Welding Procedure Specifications (WPS) : AWS D1.1

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WELDING PROCEDURE SPECIFICATIONS (WPS) AWS D1.

1
Company Name Supporting PQR No.
WPS No.
Revision No. Date
Welding Process(es) Type(s)

JOINTS JOINT DETAILS


Joint Design Fillet 1/16in.
Backing YES \
Backing Material (Type) BASE METAL
Root Face N/A
Root Spacing N/A
BASE METAL
P-No. - to P-No. - T<6.4mm T≥6.4mm
Group No. - to Group No. - Maximum detailed size of fillet weld along edge
Spec. and Grade SS400 or SM400 or Equivalent PREHEAT
to SS400 or SM400 or Equivalent Preheat Temperature Min. 21°C (Base Metal Temp.<0°C )
Thickness Range Groove: N/A T≤19 mm, None
Fillet: Unlimited 19mm<T≤38.1mm, 10°C
Deposited Weld Metal FCAW: Unlimited 38.1mm<T≤63.5mm, 66°C
Pipe Dia. Range N/A T>63.5mm, 107°C
Interpass Temperature Max. N/A
FILLER METALS Preheat Maintenance During Welding
F-No. 6 A-No. 1 Spec. No. (SFA) 5.20 POST WELD HEAT TREATMENT
AWS No. (Class) E71T-1 Temperature Range N/A
Size of Filler Metal 1.2mm or 1.4mm Heating and Cooling Time Rate N/A
Wire Trade Name N/A Holding Time N/A
Flux Trade Name N/A
Flux Type N/A GAS
Supplementary Filler Metal N/A Shielding Gas(es) CO2
Supplementary Powder N/A Percent Composition (Mixture) 99.9%
Consumable Insert N/A Flow Rate 20 ~ 25 ℓ/min.
Others Gas Backing N/A
POSITIONS Trailing Gas N/A
Positions(s) of Groove N/A
Welding Progression Uphill ELECTRICAL CHARACTERISTICS
Position(s) of Fillet ALL Current AC or DC DC
Amps Range 180~260 Volts Range 20~25
Oscillation N/A Polarity RP
Contact Tube to Work Distance N/A Tungsten Electrode Type N/A
Multiple or Single Pass (Per Side) Multiple Tungsten Electrode Size N/A
Method of Back Gouging N/A Heat Input N/A
Multiple or Single Electrode Single
Peening N/A TECHNIQUE (QW-410)
Others N/A String or Weave Bead String and/or Weave
` Orifice or Gas Cup Size 12~20 mm
Initial and Interpass Cleaning Brushing and/or Grinding
REMARK Refer to AWS D1.1, Table 2.2 Minimum Fillet Weld Size for Prequalified Joints

Filler Metal Current Travel


Weld Layer(s) Process Type Volts Range Speed Others
AWS Class. Dia. Amp. Range (cm/min.)
Polarity
As required FCAW E71T-1 1.2mm DCRP 180~230 20~25 30~50
FCAW E71T-1 1.4mm DCRP 200~260 20~25 30~50

GS E&C GSC
Prepared By Approved By Approved by

`
1. PQR
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2. Signed WPS
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