13-61-16 Field Welding Data Sheets & Location Drgs
13-61-16 Field Welding Data Sheets & Location Drgs
13-61-16 Field Welding Data Sheets & Location Drgs
PURPOSE : To provide a written procedure, charts, graphs and forms for completing
field welding data sheets and location drawings.
PRODUCT LINE: CHECK THE PRODUCT LINE THE STANDARD IS APPLICABLE TO:
Versions
3.7 Non-radiograph pressure part welds 5.1 Drawing FB-3214 shall be used to
shall be identified by a number only. cover all welds joining pressure parts to pressure
parts.
3.8 The weld location drawings shall
cross reference the applicable field weld data 5.2 Pressure part welds connecting
sheets. ALSTOM Power furnished material require all the
field welding data sheet columns completed. All
4.0 Instructions for Completing Field welds requiring radiography must be listed
Welding Head Sheet - FB-3213 separately, other identical welds may be grouped.
4.1 The field weld data head sheet 5.3 Pressure part terminal inlet and outlet
consists of general note, a legend and column for connections, joining ALSTOM Power furnished
listing the field weld location drawings, the field material to customers furnished material, shall
weld data sheet drawings and the field weld have the following columns completed covering
pressure attachment drawings. the ALSTOM Power furnished material: Drawing
Number, Weld Number, Location of Weld, Size,
4.2 Legend Material Specification, Maximum Carbon where
necessary, and Number of Welds.
The legend shall be followed in
completing the field weld data package. 5.4 The temperature and pressure
information must be filled in for piping designed
4.2.1 Codes under ASME B31.1 Code but is not necessary for
piping under the ASME Code Section I technical
Refer to Figures 100.1.2 (A and responsibility and jurisdiction.
B) of the ASME B31.1 Code and Figures
PG-58.3.1 and PG-58.3.2 of the ASME Code 5.5 Drawing FB-3214 is divided into two
Section I for the piping diagrams showing the parts by vertical double lines, and although
Code jurisdictional limits for piping. Design Engineering is responsible for issuing this
form, the responsibility for completing this form
will be as follows:
SUBJECT: Field Welding Data Sheets STD. NO. : 13-61-16
and Location Drawings INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 6 of 17
______________________________________________________________________________________________________
5.5.1 Design Engineering will complete 6.2.2 Design Engineering will then
all columns to the left of the vertical double lines forward the form to Construction Services
and the "No. of Welds” column only on the right Welding Engineering for completing the
side of the double vertical lines. remaining columns to the right side. The form will
then be returned to Design Engineering for
5.5.2 Design Engineering will then issuing.
forward the Form to Construction Services
Welding Engineering for completing the 6.2.3 Paragraphs 6.2.1 and 6.2.2 also
remaining columns to the right of the double apply to revisions.
vertical lines. The form will then be returned to
Design Engineering for issuing. 6.3 This form will cross reference the
applicable location drawings. Use the remarks
5.5.3 Paragraphs 5.5.1 and 5.5.2 also block for this purpose.
apply to revisions.
6.4 Additional information for
5.6 This form will cross reference the completing this form is shown on the attached
applicable location drawings. Use the remarks marked copy of this form.
block for this purpose.
6.5 To electronically add lines of data to
5.7 Additional information for FB-3215, insert block “FW01” at the desired
completing this form is shown on the attached location on the AutoCad form.
marked copy of this form.
7.0 Attachments A through F are to be used for
6.0 Instructions for Completing Field estimating field weld weights. Types “B” and “D”
Welding Pressure Attachment Sheet - butt welds shown in Attachment A are typical weld
Drawing FB-3215 profiles for estimating purposes. For minimum /
maximum dimensioning requirements of these
6.1 Drawing FB-3215 will be used to welds refer to Standard No. 53-75, Index 9.4.
show the following welds:
Chart II
Field Welded Attachments to
Pressure Parts
For: Carbon Steel Lines, Links over 4"
O. D. & Headers
Limitations: Pressure Part - Max. Thickness 4"
Fillet Weld - Max. Throat 0.5"
ATTACHMENT MATERIAL
Pressure Part FILLET A-36, P1G1 SA-387-12 SA-387-22
Material WELD SA-515 Gr. 70
Max. Thickness 4" REQMTS.
Headers FLD. WELD 1.1Z-304 1.4Z-304 1.5Z-302
SA-106 Gr. B PROCESS
ALPHA NO. A11 A14 A15
WELD CODE
Lines & Links Only FLD. WELD 1.1Z-304 1.4Z-304 1.5Z-302
SA-106 Gr. B or C PROCESS
SA-216 Gr. WCB ALPHA NO. B11 B14 B15
SA-515 Gr. 70 WELD CODE
Chart III
Field Welded Non-pressure Part Butt & Fillet Welds
For: Hi-Crown Roof Seals, End Bars & Collector Plates
Limitations: Maximum Material Thickness 1.50"
Mat'l Combinations Butt & Carbon Stl Low Alloy 2-1/4 Cr - 1 Mo 2-1/4 Cr - 1 Mo
Fillet A-36 A387-12 A387-22 A387-22
Seal, Cross Bars Weld A515-70 A287-11 Max. Thickness Thickness Over
& Collector Plates Reqmts. P1G1 Corten A, B 0.375 0.375
Carbon Steel AWS
A-36, A-515 SMA-PROC. 1.1V-303 1.4V-301 1.5V-301 1.5V-301
P1G1 Alpha
Weld Code AA AB AC AD
Low Alloy AWS
A387-11, 12 SMA-PROC. 1.4V-301 4.4V-302 4.5V-302 4.5V-302
Corten A, B Alpha
Weld Code BA BB BC BD
2-1/4 Cr - 1 Mo AWS
A387-22 SMA-PROC. 1.5V-301 4.5V-302 5.5V-302 5.5V-302
Max. Thickness Alpha
0.375 Weld Code CA CB CC CD
2-1/4 Cr - 1 Mo AWS
A387-22 SMA-PROC. 1.5V-301 4.5V-302 5.5V-302 5.5V-302
Thickness Over Alpha
0.375 Weld Code DA DB DC DD
Attachment A
SUBJECT: Field Welding Data Sheets STD. NO. : 13-61-16
and Location Drawings INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 11 of 17
______________________________________________________________________________________________________
Attachment B
10
6
2
ANET - IN
2 C R O SS SEC TIO N AL AR EA
O F TYPE "B" W ELD G R O O VE
A N ET
Vs
1 M IN IM U M W ALL TH IC KN ESS
t M IN > .75"
0
0 1 2 3 4 5 6 7
M IN IM U M W A L L T H IC K N E S S t M IN . - IN C H E S
SUBJECT: Field Welding Data Sheets
STD. NO. : 13-61-16
and Location Drawings
INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 12 of 17
______________________________________________________________________________________________________
Attachment C
Sheet 1 of 2
100
N o m in a l P ip e S ize s
36
30
WEIGHT OF DEPOSITED FILLER METAL LBS
26
22
18
10 14
10
W E IG H T O F F IL L E R M E T A L
Vs
M IN IM U M W A L L T H IC K N E S S
W G T ≅ 0 .2 8 3 A N E T π d
OR
0 .8 9 0 A N E T d
W H E R E d = A C T U A L O .D .
F O R T Y P E "B " W E L D S
1
0 0 .5 1 1 .5 2 2 .5 3 3 .5
M IN IM U M T H IC K N E S S t M IN . - IN C H E S
SUBJECT: Field Welding Data Sheets
STD. NO. : 13-61-16
and Location Drawings
INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 13 of 17
______________________________________________________________________________________________________
AT T AC H M E N T "C "
SHEET 2 OF 2
1000
36
30
WEIGHT OF DEPOSITED FILLER METAL LBS
26
22
18
100 14
W E IG H T O F F ILLE R M E T A L
Vs
M IN IM U M W A LL T H IC K N E S S
W G T ≅ 0.283 A N E T π d
OR
0.890 A N E T d
W H E R E d = A C T U A L O .D .
F O R T Y P E "B " W E LD S
10
2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4 4.2 4.4 4.6 4.8 5
M IN IM U M W AL L T H IC K N E S S t M IN . - IN C H E S
SUBJECT: Field Welding Data Sheets STD. NO. : 13-61-16
and Location Drawings INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 14 of 17
______________________________________________________________________________________________________
Attachment D
1
ANET - IN²
0 .1
C ro s s S e c tio n a l A re a
o f T y p e "D ' W e ld G ro v e
ANET
Vs
M in im u m W a ll T h ic k n e s s
t M in . < = .7 5 "
0 .0 1
0 .1 0 0 0 .2 0 0 0 .3 0 0 0 .4 0 0 0 .5 0 0 0 .6 0 0 0 .7 0 0 0 .8 0 0
M in im u m W a ll T h ic k n e s s t M in . - In c h e s
SUBJECT: Field Welding Data Sheets STD. NO. : 13-61-16
and Location Drawings INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 15 of 17
______________________________________________________________________________________________________
Attachment E
10
A c tu a l O u ts id e D ia m e te r
30
24
22
18
14
1 2 .7 5
1 0 .7 5
8 .6 2 5
6
5
0 .1
4
W e ig h t o f F ille r M e ta l
2
Vs
1 .5
M in im u m W a ll T h ic k n e s s
1 .2 5 WGT ≅ 0 .2 8 3 A N E T d
Or
≅ 0 .8 9 0 A N E T d
W h e re d = A c tu a l O .D .
F o r T y p e " D " W e ld s
0 .0 1
0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8
M in im u m W a ll T h ic k n e s s t M in . - In c h e s
SUBJECT: Field Welding Data Sheets STD. NO. : 13-61-16
and Location Drawings INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 16 of 17
______________________________________________________________________________________________________
Attachment F
O.D.
Note: Quantities calculated above are net deposited metal. To allow for normal loss due
to spatter, stub ends, and weight of coating, increase losses as follows:
For shielded Metal Arc (SMA) Procedures in P-1 and P-2 Material Groups: Net x 2.0
For shielded Metal Arc (SMA) Procedures in P-4, P-5 and P-8 Material Groups: Net x 4.0
SUBJECT: Field Welding Data Sheets and Location Drawings STD NO. : 13-61-16
INDEX : 9.6
DATE : 11 AUG 2003
OWNER : 9810
PAGE : 17 of 17
______________________________________________________________________________________________________________________________________________________
Attachment F (Cont.)
O. D. inches Socket Weld Fillet Leg Size inches
Pipe or Tube 0.120 0.150 0.180 0.200 0.220 0.240 0.260 0.280 0.300 0.320 0.340 0.360 0.380 0.400 0.420 0.440 0.460 0.480 0.500
0.800 0.006 0.010 0.014 0.018 0.022 0.027 0.032 0.038 0.044 0.051 0.059 0.067
1.000 0.007 0.012 0.017 0.021 0.026 0.032 0.038 0.045 0.052 0.060 0.069 0.078 0.089 0.100
1.050 0.007 0.012 0.018 0.022 0.027 0.033 0.039 0.046 0.054 0.062 0.072 0.081 0.092 0.103 0.115
1.125 0.008 0.013 0.019 0.024 0.029 0.035 0.042 0.049 0.057 0.066 0.075 0.086 0.097 0.109 0.121
1.250 0.009 0.014 0.021 0.026 0.032 0.038 0.045 0.053 0.062 0.072 0.082 0.093 0.105 0.117 0.131 0.146 0.161 0.177 0.195
1.315 0.009 0.015 0.022 0.027 0.033 0.040 0.047 0.056 0.065 0.075 0.085 0.097 0.109 0.122 0.136 0.151 0.167 0.184 0.202
1.500 0.010 0.017 0.024 0.030 0.037 0.045 0.053 0.062 0.072 0.083 0.095 0.107 0.121 0.135 0.151 0.167 0.185 0.203 0.223
1.625 0.011 0.018 0.026 0.032 0.040 0.048 0.057 0.066 0.077 0.089 0.101 0.114 0.129 0.144 0.161 0.178 0.196 0.216 0.236
1.660 0.011 0.018 0.027 0.033 0.040 0.049 0.058 0.068 0.078 0.090 0.103 0.116 0.131 0.147 0.163 0.181 0.200 0.219 0.240
1.750 0.012 0.019 0.028 0.035 0.042 0.051 0.060 0.071 0.082 0.094 0.108 0.122 0.137 0.153 0.170 0.189 0.208 0.229 0.250
1.875 0.013 0.020 0.030 0.037 0.045 0.054 0.064 0.075 0.087 0.100 0.114 0.129 0.145 0.162 0.180 0.199 0.220 0.241 0.264
1.900 0.013 0.021 0.030 0.037 0.046 0.055 0.065 0.076 0.088 0.101 0.115 0.130 0.147 0.164 0.182 0.202 0.222 0.244 0.267
2.000 0.014 0.022 0.031 0.039 0.048 0.057 0.068 0.080 0.092 0.106 0.120 0.136 0.153 0.171 0.190 0.210 0.232 0.254 0.278
2.125 0.014 0.023 0.033 0.041 0.051 0.061 0.072 0.084 0.097 0.111 0.127 0.143 0.161 0.180 0.200 0.221 0.243 0.267 0.292
2.375 0.016 0.025 0.037 0.046 0.056 0.067 0.079 0.093 0.107 0.123 0.140 0.158 0.177 0.198 0.219 0.243 0.267 0.293 0.320
2.500 0.017 0.027 0.039 0.048 0.059 0.070 0.083 0.097 0.112 0.129 0.146 0.165 0.185 0.206 0.229 0.253 0.279 0.306 0.334
2.875 0.019 0.030 0.044 0.055 0.067 0.080 0.094 0.110 0.127 0.146 0.165 0.187 0.209 0.233 0.259 0.286 0.314 0.344 0.375
3.000 0.020 0.032 0.046 0.057 0.069 0.083 0.098 0.114 0.132 0.151 0.172 0.194 0.217 0.242 0.268 0.296 0.326 0.357 0.389
3.500 0.023 0.037 0.053 0.066 0.080 0.096 0.113 0.132 0.152 0.174 0.198 0.223 0.249 0.278 0.308 0.339 0.373 0.408 0.445
4.000 0.026 0.042 0.060 0.075 0.091 0.109 0.128 0.149 0.172 0.197 0.223 0.251 0.281 0.313 0.347 0.383 0.420 0.459 0.501
Note: For Shielded Metal Arc (SMA) Procedures in P-1 and P-3 Material Groups, multiply above values by 2.
For Shielded Metal Arc (SMA) Procedures in P-4, P-5 and P-8 Material Groups, multiply above values by 4.