Waste Water Treatment
Waste Water Treatment
Waste Water Treatment
Environmental Engineering
Department
Wastewater Treatment
systems Module
i
Contents
Contents ........................................................................................................................................... i
List of Table ................................................................................................................................... iii
List of Figure.................................................................................................................................. iii
1- INTRODUCTION TO WASTEWATER TREATMENT .................................................. 1
i
4.3.1. Filtration ................................................................................................................ 152
4.3.2. Lagooning ............................................................................................................. 152
4.3.3. Nutrient removal ................................................................................................... 152
4.3.4. Nitrogen removal .................................................................................................. 152
4.3.5. Phosphorus removal .............................................................................................. 153
4.3.6. Disinfection ........................................................................................................... 153
4.3.7. Odour Control ....................................................................................................... 155
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List of Table
Table 1-1 Important contaminants of concern in wastewater treatment ......................................... 2
Table 1-2 Unit operations, processes, and treatment systems ........................................................ 3
Table 2-1 Summary of typical domestic wastewater characteristics ............................................ 14
Table 2-2 Typical values of KD at 20°c for various types of waters and wastewaters ................. 24
Table 3-1 Hydraulic Settling Values in mm/sec in still liquids at 10ºc ........................................ 43
Table 3-2 Standard dimensions for parshall flumes (with respect to Figure 3-6) in cm .............. 51
Table 3-3 Properties of the important coagulants used in sewage treatment.......................... 69
Table 3-4 Preliminary and primary treatment unit functions and efficiencies ............................. 71
Table 4-1 Conventional vs high rate trickling filters ............................................................. 103
Table 4-2 Variation with the extent of BOD removal ................................................................ 123
Table 5-1 Values of Re-oxygenation Coefficient (KR) at 20°c .................................................. 164
Table 5-2 Values of self-purification constant (f = /) .................................................... 164
Table 5-3 Recommended Doses for Sewage Farming ................................................................ 175
Table 5-4 Effluent standards for Irrigation under Environment (Protection) Rules, 1986 ......... 177
Table 6-1 Design Capacities of the Digestion Tanks on Per Capita Basis .......................... 190
Table 6-2 Approximate area of Drying beds for different types of sludge .......................... 197
List of Figure
Figure 1-1 Flow chart for wastewater treatment processes ............................................................ 6
Figure 2-1 Imhoff cone ................................................................................................................... 9
Figure 2-2 Typical BOD curve for oxidation of carbonaceous materials ..................................... 19
Figure 2-3 Lag period in BOD test ............................................................................................... 20
Figure 2-4 1st stage BOD curve .................................................................................................... 21
Figure 2-5 BOD exertion as a function of KD ........................................................................... 23
Figure 2-6 Combined BOD curve ................................................................................................. 25
Figure 3-1 Fixed bar type coarse or medium screen ..................................................................... 34
Figure 3-2 Reinsch-Wurl screen (disc type fine screen) ............................................................... 35
Figure 3-3 Comminutor or shredder ............................................................................................. 37
Figure 3-4 Velocity control sections for horizontal grit channels ................................................ 46
Figure 3-5 Modem rectangular grit chamber (not showing scraper arrangements)...................... 47
Figure 3-6 Parshall flume.............................................................................................................. 50
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Figure 3-7 Grit channel section .................................................................................................. 56
Figure 3-8 Rectangular sedimentation tank................................................................................ 60
Figure 3-9 Circular sedimentation tank ........................................................................................ 61
Figure 3-10 Elevation of a rectangular sedimentation tank ................................................... 62
Figure 3-11 Section of a submerged type or a weir type inlet ................................................. 65
Figure 3-12 Section of a submerged type or weir type outlet ....................................................... 65
Figure 4-1 Generalized representation of growth of micro-organisms ......................................... 73
Figure 4-2 Microbial growth curve ............................................................................................... 76
Figure 4-3 Chemostat for continuous culture of microorganisms ................................................ 78
Figure 4-4 Relationship between the specific growth rate µ and substrate concentration S ........ 81
Figure 4-5 Contact beds ................................................................................................................ 85
Figure 4-6 Intermittent sand filter ................................................................................................. 87
Figure 4-7 Typical section of a conventional circular trickling filter ........................................... 90
Figure 4-8 Photographic view of a conventional circular trickling filter with rotary distributors 90
Figure 4-9 Photographic view of Rotary Distributors (Reaction type)........................................ 91
Figure 4-10 Under drains .............................................................................................................. 92
Figure 4-11 Single Stage commonly adopted Recirculation Process ................................... 104
Figure 4-12 Two stage commonly adopted Recirculation Process ....................................... 105
Figure 4-13 Flow diagrams of Bio-filter plants ...................................................................... 108
Figure 4-14 Flow diagrams for Accelo-filters ............................................................................ 108
Figure 4-15 Flow diagrams for Aero-filters ............................................................................ 109
Figure 4-16 Hopper-bottomed conical vertical flow type sedimentation tank .................... 118
Figure 4-17 Flow diagram for a conventional AS plant giving high degree of treatment ......... 121
Figure 4-18 L-section of a ridge and furrow type of an aeration tank ....................................... 122
Figure 4-19 Cross-section of a spiral flow type of an aeration tank ........................................... 123
Figure 4-20 Section of a simplex aerator .................................................................................... 125
Figure 4-21 Section a Dorroco aerator or Imhoff aerator ........................................................... 126
Figure 4-22 A typical gravity thickener ...................................................................................... 128
Figure 4-23 flow chart of conventional activated sludge plant................................................... 132
Figure 4-24 Relationship between SRT (θc) and specific substrate utilization rate (U) ... 133
Figure 4-25 θc values as a function of temperature................................................................ 134
Figure 4-26 Rotating Biological Contractors placed in series ............................................... 144
Figure 4-27 Oxidation Pond ...................................................................................................... 147
Figure 4-28 Extended Aeration Process .................................................................................. 149
Figure 4-29 Plan view of a typical Oxidation ditch................................................................ 151
Figure 5-1 Showing zones of pollution along a river stream ...................................................... 161
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Figure 5-2 Deoxygenation curve ................................................................................................ 162
Figure 5-3 Stratification of lakes ................................................................................................ 171
Figure 5-4 Biological zones in a lake ......................................................................................... 173
Figure 6-1 Showing effect of temperature on sludge digestion period ............................. 186
Figure 6-2 Cross section of a typical sludge digestion tanks ...................................................... 188
Figure 6-3 Sludge drying beds .................................................................................................... 196
Figure 6-4 Flow chart of an infra-red incineration system ......................................................... 200
Figure 6-5 Typical section of a Lagoon for disposal of raw sludge ........................................... 201
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Wastewater collected from urban areas and from different industries must ultimately be returned
to receiving water bodies or to the land. The complex question of which contaminants in
wastewater must be removed is to protect the environment and to what extent must be answered
specifically for each case. This requires analyses of local conditions and needs together with the
application of scientific knowledge, engineering judgment based on past experience, and
consideration of federal, state and local requirements and regulations.
The presence of different pollutants in the wastewater makes it almost impossible to treat all the
wastewater in the same manner. Some important contaminants/pollutants of concern in
wastewater treatment are given in the Table 1-1.
The contaminants (pollutants) in wastewater are removed by physical, chemical and/or biological
means, and the individual methods usually are classified as physical, chemical and biological
unit processes or operations.
Treatment methods in which the application of physical forces predominates are known as
physical unit operations. Typical physical unit operations are: screening, mixing, flocculation,
sedimentation, flotation, and filtration and membrane filter operations.
Treatment methods in which the removal or conversion of contaminants is brought about by the
addition of chemicals or by other chemical reactions are known as chemical unit processes.
Neutralization, oxidation, reduction, precipitation, gas transfer, adsorption, ion-exchange,
electro-dialysis etc. are the most common examples of these processes used in wastewater
treatment.
Treatment methods in which the removal of contaminants is brought about by biological activity
are known as biological unit processes.
Biological treatment is used primarily to remove the biodegradable organic substances (colloidal
or dissolved) in wastewater. Basically, these substances are converted into gases that can escape
to the atmosphere and into biological cell tissue that can be removed by settling. The most
common approaches in the biological wastewater treatments are: aerobic processes such as
trickling filters, activated sludge, oxidation ponds (or lagoons), and anaerobic processes such as
anaerobic lagoons, sludge digestion, etc.
Usually in the municipal wastewater treatment, but also in other wastewater processing all the
above mentioned unit operations and processes are grouped together to provide what is known as
primary, secondary and tertiary (or advanced) treatment.
The term primary refers to physical unit operations and in some cases to chemical unit processes;
secondary refers to biological unit processes; and tertiary refers to combinations of all three.
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The contaminants of major interest in wastewater and the unit operations and processes or
methods applicable to the removal of these contaminants are shown in Table 1-2.
In addition to the above mentioned classical basic processes, some new directions are also
evident in various specific areas of wastewater treatment, including:
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Ion exchange C
Land treatment C/P
Dissolved inorganic Ion exchange C
solids Reverse osmosis P
Electrodialysis C
*B = biological, C = chemical, P = physical.
The wastewater originating from various sources can be broadly divided into two categories:
1. Biodegradable wastewater
The wastes in general have a predominance of biodegradable organic matter, and are generally
treated in a similar manner.
The stabilization of organic matter is accomplished biologically using a variety of
microorganisms. The microorganisms are used to convert the colloidal and dissolved
carbonaceous organic matter into various gases and into cell tissue. Because cell tissue has a
specific gravity slightly greater than that of water, the resulting tissue can be removed from the
treated liquid as sludge by gravity settling.
Based on bacterial relationship to oxygen (ability or inability to utilize oxygen as a terminal
electron acceptor in oxidation/reduction reactions), the microorganisms can be:
(i) obligate aerobes
(ii) obligate anaerobes
(iii) facultative anaerobes
(iv) denitrifiers
The general term that describes all of the chemical activities performed by a bacterial cell is
metabolism which is divided into catabolism and anabolism. Catabolism includes all the
biochemical processes by which a substrate (food) is degraded to end products with the release
of energy.
Anabolism includes all the biochemical processes by which the bacterium synthesizes new cells.
The type of electron acceptor available for catabolism determines the type of decomposition used
by a mixed culture of microorganisms.
Decomposition of wastes and particularly of wastewater can be:
(i) aerobic decomposition
(ii) anaerobic decomposition
(iii) anoxic decomposition
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For aerobic decomposition the molecular oxygen (O2) must be present as the terminal electron
acceptor to proceed by aerobic oxidation. The chemical end-products of aerobic decomposition
are primarily carbon dioxide (CO2), water, and new cell material.
Anoxic decomposition occurs when some microorganisms will use nitrate (NO3-) as the terminal
electron acceptor in the absence of molecular oxygen. Oxidation by this route is called
denitrification.
In order to achieve anaerobic decomposition, molecular oxygen and nitrate must not be present
as terminal electron acceptors. Sulfate (SO42-), carbon dioxide, and organic compounds that can
be reduced serve as terminal electron acceptors. The end-products of anaerobic decomposition
are hydrogen sulfide (H2S), mercaptans, methane (CH4), carbon dioxide, ammonia and water.
2. Non-biodegradable wastewater
The non-biological wastes in general and the wastewater in particular are rich in non-
biodegradable matter consisting of solids and liquids in suspended or dissolved form, including
various inorganic and organic, many of which may be highly toxic.
Examples are domestic or industrial wastewater containing excessive dissolved solids (minerals),
inorganic or organic compounds or naturally occurring organics such as humic and fulvic acids.
Treatment processes are available for removing these contaminants. The physical processes
frequently used in engineered systems include sedimentation, filtration and gas-transfer.
Chemical processes include the usage of different chemicals for wastewater treatment.
Chemicals may be added to alter equilibrium conditions and cause precipitation of undesirable
species. It should be kept in mind that chemical processes are conversion processes and that
actual removal is accomplished by physically separating the solid, liquid, or gaseous products of
the chemical reactions. The chemical processes frequently used in engineered systems include
neutralization, coagulation, flocculation, chemical precipitation and oxidation & reduction.
Some wastewater must be treated by means of highly sophisticated processes and equipment,
requiring highly skilled operators, and therefore quite expensive. Such processes are physico-
chemical processes and include: demineralization, desalinization, ion-exchange, reverse osmosis,
electro-dialysis, adsorption, evaporation, incineration, etc.
Questions
1. What are the three main categories of processes in the wastewater treatment?
2. Distinguish between the biological and non-biological wastes.
3. Describe the stabilization process of organic matter.
5. Distinguish between anabolism and catabolism.
6. Describe short decomposition of wastes in wastewater.
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7. Mention the treatment processes available for removing the non-biodegradable matter.
8. Distinguish between unit operations and unit processes.
1. To introduce fundamentals of the wastewater treatment plants and their unit operations
and processes
2. To provide basic design skills and knowledge on the wastewater treatment plants and
their unit operations and processes
3. To experience a design project on a hypothetical wastewater treatment plant
Effluents from different establishments should be treated before being discharged to receiving
bodies so that it should be:
1. Free from materials and heat in quantities, concentrations or combinations which are
toxic or harmful to human, animal, aquatic life.
2. Free from anything that will settle in receiving waters forming putrescence or otherwise
objectionable sludge deposits, or that will adversely affect aquatic life.
3. Free from floating debris, oil, scum and other materials in amounts sufficient to be
noticeable in receiving waters;
4. Free from materials and heat that alone, or in combination with other materials will
produce color, turbidity, taste or odour in sufficient concentration to create a nuisance or
adversely affect aquatic life in receiving waters;
5. Free from nutrients in concentrations that create nuisance growths of aquatic weeds or
algae in the receiving waters.
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Specific Limits
Effluents discharged to receiving water bodies should achieved the following minimum
wastewater quality limits:
Parameter Effluent Limit
BOD5 20mg/l
TSS 30mg/l
Nitrates (as Nitrogen) 30mg/l
Phosphate 10mg/l
COD 100mg/l
pH 6–9
Faecal coliform 1000MPN/100ml
Residual chlorine 1.5mg/l
MPN- Most Probable Number
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the same operation. A more rational approach would be to drop these arbitrary distinctions and to
focus instead on the optimum combinations of operations and processes that must be used to
achieve the required treatment objectives.
Typical flow sheets for the treatment of wastewater are presented in Figure 1-1
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2- CHARACTERISTICS OF WASTEWATER
Wastewater contains many different substances that can be used to characterize it. The specific
substances and amounts or concentrations of each will vary depending on the source. It is
difficult to precisely characterize wastewater. Instead, wastewater characterization is usually
based on and applied to an average domestic wastewater.
Note: Keep in mind that other sources and types of wastewater can dramatically change the
characteristics.
A. Physical Characteristics
The physical characteristics of wastewater are based on color, odor, temperature, and flow.
1. Turbidity
Sewage is normally turbid, resembling dirty dish water or wastewater from baths having other
floating matter like fecal matter, pieces of paper, cigarette-ends, match-sticks, greases, vegetable
debris, fruit skins, soaps, etc. The turbidity increases as sewage becomes stronger.
The degree of turbidity can be measured and tested by turbidity rods or by turbid-meters, as is
done for testing raw water supplied.
2. Color
Fresh wastewater is usually a light brownish-gray color. However, typical wastewater is gray and
has a cloudy appearance. The color of the wastewater will change significantly if allowed to go
septic (if travel time in the collection system increases). Typical septic wastewater will have a
black color.
3. Odor
Odors in domestic wastewater usually are caused by gases produced by the decomposition of
organic matter or by other substances added to the wastewater. Fresh domestic wastewater has a
musty odor. If the wastewater is allowed to go septic, this odor will significantly change to a
rotten egg odor associated with the production of hydrogen sulfide (H2S).
4. Temperature
The temperature of wastewater is commonly higher than that of the water supply because of the
addition of warm water from households and industrial plants. However, significant amounts of
infiltration or storm water flow can cause major temperature fluctuations.
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The temperature has an effect on the biological activity of bacteria present in sewage, and it also
affects the solubility of gases in sewage. In addition, temperature also affects the viscosity of
sewage, which, in turn, affects the sedimentation process in its treatment.
The normal temperature of sewage is generally slightly higher than the temperature of water,
because of additional heat added during the utilization of water. The ideal temperature of sewage
for the biological activities is 20°c. However, when the temperature is more, the dissolved
oxygen content (DO) of sewage gets reduced.
B. Chemical Characteristics
In describing the chemical characteristics of wastewater, the discussion generally includes topics
such as organic matter, the measurement of organic matter, inorganic matter, and gases. For the
sake of simplicity, chemical characteristics can be described in terms of alkalinity, BOD,
chemical oxygen demand (COD), dissolved gases, nitrogen compounds, pH, phosphorus,
chloride and solids (organic, inorganic, suspended, and dissolved solids).
As a general rule, the presence of inorganic solids in sewage is not harmful. They require only
mechanical appliances for their removal in the treatment plant. On the other hand, suspended and
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dissolved organic solids are responsible for creating nuisance, if disposed of, untreated. The
amounts of various kinds of solids present in sewage can be determined as follows:
(a) The total amount of solids (S1 in mg/l) present in a given sewage can be determined by
evaporating a known volume of sewage sample, and weighing the dry residue left. The mass
of the residue divided by the volume of the sample evaporated will represent the total solids
in mg/l, S1.
(b) The suspended solids (S2) are those solids which are retained by a filter of 1µm pores; and
they are, therefore, also called as filterable solids. Their quantity can be determined by
passing a known volume of sewage sample through a glass-fiber filter apparatus, and
weighing the dry residue left: The mass of the residue divided by the volume of sample
filtered will represent the suspended solids, (S2), in mg/l.
(c) The difference between the total solids (S1) and the suspended solids (S2) will represent
nothing but dissolved solids plus colloidal, or non-filterable solids; S3 where S3 = S1 - S2,
(d) Now, the total suspended solids (S2) may either be volatile or fixed. In order to determine
their proportion, the filtered dry residue of step (b) above, is burnt and ignited at about
550°c in an electric muffle furnace for about 15 to 20 minutes. Loss of weight due to
ignition will represent the volatile solids in the sample volume filtered through the filter. Let
the volatile suspended solids concentration be S4 (in mg/l).
(e) The difference S2 - S4 = S5 will evidently represent the fixed solids.
(f) The quantity of settleable solids (S6) can be determined easily with the help of a specially
designed conical glass vessel called Imhoff cone (Refer Figure 2-1). The capacity of the
cone is 1 liter, and it is graduated up to about 50 ml.
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Sewage is allowed to stand in this Imhoff cone for a period of two hours, and the quantity of
solids settled in the bottom of the cone can then be directly read out. However, in order to obtain
precise amount of settleable solids, the liquid from the cone should be decanted off, and the
settleable solids collected at the bottom of the cone should be dried and weighed. The quantities
of different types of solids when determined experimentally as above will help in detecting the
strength of sewage, as given in Table 2-1.
2. Alkalinity
This is a measure of the wastewater’s capability to neutralize acids. It is measured in terms of
bicarbonate, carbonate, and hydroxide alkalinity. Alkalinity is essential to buffer (hold the
neutral pH) of the wastewater during the biological treatment processes.
3. pH
This is a method of expressing the acid condition of the wastewater. pH is expressed on a scale
of 1 to 14. For proper treatment, wastewater pH should normally be in the range of 6.5 to 9.0.
The determination of pH value of sewage is important, because of the fact that efficiency of
certain treatment methods depends upon the availability of a suitable pH value.
It may also be mentioned here that the fresh sewage is generally alkaline in nature (with pH more
than 7); but as time passes, its pH tends to fall due to production of acids by bacterial action in
anaerobic or nitrification processes. The pH, however, rises upon treatment of sewage.
4. Chloride Contents
Chlorides are generally found present in municipal sewage and are derived from the kitchen
wastes, human feces, and urinary discharges, etc. The normal chloride content of domestic
sewage is 120mg/l, whereas, the permissible chloride content for water supplies is 250mg/l.
However, large amounts of chlorides may enter from industries like ice cream plants, meat
salting, etc., thus, increasing the chloride contents of sewage. Hence, when the chloride content
of a given sewage is found to be high, it indicates the presence of industrial wastes or infiltration
of sea water, thereby indicating the strength of sewage.
The chloride content can be measured by titrating the wastewater (i.e. sewage) with standard
silver nitrate solution, using potassium chromate as indicator as is done for testing water supplies.
5. Dissolved gases
These are gases that are dissolved in wastewater. The specific gases and normal concentrations
are based upon the composition of the wastewater. Typical domestic wastewater contains oxygen
in relatively low concentrations, carbon dioxide, and hydrogen sulfide (if septic conditions exist).
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6. Nitrogen compounds
The type and amount of nitrogen present will vary from the raw wastewater to the treated
effluent. Nitrogen follows a cycle of oxidation and reduction.
The presence of nitrogen in sewage indicates the presence of organic matter, and may occur in
one or more of the following forms:
(a) Free ammonia, called ammonia nitrogen;
(b) Albuminoid nitrogen, called Organic nitrogen;
(c) Nitrites; and
(d) Nitrates
Most of the nitrogen in untreated wastewater will be in the forms of organic nitrogen and
ammonia nitrogen.
The free ammonia indicates the very first stage of decomposition of organic matter (thus
indicating recently, staled sewage); albuminoid nitrogen indicates quantity of nitrogen present in
sewage before the decomposition of organic matter is started; the nitrites indicate the presence of
partly decomposed (not fully oxidized) organic matter; and nitrates indicate the presence of fully
oxidized organic matter.
The nitrites thus indicate the intermediate stage of conversion of organic matter of sewage into
stable forms, thus indicating the progress of treatment. Their presence will show that treatment
given to sewage is still incomplete, and the sewage is stale. Whereas, the presence of nitrates
indicate the most stable form of nitrogenous matter contained in sewage, thus indicating the well
oxidized and treated sewage.
All these different forms of nitrogen, present in sewage, can be tested and measured easily as
given below:
The amount of free ammonia present in sewage can be easily measured by simply boiling the
sewage, and measuring the ammonia gas which is consequently liberated. The amount of
albuminoid nitrogen can be measured by adding strong alkaline solution of potassium
permanganate (KMnO4) to the already boiled(removing free ammonia) sewage sample and again
boiling the same, when ammonia gas is liberated, which is measured, so as to indicate the
amount of albuminoid nitrogen present in sewage. If however an un-boiled sample is used to add
KMnO4 before boiling, the evolved ammonia gas will measure the sum total of ammonia
nitrogen as well as organic nitrogen; and is known as kjedahl nitrogen.
The amount of nitrites or nitrates present in sewage sample can be measured by colour matching
methods. For nitrites, the colour is developed by adding sulphonilic acid and naphthamine;
whereas for nitrates, the colour is developed by adding phenol-di-sulphonic acid and potassium
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hydroxide. The colour developed in waste water is finally compared with the standard colours of
known concentrations.
7. Phosphorus
This element is essential to biological activity and must be present in at least minimum quantities
or secondary treatment processes will not perform. Excessive amounts can cause stream damage
and excessive algal growth. Phosphorus will normally be in the range of 6 to 20mg/L. The
removal of phosphate compounds from detergents has had a significant impact on the amounts of
phosphorus in wastewater.
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carbon dioxide, thus causing very obnoxious smells and odours. If, however, the quantity of H2S
in raw sewage is below 1ppm, obnoxious odours are not felt.
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by writing the balanced reaction for the compound with oxygen to produce CO2, H2O and
oxidized inorganic components.
Hence, if the organic compounds and their concentrations are known, the theoretical oxygen
demand of the water can be accurately calculated, but it is virtually impossible to know the
details of the organic compounds present in any natural raw water or a waste water.
C. Biological Characteristics
The bacterial characteristics of sewage are due to the presence of bacteria and other living micro-
organisms, such as algae, fungi, protozoa, etc. The former are more active.
Most of the vast number of bacteria present in sewage (of the order of 5 - 50 billion per liter of
sewage) is harmless non-pathogenic bacteria. They are useful and helpful in bringing oxidation
and decomposition of sewage. A little number of bacteria, however, is disease producing
pathogens, and it is they who constitute the real danger to the health of the public.
In case of sewage, the routine bacteriological tests as performed on water supply samples are
generally not performed, because of the high concentration of bacteria present in it. But at the
times of epidemiological investigations, certain tests may be useful for separating the pathogenic
bacteria. The bacteriological counts may also be useful where the treatment processes are likely
to be affected adversely by bactericidal industrial wastewaters.
Concentration
Contaminants
Unit Weak Medium Strong
Total solids (TS) mg/l 350 720 1200
Total dissolved solids (TDS) mg/l 250 500 850
Fixed mg/l 145 300 525
Volatile mg/l 105 200 325
Suspended solids mg/l 100 220 350
Fixed mg/l 20 55 75
Volatile mg/l 80 165 275
Settleable solids mg/l 5 10 20
BOD5, 20⁰c mg/l 110 220 400
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Contaminants in wastewaters are usually a complex mixture of organic and inorganic compounds.
It is usually impractical, if not nearly impossible to obtain complete chemical analysis of most
wastewaters.
However, since it is comparatively easy to measure the amount of oxygen used by the bacteria as
they oxidize the wastewater, the concentration of organic matter in the wastewater can easily be
expressed in terms of the amount of oxygen required for its oxidation. The most important
standard methods for analysis of organic contaminants are:
This is the theoretical amount of oxygen required to oxidize the organic fraction of the
wastewater completely to carbon dioxide and water. The equation for the total oxidation of, say,
glucose is:
With C = 12, H = 1 and O = 16, C6H12O6 is 180 and 6O2 is 192; we can thus calculate that the
∗ 300 = 321 mg/l . Because
ThOD of, for example, a 300 mg/l solution of glucose is
wastewater is so complex in nature its ThOD cannot be calculated, but in practice it is
approximated by the chemical oxygen demand.
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The chemical oxygen demand (COD) of a raw water or a wastewater water is determined by
performing a laboratory test on the given wastewater with a strong oxidant like dichromate
solution; and the theoretical computations of COD are only performed on water solutions
prepared with the known amounts of specific organic compounds in lab laboratory
oratory situations to
compare the theoretical and test results, and to establish the limitations of the test procedures.
The laboratory determination of COD, as said above, lies in using a strong oxidant like
potassium dichromate (K2Cr2O7) or potassium pe permanganate (KMnO4) solution to stabilize the
organic matter to determine the molecular oxygen used from the oxidant solution in oxidizing the
organic matter present in the given waste
wastewater.
In order to perform this test, a known quantity of waste
wastewater is mixed with a known quantity of
standard solution of potassium dichromate, and the mixture is heated. The organic matter is
oxidized by K2Cr2O7 (in the presence of H2SO4 (helps to digest/break down the complex
molecules)). The resulting solution of K2Cr2O7 is titrated with standard ferrous ammonium
sulphate [Fe(NH4)2.(SO4)2.6H2O)] O)], and the oxygen gen used in oxidizing the wastewater
waste is
determined. This is called the chemical oxygen demand (COD) and is a measure of organic
matter present in sewage.
The advantage of COD measurements is that they are obtained very quickly (within 3 hours), but
they have the disadvantages that they do not give any information on the proportion of the
wastewater that can be oxidized by bacteria, nor on the rate at which bio
bio-oxidation
oxidation occurs.
Solution
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=
From the above equations: The theoretical oxygen demand of glucose is found to be
1.07 mg of O /mg of glucose; and the theoretical oxygen demand of benzene is found to be
= 3.08 mg of O /mg of benzene.
Hence, the total theoretical oxygen demand of the solution containing 200mg/l of glucose and
25mg/l of benzene
= (1.07 ∗ 200 + 3.08 ∗ 25)mg/l = 291mg/l
Hence, COD = 291mg/l
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(3) Chemical reducing compounds, e.g., ferrous ion (Fe2+), sulfites (SO32-), and sulfide (S2-)
which are oxidized by dissolved oxygen.
For domestic sewage, nearly all oxygen demand is due to carbonaceous organic materials and is
determined by BOD dilution test. For effluents subjected to biological treatment, a considerable
part of the oxygen demand may be due to nitrification.
BOD Dilution Test
Procedure is given below.
1. Prepare several dilutions of the sample to be analyzed with distilled water of high purity.
Recommended dilutions depend on estimated concentration of contaminants responsible for
oxygen demand. For highly contaminated waters, dilution ratios (ml of diluted sample/ml of
original sample) may be of 100:1. For river waters, the sample may be taken without dilution
for low pollution streams, and in other cases dilution ratios of 4:1 may be utilized.
2. Incubation bottles (250ml to 300ml capacity), with ground-glass stoppers are utilized.
In the BOD bottle one places:
(a) the diluted sample (i.e., the “substrate")
(b) a seed of microorganisms (usually the supernatant liquor from domestic sewage), and
(c) Nutrient solution for the microorganisms.
This solution contains sodium and potassium phosphates ammonium chloride (nitrogen and
phosphorus are elements needed as nutrients for microorganisms). The pH of the solution in
the BOD bottle should be about 7.0 (neutral). Phosphate solution utilized is a buffer. For
samples containing caustic alkalinity or acidity, neutralization to about pH 7 is made with
dilute H2SO4 or NaOH prior to the BOD test.
For each BOD bottle a control bottle which does not contain the substrate is also prepared.
Bottles are incubated at 20°c for 5 days. Light must be excluded from the incubator to
prevent algal growth that may produce oxygen in the bottle. The DO content before the
incubation and after the incubation is thus determined. The difference between
concentrations of dissolved oxygen (mg/liter) in control bottle and in sample bottle
corresponds to the oxygen utilized in biochemical oxidation of contaminants.
When the dilution water is not seeded:
DO − DO
BOD2 , mg/lit = 2.1
P
When the dilution water is seeded:
(DO − DO ) − (DO8 − DO8 ) ∗ f
BOD2 , mg/lit = 2.2
P
Where, DO1 – dissolved oxygen of the diluted sample immediately after preparation, mg/l
DO2 – dissolved oxygen of the diluted sample after 5 day incubation at 20ºc, mg/l
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WEE – 3192 Module 2011
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WEE – 3192 Module 2011
(1) many organic compounds which are oxidized by K2Cr2O7 are not biochemically oxidizable
(2) certain inorganic ions such as sulfide (S2-), thiosulfates (S2O32-), sulfites (SO32-), nitrites
(NO2-), and ferrous ion (Fe2+) are oxidized by K2Cr2O7, thus accounting for inorganic COD
which is not detected by the BOD test.
9:;
<:;
The ratio will always be less than 1.0; but this value shall approach towards 1.0 with the
decreasing amount of non-biological organics.
If this ratio is found to be between 0.92 and 1.0 the wastewater can be considered to be virtually
fully biodegradable.
9:;=
<:;
Since, BODu is generally not measured and only BOD5 is measured, the ratio usually
9:;
referred to as <:; ratio becomes more important. Since BOD5 is about 68% of BODu, we can
9:;=
<:;
easily state that ratio should for fully-biodegradable wastes, vary between 0.92*0.68 =
9:;
<:;
0.63 and 1.0*0.68 = 0.68. Any wastewater, having its ratio more than 0.63, can hence, be
considered to be quite amenable to biological treatment, since it does not contain non-
biodegradable organics.
20
WEE – 3192 Module 2011
The process is repeated with gradual increase in the proportion of industrial waste to domestic
sewage, until a microbial culture acclimat
acclimated
ed to the specific industrial waste is developed. This
may be a long and difficult procedure for very toxic industrial wastewaters. When an acclimated
culture has been developed, the BOD curve does not present a lag period.
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WEE – 3192 Module 2011
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WEE – 3192 Module 2011
Now, L is the organic matter present at the start of BOD reaction, (expressed as oxygen
equivalent) and Lt is the organic matter lleft
eft after t days; which means that during t days,
the quantity of organic matter oxidized = L - Lt.
If Yt represents the total amount of organic matter oxidized in t days (i.e. the BOD of t days),
then we have
L@
Y@ = L − L@ = L )1 ) − *
L
Y@ L@
=1−
L L
L@ Y@
=1−
L L
Substituting this
his value to the above equation
equation, we get
L@ Y@
= 1 − = 10+HI @
L L
Y@
= 1 − 10+HI @
L
Y@ = L ∗ (1 − 10+HI @ ) 2.6
This is an important equation. Yt is the oxygen absorbed in t days, i.e. BOD of t days.
The ultimate first stage BOD (Yu) would be obtained from the above equation, when we
substitute t = ∞ days in it.
YK = L ∗ (1 − 10+HI ∞ )
1
YK = L ∗ )1 − ∞ * = L 2.7
10
Hence, the ultimate first state BOD (Yu) of a given sewage is equa1 to the initial oxygen
equivalent of the organic matter present in this sewage (L). This is a fixed quantity, and does not
depend upon the temperature of oxidation.
The value of KD however, determines the speed of the BOD reaction, without influencing the
ultimate BOD, as shown in Figure 2-5:
23
WEE – 3192 Module 2011
The figure shows that the coefficient of deoxygenation is different at different temperatures, but
finally, Yu is constant.
It is found to vary with temperature of sewage, and this relationship is approximately given by
the equation
K ;(L) = K ;( ) ∗ 1.047L+ 2.8
Where, KD(20°) = Deoxygenation constant at 20°c. Its numerical value varies between (0.05 to
0.2) per day depending upon the nature of the organic matter present in
sewage. Simple compounds such as sugars and starches are easily utilized by
the micro-organisms, and have a high KD rate, while complex molecules such
as phenols are difficult to assimilate and hence have low KD values. Some
typical KD values are given in Table 2-2.
KD(T) = Deoxygenation constant at temperature Tºc.
Table 2-2 Typical values of KD at 20°c for various types of waters and wastewaters
Equation 2.8 shows that KD will be higher at higher temperatures, which means that the speed at
which BOD is consumed in the oxidation of the organic matter, is higher at higher temperatures.
This means that the entire carbonaceous organic matter will get oxidized quickly and in lesser
time at higher temperatures.
Equation 2.6 is called the first stage equation of BOD reaction, and is represented graphically by
the curve OAB of
Figure 2-6.
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WEE – 3192 Module 2011
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WEE – 3192 Module 2011
Solved Examples
Example 2.1
Compute
(d) the theoretical oxygen demand; and
(e) the organic carbon concentration of a water that contains the following chemical
compounds:
(iii) glucose (C6H12O6) = 200 mg/l ; and
(iv) benzene (C6H6) = 25 mg/l
(f) What is the formula weight of the organic matter in this solution?
Solution.
The equations for the total oxidation of the two constituents are first written as:
From the above equations: The theoretical oxygen demand of glucose is found to be 192/180 =
1.07 mg of O2/mg of glucose; and the theoretical oxygen demand of benzene is found to be
240/78 = 3.08 mg of O2/mg of benzene.
Hence, the total theoretical oxygen demand of the solution containing 200mg/l of glucose and
25mg/l of benzene
= [1.07*200 + 3.08*25] mg/l = 291mg/l.
Hence, COD = 291 mg/l
(b) From the molecular formulas of glucose and benzene, it is found that:
The carbon content of glucose is 72mg C/180mg of glucose; and the carbon content of benzene
is 72mg C/78mg of benzene. Hence, the total organic carbon content of the solution containing
200mg/l of glucose and 25mg/l of benzene
= [72/180*200 + 72/78*25] mg C/l = 103.1mg C/l
(c) The concentrations of each- atom (i.e. C, Hand 0) in the water containing two organic
compounds of given concentrations are now worked out as below:
72 72
X=) ∗ 200 + ∗ 25* YZ/[ = 103.1YZ/[
180 78
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WEE – 3192 Module 2011
= 103.1 ∗ 10+, ∗ Y\[] \^ X = 8.59 ∗ 10+, Y\[] \^ X
12 6
_=) ∗ 200 + ∗ 25* YZ/[ = 15.26YZ/[
180 78
= 15.26 ∗ 10+, ∗ Y\[] \^ _ = 15.26 ∗ 10+, Y\[] \^ _
96
`=) ∗ 200 + 0* YZ/[ = 106.67YZ/[
180
= 106.67 ∗ 10+, ∗ Y\[] \^ ` = 6.67 ∗ 10+, Y\[] \^ `
/
The chemical formula for the organic matter present in water thus becomes:
CS.59H15.26O6.67 at a concentration of 1milli-mole
Obviously, this formula does not represent the structure of the organic matter but only the
relative amounts of the elements contained in it.
Example 2.2
The BODs of a wastewater is 150mg/l at 20°c. The k value is known to be 0.23 per day. What
would BOD8 be, if the test was run at 15°?
Solution
Here, we will first clarify, that the given value of constant K, as equal to 0.23 per day, cannot be
the value of deoxygenation constant KD (on base 10), but it must be the rate constant (on base e)
which was symbolized by us as 'K', where, KD = 0.434 K. This is because of the reason that the
highest KD value at 20°c for strong municipal sewage is of the order of 0.1 to 0.15, or slightly
less. Hence, the given K value must be the value of K and not of KD.
Hence, at 20°c, we use
K = 0.23 (given)
KD = 0.434K
= 0.434*0.23 = 0.0998 ≅ 0.1
Also BOD of 5 days = BOD5 = 150mg/l (at 20°c)
Using the equation
Y@ = L ∗ (1 − 10+HI @ )
Y2 = L ∗ (1 − 10+HI∗ 2 )
Where, Y5 = BOD of 5 days.
150 = a ∗ (1 − 10+.∗2 )
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WEE – 3192 Module 2011
150 150
L= = = 219.4mg/l
(1 − 10+.∗2 ) 0.684
or
Now, let us find KD value at 15°c
Using the equation
K ;(L) = K ;( ) ∗ 1.047L+
K ;(2) = 0.1 ∗ 1.0472+ = 0.079
Now, again using
bc = a ∗ (1 − 10+dec )
Where, Yt is BOD of t days
We have
Y
= 219.4 ∗ (1 − 10+.∗
) = 219.4 ∗ (1 − 0.233)
= 168.2mg/l
Hence, BOD8 = Y8 = 168.2mg/l.
Example 2.3
The 5 day 30°c BOD of sewage sample is 1l0mg/l. Calculate its 5 days 20°c BOD. Assume the
deoxygenation constant at 20°c K20 as 0.1.
Solution
KD(20º) = 0.1
Now, using the equation
K ;(L) = K ;( ) ∗ 1.047L+
K ;(,⁰) = 0.1 ∗ 1.047,+ = 0.158
or
Now, using
Y@ = L ∗ (1 − 10+HI @ )
Y2 = L ∗ (1 − 10+HI ∗2 )
Y2 P@ ,⁰ = L ∗ g1 − 10 i
+HI(Vhh) ∗2
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WEE – 3192 Module 2011
or L = 131.3 mg/l.
Now
Y2 P@ ⁰ = L ∗ g1 − 10+HI(jh⁰)∗2 i
= 131.3 ∗ (1 − 10+.∗2 ) = 89.8mg/l
Example 2.4
Calculate 1 day 37ºc BOD of sewage sample whose 5 day 20°c BOD is 100 mg/l. Assume KD at
20°c as 0.1.
Solution
5 day 20°c BOD = 110 mg/l. (given)
Now using Eq. (7.16), we have
The BOD at 20°c, say after t = 5 days, is given by
Y2 = L ∗ g1 − 10 i
+HI(jhh) ∗@
Example 2.5
The BOD5 of a waste has been measured as 600 mg/l. If K = 0.23/day (base e), what is the
ultimate BODu of the waste. What proportion of the BODu would remain unoxidised after 20
days.
Solution
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WEE – 3192 Module 2011
Example 2.6
The following observations were made on a 3% dilution of waste water.
Dissolved oxygen (D. O.) of aerated water used for dilution = 3.0 mg/l
Dissolved oxygen (D. O.) of diluted sample after 5 days incubation = 0.8 mg/l
Dissolved oxygen (D. O.) of original sample = 0.6 mg/l.
Calculate the B.O.D. of 5 days and ultimate BOD of the sample assuming that the deoxygenation
coefficient at test temp. is 0.1.
Solution
The 100% content of the diluted sample consists of 3% wastewater and 97% of aerated water
used for dilution.
Hence, its DO = DO of waste water * its content + DO of dilution water * its content
= 0.6 ∗ 0.03 + 3.0 ∗ 0.97
= 0.018 + 2.91
= o. poq rs/t
DO of the incubated sample after 5 days = 0.8mg/l
Thus, DO consumed in oxidizing organic matter = 2.928 - 0.8 = 2.128 mg/l
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WEE – 3192 Module 2011
Solution
ua
= − ∗ a
uv
ua
= − ∗ uv
a
Integrating, we have
log w a = −v + X
2.3 log a = −v + X
When t = 0 (at start), L = 200mg/l.
Therefore, 2.3 log 200 = 0 + X
X = 2.3 x 2.301 = 5.28
Now, the value of L after 3 days is given by
2.3 log a = −0.4 ∗ 3 + X
2.3 log a = −0.4 ∗ 3 + 5.28
log a = 1.773
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WEE – 3192 Module 2011
a = 59.3 YZ/[
Hence the organic matter left after 3 days
= 59.3 mg/l
Activity
1. Explain the importance of the following operations in a laboratory determination of BOD of
waste water sample:
(i) pH adjustment;
(ii) dilution with aerated water;
(iii) seeding and nutrient addition to dilution water; and
(iv) Incubation at controlled temperature.
2. What is BOD? Deduce an expression for BOD with time. What are the factors on which the
de-oxygenation constant (k) depends?
3. State the common laboratory tests conducted on sewage and their importance in the
treatment and disposal of sewage.
4. The BOD of a sewage incubated for one day at 30°c has been found to be 110mg/1. What
will be the 5-day 20°c BOD? Assume K1 = 0.1 at 20°c. .
5. Data from an unseeded domestic waste water BOD test are: 5ml of waste in 300ml bottle,
initial DO of 7.8mg/l, and 5 days DO equal to 4.3mg/l. Compute
a. the BOD; and
b. The ultimate BOD, assuming a k-rate of 0.1per day
6. A dairy processing about 133,000 kg of milk daily produced an average of 246 cubic meter
per day of waste water with a BOD of 1400mg/l. The principal operations are bottling of
milk, and making ice cream, with limited production of cheese. Compute the waste water
flow and BOD per 1000kg of milk received, and the equivalent population of the daily waste
discharge.
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WEE – 3192 Module 2011
Preliminary treatment consists solely in separating the floating materials (like dead animals, tree
branches, papers, pieces of rags, wood, etc.), and also the heavy settleable inorganic solids. It
also helps in removing the oils and greases, etc. from the sewage. This treatment reduces the
BOD of the wastewater, by about 15 to 30%. The processes used are:
- Screening for removing floating papers, rags, clothes, etc
- Grit chambers or Detritus tanks for removing grit and sand; and
- Skimming tanks for removing oils and greases
3.1.1 Screening
Screening is the very first operation carried out at a sewage treatment plant, and consists of
passing the sewage through different types of screens, so as to trap and remove the floating
matter, such as pieces of cloth, paper, wood, cork, hair, fiber, kitchen refuse, fecal solids, etc.
present in sewage. These floating materials, if not removed, will choke the pipes, or adversely
affect the working of the sewage pumps. Thus, the main idea of providing screens is to protect
the pumps and other equipments from the possible damages due to the floating matter of the
sewage.
Screens should preferably be placed before the grit chambers (described in the next article).
However, if the quality of 'grit' is not of much importance, as in the case of land fillings, etc.,
screens may even be placed after the grit chambers. They may sometimes be accommodated in
the body of the grit chambers themselves.
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WEE – 3192 Module 2011
usually contain some quantity of organic material, which may putrefy and become
offensive, and must, therefore, be disposed of by incineration, or burial (not by dumping).
Rectangular shaped coarse and medium screens are now-a-days widely used at sewage treatment
plants. They are made of steel bars, fixed parallel to one another at desired spacing on a rectan-
gular steel frame, and are called bar screens. The screens are set in a masonry or R.C.C. chamber,
called the screen chamber.
Now-a-days, these screens are generally kept inclined at about 30 to 60° to the direction of flow,
so as to increase the opening area, and to reduce the flow velocity; and thus making the screening
more effective. While designing the screens, clear openings should have sufficient total area, so
that the velocity through them is not more than 0.8 to 1m/sec. This limit, placed on velocity,
limits the head loss through the screens, and, thus, reduces the opportunity for screenings to be
pushed through the screens.
The material collected on bar screens can be removed either manually or mechanically. Manual
cleaning is practiced at small plants with hand operated rakes. The inclined screens help in their
cleaning by the upward stroke of the rake. Large plants, however, use mechanically operated
rakes, which move over the screens, either continuously or intermittently.
The cleaning of screens by rakes will be hindered by cross bars, if at all provided. They are,
therefore, generally avoided.
Screens are sometimes classified as fixed or movable, depending upon whether the screens are
stationary or capable of motion.
Fixed screens are permanently set in position. A most commonly used bar type screen is shown
in Figure 3-1.
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WEE – 3192 Module 2011
screen is a 3-sided cage with a bottom of perforated plates. It is mainly used in deep pits ahead of
pumps.
(iii) Fine Screens have perforations of 1.5 mm to 3 mm in size.
The installation of these screens proves very effective, and they remove as much as 20% of the
suspended solids from sewage. These screens, however, get clogged very often, and need
frequent cleaning. They are, therefore, used only for treating the industrial wastewaters, or for
treating those municipal wastewaters, which are associated with heavy amounts of industrial
wastewaters. These screens will considerably reduce the load on further treatment units.
Brass or Bronze plates or wire meshes are generally used for constructing fine screens. The metal
used should be resistant to rust and corrosion
The fine screens may be disc or drum type, and are operated continuously by electric motors.
Figure 3-2 shows a typical disc type of fine screen, which is cleaned by a cone brush.
Example 3-1
Estimate the screen requirement for a plant treating a peak flow of 6.0 million liters per day of
sewage.
Solution
Peak {low = 60 Ml/day
60 ∗ 106
= cu. m/day = 0.694 m, /sec
1000
Assuming that the velocity through the screens (at peak flow) is not allowed to exceed 0.8m/sec,
The net area of screen openings required
0.694
= = 0.87Y
0.8
Using rectangular steel bars in the screen, having 1 cm width, and placed at 5cm clear spacing,
35
WEE – 3192 Module 2011
2. Comminutors
Comminutors or Shredders are the patented devices, which break the larger sewage solids to
about 6mm in size, when the sewage is screened through them. Such a device consists of a
revolving slotted drum, through which the sewage is screened (Figure 3-3). Cutters mounted on
the drum, shear the collected screenings against a comb, until they are small enough to pass
through 5 mm to 10 mm wide slots of the drum. These are usually arranged in pairs to facilitate
repairs and maintenance. Comminutors are of recent origin, and eliminate the problem of
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WEE – 3192 Module 2011
3. Disposal of Screenings
The material separated by screens is called the screenings. It contains 85 to 90% of moisture and
other floating matter. It may also contain some organic load which may putrefy, causing bad
smells and nuisance. To avoid such possibilities, the screenings are disposed of either by burning,
or by burial, or by dumping. The dumping is avoided when screenings are from medium and fine
screens, and are likely to contain
ain organic load, as pointed out earlier. The screenings may also
sometimes be broken up by a Comminutor and then passed on to the grit chamber.
Burning of the screenings is done in the incinerators, similar to those used for burning garbage.
The process of burning is called Incineration.. The screenings are first dried with sun's heat by
spreading on ground or by compressing through hydraulic or other presses, so as to reduce the
moisture content to about 60%. The incineration is carried out at temperature
temperaturess of about 760 to
815°c. This will avoid bad smells.
The screenings may also be disposed of by burial. The process is technically called composting.
In this process, the screenings are buried in 1 to 1.5m deep trenches, and then covered with 0.3 to
0.45m of porous earth. In due course of time, oxidation
oxidation-reduction
reduction of screenings will take place,
and the contents can be used as manure.
Another method of disposing of the screenings is by dumping them in low lying areas (away
from the residential areas) or in large bodies of water, such as sea. Dumping in sea will be
suitable only where strong forward currents do exist to take the dumped material away from the
shore line. The dumping on land for raising low lying areas is also adopted only when screenings
37
WEE – 3192 Module 2011
are from the course screens and not from the medium or fine screens, and as such not containing
much organic load.
Digestion of screenings along with the sewage sludge in a sludge digestion tank has also been
tried, but not found successful.
38
WEE – 3192 Module 2011
Z
= (
18
u
− 1) 3.1
υ
39
WEE – 3192 Module 2011
When a solid particle settles down in water, its downward settlement is opposed by the drag
force offered by the water. The effective weight of the particle (i.e. actual weight buoyancy)
causes the particle to accelerate in the beginning, till it attains a sufficient velocity (vR ) at which
the drag force becomes equal to the effective weight of the particle. After attaining that velocity,
the particle falls down with that constant velocity (vR ).
Now, the drag force offered by the fluid is given by Newton's law, as
Drag force
= C; A ∗ ρ
v
∗ 3. Error! Bookmark not de{ined.
2
C; ∗ ρ
4 ∗ g(ρR − ρ )d
vR =
3 C; ∗ ρ
4 ∗ g(G − 1)d
vR =
3 C;
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WEE – 3192 Module 2011
The coefficient of drag (CD), has been found for a viscous flow and small particles (size d <
0.1mm) to be equal to
Where, Re is the particle Reynolds number =
υ
Therefore, Eq. (9.3) then becomes,
4 ∗ g(G − 1)d
vR =
3 24
w
4 w
vR = ∗ g(G − 1)d ∗
3 24
g
u
vR = ∗ (G − 1)d ∗
18 υ
g u
vR = ∗ (G − 1) ∗
18 υ
The above Stoke's equation is valid for particles of size less than 0.1mm; in which case, the
viscous force predominates over the inertial force, leading to what is known as streamline
settling.
If, however, the settling particles are larger than 0.1mm, the nature of settling tends to become
turbulent, with a transition zone in between. It has been established that turbulent settling occurs
for particle size greater than 1.0mm, whereas settling remains transition settling for particle sizes
between 0.1mm to 1.0mm.
The relation between coefficient of drag (CD) and Re for these three types of settling are as
follows:
(a) For streamline settling (d < 0.1mm) Here Re < 1; and
24
Xm =
w
(b) For transition settling (d between 0.1mm and 1.0mm)
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WEE – 3192 Module 2011
vR = 1.8gd ∗ (G − 1)
This equation is known as Newton's equation for turbulent settling.
The above formulas represent the theoretical settling velocities of discrete spherical particles.
The actual settling velocities in the sedimentation basins will be much less than those calculated
by these formulas, because of the non-sphericity of the particles, the upward displacement of the
fluid caused by the settling of other particles, and convection currents.
Based upon experiments, Hazen has formulated a table (Table 3-1) giving the values of the
settling velocities (popularly called (hydraulic settling values) for different sized particles in still
liquids at 10ºc.
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WEE – 3192 Module 2011
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WEE – 3192 Module 2011
At higher temperatures such as 26°c (i.e. average temperature prevailing in our country), the
value of settling velocity will be about 50% more than these values.
The above experimental values have also been expressed in mathematical form as modified
Hazen's equation for transition zone, given by:
3 + 70
vR = 60.6d ∗ (G − 1)d ∗ ) *
100
for particles between 0.1 and 1mm
The above equation yields the following:
For inorganic solids, G = 2.65;
Settling velocity for inorganic solids
3 + 70
vR(NO) = 60.6d ∗ (1.65)d ∗ ) *
100
vR(NO) = d ∗ (3 + 70)
Similarly, settling velocity for organic matter (for which G = 1.2)
3 + 70
vR() = 60.6d ∗ (10.2)d ∗ ) *
100
vR() = 0.12d ∗ (3 + 70)
2. Grit Chambers
As stated earlier, the grit chambers are the sedimentation basins placed either before the screens
or after the screens, but certainly, prior to the primary sedimentation tank. The grit chamber
removes the inorganic grit, such as sand, gravel, and other mineral matter that has a nominal
diameter of 0.15 to 0.20 mm or larger. Actually, grit will also include smaller mineral particles
that may settle, as well as non-putrescible organic matter, such as rags, coffee grounds, vegetable
cuttings, ash clinker, wood pieces, and tea leaves. Even though, some of the grit components,
such as coffee grounds are organic, they are essentially non-biodegradable over time spans
involved here in grit collection and disposal. The quality and quantity of grit in the sewage
determine the design factors and choice of grit removal method.
The amount of grit collected is a function of the removal device, its operation, and the quantity
of grit in the sewage, and therefore, it varies over a wider range. The grit quantity may vary
between 0.004 - 0.037m3/1000m3 of sewage for separate sewage system; while this may range
between 0.004 - 0.180 m3/1000 m3 for combined sewage system.
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WEE – 3192 Module 2011
Generally, grit chambers are designed to remove all particles with a nominal diameter of 0.02mm
having settling velocity of about 2.3cm/s (at 10ºc); although some grit removal devices are
designed to remove 0.15mm sand particles having settling velocity of about 1.3cm/s (at 10°c).
It is not at all desirable to remove any organic matter in grit chambers, because no further
treatment of removed grit is provided. The grit chamber must hence, be designed to scour the
lighter organic particles, and while the heavier grit particles remain settled.
Grit chambers or Grit channels, as they are sometimes called, are designed to have constant
velocity horizontal flow at varying discharges. The constant velocity is achieved by providing a
velocity control section, such as a proportional flow weir at the effluent end of a rectangular
chamber; or a parshall flume (venturi flume) in a parabolic (or V) shaped chamber, as discussed
below:
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WEE – 3192 Module 2011
constant velocity in the channel (within the permissible limits of ±5 to 10% over the designed
value), even at varying discharges.
When a proportioning flow weir is used as a velocity control device, then a rectangular cross-
section is required for the grit channel; but however, when a parshall flume is used as a velocity
control device, then a parabolic cross-section is required for the grit channel, in order to keep the
flow velocity constant, as shown in Figure 3-4(a) and (b).
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WEE – 3192 Module 2011
Figure 3-5 Modem rectangular grit chamber (not showing scraper arrangements)
The grit chambers can be cleaned periodically at about 3 weeks interval, either manually,
mechanically or hydraulically Hand cleaning is done only in case of smaller plants (of capacity
less than about 4.5 million liters per day), while mechanical or hydraulic cleaning is adopted for
larger plants. In manual cleaning, grit is removed by shovels, etc., by hand; in mechanical
cleaning, grit is removed with the help of machines; and in hydraulic cleaning, grit is removed by
the force of water -jet directed from a central point and removed through the pipes in the side
walls or bottom of the chamber.
The removed grit may contain some organic matter, and can be washed prior to its disposal, if
necessary, by using certain patented machines, and the wash water returned to the plant influent.
Washed grit may still contain about 1 to 5% of putrescible organic matter.
The silt and grit, etc. removed by the grit chambers can be easily disposed of either by burial or
burning (incineration) or for raising law lying areas by dumping. It cannot be used for
preparation of concrete, as it contains sufficient organic matter.
Example 3-2
A grit chamber is designed to remove particles with a diameter of 0.2mm, specific gravity 2.65.
Settling velocity for these particles has been found to range from 0.016 to 0.022m/sec, depending
on their shape factor. A flow through velocity of 0.3m/sec will be maintained by proportioning
weir. Determine the channel dimensions for a maximum wastewater flow of 10,000cu m/day.
Solution
Let us provide a rectangular channel section, since a proportional flow weir is provided for
controlling velocity of flow.
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WEE – 3192 Module 2011
Example 3-3
Design a suitable grit chamber cum Detritus tank for a sewage treatment plant getting a dry
weather flow from a separate sewerage system @400 1/s. Assume the flow velocity through the
tank as 0.2m/sec and detention period of 2 minutes. The maximum flow may be assumed to be
three times of dry weather flow.
Solution
The length of the tank
= Velocity ∗ Detention time = 0.2 ∗ (2 ∗ 60) = 24m
Assuming that each detritus tank is designed for passing D.W.F,
The discharge passing through each tank
= 400[/s = 0.4m, /sec
Therefore, Cross-sectional area required
Discharge 0.4
= = = 2m
Velocity 0.2
Assuming the water depth in the tank to be 1.2m,
The width of the tank
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Table 3-2 Standard dimensions for parshall flumes (with respect to Figure 3-6) in cm
Flow range
Throat
maximum in A A1 C C1 F G K N
width W
106 l/sec
Up to 5 7.5 46.0 45.0 17.5 25.5 15.0 60.0 2.5 5.6
5 - 30 15.0 61.0 60.0 31.5 39.1 30.0 60.0 7.5 11.3
30 - 45 22.5 86.5 85.0 37.5 56.6 30.0 75.0 7.5 11.3
45 - 170 30.0 135.0 132.2 60.0 83.1 60.0 90.0 7.5 22.5
170 - 250 45.0 142.5 139.7 75.0 101.0 60.0 90.0 7.5 22.5
250 - 350 60.0 150.0 147.2 90.0 118.8 60.0 90.0 7.5 22.5
350 - 500 90.0 165.0 161.9 120.0 154.7 60.0 90.0 7.5 22.5
500 - 700 120.0 180.0 176.6 150.0 190.6 60.0 90.0 7.5 22.5
700 - 850 150.0 210.0 206.0 210.0 262.5 60.0 90.0 7.5 22.5
850 - 1400 240.0 240.0 235.3 270.0 334.4 60.0 90.0 7.5 22.5
In order to maintain a constant horizontal flow velocity (¦§ ) through a grit channel, we have to
ensure that the cross-sectional area of the channel changes with the changed discharge in direct
proportion to the change in discharge. Thus, if x is taken along the width side and y is taken
along the depth side of a channel x-section, then the cross-section must be such that
Q
V¢ = Q = constant = C
¨ xdy
Also, the discharge through the velocity control section, placed at the down end of the grit
channel, in general, is given by the equation
ª = X ∗ « ¬
Where, n is the discharge coefficient of the control section; 1.5 for venturi-flume, and 1 for
proportional flow weir (also called Sutro weir).
Equating Q from equations (9.4) and (9.5), we get
Q
C E xdy = C ∗ y O
C xy = C ∗ y O
C x
y O+ =
C
y O+ = C ∗ x
For a parshall flume, n = 1.5,
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WEE – 3192 Module 2011
« .2+ = X ∗ x
« = X ∗ x
Hence, when parshall flume is used as the velocity control device, then the channel section
should be governed by equation « = X ∗ x (x representing width, and y representing depth);
which is a parabolic section.
Hence, a parabolic channel section has to be designed, when we provide a parshall flume as a
velocity control device. The method of designing the dimensions of a parabolic grit channel is
explained in example 9.4.
If a rectangular channel is used instead of a parabolic channel, then its width is constant:
i.e. x = k. Then, using equation (9.6),
« ¬+ = X ∗ x = X ∗ ®
« ¬+ = X
¯−1=0
¯=1
Hence, for a rectangular channel section, we need a control section, such as a Sutroweir,
whose discharge equation is of the form ª = ∗ « where K is a constant.
Example 3-4
Design a grit chamber for a horizontal velocity of 25cm/sec and a flow which ranges
from a minimum of 25000cum/day to a maximum of 100,000cu-m/day. Average flow is
62500cu-m/day.
Solution
Let us adopt 4 grit channels, each designed to carry discharges as:
2
(i) Minimum discharge =
= 6,250cu m/day
,,
(ii) Normal maximum discharge =
= 25,000cu m/day
/ 2
(iii) Average discharge =
= 15,625cu m/day
(iv) Let each unit be designed to carry a peak discharge of 1.33 times the normal maximum
discharge,= 1.33 ∗ 25000 = 33,325 cu. m/day
Let a vertically controlled flume be used to maintain constant velocity. The flow in the
control section is assumed to be at critical depth.
Let us now design the parabolic channel X-section:
For a parabolic channel,
Area of cross-section = ° = , ± ∗
Where, B = Top width and D = Depth.
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WEE – 3192 Module 2011
²
Since ° = ; and Vh = 0.25m/sec,
³´
(For all discharges), we can easily work out, A values corresponding to peak, maximum,
average, and minimum discharges.
Therefore,
Q¶FP·
A for Q¶FP· (A¶FP· ) =
0.25
33325 1 0.386
= ∗ = = 1.54m
24 x 60 x 60 0.25 0.25
Similarly,
QSP¸
A for QSP¸ (ASP¸ ) =
0.25
25000 1 0.289
= ∗ = = 1.16m
24 x 60 x 60 0.25 0.25
QP¹F
A for QP¹F (AP¹F ) =
0.25
15625 1 0.181
= ∗ = = 0.72m
24 x 60 x 60 0.25 0.25
QSNO
A for QSNO (ASNO ) =
0.25
6250 1 0.072
= ∗ = = 0.29m
24 x 60 x 60 0.25 0.25
At maximum discharge
Let us limit the maximum width of the channel to 1.5m at Qmax
Then,
2 2
ASP¸ = ± ∗ DSP¸ = ∗ 1.5 ∗ DSP¸
3 3
Equating eqn. (ii) and (v), we have
2
1.16 = ∗ 1.5 ∗ DSP¸
3
1.16 ∗ 3
DSP¸ = = 1.16Y
2 ∗ 1.5
The total energy upstream of control section is given by:
¦
º = +
2Z
(Neglecting velocity of approach in the channel)
º =
Hence at maximum discharge
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WEE – 3192 Module 2011
º = DSP¸ = 1.16Y
Total energy at critical point i.e. at the point of jump formation:
v»
= E» = y» + + HC
2g
Where, HL is the energy or head loss in jump
Assuming that the head loss in control section (HL) is 10% of the velocity head in the control
section, we have
v»
HC = 0.1
2g
v» v»
E» = y» + + 0.1
2g 2g
But, in the control section, at critical depth,
v»
y» =
g
v» v» v» v»
E» = + + 0.1 = 1.55
g 2g 2g g
Using Bernoulli's theorem,
Total energy at upstream point in channel
= Total energy at critical point in control section
v»
E = E» = 1.55
g
From equation 6.9, E1 = D
Hence,
v»
D = 1.55
g
Using the value of Dmax, as equal to 1.16 at maximum discharge,
1.16 ∗ 9.81
V» at Q SP¸ = = 2.71m/sec
1.55
V» at Q SP¸ 2.71
y» at Q SP¸ = = = 0.74m
g 9.81
The discharge through the control section is:
Q = (W ∗ y» ) V»
Where, W is the throat width; and W*yc is the flow area of the throat.
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WEE – 3192 Module 2011
Q
W=
y» ∗ V»
QSP¸ 0.289
W= = = 0.144m ≅ 1.5m
y» ∗ V» (both at QSP¸ ) 0.74 ∗ 2.71
Let us use throat width W = 0.15m.
For other flow conditions:
Using the above used two formulas,
v»
y» =
g
Q = W ∗ y» ∗ V»
Q
V» =
W ∗ y»
Q
¼W ∗ y ½
y» = »
g
Q
y» =
V
gW
Knowing Q and W, we can find yc at different discharges.
From eqn. (9.13) derived above,
v»
D = 1.55 = 1.55y»
g
Knowing yc at different discharges, we can find D at different discharges.
Then finally, for a parabolic section,
2
A= B∗D
3
A
B = 1.5
D
Knowing A at various discharges, already computed, we can find B at different discharges,
because D is known at different discharges.
The values of B are, thus, calculated for other discharges, as shown in table below.
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-
A
Q B = 1.5
y» = D = 1.55y» D
Q V
gW
Condo 3 Q in m3/sec A m2
m /day
where W = 0.15
Peak 33,325 0.386 1.54 0.88 1.36 1.70*
Average 15625 0.181 0.72 0.53 0.82 1.32
Minimum 6250 0.072 0.29 0.29 0.45 0.97
Maximum 25000 0.289 1.16 0.72 1.12 1.56
In place of 0.74
calculated earlier due
to adoption of 0.15m
as the value of W
instead of 0.144)
*Limited to 1.55 m.
With B and D values, computed
puted in col. (6) and (7) of the above table, we can draw the parabolic
section, which is approximated to a practical trapezoidal section, as shown in Figure 3-7.
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through baffles, or by controlled aeration of the flow through the tank. The rising air bubbles will
then separate the lighter organic matter from the descending grit. The grit is removed con-
tinuously by means of scraper mechanism. All other details of detritus tanks remain the same as
those of a rectangular grit chamber.
¾
of sewage. The surface area required for the tank can be found out by using the formula:
° = 0.00622 ∗
¦¿
Where, q = Rate of flow of sewage in m3/day
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2. Vacuators
Grease can also be removed from the sewage by vacuum floatation method, by subjecting the
aerated sewage to a vacuum pressure of about 00-25cm of mercury forr 10 to 15 minutes in a
vacuator. This causes the air bubbles to expand and move upward through the sewage to the
surface. The rising bubbles lift the grease and the lighter waste solids to the surface, where they
are removed through skimming troughs. HeavHeavier
ier solids settle to the tank bottom, where they are
collected and carried away for sludge treatment and dis
disposal.
3. Disposal of Skimmings
The oil and greasy material removed as skimmings from the skim
skimming
ming tanks or vacuators can be
disposed of either by burning or burial. It is generally too polluted to be of any economic use.
However, it may sometimes be converted in to soap lubricants, candles and other non-edible
non
products. It may sometimes be digested in digesters, which prove beneficial only if the mineral
mi
oils are less in amount, and vegetable and organic matters predominate. The latter digest easily,
and produce gases of high fuel value.
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Primary treatment consists in removing large suspended organic solids. This is usually
accomplished by sedimentation in settling basins.
The liquid effluent from primary treatment, often contains a large amount of suspended organic
material, and has a high BOD (about 60% of original).
Sometimes, the preliminary as well as primary treatments are classified together, under primary
treatment.
The organic solids which are separated out in the sedimentation tanks (in primary treatment) are
often stabilized by anaerobic decomposition in a digestion tank or are incinerated. The residue is
used for landfills or soil conditioners.
3.2.1 Sedimentation
1. Necessity of Sedimentation in Treatment of Wastewaters
As discussed in the previous pages, the screens and the grit chambers do remove most of the
floating materials (like paper, rags, cloth, wood, tree branches, etc.) and the heavy inorganic
settleable solids from the sewage. However, a part of the suspended organic solids which are too
heavy to be removed as floating matters, and too light to be removed by grit chambers (designed
to remove only the heavy inorganic solids of size more than 0.2 mm, and of sp. gravity 2.65), are
generally removed by the sedimentation tanks. The sedimentation tanks are thus designed to
remove a part of the organic matter from the sewage effluent coming out from the grit chambers.
In a complete sewage treatment, the sedimentation is, in fact, carried out twice; once before the
biological treatment (i.e. primary sedimentation) and once after the biological treatment (i.e.
secondary sedimentation). When chemical coagulants are also used for flocculating the organic
matter during the process of sedimentation, the process is called chemical precipitation or
sedimentation aided with coagulation. This is generally not used in modern days, as discussed,
later.
Other sewage treatment units which work on the principle of sedimentation are: Septic tanks,
Imhoff tanks, etc. Septic tanks and Imhoff tanks combine sludge digestion with sedimentation,
whereas the sludge deposited in primary as well as in the secondary settling tanks, is separately
digested in the sludge-digestion tanks.
2. Sedimentation Tanks
The clarification of sewage by the process of 'sedimentation' can be affected by providing
conditions under which the suspended material present in sewage can settle out. This is brought
about in specially designed tanks called sedimentation tanks.
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Out of the three forces which control the settling tendencies of the particles (enumerated earlier),
the two forces i.e. the velocity of flow, and the shape and size of the particles, are tried to be
controlled in these settling tanks. The third force i.e. the viscosity of sewage or the temperature
of sewage is left uncontrolled, as the same is not practically possible.
The velocity of flow can be reduced by increasing the length of travel travel,, and by detaining the
particle for a longer time in the sedimen
sedimentation
tation basin. The size and the shape of the particles can
be altered by the addition of certain chemicals in water. These chemicals are called coagulants,
and they make the sedimentation quit quitee effective leading to the settlement of even very fine and
colloidal particles. However, their use is not made in "Plain Sedimentation" (or generally
general called
"sedimentation"), but is being made in the process called "chemical precipitation" or
"sedimentation
ion with coagulation". This will be discussed later.
Sedimentation basins are thus designed for effecting settlement of particles by reducing the flow
velocity or by detaining the sewage in them. They are generally made of reinforced concrete and
may be rectangular
ectangular or circular in plan. Long narrow rectangular tanks with horizontal flow
(Figure 3-8)) are generally preferred to the circular tanks with radial or spiral flow (Figure
( 3-9).
The capacity and other dimensions of the tank should be properly designed, so as to affect a
fairly high percentage of removal of the suspended organi
organicc material. A plain sedimentation tank
under normal conditions may remove about 60 to 65% of the suspended solids, and 30 to 35% of
the BOD from the sewage.
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from the top may be drawn off and the tank be cleaned off the settled silt. The tank is again filled
with raw sewage to continue the next operation. This type of tank, thus, functions intermittently
as a period of aboutut 30 to 36 hours is required to put the tank again in working condition. This
necessitates
sitates the commissioning of at least two tanks. Such tanks are generally not preferred,
because a lot of time and labor is wasted and more units are required
required. They have, therefore,
become comp1etely obsolete these days.
In a continuous flow type of a sedimentation tank, which is generally used in modem days, the
flow velocity is only reduced, and the sewage is not brought to complete rest, as is done in an
intermittent type.
ype. The working of such a tank is simple, as the water enters from one end, and
comes out from the other end. The velocity is sufficiently reduced by providing sufficient length
of travel. The velocity is so adjusted that the time taken by the particle to travel from one end to
another is slightly more than the time required for settlement of that particle. The theory and
design of such a tank is discussed below in details.
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If yo represents the number of particles of a given size that are settled out, and y being the total
number of particles of that size, then the percentage of that particular sized particles which shall
Qh ¢
Q
be remove is ; and is equal to for an assumed uniform distribution of particles. Hence, if 70%
of particles of a given size are proposed to be removed in a settling tank, then the settling
À À
∗
9C 9C
velocity of that sized particles must be kept ≥ . In other words must be kept less than
equal to * settling velocity of that sized particle.
À
9C
It, therefore, follows that the quantity i.e. the discharge per unit of plan area is a very
important term for the design of continuous flow type of settling tanks; and is known as over
flow rate or surface loading or overflow velocity.
Normal values of overflow rates ranges between 40,000 and 50,000 liters/sq.m/day for plain
primary sedimentation tanks; and between 50,000 and 60,000 liters/sqm/day for sedimentation
tanks using coagulants as aids and about 25,000 to 35,000 liters/sqm/day for secondary
sedimentation tanks.
Decreasing the overflow rate will lead to the settlement of even those particles which are having
lower values of their settling velocities. Hence, smaller particles will also settle down, if the
overflow rate is reduced. Further, with a given Q, the overflow rate can be reduced by increasing
the plan area of the basin. It therefore, follows that an increase in the plan area (i.e. width x
length) will increase the efficiency of sedimentation tank; and theoretically speaking, depth does
not have any effect on the efficiency of sediment removal. However, it is important for practical
considerations, and also for making allowance for deposition of sludge and silt.
Usual values of effective depth (i.e. depth excluding the bottom sludge zone) range between 2.4
and 3.6m (generally not exceeding 3m).
Another important term, which is used in connection with the design of sedimentation basins, is
its detention time or detention period or retention period. The detention time (t) of a settling tank
may be defined as the average theoretical time required for the sewage to flow through the tank.
It is, this, the time that would be required for the flow of sewage to fill the tank, if there was no
outflow. In other words, it is the average time for which the sewage is detained in the tank.
Hence, it is the ratio of the volume of the basin to the rate of flow (i.e. discharge) through the
basin.
Therefore,
Detention time, t, for a Rectangular tank
Volume of the tank B∗L∗H
= =
Rate of {low Q
Similarly, the detention time for a circular tank
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d (0.011d + 0.785H)
=
Q
Where, d = Diameter of the tank
H = Vertical depth at wall or side water depth.
The detention time for a sewage sedimentation tank usually ranges between 1 to 2 hours. The
lower value of detention period (i.e. 1 hour) is generally adopted when the activated sludge treat-
ment is used in secondary treatment after the sedimentation; and the higher and more normal
value (i.e. 2 hours) is generally adopted when the trickling filters are used as the secondary
treatment.
Larger detention periods will result in higher efficiency; but too long a period induces septic
conditions, and should be avoided. However, if the secondary sedimentation is to be avoided, a
longer detention period of about 2 hours to 3 hours may be adopted.
The width of the tank is normally kept at about 6m, and not allowed to exceed 7.5m or so. The
length of the tank is generally not allowed to exceed 4 to 5 times the width. The cross-sectional
area of the sedimentation tank is such as to provide a horizontal flow velocity of about
0.3m/minute. The total amount of flow from the tank within 24 hours generally equals the
maximum daily flow of sewage.
The maximum diameter of a circular tank may be kept 60m or so.
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Note: In order to counteract the effects of short circuiting, it may be necessary to keep a high
detention period or a smaller surface loading than that obtained from the theoretical
considerations for obtaining the desired results.
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b. Baffles
Baffles are required to prevent the movement of organic matter and its escape along with
the effluent; and to distribute the sewage uniformly through the cross-section of the tank,
and thus to avoid short circuiting. Both inlets and outlets are, therefore, protected by
hanging baffles, 0 to 90 cm in front of them, and submerged 45 to 60 cm below the flow
line, as shown in Figure 3-8. Some other arrangement of placing baffles may be designed,
but it should not be too complicated. Moreover, too many baffles may result in
concentration of currents and is as bad as too fewer baffles are.
c. Skimming Troughs
When the amount of oils and greasy matter present in sewage is small, it is generally
uneconomical to provide a separate skimming tank. In such cases, a skim trough is
generally provided in the sedimentation tank itself, near its outlet end, as shown in Figure
3-8.
In manually operated tanks, the skimming that float to the surface may be pushed into the
trough by squeezes with hand. Whereas, in mechanically operated tanks (such as in
Figure 3-8), the skimming may be pushed by the same scraper blades which collect the
sludge while moving along the bottom, and push the skimming into the end trough, when
they move near the surface along with the endless chain to which they are attached.
d. Cleaning and Sludge Removal
The suspended organic solids contained in sewage, settle down at the bottom of the
sedimentation tank, and have to be removed periodically. The removal of the deposited
sludge before it becomes stale and septic is necessary not only because it reduces the
capacity of the tank and its detention period, but also because it leads to the evolution of
foul gases formed due to the anaerobic decomposition of the settled organic matter. The
sedimentation tanks are, therefore, cleaned from time to time at frequent intervals, either
manually or they are provided with mechanical arrangements for cleaning.
Modern sedimentation tanks, however, are generally provided with mechanical cleaning devices.
For example, in Figure 3-8, the sludge is scraped by scrapers and brought to the hopper at the
outlet end, and is removed daily or often. The scrapers can work either continuously or at any
desired intervals of time. Similarly, in a circular tank (Figure 3-9), the sludge is scraped and
brought to the centre, and likewise removed. For tanks without mechanical sludge removing
equipment, an additional minimum depth of about 0.8 to 1.2 m should be provided for storage of
settled materials, and is called sludge zone.
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Example 3-5
Design a suitable rectangular sedimentation tank (provided with mechanical cleaning equipment)
for treating the sewage from a city, provided with an assured public water supply system, with a
maximum daily demand of 12 million liters per day. Assume suitable values of detention period
and velocity of flow in the tank. Make any other assumptions, wherever needed.
Solution
Assuming that 80% of water supplied to the city becomes sewage, we have the quantity of
sewage required to be treated per day (i.e. maximum daily).
= 0.8 *12 million liters = 9.6*106liters
Now assuming the detention period in the sewage sedimentation tank as 2 hours,
The quantity of sewage to be treated in 2 hours i.e. the capacity of the tank required
9.6
Q= ∗ 2 ∗ 10/ litres = 0.8 ∗ 10/ litres = 800cu. m
24
Assuming that the flow velocity through the tank is maintained at 0.3m/minute;
The length of the tank required
= Velocity of {low ∗ Detention period = 0.3 ∗ (2 ∗ 60)m = 36 m
Cross-sectional area of the tank required
Capacity of the tank 800
= = = 22.2 m
Length of the tank 36
Assuming the water depth in the tank (i.e. effective depth of tank) as 3m,
The width of the tank required
Area of cross section 22.2
= = = 7.4 m
Depth 3
Since the tank is provided with mechanical cleaning arrangement, no extra space at bottom is
required for sludge zone.
Assuming a free-board of 0.5m,
The overall depth of the tank
= 3 + 0.5 = 3.5m
Hence, a rectangular sedimentation tank with an overall size of 36m * 7.4m * 3.5m can be used.
Note: This satisfies the requirements like: length not more than 4 to 5 times the width; and the
width not more than 7.5m or so; the depth between 2.4 to 3.6m, etc.
Alternatively,
Instead of assuming the depth, we may assume an overflow rate as 40,000 liters/m2/day.
Q
= 40,000 liters/m /day
BL
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Q 9.6 ∗ 10/
BL = = = 240m
40,000 40,000
240 240
B= = = 6.67m
L 36
Area of cross section 22.2
The depth required = = = 3.3m
Width 6.67
Hence, we can alternatively use a tank of dimensions 36m * 6.7m *(3.3 + 0.5m) overall depth i.e.
36m * 6.7m * 3.8m size.
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B.O.D. SS removed
pH value
removed as Dosage
Name of required
.No. as percentage percentage required Remarks
coagulant for proper
of total of total in ppm
functioning
present present
80 - 90 90 - 95 25-35 5.5 to 7.0 This coagulant is widely used for
Ferric
l. sewage treatment, wherever,
chloride
coagulation is adopted.
60 80 35-40 8.0 to 8.5 Ferric sulphate has been found to be
more effective than chlorinated
Ferric
copperas, if used in conjunction
2. sulphate
with lime. Hence ferric chloride and
with lime
ferric sulphate are mainly used, as
coagulants in sewage.
60 80 40-90 6 to 8.5 It is generally not used in sewage
3. Alum although used for treating water
supplies on a large scale.
70-80 80--90 35-80 5.5 to 7.0 This coagulant is effective for
Chlorinated
4. and producing sludge for activated
copperas
9.0 to 9.5 sludge process.
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(iv) The process of coagulation and subsequent sedimentation produces larger quantities of
sludge than that produced in plain sedimentation, and thus adding to the problems of
sludge disposal.
(v) The process of coagulation requires skilled supervision and handling of chemicals.
In view of all these disadvantages, the coagulation of sewage has become obsolete these days. It
may still, however, be adopted in certain special cases, such as:
(a) For treating sewage from industries, using some specific chemicals in their processes.
(b) It is particularly advantageous, where there is large seasonal variation in sewage flow or as
an emergency measure to increase the capacity of an overloaded plain sedimentation tank.
The various advantages offered by the coagulation process are:
(i) Sedimentation aided with coagulation produces better effluent with lesser BOD and
suspended solids, as compared to plain sedimentation.
(ii) Coagulated settling tank requires less space than that required by an ordinary plain
settling tank.
(iii) Coagulation process may also remove the phosphates from sewage, which may help in
controlling eutrophication (the excessive growth of algae and other aquatic plants in a
river stream. The nitrogen and phosphorous present in the sewage and industrial
effluents being discharged into the rivers, serve as fertilizing elements, which in the
presence of sun-light, stimulate the growth of algae and other aquatic plants) of river,
into which the effluent is being discharged.
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Table 3-4 Preliminary and primary treatment unit functions and efficiencies
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Micro-organisms, such as bacteria, play an important role in the natural cycling of materials and
particularly in the decomposition of organic wastes. The role of micro-organisms is elaborated
further here because they are also important in the treatment of wastewater. What is waste for
humans and higher vertebrates becomes a useful food substrate for the micro-organisms. In both
natural and engineered treatment systems micro-organisms such as bacteria, fungi, protozoa, and
crustaceans play an essential role in the conversion of organic waste to more stable less polluting
substances. They form what is termed a 'food chain'. For example inorganic and organic
substances in wastes are consumed by bacteria, fungi and algae. These are in turn consumed by
protozoa and nematodes (some fungi however trap nematodes) and the latter by rotifers.
In a natural water body, e.g. river or lake, the number and type of micro-organisms depends on
the degree of pollution. The general effect of pollution appears to be a reduction in species
numbers. For example in a badly polluted lake, there are fewer species but in larger numbers,
while in a healthy lake there can be many species present but in lower numbers.
Micro-organisms are always present in the environment and given the right conditions of food
availability, temperature and other environmental factors, they grow and multiply
(
Figure 4-1)
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Micro-organisms also produce waste products, some of which are desirable and some
undesirable. Gases such as carbon dioxide and nitrogen are desirable, since they can be easily
separated and do not produce pollution. Gases such as hydrogen sulphide and mercaptans,
although easily separated require treatment for odour. Micro-organisms' cellular materials are
organic in nature and can also cause pollution. It would be desirable if the cellular materials have
undergone self oxidation (endogeneous respiration utilizing own body cells) to produce non-
biodegradable materials that are relatively stable. Self-oxidation is achieved when there is no
substrate/food available.
The microbiological conversion reactions of organic waste into cellular material can be
empirically represented as shown below.
(i) Conversion under aerobic conditions (see diagram below):
Under aerobic conditions ammonia is further oxidized to nitrate. Phosphorus and sulphur
contained in the organic substances are oxidized to phosphate and sulphate. These can be further
utilized by the micro-organisms for synthesis.
(ii) Conversion under anaerobic conditions (see diagram below):
Methane (CH4) is a useful gaseous by-product of anaerobic conversion, because it can be
combusted to produce heat/energy. On the other hand if it is released to the atmosphere without
being combusted, it contributes to the greenhouse gas effect.
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Sunlight
aCO2 + rH2O + tNH3 Cw Hx Oy Nz + bO2
As shown by the conversion reactions (the utilization of organic wastes for food by micro-
organisms) the product is mainly the cellular material of the micro-organisms i.e. more
organisms are produced. The growth yield is the weight of micro-organisms produced per unit
weight of organic substances consumed by the micro-organisms. The growth yield depends on
the type of substrate and environmental conditions. The smaller the value of the growth yield the
better it is for waste treatment, because less sludge is produced which requires disposal. Its value
is usually between 0.2 and 0.5 for aerobic conversion, while the corresponding value for
anaerobic conversion is smaller.
Prokaryotic organisms such as bacteria reproduce mainly by binary fission (i.e., each cell gives
two daughter cells). Growth of a microbial population is defined as an increase in numbers or an
increase in microbial mass. Growth rate is the increase in microbial cell numbers or mass per
unit time. The time required for a microbial population to double in numbers is the generation
time or doubling time, which may vary from minutes to days.
Microbial populations can grow as batch cultures (closed systems) or as continuous cultures
(open systems) (Marison, 1988a).
1. Batch Cultures
When a suitable medium is inoculated with cells, the growth of the microbial population follows
the growth curve displayed in Figure 4-2, which shows four distinct phases.
i. Lag Phase
The lag phase is a period of cell adjustment to the new environment. Cells are involved in the
synthesis of biochemicals and undergo enlargement. The duration of the lag phase depends on
the cells’ prior history (age, prior exposure to damaging physical or chemical agents, culture
medium).
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Cells in the exponential growth phase are more sensitive to physical and chemical agents than
those in the stationary phase.
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i. Growth Yield.
As shown above, growth yield is the amount of biomass formed per unit of amount of substrate
removed. It reflects the efficiency of conversion of substrate to cell material. The yield
coefficient Y is obtained as
Í+ÍÎ
Y=
8Î +8
4.8
Where So and S - initial and final substrate concentrations, respectively (mg/L or mol/L),
Xo and X - initial and final microbial concentrations, respectively
Several factors influence the growth yield: type of microorganisms, growth medium, substrate
concentration, terminal electron acceptor, pH, and incubation temperature.
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Yield coefficients for several bacterial species are within the range 0.4–0.6 (Heijnen and Roels,
1981).
For a pure microbial culture growing on a single substrate, the growth yield Y is assumed to be
constant. However, in the environment, particularly in wastewater, there is a wide range of
microorganisms, few of which are in the logarithmic phase. Many are in the stationary or in the
declining phase of growth. Some of the energy will be used for cell maintenance. Thus, the
growth yield Y must be corrected for the amount of cell decay occurring during the declining
phase of growth. This correction will give the true growth yield coefficient, which is lower than
the measured yield. Equation (4.7) becomes:
μ = Yq − k B
Where kd is the endogenous decay coefficient (day-1)
1
Thus
= Yq − k B
θ»
4. Physical and Chemical Factors Affecting Microbial Growth
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i. Substrate Concentration.
The relationship between the specific growth rate m and substrate concentration S is given by the
Monod’s equation (Fig. 2.14a):
ÏÌÐ
µ = µÓkÔ d ÕÏÌÐ 4.10
Figure 4-4 Relationship between the specific growth rate µ and substrate concentration S
(a) Monod’s saturation curve; (b) Lineweaver–Burke plot
Monod’s equation can be linearized using the Lineweaver–Burke equation:
1 KR 1
= +
μ μSP¸ ÏSÐ μSP¸
Figure 2.14b shows a plot of 1/µ vs 1/S. The slope, y-intercept, and x-intercept are (Ks/µ max),
(1/µ max), and (-1/Ks), respectively. This plot allows the computation of Ks and µ max. Ks values for
individual chemicals found in wastewater are between 0.1 and 1.0 mg/L (Hanel, 1988).
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ii. Temperature
This is one of the most important factors affecting microbial growth and survival. Microbial
growth can occur at temperatures varying from below freezing to more than 1008C. Based on the
optimum temperature for growth, microorganisms are classified as mesophiles, psychrophiles,
thermophiles, or extreme thermophiles.
Microbial growth rate is related to temperature by the Arrhenius equation:
μ = Ae+Ö/L
Where A - constant,
E - activation energy (kcal/mole),
R - gas constant, and T - absolute temperature (K)
Psychrophiles can grow at low temperatures because their cell membrane has a high content of
unsaturated fatty acids, which helps maintain membrane fluidity, whereas a high content of
saturated fatty acids help thermophiles function at high temperatures. The decreased m at high
temperatures is due to the thermal denaturation of proteins, particularly enzymes, as well as
changes in membrane structure, leading to alterations in cell permeability.
iii. pH
Biological treatment of wastewater occurs generally at neutral pH. In general, the optimum pH
for bacterial growth is around 7, although some may be obligately acidophilic (e.g., Thiobacillus,
Sulfolobus) and thrive at pH < 2. Fungi prefer acidic environments with a pH of 5 or lower.
Cyanobacteria grow optimally at pH higher than 7. Bacterial growth generally results in a
decrease of the pH of the medium through the release of acidic metabolites (e.g., organic acids,
H2SO4). Conversely, some microorganisms can increase the pH value of their surrounding milieu
(e.g., denitrifying bacteria, algae).
pH affects the activity of microbial enzymes. It affects the ionization of chemicals and thus plays
a role in the transport of nutrients and toxic chemicals into the cell.
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them. For example, H2O2 is destroyed by catalase and peroxidase enzymes, whereas O2- is
deactivated by superoxide dismutase. Catalase and superoxide dismutase-catalyzed reactions are
represented by:
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detention (period, in which the activated sludge mixed with t):1e sedimented sewage (i.e.
effluent from primary clarifiers) is agitated and aerated. The sludge solids, thus kept in
suspension will provide the necessary contact surfaces for the growth of aerobic bacteria. The
mixed liquor after agitation is settled out in secondary clarifiers. The sludge so settled in
secondary clarifier is called the activated sludge as it contains a lot of oxygen, and is thus
biologically active. This sludge will be disposed of after digestion, although a small part of it will
be taken to aeration tanks for keeping the activated sludge process going.
There are various kinds of filters that are commonly employed either singly or in combinations,
for giving secondary treatment of sewage. All these filters try to oxidize the unstable organic
matter into stable forms, mainly be aerobic decomposition.
The different types of filters that may be used in sewage treatment are:
1. Contact beds
Used at very small plants, and have become almost obsolete these days). In contact beds, also
known as contact filters, sewage is kept in contact with the filtering media for a certain period
(i.e. during first contact period). As the sewage percolates through the filtering media, fine
colloidal organic matter is trapped in the voids between the particles of the filtering media. Due
to this, an organic film is produced around the particles of the filtering media. A large number of
aerobic bacteria present in this film will carry out the oxidation of the organic matter present in
this film, by the process of aerobic decomposition. In order to make sufficient oxygen available
for the growth of aerobic bacteria, the filter is left empty (without any sewage) for a certain
period (i.e. second contact period). The filter during this period, will absorb oxygen from the
atmosphere, and will complete the oxidation process. This constitutes one cycle of operation.
The stabilized organic matter in the first cycle will be washed away by the fresh sewage in the
next cycle of operation.
Constructional Details
A typical plan and section of a contact beds unit is shown in Figure 4-5. A contact bed is a water
tight rectangular tank, filled with a filtering media, consisting of gravel ballast, or broken bricks
or stones. The size of the media particles may vary between 20 to 40mm. The depth of the
filtering media varies between 1 to 1.8m (the common being 1.2m). These tanks are generally
dug below the ground level, and are provided with water-tight concrete lining, as shown. A
siphonic dosing tank is generally provided to serve two or three contact beds. The dosing tank
will receive sewage from the primary sedimentation tanks, and will supply it to the different
contact beds, turn by turn, at regular intervals by the timed siphonic action. Ordinary tanks
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without siphons, and operated manually by valves may also be used. The sewage percolating
through the filtering media is collected at the bottom by a system of suitably laid open-jointed
under-drains. The effluent coming out from the effluent pipe may be taken to the secondary
sedimentation tank for settling out the oxidized organic matter.
Operation
The sewage is, first of all allowed from the dosing tank, so as to fill the bed completely, and to
stand to a depth of about 5 to 10cm above their top surface. While doing so, the outlet valve is
kept closed. This filling takes about 1 hour. The dosing tank supply is then closed, and the
sewage is left over the beds as it is, for about two hours or so (called the first contact period).
The colloidal matter present in sewage will be transferred to voids during this period.
The outlet valve is then opened, and the sewage is removed slowly. This emptying of the bed
should be carried out slowly so that the colloidal matter trapped in the voids of the filter media
does not get washed out with the down-moving sewage. The beds are now kept empty at rest for
a period of about 4 to 6 hours (called the 2nd contact period or the empty period). During this
period, the organic matter trapped in the voids gets oxidized by aerobic bacteria in the presence
of free oxygen that rushes into the filter voids from the atmosphere. This completes one full
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cycle of operation, which takes about 8 to 12 hours. The stabilized organic matter from the voids
is finally washed down the contact material in the next emptying of the tank.
Since the inflow of sewage is continuous, while the beds are to be operated intermittently,
several units will have to be constructed, so that the sewage can be applied in turn to the
different units. As pointed out earlier, siphonic dosing tanks are generally used for this
purpose. Continuous attendance is, of course, necessary to operate the different units in
succession.
Performance and Rate of Loading
The effluent obtained from the contact beds is slightly turbid and odorless, as it removes about
80% of the suspended solids, and 60 to 75% of the BOD. But due to its intermittent operation,
the rate of loading is very low; and it should not exceed 110 liters per day per sq. m. of the filter
for beds of 1.2 to 1m depth. Moreover, with the passage of time, as the filtering media goes on
clogging more and more, the rate of loading is reduced accordingly. After 4 to 5 years, the beds
become almost fully clogged, and are removed, washed and dried. The under-drains are also
washed, and the beds reinstated.
Use: Although the contact beds produce satisfactory effluent and consume little head, they are
generally not adopted these days; mainly because their rate of loading is quite less, and they thus,
require large land areas for their installation. Moreover, their intermittent operation requires
continuous attendance. All such factors make them unsuitable for use in modern days, when
more efficient filters have been designed. They may, however, still be used for small isolated
institutions, where the quantity of sewage to be treated is very small; or at places where available
head is limited, and further pumping is undesirable.
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excavating the earth without any lining on sides or bottom. The sand, (i.e. the filtering media) is
filled in this tank to a depth of about 0.75 to 1.05 m.
The bottom of the tank is made sloping gently towards the under drains, which are placed at
about 9 m apart in trenches below the bottom of the sand. These under-drains are nothing but the
vitrified tile pipes with open joints of about 1 cm, and surrounded by graded gravel.
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As stated earlier, the intermittent sand filters are rectangular in plan with an area of about 1000 to
4000sq. m, with length to width ratio, as about 3 to 4. The depth of sand varies between 0.75 to
1.05m.
The sand used in the filtering media should be clean and sharp, with an effective size (D10) of
;×h
;Øh
about 0.2 to 0.5mm and uniformity coefficient ( ) ranging between 2 to 5. If the finer sand is
used, the filter will be rapidly clogged, and if the coarser sand is used, the penetration of the
solids will be too deep, and the distribution of sewage will be difficult. The top 15cm layer of
this sand may be kept of finer variety than that of the rest, which is generally kept uniform in
grain size. However, if different gradation of sand are used (thought not necessary), then the
coarsest layers should be placed near the bottom, and the finest towards the top. The finer the
sand used the purer and better effluent will be obtained, as more impurities and bacteria will be
trapped, but the filter will clog quickly. In addition to this sand layer, a bottom layer of about
15cm of gravel may also sometimes be placed, so as to facilitate the drainage of the effluent.
The rate of loading for the intermittent sand filters is less than that permitted for the contact beds
(which contain coarser filtering media). The commonly adopted values of the hydraulic loading
(i.e. the rate at which the sewage is applied) ranges between 80 to 110 liters per day per sq.m of
plan area of the filter bed. In the olden days, these filters were being designed to directly treat the
raw sewage with loadings of the order of 50 liters/sq.m/day.
To prevent any displacement of the sand by the incoming sewage, concrete blocks may
sometimes be placed on the sand bed at the outlet points in the distributing pipe system.
It is a common practice to apply sewage dose for 24 hours on one bed, and then to apply it on the
second bed, keeping the first bed at rest. Usually, three to four beds may thus function in rotation.
Cleaning of the Filter
The condition of a filter bed, in relation to the extent of its clogging, should be carefully
observed; and if necessary, the bed should be put out of operation, when it requires cleaning or
rest. A complete rest of 1 to 4 weeks becomes necessary, if septic conditions prevail in the bed.
The septic conditions are more likely to occur, when the top layers of the sand are clogged due to
non-oxidation of some suspended solids, which are transferred into humus. In such case, the top
5 to 7.5cm sand layer may be raked and replaced by clean sand.
Performance and Use
The effluent obtained from an intermittent sand filter is of excellent quality, with suspended
solids < 10ppm, and BOD < 5ppm. This effluent is better than that obtained from any other
ordinary type of sewage treatment, and can be disposed of even without dilution. However, these
filters require large land areas, and huge quantities of sand for their installations, as their rate of
loadings are very low. These filters cannot, therefore, be economically used at larger plants.
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They may, however, still be used for treating smaller quantities of polluted sewages coming out
from hospitals or isolated commercial and industrial institutions. In very cold climates, these
filters may further pose troubles due to danger of sand surface freezing.
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'recirculation' and its use in making high rate filters shall be discussed thoroughly, a little later,
after we finish the general description of trickling filters, and the comparative characteristics of
both types.
Merits and Demerits of trickling filters
The various advantages of the trickling filters are:
(i) Rate of filter loading is high, as such requiring lesser land areas and smaller quantities of
filter .media for their installations.
(ii) Effluent obtained from the trickling filters is sufficiently nitrified and stabilized. They
can remove about 75% of BOD and about 80% of suspended solids. The effluent can,
therefore be easily disposed of in smaller quantity of dilution water.
(iii) Working of tricking filters is simple, and does not require any skilled supervision.
(iv) They are flexible in operation, and they can, therefore, withstand the application of
variety of sewages having different concentrations and compositions. Even if they are
overloaded, they can recoupe after rest.
(v) They are self-cleaning.
(vi) Mechanical wear and tear is small, as they contain less-mechanical equipment.
(vii) Moisture content of sludge, obtained from trickling filters, is as high ~ 99% or so.
(viii) Trickling filters have been found to operate more efficiently in warm weather, and
produce an effluent appreciably lower in BOD. Hence, they are of immense-use in hot
countries.
The disadvantages of the trickling filters are:
(i) The head loss through these filters is high, making automatic dosing of the filters
necessary (through siphonic dosing tanks). The total head loss through such a filter will
be equal to the head loss through the circular distributor [about 45 to 58 cm] plus the
loss in the feed piping and in the siphon as well as the entrance loss. Generally, these
extra losses will total to at least 15 cm.
(ii) Cost of construction of trickling filters is high.
(iii) These filters cannot treat raw sewage, and primary sedimentation is a must.
(iv) These filters pose a number of operational troubles such as given below:
(a) Fly Nuisance. The filter fly, psychoda, which develops in the filter particles, may prove to be
nuisance, as the same may be carried away into the habitation.
This problem may be controlled by flooding the filter with sewage for 24 hours or more. The
flooding will destroy the larvae, and usually interfere slightly with the results of operation.
However, two or more filters will be needed, in order that, while one is flooded, another is
available to treat the sewage.
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Another method of controlling fly nuisance is by using insecticides, such as D.D.T., chlordance,
and benzene hexachloride, etc. in the filter plant. When using insecticides for fly control, the
flies may sometimes develop resistance to one particular insecticide, In such a case, the
insecticide used must be changed. An insecticide may be applied at the siphon chamber or at any
other place in the plant that may be more convenient. The dosage of insecticide required is
normally 1 to 2mg/l based on the total daily sewage flow, but is applied over a period of about 2
hours. Application should be used on active content of the insecticide.
(b) Odour Nuisance. Odors, generally, do not prevail in trickling filters using rotary distributors;
but however, when fixed nozzles are used, H2S and other odorous gases are frequently released
from the sprays into the atmosphere. The usual remedy is to chlorinate the sewage to prevent
formation of H2S gas, or to neutralize that already formed.
Some odors may also be evolved due to sludge, and also due to anaerobic conditions which may
prevail as and when the sewage becomes stale. The remedy is to chlorinate the sewage, and to
keep sewage fresh by recirculation, as is done in rapid filters.
(c) Ponding trouble . Sometimes, the voids in the filter media get clogged due to heavy growth of
fungi and algae. This may result in ponding of the sewage over the filter bed. This trouble, posed
by algae and fungi, can be controlled by chlorinating the sewage, which kills the algae, thus
causing unloading of the accumulated material. Other methods of controlling algae are to add
copper sulphate to the sewage, and resting the bed for some time.
Besides these external controlling factors, the algae is utilized by the worms and larvae
particularly of the psychoda fly, which feed on the vegetable matter; and in the process, bring
about a biological change.
Ponding at the surface is, therefore, most common during the winter months, when the worms
and larvae are driven down from the surface by cold. Near spring time, however, they return to
the surface, breaking up the vegetable growth in the filter, and causing heavy discharge of humus
from the bed. This process is called spring off loading.
The humus so produced is easily settleable and is allowed to settle down in the secondary
clarifier. Sometimes, separate tanks, similar to settling tanks, called Humus tanks may be used
for this purpose. They are provided, particularly when the effluent from the filters is to be
discharged into the rivers, and a high degree of purification is needed. Although humus is inert,
yet it cannot be allowed to pass into the river streams, because ultimately it produces a large
quantity of mud, and impedes the course of the river stream in question.
Design of Trickling Filters
The design of the trickling filter, primarily involves the design of the diameter of the circular
filter tank, and its depth. The design of the rotary distributors and under-drainage system is also
involved in the filter design.
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The design of the filter size is based upon the values of the filter-loadings, adopted for the design.
This loading on a filter can be expressed in two ways:
(i) By the quantity of sewage applied per unit of surface area of the filter per day. This
is called hydraulic-loading rate and expressed in million liters per hectare per day.
The value of hydraulic loading for conventional filters may vary between 22 and 44
(normally 28) million liters per hectare per day (as against the value of
1.1ML/ha/day for intermittent sand filters). The hydraulic loading can still be
increased to about 110 to 330 (normally 220) M.L/ha/day in the high rate trickling
filters.
(ii) By the mass of BOD per unit volume of the filtering media per day. This is called organic
loading rate, and expressed in kg of BO Ds per hectare meter of the filter media per day.
The value of organic loading for conventional filters may vary between 900 to 2200
kg of BOD5 per ha-m. This organic loading value can be further increased to
about 6000-18000 kg of BOD5 per ha-m in high rate trickling filters.
With an assumed value of organic loading, (as between 900 to 2200kg/ha-m), we can
find out the total volume of the required filter, by dividing the total BOD5 of the
sewage entering the filter per day in kg by the assumed value of the organic loading.
The organic loading can thus, decide the volume of the filter.
The hydraulic loading, on the other hand, gives us the area of the filter required; when
the total sewage volume entering the filter per day is divided by the hydraulic loading,
(assumed between 22 and 44 Ml/ha/day).
Knowing the volume and area of the cylindrical filter, we can easily find out its
diameter and depth.
It may also be mentioned here that the filter diameter and depth is designed for average
value of sewage flow. The rotary distributors, under-drainage system, and other
connected pipe lines etc. are, however, designed for peak flow, and of course checked
for the average flow. Moreover, since the rotary distributors are available indigenously
only up to 60m in length, it is desirable to keep the dill of the filter tank up to a
maximum of 60m. If the required filter diameter is more than 60m, then it is better to
use more units of lesser diameter.
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The filter is very flexible, and can even take intermittent shock loads without any
detrimental effects. Hence, a conventional or standard rate filter plant is very useful to
medium towns and industrial cities requiring full treatment of sewage.
The efficiency of such a conventional filter plant can be expressed by the equation
evolved by National Research Council of U.B.A., and given by.
100
η(%) =
1 + 0.0044√Ù
Where, η = Efficiency of the filter and its secondary clarifier, in terms of percentage of
applied BOD removed
u = Organic loading in kg/ha-m/day applied to the filter (called unit organic
loading)
This equation shows that the BOD removed by the filter plant depends upon the
organic loading adopted. Greater is the loading, lesser is the efficiency and thus lesser
BOD is removed. This equation holds good when there is no recirculation. In case of
recirculation,
Example 4-1
a. Design suitable dimensions of circular trickling filter units for treating 5 million
liters of sewage per day. The BOD of sewage is 150mg/l.
b. Also design suitable dimensions for its rotary distribution system, as well as the
under-drainage system.
Solution
Total BOD present in sewage t6'be treated per day
= 5 ∗ 150kg = 750kg
Assuming the value of organic loading is 1500kg/ha-m/day [i.e. between 900 to
2200kg/ha-m/day],
The volume of filtering-media required
750
= ha − m = 0.5ha − m = 5000m,
1500
Assuming the effective depth of filter as 2m,
The surface area of the filter required
5000
= = 2500m .
2
Using a circular trickling filter of diameter 40m,
The number of units required
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0.029
=π = 0.92m/sec
4 ∗ 0.2
Since the velocity at average flow becomes slightly less than the minimum permissible
of 1m/sec, we should reduce the adopted diameter slightly. Let us use 0.19m diameter,
then
The velocity at average flow
0.029
=π = 1.023m/sec > 1m/sec ; permissible
4 ∗ 0.19
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not much affected, and or if different sized pipes are difficult to join, then the entire arm
length may be kept of 130mm diameter; or the first 12m may be kept of 130mm diameter,
and the last 7m of 103mm diameter.
Design of Orifices
Each arm section will be provided with different number of orifices, depending upon the
discharge to be passed through each section.
Total discharge through each arm = 0.016m3/sec.
Assuming that 10mm diameter orifices are provided with coefficient of discharge (Cd) being
0.65,
π
The discharge through each orifice with an assumed water head, causing flow, as 1.5m,
= CB ∗ A ∗ 2gh = 0.65 ∗ ∗ (0.01) ∗ √ 2 ∗ 9.81 ∗ 1.5 = 2.768 ∗ 10+ m, /sec
4
Total number of orifices through each arm
Total discharge through each arm 0.016
= = ≈ 58
Discharge through each ori{ice 2.768 ∗ 10+
Hence, use a total of 58 orifices in the arm; the number of orifices in each section of the arm
is given as:
Number of orifices through the first section
9.45
= ∗ 58 ≈ 5
100
Number of orifices through the second section
27.45
= ∗ 58 ≈ 16
100
Number of orifices through the third section
63.1
= ∗ 58 ≈ 37
100
Spacing of orifices can be
/
In the first section, 5 number in 6m length, i.e. @ 2 = 1.2m c/c
/
In the second section, 16 numbers in 6m length, i.e. @/ = 0.375m c/c
In the third section, 37 numbers in 7m length, i.e. , = 0.189m c/c
Design of Under-drainage System
Total discharge through each filter unit at peak flow = 0.065m3/sec.
Let us design the under-drainage system with a central rectangular channel, fed by radial
laterals discharging into the channel. The under-drain block lengths, containing semi-
elliptical openings, can be used as laterals.
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The size and slope of the rectangular effluent channel should be such as to allow, say a
velocity of 1m/sec through it (min. = 0.9m/sec).
Discharge 0.065
Area of channel = = = 0.065m
velocity l
Using 0.225m width,
0.065
Its depth = = 0.288m ≈ 0.3m
0.225
The slope of the bed of this channel S, is given by:
1
Q = ∗ A ∗ R /, ∗ S/
N
Where, N = Manning's Coefficient = 0.018 (assumed)
A = 0.225m ∗ 0.3m = 0.0675m
A 0.0675
R= = = 0.082
P (0.225 + 0.3 + 0.3)
1
0.065 = ∗ 0.0675 ∗ (0.082) /, ∗ S/
0.018
0.065
S/ =
0.706
1
S=
117.9
Hence, use a central effluent channel, 0.225m (9") in width and 0.3m (12") in depth
below the bottom level of laterals. The channel may be laid at a slope of 1 in 118.
The under-drain block lengths can be placed in rows, discharging into the effluent
channel. The radial under-drains may be laid at a slope of 1 in 40.
Let us use 10cm (4") diameters, semi-circular under-drain blocks. These laterals should
be designed to run approximately half-full, so as to ensure proper ventilation. Let us
assume that laterals run at a depth of 0.3D, where D is the diameter of circle of which the
lateral section is a semi circle. Then
q = 0.196 ∗ Q
a = 0.252 ∗ A
1
Q = ∗ A ∗ R /, ∗ S/
N
Therefore, Q through a circular sewer of D = 0.1m is given by:
1 π ∗ (0.1) 0.1 /, 1 /
Q= ∗ ∗) * ∗) * = 0.00815m, /sec
0.013 4 4 40
q = 0.196 ∗ 0.00815 = 0.0016m, /sec
Discharge through the filter
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= 0.065m, /sec
Discharge through each lateral
= 0.0016m, /sec
Number of laterals required
0.065
= = 40
0.0016
So, use 40 laterals in all laid radially in the circular filter tank of 40m in diameter.
Velocity through the lateral at peak flow
q 0.0016
= = = 0.81m/s > 0.75 (required)
a 0.252 ∗ π ∗ (0.1)
4
Velocity at average flow:
0.0016
q P@ P¹FPTF {U = = 0.00071m, /sec
2,25
q P¹ 0.00071
= = 0.087
Q 0.00815
Þ B P
For À of 0.087, from table 4.8, ; = 0.2 = and ß = 0.143
aP¹ = 0.143 ∗ A
q P¹ 0.00071
vP¹ = = = 0.632m/sec > 0.5 m/sec (required). ok
aP¹ 0.143 ∗ π ∗ (0.1)
4
Hence, use 40 semi circular radial laterals, of 10cm diameter each discharging into the
effluent channel (at a slope of 1 in 40).
Example 4-2
The sewage is flowing @ 4.5Million liters per day from a primary clarifier to a standard
rate trickling filter. The 5-day BOD of the influent is 160mg/l. The value of the adopted
organic loading is to be 160 gm/m3/day, and surface loading 2000 l/m2/day. Determine
the volume of the filter and its depth. Also calculate the efficiency of this filter unit.
Solution
Total 5-day BOD present in sewage
160 ∗ 4.5 ∗ 10/
= = 720,000gm/day
10,
Volume of the filter media required
Total BOD 720,000gm/day
= = = 4,500m,
Organic loading 160gm/m, . day
Surface area required for the filter
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intervals.
8 Filter loading
values
(i) Hydraulic Varies between 20 to 44ML Varies between 60 to 330ML
loading per hectare per day per hectare per day.
Recirculation of Treated Sewage and its Use in High Rate Trickling Filters
Recirculation of sewage is an essential and important feature of high rate filters. The
recirculation consists in returning a portion of the treated or partly treated sewage to the
treatment process. Usually, the return is from the secondary settling tank to the primary
settling tank, or to the dosing tank of the filter, as shown in Figure 4-11. Sometimes, the
effluent from the filter itself, before it enters the secondary clarifier, may be sent back to
the primary clarifier.
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100
η(%) =
b
1 + 0.0044M¦ ∗ â
Where, Y = the total organic loading in kg/day applied to the filter, i.e. the total BOD in kg.
ã
³∗ä
The term is also called unit organic loading on filter, i.e., u
V = Filter volume in hectare meters
F = Recirculation factor
in the second stage, it is obtained as:
Final efficiency in the two stage filter
100
η =
0.0044 b
1 + 1 − η ∗ M¦ ∗ â
Where, Y' = Total BOD in effluent from first stage in kg/day
V' = Volume of second stage filter in ha-m
F' = Recirculation factor for the second stage filter
η‘= Final efficiency obtained after two stage filtration
These equations are very important, as they form the basis of designing high rate filters,
Effects of Recirculation on Sizes of Treatment Units
Recirculation through the primary sedimentation tanks requires extra capacity in these
tanks, because the flow passing through them is increased, and under some conditions, the
size of the secondary sedimentation tanks may also have to be increased. The volume of
the filter, no doubt, will not be affected by recirculation, but the distributor will have the
capacity to handle the increased flow.
If recirculation is from the effluent of the secondary sedimentation tank to the inlet of the
primary sedimentation tank, then both the tanks will have to be made larger. For example,
with a flow of 4 million liters per day and a recirculation ratio of 0.5, both tanks will have
to be designed, so as to provide the required detention period and overflow rate for a flow
of 6 million liters per day, and the volume will thus have to be 50% greater. However, if
the recirculation is from the effluent of the filter (before entering the secondary clarifier)
i.e., the underflow of the secondary clarifier, the secondary clarifier need not be larger,
since the detention period and· overflow rate remain constant.
Types of High Rate Filters
There are three principal proprietory types of high rate filters. Their patented proprietory
names are:
(1) Biofilters
(2) Accelo filters
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(2) Accelo-filters
These filters are normally 1.8 to 2.4m deep and utilize the direct recirculation of
unsettled filter effluent to the distributor feed. Various arrangements, such as shown in
Figure 4-14, may be used. The applied loadings usually vary between the same limits as
for the bio-filters.
(3) Aero-filters
In the aero-filters, a continuous, uniform and low rate of application of sewage over the
filter media is maintained. Whereas, in the bio-filters and accelo-filters, the recirculation
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is used for more intimate contact of sewage with the biological film of organic matter
formed within the particles of the filter media; in the aero-filters, on the other hand,
the same results are obtained by the use of special type of distributor designed for
frequent "rain drop" applications. Recirculation is used only during periods of low
sewage flow; and then only in amounts necessary to ensure operation of the
distributor. If additional treatment is required to lower the BOD of the effluent, a
second stage filter may also be used; flow diagrams used are shown in Figure 4-15.
Example 4-3
A town having a population of 30,000 persons is producing the following sew ages:
(i) Domestic sewage @ 120 lpcd having 200mg/l of BOD.
(ii) Industrial sewage@ 300,000 lpd having 800mg/l of BOD.
Design high rate single stage trickling filters for treating the above sewage. Assuming that,
the primary sedimentation removes 35% of BOD. Allow an organic loading of
10,000kg/ha-m/day (excluding re-circulated sewage). The recirculation ratio is 1.0; and
the surface loading should not exceed 170Ml/ha/day (including re-circulated sewage).
Also determine the efficiency of the filter and the BOD of the effluent.
Solution
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458.8 ∗ 4
= = 24.17m
å
Hence, use, say, 24m diameter tank with area as = 452.16m2.
Depth of filter media required
Volume of {ilter media 624m,
= = = 1.38 m
Surface area 452.16m
Efficiency of this filter is given by Eq. (9.34) as:
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100
η(%) =
b
1 + 0.0044M¦ ∗ â
Where, Y = Total organic loading, i.e., total BOD applied to filter in kg/day = 624kg/day
V = Volume of filter in ha-m
/
= = 0.0624 ha − m
,
F = Recirculation factor
R
1+ I
F=
R
¼1 + 0.1 ∗ ½
I
Here R = I
1+1
F= = 1.65
(1 + 0.1 ∗ 1)
100
η= = 74.6%.
624
1 + 0.0044M
0.0624 ∗ 1.65
BOD of the effluent left
(100 − 74.6)
= ∗ 624 = 158.49 kg/day
100
Total volume of effluent = 3.9*106l/day
BOD concentration in the effluent
158.49 ∗ 10/
= mg/l = 40.6mg/l
3.9 ∗ 10/
Example 4-4
Determine the size of a high rate trickling filter for the following data:
(i) Sewage flow = 4.5 Ml/d
(ii) Recirculation ratio = 1.5
(iii) BOD of raw sewage = 250 mg/l
(iv) BOD removal in primalY tank = 30%
(v) Final effluent BOD desired = 30mg/l.
Solution
Quantity of sewage flowing into the filter per day
= 4.5 ∗ 10/ [/uæ«
BOD concentration in raw sewage = 250mg/l
Total BOD present in raw sewage
= 4.5 ∗ 10/ ∗ 250mg/l = 1.125kg
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Where, η = 82.85%
Y = Total BOD in kg = 787.5kg
R
1+
F= I
R
¼1 + 0.1 ∗ I ½
Here, ç
= 1.5 (given)
R
1+ I 1 + 1.5
F= = = 1.89
R (1 + 0.1 ∗ 1.5)
¼1 + 0.1 ∗ ½
I
100
82.85 =
787.5
1 + 0.0044M¦ ∗ 1.89
V = 2000m
Assuming the depth of the filter as 1.5m,
The surface area required
2000
= = 1333.3m
1.5
Diameter of the circular filter required
π
= M1333.3 ∗ = 41.2 m
4
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Hence, use a high rate trickling filter with 41.2m diameter, 1.5m deep filter media, and
with recirculation (single stage) ratio of 1.5.
Example 4-5
Determine the Size of a high rate trickling filter for the following data:
Flow = 4.5 Mld
Recirculation ratio = 1.4
BOD of raw sewage = 250 mg/l
BOD removed in primary clarifier = 25%
Final effluent BOD desired = 50mg/l
Calculate also the size of the standard rate trickling filter to accomplish the above
requirement.
Solution
Total BOD present in raw sewage per day
= 4.5 ∗ 10/ ∗ 250mg/l = 1125kg
BOD removed in the primary clarifier = 25%
BOD entering per day in the filter units
= 0.75 ∗ 1125kg = 843.75kg
Permissible BOD concentration in the effluent = 50kg/l
BOD allowed to go into the effluent
= 50mg/l ∗ 4.5 ∗ 10/ = 225kg
BOD removed by the filter per day
= 843.75 − 225 = 618.75kg
Efficiency of the filter
BOD removed 618.75
= ∗ 100 = ∗ 100 = 73.3%
Total BOD entering 843.75
Efficiency of the filter is given by Eq. (9.34) as
100
η=
b
1 + 0.0044M¦ ∗ â
Where, Y = Total BOD applied to the filter per day in kg = 843.75kg
F = Recirculation factor
R
1+ I
F=
R
¼1 + 0.1 ∗ I ½
= 1.4 (given)
ç
Where,
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R
1+ I 1 + 1.4
F= = = 1.85
R (1 + 0.1 ∗ 1.4)
¼1 + 0.1 ∗ ½
I
100
73.3 =
843.75
1 + 0.0044M
¦ ∗ 1.85
V = 665.4m
Using 1.5m depth of the filter,
665.4
Area required = = 413.6m
1.5
Diameter of the filter tank required
413.6 x 4
= = 23.8m
π
For an equivalent standard rate filter; F = 1
100
73.3 =
843.75
1 + 0.0044M ¦
V = 1231m,
Using depth of filter as 1.5m,
1231
Surface area required = = 820.8m
1.5
Diameter of the filter tank required
820.8 ∗ 4
= = 23.3m
π
Example 4-6
A single stage filter is to treat a flow of 3.79*106 l/d of raw sewage with BOD of
240mg/l. It is to be designed for a loading of 11086kg of BOD in raw sewage per hectare
meter, and the recirculation ratio is to be 1. What will be the strength of the effluent,
according to the recommendations of the National Research Council of USA.
Solution
Total BOD present in raw sewage
= 3.79 ∗ 10/ l ∗ 240mg/l = 909.6kg
Filter volume required
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Example 4-7
The design flow of sewage is 3.8million liters per day, and the BOD of the raw sewage is
300mg/l. Design a single, stage Bio filter to produce an effluent having a BOD of 45mg/l
or less.
Solution
Total BOD present in raw sewage per day
= 3.8 ∗ 300kg = 1140kg
Assuming that 35% of this BOD is removed in the primary sedimentation tank,
The total daily BOD applied to the filter
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R
1+ I
2.15 =
R
¼1 + 0.1 ∗ I ½
R
= 1.47
I
Hence, the recirculation ratio used will be 1.47 ≅ 1.5.
Note: The ratio can be reduced by reducing the organic loading.
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which is used for settling the effluent from a filter or from an activated sludge process.
However, the word Humus tank specifically refers to the secondary settling tank, used
for settling the filter effluent, because humus is produced in the filters only.
A secondary clarifier used for settling the effluents from the filters is similar to a primary
settling tank, with a detention period of 1.5 to 2 hours, and over-flow rate ranging
between 40,000 to 70,000 liters per sq. m. of plan area per day. Ordinary rectangular
tanks with horizontal flow (Figure 3-8) or circular tanks with spiral flow (Figure 3-9) may
be used. Sometimes, a third type, i.e. hopper bottomed vertical flow type tanks (such as
shown in Figure 4-16 are also used, especially for the secondary clarifiers. They are
circular tanks with deep conical hoppers, with diameter as well as height ranging
between 7.5 to 9m. They are very costly, and as such, not generally used these days, and
ordinary rectangular tanks with horizontal flow 'are generally preferred even for secondary
clarification.
The secondary clarifiers provided for settling the effluent from the high rate filters
(provided with recirculation of its filtered-settled sewage), will have larger capacities, so
as to provide adequate settling time for the total rate of flow, and in addition, should be
provided with necessary recirculation devices.
The sludge settled at the bottom of the humus tanks should be continuously and rapidly
removed, and sent to the digestion tanks, either directly or through primary clarifiers.
Example 4-8
Design percolating filters with conical humus tanks for treating 7 million liters of sewage
per day.
Solution
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We will design conventional trickling filters, with a hydraulic loading, 28Ml/ha/day [i.e.
22 to 44].
Surface Area of the filter bed required
7
= ha = 2500m
28
Using two equal sized circular tanks, we have the diameter of each tank
2500 4
= ∗ = 39.9m ≈ 40m
2 π
Hence, use two trickling filters, each of 40m diameter. A third extra unit as stand-by unit
may also be provided. The depth of the filter provided may be kept 2m or so.
Design of Conical Humus Tank
Assuming the detention period as 1.5 hours, the capacity of the tank required
7
= ∗ 1.5 ∗ 10/ l = 0.43710/ l = 437cu. m
24
The volume of each conical tank, such as shown in Fig. 9.26, is given by .
1 åu
¦=è ∗ é ∗ ]êvℎ
3 4
Using 4 Nos. with 7.5m depth of each tank, we have the total surface area required for all
4 tanks
437
= = 58.27m
7.5
Diameter of' each tank (d) is given by
1 åu 58.27
∗ =
3 4 4
d = 7.46m ≈ 7.5 m
Hence, use 4 tanks with diameter 7.5m and height also as 7.5m. One additional tank as
stand-by unit may also be provided; thus, using 5 tanks in all.
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and colloidal matter tends to coagulate and form a precipitate, which settles down readily in the
secondary settling tank. The settled sludge (containing micro organisms) called activated sludge,
is then recycled to the head of the aeration tank, to be mixed again with the sewage being treated.
New activated sludge is continuously being produced by this process, and a portion of it being
utilized and sent back to the aeration tank, whereas the excess portion is disposed of properly
along with the sludge collected during primary treatment, after digestion.
The effluent obtained from a properly operated activated sludge plant is of high quality, usually
having a lower BOD than that of a trickling filter plant. BOD removal is up to 80-95 per cent,
and bacteria removal is up to 90-95 percent. Moreover, land area required is also quite less. But,
however, in this process, a rather close degree of control is necessary in operation to ensure
(i) that an ample supply of oxygen is present
(ii) that there is intimate and continuous mixing of the sewage and the activated sludge
(iii) that the ratio of the volume of activated sludge added to the volume of sewage being
treated is kept practically constant.
Moreover, there is the problem of obtaining activated sludge, at the start of a new plant. Hence,
when a new plant is put into operation, a period of about 4 weeks may be required to form a
suitable return sludge, and during this period, almost all the sludge from the secondary
sedimentation tank will be returned through the aeration tank. A new plant may also sometimes
be seeded with the activated sludge from another plant, so as to quickly start the process in the
new plant.
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Figure 4-17 Flow diagram for a conventional AS plant giving high degree of treatment
Since, in this process, it is very much desirable to keep the sewage as fresh as possible, a
somewhat shorter detention period is provided in the primary sedimentation tanks than is
required for most other treatment processes. This period of primary detention may vary
with the size of the plant and the characteristics of sewage, but tank size will generally
provide an overflow rate of about 40,000 liters per sq-m of plan area per day. For a depth
of about 2.4 m, the detention time will be about 1.4 hours.
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plates are fixed at the bottom of aeration tanks. Tube diffusers are generally 60cm long
with internal diameter of 75mm and thickness of wall equal to 15mm. These tubes are
suspended in the aeration tank, and can be taken out for cleaning, without emptying the
tank. The effective areas for the above standard plate and tube diffusers work out to
780cm2 and 1160cm2, respectively.
Two types of aeration tanks are generally used. In one design, the tank is formed into a
succession of ridges and furrows (Figure 4-18) and air is forced upward through diffuser
plates placed at the bottom of the furrows. Such a tank is called the ridge and furrow type
of aeration tank.
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(2) Mechanical Aeration. In the air-diffusion method, as pointed out above, a lot of
compressed air (90 to 95%) gets wasted, as it simply escapes through the tank without
giving oxygen to the sewage; although it helps in bringing about the required agitation of
sewage mixture. In order to affect economy, atmospheric air is brought in contact with the
sewage in the mechanical aeration method. In this mechanical aeration method, the sewage
is stirred up by means of mechanical devices, like paddles, etc. (called surface aerators) ; so
as to introduce air into it from the atmosphere by continuously changing the surface of
sewage by the circulation of sewage from bottom to top. The only important requirement in
this method is to have thorough agitation of sewage, so as to bring it in intimate contact with
the atmosphere. The aeration period depends on the mechanical process adopted for
agitation. It generally varies between 6 to 8 hours. The quantity of the returned sludge, in
mechanically aerated aeration tanks, is usually about 25 to 30 percent of the flow of sewage.
Types of Surface Aerators: Various types of mechanical aerators have been designed, and
are available in compact units, as patented devices. In most of these devices, the mixed
liquor (i.e. sewage and activated sludge) is made to move slowly in channels, 0.9 to 1.2 m
deep, and 1.2 to 1.5 m wide. During this forward motion of the mixed liquor, it is agitated
by some mechanical means, such as paddles, which break the surface, and cause wave
action exposing a new surface to the air, till the entire liquid gets sufficient oxygen.
In Haworth system of mechanical aeration, 1 m deep aeration tank is divided by thin walls
in a series of long and comparatively narrow channels (70m x 1.5m plan area), and gives a
total travel of about 1.5km. At about midway of its length, two rows of paddles, revolving at
1.5rpm are provided with a horizontal shaft crossing each channel for the aeration of sewage.
The liquid is imparted a velocity sufficient to keep the sludge in suspension. The detention
period of these tanks is about 15 hours, and the returned sludge ranges between 15 to 20%
of the sewage flow. This method is generally used at Sheffield in England; and is hence
also known as Sheffield system of mechanical aeration.
Another system of mechanical aeration, called Hartley system, is similar to the above
Haworth system, with the modification that here the paddles are kept inclined at some
angle with the vertical, and are fixed at the end of the channel. The diametergonal baffles
are provided across the channel to maintain spiral flow.
In a third method, known as Simplex aeration method, a square tank with hopper bottom
(Figure 4-20) is generally used.
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Since final settling is always required in an activated sludge plant, so as to provide the
return activated sludge, duplicate secondary settling tanks are generally considered
necessary.
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The thickened sludge, having reduced moisture content of 90 - 93% (say), and quite less in
volume (say % of original), is finally sent to sludge digestion, and sludge drying. The
supernatant liquor, having properties similar to raw sewage, is sent back to join the plant
influent.
The process of sludge digestion, using a sludge thickner before the digestion tank, helps
in reducing the capacity of the digestion tank; and by proper control of digestion
conditions, lower detention periods are used, which further reduce their capacities, and
the rate of digestion is also made high. Such a digestion, which is used in modern large
sized plants, is called high rate digestion.
It may also be pointed out that in an activated sludge treatment plant, special provision
must be made for removing the activated sludge quickly from the secondary settling tank
(and for resending it to the head of the aerator), so as to prevent it from becoming
anaerobic.
The important terms which define the loading rates of an activated sludge plant, include:
(i) Aeration Period (i.e. Hydraulic Retention Time - H.R.T)
(ii) BOD loading per unit volume of aeration tank (i.e. volumetric loading)
(iii) Food to Micro-organism Ratio (â/í ævî\)
(iv) Sludge age.
All these loading terms are discussed below in details.
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Q = Quantity of wastewater flow into the aeration tank, excluding the quantity of
recycled sludge.
Q ∗ Y (gm)
=
V (m, )
Where, Q = Sewage flow into the aeration tank in m3
Yo = BOD5 in mg/l (or gm/m3) of the influent sewage
V = Aeration tank volume in m3
This loading is quite similar to the BOD loading rate per cum of filter volume, as used and
adopted in biological filtration.
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F F Q Y
ratio = = ∗
M M V X@
F/M ratio for an activated sludge plant is the main factor controlling BOD removal. Lower
the F/M value the higher will be the BOD removal in the plant. The F/M ratio can be varied
by varying the MLSS concentration in the aeration tank.
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= Q ∗ X + (Q − Q ) ∗ XÖ
Now, Eq. (9.45) can thus be represented as:
V ∗ X
Sludge age = θ» =
Q ∗ X + (Q − Q ) ∗ XÖ
Where, Xr = Concentration of solids in the influent of the Aeration tank, called the MLSS,
i.e. Mixed Liquor Suspended Solids, in mg/l.
V = Volume of Aerator
Qw = Volume of wasted sludge per day.
XR = Concentration of solids in the returned sludge or in the wasted sludge (both
being equal) in mg/l
Q = Sewage inflow per day
XE = Concentration of solids in the effluent in mg/l
When the value of XE (suspended solids concentration in the effluent of activated sludge
plant) is very small, then the term ((Q − Q ) ∗ XÖ in Eq. (9.48) can be ignored, leading to:
V ∗ X1
ïð =
Q ∗ X
In addition to using sludge retention time (θc) as a rational loading parameter, another
rational loading parameter which has found wider acceptance is the specific substrate
utilization rate (U) per day, and is defined as:
Y − YÖ
U=Q∗( )
V ∗ X@
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Under steady state operation, the mass of wasted activated sludge is further given by
Q ∗ X = αQ ∗ Q(Y − YÖ ) − K F ∗ X@ ∗ V
Where, αy = maximum yield coefficient
microbial mass synthesized
=
mass of substrate utilized
Ke = Endogenous respiration rate constant (per day)
The values of αy and Ke are found to be constant for municipal waste waters, their
typical values being:
αy = 1.0 w.r.t TSS (i.e. MLSS); and
= 0.6 w.r.t VSS (i.e. MLVSS)
Ke = 0.06 (per day)
From the above equations, we can also work out as:
1
= = αQ U − K F
θ»
Since both αy and Ke are constants for a given wastewater, it becomes necessary to define
either θc or U.
Figure 4-24 Relationship between SRT (θc) and specific substrate utilization rate (U)
The θc value adopted for the design controls the effluent quality and settleability and
drainability of the biomass. Other parameters which are affected by the choice of θc values
are oxygen requirement, and quantity of waste activated sludge. Figure 4-24 gives θc
values as a function of temperature for 90 - 95% reduction of BOD of municipal
wastewaters.
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Example 4-9
An average operating data for conventional activated sludge treatment plant is as follows:
(1) Wastewater flow
(2) Volume of aeration tank
(3) Influent BOD
(4) Effluent BOD
(5) Mixed liquor suspended solids (MLSS)
(6) Effluent suspended solids
(7) Waste sludge suspended solids
(8) Quantity of waste sludge
Based on the information above data, determine:
(a) Aeration period (hrs)
(b) Food to microorganism ratio (F/M) (kg BOD per day/kg MLSS)
(c) Percentage efficiency of BOD removal
(d) Sludge age (days)
Solution
Given values are symbolized as:
Q = 35000m3/d V = 10900m3
Yo = 250mg/l YE = 20 mg/l
Xt = 2500mg/l XE = 30 mg/l
XR = 9700mg/l Qw = 220m3/d
These values are now used to calculate the desired factors, as below:
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solids in sewage. Let this concentration of suspended solids in the mixed liquor in mg/l be
Xob. Then SVI is given by the equation
Vob #ml/l& Vù
SVI = = ml/mg
Xob #mg/l& Xù
Vù
SVI = ∗ 1000ml/g
Xù
The usual adopted range of SVI is between 50 - 150 ml/gm and such a value indicates
good settling sludge.
Note: When the given SVI value in ml/gm is divided by 103 * 103 (i.e. 106), we will
8úç
get SVI value in l/mg. SVI value in l/mg will therefore be × . SVI value in mg/l will,
×
8úç
thus, be given by .
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proposed; and by constructing long and narrow rectangular tanks with common
intermediate walls in large plants when several units are proposed.
In extended aeration plants (other than oxidation ditches) and in complete mix plants, the
tank shape may, however, be kept circular or square when the tank capacity is small, and
rectangular with several side inlets and equal number of side outlets when the plant
capacity is large.
The width and depth of aeration channel for conventional plants depend upon the type of
aeration equipment used. The depth controls the aeration efficiency and usually ranges
from 3 to 4.5m. The higher value of depth of 4.5m is found to be more economical for
plants of more than 50MLD capacity. Beyond 70 MLD, duplicate units are preferred. The
width controls the mixing and is usually kept between 5 to 10 m. Width-depth ratio should
be adjusted between 1.2 and 2.2. The length should not be less than 30m and not ordinarily
longer than 100m in a single section length before doubling back. The horizontal velocity
should be around 1.5 m/min. Excessive width may lead to settlement of solids in the tank.
Triangular baffles and fillets are used to eliminate dead spots and induce spiral flow in the
tanks. The free-board in the tank is generally kept between 0.3 - 0.5m.
While designing the aeration tanks, due consideration should also be given to the need of
emptying them for maintenance and repair of aeration equipment. Intermediate walls
should be designed for empty conditions on either side. The method of dewatering should
be considered in the design and provided for during construction.
The inlet and outlet channels of the aeration tank should be designed for empty conditions
on either side. The method of dewatering should be considered in the design and provided
for during construction. The inlet and outlet channels should be designed to maintain a
minimum velocity of 0.2m/s to avoid deposition of solids. The channels or conduits and
their appurtenances should be sized to carry the maximum hydraulic load to the remaining
aeration tank units when anyone unit is out of operation.
The inlet should provide for free fall into aeration tank when more than one tank unit or
more than one inlet is proposed. The free fall will enable positive control of the flows
through the different inlets. Outlets usually consist of free fall weirs. The weir length
should be sufficient to maintain a reasonably constant water level in the tank. When
multiple inlets or multiple tanks are involved and the inlets should be provided with valves,
gates or stop planks to enable regulation of flow through each inlet.
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Oxygen is required in the activated sludge process in the aeration tank for oxidation of part
of the influent organic matter, and also for endogenous respiration of the micro-organisms
in the system.
The total oxygen requirement may be computed by using the equation
Q#Y − YÖ &
O = ) − 1.42Q ∗ X * gm/day
f
Where,
BOD2 5 day BOD
f = = ≅ 0.68
BODK Ultimate BOD
1.42 = oxygen demand of biomass in gm/gm
The above formula represents the oxygen demand for carbonaceous BOD removal and
does not account for nitrification. The extra requirement of oxygen for nitrification is
theoretically found to be 4.56kg O2/kg NH3 - N oxidized to NO3 - N.
The total oxygen requirement per kg BODs removed for different activated sludge
processes are given in table 9.10 in col. (11). The amount of oxygen required for a
particular process will increase with the range shown in the table, as the F/M value
decreases.
The aeration facilities of the activated sludge plant shall be designed to provide the
calculated oxygen demand of the waste water against a specific level of D.O. in the
wastewater. The aeration devices, besides supplying the required oxygen demand, shall
also provide adequate mixing or agitation, so that the entire MLSS present in the aeration
tank will become available for the biological activity. The recommended D.O.
concentration in the aeration tank is in the range of 0.1 to 1.0mg/L for conventional
activated plants; and is in the range of 1-2mg/L for extended aeration type of activated
plants; and shall be above 2mg/L when nitrification is required in the activated sludge
plant.
Aerators are rated on the basis of the amount of oxygen (kg) that they can transfer to the
tap water under standard conditions at 20°c, 760mm Hg barometric pressure and zero DO
per unit of energy consumed.
The oxygen transfer capacity (N) under field conditions can be calculated from the
standard oxygen transfer capacity) (Ns) by the formula:
NR ∗ #DR − DC .024&#L+ °»& ∗ α
N =
9.17
Where, N = Oxygen transferred under field conditions in kg O2/kWh
Ns = Oxygen transfer capacity under standard conditions in kg O2/kWh
Ds = Dissolved oxygen-saturation value for sewage at operating temperature
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Tank Dimensions
Adopt aeration tank of depth 3m and width 4.5m. The total length of the aeration channel
required
Total volume required 1386
= = = 102.7m, take 105m
B∗D 4.5 ∗ 3
Provide a continuous channel, with 3 aeration chambers, each of 35m length. Total width
of the unit, including 2 baffles each of 0.25m thickness = 3 * 4.5m + 2 * 0.25 = 14m. Total
depth provided including free-board of 0.6m will be 3 + 0.6 = 3.6m.
Overall dimensions of the Aeration tank will be 35 m x 14m x 3.6m.
Rate of Air Supply Required
Assuming the air requirement of the aeration tank to be 100m3 of air per kg of BOD
removed,
Air required i.e. blower capacity
121 ∗ 6300
= 100 ∗ = 53m, /min
1000
Let standard diffuser plates of 0.3m * 0.3m * 25mm size, releasing 1.2m3 of air/min/m2
with 0.3mm pores may be used. Then, the total No. of plates required
53
= = 491; take 500
1.2 ∗ 0.3 ∗ 0.3
Let us now provide more plates in the initial length of the tank; provide 45% of plates in
the 1st , length; 30% of plates in the 2nd , length; and 25% in the last , length.
Therefore, Plates to be provided in the 1st chamber = 45% * 500 = 225
Plates to be provided in the 2nd chamber = 30% * 500 = 150
Plates to be provided in the 3rd chamber = 25% * 500 = 125
The diffuser plates are now adjusted as to ensure a minimum clear distance of 0.9m along
the channel length, to avoid interference from the rising streams of bubbles. The centre to
centre spacing of plates along channel length, will therefore be 1.2m, and hence in a
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,2
.
channel of 35m length, we would be able to accommodate only about [ i.e. No. of
spacing - 1)] = 29 - 1 = 28 plates. In order to provide a total of 225 plates in this length of
2
= 8 plates in each row, placed side by side along the width of
315 ∗ 4
diameter of tank = = 20m
π
Weir loading for a circular weir placed along the periphery of the tank having length 20 1t
will be:
6300 ,
= m /day/m = 100.3 < 150; ok!
20π
Note: lf weir loading exceeds the permissible value, we may provide a trough instead of a
single weir at the periphery.
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Note: This secondary sludge volume of 280m3/d shall be taken to sludge drying beds,
along with the primary sludge. The volume of primary sludge can be calculated if the
concentration of suspended solids in sewage is known along with knowing the degree of
removal of suspended solids in primary settling. Since S.S. of sewage is not given in this
question, the quantity of primary sludge cannot be worked out; and hence the design of
sludge drying beds cannot to be done with the given data.
The chief advantage of the activated sludge process is that it offers secondary treatment
with minimum area requirements, and an effluent of high quality is obtained. The
conventional process was somewhat difficult to operate and needed a lot of supervision.
However, the modifications described earlier, have made the process less difficult to
operate than formerly, with the result that most secondary treatment plants being installed
today are of these types.
Compared to the trickling filter plant, the capital cost of an activated sludge plant is less,
but the operating cost is more mainly because of high power consumption for operating air
compressors and the sludge circulation pumps. Generally, the power requirement in an
activated sludge plant varies between 55 to 110 HP per million liters of sewage.
Loss of head through the plant is also quite less, and there is no fly or odor nuisance here,
as is there in a trickling filter plant. However, if there is a sudden increase in the volume of
sewage or if there is a sudden change in the character of sewage, adverse effects are
produced on the working of the process, producing inferior effluent. Moreover, the
quantity of sludge obtained is larger, and needs suitable thickening and disposal.
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Activated Sludge Process Vs Trickling Filter Process and the Choice of One
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sandwitching a corrugated sheet between two flat discs and welding them together as a
unit, as shown in Figure 4-26
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(ii) They bring the growth of microbes in contact with the wastewater.
(iii) They aerate the wastewater and the suspended microbial growth in the wastewater
tank.
In this process, the attached growths are similar in concept to a trickling filter, except that
here the microorganisms are passed through the wastewater, rather than the wastewater
passing over the microbes, as happens in a trickling filter. This method realizes some of
the advantages of both the trickling filter and the activated sludge process.
The sludge produced in the process contains about 95 - 98% moisture and may amount to
about 0.4kg per kg of BOD5 applied. The theoretical model of the process is similar to that
for trickling filter, but actual design is still empirical and based on the data from the
successful working plants and as developed by the process manufacturers.
The hydraulic loading rates may vary between 0.04 - 0.06m/day, and organic loading rates
between 0.05-0.06 kg BOD/m2 per day, based upon the disc surface area. Sloughing of
biological solids is more or less continuous and the effluent contains a relatively constant
concentration. The solids settle well and clarifier surface overflow rates of about 33m3/m2
per day are reported to be satisfactory.
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In a facultative pond, the upper layers work under aerobic conditions, while the anaerobic
conditions prevail in the bottom layers. The upper aerobic layer of the pond acts as a good
check against the evolution of the foul odours from such a pond. The treatment affected
from such a pond is comparable to that of conventional secondary treatment processes.
The totally aerobic ponds will have to be of very small depths, such as below 0.5 m and
still then may require occasional stirring, to prevent anaerobic conditions in the settled
sludge. It is, therefore practically difficult to construct and use such purely aerobic ponds.
The facultative ponds, with depths varying between 1.0 m to 1.5 m; are thus most widely
used for treatment of sewage. Deeper ponds in the depth range of2.5 m to 4 m may also
sometimes be constructed to work anaerobically.
Treatment ponds have been used to treat wastewater for many years, especially for small
communities.
The term oxidation pond was originally referred to that stabilization pond which received
partially treated sewage; whereas the pond that received raw sewage was used to be called
a sewage lagoon; but in recent years, the term oxidation pond has been widely used as a
collective term for all types of ponds, and most particularly the facultative stabilization
ponds.
The results of the oxidation pond treatment are: the oxidation of the original organic
matter and the production of algae, which are discharged with the effluent. This results in a
net reduction in BOD, since the algae are more stable than the organic matter in
wastewater, and degrade slowly in the river stream into which the effluent is discharged.
The oxidation ponds, throwing their effluents in rivers, just upstream of some lakes or
reservoirs, are therefore, generally not preferred, as the discharged algae may settle in the
reservoirs, and cause anaerobic decomposition and other water quality problems. However,
the effluents from oxidation ponds can be easily used for land irrigation, particularly at
places, where they cannot be discharged into river streams.
Constructional Details.
A typical plan and section of an oxidation pond is shown in Figure 4-27. It is an earthen
pond, dug into the ground, with shallow depth. The pond should be at least 10m deep to
discourage growth of aquatic weeds, and should not exceed 1.8 m or so, as otherwise the
pond may turn into a deeper anaerobic pond rather than remaining facultative in character
without giving foul odours. The detention time in the pond is usually 2 to 6 weeks,
depending upon sun light and temperature. In cold countries, higher figure is to be adopted.
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Design Criteria
The surface area of the tank may be worked out by assuming a suitable value of organic
loading, which may range from 300 - 150 kg/hectare/day or so in hot tropical countries to
about 90 - 60 kg/hectare/day or so for colder countries situated at higher latitudes. Each
unit may have an area ranging between 0.5 and 1 hectare.
The length of the tank may be kept at about twice the width. The depth may be kept
between 1 to 1.5m. A free-board of about 1m may also be provided above a capacity
corresponding to 20 - 30 day of detention period. It is found that with the above assumed
organic loading, and a per capita daily BOD production of about 0.08kg, one hectare land
area will suffice for
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300 60
= = 3750, to = 750 persons
0.08 0.08
IS 5611 recommends the following values of BOD loadings over different parts of the
country, depending upon temperature, which in turn, depends on the latitude of the place,
as given in table 9.11.
Table 9.11 BOD loadings for stabilization ponds
The detention period for the stabilization pond as stated above, varies from 7 days to 42
days or so. It can be roughly estimated by using the formula:
Detention in days
1 L
= log ) *
K; L− Y
Where, L = the BOD of the effiuent enteringthe pond
Y = the BOD removed; say 90% of L or 95% of L, etc.
KD at 20°c is approximately 0.1 per day, and at other temperatures, it can be
determined by equation:
K ;#L°& = K ;# °& #1.047&L + °
Note: Since KD value increases with temperature, the detention period will decrease with
the increase in temperature.
Results Obtained
Properly operated ponds may be as effective as trickling filters in reducing the BOD of
sewage. The BOD removal is up to 90%, and coli form removal is up to 99%.
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4 ∗ 232
= = 17.2 cm; take 18cm
π
Diameter of outlet pipe may be taken as 1.5 times that of the inlet; say 27cm.
Oxidation Ditches (Pasveer Type) or Extended Aeration Lagoons
The conventional activated sludge plant has been modified to I eliminate the primary
sedimentation tank, and sludge digestion tank, in a process, called Extended Aeration,
which aims at providing an aeration tank with a longer aeration time. The flow chart for
such a process is shown in Figure 4-28
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The width of the ditches is limited to the type and availability of the aeration rotors used,
and may vary between 1 to 5m. The length of the ditches is not too important, but some
effort may be made to keep the perimeter of the walls to minimum, when two or more
ditches are used side by side. The length may vary from, say, 150m to 1000m, or so.
The oxidation ditches may be constructed either in earthwork with earthen embankments
or in brick or stone masonry with vertical walls. Brick or masonry walls are preferred,
because they occupy lesser land area, and don't get eroded. Whether they are constructed
in earthwork or masonry, water-tightness is essential, to ensure the desired immersion of
the rotor.
Each ditch channel is usually equipped with a special type of horizontal axis rotor, which
serves the purpose of agitating and circulating the sewage, and thereby oxygenating the
same. The rotor, not only gives oxygen supply to the sewage, but also helps in keeping the
sewage-solids in suspension (which act as carriers of aerobic bacteria), by imparting
sewage a velocity of more than 0.3m/sec. The thoroughly aerated sewage is then settled in
a settling (tank by stopping the rotors for about 2 hours, and then taking out the clear
supernatant liquor at the time of no flow (i.e. during night hours in case of small
communities). A part of the settled sludge is used for recirculation, and the excess settled
sludge, which is well stabilized due to long detention periods (characterized by low BOD),
can be easily dried on sand beds, and disposed off suitably. A typical arrangement of an
oxidation ditch is shown in Figure 4-29.
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Design Considerations
The volume of the aeration channel required under tropical climates should be such as to
give a detention period of 12 to 15 hours, or 800 to 2500 liters per kg of BOD load present
in the sewage admitted. The concentration of the suspended solids in the mixed liquor
should be high, say about 4000 to 5000mg/l. The volume of the ditch approximates 120 to
150cum per meter length of the rotor. The length of the standard horizontal axis cage type
rotor used is 1m. The rotor is in the form of a cylindrical cage of 0.7m in diameter, and is
rotated at a speed of 75 RPM, while dipping 10cm into the liquid.
Results obtained. The quality of the effluent obtained is quite good, with suspended solids
removal at about 95% and BOD removal at about 98%. The power consumed in the
process, is however, more than what is required in an ordinary activated sludge process (i.e.
about 4.4kW per kg of BOD admitted). However, the extra cost due to this factor is
compensated by elimination of primary settling tank and anaerobic digestion tank. This
method however, requires skilled supervision.
The method can be advantageously used for treating small quantities of wastewaters at
places where sufficient land is not available for constructing large sized oxidation ponds;
but where sufficient funds and trained personnel are available. This method is preferably
used for treating wastewaters from industries, like pharmaceuticals, canning, dairy, etc.,
located in densely populated areas.
Mechanically Aerated Lagoons
A mechanically aerated lagoon is a deeper oxidation pond, with oxygen introduced by
mechanical aerators rather than relying on the photosynthetic oxygen production alone. As
these ponds are deeper than the oxidation ponds, and as they are artificially aerated, less
detention time and areas are required. ,
The depth of these basins normally ranges between 2.4 to 3.6m, and detention time
between 4 to 10 hours. The land area required is about 5 to 10% of that required for an
equivalent oxidation pond. With the above detention period of 4 to 10 hours, the efficiency
obtained ranges between 65 to 90%. The aerated lagoons are frequently used for treating
industrial wastewaters.
The purpose of tertiary treatment is to provide a final treatment stage to raise the effluent quality
before it is discharged to the receiving environment (sea, river, lake, ground, etc.). More than one
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tertiary treatment process may be used at any treatment plant. If disinfection is practiced, it is
always the final process. It is also called "effluent polishing.
4.3.1. Filtration
Sand filtration removes much of the residual suspended matter Filtration over activated carbon,
also called carbon adsorption, removes residual toxins
4.3.2. Lagooning
Lagooning provides settlement and further biological improvement through storage in large man-
made ponds or lagoons. These lagoons are highly aerobic and colonization by native
macrophytes, especially reeds, is often encouraged. Small filter feeding invertebrates such as
Daphnia and species of Rotifera greatly assist in treatment by removing fine particulates.
Wastewater may contain high levels of the nutrients nitrogen and phosphorus. Excessive release
to the environment can lead to a buildup of nutrients, called eutrophication, which can in turn
encourage the overgrowth of weeds, algae, and cyanobacteria (blue-green algae). This may cause
an algal bloom, a rapid growth in the population of algae. The algae numbers are unsustainable
and eventually most of them die. The decomposition of the algae by bacteria uses up so much of
oxygen in the water that most or all of the animals die, which creates more organic matter for the
bacteria to decompose. In addition to causing deoxygenation, some algal species produce toxins
that contaminate drinking water supplies. Different treatment processes are required to remove
nitrogen and phosphorus.
The removal of nitrogen is effected through the biological oxidation of nitrogen from ammonia
to nitrate (nitrification), followed by denitrification, the reduction of nitrate to nitrogen gas.
Nitrogen gas is released to the atmosphere and thus removed from the water.
Nitrification itself is a two-step aerobic process, each step facilitated by a different type of
bacteria. The oxidation of ammonia (NH3) to nitrite (NO2−) is most often facilitated by
Nitrosomonas (nitroso referring to the formation of a nitroso functional group). Nitrite oxidation
to nitrate (NO3−), though traditionally believed to be facilitated by Nitrobacter (nitro referring
the formation of a nitro functional group), is now known to be facilitated in the environment
almost exclusively by Nitrospira spp.
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Phosphorus removal is important as it is a limiting nutrient for algae growth in many fresh water
systems. (For a description of the negative effects of algae, see Nutrient removal). It is also
particularly important for water reuse systems where high phosphorus concentrations may lead to
fouling of downstream equipment such as reverse osmosis.
Phosphorus can be removed biologically in a process called enhanced biological phosphorus
removal. In this process, specific bacteria, called polyphosphate accumulating organisms (PAOs),
are selectively enriched and accumulate large quantities of phosphorus within their cells (up to
20 percent of their mass). When the biomass enriched in these bacteria is separated from the
treated water, these biosolids have a high fertilizer value.
Phosphorus removal can also be achieved by chemical precipitation, usually with salts of iron
(e.g. ferric chloride), aluminum (e.g. alum), or lime. This may lead to excessive sludge
production as hydroxides precipitates and the added chemicals can be expensive. Chemical
phosphorus removal requires significantly smaller equipment footprint than biological removal,
is easier to operate and is often more reliable than biological phosphorus removal. Another
method for phosphorus removal is to use granular laterite.
Once removed, phosphorus, in the form of a phosphate-rich sludge, may be stored in a land fill
or resold for use in fertilizer.
4.3.6. Disinfection
The purpose of disinfection in the treatment of waste water is to substantially reduce the number
of microorganisms in the water to be discharged back into the environment. The effectiveness of
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disinfection depends on the quality of the water being treated (e.g., cloudiness, pH, etc.), the type
of disinfection being used, the disinfectant dosage (concentration and time), and other
environmental variables. Cloudy water will be treated less successfully, since solid matter can
shield organisms, especially from ultraviolet light or if contact times are low. Generally, short
contact times, low doses and high flows all militate against effective disinfection. Common
methods of disinfection include ozone, chlorine, ultraviolet light, or sodium
hypochlorite.Chloramine, which is used for drinking water, is not used in waste water treatment
because of its persistence.
Chlorination remains the most common form of waste water disinfection in North America due
to its low cost and long-term history of effectiveness. One disadvantage is that chlorination of
residual organic material can generate chlorinated-organic compounds that may be carcinogenic
or harmful to the environment. Residual chlorine or chloramines may also be capable of
chlorinating organic material in the natural aquatic environment. Further, because residual
chlorine is toxic to aquatic species, the treated effluent must also be chemically dechlorinated,
adding to the complexity and cost of treatment.
Ultraviolet (UV) light can be used instead of chlorine, iodine, or other chemicals. Because no
chemicals are used, the treated water has no adverse effect on organisms that later consume it, as
may be the case with other methods. UV radiation causes damage to the genetic structure of
bacteria, viruses, and other pathogens, making them incapable of reproduction. The key
disadvantages of UV disinfection are the need for frequent lamp maintenance and replacement
and the need for a highly treated effluent to ensure that the target microorganisms are not
shielded from the UV radiation (i.e., any solids present in the treated effluent may protect
microorganisms from the UV light). In the United Kingdom, UV light is becoming the most
common means of disinfection because of the concerns about the impacts of chlorine in
chlorinating residual organics in the wastewater and in chlorinating organics in the receiving
water. Some sewage treatment systems in Canada and the US also use UV light for their effluent
water disinfection.
Ozone (O3) is generated by passing oxygen (O2) through a high voltage potential resulting in a
third oxygen atom becoming attached and forming O3. Ozone is very unstable and reactive and
oxidizes most organic material it comes in contact with, thereby destroying many pathogenic
microorganisms. Ozone is considered to be safer than chlorine because, unlike chlorine which
has to be stored on site (highly poisonous in the event of an accidental release), ozone is
generated onsite as needed. Ozonation also produces fewer disinfection by-products than
chlorination. A disadvantage of ozone disinfection is the high cost of the ozone generation
equipment and the requirements for special operators.
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Activity
1. What is meant by activated sludge? Describe with sketch the treatment of sewage by
activated sludge process. Mention the advantage and disadvantage of the system
2. Give the approximate reasonable values in percentage of the BOD removal of the following
process
i. Plain sedimentation
ii. Activated sludge plus final sedimentation
iii. Trickling filter plus final sedimentation
3. Design a conventional activated sludge plant to treat domestic sewage with diffused air
aeration system, given the following data:
Population = 35000
Average sewage flow = 180 l/c/d
BOD of sewage = 220mg/l
BOD removed in primary treatment = 30%
Overall BOD reduction desired = 85%
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Disposal by dilution is the process whereby the treated sewage or the effluent from the sewage
treatment plant is discharged into a river stream, or a large body of water, such as a lake or sea.
The discharged sewage, in due course of time, is purified by what is known as self purification
process of natural waters. The degree and amount of treatment given to raw sewage before
disposing it off into the river-stream in question, will definitely depend not only upon the quality
of raw sewage but also upon the self purification capacity of the river stream and the intended
use of its water.
Conditions Favoring Disposal by Dilution
The dilution method for disposing of the sewage can favorably be adopted under the following
conditions:
(i) When sewage is comparatively fresh (4 to 5 hr old), and free from floating and settleable
solids, (or are easily removed by primary treatment).
(ii) When the diluting water (i.e. the source of disposal) has high dissolved oxygen (DO)
content.
(iii) Where diluting waters are not used for the purpose of navigation or water supply for at
least some reasonable distance on the downstream from the point of sewage disposal.
(iv) Where the flow currents of the diluting waters are favorable, causing no deposition,
nuisance or destruction of aquatic life. It means that swift forward currents are helpful, as
they easily carry away the sewage to the points of unlimited dilution. On the other hand,
slow back currents tend to cause sedimentation, resulting in large sludge deposits.
(v) When the outfall sewer of the city or the treatment plant is situated near some natural
waters having large volumes.
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absorbing carbon dioxide and releasing oxygen by a process known as photo synthesis. The
evolution of oxygen in river water due to sunlight will help in achieving self-purification through
oxidation, as given below:
(iv) Oxidation
The oxidation of the organic matter present in sewage effluents will start as soon as the sewage
outfalls into the river water containing dissolved oxygen. The deficiency of oxygen so created,
will be filled up by the atmospheric oxygen. The process of oxidation will continue till the
organic matter has been completely oxidized. This is the most important action responsible for
effecting self purification of rivers.
(v) Reduction
Reduction occurs due to hydrolysis of organic matter settled at the bottom either chemically or
biologically. Anaerobic bacteria will help in splitting the complex organic constituents of sewage
into liquids and gases, and thus paving the way for their ultimate stabilization by oxidation.
The various factors on which these natural forces of purification depend are:
(a) Temperature
(b) Turbulence
(c) Hydrograph such as the velocity and surface expanse of the river-stream
(d) Available dissolved oxygen, and the amount and type of organic matter present
(e) Rate of re-aeration, etc.
Besides affecting the dilution and sedimentation rates, the temperature also affects the rate of
biological and chemical activities, which are enhanced at higher temperatures and depressed at
lower temperatures. The dissolved oxygen content of water, which is very essential for
maintaining aquatic life and aerobic conditions (so as to avoid the anaerobic decomposition and
subsequent nuisance), is also influenced by temperature. At higher temperatures, the capacity to
maintain the DO concentration is low; while the rate of biological and chemical activities are
high, causing thereby rapid depletion of DO This is likely to lead to anaerobic conditions, when
the pollution due to putrescible organic matter is heavy.
The turbulence in the body of water helps in breaking the surface of the stream or lake, and helps
in rapid re-aeration from the atmosphere. Thus, it helps in maintaining aerobic conditions in the
river stream, and in keeping it clear. Too much of turbulence, however, is not desirable, because
it scours the bottom sediment, increases the turbidity, and retards algae growth, which is useful
in re-aeration process. Wind and undercurrents in lakes and oceans cause turbulences which
affect their self-purification.
The hydrograph affects the velocity and surface expanse of the river stream. High velocities
cause turbulence and rapid re-aeration, while large surface expanse (for the same cubic contents)
will also have the same effects.
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The larger the amount of dissolved oxygen presents in water, the better and earlier the self-
purification will occur.
The amount and the type of organic matter and biological growth present in water will also affect
the rate of self-purification. Algae which absorbs carbon dioxide and gives out oxygen, is thus,
very helpful in the self-purification process.
The rate of re-aeration i.e. the rate at which the DO deficiency is replenished, will considerably
govern the self-purification process. The greater is this rate, the quicker will be the self-
purification, and there will be no chances of development of anaerobic conditions.
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absent. Maggots and Psychoda (sewage fly) larvae will, however, be present in all but the most
septic sewage.
(iii) Zone of recovery
In this zone, the river stream tries to recover from its degraded condition to its former appearance.
The water becomes clearer, and so the algae reappear while fungi decrease. BOD falls down and
DO content rises above 40% of the saturation value; Protozoa, Rotifers, Crustaceans and large
plants like Sponges, Bryozons, etc. also reappear. Bottom organisms will include: Tubifex,
Mussels, Snails, etc. The organic material will be mineralized to form nitrates, sulphates,
phosphates, carbonates, etc.
(iv) Zone of cleaner water
In this zone, the river attains its original conditions with DO rising up to the saturation value.
Water becomes attractive in appearance and Game fish (which requires at least 4 to 5 mg/l of DO)
and usual aquatic life prevails. Same pathogenic organisms may still, however, survive and
remain present, which confirms the fact that "when once river water has been polluted, it will not
be safe to drink it, unless it is properly treated."
2. Indices of Self-Purification
The stage of self-purification process can be determined by the physical, chemical and biological
analysis of the water. Color and turbidity are the physical indices, while DO, B.O.D. and
suspended solids are the chemical indices which can mark the stages of purification. Moreover,
the biological growth present in water can also indicate the stage of purification process, as
different types of micro and macro organisms will exist in polluted water under different
conditions, as discussed in the previous sub article.
The different zones of pollution (i.e. various stages in the self-purification process) and the
physical, chemical and biological indices, characteristics of each zone, are shown in Figure 5-1.
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(Refer curve I of Figure 5-2)) is similar to the first stage BOD curve (Refer Figure 2-4). It can
also be expressed mathematically
cally as per Eq. (7.2).
Re-oxygenation Curve
In order to counter-balance
balance the consump
consumption of DO due to de-oxygenation,
oxygenation, atmosphere
atmosphe supplies
oxygen to the water and the process is called re re-oxygenation.
oxygenation. The rate at which the oxygen is
supplied by the atmosphere to the polluted water depends upon:
(i) the depth of the receiving water (rate is more in a shallow depth)
(ii) the condition of thehe body of water (rate is more in a running streamst than in a
quiescent pond)
(iii) the saturation deficit or the oxygen deficit (i.e. the deficit of DO below the saturation
value); and
(iv) the temperature of water.
Depending upon these factors, the rate of re re-oxygenation
enation can also be expressed mathematically
and plotted in the form of a curve called re
re-oxygenation curve (Refer curve II-Figure
Figure 5-2).
Oxygen Deficit Curve
In a running polluted stream exposed to the atmosphere, the de-oxygenation
oxygenation as well as the re-
re
oxygenation go hand in hand. If de
de-oxygenation is more rapid than the re--oxygenation, an
oxygen deficit will result.
Note: If the DO content becomes zero, aerobic conditions will no longer be maintained and
putrefaction will set in.
The amount of resultant oxygen deficit can be obtained by alalgebraically
gebraically adding the de-
de
oxygenation and re-oxygenation
oxygenation curves (see curve III
III-Figure 5-2).
). The resultant curve so
obtained is called thee oxygen sag curve or the oxygen deficit curve.. From this curve, the oxygen
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deficit and oxygen balance (i.e., 100 - D) percent in a stream after a certain lapse of time, can be
found out.
It can also be seen that when the de-oxygenation rate exceeds the re-oxygenation rate, the
oxygen sag curve shows increasing deficit of oxygen; but when both the rates become equal, the
critical point is reached, and then finally when the rate of de-oxygenation falls below that of re-
oxygenation, the oxygen deficit goes on decreasing till becoming zero.
The entire analysis of super-imposing the rates of de-oxygenation and re-oxygenation have been
carried out mathematically, and the obtained results expressed in the form of famous Streeter-
Phelps equation; i.e.,
K; · L
D@ = ∗ [(10)+HI ∗.@ 6 (10)+Hþ ∗ @ ] + [D ∗ (10)+Hþ ∗@ ] 5.1
K 6 K;
Where, Dt = the DO deficit in mg/l after t days.
L = Ultimate first stage BOD of the mix at the point of waste discharge
D0 = Initial oxygen deficit of the mix at the mixing point in mg/l.
KD = De-oxygenation coefficient for the wastewater, which can be considered as equal to
the BOD rate constant determined in the laboratory, through BOD tests performed at different
times on BOD bottles, KD varies with temperature. The typical values of KD(20) vary between 0.1
to 0.2, generally taken as 0.1.
KR = Re-oxygenation coefficient for the stream. It can be determined by the field tests by using
eqn.:
3.9√v
K ;( °) =
y.2
Where, v = Average stream velocity in m/s
y = Average stream depth in m
KR varies with temperature as per the equation:
K (L) = K ( ) ∗ (1 .016)L+ °
Where, KR(T) is the KR value at roc and KR(20) is the KR value at 20°c.
Typical values of KR(20) are given in Table 5-1.
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log ) ∗
1 K ; ∗ L – K ∗ Do + K ; ∗ D K
t» = * 5.2
K – K; K; ∗ L K;
dì
Using as f, the Eq. 5.2 becomes as
de
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D
log ) 1 − (f − 1) ∗ ∗ f* 5.4
1
K ; (f – 1) L
t» =
D» = (10)+HI ∗@
L
f
Taking log, we get
log D» = log − K ; ∗ t »
L
f
K; D
Substituting the value of tc from Eq. (8.8) in Eq. (8.10), we get
g – i
¼; ½ = f ∗ ¼ 1 − (f − 1) ∗ ½
C ;h
∗ C
5.5
This is the important first stage equation in which L is the BOD of the mixture of sewage and
stream, and f (KD and KR also) corresponds to the temperature of the mixture of sewage and
stream at the outfall.
The above equations are of practical value in predicting the oxygen content at any point along a
stream, and thus help us in estimating the degree of waste treatment required, or of the amount of
dilution necessary, in order to maintain a certain DO in the stream.
Example 5-1
The sewage of a town is to be discharged into a river stream. The quantity of sewage produced
per day is 8 million liters, and its BOD is 250mg It. If the discharge in the river is 200l/s and its
BOD is 6mg/l, find out the BOD of the diluted water.
Solution
Sewage discharge = Qs
Q8 =
8 ∗ 10/
l/s = 92.59 l/s
24 ∗ 60 ∗ 60
Discharge of the river = QR = 200 l/s
BOD of sewage = CS = 250 mg/l
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Do = 2.57mg/l, Dc = 4.67mg/l
f=
K 0.3
= = 3
K; 0.1
We get
(, – )
L 2.57
) * = 3 ∗ ) 1 6 (3 6 1) ∗ *
4.67 ∗ 3 L
Solving by hit and trial, we get the value
a = 21.1YZ/[
Now, using
bc = a ∗ (1 6 10+dec )
Maximum permissible 5 day BOD of the mix (at 20°c)
b2 = 21.1 ∗ (1 6 10+.∗2 = 14.43mg/l) (Where, KD at 20°c = 0.1)
Now, using equation (8.1),
CR QR + C Q
C =
QR + Q
Where, C stands for concentrations of BOD
Substituting the values, we get
C8 ∗ 1500 + 1 ∗ 6000
14.43 =
1500 + 6000
Where, Cs will represent the permissible BOD5 (at 20°c of course) of the discharged wastewater.
XÌ = 68.16 YZ/[
Degree of treatment required (percent)
Original BOD of sewage − Permissible BOD
∗ 100
Original BOD.
=
∗ 100 = ô. p%
200 6 68.16
=
200
Example 5-3
A city discharges 100 cumecs of sewage into a river, which is fully saturated with oxygen and
flowing at the rate of 1500 cumecs during its lean days with a velocity of 0.1m/sec. The 5-days
BOD of sewage at the given temperature is 280mg/l. Find when and where the critical DO deficit
will occur in the downstream portion of the river, and what is its amount? Assume coefficient of
purification of the stream (f) as 4.0 and coefficient of de-oxygenation (KD as 0.1)
Solution
The initial DO of river
= Saturation DO at the given temp. = 9.2 mg/l (say)
DO of mix at t = 0 i.e., at start
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25.58
( – )
) *
0.58
D» ∗ 4
= 4 ∗ ) 1 6 (4 6 1) ∗ *
25.58
D» = 4.12 mg/l
D
Now, from equation (8.8),
log ) 1 − (f − 1) ∗ ∗ f*
1
K ; (f – 1) L
t» =
t» = log ) 1 6 (4 6 1) ∗ ∗ 4* =
. pô õö÷ø
1 0.58
0.1(4 – 1) 25.58
Now,
distance = Velocity of river ∗ Travel time
= 0.1 m/sec ∗ (1.905 ∗ 24 ∗ 60 ∗ 60 sec) = 16,460 m = 16.46 km
Hence, the most critical deficit will occur after 1.905days and at point 16.46km downstream of
the point of sewage disposal.
Example 5-4
A waste water effluent of 560 l/s with a BOD = 50mg/l, DO = 3.0 mg/l and temperature of 23°c
enters a river where the flow is 28m3/sec, and BOD = 4.0 mg/l, DO = 8.2mg/l, and temperature
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of 17°c. K1 of the waste is 0.10 per day at 20°c. The velocity of water in the river downstream is
0.18m/s and depth of 1.2m.
Determine the following after mixing of waste water with the river water:
(i) Combined discharge ;
(ii) BOD;
(iii) DO ; and
(iv) Temperature.
Solution
Particulars of Sewage thrown QS = 560 l/s = 0.56 m3/sec
Particulars of River QR = 28 m3/sec
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(ii) the ultimate BOD as 125% of the 5 day BOD of the mixture of sewage and river water
Solution
Assume Saturation DO Concentration of the given river = 9.2
The DO of the river at the mixing point after disposal of sewage (D)
125 ∗ 0 + 1600 ∗ 9.2
= = 8.53 YZ/[
125 + 1600
Initial DO deficit (Do)
= D8 − D = 9.2 − 8.53 = 0.67 mg/l
BODs of the river at the mixing'point after disposal of sewage (Y5)
125 ∗ 300 + 1600 ∗ 0
= = 21.74 mg/l
125 + 1600
The ultimate BOD of river (mix) at mixing point (L)
= 125% BOD2 = 1.25 ∗ 21.74 = 27.17 mg/l
Now, using eqn. (7.16),
BOD2 = L ∗ (1 − 10+HI ∗2 )
21.74 = 27.17 ∗ (1 − 10+HI ∗2 )
0.8 = (1 − 10+2HI )
10+2HI = 0.2
K ; = 0.14
Using the equation
1 D
t» = log ) 1 − (f − 1) ∗ ∗ f*
K ; (f – 1) L
0.67
t» =
1
log ) 1 − (4 − 1) ∗ ∗ 4* = 1.354 days
0.14(4 – 1) 27.17
S = Velocity ∗ time = 0.12m/s ∗ 1.354 ∗ 24 ∗ 3600sec =
.
Hence, critical DO deficit will occur at 14km downstream of sewage disposal point.
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special classes of the lakes. However, phosphorous (a nutrient) constitutes the most important
lake pollutant, and needs special study in water quality man
management of lakes.
A study of the lake systems is essential to understand the role of phosphorous in lake pollution.
The study of lakes is called limnology.
2. Stratification in Lakes
The water of a lake gets stratified during summers and winters, as discuss
discussed
ed below:
During summer season, the surface water of a lake gets heated up by sunlight and warm air. This
worm water being lighter remains in upper layers near the surface, until mixed downward by
turbulence from winds, waves, boats and other forces. Sinc
Sincee such turbulence extends only to a
limited depth from below the water surface, the top layers of water in the lake become well
mixed and aerobic. This warmer, well mixed and aerobic depth of water is called epilimnion
zone. The lower depth, which remains cooler, poorly mixed and anaerobic, is called the
hypolimnion zone. There may also exist an intermediate zone or a dividing line, called
thermocline, as shown in Figure 5-3 (a).
(b) Stratification
fication of a lake during winter.
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epilimnion zone than its normal depth. Once formed, lake stratification is very stable, and can
only be broken by exceedingly violent storms. As a matter of fact, as summer progresses, this
stability increases; the epilimnion continues to warm, while the hypolimnion remains at a fairly
constant temperature.
With the onset of winter season, the epilimnion cools, until it is denser than the hypolimnion.
The surface water then sinks, causing 'overturning'. The water of the hypolimnion rises to the
surface, where it cools and again sinks. The lake thus becomes completely mixed, making it
quite aerobic. In regions of freezing temperatures, when the temperature drops below 4°c, the
above process of overturning (or turn over) stops, because water is most dense at this
temperature. Further cooling or freezing of the water surface results in winter stratification, as
shown in Figure 5-3 (b).
With the passing of winters and commencement of spring season, the surface water again warms
up and overturns, and lake becomes completely mixed. The lakes in regions of temperate climate
will, therefore, have at least one, if not two, cycles of stratification and turn-over every year.
i. Euphotic zone
The upper layer of lake water through which sunlight can penetrate, is called the euphotic zone.
All plant growth occurs in this zone. In deep water, algae grow as the most important plants,
while rooted plants grow in shallow water near the shore.
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Since the specific gravity of sea water is greater than that of sewage, and temperature of sea
water is lower than that of sewage, the lighter and the warmer sewage will rise up to the surface
when thrown into the sea water. This will result in spreading of the sewage at the top surface of
sea in a thin film or 'sleek'.
To prevent the backing up and spreading of sewage on the sea shore, the sewage should be
disposed of only during low tides. Large sized tanks may, therefore, be constructed to hold the
sewage during high tides. Provision of a large sized sewer, grated with a non-return valve at the
end, is also an alternative to hold the sewage during high tides.
In all, the following points should be kept in mind while discharging sewage into the sea:
(i) The sewage should be discharged in deep sea only.
(ii) In order to mix the sewage properly with sea water, the sewage should be released at a
minimum depth of 3 to 5 meters below the water level, and by taking it sufficiently
inside (about 1 ®Y) from the shore line. This measure will prevent the sewage from
accumulating on the shore, and thus preventing nuisance to baths and recreation centres
on the shores.
(iii) Before deciding the position of outfall point, the sea currents, wind direction, velocity,
etc. should be thoroughly studied. The point of disposal should be such that the sewage
is taken away from the shore by the-winds, and not brought back near the shore.
(iv) The outfall sewer should be placed on a firm rocky foundation, and encased in thick
stone masonry, so as to properly protect it from wave action, floating debris, etc.
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process. Such aeration and aerobic conditions will more likely prevail, if the soil is sufficiently
porous and permeable (such as sands and porous loams). However, if the land is made up of
heavy, sticky and fine grained materials (such as clay, rock, etc.), the void spaces will soon get
choked up, and thus resulting in non-aeration of these voids. This will lead to the developing of
non-aerobic decomposition of organic matter, and evolution of foul gases. Moreover, excessive
clogging may also result in ugly ponding of sewage over the farm land, where mosquitoes may
breed in large number, causing further nuisance.
Application of too strong or too heavy load of sewage will also similarly result in the quick
formation of anaerobic conditions. The greater is the sewage load, more likely it will be for the
soil to get clogged. Hence, if the sewage load is reduced either by diluting it or by pre-treating it,
it may be possible to avoid the clogging of the soil pores. The degree of treatment required will,
however, considerably depend upon the type of the soil of the land. If this soil, to be irrigated, is
sandy and porous, the sewage effluents may contain more solids and other wastes, and thus
requiring lesser treatment, as compared to the case where the soil is less porous and sticky.
The pretreatment process may be adopted by larger cities which can afford to conduct treatment
of sewage; whereas the dilution technique may be adopted by smaller cities. When sewage is
diluted with water for disposal for irrigation, too large volumes of dilution water are generally
not needed, so as not to require too large areas for disposal. The extent of land area required for
disposing a certain volume of sewage effluent can be worked out from the values given in Table
5-3.
Example 5-6
A town having population of 40,000 disposes sewage by land treatment. It gets a per capita
assured water supply from waterworks at a rate of 130l/day. Assuming that the land used for
sewage disposal can absorb 80m3 of sewage per hectare per day, determine the land area required,
and its cost at the rate of $25,000 per hectare. Make suitable assumptions where needed.
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WEE – 3192 Module 2011
Solution
Population = 40,000
Rate of water supply = 130 l/day/person
Total water supplied per day
= 40,000 ∗ 130 l = 5,200,000 lites = 5,200 cu. m.
Assuming that 80% of this water appears as sewage,
The quantity of sewage produced per day
= 0.8 ∗ 5200 = 4160 cum.
Therefore, area of land required for disposing sewage
4160
= = 52 hectares
80
Providing 50% extra land fOT rest and rotation,
The total land area required
= 1.5 ∗ 52 = 78 hectares
Cost of land involved
= 25,000 ∗ 78 = $1,950,000
Example 5-7
A town disposes sewage by land treatment. It has a sewage farm of area 150 hectares. The area
included an extra provision of 50% for rest and rotation. The population of the town being
50,000 and rate of water supply 140 litres per capita per day. If 75% of the water is converted
into sewage, determine the consuming capacity of the soil.
Solution
Quantity of water produced per day
= 50,000 ∗ 140litres/day = 7,000,000l/day = 7,000 cu. m/day
Quantity of sewage produced
= 0.75 ∗ 7000 = 5,250 cu. m/day
Area of farm land provided
= 150 hectares with 50% additional reserve
Hence, area provided for immediate need
150
= = 100 hectares
1.5
100 hectares is capable of passing 5250 cum per day
Consuming capacity of soil
5250
= = 52.5 cu. m per hectare per day
100
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Table 5-4 Effluent standards for Irrigation under Environment (Protection) Rules, 1986
The effluent irrigation method for disposal of sewage can be favorably adopted under the
following conditions:
(i) When some natural rivers or water courses are not located in the vicinity, the land
treatment is the only alternative left, and has to be adopted.
(ii) When irrigation water is scarcely available, the use of sewage for irrigating crops is a
good alternative.
(iii) When large areas of open land are available, broad irrigation may be practised over it
with the help of sewage effluents, and good returns can be earned by raising cash
crops. Crops like wheat, cotton,/sugarcane, plantain, grasses, fodder, coconut, orange
trees etc. have been successfully grown with advantage on sewage farms.
(iv) The method of effluent irrigation will prove useful in areas of low rainfall, as this will
help in maintaining good absorption capacity of the soil.
(v) The area for land treatment or sewage farming should preferably be porous, such as
sandy, loamy, or alluvial soils, or soft moorum. It should not be made of heavy
retentive soils like clay, etc., which prevent easy aeration of the soil voids, and thus
creating anaerobic conditions.
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(vi) This method of disposal of sewage, poses problems during the periods when no
irrigation water is required for the crops especially during rains. This method is,
therefore preferred when sewage can be diverted to some river streams (flowing high
during rainy season).
(vii) This method is preferred in areas of low water-table, where rate of percolation may be
quite high.
Summary of Dilution Method Vs Land Disposal Method for Disposal of Sewage
(i) For disposal by dilution, large volumes of natural clean waters (with nil or very low
BOD) are required; whereas, for land disposal, large areas of land, preferably with
sandy soils, are required.
(ii) The cost of land, in land disposal method, is generally very high, especially in cities
and urban areas, which are generally situated near rivers or oceans, and thus
suggesting the choice of dilution method. Whereas, in the rural areas, where the
amount of sewage produced is less, land being available at lesser cost, no easy water
source being available, the land disposal method is a better choice.
(iii) When the cost of land is high in land disposal method, some return may be available
due to sewage farming; but then good management is also required. Dilution method
of disposal, however, when possible, is a simple method, and does not require too
much of management.
(iv) Land disposal method requires either no pre-treatment of sewage or only preliminary
treatment; whereas, dilution method of disposal, generally requires either full or at
least partial treatment.
(v) Dilution method of sewage disposal requires nil or small head pumping, because
rivers flow through the lowest contours, while land disposal requires high head
pumping, thus making the land disposal method costlier.
(vi) Land disposal method is generally found to be a better choice in hot climatic areas.
This is because of the fact that in hot areas, DO contents of natural waters are reduced,
while fish and aquatic life need higher DO concentrations, thus rendering rivers (par-
ticularly those with small dry weather flows) susceptible to too much pollution and
unfit for throwing untreated or less treated sewage. A lot of pretreatment, if required,
will make the dilution method costlier.
(vii) Land disposal saves the inland rivers from getting polluted by sewage, and returns to
the land the fertilizing elements, which were once drawn from it. Dilution in river
water will naturally cause downstream river water to become polluted, and an
unavoidable health hazard. The towns and the cities situated downstream of the
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disposal point (particularly those near the zone of degradation and zone of active
decomposition) cannot utilize river water without thorough and costlier treatment.
Sometimes, the river water may get so much polluted that it may become almost
impossible to purify it within the normal economics; Due to the pollution of the river,
fish life may be lost, resulting in a good loss to the economy. Moreover, the
recreational uses of the river will be gone, if it becomes polluted.
Activities
1. Enumerate the two general methods adopted for sewage disposal; and discuss their merits,
and demerits explaining the conditions favorable for their adoption.
2. Write a detailed note on land treatment of sewage dealing with the chemical as well as the
engineering aspects of the process.
3. What do you understand by self-purification property of a stream? Explain the factors
affecting this property.
4. (a) What is sewage farming? What are its advantages over the method of disposal of sewage
by dilution? What crops should be grown on such farms? What precautions should be taken
in its operations to prevent health hazards either to the farm workers or to the consumers
using the produce?
(b) Calculate the area of sewage farm and type of crop to be grown if waste flow is 5 Mlpd,
(nitrogen required may be taken as 40 kg/ha/~rop and nitrogen available in waste as 20 ppm).
5. 0.04 cumecs of settled sewage having a 5 day BOD of 120 ppm and containing 4.6 ppm
of DO are discharged into a large normal stream carrying an average flow of 1.02 cumecs
with a 5 day B.O.D. at 20°c of 9 ppm, and containing 6 ppm of DO what is the value of
maximum deficit that is likely to occur downstream, assuming the temperature at 20°c
throughout, KD = 0.1, KR = 0.24, and saturation DO at 20°c = 9.2ppm. If the minimum
DO is to be kept at 5ppm, what percentage of removal is necessary in a treatment plant?
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The sludge, which is deposited in a primary sedimentation tank, is called raw sludge; and the
sludge which is deposited in a secondary clarifier is called Secondary Sludge. Raw sludge is
odorous, contains highly putrescible organic matter, and is, thus, very objectionable. Secondary
sludge is also putrescible, though a little less objectionable. The sludge withdrawn from the
bottom of the sedimentation basins must, therefore, be stabilized before its final disposal. In
addition to its putrescibility, another problem posed by the sludge is its high moisture content. In
case of raw sludge, the moisture content is about 95%; in case of secondary sludge from a
trickling filter plant, it is about 96 to 98%; and in case of secondary sludge from an activated
sludge treatment plant, it is about 98% to over 99%. The sludge containing high moisture content
becomes very, bulky, and difficult to handle. For example, sludge with 95% moisture, contains
5litres of solid matter in 100 liters of sludge. Similarly, the sludge with 90% moisture will
contain 10 liters of solid matter in l00 liters of sludge, i.e. 5 liters of solid matter in 50 liters of
sludge. Thus, the sludge with 90% moisture will be half in quantity as compared to that of the
sludge with 95% moisture, for the same volume of solids. Similarly, sludge with 99% moisture
contains 1 liter of solids in 100 liters of sludge, whereas, a sludge with 90% moisture contains 5
liters of solids in 100 liters of sludge, i.e. 1 liter of solids in 20 liters of sludge. Hence, the sludge
with 99% moisture will be = 5 times more bulky than the sludge with 95% moisture, for
storing the same solid content.
It, therefore, follows that if the moisture content of the sludge is reduced, its volume will go on
decreasing. If moisture content is reduced to about 70 to 80%, the sludge becomes viscous; and
at about 10% moisture content, it becomes dry, and assumes powder form. The complete
moisture can, however, be removed only by special treatments, since the water is so tenaciously
held in the sludge.
Example 6-1
A sedimentation tank is treating 4.5 million liters of sewage per day containing
275ppm of suspended solids. The tank removes 50% of suspended solids. Calculate the
quantity of sludge produced per day in bulk and weight, if:
(b) moisture content of sludge is 98%
(c) moisture content of sludge is 96%
Solution
Volume of sewage treated
= 4.5*106litres/day
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Since suspended solids amount to 275mg/l, the weight of suspended solids present in
sewage
275 ∗ 4.5
= ∗ 10/ kg/day = 1237.5kg/day
10/
Since 50% of solids are removed in sedimentation tank,
The wt. of solids removed in sedimentation tank
50
= 1237.5 ∗ = 618.75kg/day
100
a. When moisture content of sludge is 98%, then 2kg of solids (dry sludge) will
make = 100kg of wet sludge
Therefore, 618.75kg of solids (dry sludge) will make
100
= ∗ 618.75 = 30940kg
2
Hence, wet sludge or sludge produced per day
= 30,940 kg = 30.94 tonnes
Assuming the sp. gravity of wet sludge (sludge) as 1.02,
Unit wt. of sludge = 1.02t/m3
Vol. of wet sludge produced per day
Wt 30.94
= = = 30.33 m,
unit wt 1.02
Vol. of sludge (when its moisture content is 98%) = 30.33m3
Hence, the vol. of sludge when its moisture content is 98% = 30.33cu.m
b. When moisture content is 96%, then 4 kg of solids will make
= 100kg of wet sludge
Therefore, 618.75kg of solids will make
100
= ∗ 618.75 = 15468.75kg of wet sludge
4
≅ 15,470kg of wet sludge = 15.47tonnes of wet sludge
Hence, wt. of sludge (when its moisture content is 96%) = 15.47tonnes.
If sp. gravity of sludge is 1.02, then Vol. of sludge (when its moisture content is 96%)
15.47
= = 15.17m,
1.02
Hence, the vol. of sludge at 96% moisture content = 15.17cu. m.
Note: It shows that the sludge is reduced to half its volume when its moisture content is
lowered from 98% to 96%.
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Example 6-2
There is sewage sludge with volume containing a certain moisture content p1 (percent).
What will be the volume of this sludge if its moisture content is reduced to p (percent).
Solution
Let the given sewage contains solids = W kg. Let its volume be V1 at a moisture
content of p1 (percent), and V at a moisture content of p (percent).
At moisture content of p1,
(100 – p1) kg of solids will make = 100kg of wet sludge
W kg of solids will make
100 ∗ W
kg of wet sludge
(100 − p )
=
Example 6-3
The moisture content of sludge is reduced from 95 to 90% in a sludge digestion tank. Find the
percentage decrease in the volume of sludge.
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Solution
(100 − p )
V = V
(100 − p)
(100 − 95) V
V = V =
(100 − 90) 2
Thus, the volume at 90% moisture will be half of that at 95% moisture. Hence, the
percentage decrease in moisture will be 50%.
As pointed out earlier, the sludge withdrawn from the sedimentation basins contains a lot of
putrescible organic matter, and if disposed of without any treatment, the organic matter may
decompose, producing foul gases and a lot of nuisance, pollution,1 and health hazards. In order
to avoid such pollutions, the sludge is, first of all, stabilized by decomposing the organic matter
under controlled anaerobic conditions, and then disposed of suitably after drying on drying beds,
etc. The process of stabilization is called the sludge digestion; and the tank where the process is
carried out is' called the sludge digestion tank. In a sludge digestion process, the sludge gets
broken into the following three forms:
(i) Digested sludge
It is a stable humus like solid matter, tary black in color, and with reduced moisture content,
,
and, is therefore, having reduced volume (about times the undigested sludge volume).
Moreover, the quality of digested sludge is much better than that of the undigested sludge, and it
is free of pathogenic bacteria which are killed in the digestion process. It may still, however,
contain cysts and eggs of bacteria, protozoa and worms.
(ii) Supernatant liquor
It includes the liquefied and finely divided solid matter, and is having high BOD (about
3000ppm).
(iii) Gases of decomposition
Gases like methane (65 to 70%), carbon dioxide (30%), and traces of other inert gases like
nitrogen, hydrogen sulphide, etc. are evolved. They may be collected (particularly the methane
which has a high calorific value) and used as a fuel.
The sludge gas, having 70% methane, has a fuel value of about 5800 kilo calorie/cu.m (i.e. 650
Btu per cu. ft. app.). The amount of gas produced, on an average, is about 0.9cu. m per kg of
volatile solids reduced in the digestion. The gas produced thus varies with the sewage produced,
and works out to about 14 to 18 liters per capita per day (usually 17l/c/d).
The digested sludge is dewatered, dried up, and used as fertilizer; while the gases produced are
also used for fuel or for driving gas engines. The supernatant liquor contains about 1500 to
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3000ppm of suspended solids; and is, therefore, re-treated at the treatment plant along with the
raw sewage.
Three distinct stages have been found to occur in the biological action involved in the natural
process of sludge digestion. These stages are:
(i) Acid fermentation
(ii) Acid regression
(iii) Alkaline fermentation
(i) Acid Fermentation Stage or Acid Production Stage
In this first stage of sludge digestion, the fresh sewage-sludge begins to be acted upon by
anaerobic and facultative bacteria, called acid formers. These organisms solubilize the organic
solids through hydrolysis. The soluble products are then fermented to volatile acids and organic
alcohols of low molecular weight like propionic acid, acetic acid, etc. Gases like methane,
carbon dioxide and hydrogen sulphide are also evolved. Intensive acid production makes the
sludge highly acidic, and lowers the pH value to less than 6. Highly putrefactive odors are
evolved during this stage, which continues for about 15 days or so (at about 21°c). BOD of the
sludge increases to some extent, during this stage.
(ii) Acid-Regression Stage
In this intermediate stage, the volatile organic acids and nitrogenous compounds of the first
stage are attacked by the bacteria, so as to form acid carbonates and ammonia compounds. Small
amounts of hydrogen sulphide and carbon-dioxide gases are also given off. The decomposed
sludge has a very offensive odor, and its pH value rises a little, and to be about 6.8. The
decomposed sludge, also, entraps the gases of decomposition, becomes foamy, and rises to the
surface to form scum. This stage continues for a period of about 3 months or so (at about 21°c).
BOD of the sludge remains high even during this stage.
(iii) Alkaline Fermentation Stage
In this final stage of sludge digestion, more resistant materials like proteins and organic acids are
attacked and broken up by anaerobic bacteria, called methane formers, into simple substances
like ammonia, organic acids and gases. During this stage, the liquid separates out front the solids,
and the digested sludge is formed. This sludge is granular and stable, and does not give offensive
odors. (It has a musty earthy odor). This digested sludge is collected at the bottom of the
digestion tank, and is also called ripened sludge. Digested sludge is alkaline in nature. The pH
value during this stage rises to a little above 7 (about 7.5 or so) in the alkaline range. Large
volumes of methane gas (having a considerable fuel value) along with small amount of carbon
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dioxide and nitrogen, are evolved during this stage. This stage extends for a period of about one
month or so (at about 21ºc). The BOD of the sludge also rapidly falls down during this stage.
It is, thus, seen that several months (about 4 months or so) are required for the complete
process of digestion to take place under natural uncontrolled conditions at about 21°c. This
period of digestion is, however, very much dependent upon the temperature of digestion, and
other factors. If these factors are controlled, quicker and effective digestion can be brought
about, as discussed below.
The important factors which affect the process of sludge digestion, and are, therefore,
controlled in a digestion tank, are:
1. Temperature
2. pH value
3. Seeding with digested sludge
4. Mixing and stirring of the raw sludge with digested sludge.
Besides these important factors, certain other minor conditions like quality of water supply;
presence of copper, fluorides, and radioactive substances, etc., may also affect the rate of
digestion, but not to any appreciable extent. These important factors which are largely
responsible for controlling the rate and effectiveness of sludge-digestion are discussed below:
(1) Temperature.
The process of digestion is greatly influenced by temperature; rate of digestion being more at
higher temperatures and vice-versa. The effect of temperature on digestion period is shown in
Figure 1-1. In this figure, two distinct temperature zones are indicated; i.e.
(i) Zone of Thermophilic Digestion
In this zone of high temperature, digestion is brought about by heat loving thermophilic
organisms. The temperature in this zone ranges between 40 to 60°c The optimum temperature in
this zone is about 54°c, and at this temperature, the digestion period can be brought down to
about 10 - 15 days only. However, thermophilic range temperatures are generally not employed
for digesting sewage sludge, owning to odors and other operational difficulties.
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The remedy in such cases is to add hydrated lime in doses of 2.3 to 4.5kg/1000 persons to the
raw sludge. The weight of raw sludge to be added daily, for the maintenance of optimum value
of pH, should also be limited to 3 to 5 per cent of the weight of the digested sludge removed.
(3) Seeding with the Digested Sludge
When a sludge digestion tank is first put in operation, it is highly beneficial to seed it with the
digested sludge from another tank. Without seeding, it may take a few months to get a tank
operating properly. Proper seeding will help attain quick balance conditions of reaction.
(4) Mixing and Stirring of the Raw Sludge with the Digested Sludge
Incoming fresh raw sludge should be thoroughly mixed with the digested sludge, by some
effective method of agitation, so as to make a homogenous mass of raw as well as digested (or
partly digested) sludge. In this way, the bacterial enzymes present in the digested sludge will get
every opportunity to get mixed with the raw sludge, and to attack it for subsequent
decomposition.
The mixing of raw and digested sludge achieved by stirring the sludge in the sludge digestion
tank by slow moving mechanical devices; or the gases of decomposition may be used to set up
agitation by circulating from bottom to top of the tank and vice versa, by means of a pumping
device.
Excessive stirring may produce harmful effects, as it may kill the bacteria. The proper stirring
however, results in even distribution of incoming sludge, breaks and reduces the scum, and helps
in increasing the production of gases.
In cold countries, where it is necessary to heat the digestion tanks, so as to maintain optimum
mesophilic temperature (about 29°c), the stirring may help in transmitting heat from the heating
coils to the tank contents; and thus to attain uniform temperature throughout the tank.
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Design Considerations
The digestion tanks are cylindrical shaped tanks (i.e. circular in plan) with diameter ranging
between 3 to 12m. The bottom hoppered floor of the tank is given a slope of about 1:1 to 1:3 (i.e.
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1 H: 3 V). However, when the sludge is moved to the outlet by means of some mechanical
equipment, the bottom slopes may be made relatively flat.
The depth of the digestion tank is usually kept at about 6m or so.
Deeper tanks are costlier, though more effective. Except in very large plants, it is usual not to
provide more than 2 units.
The capacity of the digestion tank is a function of sludge production, digestion period, degree of
digestion required, loss of moisture, and conversion of organic matter. If the progress of sludge
digestion is assumed to be linear, then the capacity of the digestion tank is given as:
V + V
=) *∗t
2
Where, V = Vol. of the digestion, m3
V1 = Raw sludge added per m3/d
V2 = Equivalent digested produced per day on completion of digestion, m3/d
úØ
≈
,
t = Digestion period, d
When the daily digested sludge could not be removed (even though digestion gets completed)
due to the factors, such as monsoon season, winter season, etc. ; then separate capacity for its
storage should be provided in the tank. This capacity eventually amounts to V2*T. Where, T is
the number of days for which the digested sludge is stored, and is called monsoon storage. The
total digester volume is then given as:
V + V
V=) * ∗ t + V ∗ T
2
However, when the change during digestion is assumed to be parabolic rather than linear, the
average volume of digesting sludge will be [ V − ,
(V − V ) ] and the required capacity
will be given by:
2
V = V − (V − V ) ∗ t
3
- without monsoon storage
2
V = V − (V − V ) ∗ t + V ∗ T
3
- with monsoon storage
The capacity of the sludge digestion tank calculated above may also be modified for
the following additional factors:
(i) amount of sludge withdrawn and its interval
(ii) provision of adequate free-board at top
(iii) storage for winter
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Table 6-1 Design Capacities of the Digestion Tanks on Per Capita Basis
As pointed out earlier, the amount of the sludge gas produced in the digestion tank, ranges
between 14 to 28 liters per capita per day (usually 17 liter per capita per day or 900 liters per gm
of volatile solids digested, is quite common). The gas collected may be utilized for operating gas
engines, and for heating sludge to promote quick digestion. However, the gas collection and its
utilization is found fruitful only in ease of large plants serving more than 50,000 persons or so,
so as to produce at least about 800-1000cu. m. of gas per day.
Example 6-4
Design a digestion tank for the primary sludge with the help of following data:
(i) Average flow = 20*106l/d;
(ii) Total suspended solids in raw sewage = 300mg/l;
(iii) Moisture content of digested sludge = 85%.
Assume any other suitable data you require.
Solution
Average sewage flow = 20*106l/d
Total suspended solids = 300mg/l
Mass of suspended solids in 20*106 liter of sewage flowing per day
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300 ∗ 20 ∗ 10/
= kg = 6000kg/day
10/
Assuming that 65% solids are removed in primary settling tanks,
Wt. of solids removed in the primary settling tank
= 65% ∗ 6000 kg/day = 3900 kg/day
Assuming that the fresh sludge has moisture content of 95%,
5 kg of dry solids will make = 100 kg of wet sludge and
3900 kg of dry solids will make
100
= ∗ 3900 kg of wet sludge per day = 78,000 kg of wet sludge per day
5
Assuming the sp. gravity of wet sludge as 1.02; i.e. Density = 1020kg/m3,
The volume of raw sludge produced/day
78000 ,
= V = m /day = 76.4 7m, /day
1020
The volume of the digested sludge (V2) at 85% moisture content is given by the formula
(9.38) as:
(100 − p )
V = V
(100 − p)
(100 − 95)
V = V
(100 − 85)
1 1
V = V = ∗ 76.4 7 = 25.49 m, /day
3 3
Assuming the digestion period as 30 days, we have the capacity of the required digestion
tank, given by Eqn. 9.40 as:
2
Capacity = V = V − (V − V ) ∗ t
3
2
= 76.47 − (76.47 − 25.49) ∗ 30 = 1274.5 cu. m
3
Providing 6.0 m depth of the cylindrical digestion tank, we have
Cross-sectional area of the tank
12675
= = 212.5m
6
Diameter of tank
212.5
= π = 16.45 m ≈ 16.5 m
4
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Hence, provide a cylindrical sludge digestion tank (typical section shown in Fig. 9.28) 6m
deep and 16.5m diameter, with an additional hoppered bottom of 1:1 slope for collection
of digested sludge.
Example 6-5
A waste water plant produces 1000kg of dry solids per day at a moisture content of 95 percent.
The solids are 70 percent volatile with a sp. gr. of 1.05, and the remaining are non-volatile with
specific gravity of 2.5. Find the sludge volume after digestion which reduces volatile solid
content by 50 percent and decreases the moisture content by 90 percent.
Solution
Total solids produced = 1000 kg (dry mass)
Volatile solids = 70% total solids = 700kg
Non-volatile solids = 30% T.S. = 300kg
Volatile solids removed in digestion
= 50% volatile solids = 50% ∗ 700kg = 350kg
Volatile solids left in digested sludge = 350kg
Non-volatile solids in digested sludge
= 300kg (as in original sludge)
Mass of water in wet digested sludge =90%
10% mass of solids
= 300 + 350 = 650kg
10kg of solids make
= 100kg of wet sludge
Therefore, 10kg of solids contain
= 90 kg of water
Or 650 kg of solids contain
90
= ∗ 650 = 5850kg
10
Density of volatile solids
= 1000kg/m, ∗ 1.05 (p ∗ SR ) = 1050kg/m,
Similarly density of non-volatile solids
= 1000 ∗ 2.5 = 2500kg/m,
Volume of volatile solids in wet sludge
350
= = 0.333m,
1050
Vol. of non-volatile solids in wet sludge
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300
= = 0.12m,
2500
Vol. of water in wet sludge
5850
= = 5.85m ,
1000
Hence, total volume of wet sludge
= 0.338 + 0.12 + 5.85 = 0.303m,
Example 6-6
A trickling filter plant treats 1500cum per day of sewage with a BOD5 of 220mg/l and SS of
250mg/l. Estimate the total solid production assuming that primary clarification removes 30% of
BOD and 60% of influent solids. Take the solid production in the trickling filter as @ 0.5kg/kg
of the applied BOD.
Solution
Solids removed in primary classification units of the trickling filter plant
150 ∗ 1500
= 60% of SS applied = 60% ∗ 250 = 150mg/l = = 225kg/day
1000
BOD5 removed in primary treatment = 30%
Balance BOD5 applied to filters
154 ∗ 1500
= 70% ∗ 220mg/l = 154mg/l = kg/day = 231 kg/day
1000
Solids production in filters
= 0.5 kg/kg of BOD applied = 0.5 ∗ 231kg/day = 115.5kg/day
Total solids produced daily in treating 1500 cum of sewage
= 225 + 115.5 = 340. 5kg/day
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The gas produced usually contains 65% methane, 30% carbon dioxide, and trace amounts of
other gases. The heat content of methane is approximately 36000kJ/m3 (8800kC/m3). The
procedure in using this information is exhibited in the following examples:
The digested sludge from the digestion tank contains a lot of water, and is, therefore, first of all,
dewatered or dried up, before further disposal either by burning or dumping. These methods of
dewatering the sludge are discussed below:
9.30.1. Dewatering, Drying and Disposal of Sludge by Sludge Drying Beds.
Drying of the digested sludge on open beds of land (called sludge drying beds) is quite suitable
for hot countries.
Sludge drying beds are open beds of land, 45 to 60cm deep, and consisting of about 30 to 45cm
thick graded layers of gravel or crushed stone varying in size from 15 cm at bottom to 1.25cm at
top, and overlain by 10 to 15cm thick coarse sand layer. Open jointed under-drain pipes (15cm in
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diameter) @ 5 to 7m c/c spacing are laid below the grave layer in valleys, as shown in Figure 6-3
Sludge drying beds, at a longitudinal slope of about 1 in 100. The beds are about 15 x 30m in
plan, and are surrounded by brick walls rising about 1 meter above the sand surface, as shown.
The sewage sludge from the digestion tank is brought and spread over the top of the drying beds
to a depth of about 20 to 30cm, through distribution troughs having openings of about 15 cm x
20 cm at a distances of about 2m or so.
A portion of the moisture drains through the bed, while most of it is evaporated to the
atmosphere. It usually takes about two weeks to two months, for drying the sludge, depending on
the weather and condition of the bed.
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The required area for sludge drying beds normally ranges between 0.05 to 0.2 sq. m per capita,
as shown in Table 1-1. In some instances, the required area is reduced by building a glass roof
over the beds, to give protection against rain and snow.
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Table 6-2 Approximate area of Drying beds for different types of sludge
Area in m2/capita
S. No. Source of sludge Open beds Covered beds
1 Primary clarifiers 0.1 0.08
2 Intermittent sand filters 0.1 0.08
3 Standard rate trickling filters 0.12 0.10
4 High rate trickling filters 0.15 0.12
5 Activated sludge 0.18 0.14
6 Coagulated sludge 0.20 0.15
Sludge should never be applied to a bed until the preceding dose has been removed. Hence,
several drying beds will generally be required, with their number increasing with an increase in
the number of days for which the sludge is kept on the beds. Normally, sludge is removed from
the beds after a period of about 7 - 10 days; as within this period, about 30% of the moisture goes
away and the surface of sludge gets cracked. The sludge cakes are then removed by spades, and
they are dumped into a pit for further drying. The dried sludge is generally used as manure in our
country, as it contains 1.7% nitrogen, 1.5% phosphoric acid, and 0.5% potash. It may also be
used for filling up low lying areas. It may sometimes be disposed of by burning (i.e. by
incineration).
Mechanical Methods of Dewatering Sludge
In developed countries, digested sludge (sometimes even raw sludge), is often dried or
dewatered by mechanical means, such as by vacuum filtration or by high speed centrifuges.
In vacuum filtration process, the sludge is first mixed with a coagulant such as ferric
chloride, and then conveyed to a vacuum filter, consisting of a hollow rotating drum,
covered with a replaceable filter cloth. The drum rotates partly submerging into the sludge.
The vacuum created by a pump within the drum draws the moisture from the sludge
through the cloth. The sludge cake which is formed on the outside of the drum is removed
by a scraper, as the drum rotates.
High-speed centrifuges are also used for drying of raw or digested sludge, and are
becoming more popular because of small area requirements. These methods may remove
about 50% moisture.
Vacuum filtration or centrifugation of raw sludge is often adopted in situation where
sludge is to be disposed of by incineration (i.e. burning). These mechanical methods of
drying are generally used when the available area is less than that required for sludge
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dryidge beds, or where the climates are too cold or at places where rains are frequent as
not to permit natural drying, or as a preliminary to heat drying for making fertilizer.
Elutriation of sludge
Before the sludge is dewatered by vacuum filtration method, it is generally elutriated. Elutriation
is the process of washing the sludge water, to remove the organic and fatty acids from it.
Sometimes, before dewatering, the sludge is thickened or conditioned, and then elutriated.
During the sludge digestion process, the volatile acids, alcohols, and organic acids are formed,
which if not removed, will interfere with coagulation process during dewatering by vacuum
filtration. If elutriation is done before dewatering, it will reduce the quantity of coagulants
considerably.
Sludge elutriation is carried out in sludge or multiple tanks by washing the sludge with water.
During washing, the solids are continuously kept in suspension by air or by mechanical.
Single stage, or multistage, or counter-current washing may be employed as one of the three-
methods for washing. The choice of any of these methods will depend upon the availability of
water, because single stage elutriation will require for the same alkalinity reduction, 2.5 times the
water required for two-stage elutriation, and 5 times that required for counter-current washing.
In the elutriation process, sludge and water are mixed in a chamber fitted with mechanical
devices, keeping it for 20 seconds (i.e. detention period). The sludge is then settled in settling
tanks, and excess water is decanted. The maximum surface loading on settling tank may be
40m3/m2/day with a detention period of 4 hours.
Counter-current elutriation is generally carried out in twin tanks, similar to the sedimentation
tanks, in which sludge and water enter at opposite ends. Piping and channels are so provided that
wash water entering the second stage tank comes first in contact with sludge already washed in
the first stage. The quantity of wash water required is about 2 to 3 times the quantity of sludge
elutriated.
The dewatered sludge obtained from mechanical devices of western countries, is generally heat
dried, so as to produce fertilizers, As a matter of fact, the mechanical dewatering removes only
about 50% of the moisture, and hence the mechanically dewatered sludge is actually heated, so
as to fully remove the moisture from it. The dry residue is used as manure. This method is looked
upon more as a method of producing fertilizer rather than as a method of sludge disposal,
because if this method is adopted only for sludge disposal, it proves to be extremely costly, and
thus feasible only for rich countries.
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The wet sludge, after mechanical dewatering, is sometimes, directly disposed of either in
sea or in underground trenches, or burnt, as discussed below:
Disposal by Dumping into the Sea
The dewatered wet sludge may, sometimes, be discharged at sea from hopper barges or
through outfall sewers. This method can, however, be adopted only in case of cities
situated on sea shores, and where the direction of the normal winds are such as to take the
discharged sludge into the sea, away from the shore line.
Disposal by Burial into the Trenches
In this method, the digested sludge, without dewatering is run into trenches, which are
0.9m wide x 0.6 m deep and rectangular spaced at 1 to 1.5m apart in parallel rows. When
the sludge has dried to a firm state, it is covered at top with a thin layer of soil. After
about a month, the land is ploughed up with powdered lime and planted with crops.
Disposal by Incineration
The dewatered wet sludge produced in waste water treatment plant may also be disposed
of by burning, in suitably designed incinerators, when sufficient space is not available for
its burial near the plant site, or the sludge cannot be dried and used as manure. The
following types of incinerators (furnaces) have primarily been designed and used for
incinerating wet sludge:
(1) Multiple-hearth furnace
(2) Fluid-bed furnace
(3) Flash-type of furnace
(4) Infra-red (Electric or Radiant heat) furnace.
The above mentioned types of incineration systems are, however briefly discussed below:
(1) Multiple Hearth Incinerators: The multiple hearth furnaces were originally developed
for ore-roasting in the early 1900s. In 1930, it was adopted for sludge incineration. In USA,
about 400 such furnaces are in existence, most of which are used for sludge incineration of waste
water treatment plants.
A multiple-hearth furnace is a vertical structure, consisting of a series of circular refractory
hearths, located one above the other. The structure consists of a steel shell, lined internally with
refractory. The hearths are self supporting each acting as an arch supported from the refractory
lining of the furnace shall. The hearths may be numbered as 1, 2, 3, 4,... from top to the bottom.
There may be five to nine hearths in a typical furnace and (commonly 6); they are normally built
in diameters ranging from 3 to 7.5 m, or so.
(2) Fluid-Bed Incinerators: Fluid-bed or Fluidized bed incinerator systems are
comparatively of modem origin, and consist of a furnace (reactor) having silica sand filled
in its bottom portion (above the wind box-to be used for burning of fuel) which figure
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shows the typical section of such a furnace. The furnace consists of a vertical cylindrical
steel shell, lined with refractory, having a supporting structure in its bottom portion, to hold
the sand. This structure has a series of tuyeres, which allow the passage of air (to be passed
under pressure) upward into the sand bed. The tuyeres rest on the tuyeres plate, which can
be either in refractory or constructed of steel alloy.
(3) Flash Type of Furnace: A flash type of incinerator consists of a tower, which is heated in
the beginning by burning fuel. The wet sludge is then thrown from the top of the tower, and the
superheated gases come up from the bottom of the tower. The rising hot gases remove the
moisture from the sludge, and the water vapour will pass along with the hot gases. The dried
sludge is collected at the bottom, and can be used as burning material for the tower, so as to
reduce the cost of the external fuel required by the tower.
(4) The lnfra-red Furnaces: The infra-red (i.e. Electric or Radiant heat) furnace (Figure 6-4) is
a conveyor belt system, passing through a long refractory-lined chamber. An induced draft fan
(I.D. fan) maintains a negative pressure throughout the system. Combustion air is introduced at
the discharge end of the conveyor belt. Air picks up heat from the hot burning sludge, as
sludge and air, travel counter to each other.
Supplemental heat is provided by electric infra-red heating elements within the furnace
above the belt (not shown in figure). Cooling air is injected into the incinerator chamber to
prevent local hot spots in the immediate vicinity of the heaters, and is used as secondary
combustion air within the furnace. The furnace is designed to provide and maintain a
temperature of about 900°C in the space above the travelling conveyor.
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Wet sludge cake is fed by gravity to the belt, which immediately gets leveled to a depth of
approximately 2.5 cm due to motion of the belt. There is no other sludge-contact or sludge-
handling mechanism on most of these units. The belt speed and travel is selected to provide
burn-out of the sludge without agitation. This feature results in relatively low level of
particulate emissions.
Fossil fuel or electrical energy may be used to provide a supplemental fuel for start up of
furnace, or to provide heat required to maintain combustion temperatures.
These furnaces provide a number of advantages, such as:
(i) low particulate matter emissions;
(ii) possible use for intermittent or infrequent loadings;
(iii) non-production of additional flue gas by the heat generated by electric power
elements; etc.
Disadvantages of incinerators: Incinerators are usually avoided for burning waste sludge of
waste-water treatment plants, so long as alternative methods of drying them to manure, or
by burial, are available; since they not only cause air-Pollution but also consume a lot of fuel,
and require continuous monitoring and upkeep. Their initial installation costs are also very high,
besides the recurring costs.
Use of Lagoons for Disposal of Raw Sludge
This method is, sometimes, used at smaller places for disposing of raw sludge without digestion.
In this method, the raw sludge is kept at rest in a large shallow open pond, called a lagoon. The
detention period is l to 2 months, and may extend up to 6 months. During its detention in the
lagoon, the sludge undergoes anaerobic digestion thereby getting stabilized. Due to this
anaerobic decomposition of sludge, foul gases will be evolved from a lagoon; and hence the
lagoons should be located away from the town, and direction of the common winds should be
such that the smells are not carried towards any localities.
A typical section for a lagoon is shown in Figure 6-5. It is a shallow pit, 0.6 to 1.2m deep,
formed by excavating the ground.
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At the bottom of this pit, a 15 cm thick layer of ashes or clinker is placed. Agricultural tile drains
of about 10 cm diameter are laid at bottom as under-drains. These are placed at about 3m centre
to centre spacing. Banks are formed on both sides of the pit from the excavated earth as shown.
After the sludge has been stabilized, and the moisture has been drained away or evaporated
during its detention-fin the lagoon, the contents are dug out to about half of their original volume,
and used as manure.
This method of sludge disposal is quite cheap (as no digestion tanks are required), but the
greatest drawback is the evolution and eruption of foul gases, polluting the environment. Its use
is, therefore, restricted only to non residential areas.
Activity
1. What do you understand by digestion of sewage sludge ?
2. Enumerate the various methods that can be used to dispose of digested sludge .discussin
details the working of any of these two important methods
3. A sewage containing 200mg/l of suspended solids is passed through primary
settling tanks, trickling filters, and secondary settling tanks. How much gas will
probably be produced in the digestion of sludge from one million liters of sewage?
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References
1- Wastewater Engineering, Treatment, disposal and reuse, Fourth edition, Metcalfe and Eddy,
McGraw- Hill.
2- Introduction to Environmental Engineering, Third edition, Davis M. and Cornwell D.,
McGraw-Hill.
3- Unit Operations and Processes in Environmental Engineering, Second Edition, Reynolds T.
and Richards P., PWS publishing comp.
4- Small and decentralized wastewater Management systems, Crites R. and Tchobanoglous G.,
McGraw-Hill.
5- Wastewater Engineering, Treatment and Reuse – Metcalf and Eddy, (2003), 4th Edition,
Tata McGraw Hill Edition, Tata McGraw Hill Publishing Co. Ltd.
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