Machine Lab

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Experiment-01

Aim: To Perform Open Circuit and Short Circuit on A Single Phase Transformer.
Apparatus Required:

S. No. Apparatus Required Specifications Quantity

1. Transformer 115/230V 1

2. Variac 230V, 1-phase, 50Hz 1

3. Wattmeter 0-440V, 0-2.5A.(for OC) 1


0-150V,0-20A(for SC)

4. Voltmeter 300V 1

5. Ammeter 15A 1

Circuit Diagram:

Fig1. Circuit Diagram for Open Circuit Test.


Fig1. Circuit Diagram for Short Circuit Test.

Theory:
1. Open Circuit (OC) or No-Load Test

The purpose of this test is to determine the shunt branch parameters of the equivalent circuit of
the transformer. One of the windings is connected to supply at rated voltage, while the other
winding is kept open - circuited. From the point of view of convenience and availability of
supply the test is usually performed from the LV side, while the HV side is kept open circuited.

Vo= Rated Voltage applied.


Io= No load current (it is usually 2-6% of the rated current)
Po= Power input (No load losses)
Then the relation is
𝑃𝑜=𝑉𝑜×𝐼𝑜×𝐶𝑜𝑠(∅𝑜)
(∅𝑜)- No load power factor.
𝑃𝑜
𝐶𝑜𝑠(∅𝑜)= 𝑉𝑜 ×𝐼𝑜
Therefore, magnetizing current,
𝐼𝑚=𝐼𝑜𝑆𝑖𝑛(∅𝑜)
Energy component of current
𝐼𝑤=𝐼𝑜𝐶𝑜𝑠(∅𝑜)

Ro and Xo are also small, that Vo can be regarded as = E1 by neglecting the series impedance.
This means that for all practical purposes the power input on no-load equals the core (iron) loss
i.e.
𝑍𝑜= 𝑉𝑜/𝐼𝑜
𝑅𝑜= 𝑉𝑜/𝐼𝑤
Xo = √(𝑍𝑜2−𝑅o2)
2. Short Circuit (SC) Test

This test serves the purpose of determining the series parameters of a transformer. For
convenience of supply arrangement and voltage and current to be handled, the test is usually
conducted from the HV side of the transformer while the LV side is short-circuited. Since the
transformer resistance and leakage reactance are very small, the voltage Vsc needed to circulate
the full load current under short circuit is as low as 5-8% of the rated voltage. The exciting
current under these conditions is only about 0.1to 0.5% of the full load current Thus the shunt
branch of the equivalent circuit can be altogether neglected. While conducting the SC test, the
supply voltage is gradually raised from zero till the transformer draws full load current. The
meter readings under these conditions are: Since the transformer is excited at very low voltage,
the iron loss is negligible (that is why shunt branch is left out ), the power input corresponds only
to the copper loss, i.e
Vsc= Voltage applied.
Isc= Rated load current
Psc= Power input (Copper loss)
Then the relation is
𝑃𝑠𝑐=𝑉𝑠𝑐×𝐼𝑠𝑐×𝐶𝑜𝑠(∅)
(∅)- full power factor.
𝑃𝑠𝑐
𝐶𝑜𝑠(∅)= Vsc ×Isc
Equivalent resistance, Req= Psc / (Isc)2
Equivalent reactance, 𝑋𝑒𝑞=√(𝑍𝑒𝑞2−𝑅𝑒𝑞2)

Procedure:
OC Test:
1. Make the connections as per the circuit diagram in fig. 1.
2. By using variac apply rated voltage.
3. Measure voltage , current & power input from voltmeter, ammeter and wattmeter resp.
4. Evaluate no load power factor, Iw , Im , Ro and Xo
5. Verify the results

SC Test:
1. Make the connections as per the circuit diagram in fig. 2.
2. By using variac apply voltage and increase till the rated current starts flowing.
3. Measure voltage , current & power input from voltmeter, ammeter and wattmeter resp.
4. Evaluate no load power factor, Zeq ,Req and Xeq
5. Verify the results
Observations and calculations:

OC Test:
SL no. Vo (volts) Io (Amps) Wo (Watts)
1.
2.
3.

SC Test:

SL no. Vsc (volts) Isc (Amps) Wsc (Watts)


1.
2.
3.

Evaluate the no load and full load parameters.

Precautions:

1. Open circuit test is performed on LV side i.e. meter are connected LV and HV side will
be open circuited.

2. For short circuit test is connect meters on HV side and LV side will be short circuited.

3. Rated voltage and rated current must be maintained in OC test and SC test respectively.

4. All the connections should be tight.

Viva Questions:

1. What are the advantages of OC and SC test?

2. Why the SC test is normally done on HV side?

3. Why the OC test is normally done on the LV side?

4. What are the components of iron loss?


Experiment-02

Aim: To Perform Load Test on a Single Phase Transformer.


Apparatus Required:

S. No. Equipment Specification Quantity

1. Transformer 1KVA, 230V/115V 1

2. Wattmeter (0-300)V, 5/10 A,150/300/600 V 1

3. Ammeter (0-20)Amp 1

4. Voltmeters (0-300) Volt 1

5. Lamp Bank Load Resistive 1 KW, 1

230 V

Circuit Diagram:

Theory:
The transformer is a device which transfers energy from one electrical circuit to another
electrical circuit through magnetic field as coupling medium without change in frequency. It
works on the principle of electromagnetic induction (mutually induced e. m. f.). Being a
static device it has a very high efficiency as compared to rotating machine of same rating as
the losses are less.

Power input to the transformer, P1 = sum of delivered power, iron losses and copper losses
Power output of the transformer, P2 = V2 I2CosФ
𝑃2
Percentage Efficiency, ɳ = 𝑃1×100

When primary winding of transformer is energized with source of voltage V1 an e.m.f. E2 is


induced across the secondary winding which is equal to secondary terminal voltage V2 at no
load. On loading the transformer, the terminal voltage decreases from E2 to V2 this changing
the voltage per unit no load voltage is called “voltage regulation”.
Percentage voltage regulation given by the relation.
𝐸2−𝑉2
V.R.= 𝐸2
×100

The voltage regulation should be as small as possible. Transformer being highly inductive device
works on lagging power factor unless the load of highly capacitive nature is connected across the
secondary winding to make overall circuit resistive purely or capacitive in nature.
The load test will be performed at different load, then find the efficiency of the transformer at
different loads evaluate the maximum efficiency, voltage regulation and satisfy the condition
maximum efficiency.

Procedure:
1. Make the connections as per the circuit diagram.
2. Keep the switch on secondary side open so that load is zero to measure no load voltage. Also
1. keep knob of auto transformer at zero output voltage position.
2. Now Switch on the supply and increase the voltage from auto transformer till voltage in
voltmeter
3. V2 reads rated value of secondary winding which is the no load voltage E2.
4. Switch on certain lamps from the lamp load such that secondary winding current be
approximately 10% of the rated current of secondary side.
5. Take the readings from Wattmeter W2, Voltmeter V2, & Ammeter I2.
6. Increase the load current in steps of 10% of the rated value by switching on few more lamps
& take the readings of the Wattmeter, Ammeter & Voltmeter upto full load.
7. Reduce the load to zero by switching of the lamps one-by-one.

Observation Table:

S.L no. W1(watts) E2(volts) V2(Volts) I2(Amps) P2 (Watts) Efficiency


(n)
1.
2.
3.
4.
Calculations.

Calculate the efficiency and voltage regulation of the transformer at different loads using the
relations.

Precautions:

1. Instruments used should be of proper range.

2. All the connections should be tight.

3. The parallax error should not be there.

4. Give constants supply through the auto Transformer.

5. Never touch live conductors or Terminals.

Viva Questions:

Q1. Explain the regulation of a transformer?

Q2. What is the condition for maximum efficiency of a transformer?

Q3. Explain all day efficiency and commercial efficiency of a transformer?

Q4. What are the various losses occurring in the transformer?

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