Iso KF Flanges & Fittings
Iso KF Flanges & Fittings
Iso KF Flanges & Fittings
2
ISO KF Flanges and fittings ISO KF Flanges and fittings
Introduction Introduction
ISO KF vacuum systems employ components with metric interface
UHV Series dimensions which have been defined by the International Standards
Organisation (ISO).This ensures a high degree of compatibility
between components obtained from different sources. Caburn-
ISO KF
MDC ISO KF are compatible with Klein Flange (KF) types.
Typical installation
Use ISO KF for tube sizes DN16 to DN50.
Our standard range of KF flanges and fittings are manufactured
Clamp
K40 from 304 (1.4301) stainless steel.
(2 places)
ISO KF constitutes an economical system of reusable interfacing
stainless steel vacuum fittings and components for 19.1, 25.4, 38.1
and 50.8mm OD tubing. Assemblies are usable to 10-8 mbar.
Maximum temperature for sustained use is 150°C. T hey are ideal
for vacuum systems requiring regular assembly and disassembly.
ISO KF Assembly
Each vacuum seal is made by compression of an O-ring on a
centring ring between mating flanges. The seal is made in seconds
Features by finger-closure of a wing nut on the all-metal hinged aluminium
■ Fast connect and disconnect clamp.
Inch-metric ISO comparison
■ 316L (1.4301) Stainless steel fittings Optional The ISO KF family of modular building block components includes
O-ring Tube OD Caburn-MDC Nominal tube ID
■ All-metal aluminium clamps retainer inches reference ISO mm all commonly used standard fittings, feedthroughs and accessories.
0.75 K16 DN16KF 16 Reducing flanges are available to connect different size components.
■ Viton® O-ring bakeable to 150°C
Centring ring O-ring 1.00 K25 DN25KF 25 Mating flanges are offered to interface with pipe and other flange
■ Single wing nut closure 1.50 K40 DN40KF 40 systems including LF and CF.
■ ISO compatible 2.00 K50 DN50KF 50
2.50 L63 DN63LF 63.5
Specifications 4.00 L100 DN100LF 102
Bulkhead clamp
Material 6.00 L160 DN160LF 153
Typical installation
Fittings 304 Stainless steel,TIG welded 8.00 L200 DN200LF 212
Clamps Aluminium Bulkhead 10.00 L250 DN250LF 254
Standard O-rings Du Pont Viton fluoroelastomer
® clamp
12.75 L320 DN320LF 316
K40
Vacuum O-ring compression by uniform pressure application 16.00 L400 DN400LF 400
around the 15° outer flange surfaces 20.00 L500 DN500LF 500
Flanges ISO standard dimensions 360° rotatable
Four standard flange sizes for use with four tube sizes
Tube bore sizes1 12.7, 15.8, 22.1, 38.1 and 50mm
Maximum temperature 150°C Dimensions with ISO industry cross-references
Components Reusable and interchangeable with other ISO
15º
dimension components of the same size
1
15º
Caburn-MDC reserves the right to substitute a larger-bore tube according to
availability 15º
15º 15º
3.0
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified
60 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 61
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF Flanges and fittings ISO KF Flanges and fittings
Clamps Centring rings
Ø5.3 Ø5.3
KF-150
(2 places) 4 4
Clamp
B A A C B
Optional
17mm O-ring
retainer
Centring ring O-ring
A
8 8
Features
Features
■ Fastens ISO KF of
comparable size Flange Tube Wt Part ■ Standard ring mates ISO KF of equal size
size size A B kg Reference number £ € SFr.
Centring ring assemblies are placed between two ISO flanges with matching outer
■ Quick make and break ■ Adaptor ring mates ISO KF of unequal size diameters. The widest portion of the centring ring rests inside a capture groove on the
DN10/16KF 12.7-19.0 71 45 0.2 K16-C 7701000 2 3 4
■ Includes elastomer O-ring flange and the O-ring rests on the flat polished surface outside the capture groove. On a
■ Stainless steel wing nut DN20/25KF 25.4 80 55 0.2 K25-C 7701001 2 3 4
blank flange, the groove seen on the face of a flange is the capture groove, with the O-ring
and bolt DN32/40KF 38.1 96 70 0.3 K40-C 7701002 3 5 7 ■ Stainless steel or aluminium construction making contact with this flange face just outside the groove.
DN50KF 50.8 123 95 0.5 K50-C 7701003 4 6 9
■ Aluminium construction
■ Requires centring ring Hinged clamp assemblies are the most commonly the single wing nut until the first metal-to-metal Aluminium Viton® O-ring Part
with elastomer gasket used method for making ISO KF vacuum seal contact is made between the spacing lips of the KF Flange A Reference number £ € SFr.
connections. Prior to clamping, flanges can be centring ring and the inner surface of the mating ■ Maximum bakeout temperature 200°C
DN16KF 16 K16-CRA 7710013 2 3 4
rotated 360° and accept self-centring centring ring flanges.This compresses the O-ring between the ■ Sustained use to 150°C DN25KF 25 K25-CRA 7710014 2 3 4
seals. Pressure is applied uniformly around the 15° flanges and makes the vacuum seal. ■ Aluminium DN40KF 40 K40-CRA 7710015 3 5 7
outer surface of both flanges by finger-tightening DN50KF 50 K50-CRA 7710016 5 8 11
Outside
Stainless steel Viton® O-ring Part
diameter KF Flange A Reference number £ € SFr.
■ Maximum bakeout temperature 200°C
Thickness DN16KF 16 K16-CR 7710000 2 3 4
■ Sustained use to 150°C DN25KF 25 K25-CR 7710001 3 5 7
■ Stainless steel DN40KF 40 K40-CR 7710002 3 5 7
Optional
Centring ring O-ring O-ring DN50KF 50 K50-CR 7710003 5 8 11
Bolt
retainer circle
Features Stainless steel silicone O-ring Part
■ Fastens ISO KF directly KF Flange A Reference number £ € SFr.
■ For use in corrosive environments where
Flange No. of Wt Part 7710021
to flat plates size bolts Thickness BCD OD kg Reference number £ € SFr. silicone is acceptable DN16KF 16 K16-CRS 4 6 9
DN25KF 25 K25-CRS 7710022 6 9 13
■ Bolt fastening Aluminium ■ Maximum bakeout temperature 200°C DN40KF 40 K40-CRS 7710023 8 12 18
■ Split-ring geometry DN16KF 6 9 38.0 51 0.2 K75-BC 716000 15 22 33
■ Sustained use to 150°C DN50KF 50 K50-CRS 7710024 10 15 22
DN25KF 6 10 48.0 60 0.2 K100-BC 716001 17 26 37
■ Aluminium construction ■ Stainless steel
DN40KF 6 10 62.0 75 0.2 K150-BC 716002 20 30 44
■ Requires centring ring DN50KF 8 10 82.5 95 0.2 K200-BC 716003 23 35 51
with elastomer gasket Adaptor rings Part
Bolted bulkhead clamps are commonly used to bolt holes, a vacuum seal is made by alternately KF Flange A B C Reference number £ € SFr.
■ Viton® O-ring
fasten ISO KF components to flat chamber walls wrench-tightening opposing pairs of bolts. A DN16KF-10KF 17 12 10 K16-10-CR 7710010 4 6 9
or baseplates. Use of this product requires complete bulkhead clamp assembly consists of ■ Maximum bakeout temperature 200°C DN25KF-20KF 26 22 20 K25-20-CR 7710011 6 8 12
customer machining of six or eight M5 threaded two semicircular clamps, six or eight M5 x 16mm ■ Sustained use to 150°C DN40KF-32KF 41 34 32 K40-32-CR 7710012 7 11 16
bolt holes on the mounting surface. Once a clamp long stainless steel bolts and washers. ■ Stainless steel
has been positioned and aligned with the mating
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified
62 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 63
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF Flanges and fittings ISO KF Flanges and fittings
DN16 KF DN25 KF
HV Series HV Series
17 26
5 15º
5 15º
2.5 2.5
Figure 2 Unbored stub Figure 2 Unbored stub Seal surface
Seal surface outside groove
outside groove
19 2.5
19 2.5
Features
Features ■ HV rated to 1x10-8 mbar
■ HV rated to 1x10-8 mbar 22
■ High-temperature rated to 200°C 25.4
Figure 3 Weld flange – small tube Symmetric, non-rotatable geometry Figure 3 Weld flange – small tube
■ High-temperature rated to 200°C ■
Thro
■ Symmetric, non-rotatable geometry Thro bore ■ Elastomer O-ring seal bore
and tube size
■ Elastomer O-ring seal ■ Clamp-style fastening
5
■ Clamp-style fastening 5
■ ISO-compatible design
2.5
■ ISO-compatible design Specifications Tube
2.5 size
Specifications Figure 4 Weld flange Material Figure 4 Weld flange
Thro
bore
Flanges 304ss Thro
Material bore
O-rings Viton®, Buna-N® or silicone elastomer
Flanges 304ss
4 Clamps, hinged and bulkhead Aluminium
O-rings Viton®, Buna-N® or silicone elastomer 5
Fastening
Clamps, hinged and bulkhead Aluminium 1
3.0 Nom tube OD Clamp type Hinged with metric thread 2.5 Tube 1
Fastening
Figure 5 Socket weld Bulkhead type Hexagonal head bolts, M5 thread size
Clamp type Hinged with metric thread
Nut type Hexagonal Figure 5 Socket weld
Bulkhead type Hexagonal head bolts, M5 thread 2.5 Thro
bore Torque Clamp: Finger tight 2.5 Thro
Nut type Hexagonal bore
Bolts: 9 to 14 Nm
Torque Clamp: Finger tight
Vacuum range 1x10-8 mbar
Bolts: 9 to 14 Nm 13
Temperature range Minimum Intermittent Sustained 13
Vacuum range 1x10-8 mbar
Viton® -20°C 200°C 150°C
Temperature range Minimum Intermittent Sustained 7.6
Tube Buna-N® -20°C 100°C 80°C
Viton® -20°C 200°C 150°C size ID Tube 7.6
Silicone -20°C 200°C 150°C size
Buna-N® -20°C 100°C 80°C 12.7 or 19.1 Weight 0.1 kg maximum 30.5
Silicone -20°C 200°C 150°C Tube OD
Dimensions 39.9 OD x 22.2 ID maximum
Weight 0.1 kg maximum Dimensions in blue are common to all flanges
Dimensions 30.0 OD x 17.3 ID maximum Dimensions in blue are common to all flanges
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
64 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 65
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF Flanges and fittings ISO KF Flanges and fittings
DN40 KF DN50 KF
HV Series HV Series
6 15º 6 15º
2.5 2.5
25 25
Features Features
■ -8
HV rated to 1x10 mbar ■ HV rated to 1x10-8 mbar
■ High-temperature rated to 200°C ■ High-temperature rated to 200°C
38.1 50.8
■ Symmetric, non-rotatable geometry ■ Symmetric and non-rotatable geometry
Figure 3 Weld flange – small tube Figure 3 Weld flange – small tube
■ Elastomer O-ring seal ■ Elastomer O-ring seal
Thro bore
Thro bore
■ Clamp-style fastening ■ Clamp-style fastening
■ ISO-compatible design 6 ■ ISO-compatible design 6
2.5
Specifications Tube size Specifications 2.5
Tube size
Material Figure 4 Weld flange Material Figure 4 Weld flange
Flanges 304ss Thro bore
Flanges 304ss
Thro bore
O-rings Viton®, Buna-N® or silicone elastomer O-rings Viton®, Buna-N® or silicone elastomer
6
Clamps, hinged and bulkhead Aluminium Clamps, hinged and bulkhead Aluminium 6
Fastening 2.5 Tube size 1
Fastening
2.5 Tube size 1
Clamp type Hinged with metric thread Clamp type Hinged with metric thread
Bulkhead type Hexagonal head bolts, 10-32 UNC thread Figure 5 Socket weld Bulkhead type Hexagonal head bolts, M5 thread Figure 5 Socket weld
2.5 Thro bore
Nut type Hexagonal Nut type Hexagonal 2.5 Thro bore
Torque Clamp: Finger tight Torque Clamp: Finger tight
Bolts: 9 to 14 Nm Bolts: 9 to 14 Nm
Vacuum range 1x10-8 mbar 13 Vacuum range 1x10-8 mbar 13
Temperature range Minimum Intermittent Sustained Temperature range Minimum Intermittent Sustained
Viton® -20°C 200°C 150°C 7.4 Viton® -20°C 200°C 150°C
Tube size 10
Buna-N® -20°C 100°C 80°C Buna-N® -20°C 100°C 80°C Tube size
Silicone -20°C 200°C 150°C 43.2 Silicone -20°C 200°C 150°C 57
Weight 0.2 kg maximum Weight 0.2 kg maximum
Dimensions 54.9 OD x 34.9 ID maximum Dimensions 75 OD x 52.5 ID maximum Dimensions in blue are common to all flanges
Dimensions in blue are common to all flanges
Blank 1 Blank 0.09 K40-B 712002 4 6 9 Blank 1 Blank 0.18 K50-B 712003 7 11 16
Blank 2 Blank 0.2 K40-US 715002 15 23 33 Blank 2 Blank 0.18 K50-US 715003 26 39 57
9.5 3 Weld 0.1 K40-10-W 713012 14 21 31 9.5 3 Weld 0.18 K50-10-W 713017 20 30 44
12.7 3 Weld 0.1 K40-12-W 713013 14 21 31 12.7 3 Weld 0.18 K50-12-W 713018 20 30 44
19.1 3 Weld 0.06 K40-19-W 713014 14 21 31 19.1 3 Weld 0.18 K50-19-W 713019 20 30 44
25.4 3 Weld 0.06 K40-25-W 713015 14 21 31 25.4 3 Weld 0.18 K50-25-W 713020 20 30 44
44.5 4 Weld 0.04 K40-W 713016 8 12 18 38.1 3 Weld 0.18 K50-38-W 713021 20 30 44
38.6 5 Socket weld 0.08 K40-SW 713003 9 14 20 51.0 4 Weld 0.13 K50-W 713022 9 13 20
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF Flanges and fittings ISO KF Flanges and fittings
Replacement O-rings and flange caps O-ring retainers
B Inside Outside
diameter diameter
A 3.8
Flange caps
Quantity Part
To fit flange per pack Reference number £ € SFr.
KF16 2 KFC16 192009 1 1 2
KF25 2 KFC25 192010 1 1 2
KF40 2 KFC40 192011 1 1 2
KF50 2 KFC50 192012 1 1 2
All dimensions are nominal in millimetres unless specified All dimensions are nominal in millimetres unless specified Weights given are approximate
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Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges and fittings ISO LF Flanges and fittings
Introduction Introduction
Caburn-MDC’s ISO LF components are Bolted rotatable adaptor rings provide a LF flange
an economical system of reusable and convenient way of fastening claw style Rotatable bolt ring assembly
interfacing stainless steel vacuum fittings flanges to threaded ISO LF flanges,
Single
for tube sizes ranging from 63.5mm without the use of individual claw- O-ring claw
through to 500mm diameters. ISO LF clamps. Rotatable bolt rings are ideally clamp Rotatable bolt
ring with
flanges pick up where the ISO KF suited for use in applications where low Centring retaining ring
system leaves off. These flanges can profile geometry is required. ring
operate in high vacuum environments
Bolted non-rotatable ISO LF flanges use
to pressures in the 1x10-8 mbar range.
bolts for fastening and are typically used
The ISO LF flange system is ideally Spacer ring Valve Claw-clamp flange
where single claw fasteners are not body
suited for applications requiring rapid
desirable. They too, are ideally suited
and frequent assembly and disassembly. Single claw assembly Tube OD
ISO LF Flange assembly for use in applications where low
Caburn-MDC ISO LF flanges comply
profile geometry is required, but do not
with all ISO specifications for vacuum
offer rotatable construction.
Features mounting hardware and are compatible LF flange
-8
with most third party ISO LF flanges The Caburn-MDC ISO LF family of
■ Vacuum rated to 1x10 mbar O-ring groove Seal side
and components. modular building-block components
■ Bakeable to 200°C includes all of the commonly used O-ring Double
The primary method of fastening and claw
Centring ring assembly
■ Fast connect and disconnect standard hardware and fittings. Reducer Centring ring
sealing is achieved by using multiple clamp
■ Economical reusable fittings flanges are available to connect different
double claw-clamp assemblies to Centring
O-ring
size ISO components. Hybrid adaptors ring
■ Genderless geometry provide uniform compression of an
are available to connect ISO LF
■ Rotatable bolt ring adaptor elastomer gasket trapped between two Spacer ring
components to non ISO vacuum fittings
mating flanges. The elastomer gasket is Spacer
■ Elastomer gasket seal and mounts.
mounted on an aluminium centring ring ring LF flange
■ Varied fastening methods that has tubular rims or extensions that In general, Caburn-MDC components
Double claw assembly Bolted flange
■ ISO LF compatible protrude on either side of the gasket. compare with international components Tube OD
These rims or extensions fit into using an inch-to-millimetre ratio. US
■ 304 stainless steel construction
grooves on the corresponding mating sizes refer to a tube’s outside diameter,
Specifications flanges and conveniently centre the whereas international sizes refer to a LF flange
360° sexless rotatable Retaining Intermediate hardware may be required for joining components, these have been omitted for clarity.
ring
Eight standard sizes Single claw-clamps are ideally suited for Spacer Bolted
applications where one of the mating ring flange
Maximum bakeout temperature 150°C
flanges is flush mounted and fitted with
Number of clamps required See table Inch-metric ISO comparison
threaded bolt holes. Both the double Bolted rotatable assembly
Components Reusable and interchangeable with and single claw-clamp fasteners provide OD Euro equivalent
Caburn-MDC inches ISO OD mm
other ISO dimension components of the same size unlimited rotation or positioning of
K16 0.75 DN16KF 16.0
mating flanges prior to final tightening
Bolted K25 1.00 DN25KF 25.0
of bolts. flange
K40 1.50 DN40KF 40.0
K50 2.00 DN50KF 50.0
Flange size and tubing Claw-clamp flange Bolt flanges O-ring L63 2.50 DN63LF 63.5
L100 4.00 DN100LF 102
Bolt circle Bolt
Flange size Tube OD OD Thickness Number OD Thickness diameter Holes holes L160 6.00 DN160LF 153
Centring
DN63LF 76 (3”) 95 12 3 to 4 130 12 110 8.9 4 x M8 ring L200 8.00 DN200LF 203
DN100LF 108 (4 / ”)
1 4 130 12 4 to 8 165 12 145 8.9 8 x M8 L250 10.00 DN250LF 254
DN160LF 159 (6 / ”)
1 4 180 12 4 to 8 225 16 200 10.9 8 x M10 Spacer Bolted L320 12.75 DN320LF 316
ring flange
DN200LF 219 (8 / ”)
5 8 240 12 6 to 12 285 16 260 10.9 12 x M10 L400 16.00 DN400LF 400
All dimensions are nominal in millimetres unless specified All dimensions are nominal in millimetres unless specified
70 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 71
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges ISO LF Flanges
Claw-clamps and bolt rings Centring ring assemblies
Claw-clamp
A
A
Claw
size Thickness
NW63-100 17 10
B C
NW160-250 19 A
NW320-500 23
C
Aluminium centring and spacer ring Viton® O-ring Replacement Viton® O-ring
Features ■ Dimensions apply
to both styles D
■ Maximum bakeout temperature 200°C ■ Maximum bakeout temperature 200°C
■ Fastens ISO LF flange
of comparable size ■ Sustained use to 150°C ■ Sustained use to 150°C
Flange Part
■ Quick make and break size A B C D Thread Reference number £ € SFr.
ISO LF Part ISO LF Part
Single claw flange A B Reference number £ € SFr. flange A B Reference number £ € SFr.
■ Zinc-plated steel bolt
DN63-100LF 24 24 20 16.3 M8 SCC63/100 1130000 2 3 4 DN63LF 70 4 L63-CR 810000 13 20 29 DN63LF 76 5.3 L63-O 811000 6 9 13
■ Aluminium claw DN160-250LF 28 24 20 20.3 M10 SCC160/250 1130001 2 3 4 DN100LF 102 4 L100-CR 810001 17 26 38 DN100LF 107 5.3 L100-O 811001 10 15 22
construction DN320-500LF 34 30 25 26.3 M12 SCC320/500 1130002 3 5 7 DN160LF 153 4 L160-CR 810002 22 33 48 DN160LF 158 5.3 L160-O 811002 17 26 37
■ Requires centring ring Double claw DN200LF 213 4 L200-CR 810003 32 48 70 DN200LF 221 5.3 L200-O 811003 21 32 46
with elastomer gasket DN63-100LF 34 24 20 16.3 M8 DCC63/100 1130008 2 3 4 DN250LF 261 4 L250-CR 810004 41 60 90 DN250LF 253 5.3 L250-O 811004 24 36 53
■ Other types of clamp DN160-250LF 28 24 20 20.3 M10 DCC160/250 1130009 2 3 4 DN320LF 318 5.5 L320-CR 810005 74 109 163 DN320LF 330 7.0 L320-O 811005 32 47 70
available on request DN320-500LF 34 30 25 26.3 M12 DCC320/500 1130010 3 5 7 DN400LF 400 5.5 L400-CR 810006 90 132 198 DN400LF 405 7.0 L400-O 811006 36 54 79
DN500LF 501 5.5 L500-CR 810007 115 169 253 DN500LF 507 7.0 L500-O 811007 48 71 106
Double claw-clamp assemblies are commonly made by compressing the O-ring between the
used for making vacuum seal connections. mating flanges. This is done by alternately
Assembly is simplified by the 360° rotatable spanner-tightening opposing pairs of clamps until Aluminium centring and spacer ring Buna-N® O-ring Replacement Buna-N® O-ring
flanges and the self-centring feature of the the first metal-to-metal contact is made between
■ Maximum bakeout temperature 100°C ■ Maximum bakeout temperature 100°C
centring ring. Single claw-clamp assemblies are the inner surfaces of the flanges and the spacing
used to mate a clamp-style to a threaded bolt- lip of the centring ring. ■ Sustained use to 80°C ■ Sustained use to 80°C
style such as on a gate valve. The vacuum seal is
ISO LF Part ISO LF Part
flange A B Reference number £ € SFr. flange A B Reference number £ € SFr.
Bolt ring claw-clamp to bolt flange adaptor DN63LF 70 4 L63-CRB 810020 21 32 46 DN63LF 76 4 L63-OB 811020 1 2 2
DN100LF 102 4 L100-CRB 810021 26 38 57 DN100LF 107 4 L100-OB 811021 2 3 4
■ Requires centring ring style flange and install the retaining ring. After complete rotatable bolt ring assembly consists of DN320LF 318 5.5 L320-CRSS 810015 POA POA POA
with elastomer gasket the bolt ring has been rotated to align the bolt one aluminium bolt ring and one retaining ring. DN400LF 400 5.5 L400-CRSS 810016 POA POA POA
and bolts holes, the vacuum seal is made by alternately DN500LF 501 5.5 L500-CRSS 810017 POA POA POA
All dimensions are nominal in millimetres unless specified All dimensions are nominal in millimetres unless specified
72 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 73
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges ISO LF Flanges
DN63LF DN100LF
HV Series HV Series
76 12
108 12
80
115
90
125
ISO LF 95 ISO LF
130
Temperature range Minimum Intermittent Sustained Temperature range Minimum Intermittent Sustained
Viton® -20°C 200°C 150°C Viton® -20°C 200°C 150°C
Buna-N® -20°C 100°C 80°C Buna-N® -20°C 100°C 80°C
Spacer ring 70 Centring
Weight 27 kg maximum ring Weight 27 kg maximum Spacer ring 102 Centring ring
Dimensions Dimensions
Clamp style 95 OD x 76 ID maximum Dimensions in blue are common to all flanges Clamp style 130.0 OD x 108 ID maximum Dimensions in blue are common to all flanges
Bolt style 130 OD x 76 ID maximum Centring ring capture groove on blank flanges is 6.4 wide Bolt style 165.1 OD x 108 ID maximum Centring ring capture groove on blank flanges is 6.4 wide
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
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Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges ISO LF Flanges
DN160LF DN200LF
HV Series HV Series
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
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Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges ISO LF Flanges
DN250LF DN320LF
HV Series HV Series
Features Rotatable bolt ring option Features Rotatable bolt ring option
Used with claw-clamp style flange Retaining
Used with claw-clamp style flange
■ HV rated to 1x10-8 mbar ■ HV rated to 1x10-8 mbar Retaining
ring ring
■ High-temperature rated to 200°C ■ High-temperature rated to 200°C
■ Symmetric and non-rotatable geometry ■ Symmetric and non-rotatable geometry
■ Rotatable bolt ring available 310
■ Rotatable bolt ring available
16 395
20
■ Elastomer O-ring seal 335 ■ Elastomer O-ring seal 425
■ Claw-clamp style or bolt style fastening ■ Claw-clamp style or bolt style fastening
■ ISO-compatible design ■ ISO-compatible design
Figure 2 Bolt style Figure 2 Bolt style
Specifications Specifications
Ø11 - 12 places Ø13.7 - 12 places
Material Seal side Material Seal side
Flanges 304ss Flanges 304ss
Air side Air side
Rotatable bolt ring Aluminium Rotatable bolt ring Aluminium
O-rings Viton® or Buna-N® elastomer 310 O-rings Viton® or Buna-N® elastomer 395
16 20
Claw-clamps Aluminium Claw-clamps Aluminium
335 425
Fastening Fastening
Claw-clamp M10, (6-12 required) Claw-clamp M12, (8-12 required)
Bolt type Hexagonal head, M10 Bolt type Hexagonal head, M12
Figure 3 Centring ring assembly
Nut type Hexagonal Nut type Hexagonal Figure 3 Centring ring assembly
Torque Bolts: 9-14 Nm 4 8.3 Torque Bolts: 9-14 Nm 5.5 14
Vacuum range 1x10-8 mbar Vacuum range 1x10-8 mbar
Temperature range Minimum Intermittent Sustained Temperature range Minimum Intermittent Sustained
Viton® -20°C 200°C 150°C Viton® -20°C 200°C 150°C
Buna-N® -20°C 100°C 80°C Spacer ring 261 Centring ring Buna-N® -20°C 100°C 80°C Spacer ring 318 Centring ring
Weight 34 kg maximum Weight 23 kg maximum
Dimensions Dimensions
Clamp style 290 OD x 261 ID maximum Dimensions in blue are common to all flanges Clamp style 370 OD x 318 ID maximum Dimensions in blue are common to all flanges
Bolt style 335 OD x 261 ID maximum Centring ring capture groove on blank flanges is 6.4 wide Bolt style 425 OD x 318 ID maximum Centring ring capture groove on blank flanges is 6.4 wide
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
78 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 79
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Flanges ISO LF Flanges
DN400LF DN500LF
HV Series HV Series
406 17 508 17
435 535
445 545
ISO LF ISO LF
450 550
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
80 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 81
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO LF Fittings ISO KF and LF fittings
Bolt sets and replacement retaining rings Introduction
All dimensions are nominal in millimetres unless specified All dimensions are nominal in millimetres unless specified
82 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 83
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF and LF fittings ISO KF and LF fittings
Half nipples Half nipples and nipples
A
Flange Flange Tube Tube Part
ISO ref. OD OD length Reference number £ € SFr.
No. of Bolt Tube/
Short
Flange bolt holes cut and roll Min. Wt Part
K16-SWS 30 20 30 K16-SWS 7715101 4 6 9 ISO ref. holes size BC min. ID A kg Reference number £ € SFr.
K25-SWS 40 28 30 K25-SWS 7715102 5 8 11 Stainless steel
K40-SWS 55 44.5 30 K40-SWS 7715103 7 11 16 DN63LF 4 M8 110 60 100 1.8 L63-BL 7851009 59 88 129
K50-SWS 75 57 30 K50-SWS 7715104 12 18 27 DN100LF 8 M8 145 97 100 2.3 L100-BL 7851010 93 140 205
Long DN160LF 8 M10 200 145 100 3.2 L160-BL 7851011 139 209 306
K16-LWS 30 20 70 K16-LWS 7715106 7 11 16 DN200LF 12 M10 260 197 100 5.5 L200-BL 7851012 220 330 499
K25-LWS 40 28 70 K25-LWS 7715107 6 9 14 DN250LF 12 M10 310 248 100 6.8 L250-BL 7851013 300 450 681
K40-LWS 55 44.5 70 K40-LWS 7715108 7 11 16 DN320LF 12 M12 395 314 100 15.5 L320-BL 7851005 625 938 1375
K50-LWS 75 57 70 K50-LWS 7715109 14 21 32 DN400LF 16 M12 480 397 100 18.0 L400-BL 7851006 804 1205 1768
DN500LF 16 M12 580 498 100 32.5 L500-BL 7851007 988 1482 2174
A A A
Features
Flange Min. tube Min. Wt Part
Flange Min. tube Min. Wt Part ■ DN16KF through to
ISO ref. ID A kg Reference number £ € SFr. ISO ref. ID A kg Reference number £ € SFr.
DN250LF sizes Stainless steel
Stainless steel
■ Welded construction DN16KF 16 80 0.2 KST-16 7721000 22 33 49
DN63LF 60 100 0.5 LST-63-T 7820009 49 74 108
DN100LF 97 100 0.9 LST-100-T 7820010 60 90 132 ■ Custom lengths available DN25KF 22 100 0.2 KST-25 7721001 25 38 55
DN160LF 145 100 1.5 LST-160-T 7820011 87 130 191 on request DN40KF 34 130 0.2 KST-40 7721002 33 49 72
DN200LF 197 100 2.0 LST-200-T 7820012 137 205 301 DN50KF 47 140 0.4 KST-50 7721003 43 64 94
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
84 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 85
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF and LF fittings ISO KF and LF fittings
Nipple reducers Nipple reducers and elbows
ISO LF to ISO KF ISO KF to ISO KF ISO KF to ISO KF ISO LF to ISO KF ISO LF to ISO LF
Reducer flange
A A
A
A
A
Features
■ Main flange DN25KF Flange Nominal Nominal Wt Part Features Main Main Reducer
ISO ref. tube size tube ID A kg Reference number £ € SFr. flange flange Tube flange Wt Part
to DN100LF Stainless steel
■ Main flange DN25KF ISO ref. OD ISO ref. OD OD Wall A kg Reference number £ € SFr.
■ Welded construction DN25KF DN16KF 16 28 0.2 KST-25-16 7732000 16 24 35 through to DN160LF DN25KF 40 DN16KF 30 25 - 19 1.7 52 0.4 K100XK075FCR 732006 51 77 116
DN40KF DN16KF 16 28 0.2 KST-40-16 7732001 18 27 39 sizes DN40KF 55 DN16KF 30 38 - 19 1.7 78 0.5 K150XK075FCR 732007 55 83 125
■ Custom lengths
DN40KF DN25KF 24 28 0.2 KST-40-25 7732003 19 28 41 DN40KF 55 DN25KF 40 38 - 25 1.7 70 0.5 K150XK100FCR 732010 58 87 132
available on request
DN50KF DN16KF 16 28 0.3 KST-50-16 7732002 19 28 41 DN50KF 75 DN25KF 40 50 - 25 1.7 70 0.5 K200XK100FCR 732008 66 99 150
DN50KF DN25KF 24 28 0.3 KST-50-25 7732004 45 68 102 DN50KF 75 DN40KF 55 50 - 38 1.7 71 0.5 K200XK150FCR 732009 66 99 150
Stainless steel DN100LF 130 DN50KF 75 100 - 50 1.7 104 1.6 L400XK200FCR 840020 188 282 427
DN100LF DN50KF 47 50 1.2 LST100-K50 1130287 106 159 233 DN160LF 180 DN100LF 130 152 - 102 3.0 241 2.3 LCR160-100 832010 337 493 741
Main flange
Features Features
Reducer
Flange Flange Bend Minimum Wt Part
■ Main flange DN100LF Main flange flange Minimum Wt Part ■ Welded construction ISO ref. OD type tube ID A kg Reference number £ € SFr.
ISO ref. ISO ref. tube ID A kg Reference number £ € SFr.
through to DN250LF Stainless steel ■ Custom lengths Stainless steel
■ Welded construction DN100LF DN63LF 60 50 2.0 LST100-63 7832011 88 132 194 available on request DN63LF 95 Mitre 60 82 0.9 LL45-63 7823008 173 253 381
DN160LF DN63LF 60 50 2.7 LST160-63 7832012 120 180 264 DN100LF 130 Mitre 97 128 2.7 LL45-100 7823009 257 376 565
■ Custom lengths
available on request DN160LF DN100LF 97 50 4.8 LST160-100 7832013 127 191 280 Caburn-MDC reserves the right to substitute a larger-bore tube according to availability
DN200LF DN160LF 145 90 6.0 LST200-160 7832014 257 386 566
DN250LF DN200LF 197 90 8.0 LST250-200 7832015 363 545 799
Application note Zero-length reducers are not available with ISO style connection
Caburn-MDC reserves the right to substitute a larger-bore tube according to availability
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
86 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 87
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF and LF fittings ISO KF and LF fittings
Elbows Elbows
A
A
A
A
A A A
Features Features
Min.
■ DN16KF through Flange Flange Bend tube Wt Part ■ DN16KF through
ISO ref. OD type ID A kg Reference number £ € SFr.
to DN250LF sizes to DN100LF sizes
Stainless steel A
■ Radial or mitred tube DN16KF 30 Radial 16 40 0.2 KL-16 7723000 20 31 45 ■ Radial tube
■ Welded construction DN25KF 40 Radial 22 50 0.2 KL-25 7723001 21 32 47 ■ Welded construction
DN40KF 55 Radial 34 65 0.2 KL-40 7723002 22 33 48 ■ Custom lengths
■ Custom lengths Flange Flange Nominal Wt Part
DN50KF 75 Radial 47 70 0.4 KL-50 7723003 45 68 102 available on request ISO ref. OD tube ID A kg Reference number £ € SFr.
available on request
Stainless steel
Stainless steel
DN16KF 30 16 49 0.2 KLL-16 7723018 41 62 90
DN63LF 95 Radial 60 88 1.0 LL63 7823000 82 123 180
DN25KF 40 22 57 0.8 KLL-25 7723019 50 75 110
DN100LF 130 Radial 97 108 2.7 LL100R 7823018 200 300 467
DN40KF 55 34 80 1.0 KLL-40 7723020 56 84 124
DN160LF 180 Mitred 145 138 4.5 LL160 7823002 299 449 658
DN50KF 75 48 108 1.0 KLL-50 7723021 66 99 146
DN200LF 240 Mitred 197 178 6.4 LL200 7823003 423 634 930
DN250LF 290 Mitred 248 208 8.6 LL250 7823004 595 892 1308 Stainless steel
Caburn-MDC reserves the right to substitute a larger-bore tube according to availability DN63LF 95 60 138 1.4 L63-2LL 823020 70 105 159
DN100LF 130 97 217 2.3 L100-2LL 823022 280 420 636
High conductance
Features
■ Mitred tube
■ Welded construction A
■ Custom lengths
available on request
Flange Flange Nominal Wt Part
ISO ref. OD tube ID A kg Reference number £ € SFr.
Stainless steel
DN160LF 180 145 235 5.0 LL160-HC 823013 380 570 863
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
88 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 89
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF and LF fittings ISO KF and LF fittings
Tees and reducing tees Four-way crosses
A
A
Note
A A Spherical main body on
some units
Features A
A
■ DN16KF through
to DN250LF sizes Flange Flange Nominal Wt Part Features
ISO ref. OD tube ID A kg Reference number £ € SFr.
■ Custom lengths ■ DN16KF through
Stainless steel
available on request to DN250LF sizes A A
DN16KF 30 16 40 0.2 KT-16 7724000 39 59 89
DN25KF 40 22 50 0.2 KT-25 7724001 39 59 89 ■ Body type dependent
DN40KF 55 34 65 0.2 KT-40 7724002 39 59 89 on tube size
Min. tube/
DN50KF 75 48 70 0.4 KT-50 7724003 54 81 123 ■ Custom lengths Flange Flange Body cut and roll1 Sphere Wt Part
available on request ISO ref. OD type ID ID A kg Reference number £ € SFr.
Stainless steel
Stainless steel
DN63LF 95 60 88 1.4 LT63 7824031 127 191 280
DN16KF 30 Tube 16 – 40 0.2 KX4-16 7725000 50 75 110
DN100LF 130 97 108 3.6 LT100 7824032 178 267 392
DN25KF 40 Tube 22 – 50 0.4 KX4-25 7725001 59 89 130
DN160LF 180 145 138 6.0 LT160 7824033 368 552 809
DN40KF 55 Tube 34 – 65 0.4 KX4-40 7725002 77 116 169
DN200LF 240 197 178 8.2 LT200 7824034 388 581 853
DN50KF 75 Tube 48 – 70 0.8 KX4-50 7725003 100 150 220
DN250LF 290 248 208 10.8 LT250 7824035 587 880 1291
Stainless steel
Reducing tees DN63LF 95 Tube 60 – 88 2.7 LX4-63 7825031 189 283 415
DN100LF 130 Sphere 97 152 130 4.5 LX4-100S 7825032 268 402 589
ISO KF to ISO KF ISO LF to ISO LF DN160LF 180 Sphere 145 222 160 6.8 LX4-160S 7825033 520 781 1145
DN200LF 240 Sphere 197 299 197 9.5 LX4-200S 7825034 669 1003 1471
Main flanges DN250LF 290 Sphere 248 400 248 11.8 LX4-250S 7825035 852 1278 1875
1
Cut and roll is a flat sheet of material cut to size and rolled to form a tube
The tube is finished with a continuous weld along the inside seam
B B Caburn-MDC reserves the right to substitute a larger-bore tube according to availability
Reducer Reducer
flange flange
A A
Stainless steel
DN100LF 97 108 DN63LF 60 107 3.2 LRT100-63 7824047 195 292 428
DN160LF 145 138 DN100LF 97 130 5.5 LRT160-100 7824050 364 546 800
Caburn-MDC reserves the right to substitute a larger-bore tube according to availability
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
90 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 91
Section 1.2 Flanges and fittings Flanges and fittings Section 1.2
ISO KF and LF fittings ISO KF and LF fittings
Reducing crosses Five-way and six-way crosses
Five-way crosses
ISO KF to ISO KF ISO LF to ISO LF
ISO KF ISO LF
B B
A
A
A A
Features A A
Stainless steel
DN63LF 60 102 DN40KF 34 76 1.0 L63-4-K40 7825041 250 375 550
DN63LF 60 102 DN50KF 48 92 1.0 L63-4-K50 7825042 272 408 598 A
A
DN100LF 97 130 DN50KF 48 111 2.3 L100-4-K50 7825046 400 600 880
Stainless steel
DN63LF 95 60 Tube – 88 4.0 LX6-63 7827009 310 465 704
DN100LF 130 97 Tube – 108 6.0 LX6-100 7827010 597 896 1314
DN160LF 180 145 Sphere 222 138 8.6 LX6-160 7827011 1241 1861 2730
DN200LF 240 197 Sphere 298 178 10.5 LX6-200 7827012 1483 2224 3262
DN250LF 286 248 Sphere 400 208 15.0 LX6-250 7827013 1948 2921 4285
1
Cut and roll is a flat sheet of material cut to size and rolled to form a tube
The tube is finished with a continuous weld along the inside seam
Caburn-MDC reserves the right to substitute a larger-bore tube according to availability
All dimensions are nominal in millimetres unless specified Weights given are approximate All dimensions are nominal in millimetres unless specified Weights given are approximate
92 Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk Caburn-MDC Europe Limited Telephone +44 (0)870 428 7646 www.caburn.co.uk 93