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    Stack Safety Training Module

    Uploaded by

    Bhaskar Shukla
    The document outlines safety procedures for stacking materials at a warehouse or storage facility. It discusses objectives to prevent injury, roles and responsibilities of managers to ensure safe stacking and equipment usage. Potential hazards of stacking like falling objects and pallet collapse are described. Finally, the document provides a 12-step safe working procedure for stacking, including inspecting materials, proper pallet selection, building, handling, staging, and unloading of stacked materials.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Stack Safety Training Module

    Uploaded by

    Bhaskar Shukla
    197 views7 pages
    The document outlines safety procedures for stacking materials at a warehouse or storage facility. It discusses objectives to prevent injury, roles and responsibilities of managers to ensure safe stacking and equipment usage. Potential hazards of stacking like falling objects and pallet collapse are described. Finally, the document provides a 12-step safe working procedure for stacking, including inspecting materials, proper pallet selection, building, handling, staging, and unloading of stacked materials.

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    Stack Safety Training Module

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    The document outlines safety procedures for stacking materials at a warehouse or storage facility. It discusses objectives to prevent injury, roles and responsibilities of managers to ensure safe stacking and equipment usage. Potential hazards of stacking like falling objects and pallet collapse are described. Finally, the document provides a 12-step safe working procedure for stacking, including inspecting materials, proper pallet selection, building, handling, staging, and unloading of stacked materials.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    197 views7 pages

    Stack Safety Training Module

    Uploaded by

    Bhaskar Shukla
    The document outlines safety procedures for stacking materials at a warehouse or storage facility. It discusses objectives to prevent injury, roles and responsibilities of managers to ensure safe stacking and equipment usage. Potential hazards of stacking like falling objects and pallet collapse are described. Finally, the document provides a 12-step safe working procedure for stacking, including inspecting materials, proper pallet selection, building, handling, staging, and unloading of stacked materials.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    sd

    STACK SAFETY

    Health & Safety


    Safety Compliance Team
    sd
    AGENDA

    ➢ Objective

    ➢ Roles & Responsibility

    ➢ Hazards at Stacking & Storage

    ➢ Stacking Safe Working Procedure

    Sensitive & Confidential, Restricted distribution


    sd
    Objective

    To prevent possible risk to human life To ensure product is safely stacked, to To provide safe stacking
    due to collapse of material avoid fall of object from height. methodology for operations.

    Roles & Responsibility


    Site Lead Facility & Infrastructure Site Manager
    ➢ To ensure safe measures are taken while stacking ➢ Identify the location in the facility for halting/parking the
    operations are carried out material handling equipment
    ➢ Ensure safe & healthy operation of material handling
    ➢ Accountable for any incidents occurring due to equipment
    improper stacking, injuries occurring due to use of ➢ Assess the location for safe installation of battery charging
    damaged material handling equipment station for the equipment
    ➢ Monitor & Maintain the material handling equipment
    Sensitive & Confidential, Restricted distribution
    sd
    Hazards at Stacking & Storage

    Stack - Arrangement of the goods/materials on a pallet in an orderly manner.

    Flipkart Group is committed to the prevention of injury for employees working near racks for stacking.
    For that, employees shall be aware of hazards related to stacking

    Fall of material from racks while Collapse of Pallet built Cut due to sharp edges of
    stacking pallets

    Sensitive & Confidential, Restricted distribution


    sd
    Stacking Safe Working Procedures

    1. Material Inspection – Goods received from vendor shall be properly inspected for damage,
    1 2 leakage etc before wrapping in pallets and stacking on racks.
    2. Pallet Selection – According to the load, place the empty pallet for loading the material on it.

    3. Pallet Handling –
    • While obtaining empty pallet, safe handling shall be taken. Pallet shall not be
    3 4 dropped on floor.
    • Empty pallets shall not be dragged on the floor.

    4. Pallet Building –
    • Arrange the boxes/goods in structured manner to avoid collapse, during lifting.
    • Use “Overlapping brick technique” or “Rotated Layers technique”.
    5 6 • The height of pallet building shall be of 6ft, inclusive of pallet & goods.
    • Wrap or strap (Double Layered) shall be provided for the pallet & goods
    5. Overhanging Goods – Avoid overhanging of goods while pallet building. If not possible,
    ensure that overhanding of goods is not more than 2inches.
    6. Pallet Handling & Movement – HPT shall be used for movement of loaded pallet to its
    designated stacking rack and forklift shall be used for stacking the pallet on racks.

    Sensitive & Confidential, Restricted distribution


    sd
    Stacking Safe Working Procedures

    7. Pallet Staging –
    7 8 • No pathway shall be blocked while staging of pallets on floors
    • Aisles shall be kept free from obstruction, protruding pallets and other materials
    8. Pallet Stacking –
    • Adequate clearance shall be kept between pallets stacked on racks.
    • Store heavy and unstable items as low as possible to the floor.
    9 10 • Light objects/goods/boxes shall be stacked on the middle and top racks.
    • No employee shall be allowed to pass underneath the lifted forklift/stacker

    9. Unloading Pallets/Materials from rack –


    • No employee shall be lifted on forks of forklift/stacker to pick material from racks
    • Post removal of material, proper pallet building shall be done prior to stacking
    11 12 back on racks
    10. Fire Protection System – Make sure stacks don’t block emergency exits & fire protection
    equipment (fire sprinkler points, hydrant points, fire extinguishers, MCP’s)
    11. Material Handling Equipment Space – Before transporting the material, travel route
    shall be verified for MHE navigation space.
    12. Illumination – Good lighting is essential, and the wearing of reflective clothing will
    increase safety.
    Sensitive & Confidential, Restricted distribution
    sd

    Thank You!

    Sensitive & Confidential, Restricted distribution 7

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