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    Asa - Injection Mould Component Cost Estimation

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    Venkateswaran venkateswaran
    This document provides a cost estimation sheet for an injection mould component. It includes details of the part such as weight and material, as well as costs for raw materials, conversion, manufacturing overhead, and profit. The total estimated component cost is Rs. 227.96 per part. It also calculates current assets and liabilities related to production of the component, as well as the required monthly and daily production volume.

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    Asa - Injection Mould Component Cost Estimation

    Uploaded by

    Venkateswaran venkateswaran
    200 views7 pages
    This document provides a cost estimation sheet for an injection mould component. It includes details of the part such as weight and material, as well as costs for raw materials, conversion, manufacturing overhead, and profit. The total estimated component cost is Rs. 227.96 per part. It also calculates current assets and liabilities related to production of the component, as well as the required monthly and daily production volume.

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    ASA _INJECTION MOULD COMPONENT COST ESTIMATION

    Original Title

    ASA _INJECTION MOULD COMPONENT COST ESTIMATION

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    This document provides a cost estimation sheet for an injection mould component. It includes details of the part such as weight and material, as well as costs for raw materials, conversion, manufacturing overhead, and profit. The total estimated component cost is Rs. 227.96 per part. It also calculates current assets and liabilities related to production of the component, as well as the required monthly and daily production volume.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    200 views7 pages

    Asa - Injection Mould Component Cost Estimation

    Uploaded by

    Venkateswaran venkateswaran
    This document provides a cost estimation sheet for an injection mould component. It includes details of the part such as weight and material, as well as costs for raw materials, conversion, manufacturing overhead, and profit. The total estimated component cost is Rs. 227.96 per part. It also calculates current assets and liabilities related to production of the component, as well as the required monthly and daily production volume.

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    INJECTION MOULD COMPONENT COST ESTIM

    PART DETAILS

    Part No. / Issue

    Part Description Outer Body

    No. off cavities 1

    Supplier Name / Code No.

    Location & State

    RAW MATERIAL COST DETAILS

    Raw Material Spec. / Size ASA Luran S 757 G

    Part weight - Kg (Actual weight) 0.541

    Raw Material Cost Rs./Kg(incl. M.batch) 290.00 Cost of plates

    Total Part weight - Kg (Actual weight) 0.5410 Gross RM Cost

    RM input weight - Kg 0.5951 Scrap Cost Rs/Kg

    Scrap weight-Kg 0.0541 Total Scrap cost - Rs

    Ratio of Part wt. To Input RM wt. (%) Net Raw Matl. Cost (A)

    CONVERSION COST DETAILS

    Cycle Output/
    Opn No. Sequence of Operation Machine
    time - Sec Hour

    10 Moulding cost 450

    Total Conversion cost ( B )

    OTHER COST DETAILS

    C Manufacturing cost ( A+B )

    D Rejection on Manufacturing cost 2.0%

    E Packing and Forwarding

    F Profit on Conversion cost 10.0%

    G OH on Net RM cost 7.50%

    H Transportation (in land)


    I Tool maint Cost

    J
    Total before Interest 220.78

    Working Capital Interest

    Basic Information Calculation of Current Assets

    Sales before interest 220.78

    Less : Profit 2.96 Inventory towards RM

    Cost of Sales 217.82 Towards collection from customer

    Excise Duty 12.36% 21.16

    Sales Tax 18.0% 34.63

    Raw Material 171.23 Towards VAT

    Other Expenses 46.59 Total Current Assets

    Net Working Capital 574.85 Calculation of Current Liabilities

    Creditors towards RM supplier

    Interest for Net Working capital 15% 7.19 Towards Other Expenses

    Interest for Net Working capital % on Net RM 4.20 Creditors towards part supplier

    Credit period for ED

    Credit period for VAT

    Total Current Liabilities

    Total Component Cost per part 227.96


    OMPONENT COST ESTIMATION SHEET
    LS

    Model LCI Part Name

    Part No

    Raw Material

    Component Wt.. in Kgs

    Raw Material Cost per Kg

    T DETAILS Raw Material cost per compt. per compt.

    ASA Luran S 757 G Scrap Cost (Runner Weight)

    0.541 Net Raw Material Cost

    tes 0.00 No. of cavities Nos.

    Cost 172.58 Cycle Time in sec.

    t Rs/Kg 25.00 M/c Hour Rate Per Hour

    p cost - Rs 1.35 No. of shots per Min Nos.

    Matl. Cost (A) 171.23 No. Components per Hr Nos.

    DETAILS Process Cost per compt per compt.

    Cost / Manufacturing Cost per compt.


    Machine shift Rate MOULD COST
    Part
    Total Cost (P.O. Price) per compt.
    6,000.00 29.63 Vendor Quoted price per compt.

    Difference per compt.

    Similar compt. buying Cost per compt.

    Ratio of RM

    Ratio of Conversion

    29.63 0

    TAILS Component/Month.. No of M/Cs.

    200.86 3000 1

    4.02 Req /day

    120

    2.96 Shift req/day

    12.84 0.56

    Shift Available/day
    0.10 1 1

    No of Shift req/Month

    14

    Difference QTY

    pital Interest -0.44 -86

    Calculation of Current Assets

    Days Amount Req /day

    Inventory towards RM 30 616,415 Volume /Day

    Towards collection from customer 90 2,384,405 120

    Towards VAT 90 99,897 Value Addition/month&annum

    Total Current Assets 3,100,717 Convertion / Month 88889

    Profit / Month 47415


    Calculation of Current Liabilities O/H /Month 33608

    Creditors towards RM supplier 45 924,623 169912


    Remarks
    Towards Other Expenses 20 80,992

    Creditors towards part supplier 0 -

    Credit period for ED 5 3,455

    Credit period for VAT 20 22,199

    Total Current Liabilities 1,031,270


    0.595 Mould Tonnage calculation Tonnage factor 2 for high melt flow index

    290.00 Size of the component Tonnage factor 5 for medium melt flow ind

    172.58 Area of the single component Tonnage factor 8 for Low melt flow index c

    1.35 Clamp tonnage factor 5 tons per 645mm^2

    171.23 Safety factor 10% add to clamp tonnage

    120

    800.00

    0.500

    27 0.0708

    29.63 0.7788

    200.86

    200.86

    85.9%

    14.8%

    Yearly volume required 36000

    Monthly volume required 3000

    Volume per day required 120


    h&annum

    1066667

    568978

    403297

    2038942
    actor 2 for high melt flow index component

    actor 5 for medium melt flow index component

    actor 8 for Low melt flow index component

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