Allen-Bradley Rslogix 500 Examples
Allen-Bradley Rslogix 500 Examples
Allen-Bradley Rslogix 500 Examples
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60
Write Protected: No Edit Resource/Owner Timeout: 60 Passthru Link ID: 9 Current Mode: System Mode Change Enabled: No Mode Change Attention Character: Mode Change System Character: S Mode Change User Character: U
\1b
CHANNEL 1 (SYSTEM) - Driver: DH485 Node : 1 (decimal) Baud: 19200 Token Hold Factor: 1 Max Node Address: 31 CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex Source ID: 9 (decimal) Baud: 9600 Parity: NONE Stop Bits: 1 Control Line : No Handshaking Error Detection: CRC Embedded Responses: Enabled Duplicate Packet Detect: Yes ACK Timeout: 50 NAK Retries: 3 ENQ Retries: 3 CHANNEL 0 (USER) - Driver: ASCII Baud: 1200 Parity: NONE Stop Bits: 1 Data Bits: 8 Control Line : No Handshaking Delete mode: Ignore Echo: No XON/XOFF: No Termination Character 1: \d Termination Character 2: \ff Append Character 1: \d Append Character 2: \a
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0000
JSR Jump To Subroutine SBR File Number SUBROUTINE TO CHECK HEAD HOMES
U:3
0001
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 1 - CAP LOAD HEAD
U:4
0002
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 2 -SLEEVE LOAD HEAD
U:5
0003
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 3 - SLIDER LOAD HEAD
U:6
0004
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 4 - PRESS CYCLINDER HEAD
U:7
0005
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 5 - SPARE STATION NOTHING HERE
U:8
0006
U:9
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0007
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 7 -UNLOADER HEAD
U:10
0008
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 8 - CHECKS TO MAKE SURE PARTS ARE GONE
U:11
0009
U:12
0010
JSR Jump To Subroutine SBR File Number SUBROUTINE FOR PANELVIEW INTERFACES AND BITS BETWEEN PLC <-RUNS MOST OF THE STATUS BITS IN PANEL
U:20
0011
JSR Jump To Subroutine SBR File Number JSR Jump To Subroutine SBR File Number JSR Jump To Subroutine SBR File Number
U:21
0012
U:22
0013
U:23
0014
END
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PUSH BUTTON START SYSTEM "REEN" PB_START I:3 0002 28 1746-IB32 SYSTEM START REQUESTED START_REQ B3:0 2
SYSTEM START REQUESTED START_REQ B3:0 0003 2 SYSTEM IS RUNNING RUNNING B3:0 3 PUSH BUTTON STOP SYSTEM "ED" PB_STOP I:3 0004 29 1746-IB32 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SYSTEM STOP REQUESTED STOP_REQ B3:0 0005 4 SYSTEM IS STOPPED STOPPED B3:0 5
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OK TO STOP IF ALL CYCLES ARE FINISHED OK_TO_STOP B3:0 6 PILOT LIGHT SYSTEM START "GREEN" PL_START O:6 24 1746-OB32
SYSTEM START REQUESTED START_REQ B3:0 0007 2 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 SYSTEM IS RUNNING RUNNING B3:0 3 MASTER CONTROL RELAY OK MCR I:1 0008 12 1746-IB32 30 1746-IB32 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3
POWER ON RESET FUNCTION POWER_ON B3:0 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SELECTOR SWITCH AUTO/MANUAL "1"= AUTO MODE "0"= MANUAL MODE SW_AUTO I:3 0009 31 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 0010 12 1746-IB32 ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 0011 15 6
CONTROL RELAY MEGA LIGHT FOR VISION ENABLED CR_MEGA_LIGHT_EN O:6 16 1746-OB32 PILOT LIGHT RESET "BLUE" PL_RESET O:6 25 1746-OB32
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SYSTEM IS RUNNING RUNNING B3:0 3 STATION 6 WELDER 1 STOP SIGNAL OUTPUT TO WELDER (N.C.) S6_W1_STOP O:6
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MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0015 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0016 8
INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
CONTROL RELAY INDEX TABLE SELECT FAST SPEED CR_INDEX_FAST O:6 2 1746-OB32 CONTROL RELAY INDEX TABLE SELECT SLOW SPEED CR_INDEX_SLOW O:6 3 1746-OB32
INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7 MASTER CONTROL RELAY OK MCR I:1 0017 12 1746-IB32 15 15 1746-IB32 20 1746-IB32 21 1746-IB32 0 1746-OB32 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 DOOR SWITCHES ALL OK DOORS_OK I:1 PHOTOEYE STATION 6 WELDER #1 TOOLING CLEAR PE_S6_WELDER1_CLR I:2 PHOTOEYE STATION 6 WELDER #2 TOOLING CLEAR PE_S6_WELDER2_CLR I:2 CONTROL RELAY INDEX TABLE QUICK STOP OUTPUT TO INDEXOR CR_INDEX_STOP O:6
SYSTEM IS RUNNING RUNNING B3:0 0018 3 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
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PART CHECK IN CYCLE PARTCHK_IC B3:12 3 WHEN PRESET COUNT IS REACHED, THIS TIMER WILL RUN TO GIVE TIME FOR NEXT BOX TO GET INTO POSITION BOX_TRANS_DLY/DN T4:1 DN
INDEX TABLE CLEAR TO CYCLE AFTER ALL HEADS ARE DONE INDEX_CLEAR B3:2 6
PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX_FULL B3:3 0022 0 BOX CHANGING IN CYCLE BOX_IC B3:3 1
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EN DN
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0025 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SYSTEM IS RUNNING RUNNING B3:0 3 PANEL VIEW INDEX TABLE RUN ONE CYCLE PV_INDEX_RUN1 B20:0 8 MANUAL INDEX PV_INDEX_TABLE B20:0 9
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32
INDEX TABLE CLEAR TO CYCLE AFTER ALL HEADS ARE DONE INDEX_CLEAR B3:2 6 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
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MIDDLE OF INDEX MID_OF_INDEX B3:2 2 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CR_INDEX_START O:6 0029 1 1746-OB32 MIDDLE OF INDEX MID_OF_INDEX B3:2 0030 2
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX DONE INDEX_DN B3:2 4
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EN DN
WAIT FOR INDEX DONE BEFORE CHECKING IF HEADS ARE READY AGAIN INDEX_DLY/DN T4:0 0033 DN
INDEX DONE INDEX_DN B3:2 U 4 INDEX SINGLE SHOT START INDEX_SS B3:2 5
B30:0 OSR 0
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B30:0 OSR 1
B30:0 OSR 2
B30:0 OSR 3
B30:0 OSR 4
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TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR TON Timer On Delay Timer T4:4 Time Base 1.0 Preset 60< Accum 3<
EN DN
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0040 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0041 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
B30:0 OSR 5 TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR/DN T4:4 DN MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11 PANEL VIEW MANUAL BUTTON TURN ON CAP INLINE AND BOWLS PV_BWLS_CAP_ON B20:12 0 CONTROL RELAY CAP BOWLS AND INLINE ENABLED CR_CAPS_EN O:6 4 1746-OB32 PANEL VIEW MANUAL BUTTON TURN OFF CAP INLINE AND BOWLS PV_BWLS_CAP_OFF B20:12 1
MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11 CONTROL RELAY CAP BOWLS AND INLINE ENABLED CR_CAPS_EN O:6 4 1746-OB32
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MACH_CT_1000 CTU Count Up Counter C5:0 Preset 9999< Accum 1288< MACH_CT_10000 CTU Count Up Counter C5:1 Preset 32500< Accum 2<
CU DN
CU DN
MACH_CT_1000 C5:0 RES MACH_CT_10000/DN C5:1 0047 DN END MACH_CT_10000 C5:1 RES
0048
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CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5 0001 0 CAP LOADER ALL DOUBLE VALVES ARE HOME CAP_HOMED B3:5 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0003 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP LOADER CYCLE DONE CAP_DN B3:5 15
CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9
INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8 PANEL VIEW CAP LOADER RUN ONE CYCLE PV_CAP_RUN1 B20:0 0
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EN DN
B30:1 OSR 12
CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 L 14 CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 U 14 CAP LOADER PHOTOEYE NEST 2 DELAY CAP_PE_NEST2_DLY TON Timer On Delay Timer T4:11 Time Base 0.01 Preset 25< Accum 25<
CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 0007 14 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 0008 11 1746-IB32
EN DN
CAP LOADER PHOTOEYE NEST 2 DELAY CAP_PE_NEST2_DLY/DN T4:11 DN CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6 CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 14
B30:1 OSR 13
CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 L 13 CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 U 13
CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 0010 13 PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PE_S1_PP_NEST1 I:1 0011 10 1746-IB32
CAPS_PRESENT B3:4 0
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CAPS_PRESENT B3:4 0012 0 CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 4
CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 0013 4 CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9
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CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 0014 5 CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6
CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6 PROX SWITCH STATION 1 TRAP DOOR RETRACTED PX_S1_TD_RET I:1 0 1746-IB32
CAP LOADER TRAP DOOR DROP DELAY CAP_TD_DLY TON Timer On Delay Timer T4:12 Time Base 0.01 Preset 20< Accum 0< CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS1 B11:1 L 1 CAP LOADER PART 1 PRESENT OR LOADED STAT1_PP1 B11:0 L 1 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 11 1746-IB32 CAP LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS2 B11:3 L 1 CAP LOADER PART 2 PRESENT OR LOADED STAT1_PP2 B11:2 L 1
EN DN
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CAP LOADER OK TO RETRACT GUIDE PINS CAP_GP_RET_OK B3:5 0018 8 CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 7
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 7 PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 1 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 0019 7 CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 10
CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 0020 10 CAP LOADER CYCLE DONE CAP_DN B3:5 15
PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1 6 1746-IB32
PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32
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CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 0021 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND PART LOADER PV_MAN_CAP_EXT_PH B20:1 0 SOLENIOD VALVE STATION 1 EXTEND PART HOLD SV_S1_EXT_PH O:5 3 1746-OB32 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT PART HOLDER PV_MAN_CAP_RET_PH B20:1 1
CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 0022 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND GUIDE PINS PV_MAN_CAP_EXT_GP B20:1 4 SOLENIOD VALVE STATION 1 EXTEND GUIDE PINS SV_S1_EXT_GP O:5 2 1746-OB32 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT GUIDE PINS PV_MAN_CAP_RET_GP B20:1 5
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CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 0023 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT TRAP DOOR PV_MAN_CAP_RET_TD B20:1 3
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 0024 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5 0 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND TRAP DOOR PV_MAN_CAP_EXT_TD B20:1 2
0025
END
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SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6 0001 0 SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE_HOMED B3:6 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
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SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3 POWER ON RESET FUNCTION POWER_ON B3:0
SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6 15 SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6
SLEEVE LOADER OK TO CYCLE SLEEVE_OK B3:6 2 SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6
B30:2 OSR 10
EN DN
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B30:1 OSR 14
EN DN
B30:1 OSR 15
SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 L 13 SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 U 13
SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 0011 13 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PE_S2_PP_NEST1 I:1 0012 26 1746-IB32
SLEEVES_PRESENT B3:4 1
SLEEVES_PRESENT B3:4 0013 1 SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 4
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
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SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 0014 4 SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 0015 5 SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 6 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7
SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 6 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1 16 1746-IB32
SLEEVE LOADER TRAP DOOR DROP DELAY SLEEVE_TD_DLY TON Timer On Delay Timer T4:15 Time Base 0.01 Preset 20< Accum 0<
EN DN
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B30:3 OSR 0
DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7
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SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 0020 7 SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 10
SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 0021 10 SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6 15
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SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 0022 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND PART HOLDER PV_MAN_SLEEVE_EXT_PH B20:2 0 SOLENIOD VALVE STATION 2 EXTEND PART HOLD SV_S2_EXT_PH O:5 7 1746-OB32 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT PART HOLDER PV_MAN_SLEEVE_RET_PH B20:2 1
SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 0023 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND GUIDE PINS PV_MAN_SLEEVE_EXT_GP B20:2 4 SOLENIOD VALVE STATION 2 EXTEND GUIDE PINS SV_S2_EXT_GP O:5 6 1746-OB32 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT GUIDE PINS PV_MAN_SLEEVE_RET_GP B20:2 5
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SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 0024 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT TRAP DOOR PV_MAN_SLEEVE_RET_TD B20:2 3
SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 0025 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6 0 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND TRAP DOOR PV_MAN_SLEEVE_EXT_TD B20:2 2
0026
END
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SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7 0001 0 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8
INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8
SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 3
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 1
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EN DN
B30:2 OSR 8
SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 L 14 SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 U 14 SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER_PE_NEST2_DLY TON Timer On Delay Timer T4:17 Time Base 0.01 Preset 25< Accum 25<
SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 0006 14 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PE_S3_PP_NEST2 I:2 0007 15 1746-IB32
EN DN
SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER_PE_NEST2_DLY/DN T4:17 DN SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 14
B30:2 OSR 9
SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 L 13 SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 U 13
SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 0009 13 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PE_S3_PP_NEST1 I:2 0010 14 1746-IB32
SLIDERS_PRESENT B3:4 2
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SLIDERS_PRESENT B3:4 0011 2 SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7 11
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 U 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 U 3 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
B30:2 OSR 11
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 0013 5 SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 6
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SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0014 6 SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 7
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 9 1746-IB32
SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 7 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0015 6 SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 8
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 9 1746-IB32
PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32
PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 13 1746-IB32 SLIDER LOADER GRIPPER RELEASE TIMER DELAY SLIDER_GRIP_RLS_DLY TON Timer On Delay Timer T4:18 Time Base 0.01 Preset 5< Accum 0<
EN DN
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SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7 0018 11 SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9 SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 0019 9 SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0
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SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0020 0 SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10 SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 L 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 L 3
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 0022 10 SLIDER LOADER CYCLE DONE SLIDER_DN B3:7 15
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TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0023 0 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 SLIDER HEAD MANUAL CONTROL BIT SLIDER_PH_MAN B3:7 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0024 8
SLIDER LOADER OK TO RETRACT PART HOLD SLIDER_PH_RET_OK B3:7 12 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PE_S3_PP_NEST1 I:2 14 1746-IB32 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PE_S3_PP_NEST2 I:2 15 1746-IB32
PANEL VIEW MANUAL FUNCTION SLIDER LOADER RETRACT PART HOLDER PV_MAN_SLIDER_RET_PH B20:3 1 PANEL VIEW MANUAL FUNCTION SLIDER LOADER EXTEND PART HOLDER PV_MAN_SLIDER_EXT_PH B20:3 0
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SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32
SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 0026 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLIDER LOADER ROTATE ROTARY AWAY PV_MAN_SLIDER_AWAY B20:3 6 SOLENIOD VALVE STATION 3 ROTATE ROTARY AWAY SV_S3_RR_AWAY O:5 12 1746-OB32 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 PANEL VIEW MANUAL FUNCTION SLIDER LOADER ROTATE ROTARY HOME PV_MAN_SLIDER_HOME B20:3 7
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SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 0027 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32
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SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0028 6 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLIDER LOADER RETRACT TRAP DOOR PV_MAN_SLIDER_RET_TD B20:3 5
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SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 0029 10 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7 0 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32
SOLENIOD VALVE STATION 3 EXTEND TRAP DOOR SV_S3_EXT_TD O:5 8 1746-OB32 END
0030
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AIR PRESSURE OK AIR_OK I:1 13 1746-IB32 PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 2
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B30:0 OSR 11
PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 0005 2 MIDDLE OF INDEX MID_OF_INDEX B3:2 0006 2
B30:0 OSR 12
B30:2 OSR 12
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PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 4 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 17 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PX_S4_PC2_EXT I:2 19 1746-IB32
PRESS CYCLINDER EXTEND DELAY PRESS_EXT_DLY TON Timer On Delay Timer T4:20 Time Base 0.01 Preset 5< Accum 0<
EN DN
PRESS CYCLINDER EXTEND DELAY PRESS_EXT_DLY/DN T4:20 0010 DN PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 5
PRESS STATION STATION 4 #1 GOOD PART MEMORY BIT PRESS_PS1_MEM B3:8 6 PRESS STATION STATION 4 #2 GOOD PART MEMORY BIT PRESS_PS2_MEM B3:8 7
PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0 4 PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2 4
PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1 L 4 PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 L 4
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PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 0012 5 PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8 15
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 MIDDLE OF INDEX MID_OF_INDEX B3:2 2
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PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 0013 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3 PANEL VIEW MANUAL FUNCTION PRESS CYCLINDER EXTEND PV_MAN_PRESS_EXT B20:4 0 SOLENIOD VALVE STATION 4 EXTEND PRESS CYCLINDER SV_S4_EXT_PC O:5 16 1746-OB32 PANEL VIEW MANUAL FUNCTION PRESS CYCLINDER RETRACT PV_MAN_PRESS_RET B20:4 1
0014
END
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Page 53
WELDERS CYCLE DONE WELDER_DN B3:10 15 POWER ON RESET FUNCTION POWER_ON B3:0 WELDERS CYCLE DONE WELDER_DN B3:10
B30:2 OSR 13
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WELDERS OK TO EXTEND PART HOLDERS WELDER_PH_EXT_OK B3:10 6 PROX SWITCH STATION 6 BEND TAB RETRACTED PX_S6_BT_RET I:3 2 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 7
WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 7 WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 0005 7 WELDER START SIGNAL WELDER_START B3:10 9 WELDER START SIGNAL WELDER_START B3:10 9 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 U 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 U 6 1 1746-IB32 3 1746-IB32 15 1746-IB32 3 8 PROX SWITCH STATION 6 PART HOLD EXTENDED PX_S6_PH_EXT I:3 PROX SWITCH STATION 6 BEND TAB EXTENDED PX_S6_BT_EXT I:3 DOOR SWITCHES ALL OK DOORS_OK I:1
B30:0 OSR 14
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B30:0 OSR 10
B30:0 OSR 7
B30:0 OSR 8
B30:0 OSR 9 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2 24 1746-IB32
WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER_WELDING B3:10 10 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2 24 1746-IB32 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2 25 1746-IB32
WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER_WELDING B3:10 0012 10 WELDERS OK TO RETURN WELDER_RETURN_OK B3:10 8
Page 56
WELDERS OK TO RETURN WELDER_RETURN_OK B3:10 0013 8 WELDERS CYCLE DONE WELDER_DN B3:10 15
Page 57
WELDERS OK TO EXTEND PART HOLDERS WELDER_PH_EXT_OK B3:10 0014 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION WELDERS EXTEND PART HOLD PV_MAN_WELDER_EXT_PH B20:6 4 SOLENIOD VALVE STATION 6 EXTEND PART HOLD SV_S6_EXT_PH O:5 19 1746-OB32 PANEL VIEW MANUAL FUNCTION WELDERS RETRACT PART HOLD PV_MAN_WELDER_RET_PH B20:6 5
WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 0015 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION WELDERS EXTEND BEND TAB PV_MAN_WELDER_EXT_BT B20:6 6 SOLENIOD VALVE STATION 6 EXTEND BEND TABS SV_S6_EXT_BT O:5 20 1746-OB32 PANEL VIEW MANUAL FUNCTION WELDERS RETRACT BEND TAB PV_MAN_WELDER_RET_BT B20:6 7
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WELDER START SIGNAL WELDER_START B3:10 0016 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
WELDER START SIGNAL WELDER_START B3:10 0017 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
0018
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UNLOAD OK TO CYCLE UNLOAD_OK B3:11 0004 2 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 9 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 0005 9
UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD UNLOAD_VS_TIME_OUT TON Timer On Delay Timer T4:26 Time Base 0.01 Preset 100< Accum 0<
EN DN
STATION 7 VISION SYSTEM DONE (CHECK OUTPUTS) S7_VS_DONE I:1 0006 14 1746-IB32 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 0007 9
B30:0 OSR 6 UNLOAD DONE OUTPUT FROM VISION SIGNAL SHOT UNLOAD_VS_SS B3:11 14 UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD UNLOAD_VS_TIME_OUT/DN T4:26 DN
UNLOAD DONE OUTPUT FROM VISION SIGNAL SHOT UNLOAD_VS_SS B3:11 14 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 10
Page 61
EN DN
Page 62
Page 63
B30:2 OSR 2
VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW CTU Count Up Counter C5:5 Preset 3< Accum 1<
CU DN
0016
Page 64
B30:2 OSR 3
VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW CTU Count Up Counter C5:6 Preset 3< Accum 1<
CU DN
0020
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UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 0024 5 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 6
Page 66
UNLOAD BLOW TIMER ON DELAY UNLOAD_BLOW_DLY TON Timer On Delay Timer T4:25 Time Base 0.01 Preset 35< Accum 0<
EN DN
UNLOAD BLOW TIMER ON DELAY UNLOAD_BLOW_DLY/DN T4:25 0026 DN UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 11 UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 0027 11
UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 U 7 UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2 U 7 UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS1 B11:1 U 7 UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS2 B11:3 U 7
Page 67
UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 0028 11 UNLOAD CYCLE DONE UNLOAD_DN B3:11 15 PANEL VIEW UNLOAD RUN ONE CYCLE PV_UNLOAD_RUN1 B20:0 6
Page 68
UNLOAD OK TO EXTEND POP UP UNLOAD_PU_EXT_OK B3:11 0029 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND POP UP PV_MAN_UNLD_EXT_PU B20:7 0 SOLENIOD VALVE STATION 7 EXTEND UNLOAD POPUP SV_S7_EXT_PU O:5 21 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT POP UP PV_MAN_UNLD_RET_PU B20:7 1
UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 0030 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND SIDE AIR BLOW-OFF PV_MAN_UNLD_EXT_SB B20:7 2 SOLENIOD VALVE STATION 7 EXTEND SIDE BLOWOFF SV_S7_EXT_SB O:5 22 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT SIDE AIR BLOW-OFF PV_MAN_UNLD_RET_SB B20:7 3
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PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 1 TO GOOD PV_MAN_UNLD_EXT_DC1 B20:7 4 SOLENIOD VALVE STATION 7 DIVERT 1 TO GOOD PART CHUTE SV_S7_DC1_GOOD O:5 24 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 1 TO BAD PV_MAN_UNLD_RET_DC1 B20:7 5
SOLENIOD VALVE STATION 7 DIVERT 1 TO GOOD PART CHUTE SV_S7_DC1_GOOD O:5 24 1746-OB32
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PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 2 TO GOOD PV_MAN_UNLD_EXT_DC2 B20:7 6 SOLENIOD VALVE STATION 7 DIVERT 2 TO GOOD PART CHUTE SV_S7_DC2_GOOD O:5 25 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 2 TO BAD PV_MAN_UNLD_RET_DC2 B20:7 7
SOLENIOD VALVE STATION 7 DIVERT 2 TO GOOD PART CHUTE SV_S7_DC2_GOOD O:5 25 1746-OB32 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 0034 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD TURN ON BLOW-OFF AIR PV_MAN_UNLD_ON_AIR B20:7 8 SOLENIOD VALVE STATION 7 TURN ON SIDE AIR BLOW SV_S7_AIR1_ON O:5 17 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD TURN OFF BLOW-OFF AIR PV_MAN_UNLD_OFF_AIR B20:7 9 7 17 1746-OB32 POWER ON RESET FUNCTION POWER_ON B3:0 SOLENIOD VALVE STATION 7 TURN ON SIDE AIR BLOW SV_S7_AIR1_ON O:5
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TON Timer On Delay Timer Time Base Preset Accum T4:5 0036 DN
B3:2 10 SOLENIOD VALVE STATION 7 TURN ON NEST #2 BLOW SV_S7_AIR2_ON O:5 18 1746-OB32 SOLENIOD VALVE STATION 7 TURN ON NEST #1 BLOW SV_S7_AIR3_ON O:5 23 1746-OB32 END
B3:2 0037 10
0038
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Page 73
B30:2 OSR 14
0005
Page 74
TIM_FLT_CAP_TD/DN T9:0 0001 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 12 1746-IB32 3 1746-IB32 2 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PX_S1_GP1_EXT I:1 PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PX_S1_GP1_RET I:1
TIM_FLT_CAP_GP1 TON Timer On Delay Timer T9:1 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_GP1/DN T9:1 0003 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0004 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PX_S1_GP2_EXT I:1 PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PX_S1_GP2_RET I:1
TIM_FLT_CAP_GP2 TON Timer On Delay Timer T9:2 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_GP2/DN T9:2 0005 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0006 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PX_S1_PH1_EXT I:1 PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1
TIM_FLT_CAP_PH1 TON Timer On Delay Timer T9:3 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 75
TIM_FLT_CAP_PH1/DN T9:3 0007 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0008 8 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1
TIM_FLT_CAP_PH2 TON Timer On Delay Timer T9:4 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_PH2/DN T9:4 0009 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0010 8 12 1746-IB32 17 1746-IB32 16 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1
TIM_FLT_SLEEVE_TD TON Timer On Delay Timer T9:5 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_TD/DN T9:5 0011 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0012 8 12 1746-IB32 19 1746-IB32 18 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PX_S2_GP1_EXT I:1 PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1
TIM_FLT_SLEEVE_GP1 TON Timer On Delay Timer T9:6 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 76
TIM_FLT_SLEEVE_GP2 TON Timer On Delay Timer T9:7 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_GP2/DN T9:7 0015 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0016 8 12 1746-IB32 23 1746-IB32 22 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 PART HOLD PIN 1 EXTENDED PX_S2_PH1_EXT I:1 PROX SWITCH STATION 2 PART HOLD PIN 1 RETRACTED PX_S2_PH1_RET I:1
TIM_FLT_SLEEVE_PH1 TON Timer On Delay Timer T9:8 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_PH1/DN T9:8 0017 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0018 8 12 1746-IB32 25 1746-IB32 24 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 PART HOLD PIN 2 EXTENDED PX_S2_PH2_EXT I:1 PROX SWITCH STATION 2 PART HOLD PIN 2 RETRACTED PX_S2_PH2_RET I:1
TIM_FLT_SLEEVE_PH2 TON Timer On Delay Timer T9:9 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_PH2/DN T9:9 0019 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0020 8 12 1746-IB32 1 1746-IB32 0 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2
TIM_FLT_SLIDER_TD TON Timer On Delay Timer T9:10 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 77
TIM_FLT_SLIDER_TD/DN T9:10 0021 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0022 8 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1
TIM_FLT_SLIDER_PH1 TON Timer On Delay Timer T9:11 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_PH1/DN T9:11 0023 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0024 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 PART HOLD PIN 2 EXTENDED PX_S3_PH2_EXT I:2 PROX SWITCH STATION 3 PART HOLD PIN 2 RETRACTED PX_S3_PH2_RET I:2
TIM_FLT_SLIDER_PH2 TON Timer On Delay Timer T9:12 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_PH2/DN T9:12 0025 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0026 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2
TIM_FLT_SLIDER_ROT1 TON Timer On Delay Timer T9:13 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 78
TIM_FLT_SLIDER_ROT2 TON Timer On Delay Timer T9:14 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_ROT2/DN T9:14 0029 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0030 8 12 1746-IB32 11 1746-IB32 10 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2
TIM_FLT_SLIDER_EXT1 TON Timer On Delay Timer T9:15 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_EXT1/DN T9:15 0031 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0032 8 12 1746-IB32 13 1746-IB32 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2
TIM_FLT_SLIDER_EXT2 TON Timer On Delay Timer T9:16 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_EXT2/DN T9:16 0033 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0034 8 12 1746-IB32 17 1746-IB32 16 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2
TIM_FLT_PRESS1_EXT TON Timer On Delay Timer T9:17 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 79
TIM_FLT_PRESS2_EXT TON Timer On Delay Timer T9:18 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_PRESS2_EXT/DN T9:18 0037 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0038 8 12 1746-IB32 24 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2
TIM_FLT_WELDER1_EXT TON Timer On Delay Timer T9:19 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER1_EXT/DN T9:19 0039 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0040 8 12 1746-IB32 25 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2
TIM_FLT_WELDER2_EXT TON Timer On Delay Timer T9:20 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER2_EXT/DN T9:20 0041 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0042 8 12 1746-IB32 1 1746-IB32 0 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 PART HOLD EXTENDED PX_S6_PH_EXT I:3 PROX SWITCH STATION 6 PART HOLD RETRACTED PX_S6_PH_RET I:3
TIM_FLT_WELDER_PH TON Timer On Delay Timer T9:21 Time Base 0.01 Preset 500< Accum 0<
EN DN
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TIM_FLT_WELDER_TB TON Timer On Delay Timer T9:22 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER_TB/DN T9:22 0045 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0046 8 20 1746-IB32 PHOTOEYE STATION 6 WELDER #2 TOOLING CLEAR PE_S6_WELDER2_CLR I:2 21 1746-IB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0047 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 UNLOAD POPUP EXTENDED PX_S7_PU_EXT I:3 PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 PHOTOEYE STATION 6 WELDER #1 TOOLING CLEAR PE_S6_WELDER1_CLR I:2
WELDER BEND TAB FUNCTIONAL FAULT FLT_WELDER_BT B10:1 L 5 WELDER STATION POSSIBLE BROKEN FIXTURE DETECTED FLT_BROKEN B10:2 L 9
TIM_FLT_UNLOAD_PU TON Timer On Delay Timer T9:23 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_PU/DN T9:23 0048 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0049 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PX_S7_SAB_EXT I:3 PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PX_S7_SAB_RET I:3
TIM_FLT_UNLOAD_SB TON Timer On Delay Timer T9:24 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 81
TIM_FLT_UNLOAD_DC1 TON Timer On Delay Timer T9:25 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_DC1/DN T9:25 0052 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0053 8 12 1746-IB32 26 1746-IB32 25 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 DIVERT CHUTE ACCEPT,PASS,GOOD PX_S7_DC2_ACCEPT I:3 PROX SWITCH STATION 7 DIVERT CHUTE REJECT,FAIL,BAD PX_S7_DC2_REJECT I:3
TIM_FLT_UNLOAD_DC2 TON Timer On Delay Timer T9:26 Time Base 0.01 Preset 500< Accum 0<
EN DN
UNLOAD HEAD DIVERT CHUTE 2 FUNCTIONAL FAULT FLT_UNLOAD_DC2 B10:1 L 9 INDEX CLUTCH TRIPPED FUNCTIONAL FAULT FLT_INDEX_OVRL B10:2 L 0
Page 82
TIM_FLT_S8_PARTS TON Timer On Delay Timer T9:27 Time Base 0.01 Preset 75< Accum 0<
EN DN
TIM_FLT_S8_PARTS/DN T9:27 0057 DN VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW/DN C5:5 0058 DN
Page 83
TIM_FLT_CAP_CYCLE TON Timer On Delay Timer T9:28 Time Base 0.01 Preset 500< Accum 335<
EN DN
TIM_FLT_CAP_CYCLE/DN T9:28 0061 DN DOOR SWITCHES ALL OK DOORS_OK I:1 0062 15 1746-IB32 3
CAP OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_CAP_CYCLE B10:2 L 4
TIM_FLT_SLEEVE_CYCLE TON Timer On Delay Timer T9:29 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_CYCLE/DN T9:29 0063 DN DOOR SWITCHES ALL OK DOORS_OK I:1 0064 15 1746-IB32 3 22 1746-IB32
SLEEVE OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_SLEEVE_CYCLE B10:2 L 5
TIM_FLT_SLIDER_CYCLE TON Timer On Delay Timer T9:30 Time Base 0.01 Preset 500< Accum 0<
EN DN
SLIDER OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_SLIDER_CYCLE B10:2 L 6
Page 84
TIM_FLT_WELD1_NOSIG TON Timer On Delay Timer T9:31 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELD1_NOSIG/DN T9:31 0067 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0068 8 31 1746-IB32 STATION 6 WELDER 2 INPUT READY SIGNAL FROM WELDER S6_W2_READY I:2
TIM_FLT_WELD2_NOSIG TON Timer On Delay Timer T9:32 Time Base 1.0 Preset 500< Accum 0<
EN DN
Page 85
0070
NEQ Not Equal Source A B10:0 0000000000000000< Source B 0 0< NEQ Not Equal Source A B10:1 0000000000000000< Source B 0 0< NEQ Not Equal Source A B10:2 0000000000000000< Source B 0 0< ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3 30 1746-IB32
0 #B10:0 3
0072
END
Page 86
CYCLE_TIMER T4:2 RES MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0001 8
CYCLE_TIMER/DN T4:2 DN
0003
CYCLE_TIME_RAW ABS Absolute Value Source T4:2.ACC 400< Dest F23:10 67.0< CYCLE_TIME_REAL CPT Compute Dest Expression
0004
Page 87
0005
PANEL VIEW STATUS BITS TO "AND" THE LOGIC OF BOTH PROX SWITCHES
PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1 0006 6 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PX_S1_PH1_EXT I:1 0007 7 1746-IB32
PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PX_S1_PH2_EXT I:1 9 1746-IB32
PANEL VIEW BITS BOTH CAP PART HOLDS ARE RETRACTED PV_CAP_PHALL_RETD B20:10 0
PANEL VIEW BITS BOTH CAP PART HOLDS ARE EXTENDED PV_CAP_PHALL_EXTD B20:10 1
Page 88
PANEL VIEW BITS BOTH CAP GUIDE PINS ARE EXTENDED PV_CAP_GPALL_EXTD B20:10
PANEL VIEW BITS BOTH SLEEVE PART HOLDS ARE RETRACTED PV_SLEEVE_PHALL_RETD B20:10
PANEL VIEW BITS BOTH SLEEVE PART HOLDS ARE EXTENDED PV_SLEEVE_PHALL_EXTD B20:10
PANEL VIEW BITS BOTH SLEEVE GUIDE PINS ARE RETRACTED PV_SLEEVE_GPALL_RETD B20:10
PANEL VIEW BITS BOTH SLEEVE GUIDE PINS ARE EXTENDED PV_SLEEVE_GPALL_EXTD B20:10
PANEL VIEW BITS BOTH SLIDER PART HOLDS ARE RETRACTED PV_SLIDER_PHALL_RETD B20:10
Page 89
PANEL VIEW BITS BOTH SLIDER ROTARY ARE HOME PV_SLIDER_ROTALL_HOM B20:10
PANEL VIEW BITS BOTH SLIDER ROTARY ARE AWAY PV_SLIDER_ROTALL_AWY B20:10
PANEL VIEW BITS BOTH PRESS CYCLINDERS ARE RETRACTED PV_PRESS_ETALL_RETD B20:10
PANEL VIEW BITS BOTH PRESS CYCLINDERS ARE EXTENDED PV_PRESS_ETALL_EXTD B20:10
Page 90
STAT1_PART1_WORD MOV Move Source 0 0< Dest N21:1 2< CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS1 B11:1 1
STAT1_PART1_WORD MOV Move Source 2 2< Dest N21:1 2< STAT1_PART1_WORD MOV Move Source 3 3< Dest N21:1 2<
0025
STAT1_PART1_WORD GRT Greater Than (A>B) Source A N21:1 2< Source B 32000 32000< CAP LOADER PART 1 PRESENT OR LOADED STAT1_PP1 B11:0
0026 1
STAT2_PART1_WORD MOV Move Source 0 0< Dest N21:2 0< SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1 2
Page 91
STAT2_PART1_WORD MOV Move Source 2 2< Dest N21:2 0< STAT2_PART1_WORD MOV Move Source 3 3< Dest N21:2 0<
0029
STAT2_PART1_WORD GRT Greater Than (A>B) Source A N21:2 0< Source B 32000 32000< SLIDER LOADER PART 1 PRESENT OR LOADED STAT3_PP1 B11:0
0030 3
STAT3_PART1_WORD MOV Move Source 0 0< Dest N21:3 0< SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 3
STAT3_PART1_WORD MOV Move Source 2 2< Dest N21:3 0< STAT3_PART1_WORD MOV Move Source 3 3< Dest N21:3 0<
0033
STAT3_PART1_WORD GRT Greater Than (A>B) Source A N21:3 0< Source B 32000 32000< PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0
0034 4
Page 92
STAT4_PART1_WORD MOV Move Source 2 2< Dest N21:4 2< STAT4_PART1_WORD MOV Move Source 3 3< Dest N21:4 2<
0037
STAT4_PART1_WORD GRT Greater Than (A>B) Source A N21:4 2< Source B 32000 32000< STATION 5 PART 1 PRESENT OR LOADED STAT5_PP1 B11:0
0038 5
STAT5_PART1_WORD MOV Move Source 0 0< Dest N21:5 2< STATION 5 PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS1 B11:1 5
STAT5_PART1_WORD MOV Move Source 2 2< Dest N21:5 2< STAT5_PART1_WORD MOV Move Source 3 3< Dest N21:5 2<
0041
STAT5_PART1_WORD GRT Greater Than (A>B) Source A N21:5 2< Source B 32000 32000<
Page 93
STAT6_PART1_WORD MOV Move Source 0 0< Dest N21:6 2< WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 6
STAT6_PART1_WORD MOV Move Source 2 2< Dest N21:6 2< STAT6_PART1_WORD MOV Move Source 3 3< Dest N21:6 2<
0045
STAT6_PART1_WORD GRT Greater Than (A>B) Source A N21:6 2< Source B 32000 32000< UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0
0046 7
STAT7_PART1_WORD MOV Move Source 0 0< Dest N21:7 0< UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS1 B11:1 7
Page 94
STAT7_PART1_WORD MOV Move Source 2 2< Dest N21:7 0< STAT7_PART1_WORD MOV Move Source 3 3< Dest N21:7 0<
0049
STAT7_PART1_WORD GRT Greater Than (A>B) Source A N21:7 0< Source B 32000 32000< PART CHECK PART 1 PRESENT OR LOADED STAT8_PP1 B11:0
0050 8
STAT8_PART1_WORD MOV Move Source 0 0< Dest N21:8 0< PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS1 B11:1 8
STAT8_PART1_WORD MOV Move Source 2 2< Dest N21:8 0< STAT8_PART1_WORD MOV Move Source 3 3< Dest N21:8 0<
0053
STAT8_PART1_WORD GRT Greater Than (A>B) Source A N21:8 0< Source B 32000 32000< CAP LOADER PART 2 PRESENT OR LOADED STAT1_PP2 B11:2
0054 1
Page 95
STAT1_PART2_WORD MOV Move Source 2 2< Dest N21:11 2< STAT1_PART2_WORD MOV Move Source 3 3< Dest N21:11 2<
0057
STAT1_PART2_WORD GRT Greater Than (A>B) Source A N21:11 2< Source B 32000 32000< CAP LOADER PART 2 PRESENT OR LOADED STAT1_PP2 B11:2
0058 1
STAT2_PART2_WORD MOV Move Source 0 0< Dest N21:12 0< SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS2 B11:3 2
STAT2_PART2_WORD MOV Move Source 2 2< Dest N21:12 0< STAT2_PART2_WORD MOV Move Source 3 3< Dest N21:12 0<
0061
STAT2_PART2_WORD GRT Greater Than (A>B) Source A N21:12 0< Source B 32000 32000<
Page 96
STAT3_PART2_WORD MOV Move Source 0 0< Dest N21:13 0< SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 3
STAT3_PART2_WORD MOV Move Source 2 2< Dest N21:13 0< STAT3_PART2_WORD MOV Move Source 3 3< Dest N21:13 0<
0065
STAT3_PART2_WORD GRT Greater Than (A>B) Source A N21:13 0< Source B 32000 32000< PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2
0066 4
STAT4_PART2_WORD MOV Move Source 0 0< Dest N21:14 2< PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 4
Page 97
STAT4_PART2_WORD MOV Move Source 2 2< Dest N21:14 2< STAT4_PART2_WORD MOV Move Source 3 3< Dest N21:14 2<
0069
STAT4_PART2_WORD GRT Greater Than (A>B) Source A N21:14 2< Source B 32000 32000< STATION 5 PART 2 PRESENT OR LOADED STAT5_PP2 B11:2
0070 5
STAT5_PART2_WORD MOV Move Source 0 0< Dest N21:15 2< STATION 5 PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS2 B11:3 5
STAT5_PART2_WORD MOV Move Source 2 2< Dest N21:15 2< STAT5_PART2_WORD MOV Move Source 3 3< Dest N21:15 2<
0073
STAT5_PART2_WORD GRT Greater Than (A>B) Source A N21:15 2< Source B 32000 32000< WELDERS PART 2 PRESENT OR LOADED STAT6_PP2 B11:2
0074 6
Page 98
STAT6_PART2_WORD MOV Move Source 2 2< Dest N21:16 2< STAT6_PART2_WORD MOV Move Source 3 3< Dest N21:16 2<
0077
STAT6_PART2_WORD GRT Greater Than (A>B) Source A N21:16 2< Source B 32000 32000< UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2
0078 7
STAT7_PART2_WORD MOV Move Source 0 0< Dest N21:17 0< UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS2 B11:3 7
STAT7_PART2_WORD MOV Move Source 2 2< Dest N21:17 0< STAT7_PART2_WORD MOV Move Source 3 3< Dest N21:17 0<
0081
STAT7_PART2_WORD GRT Greater Than (A>B) Source A N21:17 0< Source B 32000 32000<
Page 99
STAT8_PART2_WORD MOV Move Source 0 0< Dest N21:18 0< PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS2 B11:3 8
STAT8_PART2_WORD MOV Move Source 2 2< Dest N21:18 0< STAT8_PART2_WORD MOV Move Source 3 3< Dest N21:18 0<
0085
STAT8_PART2_WORD GRT Greater Than (A>B) Source A N21:18 0< Source B 32000 32000< STATION 1 CAP LOAD HEAD IS ALL HOME CAP_HOME B3:1
0086 0
Page 100
STAT1_STATUS_WORD MOV Move Source 3 3< Dest N21:21 1< STAT1_STATUS_WORD MOV Move Source 4 4< Dest N21:21 1<
0090
STAT1_STATUS_WORD GRT Greater Than (A>B) Source A N21:21 1< Source B 32000 32000< STATION 2 SLEEVE LOAD HEAD IS ALL HOME SLEEVE_HOME B3:1
0091 1
STAT2_STATUS_WORD MOV Move Source 3 3< Dest N21:22 1< STAT2_STATUS_WORD MOV Move Source 4 4< Dest N21:22 1<
0095
STAT2_STATUS_WORD GRT Greater Than (A>B) Source A N21:22 1< Source B 32000 32000<
Page 101
STAT3_STATUS_WORD MOV Move Source 3 3< Dest N21:23 1< STAT3_STATUS_WORD MOV Move Source 4 4< Dest N21:23 1<
0100
STAT3_STATUS_WORD GRT Greater Than (A>B) Source A N21:23 1< Source B 32000 32000< STATION 4 PRESS CYCLINDER HEAD IS ALL HOME PRESS_HOME B3:1
0101 3
Page 102
STAT4_STATUS_WORD MOV Move Source 3 3< Dest N21:24 1< STAT4_STATUS_WORD MOV Move Source 4 4< Dest N21:24 1<
0105
STAT4_STATUS_WORD GRT Greater Than (A>B) Source A N21:24 1< Source B 32000 32000< POWER ON RESET FUNCTION POWER_ON B3:0
0106 7
STAT5_STATUS_WORD MOV Move Source 0 0< Dest N21:25 1< STAT5_STATUS_WORD MOV Move Source 1 1< Dest N21:25 1<
0107
STAT5_STATUS_WORD MOV Move Source 3 3< Dest N21:25 1< STAT5_STATUS_WORD MOV Move Source 4 4< Dest N21:25 1<
0110
STAT5_STATUS_WORD GRT Greater Than (A>B) Source A N21:25 1< Source B 32000 32000<
Page 103
STAT6_STATUS_WORD MOV Move Source 3 3< Dest N21:26 2< STAT6_STATUS_WORD MOV Move Source 4 4< Dest N21:26 2<
0115
STAT6_STATUS_WORD GRT Greater Than (A>B) Source A N21:26 2< Source B 32000 32000< POWER ON RESET FUNCTION POWER_ON B3:0
0116 7
Page 104
STAT7_STATUS_WORD MOV Move Source 3 3< Dest N21:27 2< STAT7_STATUS_WORD MOV Move Source 4 4< Dest N21:27 2<
0120
STAT7_STATUS_WORD GRT Greater Than (A>B) Source A N21:27 2< Source B 32000 32000< POWER ON RESET FUNCTION POWER_ON B3:0
0121 7
Page 105
0125
FLL Fill File Source Dest Length CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CR_INDEX_START O:6 1 1746-OB32
0 #B11:0 4
INDEX CLUTCH TRIPPED FUNCTIONAL FAULT FLT_INDEX_OVRL B10:2 0129 0 INDEX TABLE DRIVE FAULT DETECTED INDEX_DRV_FAULT I:3 23 1746-IB32 TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0130 0
Page 106
0133
END
Page 107
B30:1 OSR 0
TOTAL GOOD FOR NEST #1 TOTAL_GOOD1 CTU Count Up Counter C22:34 Preset 32500< Accum 242< STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3 13 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 BOX COUNTER FOR NEST #2 BOX_COUNT2 CTU Count Up Counter Preset Accum
CU DN
B30:0 OSR 13
TOTAL GOOD FOR NEST #2 TOTAL_GOOD2 CTU Count Up Counter C22:35 Preset 32500< Accum 236<
CU DN
0002
TOTAL_BOX_COUNTER ADD Add Source A C22:4.ACC 250< Source B C22:5.ACC 244< Dest N21:40 494<
Page 108
0004
CU DN
B30:1 OSR 1
CU DN
TOTAL GOOD FOR NEST #1 TOTAL_GOOD1 C22:34 RES TOTAL GOOD FOR NEST #2 TOTAL_GOOD2 C22:35 RES
Page 109
0007
TOTAL_BOX_COUNTER GEQ Grtr Than or Eql (A>=B) Source A N21:40 494< Source B N21:41 1000< PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX_FULL B3:3 0
0008
0009
0010
GRT Greater Than (A>B) Source A F23:4 1000.0< Source B F23:3 496.0<
0011
TOTAL_GOOD_T_VAL ABS Absolute Value Source C22:2.ACC 476< Dest F23:0 478.0< TOTAL_GOOD_HT_VAL ABS Absolute Value Source C22:3.ACC 0< Dest F23:1 0.0< TOTAL_CUR_GOOD_VAL CPT Compute Dest Expression
0012
0013
Page 110
0014
0015
0016
B30:1 OSR 2
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT CTU Count Up Counter C22:8 Preset 32500< Accum 7<
CU DN
Page 111
B30:1 OSR 3
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT CTU Count Up Counter C22:9 Preset 32500< Accum 13<
CU DN
B30:1 OSR 4
TOTAL CURRENT CAP PARTS #1 FAILS CAP1_CUR_FAIL_CT CTU Count Up Counter C22:10 Preset 32500< Accum 1<
CU DN
B30:1 OSR 5
TOTAL CURRENT SLEEVE PARTS #1 FAILS SLEEVE1_CUR_FAIL_CT CTU Count Up Counter C22:11 Preset 32500< Accum 3<
CU DN
B30:1 OSR 6
TOTAL CURRENT SLIDER PARTS #1 FAILS SLIDER1_CUR_FAIL_CT CTU Count Up Counter C22:12 Preset 32500< Accum 1<
CU DN
Page 112
B30:1 OSR 7
TOTAL CURRENT WELDER PARTS #1 FAILS WELDER1_CUR_FAIL_CT CTU Count Up Counter C22:13 Preset 32500< Accum 7<
CU DN
B30:1 OSR 8
TOTAL CURRENT CAPS PARTS #2 FAILS CAP2_CUR_FAIL_CT CTU Count Up Counter C22:14 Preset 32500< Accum 7<
CU DN
B30:1 OSR 9
TOTAL CURRENT SLEEVE PARTS #2 FAILS SLEEVE2_CUR_FAIL_CT CTU Count Up Counter C22:15 Preset 32500< Accum 4<
CU DN
B30:1 OSR 10
TOTAL CURRENT SLIDER PARTS #2 FAILS SLIDER2_CUR_FAIL_CT CTU Count Up Counter C22:16 Preset 32500< Accum 4<
CU DN
B30:1 OSR 11
TOTAL CURRENT WELDER PARTS #2 FAILS WELDER2_CUR_FAIL_CT CTU Count Up Counter C22:17 Preset 32500< Accum 8<
CU DN
Page 113
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT C22:9 RES
Page 114
0028
CUR_CAP1_FAILS ABS Absolute Value Source C22:10.ACC 1< Dest F23:20 1.0< CUR_SLEEVE1_FAILS ABS Absolute Value Source C22:11.ACC 3< Dest F23:21 3.0< CUR_SLIDER1_FAILS ABS Absolute Value Source C22:12.ACC 1< Dest F23:22 1.0< CUR_WELDER1_FAILS ABS Absolute Value Source C22:13.ACC 7< Dest F23:23 7.0<
0029
0030
0031
Page 115
0032
0033
0034
0035
0036
0037
0038
0039
TOTAL_CUR_GOOD_VAL NEQ Not Equal Source A F23:2 478.0< Source B 0.0 0.0<
0040
Page 116
0041
0042
0043
TOTAL_WELD_FAIL CPT Compute Dest Expression FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT.ACC GRT Greater Than (A>B) Source A C22:8.ACC 7< Source B 32500 32500< FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT.ACC GRT Greater Than (A>B) Source A C22:9.ACC 13< Source B 32500 32500< TOTAL CURRENT CAP PARTS #1 FAILS CAP1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:10.ACC 1< Source B 32500 32500< TOTAL CURRENT SLEEVE PARTS #1 FAILS SLEEVE1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:11.ACC 3< Source B 32500 32500< TOTAL CURRENT SLIDER PARTS #1 FAILS SLIDER1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:12.ACC 1< Source B 32500 32500<
0044
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
0045
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT C22:9 RES
0046
0047
0048
Page 117
0049
0050
0051
0052
0053
Page 118
0054
FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 L 2 SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 U 3 PV_SHIFT2_HOUR CPT Compute Dest Expression
0055
0056
Page 119
0057
SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 L 3 FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 U 2
Page 120
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT C22:9 RES
Page 121
Page 122
1ST SHIFT COUNTER RESET OK 1ST_RES_OK B3:3 0059 6 1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 5
Page 123
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT C22:9 RES
Page 124
Page 125
2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 0061 8 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 7 FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 0062 2
1ST_CAP_FAILS MOV Move Source F23:30 8.0< Dest F23:40 8.0< 1ST_SLEEVE_FAILS MOV Move Source F23:31 7.0< Dest F23:41 7.0< 1ST_SLIDER_FAILS MOV Move Source F23:32 5.0< Dest F23:42 5.0< 1ST_WELDER_FAILS MOV Move Source F23:33 15.0< Dest F23:43 15.0<
Page 126
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT C22:9 RES
Page 127
2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 0064 8 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 7
Page 128
2ND_CAP_FAILS MOV Move Source F23:30 8.0< Dest F23:60 0.0< 2ND_SLEEVE_FAILS MOV Move Source F23:31 7.0< Dest F23:61 0.0< 2ND_SLIDER_FAILS MOV Move Source F23:32 5.0< Dest F23:62 0.0< 2ND_WELDER_FAILS MOV Move Source F23:33 15.0< Dest F23:63 0.0<
0066
END
Page 129
MACHINE IDLE TIMER IS USED TO LOG DOWNTIME IDLE_TIMER/DN T4:3 0001 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC RTO Retentive Timer On Timer T4:30 Time Base 1.0 Preset 60< Accum 19<
EN DN
MACHINE IDLE TIMER IS USED TO LOG DOWNTIME IDLE_TIMER/DN T4:3 0002 DN PV_PB_UNSCHD B20:11 0
B30:2 OSR 4
DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 L 9 DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3 U 10 DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 U 11 DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3 U 12
Page 130
B30:2 OSR 5
B30:2 OSR 6
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B30:2 OSR 7
DT_CUR_MIN/DN C22:18
B30:2 OSR 0
DT_CUR_MIN/CU C22:18 CU
DT_UNSCHD_MIN_CT/DN C22:20 DN
CU DN
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0009
DT_UNSCHD_MIN MOV Move Source C22:20.ACC 15< Dest N21:50 15< DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3
DT_CUR_HRS/CU C22:19 CU
DT_UNSCHD_HRS_CT/DN C22:21 DN
0010 9
CU DN
0011
DT_UNSCHD_HRS MOV Move Source C22:21.ACC 0< Dest N21:51 0< DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3
DT_CUR_MIN/CU C22:18 CU
DT_MAINT_MIN_CT/DN C22:22 DN
0012 10
CU DN
0013
DT_MAINT_MIN MOV Move Source C22:22.ACC 0< Dest N21:52 0< DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3
DT_CUR_HRS/CU C22:19 CU
DT_MAINT_MIN_CT/DN C22:22 DN
0014 10
CU DN
0015
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DT_CUR_MIN/CU C22:18
DT_NOPART_MIN_CT/DN C22:24
CU DN
0017
DT_NOPART_MIN MOV Move Source C22:24.ACC 0< Dest N21:54 0< DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3
DT_CUR_HRS/CU C22:19 CU
DT_NOPART_HRS_CT/DN C22:25 DN
0018 11
CU DN
0019
DT_NOPART_HRS MOV Move Source C22:25.ACC 0< Dest N21:55 0< DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3
DT_CUR_MIN/CU C22:18 CU
DT_SPARE1_MIN_CT/DN C22:26 DN
0020 12
CU DN
0021
DT_SPARE1_MIN MOV Move Source C22:26.ACC 0< Dest N21:56 0< DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3
DT_CUR_HRS/CU C22:19 CU
DT_SPARE1_HRS_CT/DN C22:27 DN
0022 12
CU DN
0023
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0024
0025
0026
0027
DT_SPARE1_TOTAL CPT Compute Dest Expression 1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 5
F23:73 0.0< C22:26.ACC + ( C22:27.ACC * 60.0 ) CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC T4:30 RES DT_CUR_MIN C22:18 RES DT_CUR_HRS C22:19 RES
DT_UNSCHD_1ST MOV Move Source F23:70 15.0< Dest F23:80 15.0< DT_MAINT_1ST MOV Move Source F23:71 0.0< Dest F23:81 0.0< DT_NOPART_1ST MOV Move Source F23:72 0.0< Dest F23:82 0.0< DT_SPARE1_1ST MOV Move Source F23:73 0.0< Dest F23:83 0.0<
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0030
CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC T4:30 RES DT_CUR_MIN C22:18 RES DT_CUR_HRS C22:19 RES
DT_UNSCHD_2ND MOV Move Source F23:70 15.0< Dest F23:90 1.0< DT_MAINT_2ND MOV Move Source F23:71 0.0< Dest F23:91 1.0< DT_NOPARTS_2ND MOV Move Source F23:72 0.0< Dest F23:92 0.0< DT_SPARE1_2ND MOV Move Source F23:73 0.0< Dest F23:93 0.0< DT_2ND_TOTAL CPT Compute Dest Expression
0033
0034
END
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CAP LOADER HOME ALL DOUBLE VALVES CAP LOADER ALL DOUBLE VALVES ARE HOME CAP LOADER OK TO CYCLE CAP LOADER IN CYCLE CAP LOADER OK TO EXTEND PART HOLDERS CAP LOADER OK TO EXTEND GUIDE PINS CAP LOADER OK TO RETRACT TRAP DOOR CAP LOADER OK TO EXTEND TRAP DOOR CAP LOADER OK TO RETRACT GUIDE PINS CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP LOADER OK TO RETRACT PART HOLDERS CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP LOADER CYCLE DONE SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE LOADER OK TO CYCLE SLEEVE LOADER IN CYCLE SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE LOADER CYCLE DONE SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER LOADER OK TO CYCLE SLIDER LOADER IN CYCLE SLIDER HEAD MANUAL CONTROL BIT SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER LOADER OK TO ROTATE AWAY SLIDER LOADER OK TO EXTEND ROTATOR SLIDER LOADER OK TO RETURN ROTATOR
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PV_MAN_SLIDER_EXT_PH PV_MAN_SLIDER_RET_PH PV_MAN_CLS_GRIP PV_MAN_OPN_GRIP PV_MAN_SLIDER_EXT_TD PV_MAN_SLIDER_RET_TD PV_MAN_SLIDER_AWAY PV_MAN_SLIDER_HOME PV_MAN_SLIDER_EXT PV_MAN_SLIDER_RET PV_MAN_PRESS_EXT PV_MAN_PRESS_RET
Global Global Global Global Global Global Global Global Global Global Global Global
PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL
VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW
MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL
FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION
SLIDER LOADER EXTEND PART HOLDER SLIDER LOADER RETRACT PART HOLDER SLIDER LOADER CLOSE GRIPPERS SLIDER LOADER OPEN GRIPPERS SLIDER LOADER EXTEND TRAP DOOR SLIDER LOADER RETRACT TRAP DOOR SLIDER LOADER ROTATE ROTARY AWAY SLIDER LOADER ROTATE ROTARY HOME SLIDER LOADER EXTEND ROTARY SLIDER LOADER RETRACT ROTARY PRESS CYCLINDER EXTEND PRESS CYCLINDER RETRACT
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PV_MAN_WELDER_EXT_PH PV_MAN_WELDER_RET_PH PV_MAN_WELDER_EXT_BT PV_MAN_WELDER_RET_BT PV_MAN_TRIG_WELD1 PV_MAN_TRIG_WELD2 PV_MAN_UNLD_EXT_PU PV_MAN_UNLD_RET_PU PV_MAN_UNLD_EXT_SB PV_MAN_UNLD_RET_SB PV_MAN_UNLD_EXT_DC1 PV_MAN_UNLD_RET_DC1 PV_MAN_UNLD_EXT_DC2 PV_MAN_UNLD_RET_DC2 PV_MAN_UNLD_ON_AIR PV_MAN_UNLD_OFF_AIR PV_MAN_UNLD_TRIG PV_CLR_COUNTS PV_CAP_PHALL_RETD PV_CAP_PHALL_EXTD PV_CAP_GPALL_RETD PV_CAP_GPALL_EXTD PV_SLEEVE_PHALL_RETD PV_SLEEVE_PHALL_EXTD PV_SLEEVE_GPALL_RETD PV_SLEEVE_GPALL_EXTD PV_SLIDER_PHALL_RETD PV_SLIDER_PHALL_EXTD PV_SLIDER_ROTALL_HOM PV_SLIDER_ROTALL_AWY PV_SLIDER_ETALL_RETD PV_SLIDER_ETALL_EXTD PV_PRESS_ETALL_RETD PV_PRESS_ETALL_EXTD PV_PB_UNSCHD PV_PB_MAINT PV_PB_NOPARTS PV_PB_SPARE1 PV_BWLS_CAP_ON PV_BWLS_CAP_OFF PV_BWLS_SLEEVE_ON PV_BWLS_SLEEVE_OFF PV_BWLS_SLIDER_ON PV_BWLS_SLIDER_OFF MACH_CT_1000 MACH_CT_10000 VS1_FAILED_3ROW VS2_FAILED_3ROW MACHINE_AUTO_CYCLES MACHINE_AUTO_CYCLES2 BOX_COUNTER TOTAL_GOOD_T_CT TOTAL_GOOD_HT_CT BOX_COUNT1 BOX_COUNT2 TOTAL_FAIL1_CT TOTAL_FAIL2_CT CAP1_CUR_FAIL_CT SLEEVE1_CUR_FAIL_CT SLIDER1_CUR_FAIL_CT WELDER1_CUR_FAIL_CT CAP2_CUR_FAIL_CT SLEEVE2_CUR_FAIL_CT SLIDER2_CUR_FAIL_CT WELDER2_CUR_FAIL_CT DT_CUR_MIN DT_CUR_HRS DT_UNSCHD_MIN_CT DT_UNSCHD_HRS_CT DT_MAINT_MIN_CT DT_MAINT_HRS_CT DT_NOPART_MIN_CT DT_NOPART_HRS_CT DT_SPARE1_MIN_CT DT_SPARE1_HRS_CT TOTAL_GOOD1 TOTAL_GOOD2 C TOTAL_GOOD_T_VAL TOTAL_GOOD_HT_VAL
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL
VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW
MANUAL FUNCTION WELDERS EXTEND PART HOLD MANUAL FUNCTION WELDERS RETRACT PART HOLD MANUAL FUNCTION WELDERS EXTEND BEND TAB MANUAL FUNCTION WELDERS RETRACT BEND TAB MANUAL FUNCTION TRIIGER WELDER #1 MANUAL FUNCTION TRIIGER WELDER #2 MANUAL FUNCTION UNLOAD EXTEND POP UP MANUAL FUNCTION UNLOAD RETRACT POP UP MANUAL FUNCTION UNLOAD EXTEND SIDE AIR BLOW-OFF MANUAL FUNCTION UNLOAD RETRACT SIDE AIR BLOW-OFF MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 1 TO GOOD MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 1 TO BAD MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 2 TO GOOD MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 2 TO BAD MANUAL FUNCTION UNLOAD TURN ON BLOW-OFF AIR MANUAL FUNCTION UNLOAD TURN OFF BLOW-OFF AIR MANUAL FUNCTION UNLOAD TRIGGER VISION SYSTEM CLEAR ALL COUNTS UNLOAD HEAD / VISION SYSTEM BITS BOTH CAP PART HOLDS ARE RETRACTED BITS BOTH CAP PART HOLDS ARE EXTENDED BITS BOTH CAP GUIDE PINS ARE RETRACTED BITS BOTH CAP GUIDE PINS ARE EXTENDED BITS BOTH SLEEVE PART HOLDS ARE RETRACTED BITS BOTH SLEEVE PART HOLDS ARE EXTENDED BITS BOTH SLEEVE GUIDE PINS ARE RETRACTED BITS BOTH SLEEVE GUIDE PINS ARE EXTENDED BITS BOTH SLIDER PART HOLDS ARE RETRACTED BITS BOTH SLIDER PART HOLDS ARE EXTENDED BITS BOTH SLIDER ROTARY ARE HOME BITS BOTH SLIDER ROTARY ARE AWAY BITS BOTH SLIDER ROTARY EXTEND ARE RETRACTED BITS BOTH SLIDER ROTARY EXTEND ARE EXTENDED BITS BOTH PRESS CYCLINDERS ARE RETRACTED BITS BOTH PRESS CYCLINDERS ARE EXTENDED
ON CAP INLINE AND BOWLS OFF CAP INLINE AND BOWLS ON SLEEVE INLINE AND BOWLS OFF SLEEVE INLINE AND BOWLS ON SLIDER INLINE AND BOWLS OFF SLIDER INLINE AND BOWLS
VISION CAMERA #1 FAILED THREE PARTS IN A ROW VISION CAMERA #2 FAILED THREE PARTS IN A ROW HOW MANY IS IN THE BOX CURRENTLY? CHECK THE ACCUM TOTAL PART GOOD 1-9999 COUNTER TOTAL PART GOOD 10000-325000000 COUNTER BOX COUNTER FOR NEST #1 BOX COUNTER FOR NEST #2 FAILED PART #1 TOTAL FOR ANY REASON COUNTER FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL CURRENT CAP PARTS #1 FAILS TOTAL CURRENT SLEEVE PARTS #1 FAILS TOTAL CURRENT SLIDER PARTS #1 FAILS TOTAL CURRENT WELDER PARTS #1 FAILS TOTAL CURRENT CAPS PARTS #2 FAILS TOTAL CURRENT SLEEVE PARTS #2 FAILS TOTAL CURRENT SLIDER PARTS #2 FAILS TOTAL CURRENT WELDER PARTS #2 FAILS
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2ND_GOOD 2ND_FAIL DT_UNSCHD_TOTAL DT_MAINT_TOTAL DT_NOPART_TOTAL DT_SPARE1_TOTAL DT_1SHIFT_TOTAL DT_2SHIFT_TOTAL DT_UNSCHD_1ST DT_MAINT_1ST DT_NOPART_1ST DT_SPARE1_1ST DT_1ST_TOTAL DT_UNSCHD_2ND DT_MAINT_2ND DT_NOPARTS_2ND DT_SPARE1_2ND DT_2ND_TOTAL PX_S1_TD_RET PX_S1_TD_EXT PX_S1_GP1_RET PX_S1_GP1_EXT PX_S1_GP2_RET PX_S1_GP2_EXT PX_S1_PH1_RET PX_S1_PH1_EXT PX_S1_PH2_RET PX_S1_PH2_EXT PE_S1_PP_NEST1 PE_S1_PP_NEST2 MCR AIR_OK S7_VS_DONE DOORS_OK PX_S2_TD_RET PX_S2_TD_EXT PX_S2_GP1_RET PX_S2_GP1_EXT PX_S2_GP2_RET
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global SELECTOR 1=AUTO MODE 0=MANUAL MODE PROX SWITCH STATION 1 TRAP DOOR RETRACTED PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 MASTER CONTROL RELAY OK AIR PRESSURE OK STATION 7 VISION SYSTEM DONE (CHECK OUTPUTS) DOOR SWITCHES ALL OK PROX SWITCH STATION 2 TRAP DOOR RETRACTED PROX SWITCH STATION 2 TRAP DOOR EXTENDED PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED
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PX_S3_TD_RET PX_S3_TD_EXT PX_S3_PH1_RET PX_S3_PH1_EXT PX_S3_PH2_RET PX_S3_PH2_EXT PX_S3_RR1_HOME PX_S3_RR1_AWAY PX_S3_RR2_HOME PX_S3_RR2_AWAY PX_S3_RE1_RET PX_S3_RE1_EXT PX_S3_RE2_RET PX_S3_RE2_EXT PE_S3_PP_NEST1 PE_S3_PP_NEST2 PX_S4_PC1_RET PX_S4_PC1_EXT PX_S4_PC2_RET PX_S4_PC2_EXT PE_S6_WELDER1_CLR PE_S6_WELDER2_CLR S7_VS1_WELD_OK S7_VS2_WELD_OK PX_S6_W1_RET PX_S6_W2_RET S6_W1_BAD_PART S6_W1_GOOD_PART S6_W1_READY S6_W2_BAD_PART S6_W2_GOOD_PART S6_W2_READY PX_S6_PH_RET PX_S6_PH_EXT PX_S6_BT_RET PX_S6_BT_EXT PX_S7_PU_RET PX_S7_PU_EXT PX_S7_SAB_RET PX_S7_SAB_EXT PX_S7_DC1_REJECT PX_S7_DC1_ACCEPT S7_VS1_CAP_OK S7_VS1_SLEEVE_OK S7_VS1_SLIDER_OK S7_VS2_CAP_OK S7_VS2_SLEEVE_OK S7_VS2_SLIDER_OK PE_S8_PP_CAP1 PE_S8_PP_CAP2 PE_S8_PP_SLEEVE1 PE_S8_PP_SLEEVE2 PE_S8_PP_SLIDER1 PE_S8_PP_SLIDER2 INDEX_ON_STAT INDEX_DRV_FAULT INDEX_CLUTCH_OVRL PX_S7_DC2_REJECT PX_S7_DC2_ACCEPT PB_START PB_STOP PB_RESET SW_AUTO HOURS INDEX_STAT_WORD STAT1_PART1_WORD STAT2_PART1_WORD STAT3_PART1_WORD STAT4_PART1_WORD STAT5_PART1_WORD STAT6_PART1_WORD STAT7_PART1_WORD
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
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PV_YEAR PV_MONTH PV_DAY PV_HOUR PV_MINUTES PV_SECONDS PV_SHIFT1_HOUR PV_SHIFT1_MINS PV_SHIFT2_HOUR PV_SHIFT2_MINS PV_SHIFT2_DYN_HOUR SV_S1_EXT_TD SV_S1_RET_TD SV_S1_EXT_GP SV_S1_EXT_PH SV_S2_EXT_TD SV_S2_RET_TD SV_S2_EXT_GP SV_S2_EXT_PH SV_S3_EXT_TD SV_S3_RET_TD SV_S3_RET_PH SV_S3_CLS_GRIP SV_S3_RR_AWAY SV_S3_EXT_RE SV_S4_EXT_PC SV_S7_AIR1_ON SV_S7_AIR2_ON SV_S6_EXT_PH SV_S6_EXT_BT SV_S7_EXT_PU SV_S7_EXT_SB SV_S7_AIR3_ON SV_S7_DC1_GOOD SV_S7_DC2_GOOD
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SPARE SPARE SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SPARE SPARE SPARE SPARE SPARE
VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE
STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION
1 1 1 1 2 2 2 2 3 3 3 3 3 3 4 7 7 6 6 7 7 7 7 7
EXTEND TRAP DOOR RETRACT TRAP DOOR EXTEND GUIDE PINS EXTEND PART HOLD EXTEND TRAP DOOR RETRACT TRAP DOOR EXTEND GUIDE PINS EXTEND PART HOLD EXTEND TRAP DOOR RETRACT TRAP DOOR RETRACT PART HOLD CLOSE GRIPPERS ROTATE ROTARY AWAY EXTEND ROTARY EXTEND EXTEND PRESS CYCLINDER TURN ON SIDE AIR BLOW TURN ON NEST #2 BLOW EXTEND PART HOLD EXTEND BEND TABS EXTEND UNLOAD POPUP EXTEND SIDE BLOWOFF TURN ON NEST #1 BLOW DIVERT 1 TO GOOD PART CHUTE DIVERT 2 TO GOOD PART CHUTE
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1SEC_CLK
Global
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INDEX_DLY BOX_TRANS_DLY CYCLE_TIMER IDLE_TIMER SLEEP_TMR UNLOAD_CLS_TIMER CAP_PE_NEST1_DLY CAP_PE_NEST2_DLY CAP_TD_DLY SLEEVE_PE_NEST1_DLY SLEEVE_PE_NEST2_DLY SLEEVE_TD_DLY SLIDER_PE_NEST1_DLY SLIDER_PE_NEST2_DLY SLIDER_GRIP_RLS_DLY PRESS_EXT_DLY
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
WHEN PRESET COUNT IS REACHED, THIS TIMER WILL RUN TO GIVE TIME FOR NEXT BOX TO GET INT MACHINE IDLE TIMER IS USED TO LOG DOWNTIME TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY CAP LOADER PHOTOEYE NEST 1 DELAY CAP LOADER PHOTOEYE NEST 2 DELAY CAP LOADER TRAP DOOR DROP DELAY SLEEVE LOADER PHOTOEYE NEST 1 DELAY SLEEVE LOADER PHOTOEYE NEST 2 DELAY SLEEVE LOADER TRAP DOOR DROP DELAY SLIDER LOADER PHOTOEYE NEST 1 DELAY SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER LOADER GRIPPER RELEASE TIMER DELAY PRESS CYCLINDER EXTEND DELAY
UNLOAD_BLOW_DLY UNLOAD_VS_TIME_OUT DT_CUR_SEC DT_CUR_MAINT_SEC DT_CUR_NOPART_SEC DT_CUR_SPARE_SEC TIM_FLT_CAP_TD TIM_FLT_CAP_GP1 TIM_FLT_CAP_GP2 TIM_FLT_CAP_PH1 TIM_FLT_CAP_PH2 TIM_FLT_SLEEVE_TD TIM_FLT_SLEEVE_GP1 TIM_FLT_SLEEVE_GP2 TIM_FLT_SLEEVE_PH1 TIM_FLT_SLEEVE_PH2 TIM_FLT_SLIDER_TD TIM_FLT_SLIDER_PH1 TIM_FLT_SLIDER_PH2 TIM_FLT_SLIDER_ROT1 TIM_FLT_SLIDER_ROT2 TIM_FLT_SLIDER_EXT1 TIM_FLT_SLIDER_EXT2 TIM_FLT_PRESS1_EXT TIM_FLT_PRESS2_EXT TIM_FLT_WELDER1_EXT TIM_FLT_WELDER2_EXT TIM_FLT_WELDER_PH TIM_FLT_WELDER_TB TIM_FLT_UNLOAD_PU TIM_FLT_UNLOAD_SB TIM_FLT_UNLOAD_DC1 TIM_FLT_UNLOAD_DC2 TIM_FLT_S8_PARTS TIM_FLT_CAP_CYCLE TIM_FLT_SLEEVE_CYCLE TIM_FLT_SLIDER_CYCLE TIM_FLT_WELD1_NOSIG TIM_FLT_WELD2_NOSIG
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
UNLOAD BLOW TIMER ON DELAY UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD CURRENT DOWN TIMER IN SECONDS CURRENT MAINTENANCE DOWN TIMER IN SECONDS CURRENT NO PARTS DOWN TIMER IN SECONDS CURRENT SPARE DOWN TIMER IN SECONDS
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