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PJ/PV/PH Series: Profile Projector

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Profile Projector

Optical Measuring
PJ/PV/PH Series

Bulletin No. 2300


Projector PJ/PV/PH Series
Each Mitutoyo profile projector measuring machine efficiently performs measurements, inspections and observations by
projecting an image of a test workpiece on the stage onto a viewing screen under accurate magnification.
The inherently non-contact measurement method of profile projectors makes this type of instrument highly suitable for
measuring small parts that are unmeasurable with general-purpose contact instruments or plastic parts that are easily deformed.
A profile projector can also be used to observe the surface profiles of workpieces or inspect minute assemblies with surface
illumination. Additionally, a wide selection of accessories allows advanced measurement and inspection of various types of
workpieces. These machines can be installed and used in a wide range of environments from inspection rooms to manufacturing
and processing sites.

Provides reliable measurements in manufacturing site environments.

PJ-PLUS Series

PJ-H30 Series

PV-5110 Series

2
PJ-PLUS
PJ Series ……………P 4 - 7

Screen diameter
300mm / 11.81"
● Available in 2 types: PJ-PLUS (white LED
PJ-H30
light source) and PJ-H30 (high accuracy) ……………P 8 - 11
● Broad lineup of stages for handling minute
parts to large workpieces
● Controls centered at the front for better
operability

PV Series PV-5110
…………P 12 - 13
Screen diameter
508mm / 20"
● Equipped with a large forward-tilted screen
● Perfect for comparative measurements with
enlarged drawings and tracing of projected
images
● Recommended for precision and minute parts
such as watch and electronic components

PH Series
Screen diameter
PH-3515F
…………P 14 - 15

353mm / 14"
● Standard model in the edged tool industry.
Perfect for observation and measurement
of cutting tools (end mills, cutters, and
tipped saws)
● Equipped with a high-rigidity stage
boasting maximum load of 45kg / 100lbs
● Horizontal beam design makes
loading/ unloading the stage very easy

Stage
…………P 16 - 17

Accessories
…………P 18 - 22

PH-3515F Basic optical


terminology
…………………P 23

3
PJ-PLUS This profile projector can be operated intuitively, even by inexperienced users, and has excellent
durability and energy saving performance thanks to the adoption of an LED illumination source
and fan-less cooling system.
This provides stable dimension and angle measurements in harsher environments that conventional
PJ-PLUS
models can’t handle, such as manufacturing and processing lines.

Features (high durability and energy savings)

Thanks to the LED light source, lamp burnout is greatly reduced.


Halogen bulb LED

Compared with a halogen bulb

・ Long service life


・Low power consumption (main unit):
Approx. 85% lower (400 W → 60 W)

Thanks to the fan-less system, oil mist or dust won’t enter the
PJ-P2010A main unit.
302-802-10

Fan

Improved durability

Change in illuminance on projection screen Adoption of the LED illumination source has eliminated the need for a cooling fan into the main unit
in an oil mist environment
of the measuring instrument and has drastically decreased the entry of oil mist, dust, etc. via the
PJ-PLUS PJ-A3000 (previous model)
cooling fan into the instrument body.
100.0%
This also drastically reduces adhesion of oil and dust to the internal mirror, lens, and light source.
90.0% The graph on the left shows changes in illuminance on the projection screen in case of long-term
80.0%
installation together with a conventional model (the projector with a fan) in a misty processing site.
Illuminance on projection screen

70.0%

60.0% As compared with the conventional model, the LED light source type improves the rate of decline in
50.0%

40.0%
illuminance by about 50 %. It maintains high optical performance by preventing the entry of mist into
30.0% the main unit even in the harsh environment of a processing line.
20.0%

10.0%
The unit has excellent durability and requires less frequent maintenance, resulting in lower
0.0% maintenance costs.
When the When the Exterior cleaning
evaluation starts evaluation finish after evaluation
Note 1: Exterior cleaning of the projection lens surface, stage glass top, etc. is easy.
Note 2: The graph data shows measurement examples, and measured values may vary according to the installation
environment and so on.

4
Observation light source

Stepless illumination adjustment LED Circular Illuminator for PJ-PLUS Optional

PJ-PLUS

The conventional 2-step illumination adjustment has been changed to


stepless control so the level of illumination can be precisely set to suit the
surface texture and color of the workpiece.

Example of attaching the LED circular illuminator on PJ-PLUS

LED illumination can increase contrast and provide sharper images of the
workpiece.
Projected image can be observed at high color reproducibility, Low power
consumption: 17.4 W, and long operating life: 30,000 hours.

■ Specifications

Order No. 172-502


Compatible model PJ-PLUS (Projection lens 10X and 20X)*
Illumination source White LED
Power consumption 12 V / 17.4 W
LED life (reference) 30,000 H
LED (White) *The optional accessory (12AAX044) is necessary to attach this product to the PJ-PLUS 20X
projection lens.
No color change in projected image with changes in illumination intensity.

Color temperature varies significantly


520
Y
0.8
LED with the level of halogen illumination but
0.6
560 Halogen
not so much with LED illumination, so the
500
580

0.4 600
appearance of the image varies a lot less as
620
770mm the LED level is adjusted. Also, the projected
0.2
480
470
image under LED illumination is sharper
450
0 380 0.2 0.4 0.6 0.8 X
and easier on the operator’s eyes, which
Color temperature change
with illumination level
contributes to a reduction in fatigue and

PJ-PLUS
therefore more efficient inspection and
measurement.

5
Features (Operability) Dimensions
(Unit: mm/inch)

High visibility digital display

PJ-PLUS

Since the digital counter (XY axes and angle) built into all models as
standard uses a high-intensity LED and a large character display, it secures
high visibility unaffected by the environment. In addition to zero-setting
and direction change, the data output of each counter value adopts the
highly versatile RS-232C.
PJ-P2010A
Resolution: 0.0001 in / 0.001 mm

Projection lenses (10X is a standard accessory)


Main unit side panel (output connectors)
Half- Half-
reflecting reflecting
mirror mirror
for 10X for 20X

10X Lens 20X Lens


50X Lens 100X Lens
Set Set
(Unit: mm)
Contour illumination Surface illumination
Magnification 10X 20X 50X 100X 10X 20X 50X 100X
View field 31.5 15.7 6.3 3.1 31.5 15.7 6.3 3.1
Technical Data Working
distance
L2 66 32.5 12.6 5 20 2 12.6 5
L1 91
PJ-P1010A
D 182 87 27 10 182 61 27 10
Projected image Inverted
L1 90.5
Effective diameter ø315mm / 12.4" PJ-P2010A D 181 87 27 10 181 61 27 10
Screen rotation ±360° (The counter displays up to ±370°)
Digital counter (ABS / INC mode switching),
Protractor screen Angle reading L1: Max. height where focusing is available
Zero Set Projection lense
Resolution 1’ or 0.01° (switchable) L2: M
 ax. step where focusing is available
L2 (working distance)
Cross-hairs 90° solid lines D
D: M ax. diameter when a cylinder generatrix is
10X (Standard accessory), 20X, 50X, 100X L1
projected on the center line of the screen
Magnification External half-reflecting mirror for surface
Projection lens
illumination (only for 10X, 20X) Workpiece stage
Lens mount Bayonet mount
Magnification Contour illumination ±0.1 % or less of nominal maginification
accuracy* Surface illumination ±0.15 % or less of nominal maginification
Maximum workpiece height Refer to the projection lenses L1 right Oblique reflection mirror
White LED light source, Telecentric,
Contour illumination
Variable brightness adjustment This is used for observing low-reflectivity workpieces, such as plastic parts,
White LED light source, With an adjustable and the surfaces of parts with high surface roughness.
Surface illumination
condenser lens, Variable brightness adjustment
Resolution for X / Y counter 0.0001 in / 0.001 mm
Power supply 100 V to 240 V AC, 50 / 60 Hz
114kg / 251lbs (PJ-P1010A), 118 kg / 260lbs
Mass
(PJ-P2010A)
Power consumption 60 W 172-229 (for 10X) 172-230 (for 20X)
*O
 ur magnification accuracy standard only checks contour illumination (that it is ±0.1 % or less).
(If the magnification accuracy under contour illumination is a permissible value, that under Order No. 172-229 172-230
surface illumination is also guaranteed to be within ±0.15 % of our standard.) Applicable models PJ-PLUS
Note: For the stage specification, refer to page 16.
Mass 0.3 kg / .66lbs 0.07 kg / 0.15 lbs

6
System Diagram

Reading scale 200 mm/8 in Oblique reflection mirror


172-118/172-119 Projection lens 10X Set for 10X lens
(Standard accessory) 172-229
PJ-PLUS
172-202
Reading scale 300 mm/12 in Used on the screen LED Circular Illuminator
172-161/172-162 for Profile Projectors
172-502 *3

Projection lens 20X Set


Overlay chart Projection lens related Oblique reflection mirror
172-203
(Refer to page 22) for 20X lens
172-230

Projection lens 50X


Standard scale 50 mm/2 in
172-204
172-116/172-117

Projection lens 100X


Green filter*1 172-207
172-160-3
Used on the stage
Holder with clamp
176-107

Power cord (essential) Size 1010 Rotary table with


02ZAA010 fine feed wheel
V-block with clamp
172-198*2
Stage adapter (B) 172-378
176-310

Swivel center
Rotary table with support
Size 2010 fine feed wheel (A) 172-197
176-305

*1 This is inserted beside the stage adapter during use.


*2 172-197 ( swivel center support ) cannot mount on 172-198 ( rotary table with fine feed wheel ).
*3 The optional accessory (12AAX044) is necessary when this product is attached to the PJ-Plus 20x lens.
Note: If an optional unit is installed on the stage, the L1 (Max. workpiece height) length is reduced by the optional unit height.
Stand for PJ-Plus is 64PMI167

Data Processing System Diagram

OPT-200 mounting
OPTOEYE 200 Detector attachment (A)
PJ-PLUS bracket
332-151 12AAE671
12AAW463

QM-Data200
(Arm type)
264-156A Real-time process control program MeasurLink®
RS-232C cable (cross) RS-232C cable (cross)
Inspection table generation program MeasureReport
12AAA807 12AAA807
QM-Data200 Note: An appropriate PC is required.
(Stand type)
264-155A

Foot switch
12AAA846

For details, refer to the QM-Data200 and Vision Unit brochure.

PJ-PLUS
7
PJ-H30 High-end model of PJ series that realizes the ultimate in bright, sharp projected images.
High-rigidity main unit equipped with a linear scale for realizing high-accuracy measurements.
Lineup of 8 models, derived from combinations of 4 stage types (100mm x 100mm / 4" x 4" to
300mm x 170mm / 12" x 6.8") and manual focusing /motor-driven focusing models.
Adopts a quick-release handle that allows you to switch feed between fine and coarse remotely.
Realizes smooth measurements, together with a turret structure, for easy lens changing.

PJ-H30

Features (Measuring accuracy)


Pursuit of measurement accuracy
10
8
X, Y axes
6
4
(3.0+0.02L) µm

Accuracy (µm)
2 ▲
▲ ▲ ▲ Reference standard:
0 ▲ ▲ ▲ ▲
▲ ▲ ▲
‒2 0 25 50 75 100 125 150 175 200 ▲ 275 300
▲ 250
225 JIS B 7184 20 ˚C
‒4 Measurement accuracy of
‒6
‒8 each axis: (6+0.04L) μm or less
‒10 L= Measuring length mm
Travel (mm)
Red graph shows measured X-axis accuracy for a randomly selected projector.

The profile projector must maintain a high level of performance, not only
in terms of optical performance, but also comprehensive measurement
accuracy. The PJ-H30 Series, which performs not only contour observation
and comparative inspection but also two-dimensional measurement with
high accuracy, has achieved the above measurement accuracy in all stage
sizes.*
PJ-H30A2010B
Having achieved both long-stroke measurement and high accuracy, it is
303-713-1A
helpful in every measurement setting.
* Compliant with JIS B 7184, measurement method for each of the XY axes
Features (Bright, clear observation)
Features (Maintainability)
Also equipped with oblique reflected illumination
with good color reproducibility as standard Easy-to-replace lamp housing design



The reflected illumination comprises vertical illumination which goes


through the projection lens, and oblique illumination, with changeable
angle of illumination emitter as standard. It is effective in
three-dimensional observation with enhanced color reproducibility.

Contour illumination  ertical transmitted


V
・ Oblique illumination
light illumination
Having a halogen lamp burn out during use causes issues and down time.
Immediately after a lamp burns out, it is too hot to be replaced. The PJ-H30
Series has a slide change mechanism, which allows you to change lamps
from outside of the machine. Even if the lamp burns out suddenly, you can
continue inspection and measurement without issues (for transmitted
illumination only). The housing can be pulled out just by loosening the
High color reproducibility
screw, making it very easy to replace the lamp. Furthermore, it is safe to pull
out the housing because no electricity is flowing.

8
Features (Operability)

All models equipped with turrets as standard Projection Lens 10X with C mount Optional

PJ-H30

The turret of the PJ-H30 Series uses low-friction bearings for


smooth and rapid rotary motion and to bring different projection lenses
into the light path to change magnification. The turret body uses bayonet
mounts to aid quick attachment and detachment of lenses. Example of attaching the Projection Lens 10X with C mount on PJ-H30
The projection lens is equipped with a
C mount, therefore a compatible digital
camera can be attached.
Focusing with high operability A workpiece can be observed on
the large-size projection screen, and
simultaneously the color image can be
saved on the camera and observed on the
monitor.
■ Specifications

Order No. 172-500


Camera Projected Image Inverted
Manual focusing handle of PJ-H30A PJ-H30D (motor-driven focusing) front panel Compatible Sensor Size Four Thirds 4/3 type
Camera Mount C mount
To place a test workpiece on the stage and focus swiftly, an easy-to-grip Mountable Mass 0.9 kg or less

handle and handle position are very important. Therefore, the PJ-H30 The magnification accuracy of the camera is not guaranteed
Vignetting occurs on the four corners of a camera image under contour illumination
Series has an oblique manual focusing handle that lets you operate in Turret can only rotate 120 degrees while mounted
a natural position, whether standing or sitting, without awkwardness. Camera may interfere with turret rotation
Surface illumination will not work with this projection lens, ring light is suggested
Moreover, a high-operability jog shuttle with motor-driven focusing is
also available, and its smooth movement contributes to less fatigue in
observation and measurement. LED Circular Illuminator for PJ-H30 Optional

Note: PJ-H30D (with motor-driven focusing) does not come with a manual focusing handle.

Stepless illumination adjustment

LED illumination can increase the contrast of the projected image and
provide sharp on-screen images. The projected image will have higher
color reproducibility when compared to halogen illumination. Low power
consumption: 17.4 W and longer operating life: 30,000 hours.
■ Specifications
Stepless illumination adjustment has been adopted to provide moderate Order No. 172-501
illuminance according to the surface texture and color of the workpiece. PJ-H30(10X Projection Lens with C mount,
Compatible model
Projection lens 10X and 20X)
Illumination strength ranges from weak to strong, and this method is also
Illumination source White LED
effective in extending the halogen lamp life, which is enhanced by using a Power consumption 12 V / 17.4 W
soft start feature to limit input surge current. LED life (reference) 30,000 H

9
Features (Operability) Dimensions
(Unit: mm/inch)
382 / 15" 796 / 31.3"
High visibility digital display

480 / 18.9"
995 / 39.1"
480∼585

Adjustment range
PJ-H30
Focal point

0~105
185~235

155
Since the digital counter (XY axes and angle) built into all models as standard
uses a high-intensity LED and a large-character display, it secures high

137
visibility unaffected by the environment. In addition to zero-setting and 374 270 365 16
direction change, the data output of each counter value adopts the highly 404 745
100 283.5 / 11" 351 / 13.8" 100 50 786 / 31"
versatile RS-232C.
Resolution: 0.0001 in / 0.001 mm* PJ-H30A2010B

* 0.5 μm or 0.1 μm readings can also be equipped. Please ask our Techno Service. Main unit side panel

Technical Data

Projected image Erect


Effective diameter 306mm / 12.04"
Screen rotation ±360° (The counter displays up to ±370°)
Protractor screen Angle reading Digital counter (ABS/ INC mode switching), Zero Set
Resolution 1’ or 0.01° (switchable) Projection lenses (10X is a standard accessory)
Cross-hairs Solid lines
10X (Standard accessory), 5X, 20X , 50X, 100X
Magnification Parfocal lens
Projection lens Half-reflecting mirror for surface illumination
Bayonet mount (registered utility model),
Lens mount
3-mount turret
Magnification Contour illumination ±0.1 % or less of nominal maginification
accuracy*1 Surface illumination ±0.15 % or less of nominal maginification 5X Lens 10X Lens 20X Lens 50X Lens 100X Lens

Maximum workpiece height 105mm / 4.1"*2


24 V, 150 W 50 h Halogen bulb (515530) View field L1 L2 D
Order No.
Zoom Telecentric, Heat-absorbing filter (mm) (mm) (mm) (mm)
Contour illumination Cooling fan, Non-stepped brightness adjustment
Soft lighting function (reduced inrush current) 5X Lens
61.2 105 66 148
Lamp mount switching system 172-271
24 V, 150 W, 50h Halogen bulb (515530) 10X Lens
Vertical / oblique illumination with an adjustable (Standard accessory) 30.6 105 70.5 197
condenser lens 172-472
Surface illumination
Heat-absorbing filter, Cooling fan, Non-stepped 20X Lens
15.3 105 56.5 137
brightness adjustment, Soft lighting function 172-473
(reduced inrush current)
50X Lens
Projection screen head driving 6.12 105 50 114
Focusing 172-474
PJ-H30A (manual), PJ-H30D (power drive)
0.0001 in/ 0.001 mm* 100X Lens
3.06 105 50 114
Resolution for X/ Y counter * You can specify 0.5 μm or 0.1 μm resolution. 172-475
(Available on request.)
ON / OFF switch, 100 to 240 V AC (unneeded L1: Max. height where focusing is available
Power supply switching voltage), GND terminal, 50/60 Hz, Projection lense L2: M
 ax. step where focusing is available
Power cord (2 m)
(working distance)
Mass 167 kg / 387.2 lbs to 212 kg / 466.4 lbs
L2 D: Max. diameter when a cylinder generatrix is
Power consumption Approx. 420 W D
projected on the center line of the screen
*1 O
 ur magnification accuracy standard only checks contour illumination (that it is ±0.1 % or less). L1
(If the magnification accuracy under contour illumination is a permissible value, that under surface
illumination will also be guaranteed to be within ±0.15 % of our standard.)
*2 For the stage specification, refer to page 16. Workpiece stage Workpiece
Note: When rotary table is not mounted.

10
System Diagram
Projection lens 5X
172-271
Reading scale 200 mm / 8 in
172-118 / 172-119 Projection lens 10X
(Standard accessory)
172-472
Used on the screen
Reading scale 300 mm / 12 in
172-161 / 172-162 Projection Lens 10X LED Circular Illuminator
with C mount for Profile Projectors
172-501 172-501
Overlay chart
(Refer to page 22) PJ-H30
Projection lens related Projection lens 20X
172-473

Projection lens 50X


Standard scale 50 mm / 2 in 172-474
172-116 / 172-117

Projection lens 50X


*3
172-474
Green filter*1 Used on the stage
12AAG981

Rotary table with


fine feed wheel
172-198 *4
Holder with clamp
Size 1010*2 176-107*5
Rotary table with
fine feed whee (A)
Stage adapter (C) 176-305 V-block with clamp
176-317 172-378*5
Size 2010

Stage adapter Swivel center support


176-304 172-197
Size 2017/3017

Rotary table with


fine feed wheel (B)
176-306
*1 This is inserted below the front of the stage.
*2 For the 1010 size, it is also possible to directly attach the “holder with clamp (176-107),” “V-block with clamp (172-378),” and “swivel
center support (172-197)”, bypassing the “stage adapter C (176-317).”
*3 Machine Stand is part number 172-269
*4 172-198 requires 176-317 to connect to -2010 stage and it requires adapter 176-304 to connect to -2017/-3017 stage.
*5 176-107 and 172-378 can mount on 172-198
Note: If an optional unit is installed on the stage, the H (Max. workpiece height) length is reduced by the optional unit height.

Data Processing System Diagram ◆Lamp replacement◆


For contour / surface 515530*1
For contour / surface 512305*2
PJ-H30A only (Long-life specification, Rating approx. 500 hours)

*1 This lamp is a standard accessory.
OPT-200 mounting Detector
OPTOEYE 200 *2 Illuminance for Long life specification is rather low.
PJ-H30 bracket attachment (A)
332-151
12AAG983 12AAE671

QM-Data200 QM-Data200
(Arm type) mounting stand
264-156A* 12AAG982 Real-time process control program MeasurLink
RS-232C cable (cross) RS-232C cable (cross)
Inspection table generation program MeasureReport
12AAA807 12AAA807
QM-Data200 Note: An appropriate PC is required.
(Stand type)
264-155A*

Foot switch
12AAA846

For details, refer to the QM-Data200 and Vision Unit brochure.

* To denote your AC power cable add the following suffixes to the order No.: A for UL / CSA, D for CEE, DC for CCC, E
for BS, K for KC, C and No suffix are required for PSE. PJ-H30
11
PV-5110 Equipped with a 500mm / 19.6" forward-tilted screen, the PV-5110 is perfect for comparative
measurements with enlarged drawings and tracing of projected images. This model increases
inspection efficiency of mass-production precision parts.

Dimensions
(Unit: mm/inch)
300mm / 11.8"

Focal point

68
φ5

1627mm / 64"
1294
150

PV-5110

960
PV-5110 304-919A

Technical Data 470 535


620mm / 24.4" 1073mm / 42.2"
Projected image Inverted Note: To mount the counter (KA-212) and counter stand, approximately 300mm / 11.8"
Effective diameter 508mm / 20" space is required on the right-hand side of the main unit.
Screen material Fine-ground glass
Screen rotation ±360° (The counter displays up to ±370°)
Protractor screen Angle reading Digital counter (ABS/ INC mode switching), Zero Set Projection lenses (10X is a standard accessory)
Resolution 1’ or 0.01° (switchable)
Cross-hairs 90° solid lines
0 Line (Index) Built-in, With a LED back light
Magnification 5X, 10X (Standard accessory), 20X, 50X, 100X
Projection lens
Lens mount Insert type mount
Magnification Contour illumination ±0.1 % or less of nominal maginification PV-5110
accuracy* Surface illumination ±0.15 % or less of nominal maginification
Maximum workpiece height Refer to projection lens table
24 V, 150 W, 500 h Halogen bulb (512305) 5X 10X 20X 50X 100X
Mount switching system Lens Set Lens Set Lens Set Lens Set Lens Set

Contour illumination Telecentric, Heat-absorbing filter


View field L1 L2 D
Cooling fan, 2-step (High/ Low) brightness switch Order No.
(mm) (mm) (mm) (mm)
Can be used in conjunction with color filter
5X Lens Set
24 V, 150 W, 500 h Halogen bulb (512305) 101.6 125 60 (27) 120
172-401
Heat-absorbing filter, Adjustable condenser lens
Surface illumination 10X Lens Set
Oblique illumination (for 5X, 10X and 20X) (Standard accessory) 50.8 181 60 120
Cooling fan, 2-step (High/ Low) brightness switch 172-402
Stage part drive 20X Lens Set
Focusing 25.4 206 60 120
Manual 172-403
100 V, 110 V, 120 V, 220 V, 230 V, 240 V AC
Power supply 50X Lens Set
external switching 10.16 87 32.4 64.8
172-404
Mass Approx. 210 kg / 462lbs (including X-Y stage)
Power consumption Approx. 560 W 100X Lens Set
5.08 87 22.5 45
172-405
*O
 ur magnification accuracy standard only checks contour illumination (that it is ±0.1 % or less).
(If the magnification accuracy under contour illumination is a permissible value, that under surface Note 1: ( ): When using surface illumination
illumination will also be guaranteed to be within ±0.15 % of our standard.) Note 2: Each lens set contains the condenser lenses for illumination.
Note: For the stage specification, refer to page 17. Note 3: D is for the case of contour illumination.

● 5X, 10X, 20X Oblique surface illumination Stage glass Workpiece


stage
D

Projection lens L1
Heat absorbing filter
L2
Light source (reflector bulb)
L1: Max. height where focusing is available
Surface illumination unit
Projection lens L2: M
 ax. step where focusing is available
(working distance)
D: M ax. diameter when a cylinder generatrix is
projected on the center line of the screen

12
System Diagram

PV-5110 main unit


Green filter*1 Projection lens 5X Set
172-160-2 172-401

Projection lens 10X Set


Standard scale 50 mm/2 in (Standard accessory)
172-116/172-117 172-402
Projection lens related

Working standard scale 100 mm*3 Projection lens 20X Set


HL1-100 172-403
182-512-30

Projection lens 50X*5


Surface illumination unit 172-404
172-422
Used on the screen

Counter stand Projection lens 100X*5


Reading scale 200 mm/8 in 172-405
172-118/172-119 12AAF182

PV-5110 PV-5110
304-919A
Reading scale 300 mm/12 in KA-212 (Counter)
172-161/172-162 174-183A*2
Holder with
clamp
Working standard scale 500mm 176-107
/ 19.6"
HL2-500 Used on the stage Rotary table with V-block with
182-525-30 Stage adapter C
fine feed wheel*4 clamp
176-317
172-198 172-378

Canopy Swivel center


172-319 support
172-197*6

*1 This is inserted in between the contour illuminator and condnser lens.


*2 To denote your AC power cable add the following suffixes to the order No.: A for UL / CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*3 Used on the stage. It is projected onto the screen to check the magnification accuracy with a reading scale.
*4 Since the rotary stage section is small, if it is used for a large stage, some restrictions may be imposed on the measuring range.
*5 When using a 50X or a 100X projection lens, you need to remove the stage glass in order to prevent a collision between the stage glass for the X/Y stage and the projection lens.
*6 172-197 cannot mount to 172-198. 172-197 can connect directly to 176-317.
*7 rotary stage 176-305 can mount to stage adapter C 176-317. 176-107, 172-378, and 172-197 can all mount to 176-305 or they can mount directly to 176-317.
Note: If an optional unit is installed on the stage, the H (Max. workpiece height) length is reduced by the optional unit height.

Data Processing System Diagram ◆Lamp replacement◆


For contour / surface 512305

QM-Data200
OPTOEYE 200 Detector attachment (B)
(Arm type)
332-151 12AAE672
264-156A*1*2
PV-5110
QM-Data200 Real-time process control program MeasurLink
RS-232C cable (cross)
(Stand type) Inspection table generation program MeasureReport
12AAA807
264-155A*1 Note: An appropriate PC is required.

For details, refer to the QM-Data200 and Vision Unit brochure.

*1 To denote your AC power cable add the following suffixes to the order No.: A for UL / CSA, D for CEE,
00 for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*2 The arm type cannot be used concurrently with a counter stand.

P V- 5 1 1 0
13
PH-3515F The PH-3515 is the standard in the edged tool industry. This model is perfect for contour
observation and measurement of edged tools (such as end mills, cutters, and tipped saws), screws,
springs, and the like. It is equipped with a high-rigidity stage with a long stroke of 254 x 152 mm /
10" x 6" and a load-carrying capacity of 45 kg / 100 lbs, supporting even long, heavy workpieces.

Dimensions PH-3515F
(Unit: mm/inch)
460 / 18.1" 1160 / 45.7"

1170 / 46"
940 / 37"
PH-A14

135
PH-3515F
172-810-10A
172-868A 424 540 45
460 928 / 36.5"
549 / 21.6"
Technical Data Note 1: T o mount the optional counter (KA-212) and counter stand, approximately
300 mm / 11.8" space is required on the right-hand side of the main unit.
Projected image Erect*1 (PH-3515F), Inverted (PH-A14) Note 2: Refer to page 17 for the dimensions of PH-A14.
ø353 (13.9 in) mm (PH-3515F),
Effective diameter
ø356 (14 in) mm (PH-A14)
Screen material Fine-ground glass
Projection lenses (10X is a standard accessory)
Screen rotation ±360° (The counter displays up to ±370°) PH-3515F
Protractor screen
(PH-3515F) Digital counter (ABS/ INC mode
Angle reading View field L1 L 2*2 D H
switching), Zero Set (PH-A14) vernier scale Order No.
(mm) (mm) (mm) (mm) (mm)
Resolution 1’ or 0.01° (switchable) (PH-3515F)
5X Lens Set
Cross-hairs 90° solid lines 70.6 175 160 (64) 152.4 152.4
172-145
10X (Standard accessory)
Magnification 10X Lens Set
Projection lens 5X (PH-3515 only), 20X, 50X, 100X (Standard accessory)*1 35.3 235 93 (41) 152.4 152.4
PH-3515F
Lens mount Screw mount 172-184
Magnification Contour illumination ±0.1 % or less of nominal maginification 20X Lens Set
accuracy*2 17.65 235 40 (40) 116 152.4
Surface illumination ±0.15 % or less of nominal maginification 172-173
Maximum workpiece height Refer to the projection lenses L1 right. 50X Lens Set
7.06 80 14.6 (14.6) 30.4 152.4
24 V, 150 W, 500 h Halogen bulb (515530) 172-165
Telecentric, Heat-absorbing filter 100X Lens Set
3.5 109 9.5 (9.5) 19 152.4
Cooling fan, 2-step (High/ Low) brightness switch: 172-166
Contour illumination
PH-3515F, *1 The 10x lens set includes half-reflecting mirror (172-295) for the 10x lens.
(Lit together with main power activation: PH-A14) *2 Dimension L 2 values in parentheses are those under surface illumination.
Can be used in conjunction with color filter
24 V, 200 W, 500 h Parabolic halogen bulb PH-A14
(12BAA637): PH-3515F, (24V 150W, common to
View field L1 L 2* D H
Surface illumination the contour illumination: PH-A14) Order No.
(mm) (mm) (mm) (mm) (mm)
Adjustable condenser lens, Heat-absorbing filter
Cooling fan 10X Lens Set
(Standard accessory) 35.6 235 93 130 102
Stage part drive 172-011
Focusing
Manual
20X Lens Set
100 V, 110 V, 120 V, 220 V, 240 V 17.8 235 40 116 102
172-012
AC external switching (PH-3515F)
50X Lens Set
Power supply 100 V, 120 V, 130 V, 220 V, 230 V, 240 V 7.12 109 14.6 31.3 102
172-013
AC external switching (PH-A14)
100X Lens Set
50 / 60 Hz Power cord (2 m) 3.56 109 9.5 19.2 102
172-014
Mass 150 kg / 330 lbs (PH-3515F), 140 kg / 308 lbs (PH-14)
* Dimension L 2 values in parentheses are those under surface illumination.
Power consumption Approx. 410 W (PH-3515F), 200 W (PH-A14)
Projection lense
*1 T he projected image of the workpiece is erect but reversed, which means that the vertical L1 L2
orientation and displacement direction of the image is the same as on the workpiece side, but the
horizontal orientation and displacement direction are reversed.
*2 O ur magnification accuracy standard only checks contour illumination (that it is ±0.1 % or less).
(If the magnification accuracy under contour illumination is a permissible value, that under surface D
illumination will also be guaranteed to be within ±0.15 % of our standard.)
H
Note 1: X and Y counters are not built into the projector main unit. If a counter display is required, it is Half-reflecting mirror F
recommended that a QM-Data200 or KA-212 is purchased separately. Workpiece stage
Note 2: The indicated value of a measurement may be slightly smaller than the actual value due to L1: Max. height where focusing is available
optical distortion caused by the illumination conditions. L2: Max. step where focusing is available (working distance)
Note 3: For the stage specification, refer to page 17. D: M ax. diameter when a cylinder generatrix is projected on the center line of the screen
H: Max. size from optical axis and workpiece stage surface

14
System Diagram

PH-3515F, PH-A14*5
Reading scale 200 mm/8 in main unit Projection lens 5X set
172-118/172-119 Used on the screen 172-145 (PH-3515F)

Projection lens 10X set


Reading scale 300 mm12 in
Projection lens related (Standard accessory)
172-161/172-162
172-184 (PH-3515F) /
172-011 (PH-A14)

Overlay chart
Projection lens 20X set
(Refer to page 22)
172-173 (PH-3515F) /
172-012 (PH-A14)

Projection lens 50X set


Green filter*1 172-165 (PH-3515F) /
172-286 172-013 (PH-A14)

Used on the stage Counter stand Projection lens 100X set


64AAB149 172-166 (PH-3515F) /
172-014 (PH-A14)

Tipped-saw support stand*2 KA-212 (Counter)


172-001 174-183A*3

Cutter support stand*2


172-001 172-002
172-002

Vertical holder Center support risers Rotary vice V-block with clamp
172-132 172-143 172-144 172-234

Standard scale 50 mm*4


HL1-50
182-511-30 PH-3515F
Center supports
172-142

*1 This is inserted in the contour light source section during use.


*2 The tipped-saw and cutter support stands support a center hole diameter of 25.4 mm.
*3 To denote your AC power cable add the following suffixes to the order No.: A for UL /CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*4 Reference scale for checking the magnification accuracy. It is fixed on the stage with a vertical holder and projected on the screen to check the magnification with HL2.
*5 Machine stand for PH-3515 is 64AAB176. Machine stand for PH-A14 is 64AAA129B.

Data Processing System Diagram ◆Lamp replacement◆


For contour/surface 515530*1
For contour/surface 512305*2
(Long-life specification, Rating
QM-Data200
OPTOEYE 200 Detector attachment (A) approx. 500 hours)
(Arm type)
332-151 12AAE671
264-156A*1*2 For oblique reflection /
PH-3515
main unit reflection 12BAA637*1
QM-Data200 Real-time process control program MeasurLink
RS-232C cable (cross) *1 This lamp is a standard accessory.
(Stand type) Inspection table generation program MeasureReport
12AAA807 *2 Illuminance for Long life specification is
264-155A*1 Note: An appropriate PC is required.
rather low.

For details, refer to the QM-Data200 and Vision Unit brochure.

PH-3515F
*1 To denote your AC power cable add the following suffixes to the order No.: A for UL / CSA, D for CEE,
DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*2 The arm type cannot be used concurrently with a counter stand.

15
Stage

PJ-PLUS

XY range 100 x 100 mm / 4" x 4" 200 x 100 mm / 8" x 4"


Model PJ-P1010A PJ-P2010A
PJ-PLUS main unit
Order No. 302-801-10 302-802-10
Unit system for the counter unit mm /in
Measuring unit Digital scale
Quick-release mechanism X and Y axes
Top surface size 250 x 250 mm / 9.8" x 9.8" 350 x 280 mm / 13.8" x 11"
Effective size of stage glass 142 x 142 mm / 5.6" x 5.6" 240 x 140 mm / 9.4" x 5.5"
Stage glass thickness 5mm / .19" 8 mm / .31"
Stage glass 12BAE041 12BAD760
Swivel adjustment range — —
Maximum loading 10 kg / 22 lbs 8 kg / 17.6 lbs

PJ-H30

XY range 100 x 100 mm / 4" x 4" 200 x 100 mm / 8" x 4" 200 x 170mm / 8" x 6.7" 300 x 170 mm / 12" x 6.7"
Model PJ-H30A1010B PJ-H30A2010B PJ-H30A2017B PJ-H30A3017B
Protractor screen
Order No. 303-712-1A* 303-713-1A* 303-714-1A* 303-715-1A*
Protractor screen/ Model PJ-H30D1010B PJ-H30D2010 PJ-H30D2017B PJ-H30D3017B
OPTOEYE built-in/
motor-driven focusing Order No. 303-732-1A* 303-733-1A* 303-734-1A* 303-735-1A*
Measuring unit High-accuracy digital scale
Quick-release mechanism X and Y axes standard
Top surface size 300 x 240 mm / 12" x 9.4" 350 x 280 mm / 13.8" x 11" 410 x 342 mm / 16" x 13.4" 510 x 342 mm / 20" x 13.4"
Effective size of stage glass 180 x 150 mm / 7.1" x 6" 250 x 150 mm / 9.8" x 6" 270 x 240 mm / 10.6" x 9.4" 370 x 240 mm / 14.6" x 9.4"
Stage glass thickness 6 mm / .24" 6 mm / .24" 8 mm / .31" 8 mm / .31"
Stage glass 380412 382762 12BAD363 12BAD330
Swivel adjustment range ±3 ˚ (right) ±5 ˚ (left)
Maximum loading 10 kg / 22 lbs 20 kg / 44 lbs
Stage
Measuring accuracy (3+0.02L) µm L: Measured length (mm) Note: The measurement method conforms to JIS B 7184.
* To denote your AC power cable add the following suffixes to the order No.: A for UL / CSA, -1D for CEE, -1 DC for CCC, -1E for BS, -1K for KC, C and No suffix are required for PSE.

16
Stage
Quick-release mechanism allows rapid traverse

PV-5110

XY range 200 x 100 mm / 8" x 4" (164 x 68mm / 6.5" x 2.7")*1


PV-5110 main unit Order No. 304-919A*2
Measuring unit Digital scale
Quick-release mechanism X and Y axes
Top surface size 380 x 250 mm / 15" x 9.8"
Effective size of stage glass 266 x 170 m / 10.5" x 6.7"
Stage glass thickness 6 mm / .24"
Stage glass 382762
Swivel adjustment range ±3 ˚
Maximum loading 5 kg / 11 lbs
*1 ( ) The range where no shading is observed using a 5X projection lens.
*2 To denote your AC power cable add the following suffixes to the order No.: A for UL/ CSA,
-1D for CEE, -1 DC for CCC, -1E for BS, -1K for KC, C and No suffix are required for PSE.

Twist roller system Quick-release handle

A quick-release mechanism inside the X / Y handle allows you to switch


stage feed between extremely coarse and fine traverse movement. Since
PH-3515F
the stage is completely free floating, it is very convenient when the distance
PH-A14
to the next measuring position is large or when you need to return to the
(Picture right is PH-3515F)
reference position swiftly. Since this mechanism has adopted the twist roller
system, there is almost no shock in switching, and the feed is smooth.

Note: Except for PJ-PLUS Series and PH Series.

Model No. PH-3515F PH-A14


XY range 254 x 152 mm / 10" x 6" 200 x 100 mm / 8" x 4" Dimensions of PH-A14
PH-3515F main unit Order No. 172-868A*1 172-810-10A*2 (Unit: mm/inch)

Measuring unit Digital scale


Quick-release mechanism Only X-axis
Top surface size 450 x 146 mm / 17.7" x 5.7" 407 x 152.4 mm / 16" x 6"
Dovetail groove Two (Pitch = 43 mm) Stage
Minimum swivel angle reading 30 ' −
1158 / 45.6"

Maximum measuring diameter


340mm / 13.4" 300 mm / 11.8"
(horizontally fixed)*3
Swivel adjustment range ±10 ˚ −
Maximum loading 45 kg / 100 lbs
Photo: Cutter (Outside diameter of 175 mm max.) is mounted on the tipped-saw support
fixture (172-001).
*1 To denote your AC power cable add the following suffixes to the order No.: A for
UL / CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE. 454 158
*2 To denote your AC power cable add the following suffixes to the order No.: 612 / 24.1" 1240 / 48.8"
-10A for UL/CSA, -20D for CEE, -20DC for CCC, -20E for BS, -20K for KC.
*3 When using the projection lens 10X (Standard accessory).

17
Accessories (Optional)
■ 2-D Data Processing Unit QM-Data200 The QM-Data200 is a geometric readout / analysis unit for optical instruments such as profile projectors. This unit
features powerful 2-D coordinate measurement capabilities with easy-to-use key operation. Measurement results can
be visualized on the LCD display and printed out if required.

Basic element measurement


Point Line Circle Point-point distance
Coordinates (Multi-point Angle and Center coordinates, Distance, Coordinates
processing for a maximum of perpendicularity with diameter, roundness difference,
100 points) the X axis. (Multi-point (Multi-point processing radial difference
Note: In multi-point processing, processing for a for a maximum of 100
the mean value is used as maximum of 100 points) points)
the measured value.
Ellipse Rectangular hole Slotted hole Intersection point and
Center coordinates, major-axis Center coordinates, Center coordinates,
intersecting angle
diameter, minor-axis diameter, length, width length, width, radius of Intersection coordinates,
angle with the X axis, slotted hole intersecting angle,
departure from the X axis supplementary angle
(Multi-point processing for a
maximum of 100 points)

Pattern measurement
Pitch Line-point distance Line-circle distance Circle-circle distance
Point-point distance, difference Perpendicular (shortest) Center-center distance, Center-center distance,
between coordinates, angle, distance longest distance, longest distance, shortest
cumulative distance, cumulative shortest distance distance, difference
angle between coordinates, radial
difference
Line-circle intersection Intersection of circles Midpoint between Midpoint between
Coordinates of intersection Coordinates of points line and point
intersection Coordinates of midpoint Coordinates of midpoint

■ Specifications ■ Operation screen (Counter)


Code QM-Data200
Stand-mount type Arm-mount type
Order No.
264-155A*1 264-156A*1

Japanese / English/ German/ French/ Italian /Spanish /Portuguese/Czech /Chinese/


Display languages (selectable)
Korean/ Turkish/ Swedish /Polish /Dutch /Hungarian

Measured value unit Length: mm Angle: degree / degree minute second (selectable)
Resolution 0.1 µm
Program functions Part program creation, execution, editing
Number of data, maximum value, minimum value, mean value, standard deviation,
Statistical processing
range, histogram,statistics on a measuring function basis (by command)
Display system COLOR TFT LCD (with LED backlight)
Edge Sensor Position
Supported (Projector)
Compensation
Measurement result
XYZ : Maximum of three Linear Scales
RS-232C■1 : For connecting to external PC
RS-232C■2 : For connecting to counter of measuring instrument
Input/Output OPTOEYE : For inputting edge signal from OPTOEYE (OPTOEYE 200)
FS : For connecting to optional foot switch
PRINTER : For connecting to optional printer
USB-MEMORY : For connecting to USB memory
Measurement result file
RS-232C output (CSV format, MUX-10 format)
output
Power 100 to 240 V AC
Maximum power
17 W (does not include optional accessories)
consumption
Approximately 260 x 242 x 310 mm / Approximately 318 x 153 x 275 mm /
External dimensions
10.2" x 9.5" x 12.2" 12.5" x 6.0" x 10.8"
(W×D×H)
(including the stand) (when the arm is in the horizontal posture)
Mass Approximately 2.9 kg / 6.4 lbs Approximately 2.8 kg / 6.2 lbs
PJ-PLUS Series PJ-PLUS Series Magnified counter screen
PJ-H30 Series PJ-H30 Series
Accessories Applicable models PV-5110 PV-5110*2
PH-3515F PH-3515F*2
PH-A14 PH-A14*2
Standard accessories AC adapter, power cable, Easy operation guide
*1 To denote your AC power cable add the following suffixes to the order No.: A for UL/ CSA, D for CEE, 00 for CCC (power
cord for CCC and User's Manual set of Simplified Chinese are provided for separately), E for BS, K for KC, C and No suffix
are required for PSE.
*2 The arm-mount type cannot be used concurrently with a counter stand.
Note: For details, refer to the QM-Data200 and Vision Unit brochure.

18
■ Rotary tables
120
Used for rotating the workpiece on the stage without needing to handle it.
120
Accessory
84 120

84

84

172-198 172-198 176-305 176-306

Order No. 172-198 176-305 176-306


Product Name Rotary table with fine feed wheel Rotary table with fine feed wheel A Rotary table with fine feed wheel B
Rotary stage size 146 mm / 5.7" 240 mm / 9.4" 270 mm / 10.6"
Fine adjustment
Effective glass diameter 96 mm / 3.8" 182 mm / 7.2" 238 mm / 9.4"
Minimum angle reading 2' — —
External dimensions (W×D×H) 240 x 172 x 19.7 mm / 9.4" x 6.8" x .78" 280 x 280 x 23.7 mm / 11" x 11" x .93" 342 x 342 x 23.2 mm / 13.4" x 13.4" x .91"
Mass 2.4 kg / 5.3 lbs 5.5kg / 12.1lbs 6.5kg / 14.3kg
*1 *3
PJ-PLUS Series —
Applicable *1
PJ-H30 Series
models
*2
PV-5110 —
*1 Since the rotary stage section is small, if it is used for a large stage, some restrictions may be imposed on the measuring range.
*2 When using a 50X or a 100X projection lens, you need to remove the stage glass in order to prevent a collision between the stage glass for X / Y stage and the projection lens.
*3 It is possible to set for only the 2010 size.

■ Holder with clamp ■ V-block with clamp ■ Swivel center support


Used for clamping down a thin workpiece, such as a board Used for clamping a cylinder. Used for holding a center-drilled workpiece. Since an
or a pressed product. inclination of ±10 degrees can be set, it is suitable for helping
measure the depth and flank angle of threads.

172-234 172-378
120
172-197

120

22 0
78
176-107

Order No. 176-107 Order No. 172-234 172-378 Order No. 172-197
PJ-PLUS Series PJ-PLUS Series PJ-PLUS Series
PH-3515F /
Applicable models PJ-H30 Series Applicable models PJ-H30 Series Applicable models PJ-H30 Series
PV-5110 PH-A14
PV-5110 PV-5110
Maximum width to be clamped 0 to 35mm / 1.4" Maximum workpiece Maximum workpiece size to 80 mm / 3.1"
50 mm / 2" 25 mm / 1"
diameter to be clamped be clamped* (65 x 140mm / 2.6" x 5.5" )
Mass 0.4 kg / .88 lbs
Central height from a 38 to 48 mm / 38 to 48 mm / 1.5" Inclination ±10 ˚
mounting surface 1.5" to 1.89" to 1.89"
Mass 2.5 kg / 5.5 lbs
■ Adapter Mass 1.24 kg / 2.7" 0.8 kg / 1.8 lbs
* T he maximum measurable dimension varies according to
This enables a workpiece clamping option, such as the holder with clamp or the swivel center support, to be the projection magnification. Dimension in parentheses is
attached to the X/Y stage of the projector. that for an inclination of 10°.
Order No. 176-304 176-310 176-317 Accessories
Product Name Stage adapter Stage adapter (B) Stage adapter (C)
50 x 340 x 15 mm / 50 x 280 x 15 mm / 73 x 278 x 17 mm /
External dimensions (W×D×H) 2" x 13.4" x .6" 2" x 11" x .6" 2.9" x 11" x .67"
Mass 1.5 kg / 3.3 lbs 1.2 kg / 2.64 lbs 1.8 kg x 3.96 lbs
PJ-PLUS — —
Applicable —
PJ-H30
models
PV-5110 — —

19
Accessories (Optional)
■ Rotary vise ■ Center supports ■ Center support risers ■ Vertical holder
Used for clamping a workpiece. It rotates Used for holding a center-drilled workpiece. These are used to raise the center supports to a Used for holding small thin parts.
the horizontal plane. more convenient working height, or to enable
a larger diameter workpiece to be inspected.

172-144 172-142 172-143 172-132

Order No. 172-144 Order No. 172-142 Order No. 172-143 Order No. 172-132
PH-3515F PH-3515F PH-3515F PH-3515F
Applicable models Applicable models Applicable models Applicable models
PH-A14 PH-A14 PH-A14 PH-A14
Rotation range 360 ˚ Maximum workpiece Height 60 mm / 2.4" Glass size —
120 mm / 4.7" /
Size between mounting diameter to be ( 240 mm / 9.4" )* Mass 2.2 kg / 4.8 lbs Mass 1.3 kg / 2.9 lbs
76 mm / 3" clamped
surface and top surface
Minimum angle reading 5˚ Mass 3.3 kg / 7.3 lbs
Mass 2.8 kg / 6.2 lbs *W
 hen center support risers (172-143) are
used.
■ Standard scale ■ Reading scale
Glass scale used for checking magnification accuracy Glass scale specially designed for inspecting the magnified image of a standard scale on the
projection screen

172-116 172-118

Order No. 172-116 172-330 172-117 Order No. 172-118 172-161 172-329 172-119 172-162
Range 50 mm 80 mm 2 in Range 200 mm 300 mm 600 mm 8 in 12 in
Graduation 0.1 mm 0.01 in Graduation 0.5 mm 0.02 in
Accuracy (3+5L /1000) µm (120+5L)×10-6 in Accuracy (15+15L /1000) µm
-6
(600+15L)×10 in
(20 ˚C) L=Measured length (mm) L=Measured length (in) (20 ˚C) L=Measured length (mm) L=Measured length (in)

■ Working standard scale (Made to order)


● Although the reference scale is used for checking the indication accuracy of the Dimensions Unit: mm
X / Y table, it also substitutes for a standard scale or a reading scale. A substitute for the
standard scale is HL1, and that for the reading scale is HL2. ● HL1 Length
10
1
● Refer to page 15 for details of 14005 brochure. Range Graduation 2.7 0.1 graduation

2.5
3.5
22

0 10 20 30 40 50 60 70 190 200
HL1−200 95*** 5 1.7 1.5

0 10
● HL2 Length
10
1
Range Graduation 4.7 0.5
2.5
3.5
5

0 10 20 30 40 50 60 70 490 500
36

Model No. HL.2−500 Serial No.


2 2

0 10
Accessories
Order No. 182-511-30* 182-512-30* 182-522-30* 182-523-30* 182-525-30*
Code HL1-50 HL1-100 HL2-200 HL2-300 HL2-500
Range (mm) 50 100 200 300 500
Length (mm) 75 125 230 330 530
Graduation line thickness (µm) 20 50
Material Soda-lime glass
Accuracy (20 ˚C) (µm) 1.5+2L/ 1000 L=Measured length (mm)
* If the specified code No. ends with “-30,” we will attach a calibration certificate.
Note: The unit of the working standard scales is mm only.

20
■ Green filter
These filters are for adjusting image contrast, and are inserted in the transmitted
illumination section during use.
Accessory
Order No. 172-160-3 12AAG981 172-160-2 172-286

PJ-PLUS PJ-H30 PV-5110 PH-3515F


Applicable models
PH-A14
External dimensions 50 x 110 195 x 260 50 x 167 58 x 120
(W×D) mm ( 2" x 4.3") ( 7.7 "x 10.2") ( 2" x 6.6") ( 2.3" x 4.7")
172-160-2/-3 12AAG981 172-286
Mass 0.3 kg / .66lbs 0.44 kg / .97 lbs 0.3 kg / .66lbs

■ OPTOEYE 200 (Projected image position detecting device)


Order No. 332-151
Model OPT-200
Illumination Contour / surface*1
Detecting directivity Non-directional
Minimum detectable circle ø2 mm
Minimum detectable line width 1 mm
Maximum response speed 1000 mm/s
Illumination range (Bright) 30 to 1500 ℓX
Bright-Dark field difference 20 ℓX or higher
Repeatability (contour illumination) σ=1 µm*2
*1, *2 Mitutoyo’s test conditions.

Configuration of standard accessories


PJ-PLUS with OPTOEYE 200 Electronic unit
Detector: Optical fiber: 1950 mm
Connecting cable: For connecting electrical component main unit and QM-Data200
Fixture for QM-Data200 (12BAG139): F or fixing the electrical component
main unit to QM-Data200
Note: Detector mounting plate is an optional accessory.

■ Built-in OPTOEYE (only PJ-H30D)


OPTOEYE 200 and detector mounting plate A

● An edge detecting device for improving the measuring efficiency and reliability of a
profile projector by removing the need to position the cross hairs on an edge manually.
This has the effect of eliminating the operator variability factor from data entry and
shortening the measurement time.
● The detector uses an optical fiber that can be easily fixed on the screen with chart clips.

● The device is provided with an error detection function that works if the screen light

intensity changes.
● This device can be retrofitted onto the QM-Data200 and does not need an AC adapter
Detecting sensor: Built into center of screen, non-directional
since power is supplied from the QM-Data200 through the connecting cable.
Illumination*3, Minimum detectable circle: ø2 mm (projected image
● When using the Optoeye system, there are two ways to connect: connection to the PJ-H30D
size), Minimum line width: 1mm (projected image size), Repeatability:
projector main unit via an RS-232C cable, or direct connection of the projector main unit's σ=1 µm*4
X- and Y-axis linear scales to QM-Data200.
*3 This may be undetectable depending on the illumination conditions.
● This system can be used in combination with the QM-Data200 but is only available for the
*4 Mitutoyo test conditions.
PJ-H30A. (PJ-H30D does not need this system because it has a built-in Optoeye sensor.)

Accessories

21
Accessories (Optional)

■ Overlay charts Accessory


To quickly check an image projected on the screen, an appropriate chart is used. 13 types of overlay charts are available according to the application.

Overlay chart No. 11 Overlay chart No. 12 Overlay chart No. 13

Overlay chart No. 14 Overlay chart No. 15 Overlay chart No. 16

Overlay chart No. 17 Overlay chart No. 18 Overlay chart No. 19

Overlay chart No. 20 Overlay chart No. 21 Overlay chart No. 22

Product name Order No. Specification Product name Order No. Specification
Overlay charts Set of 12 12AAM027 Set of 12 charts (Overlay charts No.11 – No.22) Overlay chart No.17 12AAM593 1 mm-interval grids
Upper side: radial lines (at intervals of 1°) Overlay chart No.18 12AAM594 1°-interval radial lines
Overlay chart No.11 12AAM587 Lower side: concentric circles
(at intervals of 1 mm in radius) Overlay chart No.19 12AAM595 Horizontal: 1 mm-interval parallel lines
Concentric circles (at intervals of 5 mm in radius) Concentric circles (at intervals of 1 mm in radius)
Overlay chart No.12 12AAM588 Overlay chart No.20 12AAM596
and radial lines (at intervals of 1°)
with cross hairs (1 mm graduation)
Concentric circles (at intervals of 1 mm in radius) Metric screw for 20X lens: P = 0.2 to 2 mm
Overlay chart No.13 12AAM589
Accessories with cross hairs Overlay chart No.21 12AAM597 Unified screw: 28 to 12 threads/in
Horizontal: Parallel lines at intervals of 50 mm Whitworth screw: 20 to 10 threads/in
(50-times enlargement of 1 mm) Metric screw for 100X lens: P = 0.08 to 0.25 mm
Overlay chart No.14 12AAM590
Vertical: Parallel lines at intervals of 20 mm Involute tooth profile for 20X lens
(20-times enlargement of 1 mm) Overlay chart No.22 12AAM598 (reference rack tooth profile)
20°m: 0.2 to 1
Overlay chart No.15 12AAM591 10 mm-interval grids
14.5°m: 0.2 to 1
Overlay chart No.16 12AAM592 Cross hairs (0.5 mm graduation) Overlay chart
12AAM599 Solid lines + Staggered cross-hairs
(Staggered cross-hairs)

22
Quick guide to
Profile Projectors
■ Erect Image and Inverted Image
Basic knowledge■ Telecentric Optical System
An image of an object projected onto a screen is erect if it is orientated the This is an optical system where the principal ray is aligned parallel to the
same way as the object on the stage. If the image is reversed top to bottom, optical axis by placing a lens stop on the focal point on the image side. Its
left to right and by movement with respect to the object on the stage functional feature is that the image will not vary in size though the image
(as shown in the figure below) it is referred to as an inverted image blurs as the object is shifted along the optical axis.
(also known as a reversed image. For measuring projectors and measuring microscopes, an identical effect is
obtained by placing a lamp filament at the focal point of a condenser lens
instead of a lens stop so the object is illuminated with parallel beams.
F (See the figure below.)
F Projection screen
Principal ray Focal point on the image side

An erect image An inverted image


Optical axis
Top of the stage

F F
Light source
(lamp)
Object surface
X-axis movement Condenser lens Workpiece Projection lens Projection
Y-axis movement screen surface
F Workpiece Telecentric contour illumination

■ Magnification Accuracy ■ Working distance


The magnification accuracy of a projector when using a certain lens is
Refers to the distance from the face of the projection lens to the surface of a
established by projecting an image of a reference object and comparing
workpiece in focus. It is represented by L in the diagram below.
the size of the image of this object, as measured on the screen, with the
expected size (calculated from the lens magnification, as marked)
Projection lens
to produce a percentage magnification accuracy figure, as illustrated below.
(Note that magnification accuracy is not the same as measuring accuracy.) L: Working
distance

ΔM (%): Magnification accuracy expressed as a


ΔM (%)= L−IM ×100 percentage of the nominal lens magnification
Workpiece Workpiece
IM  L : Length of the projected image of the stage
reference object measured on the screen
 I  : Length of the reference object ■ Parallax error
M : Magnification of the projection lens This means an error resulting from variations in the line of sight when
Nominal magnification: Magnification displayed on the projection lens. reading a scale.

Apparent position of object against screen


■ Type of Illumination Object (e.g. a reading scale graduation line)

● Contour illumination: An illumination method to observe a workpiece by


Parallax error Normal viewing position
transmitted light and is used mainly for measuring the magnified contour
image of a workpiece. True position of
● Coaxial surface illumination: An illumination method whereby a workpiece object against screen

is illuminated by light transmitted coaxially to the lens for the observation / Offset viewing position
Projector screen
measurement of the surface. (A half-reflecting mirror or a projection lens
with a built-in half-reflecting mirror is needed).
● Oblique surface illumination: A method of illumination by obliquely
illuminating the workpiece surface. This method provides an image of ■ Field of view diameter
enhanced contrast, allowing it to be observed three-dimensionally and The maximum diameter of workpiece that can be projected using a particular
clearly. However, note an error is apt to occur in dimensional measurement lens.
with this method of illumination.
Screen diameter of profile projector
(An oblique mirror is needed. Models in the PJ-H30 Series are supplied Field of view diameter (mm) =
Magnification of projection lens used
with an oblique mirror.)
Example: If a 5X magnification lens is used for a projector with
a screen of ø500mm / 19.6": Basic optical
500mm / 19.6" terminology
Field of view diameter is given by = 100mm
5
The ø100 mm range is projected over the entire projection screen.

23
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