T e c h n o l o g y f o r T h e W e l d e r ’ s W o r l d .

MIG/MAG

Product Catalogue 2.0 / V1

www .binze l-abi c or.com

Content

MIG/MAG Welding Torches

■ MIg/MAg Welding Torches ”MB grIP“ air cooled (up to 230 A) Page 04–05
MB GRIP 15 AK / 25 AK
■ MIg/MAg Welding Torches ”MB grIP“ air cooled (up to 320 A) Page 06–07
MB GRIP 24 KD / 26 KD / 36 KD
■ MIg/MAg Welding Torches ”MB grIP“ liquid cooled (up to 550 A) Page 08–09
MB GRIP 240 D / 401 D / 401 / 501 D / 501
■ MIg/MAg Welding Torches ”ABIMIg® grIP“ air cooled (up to 270 A) Page 10–11
ABIMIG® GRIP A 155 / 255
■ MIg/MAg Welding Torches ”ABIMIg® grIP“ air cooled (up to 430 A) Page 12–13
ABIMIG® GRIP A 305 / 355 / 405
■ MIg/MAg Welding Torches ”ABIMIg® grIP“ liquid cooled (up to 575 A) Page 14–15
ABIMIG® GRIP W 555 D / 555
■ MIg/MAg Welding Torches ”ABIMIg® grIP“ liquid cooled (up to 625 A) Page 16–17
ABIMIG® GRIP W 605 / 605 D / 605 C
■ MIg/MAg Welding Torches ”ABIMIg®“ liquid cooled (up to 600 A) Page 18–19
ABIMIG® 452 W / 452 D W / 645 W
■ MIg/MAg Welding Torches Push-Pull ”PP“ air and liquid cooled (up to 350 A) Page 20–21
PP 24 D / 36 D / 240 D / 401 D
■ MIg/MAg fume extraction Torches ”rAB Plus“ air and liquid cooled (up to 550 A) Page 22–23
RAB Plus 15 AK / 24 KD / 25 AK / 36 KD / 240 D / 501 D / 501
■ MIg/MAg Machine Welding Torches air and liquid cooled Page 24–25
AUT / ABIMIG® MT

Spare Parts
■ Bikox, control cables, hoses, handles, Modules and liners Page 26–29

Central adaptor and central connector system

■ The universal connection … Page 30–33

Central adaptor with spring contacts

■ flexible contact … Page 34

3
MIG/MAG Welding Torches ”MB GRIP“ air cooled
Rating 150 A up to 230 A

The MIg/MAg Torch series ”MB grIP“ in air and ■ ergonomic short handle with ”grIP“ insert – for
liquid cooled variants is the finest solution of its kind. best accessibility
It combines progressive technology and quality with ■ ”grIP”, soft components on the handle and
optimum ergonomics, enabling trouble-free opera- thumb rest – positive handling even in extreme
tion for every application. conditions
■ Ball joint with optimal movement radius – perfect
”grIP“ insert and ball joint in the handle guarantee handling
high grip safety as well as optimal handling. All tor- ■ optimum cooling of the torch – extending torch
ches are carefully designed to provide comfortable life
and precise operation. ■ BIKoX® r air cooled torches – high flexibility
even at low temperatures, extremely UV resistant,
considerably increased temperature resistance
and tensile strength
■ Time-saving torch change-over due to the
ABIcor BInZel central connector

MB GRIP 15 AK
Technical data (EN 60 974-7):
rating: 180 A co2
150 A Mixed gases
M21 (dIn en 439)
duty cycle: 60%
Wire size: 0.6–1.0 mm

MB GRIP 25 AK
Technical data (EN 60 974-7):
rating: 230 A co2
200 A Mixed gases
M21 (dIn en 439)
duty cycle: 60%
Wire size: 0.8–1.2 mm

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
MB grIP 15 AK Type MB 002.0604 002.0605 002.0606 50° 002.0009
MB grIP 25 AK Type MB 004.0510 004.0511 004.0512 50° 004.0012

4
MB GRIP 15, MB GRIP 25

Wear parts MB GRIP 15 AK MB GRIP 25 AK

53 mm 57 mm

ØA Ø 18 ØB Ø 22

Gas nozzle (10 pcs.) ØA ØB

cylindrical Ø 16 145.0041 Ø 18 145.0042
conical Ø 12 145.0075 Ø 15 145.0076
conical Ø 9.5 145.0123 Ø 11.5 145.0124

25 mm 28 mm

Ø6 Ø8

Contact tip (10 pcs.) M6 M6

e-cu Ø 0.6 140.0008 –
Ø 0.8 140.0059 140.0051
Ø 1.0 140.0253 140.0242
Ø 1.2 – 140.0379
e-cu for Al Ø 0.8 141.0002 141.0001
Ø 1.0 141.0007 141.0006
Ø 1.2 – 141.0010
cucrZr Ø 0.6 140.0855 –
Ø 0.8 140.0062 140.0054
Ø 1.0 140.0256 140.0245
Ø 1.2 – 140.0382

Nozzle spring (20 pcs.)

002.0058 003.0013

35 mm

M6 M8x1 lh M6 M8
Gas nozzle holder / Contact tip holder
M6 002.0078 142.0001 (10 pcs.)

Liner for 3 m for 4 m for 5 m

Insulated Ø 0.6 124.0011 124.0012 124.0015
liner Ø 0.8 124.0011 124.0012 124.0015
Ø 1.0 124.0026 124.0031 124.0035
Ø 1.2 124.0026 124.0031 124.0035
PTfe Ø 0.6 126.0005 126.0008 126.0011
liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
carbon Ø 0.6 127.0002 127.0003 127.0004
PTfe Ø 0.8 127.0002 127.0003 127.0004
liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008

5
MIG/MAG Welding Torches ”MB GRIP“ air cooled
Rating 220 A up to 320 A

■ ergonomic short handle with ”grIP“ insert – for ■ optimum cooling of the torch – extending torch
best accessibility life
■ ”grIP”, soft components on the handle and ■ BIKoX® r air cooled torches – high flexibility
thumb rest – positive handling even in extreme even at low temperatures, extremely UV resistant,
conditions considerably increased temperature resistance
■ Ball joint with optimal movement radius – perfect and tensile strength
handling ■ Time-saving torch change-over due to the
ABIcor BInZel central connector

MB GRIP 24 KD
Technical data (EN 60 974-7):
rating: 250 A co2
220 A Mixed gases
M21 (dIn en 439)
duty cycle: 60%
Wire size: 0.8–1.2 mm

MB GRIP 26 KD
Technical data (EN 60 974-7):
rating: 270 A co2
240 A Mixed gases
M21 (dIn en 439)
duty cycle: 60%
Wire size: 0.8–1.2 mm

MB GRIP 36 KD
Technical data (EN 60 974-7):
rating: 320 A co2
290 A Mixed gases
M21 (dIn en 439)
duty cycle: 60%
Wire size: 0.8–1.2 mm

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
MB grIP 24 Kd Type MB 012.0251 012.0252 012.0253 50° 012.0001
MB grIP 26 Kd Type MB 018.0146 018.0147 018.0148 50° 018.0001
MB grIP 36 Kd Type MB 014.0334 014.0335 014.0336 50° 014.0006

6
MB GRIP 24, MB GRIP 26, MB GRIP 36

Wear parts MB GRIP 24 KD MB GRIP 26 KD MB GRIP 36 KD

63.5 mm 76 mm 84 mm

ØA Ø 20 Ø B Ø 24 Ø c Ø 24

Gas nozzle (10 pcs.) ØA ØB ØC

cylindrical Ø 17 145.0047 Ø 20 145.0051 Ø 19 145.0045
conical Ø 12.5 145.0080 Ø 16 145.0085 Ø 16 145.0078
conical Ø 10 145.0128 Ø 14 145.0132 Ø 12 145.0126

28 mm 28 mm 30 mm 28 mm 30 mm

Ø8 Ø8 Ø 10 Ø8 Ø 10

Contact tip (10 pcs.) M6 M6 M8 M6 M8

e-cu Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114
Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313
Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442
e-cu for Al Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003
Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008
Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015
cucrZr Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117
Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316
Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445
26 mm 22 mm 28 mm

M6 M6 M6 / M8 M8 M6 / M8 M8
Contact tip holder (10 pcs.)
M6 142.0003 142.0007 142.0005
M8 – 142.0082 142.0020

20 mm 29 mm 32.5 mm

Gas diffuser (10 pcs.)

standard 012.0183 018.0116 014.0261
long life – – 014.0026
ceramic – 018.0141 014.0023

Liner for 3 m for 4 m for 5 m

Insulated Ø 0.8 124.0011 124.0012 124.0015
liner Ø 1.0 124.0026 124.0031 124.0035
Ø 1.2 124.0026 124.0031 124.0035
PTfe Ø 0.8 126.0005 126.0008 126.0011
liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
carbon Ø 0.8 127.0002 127.0003 127.0004
PTfe Ø 1.0 127.0005 127.0007 127.0008
liner Ø 1.2 127.0005 127.0007 127.0008

7
MIG/MAG Welding Torches ”MB GRIP“ liquid cooled
Rating 270 A up to 550 A

■ ergonomic short handle with ”grIP“ insert – for ■ optimum cooling of the torch – extending torch
best accessibility life
■ ”grIP”, soft components on the handle and ■ Time-saving torch change-over due to the
thumb rest – positive handling even in extreme ABIcor BInZel central connector
conditions ■ ergonomically and technically proven and 100%
■ Ball joint with optimal movement radius – perfect reliable
handling

MB GRIP 240 D*
Technical data (EN 60 974-7):
rating: 300 A co2
270 A Mixed gases
M21 (dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.2 mm

MB GRIP 401 D* / MB GRIP 401*

Technical data (EN 60 974-7):
rating: 400 A / 450 A co2
350 A / 400 A Mixed gases
M21 (dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.2 mm

MB GRIP 501 D* / MB GRIP 501*

Technical data (EN 60 974-7):
rating: 500 A / 550 A co2
450 A / 500 A Mixed gases
M21 (dIn en 439)
duty cycle: 100%
Wire size: 1.0–1.6 mm

*Note:
To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
MB grIP 240 d Type MB 023.0225 023.0226 023.0227 50° 023.0228
MB grIP 401 d Type MB 033.0271 033.0272 033.0273 50° 033.0277
MB grIP 401 Type MB 030.0205 030.0206 030.0207 50° 030.0208
MB grIP 501 d Type MB 034.0492 034.0493 034.0494 50° 034.0496
MB grIP 501 Type MB 032.0231 032.0232 032.0233 50° 032.0234

8
MB GRIP 240, MB GRIP 401 / 501

Wear parts MB GRIP 240 D MB GRIP 401 D / 501 D MB GRIP 401 / 501
63.5 mm 76 mm 76 mm

ØA Ø 20 Ø B Ø 24 Ø c Ø 24

Gas nozzle (10 pcs.) ØA ØB ØC

cylindrical Ø 17 145.0047 Ø 20 145.0051 Ø 20 145.0051
conical Ø 12.5 145.0080 Ø 16 145.0085 Ø 16 145.0085
conical Ø 10 145.0128 Ø 14 145.0132 Ø 14 145.0132

28 mm 28 mm 30 mm 28 mm 30 mm

Ø8 Ø8 Ø 10 Ø8 Ø 10

Contact tip (10 pcs.) M6 M6 M8 M6 M8

e-cu Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114
Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313
Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442
Ø 1.6 – 140.0555 140.0587 140.0555 140.0587
e-cu for Al Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003
Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008
Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015
Ø 1.6 – 141.0020 141.0022 141.0020 141.0022
cucrZr Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117
Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316
Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445
Ø 1.6 – 140.0558 140.0590 140.0558 140.0590
26 mm 25 mm

M6 M6 M6 / M8 M10x1
Contact tip holder (10 pcs.)
M6 142.0003 142.0008 –
M8 – 142.0022 –

20 mm 28 mm 28 mm

Gas diffuser (10 pcs.)

standard 012.0183 030.0145 030.0145
long life – 030.0037 030.0037
ceramic – 030.0190 030.0190

Liner for 3 m for 4 m for 5 m

liner Ø 0.8 122.0005 122.0007 122.0009
Ø 1.0 122.0031 122.0036 122.0039
Ø 1.2 122.0031 122.0036 122.0039
Ø 1.6 122.0056 122.0060 122.0063
PTfe Ø 0.8 126.0005 126.0008 126.0011
liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
carbon Ø 0.8 127.0002 127.0003 127.0004
PTfe Ø 1.0 127.0005 127.0007 127.0004
liner Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013

9
MIG/MAG Welding Torches ”ABIMIG® GRIP A“
air cooled • Rating 170 A up to 270 A

MIg/MAg Welding Torches ABIMIg® grIP A air ■ low Weight Bikox® – up to 50% weight saving
cooled with the innovative 2 component handle sy- ■ ergonomic short handle with ”grIP“ soft compo-
stem “grIP”, combine ergonomics and feel with all nents on the handle, thumb rest and ball joint –
common module variations (for switch and control guarantees optimal handling in all positions
fuctions) as well as ”switch on top“ solutions. ”grIP“ ■ screw-on gas nozzle with thermoprotective insula-
insert and ball joint in the handle guarantee secure tion – extending torch life
grip and optimal handling. ■ function integrated tip holder (gas diffusor, gas
nozzle holder and contact tip holder in one
The torches of the ABIMIg® grIP A series utilize the piece) – reduces stock requirements
new developed low Weight Bikox®, which gives per- ■ laminar gas feed – excellent gas coverage for
fect balance to the torches for effortless welding in all best welding results
positions. ■ changeable gas nozzle seat – ”extends“ opera-
ting cycle of the torch neck and reduces mainten-
All torches are carefully designed to provide comfor- ance costs
table and precise operation. ■ electrically insulated liner and connection nut (on
the central adaptor) – enables exact setting of
the arc parameters and therefore repeatability of
welding results

ABIMIG® GRIP A 155 LW

Technical data (EN 60 974-7):
rating: 240 A / 190 A co2
220 A / 170 A Mixed gases
M21 (dIn en 439)
duty cycle: 35% / 60%
Wire size: 0.6–1.0 mm

ABIMIG® GRIP A 255 LW

Technical data (EN 60 974-7):
rating: 270 A / 240 A co2
240 A / 210 A Mixed gases
M21 (dIn en 439)
duty cycle: 35% / 60%
Wire size: 0.8–1.2 mm

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
ABIMIg® grIP A 155 lW Type MB 767.d600.1 767.d601.1 767.d602.1 45° 767.d603.1
ABIMIg® grIP A 255 lW Type MB 767.d630.1 767.d631.1 767.d632.1 45° 767.d633.1

10
ABIMIG® GRIP A 155, ABIMIG® GRIP A 255

Wear parts ABIMIG® GRIP A 155 ABIMIG® GRIP A 255

X1 X2

ØA Ø 20 ØB Ø 22

Gas nozzle (5 pcs.) ØA X1 ØB X2

cylindrical Ø 17 52 mm 145.d003 Ø 18 69 mm 145.d014
conical Ø 12 52 mm 145.d001 Ø 16 70 mm 145.d011
conical Ø 12 54 mm 145.d004 Ø 14 67 mm 145.d012

25 mm 28 mm

Ø6 Ø8

Contact tip (10 pcs.) M6 M6

e-cu Ø 0.6 140.0008 –
Ø 0.8 140.0059 140.0051
Ø 1.0 140.0253 140.0242
Ø 1.2 – 140.0379
e-cu for Al Ø 0.8 141.0002 141.0001
Ø 1.0 141.0007 141.0006
Ø 1.2 – 141.0010
cucrZr Ø 0.6 140.0855 –
Ø 0.8 140.0062 140.0054
Ø 1.0 140.0256 140.0245
Ø 1.2 – 140.0382

35 mm 51 mm

M6 M6
Contact tip holder (5 pcs.)
006.d719.5 004.d624.5

14 mm 14 mm

Ø 14.3 mm Ø 16.3 mm
Adapter piece (5 pcs.)
767.d607.5 767.d637.5

Liner for 3 m for 4 m for 5 m

liner Ø 0.6 124.0011 124.0012 124.0015
Ø 0.8 124.0011 124.0012 124.0015
Ø 1.0 124.0026 124.0031 124.0035
Ø 1.2 124.0026 124.0031 124.0035
PTfe Ø 0.6 126.0005 126.0008 126.0011
liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
carbon Ø 0.6 127.0002 127.0003 127.0004
PTfe Ø 0.8 127.0002 127.0003 127.0004
liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008

11
MIG/MAG Welding Torches ”ABIMIG® GRIP A”
air cooled • Rating 240 A up to 430 A

■ low Weight Bikox® – up to 50% weight saving ■ changeable gas nozzle seat – ”extends“ opera-
■ ergonomic short handle with ”grIP“ soft compo- ting cycle of the torch neck and reduces mainten-
nents on the handle, thumb rest and ball joint – ance costs
guarantees optimal handling in all positions ■ electrically insulated liner and connection nut (on
■ screw-on gas nozzle with thermoprotective insula- the central adaptor) – enables exact setting of
tion – extending torch life the arc parameters and therefore repeatability of
■ function integrated tip holder (gas diffusor, gas welding results
nozzle holder and contact tip holder in one
piece) – reduces stock requirements Additionally for ABIMIG® GRIP A 405 LW:
■ laminar gas feed – excellent gas coverage for ■ BIKoX® with large flow cross-section – guaran-
best welding results tees gas coverage
■ specially designed steel liner – guarantees opti-
mal and constant wire feeding

ABIMIG® GRIP A 305 LW

Technical data (EN 60 974-7):
rating: 315 A / 270 A co2
300 A / 240 A Mixed gases
M21 (dIn en 439)
duty cycle: 35% / 60%
Wire size: 0.8–1.2 mm

ABIMIG® GRIP A 355 LW

Technical data (EN 60 974-7):
rating: 350 A / 300 A co2
320 A / 270 A Mixed gases
M21 (dIn en 439)
duty cycle: 35% / 60%
Wire size: 1.0–1.6 mm

ABIMIG® GRIP A 405 LW

Technical data (EN 60 974-7):
rating: 430 A / 370 A co2
350 A / 300 A Mixed gases
M21 (dIn en 439)
duty cycle: 35% / 60%
Wire size: 1.0–1.6 mm

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
ABIMIg® grIP A 305 lW Type MB 767.d660.1 767.d661.1 767.d662.1 45° 767.d663.1
ABIMIg® grIP A 355 lW Type MB 767.d690.1 767.d691.1 767.d692.1 45° 767.d693.1
ABIMIg® grIP A 405 lW Type s 767.d720.1 767.d721.1 767.d722.1 45° 767.d723.1

12
ABIMIG® GRIP A 305, ABIMIG® GRIP A 355,
ABIMIG® GRIP A 405

Swan neck ABIMIG® GRIP A 305 ABIMIG® GRIP A 405

ABIMIG® GRIP A 355

X1 X1

ØA Ø 25 ØA Ø 25

Gas nozzle (5 pcs.) ØA X1 ØA X1

cylindrical Ø 21 72 mm 145.d024 Ø 21 72 mm 145.d024
conical Ø 18 72 mm 145.d021 Ø 18 72 mm 145.d021
conical Ø 16 69 mm 145.d022 Ø 16 69 mm 145.d022

30 mm 30 mm

Ø 10 Ø 10

Contact tip (10 pcs.) M8 M8

e-cu Ø 0.8 140.0114 –
Ø 1.0 140.0313 140.0313
Ø 1.2 140.0442 140.0442
Ø 1.6 140.0587 140.0587
e-cu for Al Ø 0.8 141.0003 141.0003
Ø 1.0 141.0008 141.0008
Ø 1.2 141.0015 141.0015
Ø 1.6 141.0022 141.0022
cucrZr Ø 0.8 140.0117 140.0117
Ø 1.0 140.0316 140.0316
Ø 1.2 140.0445 140.0445
Ø 1.6 140.0590 140.0590

52 mm 52 mm

M8 M8
Contact tip holder (5 pcs.)
M8 014.d745.5 014.d745.5

14 mm 14 mm

Ø 16.5 mm Ø 21.8 mm
Adapter piece (5 pcs.)
767.d668.5 767.d729.5

305 / 355 405 305 / 355 405 305 / 355 405

Liner for 3 m for 3 m for 4 m for 4 m for 5 m for 5 m
liner Ø 0.8 124.0011 – 124.0012 – 124.0015 –
Ø 1.0 124.0026 124.d113 124.0031 124.d114 124.0035 124.d115
Ø 1.2 124.0026 124.d116 124.0031 124.d117 124.0035 124.d118
Ø 1.6 124.0041 124.d119 124.0042 124.d120 124.0044 124.d121
PTfe Ø 0.8 126.0005 – 126.0008 – 126.0011 –
liner Ø 1.0 126.0021 – 126.0026 – 126.0028 –
Ø 1.2 126.0021 – 126.0026 – 126.0028 –
Ø 1.6 126.0039 – 126.0042 – 126.0045 –
carbon Ø 0.8 127.0002 – 127.0003 – 127.0004 –
PTfe Ø 1.0 127.0005 – 127.0007 – 127.0008 –
liner Ø 1.2 127.0005 – 127.0007 – 127.0008 –
Ø 1.6 127.0010 – 127.0012 – 127.0013 –

13
MIG/MAG Welding Torches ”ABIMIG® GRIP W“
liquid cooled • Rating 400 A up to 575 A

MIg/MAg Welding Torches ABIMIg® grIP W ■ dual-circuit cooling system with increased coo-
liquid cooled with the innovative 2-component handle ling liquid flow and novel heat dissipation for op-
system “grIP” combine ergonomics and feel with all timal power and heat conduction – guarantees
common module variations (for switch and control less spatter adhesion and therefore extremely ex-
fuctions) as well as ”switch on top“ solutions. ”grIP“ tended service life of wear and spare parts
insert and ball joint in the handle guarantee secure ■ Additional torch neck protection through a UV-,
grip and optimal handling. ozone- and temperature-resistant protective cover
– for longer torch service life
The liquid cooled ABIMIg® grIP W torches particu- ■ The newly developed torch neck and handle sys-
larly excel in impulse welding due to an optimized tem ABIMIg® grIP with ball joint guarantees
dual-circuit cooling system that ensures ”extra-cool” optimal balance – even for welding tasks when
wear parts and therefore extended service life. access is difficult
■ except the tip holder, all spare and wear parts of
All torches are thoroughly designed to provide com- the ABIMIg® grIP W 555-series are compatible
fortable and precise operation. with the torch series MB 401/501 – reduced
storage
■ Mechanically highly resilient and robust tip hol-
der (optionally soldered or changeable) – long
service life

ABIMIG® GRIP W 555 D

Technical data (EN 60 974-7):
rating: 550 A co2
500 A Mixed gases
400 A Pulse
M21 (dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.6 mm

ABIMIG® GRIP W 555

Technical data (EN 60 974-7):
rating: 575 A co2
525 A Mixed gases
400 A Pulse
M21 (dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.6 mm

*Note:
To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
ABIMIg® grIP W 555 d Type s 766.0526.1 766.0527.1 766.0528.1 50° 766.0532.1
ABIMIg® grIP W 555 Type s 766.0529.1 766.0530.1 766.0531.1 50° 766.0533.1

14
ABIMIG® GRIP W 555 D, ABIMIG® GRIP W 555

Wear parts ABIMIG® GRIP W 555 D ABIMIG® GRIP W 555

76 mm 76 mm

ØA Ø 24 ØA Ø 24

Gas nozzle (10 pcs.) ØA ØA

cylindrical Ø 20 145.0051 Ø 20 145.0051
conical Ø 16 145.0085 Ø 16 145.0085
conical Ø 14 145.0132 Ø 14 145.0132
30 mm 30 mm

Ø 10 Ø 10

Contact tip (10 pcs.) M8 M8

e-cu Ø 0.8 140.0114 140.0114
Ø 1.0 140.0313 140.0313
Ø 1.2 140.0442 140.0442
Ø 1.6 140.0587 140.0587
e-cu for Al Ø 0.8 141.0003 141.0003
Ø 1.0 141.0008 141.0008
Ø 1.2 141.0015 141.0015
Ø 1.6 141.0022 141.0022
cucrZr Ø 0.8 140.0117 140.0117
Ø 1.0 140.0316 140.0316
Ø 1.2 140.0445 140.0445
Ø 1.6 140.0590 140.0590
27 mm

M8 M10x1
Contact tip holder
M8 142.0201.10 –
28 mm 28 mm

Gas diffuser (5 pcs.)

standard 030.0145 030.0145
long life 030.0037 030.0037
ceramic 030.0190 030.0190

Liner for 3 m for 4 m for 5 m

liner Ø 0.8 124.0011 124.0012 124.0015
Ø 1.0 124.0026 124.0031 124.0035
Ø 1.2 124.0026 124.0031 124.0035
Ø 1.6 124.0041 124.0042 124.0042
PTfe Ø 0.8 126.0005 126.0008 126.0011
liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
carbon Ø 0.8 127.0002 127.0003 127.0004
PTfe Ø 1.0 127.0005 127.0007 127.0008
liner Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013

15
MIG/MAG Welding Torches ”ABIMIG® GRIP W“
liquid cooled • Rating 450 A up to 625 A

■ dual-circuit cooling system with increased coo- ■ specially designed spare and wear parts for the
ling liquid flow and novel heat dissipation for op- high-performance application range – excellent
timal power and heat conduction – guarantees results especially in pulse arc welding
less spatter adhesion and therefore extremely ex- ■ gas nozzle with innovative ”plug-screw connec-
tended service life of wear and spare parts tion” – optimal fixing and heat dissipation
■ Additional torch neck protection through a UV-, ■ swan neck can be delivered in three versions –
ozone- and temperature-resistant protective cover with soldered or changeable tip holder M10 as
– for longer torch service life well as with collet body version for push-fit ”click”
■ The newly developed torch neck and handle sys- contact tip
tem ABIMIg® grIP with ball joint guarantees
optimal balance – even for welding tasks when
access is difficult

ABIMIG® GRIP W 605

Technical data (EN 60 974-7):
rating: 625 A co2
575 A Mixed gases
450 A Pulse
M21 (dIn en 439)
duty cycle: 100%
Wire size: 1.0–1.6 mm

ABIMIG® GRIP W 605 D

Technical data (EN 60 974-7):
rating: 600 A co2
550 A Mixed gases
450 A Pulse
M21 (dIn en 439)
duty cycle: 100%
Wire size: 1.0–1.6 mm

ABIMIG® GRIP W 605 C

Technical data (EN 60 974-7):
rating: 600 A co2
550 A Mixed gases
450 A Pulse
M21 (dIn en 439)
duty cycle: 100%
Wire size: 1.0–1.6 mm
*Note:
To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
ABIMIg® grIP W 605 Type s 766.0537.1 766.0538.1 766.0539.1 50° 766.0541.1
ABIMIg® grIP W 605 d Type s 766.0534.1 766.0535.1 766.0536.1 50° 766.0540.1
ABIMIg® grIP W 605 c Type s 766.0543.1 766.0544.1 766.0545.1 50° 766.0542.1

16
ABIMIG® GRIP W 605, ABIMIG® GRIP W 605 D,
ABIMIG® GRIP W 605 C

Wear parts ABIMIG® GRIP W 605 ABIMIG® GRIP W 605 D ABIMIG® GRIP W 605 C

77 mm 77 mm 77 mm

ØB ØB ØB

Gas nozzle (10 pcs.) ØB ØB ØB

cylindrical Ø 20 145.0678.10 Ø 20 145.0678.10 Ø 20 145.0678.10
conical Ø 17 145.0669 Ø 17 145.0669 Ø 17 145.0669
gas nozzle adapter 766.1070 766.1070 766.1070

35 mm 35 mm 32 mm

Ø 12 Ø 12 Ø 9.9

Contact tip (10 pcs.) M10 M10

e-cu Ø 1.0 140.1542.10 140.1542.10 –
Ø 1.2 140.1543.10 140.1543.10 –
Ø 1.6 140.1544.10 140.1544.10 –
cucrZr Ø 1.0 140.0348 140.0348 140.1318
Ø 1.2 140.0481 140.0481 140.1319
Ø 1.6 140.0616 140.0616 140.1321

29 mm 19.5 mm

Contact tip holder / M10 M9x1

Collet body (10 pcs.)
contact tip holder M10 – 142.0202.10 –
collet body – – 766.1051

31 mm 31 mm 31 mm

Gas diffuser (10 pcs.)

long life (standard) 766.0518 766.0518 766.0518

Liner for 3 m for 4 m for 5 m

liner Ø 1.0 124.0026 124.0031 124.0035
Ø 1.2 124.0026 124.0031 124.0035
Ø 1.6 124.0041 124.0042 124.0044
PTfe Ø 1.0 126.0021 126.0026 126.0028
liner Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
carbon Ø 1.0 127.0005 127.0007 127.0008
PTfe Ø 1.2 127.0005 127.0007 127.0008
liner Ø 1.6 127.0010 127.0012 127.0013

17
MIG/MAG Welding Torches ”ABIMIG®“ liquid cooled
Rating 300 A up to 600 A

The tried and tested MIg/MAg Welding Torches ■ standard MB wear parts for ABIMIg® 452 –
ABIMIg® liquid cooled cover the rating spectrum up reduced stocking costs
to 600 A. The handle concept ABIMIg® makes it ■ split gas nozzle as well as optimally cooled gas
possible to integrate all common switch and control nozzle seat on ABIMIg® 645 guarantee best
functions. possible welding results even in high perfor-
mance applications
■ dual cooling circuit for optimized torch cooling – ■ Time-saving torch change-over due to the
extended service life of wear and spare parts ABIcor BInZel central connector
■ Welding applications up to 600 A – excellent
welding results for pulse applications
■ Technically proven – 100% reliable

ABIMIG® 452 D W*
Technical data (EN 60 974-7):
rating: 450 A dc
300 A Pulse
Mixed gases M21
(dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.6 mm

ABIMIG® 452 W*
Technical data (EN 60 974-7):
rating: 500 A dc
325 A Pulse
Mixed gases M21
(dIn en 439)
duty cycle: 100%
Wire size: 0.8–1.6 mm

ABIMIG® 645 W*
Technical data (EN 60 974-7):
rating: 600 A dc
450 A Pulse
*Note: Mixed gases M21
To protect cable assembly components from excessive heat (dIn en 439)
build up we recommend a post welding cooling cycle of at
least four minutes.
duty cycle: 100%
Wire size: 0.8–1.6 mm

Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
ABIMIg® 452 d W Type AM 766.0400 766.0401 766.0402 50° 766.0350
ABIMIg® 452 W Type AM 766.0412 766.0413 766.0414 50° 766.0390
ABIMIg® 645 W Type AM 766.0406 766.0407 766.0408 50° 766.0370

18
ABIMIG® 452, ABIMIG® 645

Wear parts ABIMIG® 452 D W ABIMIG® 645 W

ABIMIG® 452 W
76 mm 32.5 mm

ØA Ø 24 Øc

Gas nozzle (10 pcs.) ØA ØB

cylindrical Ø 20 145.0051 Ø 19 766.1075 (1 pc.)
conical Ø 16 145.0085 Ø 16 766.1074 (1 pc.)
conical Ø 14 145.0132 – –
20 mm 38 mm

Ø 10 Ø 9.9
Contact tip (10 pcs.) M8
e-cu Ø 0.8 140.0114 –
Ø 1.0 140.0313 –
Ø 1.2 140.0442 –
Ø 1.6 140.0587 –
e-cu for Al Ø 0.8 141.0003 –
Ø 1.0 141.0008 –
Ø 1.2 141.0015 –
Ø 1.6 141.0022 –
cucrZr Ø 0.8 140.0117 140.1310
Ø 1.0 140.0316 140.1312
Ø 1.2 140.0445 140.1313
Ø 1.6 140.0590 140.1315
25 mm 19.5 mm

M8 M10x1

Contact tip holder / Collet chuck (10 pcs.)

contact tip holder M8 142.0022 (only for version d) –
collet chuck – 766.1051
28 mm 28 mm

Gas diffuser (10 pcs.)

standard 030.0145 766.1095
long life 030.0037 766.1078
ceramic 030.0190 766.1135
ceramic l / Adapter – –
Liner for 3 m for 4 m for 5 m
liner Ø 0.8 124.0137 124.0138 124.0139
Ø 1.0 124.0111 124.0112 124.0113
Ø 1.2 124.0111 124.0112 124.0113
Ø 1.6 124.0114 124.0115 124.0116
PTfe Ø 0.8 126.0005 126.0008 126.0011
liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
carbon Ø 0.8 127.0002 127.0003 127.0004
PTfe Ø 1.0 127.0005 127.0007 127.0008
liner Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013

19
MIG/MAG Welding Torches Push-Pull ”PP“
air and liquid cooled

Push-Pull Welding Torches ”PP” guarantee constant

and problem free wire feeding. Push-Pull torches are
ideally suited for hard-to-feed wire like aluminium,
thin wire and for long cable assemblies. due to their
reliablility the torches have become the industry stan-
dard in shipbuilding, container and tank manufacture
and are also used extensively in the construction of
automobiles and railway vehicles. All torches corre-
spond in their construction to the well established MB
style Welding Torches.

*Note for liquid cooled torches:

To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

Type Cooling Rating Duty cycle Wire size

CO2 Mixed Gases M21 (%) (mm)
PP 24 d air 250 A 220 A 35 0.8–1.0
PP 36 d air 300 A 270 A 60 0.8–1.2
PP 240 d liquid* 270 A 240 A 100 0.8–1.2
PP 401 d liquid* 350 A 320 A 100 0.8–1.6

Torch complete Part-No. Part-No.

Type 8m Swan neck
PP 24 d straight, motor 42 V 082.0011 082.0001
PP 24 d 45° bent, motor 42 V 082.0014 012.0194
PP 36 d straight, motor 42 V 083.0014 081.0002
PP 36 d 45° bent, motor 42 V 083.0017 014.0095
PP 240 d straight, motor 42 V 092.0018 092.0007
PP 240 d 45° bent, motor 42 V 092.0019 092.0001
PP 401 d straight, motor 42 V 091.0043 091.0002
PP 401 d 45° bent, motor 42 V 091.0044 091.0001

Note:
Also available with 24 V motor. If requested, the torch can be delivered with a potentiometer mounted in the handle.

20
PP 24, PP 36, PP 240, PP 401

Wear parts PP 24 D / 240 D PP 36 D PP 401 D

63.5 mm 84 mm 76 mm

ØA Ø 20 Ø B Ø 24 Ø c Ø 24

Gas nozzle (10 pcs.) ØA ØB ØC

cylindrical Ø 17 145.0047 Ø 19 145.0045 Ø 20 145.0051
conical Ø 12.5 145.0080 Ø 16 145.0078 Ø 16 145.0085
conical Ø 10 145.0128 Ø 12 145.0126 Ø 14 145.0132

28 mm 28 mm 30 mm 28 mm 30 mm

Ø8 Ø8 Ø 10 Ø8 Ø 10

Contact tip (10 pcs.) M6 M6 M8 M6 M8

e-cu Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114
Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313
Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442
Ø 1.6 – – – 140.0555 140.0587
e-cu for Al Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003
Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008
Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015
Ø 1.6 – – – 141.0020 141.0022
cucrZr Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117
Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316
Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445
Ø 1.6 – – – 140.0558 140.0590
26 mm 28 mm 25 mm

M6 M6 M6 / M8 M8 M6 / M8 M10x1
Contact tip holder (10 pcs.)
M6 142.0003 142.0005 142.0008
M8 – 142.0020 142.0022

20 mm 32.5 mm 28 mm

Gas diffuser (10 pcs.)

standard 012.0183 014.0261 030.0145
long life – 014.0026 030.0037
ceramic – 014.0023 030.0190

Liner 8m Liner 8m
liner Ø 0.8 122.0010 PA Ø 0.8 –
Ø 1.0 122.0040 liner Ø 1.0 128.0019
Ø 1.2 122.0040 Ø 1.2 128.0019
Ø 1.6 122.0065 Ø 1.6 122.0023
PTfe Ø 0.8 126.0013
liner Ø 1.0 126.0030 Wire feeding roll
Ø 1.2 126.0030 sT/Al Ø 0,8 080.0019
Ø 1.6 126.0047 Ø 1,0 080.0021
carbon Ø 0.8 127.0015 Ø 1,2 080.0022
PTfe Ø 1.0 127.0009 Ø 1,6 080.0023
liner Ø 1.2 127.0009
Ø 1.6 127.0014

21
MIG/MAG Fume Extraction Torches ”RAB Plus“
air and liquid cooled

every welding job generates fumes and smoke that

could be hazardous if inhaled. Based on the well-
established torch series ”MB” the rAB Plus fume ex-
traction Torches offer efficient fume extraction through
the torch itself. special design solutions guarantee
highly efficient smoke removal directly at its source
without affecting the protective gas shield.

■ direct extraction at the arc – ensures permanent

protection of the welder’s respiratory system
■ Problem free installation in all existing MIg/MAg
work stations
■ small extraction tube diameter – better accessi- ■ handle with extraction control and swivel joint –
bility optimized handling
■ Aluminium extraction tube – considerable weight ■ smaller diameter extraction hoses for all types –
saving lower handling weight, optimum flexibility

Type Cooling Rating Duty cycle Wire size

CO2 Mixed Gases M21 (%) (mm)
rAB Plus 15 AK air 180 A 150 A 60 0.6–1.0
rAB Plus 24 Kd air 250 A 220 A 60 0.8–1.2
rAB Plus 25 AK air 230 A 200 A 60 0.8–1.2
rAB Plus 36 Kd air 300 A 270 A 60 0.8–1.2
rAB Plus 240 d liquid* 300 A 270 A 100 0.8–1.2
rAB Plus 501 d liquid* 500 A 450 A 100 1.0–1.6
rAB Plus 501 liquid* 550 A 500 A 100 1.0–1.6

*Note for liquid cooled torches:

To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

Torch complete Part-No.

Type Handle 3m 4m 5m
rAB Plus 15 AK fume extraction handle 602.2004 602.2005 602.2006
rAB Plus 24 Kd fume extraction handle 612.2002 612.2003 612.2004
rAB Plus 25 AK fume extraction handle 604.2004 604.2005 604.2006
rAB Plus 36 Kd fume extraction handle 614.2002 614.2003 614.2004
rAB Plus 240 d fume extraction handle 623.2002 623.2003 623.2004
rAB Plus 501 d fume extraction handle 634.2002 634.2003 634.2004
rAB Plus 501 fume extraction handle 632.2010 632.2011 632.2012

22
RAB Plus

RAB Plus specific wear parts

Type Fume shroud Fume shroud (funnel)

rAB Plus 15 AK 600.2003 602.0040
rAB Plus 24 Kd 600.2005*** 612.0023
rAB Plus 25 AK 600.2004 602.0040
rAB Plus 36 Kd 600.2006*** 612.0023
rAB Plus 240 d 600.2005*** 612.0023
rAB Plus 501 d 600.2006*** 612.0023
rAB Plus 501 600.2006*** 612.0023
***With spring clip for fixing the fume shroud (600.2028).

Type Swan neck Outer neck Gas nozzle holder

rAB Plus 15 AK 602.2001 600.2001 902.0007
rAB Plus 24 Kd 612.2001 600.2002 –
rAB Plus 25 AK 604.2001 600.2001 –
rAB Plus 36 Kd 614.2001 600.2002 –
rAB Plus 240 d 623.2001 600.2002 –
rAB Plus 501 d 634.2001 600.2002 –
rAB Plus 501 632.2001 632.2009 –
The wear parts – contact tip, gas nozzle, gas diffuser, contact tip holder, guide spiral or liner – are identical with those of the manual
welding torches of same size.

MIG/MAG Fume Extraction Torches in action …

rAB Plus without fume extraction rAB Plus with fume extraction

23
MIG/MAG Machine Welding Torches
air and liquid cooled

Machine welding processes are used wherever high

precision and productivity is required. Accessibility to
the components very often requires special solutions
with mechanical torches. ABIcor BInZel offers al-
most an infinite variety of solutions, always based on
the design of the world-wide recognized manual tor-
ches.

This means: experience in service life and quality of-

fers additional advantages, so that special parts are
not required.

Your ABICOR BINZEL advantages:

■ expert competence
■ separate special torch production –
short delivery time
■ high availability
■ right solution for every job

*Note for liquid cooled torches:

To protect cable assembly components from excessive heat
build up we recommend a post welding cooling cycle of at
least four minutes.

24
MIG/MAG-Machine Torches

AUT air-cooled AUT liquid-cooled ABIMIG® MT liquid-cooled

AUT 24 Kd, AUT 240 d, ABIMIg® 452 W MT* / 452 dW MT**,

straight Ø 38 Ø 37 straight Ø 38 Ø 37 straight Ø 37

175 swan necks:

154 35 154 35
swan neck: swan neck: *766.0449
912.0001 923.0001 **766.0438

AUT 24 Kd, AUT 240 d, ABIMIg® 452 W MT* / 452 dW MT**,

45° bent Ø 38 Ø 37 45° bent Ø 38 Ø 37 45° bent Ø 37
73
80

84
swan necks:
125 35 swan neck: 126 35 swan neck: *766.0450
912.0002 923.0002 143 **766.0439

AUT 25 AK, AUT 501, ABIMIg® 645 W MT,

straight Ø 38 Ø 37 straight Ø 38 Ø 37 straight Ø 37

140 35 167 35 182 swan neck:

swan neck: swan neck:
904.0003 932.0001 766.0459

AUT 25 AK, AUT 501, ABIMIg® 645 W MT,

45° bent Ø 38 Ø 37 45° bent Ø 38 Ø 37 45° bent Ø 37
75

82

89

swan neck: 135 35

swan neck: swan neck:
110 35 904.0004 932.0002 149 766.0460

Note:
AUT 26 Kd / 36 Kd, AUT 501 d,
straight Ø 38 Ø 37 straight Ø 38 Ø 37 All dimensions are shown in mm.

When ordering complete torches, please indicate the

torch type, torch geometry (straight or 45° bent) and
185 35 167 35 dimension ”l” (see sketch).
swan neck: swan neck:
914.0002 934.0001 The wear parts – contact tip, gas nozzle, gas diffuser,
contact tip holder, liner – are identical with those of
the manual welding torches of same size.
AUT 26 Kd / 36 Kd, AUT 501 d,
Further Machine Torches on request.
45° bent Ø 38 Ø 37 45° bent Ø 38 Ø 37
82
95

swan neck: 135 35

swan neck:
145 35 914.0001 934.0002

Dimension L

25
Bikox, Control cables, Hoses and Liners

I. Cable assemblies air cooled

Type Bikox Cable assembly length

3m 4m 5m 8m
MB grIP 15 AK r4 / Typ 16 160.d520 160.d521 160.d522 –
MB grIP 24 Kd / 26 Kd r5 / Typ 25 160.d430 160.d431 160.d432 –
MB grIP 25 AK r6 / Typ 35 160.d427 160.d428 160.d429 –
MB grIP 36 Kd r7 / Typ 50 160.d434 160.d435 160.d436 –
ABIMIg® grIP A 155 lW r4 / Typ 16 160.h025.1 160.h026.1 160.h027.1 –
ABIMIg® grIP A 255 lW r5 / Typ 25 160.h032.1 160.h033.1 160.h034.1 –
ABIMIg® grIP A 305 lW r6 / Typ 35 160.h039.1 160.h040.1 160.h041.1 –
ABIMIg® grIP A 355 lW r7 / Typ 50 160.h046.1 160.h047.1 160.h048.1 –
ABIMIg® grIP A 405 lW r9 / Typ 70 160.h053.1 160.h054.1 160.h055.1 –
PP 24 d B6 / Typ 35 – – – 153.0054
PP 36 d B7 / Typ 50 – – – 153.0129
rAB Plus 15 AK B4 / Typ 16 660.0001 660.0002 660.0003 –
rAB Plus 24 Kd B6 / Typ 35 660.0010 660.0011 660.0012 –
rAB Plus 25 AK B5 / Typ 25 660.0005 660.0006 660.0007 –
rAB Plus 36 Kd B7 / Typ 50 660.0014 660.0015 660.0016 –

II. Cable assemblies liquid cooled

Type Description Cable assembly length

3m 4m 5m 8m per m
MB grIP 240 / 401 / 501 Power cable hdh 115.0065 115.0070 115.0074 – –
ABIMIg® grIP W 555 / 605 Power cable PVc 115.0581 115.0582 115.0583 – –
ABIMIg® 452 / 645 Power cable hdh 115.0065 115.0070 115.0074 – –
rAB Plus 240 / 501 Power cable PVc 115.0581 115.0582 115.0583 – –
PP 240 / 401 Power cable PVc – – – 115.0043 –

MB grIP 240 / 401 / 501 Wire conduit 156.0275 156.0276 156.0277 – –

ABIMIg® grIP W 555 / 605 Wire conduit 156.0275 156.0276 156.0277 – –
ABIMIg® 452 / 645 Wire conduit 156.0019 156.0023 156.0026 – –
rAB Plus 240 / 501 Wire conduit 154.0002 154.0003 154.0004 – –
PP 240 / 401 Wire conduit – – – 153.0028 –

MB grIP 240 / 401 / 501 Water hose black hdh – – – – 109.0052

ABIMIg® grIP W 555 / 605 Water hose blue PVc – – – – 109.0057
ABIMIg® grIP W 555 / 605 Water hose red PVc 109.0056
ABIMIg® 452 / 645 Water hose black hdh – – – – 109.0052
rAB Plus 240 / 501 Water hose blue PVc – – – – 109.0057
rAB Plus 240 / 501 Water hose red PVc – – – – 109.0056
PP 240 / 401 Water hose blue PVc – – – – 109.0057
PP 240 / 401 Water hose red PVc – – – – 109.0056

MB grIP 240 / 401 / 501 gas hose – – – – 109.0040

ABIMIg® grIP W 555 / 605 gas hose – – – – 109.0040
ABIMIg® 452 / 645 gas hose – – – – 109.0040
rAB Plus 240 / 501 gas hose – – – – 109.0040
PP 240 / 401 gas hose – – – – 109.0040

all torches control cable 2-pole – – – – 100.0019

26
Bikox, Control cables, Hoses and Liners

III. Hoses

Type Description Cable assembly length

3m 4m 5m per m
MB grIP 240 / 401 / 501 hose 25x1.5 – – – 107.0004
ABIMIg® grIP W 555 / 605 hose 25x1.5 – – – 107.0004
ABIMIg® 452 / 645 hose 25x1.5 – – – 107.0004
rAB Plus 15 / 24 / 25 / 36 hose lW 28 – – – 109.0042
rAB Plus 240 / 501 hose lW 32 – – – 109.0043
PP 24 / 36 / 240 / 401 hose 25x1.5 – – – 107.0004

IV. Hose clamps, Quick connector and Marking washer

Type Part-No. for hose

(20 pcs.) 109.0040 109.0052 109.0056 109.0057
hose clamp Ø=8.7 171.0002 •
hose clamp Ø=9.0 with ring (mark. 9.5) 173.0001 • • •
Quick connector nW 5 / Ø=6.0 501.0114 • • •
Marking washer red 501.2166 •
Marking washer blue 501.2167 •
fastener cap red 501.2423 • •
fastener cap blue 501.2424 • •

V. Combined wire guides

Type for wire size for 3 m for 4 m for 5 m for 8 m

PTfe / Brass 0.8 126.M002 126.M003 126.M004 –
PTfe / Brass 1.0–1.2 126.M006 126.M007 126.M008 –
PTfe / Brass 1.6 126.M009 126.M010 126.M011 –
carbon-PTfe / Brass 0.8 127.M002 127.M003 127.M004 –
carbon-PTfe / Brass 1.0–1.2 127.M006 127.M007 127.M008 –
PA / Brass 1.0–1.2 128.M002 128.M003 128.M004 –

VI. Liner for special wire

Liner Colour Ø inside / outside for wire size for 3 m for 4 m for 5 m for 8 m
liner petrol 2.0 / 4.7 1.0–1.2 126.0069 126.0070 126.0071 –
liner petrol 2.7 / 4.7 1.6 126.0072 126.0073 126.0074 –
PA liner* grey 2.0 / 4.0 1.0–1.2 – 128.0015 – 128.0019
PA liner* grey 2.3 / 4.7 1.6 – 128.0021 – 128.0023
PA liner* grey 2.9 / 4.7 2.4 – 128.0025 – 128.0032
*only for Push-Pull

27
Handles and Modules

VII. Handles / Handle tubes

Type Description Part-No.

MB grIP 15 / 24 / 25 / 26 / 36 handle Type MB 180.0127
Ball joint cable protection MB grIP air cooled 400.1124
MB grIP 240 / 401 / 501 handle Type MB 180.0127
Ball joint cable protection MB grIP liquid cooled 400.1125
Inner ring MB grIP for ball joint bent protection (400.1125), liquid cooled 400.0790
ABIMIg® grIP A 155 / 255 / 305 / 355 handle Type MB 180.0127
Ball joint cable protection short ABIMIg® grIP A air cooled 400.1323.1
ABIMIg® grIP A 405 handle Type s 180.0132.1
Ball joint cable protection short ABIMIg® grIP A air cooled 400.1323.1
ABIMIg® grIP W 555 / 605 handle Type s 180.0132.1
Ball joint cable protection ABIMIg® grIP W liquid cooled 400.1125
Inner ring ABIMIg® grIP W for ball joint bent protection (400.1125), liquid cooled 400.0790
ABIMIg® 452 / 645 handle Type AM 180.0111
Ball joint ABIMIg® 452 / 645 liquid cooled 400.0949
ABIMIg® MT 452 / 645 handle tube MT 180.0114
rAB Plus 15 / 24 / 25 / 36 / 240 / 501 handle rAB Plus 180.0110
AUT 24 / 25 / 26 / 36 / 240 / 401 / 501 handle tube AUT 180.0097

VIII. Handle Type SH and control modules / Handle Type TO and control modules

Type Description Details Part-No.

all ABIMIg® grIP-Torches handle Type sh, without module 180.0133.1
all ABIMIg® grIP-Torches control module with potentiometer left 10 kΩ BIs-01l 400.0956
control module with potentiometer right 10 kΩ BIs-01r 400.0957
control module with potentiometer 10 kΩ led for Migatronic BIs-02 400.0958
control module with push-button and 4 led BIs-06 400.0959
control module double push-button switch lengthwise BIs-10A 400.0963
control module double push-button switch crosswise BIs-10B 400.0964
control module double push-button switch crosswise for fronius BIs-10d 400.1085
control module double push-button 2x switch lengthwise for eWM BIs-13A 400.0966
control module double push-button 2x switch (185.0059) for cloos BIs-18 400.1012
all ABIMIg® grIP-Torches handle Type To (switch on top) 180.0134.1

IX. Adapter

Type Description Part-No.

for all torch types MB / MB grIP / for using the handles Type s, sh and To 400.1341.1
ABIMIg® grIP 155–355

28
Handles and Modules

Handle Type “MB” Handle Type “SH”

BIS-01L
control module with potentiometer
left 10 kΩ

BIS-01R
control module with potentiometer
right 10 kΩ
Part-no.: 180.0127
BIS-02
control module with potentiometer
10 kΩ led for Migatronic

BIS-06
control module with push-button
and 4 led

Handle Type ”S”

BIS-10A
control module double push-button
switch lengthwise

BIS-10B
control module double push-button
switch crosswise

BIS-10D
control module double push-button
Part-no.: 180.0132.1
switch crosswise for fronius

BIS-13A
control module double push-button
2x switch lengthwise for eWM

BIS-18
control module double push-button
Handle Type ”TO” 2x switch (185.0059) for cloos

cpl. with switch on top incl. add-on for control modules

Part-no.: 180.0134.1 Part-no.: 180.0133.1

Adapter

for all torch types MB / MB grIP / ABIMIg® grIP 155–355

for using the handles Type s, sh and To
Part-no.: 400.1341.1

Please note: All trademarks mentioned in this catalogue are property of the respective companies.

29
Central adaptor and central connector system
The universal connection …

The original ABIcor BInZel central adaptor and All machine types are different in construction and all
central connector, for air-cooled and liquid-cooled wire feeding systems have their own dimensions. ho-
MIg/MAg machines, have been the industry stan- wever, there is a common denominator the central
dard for more than 30 years. adaptor system from ABIcor BInZel.

We offer more than 500 different central adaptor

types. Please indicate manufacturer and type of your
wire feeder or your compact power source and we
will supply you with the appropriate adaptor. howe-
ver, if an adaptation problem should occur, please
contact us – we will take care of it.

30
Central adaptor and central connector system

Insulation flanges

description Pos. Details Part-No.

Insulation flange (n. shown) Ø 120 mm 501.0602
Insulation flange 1 85 mm 501.2381
Insulation flange 2 Ø 85 mm 501.0616
Insulation flange 3 Ø 50 mm 501.0588
Insulation flange (n. shown) 60 mm 501.2308 1
2

Brass bodies

Description Pos. Details Part-No.

5
Brass body 4 gas axial 501.0168
Brass body 5 gas axial 501.0169
Brass body 6 Power / gas radial 501.0170 4
Brass body 7 Power and gas radial 501.0172
Brass body 8 Power radial / gas axial 501.0175 7
connector with control line (n. shown) 600 mm (white) 501.0183
connector with control line (n. shown) 600 mm (brown) 501.2020
6

Adaptor plugs

description Pos. Details Part-No.

Blank Ø 16 9 100 mm 501.2191
Blank Ø 16 10 170 mm 501.2192
Blank Ø 16 11 250 mm 501.2193
Blank Ø 22 12 200 mm 501.2190 9

here you can see a small selection of adaptor plug blanks for individual adap-
tion, representing more than 500 different adaptor plugs available in the
ABIcor BInZel range. 10

We supply ready made adaptors on request, please specify the make and type
of wire feeding device and/or compact machine in your order.
11

12

Description Part-No.
Power lug 501.0280

31
Central adaptor and central connector system

Capillary tubes

Description Details Part-No.

capillary tubes for wire up to Ø 1.0 mm 200 mm 129.0164
300 mm 129.0187
500 mm 129.0189
1000 mm 129.0107
capillary tubes for wire up to Ø 1.6 mm 200 mm 129.0313
300 mm 129.0357
500 mm 129.0361
1000 mm 129.0227
capillary tubes for wire Ø 2.0 and 2.4 mm 200 mm 129.0395
300 mm 129.0411
500 mm 129.0412
1000 mm 129.0366

Guide tubes

Description Details Part-No.

guide tubes for liners 200 mm 129.0461
300 mm 129.0471
500 mm 129.0473
1000 mm 129.0426
The guide tubes must be fitted as shown in the assembly instructions on page 29.

Quick disconnectors

Description Part-No.
for fitting with hose 8 mm Ø 501.0190
for mounting with g 1/2“ nut and power connection 501.0198
for fitting with hose 6 mm Ø 501.0204
for fitting with hose 6.5 mm Ø 501.0230
for mounting with g 3/8“ nut and power connection 501.0163
for fitting with hose 10 mm Ø 501.0195
for mounting with nut M 12x1.5 501.0194
for mounting with nut g 3/8“ 501.0189
for mounting with nut M 12x1 501.0176
for mounting with nut g 1/4“ 501.0158
for mounting with nut M 14x1 501.0197
for mounting with nut g 1/2“ 501.0191
for mounting with nut 5/8“ lh ext. thread 501.0188
for mounting with nut 7/8“ 14g-Unf 501.0196
spacer ring 501.0304
Quick disconnect g 1/8“ ext. thread 177.0003
Quick disconnect g 1/8“ int. thread 177.0002
Quick disconnect g 3/8“ ext. thread 177.0012

32
Central adaptor and central connector system

Assembly instruction for use of PTFE- and plastic liners:

feed block
Brass body
o-ring 3.5 x 1.5 mm, The guide tube
prevents loss of gas for PTfe and
nut
plastic liners
with 4 mm outer
diameter is in-
serted into the
central adaptor
block instead of
the steel capil-
PTfe-/plastic liner lary tube.
central connector
nipple (= clamping part) Wire feed roll
Part-no. 131.0001 for 4.0 mm ext. thread
Part-no. 131.0002 for 4.7 mm ext. thread

Dimension sketch for central adaptors (please insert the exact dimensions and send back by fax or e-mail):

front panel-machine Adaptor plug

Wire feed roll-
Insulation flange feed block machine

Brass body capillary tube

B=
A=
Ø C=

9.5 13

20
Ø D=

F= E=

G=
H=

Power source Wire feeder connections hose cable connections

Plug conn. Thread length (in mm) inside outside
Manufacturer gas
Type current
serial no. Water preflow
constr. year current / Water
control lead 1 2 3 -pole

Sender
company: name: Hint:
copy this page so you can
Phone: use it several times.
street / no.: fax:
Post code: date:
city: signature:
33
Central adaptor with spring contacts
Flexible contact …

The system works! Whether the contact guides have become slightly
No matter what happens. damaged due to rough operating conditions or have
even been deformed by improper handling – this
central adaptor will ensure a safe contact even with
female connectors from other manufacturers.

The new original.

The new central adaptor with flexible spring contacts.

Because when the adaptor and female connector

are joined together, the contact pins on the adaptor
are no longer inserted into the female connector. In-
stead, hemispherical contact is made with the inser-
tion openings, whereby spring force ensures additio-
nal contact pressure.

even in the case of misuse or the wrong female con-

nectors nothing can happen, nothing becomes bent.
Because the contact pins then retract flexibly. for longer
service life and better contact!

Central adaptor with spring contacts

Type Details Part-No.

central adaptor KZ-2 for MB / MB grIP & rAB Plus, air-cooled 501.0003
central adaptor WZ-2 for MB / MB grIP, Push-Pull & rAB Plus, liquid-cooled 501.0015
central adaptor WZ-2 for ABIMIg® liquid-cooled 501.0015
central adaptor gZ-2 for Push-Pull air-cooled 501.0005
Adaptor with control line 100 mm (white) 501.2378
Adaptor with control line 100 mm (brown) 501.2377

The central adaptor

that always produces a
good connection thanks
to its flexible spring con-
tacts.

34
Notes

35
T E C H n O L O G y F O R T H E W E L D E R ’ S W O R L D .

M&W
Our product range:
■ MIG/MAG ■ Robotic Peripheral Equipment
• Welding Torches • Robot Torches
• Machine and Special Torches MIG/TIG/Plasma
• Push-Pull Welding Torches • Robot Mount CAT2/iCAT
• Fume Extraction Torches • Torch Change System
ATS-Rotor
• Central Adaptor System
• Tool Change System WWS
■ TIG • Wire Cutting Station DAV
• Welding Torches • Torch Cleaning Station
BRS-LC, BRS-CC and BRS-FP
• Machine and Special Torches
• Wire Feeding Station APD-MF
■ PLASMA
■ Welding Accessories
• Cutting Torches
• Coolers
• Welding Torches
• Welding Cable Plug and Socket
• Machine and Special Torches
• Anti Spatter Spray and Paste
and so on …

PRO.M277.GB • Bi-2.000.10.09 • Printed in Germany • © Copyright

Alexander Binzel Schweisstechnik GmbH & Co. KG

P.O. Box 10 01 53 · D-35331 Gießen
Phone: +49 (0) 64 08 / 59-0
Fax: +49 (0) 64 08 / 59-191
Email: info@binzel-abicor.com

www.binzel-abicor.com