Model ALL

Group Brake System (41)

Number KGE19-41-P063-ALL

Subject
Date Jan. 21, 2020
(REVISED) Partial Repair Notice for Rear Brake
Wheel hub bearing assembly Area ALL

Type General Information

REVISION NOTICE
THIS BULLETIN IS ISSUED TO SUPERSEDE THE PREVIOUS TSB KGE19-41-P062-ALL.
PLEASE DISCARD THE PREVIOUS TSB.
Revision summary: DTC information has been updated.

1. DESCRIPTION
This bulletin is issued to inform partial repair availability of Rear wheel hub bearing assembly, which aims to
replace Rear Wheel speed sensor cap when the following DTC occurs.

■Countermeasure/remedy
Rear wheel speed sensor cap replacement

2. EFFECTIVE VEHICLE INFORMATION

■ Model: ALL
■ Applicable vehicle production date range: Vehicles equipped with the ABS sensor-integrated bearing
cap
■ Area: ALL

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3. Special Service Tools
Tool Name Tool Number Remarks

Used for installing a sensor cap

(Outer diameter: Φ81.2, Φ81.4)
09527-2W110

Used for installing a sensor cap

(Outer diameter: Φ58.4)
09527-1S010

Used for installing a sensor cap

(Outer diameter: Φ59.5)

09527-AL100

Used for installing a sensor cap

Sensor cap (Outer diameter: Φ65.3)
installer
09527-AL200

Used for installing a sensor cap

(Outer diameter: Φ67.2)

09527-AL300

Used for installing a sensor cap

(Outer diameter: Φ72.6)

09527-AL400

Used for installing a sensor cap

(Outer diameter: Φ86.6)

09527-AL500
NOTE
- Select a Special Service Tool (SST) by referring to the following table.
- If only of the following DTCs occurs, make sure to repair the wheel sensor cap only rather than
replacing the hub bearing assembly.

MODEL Wheel Bearing P/NO Sensor cap Sensor cap SST Number DTCs

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 P/NO size
C1200, C1201, C1202,
CK(FRT) 51750-J5000 58980-J5000 81.4 09527-2W110
C1203, C1204, C1205

C1200, C1201, C1202,

RJ(FRT) 51750-J6000 58980-C5000 86.6 09527-AL500
C1203, C1204, C1205

C1206, C1207, C1208,

YP 52730-A9000 52751-B8100 81.2 09527-2W110
C1209, C1210, C1211

C1206, C1207, C1208,

YP 52750-A9000 52751-B8100 81.2 09527-2W110
C1209, C1210, C1211

C1206, C1207, C1208,

YB 52750-H8100 58980-F9000 58.4 09527-1S010
C1209, C1210, C1211

C1206, C1207, C1208,

YB 52730-H8500 52732-H8000 58.4 09527-1S010
C1209, C1210, C1211

C1206, C1207, C1208,

BD/BDc(EV) 52730-F0000 58980-F0000 65.3 09527-AL200
C1209, C1210, C1211

C1206, C1207, C1208,

BD/BDc PH 52730-G3AA0 58980-F0000 65.3 09527-AL200
C1209, C1210, C1211

C1206, C1207, C1208,

UM/Uma 52750-C5000 58980-C5000 86.6 09527-AL500
C1209, C1210, C1211

C1206, C1207, C1208,

UM 52750-C5100 58980-C5100 86.6 09527-AL500
C1209, C1210, C1211

C1206, C1207, C1208,

DE 52730-G2000 58980-F2000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

DE EV 52730-K4000 58980-F2000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

JF 52730-C1100 58980-C1100 72.6 09527-AL400
C1209, C1210, C1211

C1206, C1207, C1208,

JF 52730-C1110 58980-C1110 72.6 09527-AL400
C1209, C1210, C1211

C1206, C1207, C1208,

JF(H)/JFc(H) 52730-C1100 58980-C1100 72.6 09527-AL400
C1209, C1210, C1211

JF(H)/ C1206, C1207, C1208,

52730-C1110 58980-C1110 72.6 09527-AL400
JFc(H)/JFA C1209, C1210, C1211

C1206, C1207, C1208,

YG 52730-C1110 58980-C1110 72.6 09527-AL400
C1209, C1210, C1211

C1206, C1207, C1208,

YG(H) 52730-C1110 58980-C1110 72.6 09527-AL400
C1209, C1210, C1211

SK3 52730-K0000 52732-K0000 65.3 09527-AL200 C1206, C1207, C1208,

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 C1209, C1210, C1211

C1206, C1207, C1208,

SK3 EV 52730-J2000 52732-K0000 65.3 09527-AL200
C1209, C1210, C1211

C1206, C1207, C1208,

QL/QLE/QLc 52730-C1100 58980-C1100 72.6 09527-AL400
C1209, C1210, C1211

C1206, C1207, C1208,

QL/QLE/QLc 52730-C1110 58980-C1110 72.6 09527-AL400
C1209, C1210, C1211

C1206, C1207, C1208,

ON 52720-S1000 58980-S1000 86.6 09527-AL500
C1209, C1210, C1211

C1206, C1207, C1208,

JA 52750-G6000 58980-G6000 59.5 09527-AL100
C1209, C1210, C1211

C1206, C1207, C1208,

YDc 52730-0Q100 58980-0Q000 58.4 09527-1S010
C1209, C1210, C1211

C1206, C1207, C1208,

CD/CD PH 52730-G2000 58890-F2000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

CD/CD PH 52730-G4AA0 58980-G4000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

CD/CD PH 52730-J7AA0 58980-J7AA0 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

CD 52730-J7AB0 58980-J7AA0 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

CD 52730-J7AC0 58980-G4000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

CD 52730-K4000 58980-F2000 67.2 09527-AL300
C1209, C1210, C1211

C1206, C1207, C1208,

SC 52750-F9100 58980-F9000 58.4 09527-1S010
C1209, C1210, C1211

C1206, C1207, C1208,

BDM (Multi) 52730-G3AA0 58980-F0000 65.3 09527-AL200
C1209, C1210, C1211

BDM C1206, C1207, C1208,

52730-F0000 58980-F0000 65.3 09527-AL200
(CTBA) C1209, C1210, C1211

C1200, C1201, C1202,

FB 52750-F9100 58980-F9000 58.4 09527-1S010
C1203, C1204, C1205

C1206, C1207, C1208,

XM 52750-2W000 52751-B8000 81.2 09527-2W110
C1209, C1210, C1211

C1206, C1207, C1208,

XM 52750-2B100 52751-B8100 81.2 09527-2W110
C1209, C1210, C1211

AM 52750-2K000 91925-2K000 58.4 09527-1S010 C1206, C1207, C1208,

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 C1209, C1210, C1211

C1206, C1207, C1208,

PS 52750-B2050 58980-B2050 58.4 09527-1S010
C1209, C1210, C1211

C1206, C1207, C1208,

PS 52750-B2100 58980-B2100 58.4 09527-1S010
C1209, C1210, C1211

4. SERVICE PROCEDURE

Rear Wheel Speed Sensor Cap Replacement

1. Remove the rear wheel bub bearing assembly by
referring to “Brake System → ESP(Electronic Stability
A
Program)System → Rear Wheel Speed Sensor →
Repair procedures” chapters in the applicable shop
manual.

2. Place and clamp the rear hub bearing assembly (A)

in a vise.

CAUTION
- Use a cloth not to damage the hub bearing
assembly when clamping it in a vise.
- Do not apply excessive force to prevent damage
to the hub bearing assembly.

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3. Check the direction of the sensor cap connector
(B).

B
CAUTION
- Check the direction of the sensor cap connector
before disconnecting.
Type A Type B

Type C Type D

4. Remove the sensor cap by hammering on a

scraper (C) positioned in a gap between the sensor
C
cap and hub bearing assembly.

CAUTION
-Be careful not to damage the hub bearing
assembly while hammering.
- In order to widen the gap little by little, hammer
the sensor cap 10-20 times by changing a scraper
position.
-Remove the sensor cap in a straight direction not
to damage the tone wheel or encoder.

Sensor cap hammering position

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5. Check the tone wheel or encoder (D) for distortion
or damage.
D

CAUTION
-Remove and replace the sensor cap if the tone
wheel or encoder is damaged.
-A deformed tone wheel may result in warning
lamp illumination or other problems due to sensor
malfunction.

6. Position the sensor cap as the connector (E) faces

the same direction that you checked previously before
disconnection.
E

NOTE
- Sensor cap connector should face the same
direction that you checked before disassembly.
-Be careful so that no dust or foreign materials get
into the hub bearing assembly before installing
the sensor cap.

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7. Install the sensor cap (G) using a SST (F).

F
NOTE
-Refer to the above SST table for selecting a right
tool. G

CAUTION
-Install the sensor cap correctly because tone
wheel or encoder may be damaged if not installed
balanced.
-When installing the sensor cap, keep hammering
it until the gap disappear between the sensor cap
and the hub bearing assembly.

OK NG

8. Install the rear wheel hub bearing assembly.

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