Service Manual: RAS-20CNHZ2 RAS-30CNHZ2 RAM-50CNHZ2
Service Manual: RAS-20CNHZ2 RAS-30CNHZ2 RAM-50CNHZ2
Service Manual: RAS-20CNHZ2 RAS-30CNHZ2 RAM-50CNHZ2
0148E
RAS-20CNHZ2
RAM-50CNHZ2
SERVICE MANUAL RAS-30CNHZ2
TECHNICAL INFORMATION
REFER TO THE FOUNDATION MANUAL
FOR SERVICE PERSONNEL ONLY
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 7
SPECIFICATIONS
DC INVERTER DUAL SYSTEM MULTI (WALL TYPE)
TYPE
INDOOR UNIT OUTDOOR UNIT
MODEL RAS-20CNHZ2 RAS-30CNHZ2 RAM-50CNHZ2
POWER SOURCE 1ø, 220V – 230V, 50Hz
TOTAL INPUT (W)
TOTAL AMPERES (A)
REFER TO THE SPECIFICATIONS PAGE 8.
COOLING CAPACITY (kW)
HEATING CAPACITY (B.T.U.)
W 745 798 850
DIMENSIONS (mm) H 248 265 650
D 175 168 298
NET WEIGHT (kg) 5.5 6.5 43
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of
the unit.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and
grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V
DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.
– 1 –
WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods
such as rejected goods being returned).
2. Object parts
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Conductive sponge
IC
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try
to repair the printed circuit board on a grounded metal plate.
Body earth
(Elimik conductive band)
– 2 –
(6) Use a three wire type soldering iron including a grounding wire.
Working
table
Resistor of 1 M (1/2W)
Staple
Earth wire
Soldering iron
2 Grounding
wire
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.
– 3 –
CAUTION
1. In quiet operation or stopping the operation, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.
2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug from
the power outlet for safety.
3. The room air conditioner does not start automatically after recovery of the electric power failure for preventing
fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.
4. If the room air conditioner is stopped by adjusting setting temperature, or missoperation, and re-start in a
moment, there is occasion that the cooling and heating operation does not start for 3 minutes, it is not
abnormal and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there
is no danger of blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is below
10°C (50°F).
6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
-10°C (14°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
– 4 –
SAFETY PRECAUTION
● Please read the “Safety Precaution” carefully before operating the unit to ensure correct usage of the unit.
● Pay special attention to signs of “ Warning” and “ Caution”. The “Warning” section contains matters which,
if not observed strictly, may cause death or serious injury. The “Caution” section contains matters which may
result in serious consequences if not observed properly. Please observe all instructions strictly to ensure safety.
● The sign indicate the following meanings.
Make sure to connect earth line. The sign in the figure indicates prohibition.
W ● Do not put objects like thin rods into the panel of blower and suction side
A because the high-speed fan inside may cause danger.
R
N
● Do not use any conductor as fuse wire, this could cause fatal accident.
I
N
G ● During thunder storm, disconnect and turn off the circuit breaker.
– 5 –
PRECAUTIONS DURING OPERATION
● Do not attempt to operate the unit with wet hands, this could cause fatal
accident.
● When operating the unit with burning equipments, regularly ventilate the
room to avoid oxygen insufficiency.
● Do not direct the cool air coming out from the air-conditioner panel to face
household heating apparatus as this may affect the working of apparatus
such as the electric kettle, oven etc.
● Please ensure that outdoor mounting frame is always stable, firm and
without defect. If not, the outdoor unit may collapse and cause danger.
● Do not splash or direct water to the body of the unit when cleaning it as this
may cause short circuit.
C
● Do not place plants directly under the air flow as it is bad for the plants.
A
U
T
I
O ● Please switch off the unit and turn off the circuit breaker during cleaning, the
N high-speed fan inside the unit may cause danger.
● Turn off the circuit breaker if the unit is not to be operated for a long period.
● Do not put water container (like vase) on the indoor unit to avoid water
dripping into the unit. Dripping water will damage the insulator inside the unit
and causes short-circuit.
● When operating the unit with the door and windows opened, (the room humidity is always above
80%) and with the air deflector facing down or moving automatically for a long period of time,
water will condense on the air deflector and drips down occasionally. This will wet your furniture.
Therefore, do not operate under such condition for a long time.
● If the amount of heat in the room is above the cooling or heating capability of the unit (for
example: more people entering the room, using heating equipments and etc.), the preset room
temperature cannot be achieved.
– 6 –
SPECIFICATIONS
RAS-20CNHZ2/
MODEL RAM-50CNHZ2
RAS-30CNHZ2
FAN MOTOR 20 W 40 W
COMPRESSOR — GW20DN8A
POWER SWITCH NO NO
TRANSFORMER NO NO
VARISTOR NO 450NR
– 7 –
SPECIFICATIONS FOR INDOOR UNITS COMBINATIONS
– 8 –
INSTALLATION
HEIGHT DIFFERENCE
Height difference between indoor units should not be more than 5m.
Indoor unit 1
PIPING LENGTH
L2 L1
Outdoor unit
– 9 –
MULTI-AIR CONDITIONER
With this multi-air conditioner, 2 indoor units can be connected to one outdoor unit to be driven. You can operate the
required number of indoor units.
Combination of Operations:
● You cannot operate the indoor units in the ● The indoor unit which is switched on first continues to operate,
following combination. but other indoor units which is switched on later does not
operate while the lamp lights.
One unit Other unit
● To re-start an indoor unit which was operated later, stop the
Heating Cooling indoor unit which was operated first or later and reset the type
of operation, then perform operation again.
Heating Dehumidifying
Outdoor Units:
● Even after operation is stopped, the fan of the outdoor unit continues to rotate for 10-60 seconds to cool the internal
electrical parts.
● During heating, condensed water flows out from the outdoor unit and the defrosting water flows out during defrosting.
Do not block the drain outlet of the outdoor unit in a cold place; otherwise the condensed or defrosting water could
freeze.
OUTDOOR UNIT
DRAIN PIPE
Condensed water drain to outside.
CONNECTING CORD
AIR OUTLET
– 10 –
NAMES AND FUNCTIONS OF EACH PART
INDOOR UNIT
RAS-20CNHZ2
AIR FILTER
To prevent dust from coming into the indoor unit.
(Refer page 30)
REMOTE CONTROLLER
Send out operation signal to the indoor unit. So as to
operate the whole unit.
(Refer page 14)
RAS-30CNHZ2
AIR FILTER
To prevent dust from coming into the indoor unit.
(Refer page 31)
REMOTE CONTROLLER
Send out operation signal to the indoor unit. So as to
operate the whole unit.
(Refer page 14)
– 11 –
OPERATION INDICATOR
RAS-20CNHZ2
NORMAL TEMPORARY
/AUTO
TEMPORARY SWITCH
Use this switch to start and stop when the remote controller does not work.
● By setting the temporary switch, the operation is done in previously set
operation mode.
● When the operation is done using the temporary switch after the power
source is turned off and turn on again, the operation is done in automatic
mode.
NORMAL
Use this switch in order to prevent the unit from switch ON after the power
supply resuming from the power failure.
TIMER LAMP
This lamp lights when the timer is working.
SIGNAL RECEIVER
There will be a beep sound when this receiver receives
signal from remote controller.
– 12 –
OPERATION INDICATOR
RAS-30CNHZ2
TEMPORARY SWITCH
Use this switch to start and stop when the remote controller does not work.
SELECTOR SWITCH
● In the event of power failure during TIMER operation, the timer will be reset
and the unit will begin or stop operating under a new timer setting.
NORMAL
Use this switch in order to prevent the unit from switch ON after the power
supply resuming from the power failure.
FILTER LAMP
When the device is operated for a total of about 100 hours,
the FILTER lamp lights to indicate that it is time to clean
the filter. The lamp goes out when the POWER SWITCH
set to OFF and ON again.
SIGNAL RECEIVER
There will be a beep sound when this receiver receives
signal from remote controller.
TIMER LAMP
This lamp lights when the timer is working.
– 13 –
NAMES AND FUNCTIONS OF REMOTE CONTROL UNIT
REMOTE CONTROLLER
This controls the operation of the indoor unit. The range of control is about 7 meters. If indoor lighting
is controlled electronically, the range of control may be shorter.
This unit can be fixed on a wall using the fixture provided. Before fixing it, make sure the indoor unit can
be controlled from the remote controller.
DEHUMIDIFY
COOL
Precautions for Use
FAN
● Do not put the remote controller in the following places.
FAN SPEED
LOW
MED ● In direct sunlight.
HI
● In the vicinity of a heater.
SLEEPING
● Handle the remote controller carefully. Do not drop it on the floor,
STOP (CANCEL)
and protect it from water.
START (RESERVE)
● Once the outdoor unit stops, it will not restart for about 3 minutes
START/STOP
(unless you turn the power switch off and on or unplug the power
TIME
cord and plug it in again).
TIMER SET
This is to protect the device and does not indicate a failure.
TIMER SELECTOR
ON TIMER ● If you press the FUNCTION selector button during operation, the
OFF TIMER
device may stop for about 3 minutes for protection.
AUTO SWING
– 14 –
AUTOMATIC OPERATION
The device will automatically determine the mode of operation, HEAT, COOL or DEHUMIDIFY depending on
the initial room temperature. The selected mode of operation will not change when the room temperature
varies.
Press the FUNCTION selector so that the display indicates the (AUTO)
mode of operation.
1 ● When AUTO has been selected, the device will automatically determine
the mode of operation, HEAT, COOL or DEHUMIDIFY depending on
the initial room temperature.
■ As the settings are stored in memory in the remote controller, you only have
to press the (START/STOP) button next time.
°C
Press the temperature button and the temperature setting
will change by 1°C each time.
● The preset temperature and the actual room temperature may vary
somewhat depending on conditions.
● The display does not indicate the preset temperature in the AUTO mode.
If you change the setting, the indoor unit will produce a beep.
– 15 –
HEATING OPERATION
● Use the device for heating when the outdoor temperature is under 21°C.
When it is too warm (over 21°C), the heating function may not work in order to protect the device.
Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting).
(AUTO): The fan speed is HI at first and varies to MED
automatically when the preset temperature has
RESET
2 been reached.
(HI) : Economical as the room will become warm
quickly.
But you may feel a chill at the beginning.
(MED) : Quiet.
(LOW) : More quiet.
■ As the settings are stored in memory in the remote controller, you only
have to press the (START/STOP) button next time.
– 16 –
DEHUMIDIFYING OPERATION
Use the device for dehumidifying when the room temperature is over 16°C.
When it is under 15°C, the dehumidifying function will not work.
RESET
1 The FAN SPEED is set at LOW automatically.
The FAN SPEED button does not work.
■ As the settings are stored in memory in the remote controller, you only
have to press the (START/STOP) button next time.
■ Dehumidifying Function
When the room temperature is higher than the temperature setting: The device will dehumidify the room,
reducing the room temperature to the preset level.
When the room temperature is lower than the temperature setting: Dehumidifying will be performed at
the temperature setting slightly lower than the current room temperature, regardless of the temperature
setting. The function will stop (the indoor unit will stop emitting air) as soon as the room temperature
becomes lower than the setting temperature.
– 17 –
COOLING OPERATION
Use the device for cooling when the outdoor temperature is 22-42°C.
If humidity is very high (over 80°C) indoors, some dew may form on the air outlet grille of the indoor unit.
Set the desired FAN SPEED with the (FAN SPEED) button
(the display indicates the setting).
– 18 –
FAN OPERATION
You can use the device simply as an air circulator. Use this function to dry the interior of the indoor
unit at the end of summer.
FAN SPEED (AUTO) ..... When the AUTO fan speed mode is set in the cooling/heating operation:
– 19 –
HOW TO SET THE TIMER
OFF TIMER
RESET
ON TIMER
OFF-Timer 1 Press the (OFF-TIMER)
button. The (OFF) mark blinks
RESERVE on the display.
AM
CANCEL Start STOP
ON-Timer
Stop Start
1 Press the (ON-TIMER)
button the (ON) mark blinks
on the display.
● The device will turn on
at the designated times.
AM
ON/OFF-Timer 1 Press the (ON-OFF) 2 Set the turn-off time 3 Press the (ON-
button so that the (OFF) with the TIMER control TIMER) button so that the
mark blinks. button. (OFF) mark lights and
Start Stop
Press the (RESERVE) the (ON) mark blinks.
button.
● The device will turn on (off) and off PM
(on) at the designated times.
● The switching occurs first at the PM PM
preset time that comes earlier.
● The arrow mark appearing on the
display indicates the sequence of
switching operations. AM
NOTE
You can set only one of the OFF-timer,
ON-timer and ON/OFF-timer.
– 20 –
2 Press the 3 Set the current time with the 4 Press the (TIME) button again.
(TIME) button. TIMER control button. The time indication starts lighting
instead of flashing.
2 Set the turn-off time with the 3 Point the signal window of the remote controller toward the indoor unit, and
TIMER control button. press the (RESERVE) button.
The (OFF) mark starts lighting instead of flashing and the sign (RESERVED)
PM lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
PM
Example: The device will turn off at 11:00p.m.
2 Set the turn-on time with the 3 Point the signal window of the remote controller toward the indoor unit, and
TIMER control button. press the (RESERVE) button.
The (ON) mark starts lighting instead of flashing and the (RESERVED) sign
lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
Example:
AM
AM
The device will automatically turn on earlier so that the preset
temperature can be reached at 7:00 a.m.
The setting of the turn-on time is now complete.
4 Set the turn-on time with the 5 Point the signal window of the remote controller toward the indoor unit, and
TIMER control button. press the (RESERVE) button.
The (ON) mark starts lighting instead of flashing and the (RESERVED) sign
lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
PM
PM Example:
The device will turn off at 10:30 p.m. and then automatically
turn on earlier so that the preset temperature can be reached
at 7:00 a.m.
AM The settings of the turn-on/off times are now complete.
AM
● The timer may be used in three ways: off-timer, on-timer, and ON/OFF (OFF/ON)-timer. Set
the current time at first because it serves as a reference.
● As the time settings are stored in memory in the remote controller, you only have to press
the (RESERVE) button in order to use the same settings next time.
– 21 –
HOW TO SET THE SLEEP TIMER
Set the current time at first if it is not set before (see the pages for setting
the current time). Press the (SLEEP) button, and the display changes
as shown below.
Mode Indication
41 hour 42 hours 4 3 hours 47 hours
H Sleep timer
Sleep timer off 1
Sleep Timer: The device will continue working for the designated
number of hours and then turn off.
SLEEP Point the signal window of the remote controller toward the indoor
unit, and press the SLEEP button.
The timer information will be displayed on the remote controller.
The TIMER lamp lights with a beep from the indoor unit. When the
sleep timer has been set, the display indicates the turn-off time.
Example: If you set 3 hours sleep
time at 11:38 p.m., the turn-off
H time is 2:38 a.m.
– 22 –
Explanation of the sleep timer
The device will control the FAN SPEED and room temperature automatically
so as to be quiet and good for people’s health.
You can set the sleep timer to turn off after 1, 2, 3 or 7 hours. The FAN
SPEED and room temperature will be controlled as shown below.
Function Operation
Fan
The settings of room temperature and circulation are varied.
“ ”
NOTE
● If date or current time is not set, sleep timer can not be set.
● If you set the sleep timer after the off-, on/off- or off/on-timer has been set, the sleep timer
becomes effective instead of the off-, on/off- or off/on-timer set earlier.
● You can not set other timer during sleep timer operation.
● After sleep timer time is up and when press sleep button again, the sleep timer will be set as
last setting.
● Sleep timer effective only once.
– 23 –
ADJUSTING THE AIR DEFLECTOR
When cooling
dehumidifying
Hold the vertical air deflector as shown in the figure and adjust
the conditioned air to the left and right.
RAS-30CNHZ2 RAS-20CNHZ2
– 24 –
HOW TO EXCHANGE THE BATTERIES IN THE REMOTE CONTROLLER
1 Remove the cover as shown in the figure and take out the
old batteries.
Push and pull to the
direction of arrow
=
2 Install the new batteries.
The direction of the batteries should match the marks in the
case.
! CAUTION
1. Do not use new and old batteries, or different kinds of batteries
together.
2. Take out the batteries when you do not use the remote controller
for 2 or 3 months.
– 25 –
THE IDEAL WAYS OF OPERATION
! Warning It is possible to
Freezing temperature reduce heat
is bad for health and a entering the
waste of electric power. room through
windows.
Do Not Forget To Clean The Air Filter Please Adjust Suitable Temperature
Dusty air filter will reduce the air volume and For Baby And Children
the cooling efficiency. To prevent from wasting
Please pay attention to the room temperature
electric energy, please clean the filter every 2
and air flow direction when operating the unit
weeks.
for baby, children and old folks who have
difficulty in movement.
– 26 –
FOR USER’S INFORMATION
! Caution
If the amount of heat in the room is above the cooling
capability of the air conditioner (for example: more
people entering the room, using heating equipments
and etc.), the preset room temperature cannot be
achieved.
! Warning
To protect the whole unit during lightning, please
stop operating the unit and remove the plug from the
socket.
– 27 –
ATTACHING THE AIR CLEANSING AND DEODORIZING FILTERS
RAS-20CNHZ2
! CAUTION
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
Front panel
Claws (8 places)
NOTE
● In case of removing the air cleansing and deodorizing filters, please follow the above procedures.
● The cooling capacity is slightly weakened and the cooling speed becomes slower when the air cleansing
and deodorizing filters are used. So, set the fan speed to "HIGH" when using it in this condition.
● Air cleansing and deodorizing filters are washable and reusable up to 20 times by using vacuum
cleaner or water rinse under running tap water. Type number for this air cleansing filter is <SPX-CFH5>.
Please use this number for ordering when you want to renew it.
● Do not operate the air conditioner without filter. Dust may enter the air conditioner and fault may occur.
– 28 –
ATTACHING THE AIR CLEANSING AND DEODORIZING FILTERS
RAS-30CNHZ2
! CAUTION
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
Front panel
Claws
3 Attaching the air cleansing and deodorizing
filters to the filter. Frame
● Attach the air cleansing and deodorizing filters
Air cleansing
to the frame by gently compress its both sides and
and release after insertion into filter frame. deodorizing
Make sure the filter
“FRONT” is Filter
CAUTION facing back
side.
Do not bend the air cleansing
and deodorizing filter as it may
cause damage to the structure.
NOTE:
● The cooling capacity is slightly weakened and the cooling speed becomes slower when the air
cleaning and deodorizing filter is used. So, set the fan speed to “HIGH” when using it in this
condition.
● Air cleansing and deodorizing filters is washable and reusable up to 20 times by using vacuum
cleaner or water rinse. Type number for this air cleaning filter is <SPX-CFH5>. Please use this
number for ordering when you want to renew it.
– 29 –
MAINTENANCE
RAS-20CNHZ2
! CAUTION
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
1. AIR FILTER
Clean the air filter, as it removes dust inside the room. In case the air filter is full of dust, the air flow
will decrease and the cooling capacity will be reduced. Further, noise may occur. Be sure to clean the
filter following the procedure below.
REMOVING METHOD
PROCEDURE
INSTALLATION METHOD
NOTE:
● Air cleansing and deodorizing filter should be cleaned every month or sooner if noticeable loading
occurs. When used overtime, it may loose its deodorizing function. For maximum performance, it is
recommended to replace it every 3-6 months depending on application requirements.
! CAUTION
● Do not wash with hot water at more than 40°C. The filter may shrink.
● When washing it, shake off moisture completely and dry it in the shade; do not expose it directly to
the sun. The filter may shrink.
● Do not use detergent on the air cleansing and deodorizing filter as some detergent may deteriorate
the filter electrostatic performance.
– 30 –
MAINTENANCE
RAS-30CNHZ2
! CAUTION
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
1. AIR FILTER
Clean the air filter, as it removes dust inside the room. In case the air filter is full of dust, the air flow
will decrease and the cooling capacity will be reduced. Further, noise may occur. Be sure to clean the
filter following the procedure below.
REMOVING METHOD
PROCEDURE
INSTALLATION METHOD
NOTE:
● Air cleansing and deodorizing filter should be cleaned every month or sooner if noticeable loading
occurs. When used overtime, it may loose its deodorizing function. For maximum performance, it is
recommended to replace it every 3-6 months depending on application requirements.
! CAUTION
● Do not wash with hot water at more than 40°C. The filter may shrink.
● When washing it, shake off moisture completely and dry it in the shade; do not expose it directly to
the sun. The filter may shrink.
● Do not use detergent on the air cleansing and deodorizing filter as some detergent may deteriorate
the filter electrostatic performance.
– 31 –
2. Washable Front Panel
Arm
Projection
Hole
Flange
● When the front panel is fully opened with ● Move the projections of the left and right
both hands, push the right arm to the inside arms into the Flanges in the unit and
to release it, and while closing the front panel securely insert them into the holes.
slightly, put it out forward.
! CAUTION
● Do not splash or direct water to the body of the unit when cleaning
it as this may cause short circuit.
● Never use hot water (above 40°C), benzine, gasoline, acid, thinner or
a brush, because they will damage the plastic surface and the coating.
– 32 –
! CAUTION
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
REGULAR INSPECTION
– 33 –
AFTER SALE SERVICE AND WARRANTY
Notes
● In quiet operation or stopping the operation, the following phenomena
may occassionally occur, but they are not abnormal for the operation.
(1) Slight flowing noise of refrigerant in the refrigerating cycle.
(2) Slight rubbing noise from the fan casing which is cooled and then
gradually warmed as operation stops.
● The odor will possibly be emitted from the room air conditioner because
the various odor, emitted by smoke, foodstuffs, cosmetics and so on,
sticks to it. So the air filter and the evaporator regularly must be cleaned
to reduce the odor.
● Please contact your sales agent immediately if the air conditioner still fails to operate normally after the above
inspections. Inform your agent of the model of your unit, production number, date of installation. Please also
inform him regarding the fault.
● Power supply shall be connected at the rated voltage, otherwise the unit will be broken or could not reach the
specified capacity.
– 34 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAS-20CNHZ2 15
120
62
Air suction grill Top air suction grill Wireless remote controller
1 173 744 Front cover
Mounting
plate Cabinet
6.5
248
59
59
5
5
45 P 45
Vertical air deflector deflector
23.5
(PIPE LEAD-OUT) 60 60
When piping is drawn
About 280 About 350 horizontally, exchange
the drain hose for the
42.5
MODEL RAS-30CNHZ2
786 15
120
62
Top air suction grill
Wireless remote controller
Air suction grill
798
Front cover
10 168
47
47
7
Mounting
plate
5.5
265
44 60 60 45
10
60
Viewed from P
60
the drain
hose for the
Viewed from back drain cap.
(Pipe lead-out) Hole on the wall
for ø65 mm pipe Narrow pipe (ø6.35)
94.5
Connecting cable Wide pipe (ø9.52)
– 35 –
MODEL RAM-50CNHZ2
340
26 850 79 22 298 20
64 104
Handle
Handle
638
650
169.5
96
Air suction Air outlet 201
grille
More than
(2-ø12)
57
10
700
More than
100
320
340
More than
100
10
100
More than
Fixing hole 12
10
37
507 198
– 36 –
MAIN PARTS COMPONENT
THERMOSTAT
Thermostat Specifications
THERMOSTAT MODEL IC
FAN MOTOR
RED RED
360V
BLK
0V
CONNECTION YEL WHT
0~35V M 15V
YEL
M
5V 0~6V
BLU BLU
0~15V
– 37 –
COMPRESSOR MOTOR
MODEL RAM-50CNHZ2
COMPRESSOR MODEL GW20DN8A
PHASE SINGLE
RATED VOLTAGE AC 220 ~ 230 V
RATED FREQUENCY 50/60 Hz
POWER SOURCE FOR COMPRESSOR Vcc max = 360V
POLE NUMBER 4
(U) WHITE
CONNECTION
(W)
(V) YELLOW RED
20°C
(68°F) 2M = 1.05
RESISTANCE VALUE
( ) 75°C
(167°F) 2M = 1.28
WHITE
RED
YELLOW
CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.
– 38 –
WIRING DIAGRAM
INDOOR UNIT
MODEL RAS-20CNHZ2, RAS-30CNHZ2
Connecting
Cord From Terminal
Outdoor Board
Brown
C
Red
D
Green &
CN10 M Indoor Fan
Motor
Yellow
MAIN P.W.B.
Room Black
Temperature Black
Thermistor
Gray CN1
Heat
Exchanger Gray
CN4 M Auto Sweep
Thermistor Motor
Light
Receiving CN2 TEST HA
Unit P.w.b CN6 CN7
X Lines
1 2 3 1 2 3 4
Wireless C1C2M1M2
Remote
Control
Detail Of X Lines
MODEL NAME X
RAS-20CNHZ2 7
RAS-30CNHZ2 6
– 39 –
WIRING DIAGRAM
OUTDOOR UNIT
MODEL RAM-50CNHZ2
– 40 –
CIRCUIT DIAGRAM
Remote Control
Output D0 D1 D2 D3
Input
Door open Start/Stop Operation selection Fan speed selection Automatic swing
P10
Door shut Start/Stop Super silent cooling
1 SEG5 SEG20 40
2 SEG0 SEG19 39 Door open On timer Hour up Hour down
3 SEG1 SEG18 38 P11
4 SEG2 SEG17 37 Door shut Room temperature up Room temperature down Super cooling
5 SEG3 SEG16 36
6 SEG4 SEG21 35 Door open Off timer Reservation Cancel
7 SEG5 SEG24 34 P12
8 SEG6 SEG25 33 Door shut Sleep
9 SEG7 SEG26 32
10 COM3 SEG27 31
11 COM2 SEG28 30
12 COM1
LCD 1 NC 29
13 COM0 NC 28
14 SEG14 NC 27
15 SEG13 NC 26
16 SEG12 NC 25
17 SEG11 NC 24 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
18 SEG13 NC 23
SEG19
SEG18
SEG14
SEG17
SEG11
SEG16
SEG41
SEG13
SEG40
SEG12
SEG10
SEG15
SEG42
SEG43
SEG0
SEG1
SEG2
SEG4
SEG3
SEG9
SEG8
SEG5
SEG7
SEG6
19 SEG9 NC 22
20 SEG8 NC 21 65 SEG20
P30 40
66 SEG21 P31 39
67 SEG22 38
NCVL C1
68 SEG23 37
VL C2
69 SEG24
VL C3 36
70 SEG25
XC IN 35
71 SEG26 34
XC OUT
K1 K6 K13 K14 D0
72 SEG27 IC 1 VDD 33
73 SEG28
D3
74 SEG29
M3455OM6A-504FP VSS 32
RB425D(1/2) X OUT 31
75 SEG30 X IN 30
K2K3 76 SEG31 29
K7 K8 K15 K16 D1 RESET
77 SEG32 28
CARR
78 SEG33 27
P23
79 SEG34 26
P22
K4 80 SEG35 25
K8 K10 K17 D2 P21
BEEP
C8 D1 D2
P42
P43
P02
P00
P01
P40
P41
P10
P03
P20
P12
P13
P11
D3
D2
D1
D5
D4
D7
D0
D9
D6
D8
EL-1L7
50v/1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
K5 D3
K11K12 K18 D3 RB425D
D1 D2 (1/2)
R6 R7 R8 R9
P11
P12
P10
R2 R3 R10 C9
100k 100k 12M 105 R14 R15
220k 100k
R6 R9 R11
24(1/8W) 150k
R1 SW1 X2
32.768 R13
100k SW-187-2P 220K
R5 Q1 X1 kHz
330 2SC3443 K19 910kHz
R4 or 2SC2982
P C6 C7 R16
100k
104 104 100k
C1
334 C2 C3 C4 C5 R12
220p 220p 18p 22p 220k
– 41 –
PRINTED WIRING BOARD LOCATION DIAGRAM
MODEL RAS-20CNHZ2 CN9 MAIN P.C.B
(EH-2P)
1
JUMPER
2 CN10
5V
THERMAL FUSE R101 (XH-3P)
35V
FOR TERMINAL POWER SUPPLY
(102 C) L101 ZD101 ICP1 12V
BROWN R104 RED
5
7 8 1 2 L102
R102
I O YELLOW INDOOR DC
+ + REG1 REG2 5V 3 M FAN MOTOR
C109
6 5
C106
C101
D101
- - + + BLUE
C 3 4
C107
C103
ZD102
ZD103
C108
1
C104
D102
-
R103
C102
C105 - G
RED C942
0V
R105
D Q901 L901
R106
CONNECTING R107
R912
CABLE TERMINAL ICP2
R919
BOARD R108 Q902
R109
D901
FAN MOTOR
R911 DRIVER
SHUNT
RESISTOR +
C901
R913
D902
-
5V 5V
R914
R920
5V CN8
R915
R406
R405
R916 (ZR-4P)
Q903 D401
4
R917
5V R403
3
R404 D403 EEPROM
2
5V
R931
1
R930 R932 5V
12V
D903
8 7 6 5 0V
0V
EXTENDED 12V
L501
IC401
C503
0V
C401
MEMORY BZ1 BZ
R801
1 2 3 4
IC501
CN6 12V
C504
9 CN4
(ZR-3P) 7 10 (ZR-5P)
+ + 0V
3
R401
R402
R524
R523
C933
C932
C702
6 11 1
R302 - -
TEST 2 0V 0V 0V 5 12 2
R307 A B STEPPING
1
R309 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 4 13 3 M MOTOR
ROOM TEMPERATURE
PWM
3 14 4
TXD
AVcc
C301
C302
C303
AN2
AN3
AN4
AN5
AN6
AN7
P16
P10
P30
P31
P32
IRQ1
IRQ3
C824
R310
R308
R303
ROOM
THERMISTOR 5V
REMOCON ID TEMP.
SDI 2 15 5
1 48
R607
R604
SDA
SCL
SDO
CN1
EXCHANGER
(A/B) AN 1 SWEEP RXD
RESISTANCE : 10K (25 C) W
HUMIDITY
DRAIN PUMP
HEAT
PWM FEEDBACK
1 16
EXTERNAL
P20 0V
WIRELESS ID SELECT
TEST INDICATOR MODE
ROM
3 AV S S 46
B
(Lo:ABNORMAL/Hi:NORMAL)
BLACK P87 R521
1 5V 5V DRIVER
R606
R608
R605
4 TEST
A
BLACK P86 R520
2
5 X2 44
B
GRAY C502 P85 R519 0V
3 IF CIRCUIT
6 X1 43
A
D821
R829
B P84
R822
R826
GRAY
R824
4 R830 R518
3 7 Vss P83 42
B
8 R827
+ 1 Q821 OSC1 5V
HEAT EXCHANGER R821 2-
A
4 COM801
R823
C822
R210
THERMISTOR IC1
C823
(1/2)
R828
R825
9 OSC2 P81 40
B
R211 CN7
RESISTANCE : 10K (25 C) W 10 RESET (AX-7M12) (XH-4P)
P80 39
A
B-CONSTANT : 3950K (B25/50) C202 RES
C605
5V 0V 11 FLASH ROM WRITE IN CONTROL FILTER RESET 38 1 C1
0V R500 P90 P77 R525 0V
35V 5V 12 CURRENT SELECTION (20A/15A) BUZZER OUTPUT 37 2 C2
R501 P91 TMOV HA
13 INSTALLATION OF DUCT SYS (UP/DOWN) HA INPUT 36 3 M1
R502 P92 P75 R609
R809
R807
R803
R611
C601
TEST INDICATOR STATIC-PRESSURE SELECT 4 M2
R704
R805 14 35
R203
R813
R503 P93
ZD201
C802 5 AUTO SWEEP MOTOR 3 AMAND P74 R517 R610
OPERATION
HA OUTPUT
R812 Q803 R808 NICE TEMP.
POWERFUL
7 + 15 34
HOTKEEP
R810 Q801 A
2 WAY VAVLE
DRAIN PUMP
X1
HUMIDIFIER
P61 OPERATION
- 6 Q202 P94 DISABLE P73 R706
EXHAUST/
A B A B
TIMER
CN3 CN2 COM801
COMP
0V
DRY
Q802 Vcc 33
NC
RESET 16
POWERFULL
R804
(2/2) IRQ0
R811
R201
(ZR-7P) (SZN-7P)
FILTER/
C804
R204
C803
R806
C704
C501
P62
P63
P64
P66
P67
P55
P65
P56
P57
P50
P51
P52
P60
P53
P54
12V 5V
C801
R710 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
J1 R701 Q201 0V 0V
R206
R709 1 1 +
C201
V DD
R202
R504
R505
R506
R507
R508
R509
R510
R511
R512
R513
R514
R515
R516
JW1
IR701 0V 0V -
ZD701
3 2 2
LIGHT V OUT J2 NOTES:
RECEIVING 1 3 3 0V 1. TYPE
UNIT R705
J3
2 AUTO RESTART/ 4 4 F : FILM
TEMPORARY C : CERAMIC
GND +
D : ELECTROLYTIC
C701
5 5
- LD702 LD703
SW701
R703
(TIMER) (OPERATION)
6 6 2. FORM
NORMAL J4 R702
7 7
H: HAND INSERT
C: SMT
R: RADIAL
0V A: AXIAL
1
JUMPER
2 CN10
5V
THERMAL FUSE R101 (XH-3P)
35V
FOR TERMINAL ICP1 POWER SUPPLY
L101 ZD101 12V
(102 C) BROWN R104 RED
5
7 8 1 2 L102
R102
I O YELLOW INDOOR DC
+ + REG1 REG2 5V 3 M FAN MOTOR
C109
6 5
C106
C101
D101
- - + + BLUE
C 3 4
C107
C103
ZD102
ZD103
C108
1
C104
D102
-
R103
C102
C105 - G
RED C942
0V
R105
D Q901 L901
R106
CONNECTING R107
R912
CABLE TERMINAL ICP2
R919
BOARD R108 Q902
R109
D901
FAN MOTOR
R911 DRIVER
SHUNT
RESISTOR +
C901
R913
D902
-
5V 5V
R914
R920
5V CN8
R915
R406
R405
R916 (ZR-4P)
Q903 D401
4
R917
5V R403
3
R404 D403 EEPROM
2
5V
R931
12V
1
R930 R932 5V
D903
8 7 6 5 0V 12V
BZ1 BZ 0V
DRIVER
R801
EXTENDED
L501
IC401
C503
0V
C401
MEMORY
1 2 3 4 IC501
C504
9 12V CN4
CN6 7 10 (ZR-5P)
(ZR-3P)
0V 6 11 1
+ +
3
R401
R402
R524
R523
C933
C932
C702
- - 5 12 2
R302
TEST STEPPING
2
R307
0V 0V 0V
A B 4 13 3 M MOTOR
1 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 3 14 4
R309
ROOM TEMPERATURE
PWM
TXD
AVcc
C301
C302
C303
AN2
AN3
AN4
AN5
AN6
AN7
P16
P10
P30
P31
P32
IRQ1
2 15
IRQ3
C824 5
R310
R308
R303
ROOM
THERMISTOR 5V
REMOCON ID TEMP.
SDI
1 48
R607
R604
SDA
SCL
SDO
CN1 1 16
EXCHANGER
(A/B) AN 1 SWEEP RXD
RESISTANCE : 10K (25 C) W
HUMIDITY
DRAIN PUMP
HEAT
PWM FEEDBACK
EXTERNAL
P20 0V
WIRELESS ID SELECT
TEST INDICATOR MODE
ROM
3 AV S S 46
B
(Lo:ABNORMAL/Hi:NORMAL)
BLACK P87 R521
1 5V 5V
R606
R608
R605
4 TEST
A
BLACK P86 R520
2 0V
5 X2 44
B
GRAY C502 P85 R519
3 IF CIRCUIT
6 X1 43
A
D821
R829
B P84
R822
R826
GRAY
R824
4 R830 R518
3 7 Vss P83 42
B
8 R827
+ 1 Q821 35V 5V OSC1 5V
HEAT EXCHANGER R821 2-
A
4 COM801
R823
C822
R210
THERMISTOR IC1
C823
(1/2)
R828
R825
9 OSC2 P81 40
B
R211 TEMPORARY CN7
R203
RESISTANCE : 10K (25 C) W (AX-7M12)
ZD201
10 RESET (XH-4P)
P80 39 SWITCH
A
B-CONSTANT : 3950K (B25/50) C202 RES
Q202
C605
5V 0V 11 FLASH ROM WRITE IN CONTROL FILTER RESET 38 SW1 1 C1
0V RESET R500 P90 P77 R525 0V
R201
12 CURRENT SELECTION (20A/15A) BUZZER OUTPUT 37 2 C2
R204
R501 P91 TMOV HA
13 INSTALLATION OF DUCT SYS (UP/DOWN) HA INPUT 36 3 M1
R502 P92 P75 R609
R809
Q201
R807
R803
R611
C601
R206
+ TEST INDICATOR STATIC-PRESSURE SELECT 4 M2
R601
R805 14 35
R813
C201
R202
C802 5 R503 P93 AUTO SWEEP MOTOR 3 P74 R517 R610
- AMAND
OPERATION
HA OUTPUT
R812 Q803 R808 NICE TEMP.
POWERFUL
7 + 15 34
HOTKEEP
R810 Q801 A
2 WAY VAVLE
DRAIN PUMP
X1
HUMIDIFIER
P61 OPERATION
- 6 P94 DISABLE P73 R602
EXHAUST/
A B A B
TIMER
COM801
COMP
0V
DRY
Q802 Vcc 33
NC
5V 16
POWERFULL
R804
(2/2) IRQ0
R811
0V
FILTER/
C804
C803
R806
C704
R709
C501
P62
P63
P64
P66
P67
P55
P65
P56
P57
P50
P51
P52
P60
P53
P54
C801
R708
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
R710 0V 0V SW2
Q702
R505
R506
R507
R508
R509
R510
R511
R512
R513
R514
R515
R516
INDICATING P.C.B (H-BOARD) CN2 0V 0V Q701
(PH-6P) AUTO RESTART NOTES:
5V SWITCH 1. TYPE
0V 0V
D701 D702 Q501
+ F : FILM
R707
C701
- C : CERAMIC
1 1 D : ELECTROLYTIC
LIGHT 0V Q502
RECEIVING 2 2
R711
R712
R713
UNIT R706 R705 0V 2. FORM
3 3
R704 H: HAND INSERT
Q503 C: SMT
4 4 R: RADIAL
R703 0V
A: AXIAL
5 5
R702
6 6
LD702 LD703 LD704 0V
(TIMER) (OPERATION) (FILTER)
0V
MOUNTING
MOUNTING
MOUNTING
MOUNTING
MOUNTING
MOUNTING
YEL
REMARK
REMARK
REMARK
REMARK
REMARK
REMARK
L MARK MARK MARK MARK MARK MODEL MARK MODEL
C001
VARISTOR1
C004
BLK C003 GRY ⍀ ⍀ ⍀
TYPE
% W % W % W V
C006
C011
SURGE R002 R003 IN RUSH CURRENT RELAY WHITE
3A FUSE
U
ABSORBER
R004
R001 JW3 + + + U V YELLOW R001 39 5% 1/4 A R280 100 5% 1/16 C 1608 R701 560K 5% 1/2 A C101 0.082 630 F H Q101 2SA673 R MICON AX-6M00 QFP
C005
- - - V
C002
VARISTOR3
W W R002 100 5% 10 H R281 100 5% 1/16 C 1608 R702 560K 5% 1/2 A C102 E2PROM S24CO2BFJ-TB SOP
RED
- N1 R003 100 5% 10 A R282 100 5% 1/16 C 1608 R703 100K 5% 2 A C103 0.1 50 C R Q201 RN2402 C SC-59
BLU
N 2125 C104 1000p 50 C R Q202 RN2402 C SC-59 IC1
WHT METAL COVER VARISTOR2 CN31 RED WHT WHT R004 470K 5% 1/2 A R283 360 5% 1/10 C STR-F6523 H
L007 CT1 METAL COVER 321 1 2 3 4 5 R005 2.2 5% 5 H R284 360 5% 1/10 C 2125 R708 10 5% 1/4 A C105 100 10 D R Q206 2SC2462LC C MPAK
GRN 1 DS WHT 29 27 26 25 CN12 CN13
R005
C008
C007
C017 0V
C021 C020
C103 C D R009 R285 R710 1.8K 5% 1/4 A C106 Q207 2SC2462LC C MPAK IC2
R011 R010
R009 + JW2 1 C E F G H I HD74HC4051FP SOP
GRN 2 A 0V C101 2
23 22 12 11 10 R010 470K 5% 1/2 A R286 2K 1% 1/16 C 1608 R711 75 5% 1/6 A C109 0.1 50 C R Q208 2SC2462LC C MPAK IC3 NJM2901M-TE1 SOP
JW5 C014 C015 C016 3 D
GRN 3 L006 + 30 R011 470K 5% 1/2 A R287 2K 5% 1/16 C 1608 R712 3.3K 5% 1/4 A C201 0.1 25 C C 1608 Q209 2SA1121SC C MPAK IC4 NJM2904M-TE3 SOP
8
C013 7 R101 3.6K 1% 1/6 A R288 1K 5% 1/16 C 1608 R713 8.2K 5% 1 H C202 2200p 50 C C 1608 Q280
B 1 24 IC5 NJM2903V-TE1 SOP
6
2
0V10 0V R102 3K 1% 1/6 A R289 1K 1% 1/16 C 1608 R714 3.3K 5% 1/4 A C203 2200p 50 C C 1608 Q501 2SC2462LC C IC6 M54567FP SOP
3 0V 28 27 26 25 24 23 22 21 20 19 18 17 16 15
FM-15V VCC 5 R103 30K 5% 1/6 A R290 10K 5% 1/16 C 1608 R715 680 5% 1/4 A C205 0.1± 50 D C ⵰4 Q502 2SC2462LC C IC7 M54567FP
SUB VCV
OC PGW
W
VCC VCU
A - NGU
SUT PGU
SVB PGV
V
VCW
U
FM
GL1 NGV
GL2 NGW
FM-15V R107
4 13 REF(5V) OUT 8
4 SOP
R115 5 0V12 ON/OFF
SWB
SWT
R104 3.9K 5% 1/6 A R291 4.7K 5% 1/16 C 1608 R716 0.39 5% 1 A C206 0.1 25 C C 1608 Q503 2SC2462LC C
SVT
SYNC 14 IC8 ULN2003ANS SOP
CB
0
3
A
F
R104
C106 R105
Q101 6 0V 11 CS VC 9
0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14
ZD101
(7) (3) R105 7.5K 5% 1/6 A R292 3K 5% 1/16 C 1608 R717 JUMPER WIRE 1/4 A C207 0.047 50 C C 1608 Q504 2SC2462LC C
C109
SPS R103 D101 7
10 IDET CT 15
CN30 WHT R106 2.4K 5% 1/6 A R293 1.6K 5% 1/16 C 1608 R718 8.2 5% 1/4 A C208 0.1 25 C C 1608 Q505 2SC2462LC C
WHT C102 XH-7P 1 IFB OVP 4 REG1 MC7805CT H
R102
1 R101
(1) 2 IIN VFB 5 R107 1 1% 2 R R294 27K 5% 1/16 C 1608 R722 2.7K 5% 1/4 A C209 0.1 25 C C 1608 Q506 2SC2462LC C REG2 SE012N H
BLK
2 5V 3 VDET 6 9
GND VIN R108 1K 1% 1/6 A R295 5.1K 5% 1/16 C 1608 R723 33 5% 1/6 A C210 0.047 50 C C 1608
41 FM-0V 21
(5) + CN8B 7
R296 10K 5% 1/16 C 1608
PQ102 19 R109 510 5% 1/6 A R724 2.7K 5% 1/4 A C211 0.1 25 C C 1608 Q801 2SC2618RC C
WHT + WHT 32 18
D105
C104
R106
R109
0V 17 R110 1.69K 1% 1/6 A R297 1K 5% 1/16 C 1608 R725 JUMPER WIRE 1/4 A C212 0.1 25 C C 1608 Q802 2SC2618RC C
CN10 20
FM-0V 0V 13 14 15 16 R114 1K 5% 1/6 A R298 1K 5% 1/16 C 1608 R726 3.3K 5% 1/4 A C213 0.047 50 C C 1608
1 0V
(9) (4) R115 JUMPER WIRE A R301 3.74K 1% 1/16 C 1608 R730 C214 0.068 16 C C 1608 Q831 2SC1214CT R
2 1 28 2
W+
17V
C C 1608
U+
U+
1/16 C 1608 C215
W-
R302 3.01K 1% 0.1 25
V+
OV
V-
IP
Id
R114 5 4 3 2 1
E F GH I
1 2 3 4 5 6 7 8 9 10 R201 10K 5% 1/16 C 1608 R303 3.01K 1% 1/16 C 1608 R801 3g 5% 1/4 C C216 4700p 50 C C 1608
0V
CN11 GRY CN13 WHT CN14 GRY ZENER DIODE DIODE
1 2 3 4 5 8 5 4 3 2 1 R202 10K 5% 1/16 C 1608 R304 100 5% 1/16 C 1608 R802 3g 5% 1/4 C C217 0.047 50 C C 1608
54 3 2 1 10 9 7 6
MOUNTING
MOUNTING
R203 2K 5% 1/16 C 1608 R305 100 5% 1/16 C 1608 R803 3K 5% 1/16 C C218 0.068 16 C C 1608
REMARK
REMARK
+5V +12V T MARK MODEL MARK MODEL
C105
R108
D104 R110 + C203 C404 L R204 2K 5% 1/16 C 1608 R306 100 5% 1/16 C 1608 R811 3g 5% 1/4 C C219 4700p 50 C C 1608
+
-
GRY 0V R205 2K 5% 1/16 C 1608 R308 2K 2% 1/16 C 1608 R812 3g 5% 1/4 C C220 22 6.3 D C ⵰4
R603
SWITCHING TRANS C608 R604
+17V CN3 CN3A
+17V
K 3 IC3 J K
R206 10K 5% 1/16 C 1608 R309 2K 2% 1/16 C 1608 R813 3K 5% 1/16 C C221 0.1 25 C C 1608
D101 1GH46 A
R717 D713 0V 0V
+ 7 ZD101 D102
R601
1S2076A A
R602
16 +C718 11 1 J 1 R605 R207 10K 5% 1/16 C 1608 R310 2K 2% 1/16 C 1608 C222 0.1 25 C C 1608
R712 - 6
17
10 2 ZD201 RLZ6.8A C LLDS D103 1S2076A A
FM-15V 9 3 + 5
R208 200 5% 1/10 C 2125 R311 2K 2% 1/16 C 1608 R831 10K 5% 1/6 A C223 0.1 25 C C 1608
1 R718 D710 2 R606 D104 1SS120 A
18 + 8 4 - 4 R209 200 5% 1/10 C 2125 R312 10K 1% 1/16 C 1608 R832 7.5K 5% 1/2 A C224 10 16 D C ⵰3
R702 R701 R703 C714 C707 R714 7 5 +12V D105 1SS120 A
19
+12V +5V 13
+ 11
R607
R210 200 5% 1/10 C 2125 R313 5.1K 5% 1/16 C 1608 R833 620 5% 1/6 A C225 0.1 25 C C 1608 LED
C735 FM-0V 6 6 - 10 D201 DAN202K C SC-59
D709 5 7 +5V R211 200 5% 1/10 C 2125 R314 C226 0.1 25 C C 1608
MOUNTING
13 REG1 + 9 D202 DAP202K C SC-59
REMARK
9 D705 + + 4 8 D203 14 17V R212 2K 5% 1/16 C 1608 C227 0.1 25 C C 1608 MARK MODEL
C708 C721 C716 C402 + + - 8 R315
C403 D203 DAP202K
R608
R609
R610
R611
3 9 C SC-59
C604
C603
C602
C601
1/16 C 1608 R316 1K 5% 1/16 C 1608
R501
R502
R503
R504
R505
R506
IC1 14 +5V +5V 12 R214 10K 5% C228 0.1 25 C C 1608
C709
R507
R508
R509
R510
R511
R512
15 D205 DAN202K C SC-59
C731 + R284 Q201 R318 1K 5% 1/16 C 1608 LD302 LT1D67A C
D703
D716
C723
R531
MOUNTING
+
C710
REMARK
11 12 +12V R532 R523 Q503 R219 10K 5% 1/16 C 1608 R321 MARK C302 0.1 25 C C 1608
R715
TYPE
C733 22 10 13 IC8 R524 V D702 1GH46 A
9 R220 1M 5% 1/16 C 1608 R322 C303 0.1 25 C C 1608 INDUCTOR
9 14 1 R533 Q504 D703 1SS120
C732 C822 R710 16 M
R221 10K 1% 1/16 C 1608 A
1 8 15 15 2 R534 R525Q505 R323 10K 5% 1/16 C 1608 C001 0.01 AC250 C R C304 1 16 C C 2125
4 R711 N
POWER RELAY COIL
D705 RN2Z
MOUNTING
12V 12V H
IN RUSH CURRENT
1 7 16 14 3 R526 R222 510 5% 1/16 C 1608 R324 10K 5% 1/16 C 1608 C002 0.01 AC250 C R C305 1 16 C C 2125
REMARK
R726 D725 MARK MODEL
RED 2 2 Q506
REG2
D706 AK04
D103
3 6 17 13 4 A
D102
CN2 C724 5 18 12 5 R536 R226 10K 5% 1/16 C 1608 R325 1K 5% 1/16 C 1608 C003 0.56 630 F H C306 1 16 C C 2125
REVERSING VALVE 3 O D707 RN3Z H
R725 4 19 11 6 +5V R227 10K 5% 1/16 C 1608 R326 2.7K 5% 1/16 C 1608 C004 C307 1 16 C C 2125
3 L006 EXCEL SA35V A
D831 +5V 3 20 10 7 0V D708 JUMPER WIRE A
4 1 8 C202 R231 10K 5% 1/16 C 1608 R327 470 5% 1/16 C 1608 C005 C308 1 16 C C 2125 L007
R274
R275
2
1 2 21 E PROM D709 RU1P A
PQ831 + 1 22 C210 8 1 C211 R232 10K 5% 1/16 C 1608 R328 1.6K 5% 1/16 C 1608 C006 4.0 AC400 F H C309 0.1 25 C C 1608
NF COIL 3
Q831
R730 3 R237 5.1K 5% 1/16 C 1608 R501 1K 5% 1/16 C 1608 C602 680p 50 C C 2125
R242
R235
D202 R277 5V D801
TERMINAL CN1 WHT 0V INTERFACE RELAY 10V 2 HN2DO1FU-TE85L C
0V 1 R238 100 5% 1/16 C 1608 R502 1K 5% 1/16 C 1608 C014 0.01 AC250 C R C603 680p 50 C C 2125 FB1 BL01RN1 A
BRN C803 C820
C 1
R503 1K 5% 1/16 C 1608 C604 680p 50
C804 C806 R239 100 5% 1/16 C 1608 C015 0.01 AC250 C R C C 2125 CT1 S19-J299CT H
R239
C207
U+
C
B
Ø60
POR
W+
V+
V-
SCL(E2PROM)
NF COIL 5
A
FM-60˚el
W-
U-
IF-CLOCK
IPCUT
SDA(E2PROM)
Vss
NC
FORCE COOL
ICP1
+12V 21 Vcc G R243 100 5% 1/16 C 1608 R506 1K 5% 1/16 C 1608 C607 1000pF 50 C C 1608
NC 80 R234
L802 C811 R812 Q802 22 ACT-CHOP 79 R233 PHOTO COUPLER
R201 CHING R244 2K 5% 1/16 C 1608 R507 5.1K 5% 1/8 C 3216 C020 220 200 D H C608 0.1 25 C C 1608
TERMINAL 0V INTERFACE RELAY 20V R813 23 2 WAY VALUE PAM 78 R232
BLU C818 R202 24
MOUNTING
C813 C821 C812 4 WAY VALUE ACT ON/OFF 77 O +5V R245 5.1K 5% 1/16 C 1608 R508 5.1K 5% 1/8 C 3216 C021 220 200 D H
C 5
REMARK
C814 C816 + 0V 0V 25 76 MARK MODEL
INDOOR 2 L804 C817 C737 0V R219 OPERATION RELAY R231 +5V R285 R509 5.1K 5% 1/8 C 3216 C707 100 25 D R
D 7 C815 D801 26 IN RUSH RELAY FANCHOP 75 N SURGE ARRESTER
YEL NF COIL 4 27 POWER RELAY 74 C227 C208 R247 3.16K 1% 1/16 C 1608 R510 5.1K 5% 1/8 C 3216 C708 330 25 D R
D204
R286
+5V R227 P IC4 PQ8 PS2501 H
MOUNTING
LD301 28 SELF DIAGNOSIS 1 73 8
R801
A B R203 29 R226 R248 1K 5% 1/16 C 1608 R511 5.1K 5% 1/8 C 3216 C709 180 10 D R
REMARK
LD302 SELF DIAGNOSIS 2 MICON SD02 72 PQ831 PC817X H MARK MODEL
C801 R802 Q801 LD303 R204 30
71
C228
1 - 2 R249 20K 1% 1/16 C 1608 R512 5.1K 5% 1/8 C 3216 C710 330 50 D R
Vss SD12 + 3 PQ102 PS2501
C808
LD304
R205
31 SELF DIAGNOSIS 2 AX-6M00 SD01 70 R287 + R288 R250 10K 5% 1/16 C 1608 R521 10K 5% 1/16 C 1608 C714 0.01 1KV C H
H
R803
R249
C802 32 SD11 69 VARISTOR 1 450NR-12D R
C280
R212 R206 15/20A R251 10K 5% 1/16 C 1608 R522 10K 5% 1/16 C 1608 C716 330 10 D R
0V 0V 33 COOLING O/P AVcc 68 L VARISTOR 2 450NR-12D
+5V
0V R207
34 HEATING O/P VREF 67 7 - 6 C718 JUMPER WIRE R
NORMAL R296 C206 R + 5 R253 3.32K 1% 1/16 C 1608 R523 10K 5% 1/16 C 1608 220 25 D R
+12V 35 2A 2S VALVE PIPE 1.2, 3S VALVE PIPE 1.2, FN, FAST FEED 66 R248 VARISTOR 3 450NR-12D R
+5V + R245 C721 0.1 50 C R
WHT SERVICE-SW R254 100 5% 1/16 C 1608 R524 10K 5% 1/16 C 1608
MOUNTING
36 2B 4
1B ELECTRIC
65
ADS0 THERMISTOR
C220
ADS1 EXCHANGER
R210
WDT VALVE
REMARK
CN16 6 37 2A OUTDOOR TH. 64 R255 2K 5% 1/16 C 1608 R525 10K 5% 1/16 C 1608 C722 MARK MODEL
R211 COOL
R247
R289
5 16 9 1 8 IC7 38 2B DEF 63 SURGE
0V R256 10K 5% 1/16 C 1608 R526 10K 5% 1/16 C 1608 C723 470P 2KV C R ABSORBER DSA-102MA-05F25 H
4 2 3 39 1A OH 62
RESET
}
EXTAL
M
ADS2
STBY
RES0
XTAL
40 1B
AVss
JW2 NONE A
MD1
MD0
Vcc
Vd
1A
R222
Id
Ø
R215
R217
R218
VALVE (INDOOR 2) C226 C221 R259 8.25K 1% 1/16 C 1608 R533 5.1K 5% 1/16 C 1608 C731 100 25 D R
4 5 12 13
RED
R208 +5V D205 R260 10K 1% 1/16 C 1608 R534 5.1K 5% 1/16 C 1608 C732 470P 50 C R JW5 NONE A
R250
R216
CN15 6 R220
REMARK
R209 C 1608 C733 1000pF 50 C R MARK MODEL
5 16 9 1 8 IC6 T
R261 10K 1% 1/16 C 1608 R535 5.1K 5% 1/16
4 2 3 C 1608 C734 1000pF AC250 C R JW7 NONE C 1608
M 3 15 14
X1 R262 10K 1% 1/16 C 1608 R536 5.1K 5% 1/16
R263 1/16 C 1608 C735 1000pF 50 C H JW8 NONE C 1608 CN1 VH-4P WHITE
2 7 6 P 1K 5%
ELECTRIC EXPANSION CN2 VH-2P RED
1 10 11 R264 100 5% 1/16 C 1608 C736 68 50 D R JW9 NONE C 1608
R253
VALVE (INDOOR1)
C281
C205
C225 4 5 12 13 +
Q280 C212 R265 2K 5% 1/16 C 1608 R601 2K 5% 1/16 C 1608 C737 68 50 D R JW10 NONE C 1608 CN3A MINICT-22P 2 ROWS
WHT +5V
R266 10K 5% 1/16 C 1608 R602 2K 5% 1/16 C 1608 C740 470P AC250 C R CN3 MINICT-11P GRAY
OH THERMISTOR CN5 0V
R110:1.28k⍀⫾5% 0V CN4 MINICT-11P BLUE
1
R304 R267 3K 5% 1/16 C 1608 R603 2K 5% 1/16 C 1608
B100/110: 2
4400K⫾150K R305 R268 1K 5% 1/16 C 1608 R604 100 5% 1/16 C 1608 C801 0.15 50 F C CN5 XA-2P WHITE
BLK
C303
C302
C301
CN6 R269 8.25K 1% 1/16 C 1608 R605 100 5% 1/16 C 1608 C802 0.022 16 F C
RO:5.9k⍀⫾5% 1
R270 10K 1% 1/16 C 1608 R606 100 5% 1/16 C 1608 C803 0.15 50 F R CN7 XA-2P RED
BO/25:3400⫾2% 2
MOUNTING
RED CN8
REMARK
BLK +5V 0V R271 10K 1% 1/16 C 1608 R607 100 5% 1/16 C 1608 C804 0.01 AC250 C H MARK MODEL
OUTDOOR THERMISTOR CN7 +5V
1 0V +5V +5V CN8B VH-2P WHITE
R272 10K 1% 1/16 C 1608 R608 4.02K 1% 1/16 C 1608 C805 0.01 AC250 C H
R272
R262
R269
R259
R35:1.433k⍀⫾2%
R255
R258
2 8
C215
WHT R273 1K 5% 1/16 C 1608 R609 4.02K 1% 1/16 C806 0.01 AC250 C H
IC2 3 +
R314
R274 5.1K 5% 1/16 C 1608 R610 4.02K 1% 1/16 C807 0.01 AC250 C H
2 -
C216
ELECTRIC EXPANSION 1
16
R257 Q206 R254
R256
VALVE THERMISTOR 2 R313 R316 R280 D206 R275 5.1K 5% 1/16 C 1608 R611 4.02K 1% 1/16 C 1608 C808 0.1 25 C C 1608
R35:1.433k⍀⫾2% 14 X1 C 9 5 + 0V
OSCILLATOR
WHT
R295 R294 R292 ZD201
+5V
6 -
C219
BO/70:3400K⫾2% R317 13 X0 B 10
R265
RED CN9
R271
R261
R268
MOUNTING
WHITE
R270
R260
REMARK
SMALL PIPE (INDOOR 1) RED MARK MODEL
2 JW8 R323 4
R318 2 X6 X3 12 IC5 CN14 MINICT-10P WHITE
R330
R331
R332
R266
C223
4 JW9
C218
5 1 6 7
SMALL PIPE (INDOOR 2) GRY M + 0V C814 0.01 AC250 C H CN16 XA-6P WHITE
6 JW10
BLU R320 CN17 PH-4P WHITE
BLU
7 +5V 0V R 0V C815 0.01 AC250 C H
+17V
C304
C305
C306
C307
C308
8 CN18
+5V
R282
R297
R327
R328
R329
0V
R326
MOUNTING
+12V
5V
REMARK
MARK MODEL
R298
– 47 –
BLOCK DIAGRAM
INDOOR OUTDOOR
MODEL RAS-20CNHZ2 MODEL RAM-50CNHZ2
FM Outdoor fan motor
Power source1 ¿50Hz, 220-240V
Wireless receive
LCD wireless L
circuit
Indoor Unit 1
C
Auto sweep motor for
M Air deflector
Heat exchanger D Rotor pole position
temperature
Trip signal
Indoor / Outdoor C
Temporary switch /
interface circuit D
circuit
Auto Restart Peak current cut off
Initial setting circuit
DC fan motor
circuit drive circuit
circuit
Voltage amplification
circuit
Self-diagnosis
MODEL RAS-30CNHZ2
Over heat thermistor
Relay drive
circuit
Wireless receive
LCD wireless
circuit Defrost thermistor
circuit
Room temperature Buzzer circuit
thermistor Outdoor temperature thermistor
Operation.
Electric Expansion
Indoor micro computer (AX-7M12)
Relay circuit
thermistor Terminal circuit
Board
Auto-restart
Indoor / Outdoor C
Temporary switch interface circuit Reversing valve coil Power circuit
D
(For Indoor 2 P.W.B)
Initial setting DC fan motor
circuit drive circuit
Power circuit
Reset circuit
(Indoor and outdoor P.W.B)
DC35V
– 49 –
BASIC MODE
MODEL RAM-50CNHZ2
– 51 –
New Cool Rhythm Cooling Sleep Operation
SFCMIN
(shift lower limit)
(Cooling/dehumidifying
set temperature
(temperature set by remote (Cooling/dehumidifying set 0.5hr 1.5hr 2.5hr 3.5hr 6hr 7hr
control (+) SHIFTC) temperature = Remote control set
temperature (+) SHIFTC) 3hr
Set to 7 hours
Set temperature during rhythm
(temperature set by remote control Sleep key
(+) SFTRZM)
Operation lamp
Timer lamp
Rhythm Med
fan
Compressor speed
Rhythm Lo Maximum speed
Med
15 sec.
Outdoor fan Lo Lo P1
Compressor speed
Notes:
(1) The sleep operation starts when the sleep key is pressed.
(2) 30 minutes after the sleep key is set, the sleep shift of temperature starts, and upper shift is made
at least 6 times. If 25˚C is not reached after 6 shifts, shifts repeat unit 25˚C is reached.
(3) The sleep shift upper value of set temperature is 28˚C.
(4) After 6 hours, a shift down to the initial set temperature is made at a rate of 0.33˚C/5 min.
(5) If the operation mode is changed during sleep operation, the set temperature is cleared, and shift
Notes: starts from the point when switching is made.
(1) New cool rhythm is engaged when the fan speed is “auto” and the room temperature is less than (6) The indoor fan speed does not change even when the fan speed mode is changed.
set one plus 0.66˚C in the “auto” operation mode or cooling mode. (7) When operation is stopped during sleep operation, the set temperature when stopped, as well as the
(2) The minimum new cool rhythm time is 10 minutes when the temperature falls and rises. time, continue to be counted.
(3) Cool rhythm is not engaged during Nice temperature, Sleep operation. (8) If the set lime is changed during sleep operation, all data including set temperature, time, etc. is
(4) Pl control is engaged during new cool rhythm: the speed limit is the same as during normal operation. cleared and restarted.
(5) The new cool rhythm set temperature is also shifted during thermo OFF. (9) If sleep operation is canceled by the cancel key or sleep key, all data is cleared.
– 53 –
rotation speed
Notes:
(1) 30 seconds after the operation is started, when the room temperature is (cooling preset temperature) - (1.33˚C) or less, the operation is
done assuming as the preset temperature = (room temperature at the time) - (2˚C).
(2) The indoor fan is operated in the “Lo” mode, OFF for 5 minutes and ON for 1 minute (at high humidity) or OFF for 6 minutes and ON for
1 minute (at low humidity), repeatedly according to the humidity judgement when the thermostat is turned OFF.
(3) When the operation is started by the thermostat turning ON, the start of the indoor fan is delayed 32 seconds after the start of compressor
operation.
(4) The compressor is operated forcedly for 3 minutes after operation is started.
(5) The minimum ON time and OFF time of the compressor are 3 minutes.
– 55 –
– 57 –
– 59 –
DEFROST
● Reversing valve defrost system is employed: it consists of balancing period → reversing cycle period →
balancing period.
(1)Defrost start condition
● When all the following conditions are established, defrost is executed:
1 Normal operation
2 Heat exchange temperature is within defrost range specified by outdoor temperature and heat
exchange temerature.
3 Defrost inhibit period linked to outdoor temperature has passed.
(2)Defrost release condition
● If any one of the following conditions is established, defrost is released:
● Compresor: Balancing period for [TDF414] seconds → Starting of reversing cycle period by [SDRCT2]
Unit being stopped : [FULL CLOSE] 30 seconds after balancing period has passed →
[FULL CLOSE] during reversing cycle period → [PCLOSH] 15
seconds before balancing period is finished.
Unit being operated : [DFCTPS] 30 seconds before balancing period is finished →
Synchronized with step-up of rotation speed of compressor, opened
by [DFSPPS] pulses and reaches MAX opening degree [DEFSMX]
when rotation speed of compressor reaches [DEFMAX].
– 60 –
● Time chart when executing defrost (both unit 1 and unit 2 operated)
Defrosting signal
Turns on for
valve
cooling
Cooling output
Heating output
15sec.
Outdoor fan
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415] sec. TSKTM1
Defrosting sequence DEFMAX
30sec. TSKTM2 DFSTEPrpm/
Compressor TDFSPT sec. Start sequence
rotation speed
SDRCT2 SDRCT1
480
DFPSMX
Electric expansion valve
480
DFPSMX
Hold 500ms PSTART
Unit 2
DFCTPS
DFSPPS Pulse
Hold DFCTPS
0
● Time chart when executing defrost (Only unit 1 operated, unit 2 stopped)
Defrosting signal
Request Compressor Operation
Unit 1
Unit 2
Unit 1
Unit 2
Unit 1 Defrosting request
Unit 2
30sec.
Reversing
Turns on for
valve
cooling
15sec.
Cooling output
Heating output
Outdoor fan
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415]sec. TSKTM1
Defrosting sequence DEFMAX
30sec. TSKTM2 DFSTEPrpm/
Compressor TDFSPT sec. Start sequence
rotation speed
SDRCT2 SDRCT1
480
DFPSMX
Electric expansion valve
480
Unit 2
PCLOSH PCLOSH
– 61 –
AUTO-FRESH DEFROST
● During heating operation is stopped, and when auto-fresh condition is established, defrost operation will be
performed while operation is stopped.
Auto-fresh consists of balancing period at start of defrost for [TDF414] seconds → Reverse cycle period for
MAX 12 minutes.
(1) Start conditions for auto-fresh
● When all the following conditions are established, auto-fresh is executed:
1 Defrost request signal is present.
2 All indoor units are stopped.
3 15 minutes of auto-fresh inhibit period has elapsed.
4 Compressor is ON when operation is stopped.
5 Compressor delay command is sent from indoor unit when operation is stopped.
(2) Release condition of auto-fresh
● If any one of following conditions is established, auto-fresh is released:
1 Heat exchange temperature returns (heat exchange temperature ⭌ DEFOFF)
2 12 minutes of defrost MAX time has elapsed.
3 Failure occurred.
4 Either unit 1 or unit 2 started operation.
❈ Released during start of balancing period: Stopped or started after remaining balancing period has
elapsed.
❈ Released during reverse cycle period : Stopped or started after balancing for 3 minutes.
(3) Outputs during auto-fresh
[Indoor unit defrost request]: Transmitted only to unit to which auto-fresh is applied 9indoor unit stopped
last).
[Compressor]: Accelerated by DFSTEP rpm/TDFSPT seconds and reaches defrost MAX speed [DEFMAX].
[Electric expansion valve]:
Unit auto-fresh not applied: FULL CLOSE when balancing for 30 seconds has elapsed at start of defrost.
Unit auto-fresh applied: Synchronized with step-up of rotation speed of compressor, opened by [pulses
and reaches MAX opening degree [DEFSMX] when rotation speed of compressor
reaches [DEFMAX].
(4) Note
● Shifted to auto-fresh in defrost mode when operation is stopped.
● All indoor units must be stopped to fulfill condition for auto-fresh.
If signal is delayed, auto-fresh condition will not be established.
Defrosting signal
Request Compressor Operation
Unit 1
Unit 2
Unit 1
Unit 2
Unit 1 Defrosting request Balancing request
Unit 2 Balancing request
Reversing
30sec.
Turns on for
valve
cooling
Cooling output
Heating output
15sec.
Outdoor fan
Auto-fresh inhibit period 15min. Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period 3min.
WMAX2 Defrosting sequence
30sec. TSKTM2 DFSTEPrpm/ DEFMAX
Compressor TDFSPT sec.
WMAX1
rotation speed
SDRCT2
520 80sec.
480
DFPSMX
Electric expansion valve
60sec. 30sec.
520
480
Hold
Unit 2 100rpm
Hold PCLOSH
– 62 –
FORCED COOLING
● In order to accumulate refrigerant, units operate in cooling cycle.
Execution condition and operation status are shown below.
[Execution condition]
● With neither indoor unit 1 and 2 not operated, when forced cooling switch is turned ON, forced cooling will
be performed.
● Always operation status of indoor unit are monitored and forced cooling is inhibited when operation of any
unit is detected.
[Operation status]
● Outdoor unit fan: Fixed in LO.
● Compressor rotation speed: Fixed in 3900min-1.
[Note]
● During forced cooling, if failure occurs in outdoor unit, thermostat is turned off. However, it is not counted.
● Since rotation speed of compressor is fixed in 3900min-1 during forced cooling, compressor fixed speed
control at start is not performed.
Turns on
valve
for Heating
Outdoor fan 15sec. + sub
Lo
1sec
Power relay
Operation
1sec
In-rush Prevention
Main microcomputer
1sec
Power 100ms
TSKTM1 Balancing period 3min.
Approx 100ms
Compressor 3900rpm
rotation speed
520 80sec.
31.25PPS [Outdoor temperature<40°C]
480
Electric expansion valve
0
Hold 500ms
520
Initialization finished [Outdoor temperature<40°C]
480
0
Hold 500ms
– 63 –
REFRIGERATING CYCLE DIAGRAM
¿12.7
Cooling, dehumidifying, defrosting
COMPRESSOR
Indoor unit Outdoor unit
Silencer
¿9.52
¿6.35
Air
¿6.35 Flow
Electric expansion
valve Service
valve (1/4") Single-ended Air
¿6.35 Flow
union (1/4")
Strainer ¿6.35 Strainer
¿12.7
Service Adapter
valve 10
INDOOR 1
¿12.7 Heating
¿12.7
COMPRESSOR
Silencer
¿9.52
¿6.35
Air
¿6.35 Flow
Electric expansion
valve Service
valve (1/4") Single-ended Air
¿6.35 Flow
union (1/4")
Strainer ¿6.35 Strainer
¿6.35 ¿6.35
Indoor heat
exchanger
– 64 –
DESCRIPTION OF MAIN CIRCUIT OPERATION (INDOOR)
MODEL RAS-20CNHZ2, RAS-30CNHZ2
1. Reset Circuit
35V 5V
ZD201
R203
Normal : Hi
Q202 Reset : Lo
R201
R204
10 RES
Q201
R206
C202
+ Micro Computer
R202
C201
AX-7M12
0V
Fig. 1-1
Voltage
35 DC Line
35V
27V
5V DC Line
5V
Base of Q201
5V
Collector of Q202
Fig. 1-2
● The reset circuit initializes the program when power is supplied or power is restored following a power failure.
● RESET “Lo” or SET “Hi” activates the micro computer.
● Fig. 1-2 shows the waveforms in each circuit when power is ON and OFF.
● When power is supplied, the voltages on the 35V and 5V lines rise and when the 35V DC line becomes
approx. 27V, ZD201 turns on and the voltage at the Reset voltage Q201 rises to turn Q201 on.
Since the collector of Q201 goes “Lo” at this time , Q202 turns on and the reset input of the micro computer
goes “Hi”. The 5V DC line has already been 5V at this time and the micro computer starts operation.
● When power is OFF, the voltage on the 35V DC line drops. and when it is approx. 27V, ZD201 turns off, Q201
and Q202 turn off, and the reset input of the micro computer goes “Lo” to reset it.
– 65 –
2. Receive Circuit
Model: RAS-20CNHZ2 R710 12V
R701
R709
+
C701 ZD701
–
LIGHT 0V 0V
RECEIVING 57 Wireless input
UNIT R705
C702
0V Micro computer
0V AX-7M12
Fig. 2-1
Model: RAS-30CNHZ2 5V
+ R707
C701
–
LIGHT 0V
RECEIVING 57 Wireless input
UNIT R706 R705
C702
0V Micro computer
0V AX-7M12
Fig. 2-2
● The Light receiving unit receives an infrared signal from the wireless remote control. The receiver amplifies
and shapes the signal and outputs it.
12V
3. Buzzer Circuit
R801
BZ BZ1
Micro computer
AX-7M12
Buzzer output 37 1 16
OV
Fig. 3-1 Buzzer Circuit
12V
12V CN4 Auto sweep motor for
horizontal air deflectors
9 1
Micro computer 42 5 12 2
AX-7M12 41 4 13 3 Rotor
40 3 14 4
39 2 15 5
8
IC501
0V
● Fig. 4-1 shows the Auto sweep motor drive circuit; the signals shown in Fig. 4-2 are output from pins
k A
– of the micro computer.
42
41
40
39
● As the micro computer’s outputs change as shown in Fig. 4-2, the core of the auto sweep motor is excited
to turn the rotor. Table 4-1 shows the rotation angle of horizontal air deflectors.
– 67 –
5. Room Temperature Thermistor Circuit
● Fig. 5-1 shows the room temperature ● The voltage at A depends on the room
thermistor circuit. temperature as shown in Fig. 5-2.
5
5V
Room Micro 4
temperature computer
Voltage at A (V)
thermistor AX-7M12
R309 3
1 Room
temp. input
R310 C301
A 2
0V 0V
Fig. 5-1
1
0
0 10 20 30 40
5V
Heat exchanger
temperature thermistor Micro computer
AX-7M12
R307
64 Heat
exchanger
R308 C302 temperature
A
input
0V 0V
Fig. 6-1
Fig. 6-2
– 68 –
7. Auto Restart / Temporary Switch
MODEL : RAS-20CNHZ2 5V
L501
R704
34 X1
R706
Micro Computer
AUTO RESTART
(AX-7M12)
SW701
NORMAL
Fig. 7-1
MODEL : RAS-30CNHZ2 5V
L501
R601
34 X1
R602
Micro Computer
AUTO RESTART (AX-7M12)
SW2
NORMAL
0V
Fig. 7-2
● Temporary Switch
MODEL : RAS-30CNHZ2
5V
TEMPORARY
SWITCH
C605
SW1
36 HA INPUT
R609
C601
R611
Micro Computer
(AX-7M12)
0V
Fig. 7-3
– 69 –
AUTO RESTART SWITCH
12V
R709 R710
TEMPORARY SWITCH
C701 ZD701
SW701
0V 0V
37 X1
R603
MICRO COMPUTER
0V
Fig. 7-1
● The temporary switch is used to operate the air conditoner temporarily when the wireless remote control
is lost or faulty.
● The air conditioner operates in the previous mode at the previously set temperature. However, when the
power switch is set to OFF, it starts automatic operation.
CN10
ICP2 Q901 L901 Red
35V 5
5V
4
R915 R914 R913 D901 R912
Yellow Indoor DC
Q902 3 M Fan Motor
C942 2
R911 Blue
R919
1
C901
D902
+
Micro -
R920
Computer
(AX-7M12)
R916
Fan PWM 54 Q903
R917
Output
PWM 60
Feedback
C933
+
0V
- 5V
R109
R108
R107
R106
R105
R931
0V
Abnormal Fan
59
Current Sensor
R932 R930
D903
C932
+
- Terminal
Board D
0V 0V
Fig. 8-1
● The circuit produces the fan motor drive voltages, 8-33V, from 35V DC supplied from the outdoor unit and
controls the fan motor speed.
● Q903 is switched on and off according to the signal at fan PWM output pin F to control the voltage which
is smoothed by D901, L901 and C901 to drive the fan motor.
● The output voltage is divided by R919 and R920 and is input to divided voltage output pin ; the micro :
computer controls the fan PWM output so the output voltage is set to the specified value. The chopper
frequency of the fan PWM output is 15.7kHz.
● In the Fan current detection circuit, 35V line current is detected by R105 ~ R109 and input to abnormal
L
fan current sensor pin . Microcomputer detects overcurrent comparing it with the current judgment value
corresponding to the fan rotation speed.
– 70 –
DESCRIPTION OF MAIN CIRCUIT OPERATION (OUTDOOR)
Model RAM-50CNHZ2
1. Power Circuit
POWER P.W.B.
YEL
BLU
● This circuit full-wave rectifies 220-230V AC applied between terminals L and N, and boosts it to a required
voltage with the active module, to create a DC voltage.
– 71 –
(3) Smoothing capacitor C501,C52,C503
This smoothes (averages) the voltage rectified by the diode stacks.
L +
b + + + Vd (DC Voltage)
a
– – –
C501 C502 C503
N –
Fig. 1-2
a OV
b OV
Vd
DC Voltage
Fig. 1-3
(Approx. 330 or 360V during operation)
Smoothing capacitor
(C501, C502, C503)
SPM2
GRN3
GRN1
Terminal
Power P.W.B Board (2p)
Control P.W.B
Reactor Diode Stack Switching Power P.W.B Service-switch
(D25 VB60) (For Indoor P.W.B.)
● Be careful to avoid an electric shock as a
high voltage is generated. Also take care
not to cause a short-circuit through incorrect
connection of test equipment terminals. The
circuit board could be damaged.
(4) Smoothing capacitor (C020, C021)
This smoothes (averages) the voltage rectified by the diode stacks.
A DC voltage is generated in the same way as in Fig. 1-3. Voltage between 丣 side of C020 and 両 side
of C021 is about 330V.
– 72 –
(5) C001 to C005, NF COIL 1 ❈ Be sure to ground outdoor unit.
There absorb electrical noise generated during If not grounded, noise filter circuit does not operate
operation of compressor, and also absorb external correctly.
noise entering from power line to protect eletronic
parts.
(6) Sugar absorber, varistor 1,2,3 ❈ If outdoor unit is not grounded, “sugar absorber”,
These absorbs external power surge. “varistors 1 and 3” do not operate.
Be sure to perform grounding.
(7) Inrush protective resistor (R002, R003)
This works to protect from overcurrent when power
is turned on.
<Reference>
When inrush protective resistor is defective, diode
stack may malfunction. As a result, DC voltage is not
generated and no operation can be done. In this case,
3A fuse may have been blown.
● The interface circuit superimposes an interface signal on the 35V DC line supplied from the outdoor unit to
perform communications between indoor and outdoor units. This circuit consists of a transmiting circuit which
superimposes an interface signal transmit from the micro computer on the 35V DC line and a transmiting circuit
which detects the interface signal on the 35V DC line and outputs it to the micro computer.
● Communications are performed by mutually transmiting and receiving the 4-frame outdoor request signal one
frame of which consists of a leader of approx. 100 ms., start bit, 8-bit data and stop bit and the command signal
with the same format transmit from the indoor unit.
● From outdoor microcomputer to indoor microcomputer
The request signal output from microcomputer pins X
is input to the transmitting circuit. The transmitting circuit
!
outputs an approx. 38kHz high-frequency signal via pin and continues the output intermittently according to
the request signal. This high-frequency signal is amplified by a transistor, superimposed on the DC 35V line
via C801, C811 and L801, L802 and supplied to the indoor unit.
To prevent erroneous reception, the outdoor microcomputer is designed so that it cannot receive a signal while
it is outputting a request signal,
The receiving circuit in the indoor unit consists of a comparator and transistor. The interface signal from the
outdoor unit on the DC 35V line is supplied to C821, where DC components are eliminated, and is then shaped
by the comparator. The shaped signal is detected by diode, amplified by amp, and supplied to receiving k
input of the indoor microcomputer.
Fig. 2-2 shows the voltages at each component when data is trnsferred from the outdoor microcomputer to
the indoor microcomputer.
● Indoor micro computer to outdoor micro computer
The communications from the indoor micro computer to the outdoor micro computer are the same. Fig. 2-3
shows the voltages and waveforms at each circuit.
– 73 –
● Fig. 2-1 shows the interface circuit used for the indoor and outdoor micro computers to communicate with
each other.
MAIN P.W.B.
IF RECEIVE
(SD1)
MICRO
COMPUTER
(AX-7M12)
IF TRANSMIT
(SD0)
INDOOR P.W.B.
OUTDOOR P.W.B.
POWER P.W.B.
MAIN P.W.B.
IF CLOCK
MICRO
COMPUTER
(AX-6M00)
IF TRANSMIT
(SD01)
IF RECEIVE
(SDI1)
– 74 –
0.7V
Base of outdoor P.W.B. Q801, Q802 0V
100ms. 33ms.
Leader 1 frame
Fig. 2-2 Voltages Waveforms of indoor / Outdoor Micro computers (Outdoor to Indoor Communications)
5~7.5ms. 33ms.
Transmit / receive 1 frame
switching time
Fig. 2-3 Voltages Waveforms of indoor / Outdoor Micro computers (Indoor to Outdoor Communications)
– 75 –
● Fig. 3-1 shows the system power module and its peripheral circuit. (Current ACT module and power module are combined into one unit.)
The three transistors on the positive e side are called the upper arm, and the three transistors on the negative d side, the lower arm.
Coil 0.35mH
Power relay
FUSE (25A) +
L DC
Compressor
motor
R003
3. System Power Module Circuit
+ + + A U coil
R002 Inrush current U V W
protection U
relay
V
+ + +
R004 W
C006 – – –
– 76 –
V coil
W coil
U– V – W–
–
N
Noise filter R24
Terminal
coil
board
V+ W+ U+ V+
Upper arm
transistor
U – V – W–
T
● Upper arm transistor is controlled to ON/OFF by 3.2kHz chopper signal. Rotation speed of the compress
is proportional to duty ratio (ON time/ ON time + OFF time) of this chopper signal.
● Time T in Fig. 3-2 shows the switching period, and relation with rotation speed (N) of the compressor is
shown by formula below;
N = 60/2 X 1/T
● Fig. 3-3 shows voltage/current waveform at each point shown in Figs. 3-1 and 3-4. First half of upper arm
is chopper, second half is ON, and first half of lower arm is chopper, second half is ON.
+ -
U transistor chopped U transistor ON
Voltage point A
260V-360V
Chopping period
T
Chopping period
ON
Upper arm transistor
Current at B
● When power is supplied U+ [ U–, because of that U+ is chopped, current flows as shown below; B
(1) When U+ transistor is ON: U+ transistor [ U coil [ V coil [ V– transistor [ DC current detection
resistor [ Point B (Fig. 3-1)
(2) When U+ transistor is OFF: (by inductance of motor coil) U coil [ V coil [ V– transistor [ Return
diode [ Point A (Fig. 3-4)
– 77 –
260V-360V System power module
DC compressor
A U coil motor
U+ V+ W+
U
V
W
B U– V– W–
V coil
W coil
DC current (Id)
detection resistor
● Since current flows at point B only when U+ transistor is ON, the current waveform at point B becomes
intermittent waveform as shown in Fig. 3-3. Since current at point B is approximately proportional to the
input current of the air conditioner, input current is controlled by using DC current (Id) detection resistor.
<Reference>
If power module is detective, self diagnosis lamps on the control P.W.B. may indicate as shown below:
GRN1
Blinks 3
rotation LD301
times
Terminal
Power P.W.B
Control P.W.B Board (2p)
Reactor
Switching incomplete Blinks 4
Diode Stack Switching Power P.W.B Service-switch LD301
(D25 VB60) (For Indoor P.W.B.) times
Self-disgnosis lamps
(From left: LD301, LD302, LD303, LD304)
❈ From results of power module simple inspection (inspection mode when operated with compressor lead
disconnected), LD310 blinks four times about 2 seconds later: Unit has not entered the normal operation.
– 78 –
4. Power Circuit for P.W.B.
12V 5V
R010
C735
D709
13 P.EG1
9 D705
CO21
R011
IC1 14
C709
3 4 D702 R708
12 R723 D706 OV
15
D703
C731 -5V
1
2 5 20
C723
C722
C734 C740
FB1
D716
11
R722 21
R713
C710
D715 R724 D707
R716
R715
C733 22
C822
C732 R710
4 1 R711
C725 1
R726 2 2
REG2
3 PQB
D708
C724
3
R725
● In the power circuit for P.W.B., power voltage for microcomputer, peripheral circuits, and system power
module drive and, as well as DC35V, are produced by switching power circuit.
● Switching power circuit performs voltage conversion effectively by switching transistor IC1 to convert
DC330V voltage to high frequency of about 20kHz to 200kHz.
● Transistor IC1 operates as follows:
– 79 –
(2) During ON
● The drain current at IC1 increases linearly. During this period, the gate voltage and current become
constant because of the saturation characteristics of the transformer.
(3) Shifting from ON to OFF
● This circuit applies a negative feedback signal from the 12V output. When the voltage across C708
reaches the specified value, REG2 turns on and current flows to PQ8 1-2. This turns the secondary
circuits on, sets IC1 pin 1 to “Hi”, and turns IC1 off.
(4) During OFF
● While IC1 is on, the following energy charges the primary windings of the transformer:
● The drain current at IC1 generates a voltage across R716. If it exceeds the IC1 base voltage, it sets the
IC gate voltage to “HI”.
● R716 limits the gate voltage to prevent excessive collector current from flowing to IC1.
● This SW power circuit uses a frequency as low as 20kHz, especially at a low load (when both the indoor
and outdoor units stop): This reduces power loss in standby status.
<Reference>
If the power circuit for P.W.B. seems to be faulty:
(1) Make sure that 5V, 12V, 15V, 17V and -5V on the control P.W.B. power voltage are the specified values.
(2) When only the 5V output is low:
REG 1 (regulator) faulty, 5V-0V shorted, output is too high, or REG 1 is abnormal.
(3) When 12V and 5V are abnormal:
The following defects can be considered:
1 Fan, operation, power, rush prevention relay (shorting in relay, etc.)
2 REG 1 (regulator is abnormal), etc.
Shorting on primary circuits.
When shorting occurs in the secondary circuits, there is no abnormality in the primary circuits because
of overcurrent protection.
The voltage rises when an opening occurs in the primary circuits, or the feedback system is abnormal.
(4) When 15V/17V power supply is abnormal:
D710, D713 or drive circuit is abnormal.
(5) When all voltage are abnormal:
IC1, R716, may possibly be defective. Also D cable may possibly be reverse connected.
❈ If IC1 is abnormal, be aware that other components, such as the power module, REG (regulator), etc.
are possibly defective.
[When the switching power supply seems to be abnormal, the voltage between IC1 pin 4 (to be measured
at the leads of R202 and R201) and IC1 pin 5 (to be measured at R216 lead) may be between 11 and 16V.
This is because the protection circuit of IC1 is operating.]
– 80 –
5. Reversing valve control circuit
35V
12V
Reversing
valve CN2
3
D831
PQ831
Q831 Micro
Computer
R832 R833
24
R831
DC voltmeter V
or tester
IC8
0V
Fig. 5 1
● By reversing valve control circuit you can switch reversing valve ON/OFF (Heating ON) according to instruction
from indoor microcomputer and depending on operation condition.
Voltage at each point in each operation condition is approximately as shown below when measured by tester.
(When collector voltage of Q831 is measured)
Table 5-1
– 81 –
6. Rotor magnetic pole position detection circuit
Inverter
DC brushless motor
for compressor
+ + + R502
R501
R500
+
R253
W V U
C205 +5V
+12V
R505 R504 R503
OV
Microcomputer of outdoor unit
R604 B
59 R601 R602 R603
3 A
C R605
+ 7
18 1
6
C605 D R606
OV + 5
19 2
4
C606 E R607
OV + 11
20 13
C607 10 R611 R610 R609
+ 9 R608
OV 14
8
C604
C603
C602
C601
12
IC3 OV
OV
When the DC brushless motor is rotated, it also operates as power generator, generating reverse electromotive
force according to number of rotations. This reverse electromotive force is voltage-divided by R503-R505 and
R604-R011, and appears as point A voltage. IC3 compares and digitalizes point A voltage with point B voltage
(in which DC voltage (Vd) is voltage-divided by R501, R502 and R608), and inputs this to microcomputer as
position detection signals for points C, D and E. Microcomputer switches inverter using optimum timing based
on position detection signals, in order to control the rotation of the brushless motor.
– 82 –
7. Peripheral circuits of microcomputer
12V +5V
ZD201
R290
R292
Q208 Outdoor
Microcomputer
R291 Q209
C223
R293
(AX-6L02)
R294
C224
48 RESET
R295
C222
SPM
terminal 0V
0V 0V 0V
DC current
Detection
resistor
R24 12V
5V
0V R245
+
8 IC4
– 5 +
+ 7
C220 6 –
– 4 9 IP cutter
SPM
R247
R249 terminal
0V 0V R248
60 Id
Is 5V
C281
0V
D205
D104 R110 R278 R222
+
61 Is
R108 – C105 R221 C221
0V 0V 0V
Table 7-1
Overload external This circuit detects DC current flowing to power module and produces signal to
judgment circuit notify microcomputer of overload status.
– 83 –
5V
Reset Voltage
synthesis circuit
Reset circuit
Trip signal
Chopper Chopper Drive
signal signal Drive signal
Outdoor microcomputer
Circuit Compressor
Overload external
motor
judgement circuit
DC330V
or 360V Inverter
section
IP signal
DC Peak current
Current cut off circuit
level
Current amplified
circuit AX-6M00
Detection
resistor
DC current
Fig. 7-2
Negative — B
Terminal
DC current Id HIC CN14
27A DC current
20 9 2 9
R42 IP cutter
A IC1
8 Outdoor
F microcomputer
R41
9 9 OC
Voltage at point A
R43 C43
1.35V
Detection 0V 0V
resistor R24
Voltage at point B
0V
Fig.7-3
● Ip cut circuit detects instantaneous surge current and stops inverter to protect components such as SPM.
● As shown in diagram, when current exceeding 24A flows, voltage at point A detected by detection
resistor is input to pin 9 of INV-HIC, and voltage divided by R41 and R43 is input to pin 9 of IC1. Since
this voltage exceeds threshold of IC1, LO is output from pin 8 (voltage at point B). When LO is input
to pin 9
of microcomputer, microcomputer stops drive output.
● When drive output of microcomputer stops, all drive outputs are set to HI, and IC1 of HIC is initialized
to enter drive signal waiting status. Microcomputer again outputs drive signal 3 minutes later to re-start
operation.
– 84 –
8. Overload control circuit (OVL control)
● Overload control decelerates speed of compressor reducing load when the load to protect compressor,
electronics parts and power breaker, when operation enters overload status due to increase of load for
room temperature adjustment.
● To judge overload, DC current and set value are compared.
● Fig. 8-1 shows the overload control system configuration and Fig. 8-2 shows characteristic diagram of
overload judgement values. There are two judgements. One is external judgment: External set value and
DC current value are compared for judgment regardless of rotation speed. The other is internal judgment:
set value varying according to rotation speed programmed in microcomputer is compared with DC current
value for judgment.
AX-6M00 microcomputer
To pin of
power module (E2PROM built-in)
DC current OVL judgment
to external set
Motor control
value
process
(Internal judgement)
Data selection
DC voltage A/D according to rotation
converter speed/DC voltage
Rotation speed
Fig. 8-2
● Voltage generated from current flowing in shunt R is balanced by R245 and C220 and input to pin of 5
IC4. Then voltage-amplified value is input to pin :
of microcomputer to compare with internal data of
EEPROM. When values correspond, microcomputer enters overload control.
● Fig. 8-4 shows the rotation speed control. When value at pin :
of microcomputer exceeds set value,
rotation speed of compressor decelerates to reduce load regardless of rotation speed commanded from
indoor unit.
– 85 –
(330V or 360V)
Detection resister DC current
R500
59 Vd
R245 R253 C205
5V Microcomputer
(AX-6M00)
36 0V 0V
IC4 D204
+
C220 – 6 –
+ 7 60 Id
5
R249
Is R247 5V
0V D205
D104 R110 R278 R222
61 Is
+
C103 R108 – C105 R221 C221
0V 0V 0V
0V 0V
HIC
Fig. 8-3
Voltage at point 60
of microcomputer
Fig. 8-4
– 86 –
● R500 and R253 detect DC current in current circuit. Microcomputer compensates for overload set value
so that the following is obtained:
DC voltage: High → DC current: Low
{ DC voltage: Low → DC current: High
(Since load level is expressed by DC voltage x DC current, this is intended to perform the same load
judgment even when voltage varies.)
Amplification rate : low
DC voltage : low
DC current : high
0
0 Rotation speed
Fig. 8-5
● Starting current will change reflect to change in power voltage. The control system deals with change in
voltage as shown below.
(1) As shown in Fig. 8-6, U+ and V- transistors on power module are turned on to apply current to winding
of motor.
(2) As shown in Fig. 8-7, ON time of W+ transistor changes according to DC voltage level so that starting
current is about 10A.
U
V
DC 360V W
U— V— W—
Detection
resistor
Fig. 8-6
DC voltage: low
ON-time
DC voltage: 360V
DC voltage: high
Fig. 8-7
– 87 –
9. Reset Circuit
12V +5V
R292 ZD201
Micro
R290
computer
AX-6M00
Q208
R291 Q209
C223
R293
R294
C224
48 RES
R295
C222
0V
0V 0V 0V
Fig. 9-1
● Reset circuit performs initial setting of microcomputer program when power is turned on.
● Microcomputer resets program with reset voltage set to Lo, to enable operation at Hi level.
● Fig. 9-1 shows the reset circuit, and Fig. 9-2 shows waveforms at each point when power is turned on/
off.
● After power is turned on, 12V line and 5V line voltages rise: When 12V line voltage reaches 7.2V (Zener
voltage of ZD201), ZD201 turns ON and Q208 and Q209 turn on, and reset voltage becomes Hi. Reset
voltage is not set to Hi until VDD of microcomputer rises to 5V, enabling operation, due to ZD201.
● After power turns off, when 12V line voltage drops, ZD201 also turns OFF. However, Q208 is left ON since
reset voltage is fed back by R294, until 12V line drops to about 7.6V. This prevents chattering of reset
voltage due to voltage chnge in 12V line.
Voltage when power is turned ON
12V line
12
6 5V line
Reset voltage
0
Time
Voltage when power is turned OFF
12V line
12
6 5V line
Reset voltage
0
Time
Fig. 9-2
– 88 –
10. Temperature Detection Circuit
HIC
+5V
O.H. thermistor
Normal: 2.7V or less
OH: 2.7V or more
R304 Return: 2.3V or less
62 O.H.
CN5
R301 C301
+5V Microcomputer
DEF thermistor 0V (AX-6M00)
0V Normal: 2.4V or more
OH: 2.4V or less
R305 Return: 2.9V or more
63 DEF.
CN6
R302 C302
Outdoor temperature +5V
thermistor 0V
0V
R306 Refer to Table 10-1
64 Outdoor
CN7 temperature
R303 C303
0V
0V
Fig. 10-1
● Compressor head surface temperature is detected by OH thermistor circuit, defrost operation temperature
is detected by DEF thermistor circuit, and outdoor temperature is detected by outdoor temperature thermistor
circuit.
● Thermistor is a negative resistance element with the following characteristic: Resistance falls when
temperature rises, and increases when temperature falls.
● When compressor is over-heated, resistance of OH thermistor decreases and voltage at pin of x
microcomputer rises.
● Voltage at pin x of microcomputer is compared with set value stored inside: If voltage exceeds set value,
microcomputer judges over-heating and stops operation.
● If outdoor heat exchanger is frosted, heat exchanger temperature will rapidly drop. In response, resistance
of DEF thermistor increases and voltage at pin c
of microcomputer falls. When the voltage flls under the
set value, microcomputr enters defrost control mode.
● During defrost operation, microcomputer transfers indoor unit defrost condition command from IF transmision
output at SDO pin of interface (pin / and Xof microcomputer).
● Outdoor temperature is always read in (voltage at pin v
of microcomputer) by outdoor temperature
thermistor, and then transferred to indoor unit side. According to this value, compressor rotation speed
control and operation selection (outdoor fan ON/OFF, etc.) in dehumidifying mode are performed.
Represented values of the relationship between outdoor temperature and voltage are shown below.
Table 10-1
Voltage at pin 1 of CN7 (V) 1.19 1.69 2.23 2.75 3.22 3.62
(Reference)
When thermistor is open or heat is shut off, pins x v
to of microcomputer are set to about 0 V; when
thermistor is short-circuited, pins x v
to of microcomputer are set to about 5V, and LD301 blinks 7 times.
However, OH thermistor detects only short-circuit as error: It will enter a blink mode after 12 minutes or more
has elapsed from the start of compressor operation.
– 89 –
● Fig11-2, 0 to 5V chopper signal is output from microcomputer for each phase. The signal output from microcomputer is input to IC, inverted
due to active LO, and 0 to 15V chopper signal is obtained. This signal is then applied to transistor gate of each phase to drive.
11.Drive circuit
Fig. 11-1 shows the drive circuit.
PWB (MAIN)
phase have the same Configuration.
B B B
The circuits for U phase, V phase and W
COMPRESSOR MOTOR
– 90 –
AX-6M00 IP CUTTER Id CONTROL CIRCUIT
GRY
Fig. 11-1
MICRO COMPUTER A
120° 120° 120° 120° 120°
+ + + + +
U V W U V
V W U V W
U
V
W
U + 15V
0V
V+
Drive signal at point B
W+
Fig. 11-2
– 91 –
12. Electric expansion valve
12V 12V 5V
R208
CN15, 16 C225 16 9 1 8
R209 IC6, 7 Microcomputer
6 2 3 39 Valve A
5 15 14 40 Valve B
4
7 6 41 Valve A
3
2 10 11 42 Valve B
1 4 5 12 13
Electric expansion valve 1
OV
Fig. 12-1
● The electric expansion valve is driven by DC 12V. Power is supplied to 1 or 2 phase winding to switch
magnetic pole of winding in order to control opening degree.
● Relationship between power switching direction of phase and open/close direction is shown below.
When power is supplied, voltages at pins to 4 1
of CN 15 and CN 16 are about 0.9V; they are about 12V
when no power is supplied. When power is reset, initialization is performed for 10 or 20 seconds.
During initialization, measure all voltages at pins to 4 1
of CN15 and CN16 using tester. If there is any pin
with voltage that has not changed from around 0.9V or 12V, expansion valve or microcomputer is defective.
● Fig 12-2 shows logic waveform when expansion valve is operating.
Table 12-1
Pin Lear Drive status
phase No. wire 1 2 3 4 5 6 7 8
4 White ON ON OFF OFF OFF OFF OFF ON
3 Yellow OFF ON ON ON OFF OFF OFF OFF
2 Orange OFF OFF OFF ON ON ON OFF OFF
1 Blue OFF OFF OFF OFF OFF ON ON ON
Operation mode
1 2 3 4 5 6 7 8 VALVE CLOSE
8 7 6 5 4 3 2 1 VALVE OPEN
12V
Pin No. 42, 38
0.9V
41, 37
40, 36
39, 35
50ms 75ms
200ms
Fig. 12-2
With explosion valve control, opening degree is adjusted to stabilize target temperature, by detecting temperature
of compressor head.
The period of control is about once per 20 seconds, and output a few pulses.
– 92 –
Outdoor DC Fan Motor control circuit
DC330~360V
PWB (POWER)
METAL COVER SPM2
RC FILTER
MOTOR COIL
1
PWB (MAIN)
FAN LIMITER
MICROCOMPUTER
AX-6M00
FAN CHOP
FM 60˚el
● This model uses DC Fan Motor which is including controller circuit into the Motor shell.
● This DC Fan Motor will rotate by control voltage apply to Vsp input. (Voltage range: 1.7 to 7V DC)
Vsp high : Faster ; Vsp low : slower ; Vsp lower than 1.7V : stop
● Motor will output FG pulse by following this motor revolution.
● Outdoor Microprocessor will output PWM control signal from FAN CHOP terminal by following the instruction
from indoor Microprocessor.
● This PWM control signal will convert to Vsp voltage by smoothing circuit (Q101 & RC filter)
● Fan motor will start to rotate when Vsp was proceeding over than 1.7V, and generate FG pulse by rotation
speed.
● FG pulse will feed back to Outdoor Microprocessor through PQ102.
● PQ102 is the isolator between Microprocessor circuit and DC Fan Motor circuit, which has to match the Fan
Motor revolution with instructed revolution. Such as...
FG feedback: Faster – Instruction: Slower ... Decrease pulse width
FG feedback: Slower – Instruction: Faster ... Increase pulse width
● FG pulse is also used for Fan Motor fail detection
● Microprocessor will monitor FG pulse 30 seconds after start the fan motor. If there is no signal detected, it
will consider that the Fan Motor was malfunction and stop the operation. In this case, LD301 on control PWB
will blink 12 times. (Fan Motor lock detected)
● R107 and IC4 are used for Fan Motor over current detection.
– 93 –
<Reference>
● When stop operation with LD301 blinks 12 times, it may be a DC Fan Motor broken.
● In this case, please check CN30 and CN31 connection first. It makes Fan Motor Lock also it those
connectors are in misconnection.
● If 2A Fuse was burned it is possible that the DC Fan Motor may be damaged too.
● DC Fan Motor has broken when 2A Fuse was burned. Please replase both DC Fan Motor and 2A Fuse
together.
● Fan lock detecting system may be actidiated when something has disturb the Fan rotation by inserting
materials into propeller fan or ice has growing inside of outdoor unit by snowing.
● Fan lock detecting system may be actidiated by strong wind (ex. 17m/sec or above) against the Fan
rotation. In this case, unit will be restart again after a while.
● Fan lock detecting system may be actidiated even though the DC Fan Motor is rotating correctly, the
possible casue is due to Motor problem or PQ102 on board or control board problem.
<Caution>
● Please take precaution while servicing Fan Motor circuit, because it carries DC330~360V supply.
● It is impossible to troubleshoot the Fan Motor bacause its circuit is integrated and conceal in the Fan
Motor.
– 94 –
[Air conditioner not operated/not operated correctly]
power module.)
MODEL RAM-50CNHZ2
– 95 –
Is 3A fuse normal?
Pin 4 (test pin) and pin 5
(5V) of CN18? If 3A fuse is blown, switching
transformer, could be
( defective. )
Yes
independently”.
C,D (Inddor 1)
No
Is voltage of about 35V being output D707 and C710 could be defective.
to both ends of R713?
Yes
– 96 –
No There may be defective parts between
Is DC 12V being applied to both 12V output of switching power supply on
ends of control side (coil terminals) control P.W.B. and interface relay. (Also
Interface relay
of interface relay? be care of solder-touch, etc.)
Yes
Coil terminal
Is voltage (10V or more) being Yes
Contact terminal generated between contact Repalce interface relay.
terminals of interface relay?
No
Yes Yes
Is thermistor connected correctly?
LD301 blinks 7 times.
– 97 –
Connect thermistor.
Thermistor abnormal. ❈ Be careful not to forget to connect
it after servicing is completed.
No
No
No
Yes
No
Looking at P.W.B. diagram and
Is thermistor circuit normal? Replace thermistor circuit circuit diagram, perform continuity
parts.
check of pattern and lead wire.
LD301 blinks 6 times. Yes
No
Replace thermistor circuit
OH thermistor temperature Is thermistor circuit normal?
parts.
rises.
No
Yes
No
LD301 blinks 5 times. Is system power module Replace system power
Over-load lower limit cut. (SPM2) normal? module? (SPM2)
No
Yes
– 98 –
Yes
LD301 blinks 4 times. No
Is system power module Replace system power
Switching Failure. normal? (SPM2) module. (SPM2)
No
Yes
No
Yes
No
– 99 –
No
No
Is DC voltage 330V or more Check cords connected to
present across + , tab of system power module again. Check diode stack.
SPM2? If any cord is disconnected,
connect correctly.
Yes
– 100 –
OPERATION USING SERVICE SWITCH OF OUTDOOR UNIT
RAM-50CNHZ2
1. Turn OFF power switch, then turn ON again.
2. Remove electrical parts box lid.
3. Press service switch for 1 second or more. (waiting at least 20 seconds after power switch is turned on.)
At this time, LD303 (red) lights and unit operates in forced cooling mode.
Never operate
continuously for 5
minutes or more
Service switch (Forced-cooling
operation starts by pressing for
Open upper lid. 1 second or more, and pressing
for 1 second or more again
stops operation.)
Electrical parts
box lid.
(Note)
(1) When checking is performed using service switch of outdoor unit, if both indoor units are not connected to interface signal
(DC35V) C.D terminals. LD304 (outdoor communication error indicator) will display communication error by blinking once.
(2) If operating is performed with compressor connector disconnected, LD301 will blink 4 times and operation will not start.
After operation using service switch is completed, turn the power switch OFF and then ON again.
Operation method is the same as that for operation using service switch of outdoor unit described above. However, interface
signal communication error (no input at C, D terminals) will be displayed when operation is complete.
– 101 –
TROUBLE SHOOTING
MODEL RAM-50CNHZ2
ACT-MODULE
Power module
– + + +
DANGER – M
– – –
–
1. Remenber that the
Compressor motor
0V line is biased to
155-170V in
b (0V)
reference to the
ground level.
Indoor unit
2. Also note that it takes electric parts
about 10 minutes C DC35V
until the voltage fall Control
D 0V MAIN P.W.B.
after the power switch P.W.B.
is turned off.
– 102 –
DISCHARGE PROCEDURE AND HOW TO CUT OFF POWER TO POWER CIRCUIT
RAM-50CNHZ2
Caution:
WARNING
1. Turn off the power switch of indoor unit or disconnect power plug.
2. Wait for 10 minutes or more after power is turned off and then remove electrical parts box lid. As shown below,
Apply soldering iron of 30~75W for 15 seconds or more to P1 and N1 black/white lead receptacles on system
power module to discharge voltage from smoothing capacitor.
Do not loosen or remove screws of system power module: If screw is loose, voltage will not be discharged.
3. Before operation check of ech part of circuit, remove receptable of red/gray lead connected to system power
module from diode stack.
SMOOTHING CAPACITOR
Do not use soldering iron with
transformer: Doing so will blow
thermal fuse inside transformer.
N1 V
W
P1 L2
As shown left, apply soldering iron to metal
L1
Smoothing capacitor
(C501, C502, C503) No. 1 No. 7 No. 6
SPM2
GRN3
GRN1
Terminal
Power P.W.B Board (2p)
Control P.W.B
Reactor Diode Stack Switching Power P.W.B Service-switch
(D25 VB60) (For Indoor P.W.B.)
– 103 –
RAM-50CNHZ2
1. Outdoor unit does not operate (remote control signal can be received)
No About
35V
Yes 0V No
Does LD304 in electric parts Check electrical parts of outdoor
box blink once when only one During check using tester: unit and repair defective parts.
indoor unit is connected? If superimposed, 35V rapidly (Around outdoor interface
changes. transmitting circuit).
Caution:
Digital tester only.
Yes
– 104 –
Smoothing capacitor
(C501, C502, C503)
RAM-50CNHZ2
SPM2
GRN3
GRN1
1 Location of self-diagnosis lamp
– 105 –
Terminal
Power P.W.B
LIGHTING MODE SELF-DIAGNOSIS LAMP
Board (2p)
Control P.W.B
Reactor
Diode Stack Switching Power P.W.B Service-switch
(D25 VB60) (For Indoor P.W.B.)
2 Lighting mode self-diagnosis lamp
RAM-50CNHZ2
(DC360V) D
3
D
3 SELF-DIA-
WAIT FOR TEN-
0
1
0
2
RED RED
GNOSIS NAME DETAILS MAIN CHECK POINT
MINUTE(MIN) AFTER
TURNING OFF THE [1]DURING OPERATION LD303(RED)LIGHTS.
POWER SWITCH WHEN NORMAL COMPRESSOR
NOT MALFUNCTION
SERVICE WORK IS OPERATION OPERATION
BEING DONE. OVERLOAD
(1) (2) SET
VALUE
ROTATION
SHOULD BE CONFIRM (1)
SPEED
(3)
TO VOLTAGE LESS THIS SHOWS AN
OVERLOAD OVERLOAD,
THAN DC 10V (2)
TIME
EXAMPLE OF
BLINKING (5 TIMES)
2SEC
( LIGHTS FOR 0.25
SEC AT INTERVAL
OF 0.25 SEC.
)
– 106 –
TROUBLESHOOTING OF THE SYSTEM POWER MODULE
Collector
BASE
Element circuit
Emitter
Circuit diagram
U V W
of the module
P1 N1 P2 U
Terminal symbol of
system module
L2L1 + —
– 107 –
HOW TO CHECK POWER MODULE
CAUTION
If inner circuit of power module is disconnected (open), the indicator of tester will not swing and this may assumed as
normal. In this case, if indicator swings when + and – terminals are connected in reverse of diagram below Fig. 2, it
is normal. Furthermore, compare how indicator swings at U, V and W phases. If indicator swings the same way at each
point, it is normal.
– + – +
– + + –
P1 N1 P2 U P1 N1 P2 U
L2L1 + – + + L2L1 + – – –
W V W V
Fig. 1 Fig. 2
– 108 –
(JUDGING BETWEEN GAS LEAKAGE AND
CHECKING THE REFRIGERATING CYCLE COMPRESSOR DEFECTIVE)
Possible
malfunctioning Compressor Gas Compressor
leakage
part
YES
Normal
(0.39-0.98 MPaG)
(4-10 kg/cm2G)
Stop to operate and check the gas
pressure in balancing mode.
Gas leaking
(less than 4kg/cm2G)
When the
(less than 0.39 MPaG) self-diagnosis lamp
lights in the same
condition as above.
Gas leaks.
Repair and seal refrigerant. The compressor is defective. Replace it
and seal refrigerant.
If the compressor checker for an
(
inverter type air conditioner is
available, re-check using it. )
– 109 –
PARTS LIST AND DIAGRAM
MODEL RAS-20CNHZ2
9
11
62
10
2
17
8
18
61
88
20
13 12
1
6
5
4
63
14 15
16
7
60
– 110 –
MODEL RAS-20CNHZ2
PART N0.
NO. Q’TY / UNIT PARTS NAME
RAS-20CNHZ2
– 111 –
MODEL RAS-30CNHZ2
11
19
61
23 62
61 8 18
12
1
13
6 63
5
4
2
7 3
14
35
15
16 12
10
9
17 60
– 112 –
MODEL RAS-30CNHZ2
– 113 –
MODEL RAM-50CNHZ2
30
23
29
36
20
16 19
18
21 17
37
38
40
34
41
28 31
22
35 26
13
27
24 11
12 7
10
15
14
2
3
32
4
1 33
8
9
– 114 –
MODEL RAM-50CNHZ2
PART N0.
NO. Q’TY / UNIT PARTS NAME
RAM-50CNHZ2