06 Trans-Transship-Assign (Analytical Methods) 20211027
06 Trans-Transship-Assign (Analytical Methods) 20211027
Assignment Problems
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Transportation Problems
• Transportation Problem
– A distribution-type problem in which supplies of goods
that are held at various locations are to be distributed to
other receiving locations.
– The solution of a transportation problem will indicate to a
manager the quantities and costs of various routes and
the resulting minimum cost.
– Used to compare location alternatives in deciding where
to locate factories and warehouses to achieve the
minimum cost distribution configuration.
– Some of the examples are: Shipment from factories to
warehouses, Shipment between departments within a
company, Shipment from warehouses to retailers
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Transportation Model Example
Public Distribution System (PDS)
Problem: How many tons of wheat to transport from each location to each
warehouse on a monthly basis in order to minimize the total cost of transportation ?
Wheat can be supplied from 3 different locations
Location Monthly Supply (in Tons)
A 100
B 200
C 200
The estimated cost per ton to ship per ton of wheat to each of the possible routes are
given below. To
From Warehouse 1 Warehouse 2 Warehouse 3
Location A 4 2 8
Location B 5 1 9
Location C 7 6 3 3
Schematic of a Transportation Problem
Assumptions:
• All goods are homogeneous so that any origin is
capable of supplying to any destination.
• Transportation costs are direct linear function of the
quantity shipped over any route.
Problem types:
• Equal supply and demand.
• Unequal supply and demand. 4
Tableau Format
• Transportation problems are solved manually within a
tableau format.
• Each cell in a transportation tableau is analogous to a
decision variable that indicates the amount allocated
from a source to a destination.
• The supply and demand values along the outside rim of
a tableau are called rim values.
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Solution Methods
• Transportation models do not start at the origin where all
decision values are zero; they must instead be given an
initial feasible solution.
• Initial feasible solution determination methods include:
- Northwest Corner method
- Minimum Cell Cost method
- Vogel’s Approximation Method
• Methods for solving the transportation problem itself
include:
- Stepping-stone method and
- Modified Distribution (MODI) method.
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The Northwest Corner Method
Northwest
Corner
North
West
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The Northwest Corner Method
Step 1
Northwest
Corner
North
West
Step 2
Step 3
Step 5
Step 4
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The Northwest Corner Method
- In the North-West corner method the largest possible allocation is made to the cell in the
upper left-hand corner of the tableau , followed by allocations to adjacent feasible cells.
The Initial NW
Corner
Solution
- The initial solution is complete when all rim requirements are satisfied.
- Transportation cost is computed by evaluating the objective function:
Z = 4(50) + 2(50) + 1(100) + 9(100) + 3(200)
= 1900
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The Northwest Corner Method
Summary of Steps
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The Minimum Cell Cost Method
(1 of 3)
- In the minimum cell cost method as much as possible is allocated to the cell with the
minimum cost followed by allocation to the feasible cell with minimum cost.
This method
is also called
as intuitive
approach
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The Second Minimum Cell Cost Allocation
The Minimum Cell Cost Method
(2 of 3)
Summary of Steps
(3 of 3)
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Vogel’s Approximation Method (VAM)
(1 of 3)
- Method is based on the concept of penalty cost
- In VAM the first step is to develop a penalty cost for each source and destination.
- Penalty cost is calculated by subtracting the minimum cell cost from the next higher cell
cost in each row and column.
- VAM allocates as much as possible to the minimum cost cell in the row or column with
the largest penalty cost.
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Vogel’s Approximation Method (VAM)
(2 of 3)
- After each VAM cell allocation, all row and column penalty costs are recomputed.
VAM allocates as much as possible to the minimum cost cell in the row or column with the
largest penalty cost.
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The Stepping-Stone Solution Method
(1 of 8)
- Once an initial solution is derived, the problem must be solved using either the stepping-
stone method or the Modified Distribution method (MODI).
The Initial
Feasible Solution
Using Northwest-
Corner method
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The Stepping-Stone Solution Method
(2 of 8)
- The stepping-stone method determines if there is a cell with no allocation that would
reduce cost if used.
- An empty cell that will reduce cost is a potential entering variable.
- To evaluate the cost reduction potential of an empty cell, a closed path connecting used
cells to the empty cells is identified.
This means that for each unit shifted into cell B1 in this way
(which is the only way the shift could be made), the total cost
would increase by 2. Consequently, such a shift would not be
desirable 18
The Stepping-Stone Solution Method
(3 of 8)
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The Stepping-Stone Solution Method
(4 of 8)
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The Stepping-Stone Solution Method
(5 of 8)
- After all empty cells are evaluated, the one with the greatest cost reduction potential is the
entering variable.
- A tie can be broken arbitrarily.
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The Stepping-Stone Solution Method
(6 of 8)
- When reallocating units to the entering variable (cell), the amount is the minimum amount
subtracted on the stepping-stone path.
- At each iteration one variable enters and one leaves (just as in the simplex method).
Stone Solution B
C
(+)
7
150
6
50(-)
200
3
200
200
+13 -13
To 1 2 3 Supply Cell C1
(7 of 8) From
A 50(-)
4 2
50(+)
8
100
+ cells
7
8
- cells
4
3
5 1 9
B 150 50 200
Check to see if the solution is 7 6 3 +15 -7
C (+) 200(-) 200
optimal. Demand 50 150 300 500 = +15 - 7 = 8
To 1 2 3 Supply Cell C2
From + cells - cells
4 2 8 6 1
A 50 50 100 9 3
5 1 9
B 150(-) 50(+) 200
7 6 3 +15 -4
C (+) 200(-) 200
Cell B1 has cost reduction Demand 50 150 300 500 11
= +15 - 4 = - 11
Summary of Steps
1. Determine the stepping-stone paths and cost changes for
each empty cell in the tableau.
2. Allocate as much as possible to the empty cell with the
greatest net decrease in cost.
3. Repeat steps 1 and 2 until all empty cells have positive cost
changes that indicate an optimal solution.
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The Modified Distribution Method (MODI)
(1 of 5)
- MODI is a modified version of the stepping-stone method in which math equations replace
the stepping-stone paths.
- In the table, the extra left-hand column with the ri symbols and the extra top row with the
kj symbols represent values that must be computed.
- Compute ri and kj for all cells having allocations using the formula below:
ri + kj = cij = unit transportation cost for cell ij.
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The Modified Distribution Method (MODI)
(2 of 5)
Since the cell A3 has -2, improvement potential of 2 per unit is possible.
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The Modified Distribution Method (MODI)
(5 of 5)
Again check all empty cells to see if further improvement is possible or not . This
requires use of MODI method or stepping stone method. Continue this iteration till
we get solution that has no further improvement
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The Modified Distribution Method (MODI)
Summary of Steps
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Special Issues
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Alternate Optimal Solutions
Manager should be aware of alternate solutions which gives an option of
bringing non-quantitative considerations into the decision.
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Total cost = 5(50) + 1(150) + 8(100) + 3(200) = 1800
Degeneracy
(1 of 3)
- In a transportation tableau with m rows and n columns, there must be m + n - 1 cells with
allocations; if not, it is degenerate.
- The tableau in the figure does not meet the condition since 3 + 3 -1 = 5 cells and there are
only 4 cells with allocations.
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Degeneracy
(2 of 3)
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Degeneracy
(3 of 3)
Optimal solution
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The Unbalanced Transportation Model
(1 of 2)
An Unbalanced Model
(Demand > Supply)
NOTE:
If the minimum cell cost method is used to obtain the initial solution,
make assignment to the dummy last. Hence, begin by assigning units
to the cell with the lowest nonzero cost, next lowest nonzero cost and
so on.
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The Unbalanced Transportation Model
(2 of 2)
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Prohibited Routes or Unacceptable Routes
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Maximization Problem
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The Assignment Problem
Characteristics
• Special form of linear programming
model similar to the transportation model. It was developed and published
by Harold Kuhn , who gave the
• Supply at each source and demand at name "Hungarian method"
each destination limited to one unit. because the algorithm was
largely based on the earlier works
• In a balanced model supply equals of
two Hungarian mathematicians:
demand. Dénes Kőnig and Jenő Egerváry.
• In an unbalanced model supply does not
equal demand.
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The Hungarian Method
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Row Reduction
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Column Reduction of Opportunity
(Row Reduction) Costs
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Determine the Minimum Number of Lines Needed to Cover the Zeros
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Optimal Assignments
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Transshipment Problems
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Transshipment Problems
• Transshipment Problems
– A transportation problem in which some locations
are used as intermediate shipping points, thereby
serving both as origins and as destinations.
– Involve the distribution of goods from
intermediate nodes in addition to multiple sources
and multiple destinations.
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Transshipment Model Example
Public Distribution System (PDS)
Problem: Now the PDS has decided to utilize two intermediate nodes as transshipment points
(temporary warehouse) for temporary storage of wheat. How many tons of wheat to transport
from each location to each warehouse on a monthly basis in order to minimize the total cost
of transportation ?
Location Monthly Supply (in Tons)
A 100
Wheat can be supplied from 3
different locations B 200
C 200
The estimated cost per ton to ship per ton of wheat to each of the possible routes are
given below.
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A Network Diagram of a Transshipment Problem
100 A 1 50
200 B 2 150
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Exercise
Consider the transportation problem of the Crystal
Refrigerator company:
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