valve

(when the oil pressure is discharged to the low-pressure side)

Bypass valve

Accumulator

Cylinder

Cylinder with piston valve

PC210LC-11 90-11
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90 CIRCUIT DIAGRAMS

Symbol Content

Unit

90-12 PC210LC-11
HYDRAULIC CIRCUIT DIAGRAM
PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-13
 SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM

ELECTRICAL CIRCUIT DIAGRAM

SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM
Symbol Content

Wire

Wire (junction disconnected)

Wire (junction connected)

Combined wire

Terminal

Grounding by chassis ground

Grounding by terminal

Contact, switch

Push button switch (N.O. type)

N.O.: Normally Open

Push button switch (N.C. type)

N.C.: Normally Closed

Push button switch (N.O. type)

N.O.: Normally Open

Push button switch (N.O. type)

N.C.: Normally Closed

PC210LC-11 90-15
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM

Symbol Content

Variable

Resistor

Variable resistor

Diode

Light emitting diode (LED)

Photo diode

Low-voltage diode (Zener diode)

Transistor (PNP type)

Transistor (NPN type)

Electromagnetic coil

Battery

Fuse

90-16 PC210LC-11
 SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM

Symbol Content
Connector
Reference:
• Concave side of contact face (left in the figure): Female
• Convex side of contact face (right in the figure): Male
REMARK
Figure shows the disconnected state.
Plug type connector (left: male, right: female)
REMARK
Figure shows the connected state.

Solenoid

Motor

Lamp

Pressure switch (N.O. type)

N.O.: Normally Open

Pressure switch (N.C. type)

N.C.: Normally Closed

Potentiometer, fuel control dial

Temperature sensor

Starting switch

Backup alarm

Horn

PC210LC-11 90-17
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM

Symbol Content

Buzzer

Antenna

90-18 PC210LC-11
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(1/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-19
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(2/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-21
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(3/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-23
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(4/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-25
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(5/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-27
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(6/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-29
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(7/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-31
ELECTRICAL CIRCUIT DIAGRAM (FOR OCEANIA)(8/8)
PC210-11, PC210LC-11
REMARK
This figure covers the equipment and devices that are unavailable as optional items in some areas.

PC210LC-11 90-33