LK 2580CH Servis
LK 2580CH Servis
LK 2580CH Servis
SERVICE MANUAL
MODEL: LK-2580CH
Contents
Model Number Nomenclature ................................................................................................. 2 General Data ............................................................................................................................. 3 Dimensions............................................................................................................................... 4 Refrigerant Circuit diagram......................................................................................................6 Wiring Diagram......................................................................................................................... 7 Trouble Shooting Guide........................................................................................................... 8 Electric Parts Trouble Shooting Guide................................................................................. 12 Feature of Controller............................................................................................................. 19 Exploded View and Replacement Parts List........................................................................ 24 Specification of Components ............................................................................................... 26
Development Sequence
8 : 380-415V / 50Hz / 3
General Data
Nominal ton Models Electrical Data ARI Net Cooling Capacity (Ton) (BTU/hr) (W) (Kcal/h ) (V,PH) (Amps) (Watt) CFM (BTU/hr.W) bell 25 LK-2580CH 260,000 76,198 65,524 380-415V,3 70 27,000 9,500 9.6 9.2 (Accessory)
Performance
Features
Voltage M.C.A(with standard motor) Cooling Power Input Cooling Air Circulation Nominal CFM EER Cooling Sound Rating Cooling Wired Remote Controller Time Delay Safety Function Cooling Operation Mode Heating Operation Mode(with E/Heater) Soft Dry Operation Timer Setting (24-Hour on/off) Auto rastart mode Humidifier function Test function Defrost Hot Start Self-Diagnosis Function Filter type Type Quantity Type Tube size(O.D) Row/FPI Lengh Face area
washable & Anti-fungus Reciprocating 3 High efficiency 0.375 9.52 2R/16FPI 78.7 2,000 32.81 3.05 High efficiency 0.375 9.52 2R/16FPI 55.9 1,420 23.29 2.16 Propeller 2EA/28 Direct 12,500 2/1.3 950 centrifugal blower fan 1EA 18/18 Belt/1 1EA 7.5Hp/N.A 2890/N.A 1 109.2*65.4*74.0 2774*1660*1880 870 1,918
(inch) (mm) (inch) (mm) (sq.ft) (m2) (inch) (mm) (inch) (mm) (sq.ft) (m2)
Indoor Coil
Outdoor Fan
Type No. Used/Diameter(in.) Drive Type CFM No. Motor/Motor output(Hp) Motor RPM Indoor Fan Type No. Used Diameter/Width(in.) Drive Type/Motor Step No.motors Motor output(standard/oversized) Motor rpm(Standard/oversized) Drain Connection Size(in.) Dimensions Indoor unit (WxHxD) Weight net
1) Test Condition of ARI Rated Cooling Capacity : Ambient:95F , Air entering temperature : 80F DB and 67F WB 2) ARI standard 210/240 or 360 for EER 270 for Sound 3) Filters are standard supply.
Dimensions
LK-2580CH
UNITS A B C D E F Unit: inch(mm) LK-2580CH 65.35(1660) 74.02(1880) 109.21(2774) 69.69(1770) 7.68(195) 11.89(302)
Center Line of Hole
D C F E A
CLEARANCE 34"
CLEARANCE 16"(HORIZONTAL)
CLEARANCE 34"
2" Dia. Hole Power Wires 1.5" Dia. Hole Other Purpose(3EA)
CLEARANCE 46"
Unit: inch(mm) UNITS H I J K L M LK-2580CH 25.57(649.5) 15.28(388) 27.34(694.5) 2.40(61) 6.10(155) 57.09(1450)
S U P P L Y
H I
R E T U R N
J
Accessories
Weights
Maximum Unit and Corner Weights (Lbs) and Center of Gravity Dimensions (In.) Tons 25 Unit Model No. LK-2580CH Maximum Weights (lbs) Shipping 2,281
2
Net 1,918
Note: 1.Corner weights are given for information only. 2. Weights are approximate.
E A B
D CENTER OF GRAVITY
Indoor Coil
WIRING DIAGRAM
3 4WIRE 380/415V 50Hz POWER SUPPLY USING ELECTRIC HEATER(OPTION)
TERMINAL BLOCK
HUMIDIFIER
TERMINAL BLOCK
FIRE ALARM
EH
Wiring Diagram
TERMINAL BLOCK1
WH WH YL BK WH FUSE WH
BK
AC 24V
1 2
(5A 250V) BK FUSE BK
N T S R TERMINAL BLOCK
FILLER TERMINAL 1
FAN
YL
6 2
0 8 4 1
2 FUSE
HUMID
3 4
CAPACITOR
COMP2
(A)
YL BR OR BK
HEATER1
WH YL BR OR BK BK BK MOTOR OUT(B)
T.P
Ry
HEATER2
5
COMP(B) COMP(A)
Ry
Ry
MECHANICAL THERMOSTAT
OUT(B) OUT(A)
BK
Ry
MAGNETIC CONTACT(A)
MAGNETIC CONTACT(B)
MAGNETIC CONTACT(C)
IN
Ry
AC 24V
0
BR
COMP
1 2 6 4 8
BK WH
FAN
Ry
POWER RELAY1
CN-THERMOSTAT
BK WH RD
BK WH RD
CAPACITOR YL BR OR BK BK MOTOR IN
T.P
YL BR OR BK
BK BK
REMOVE JUMP WIRE WHEN CONNECTING THERMOSTAT BK WH LOW PRESSURE SWITCH(A-Cycle) LOW PRESSURE SWITCH(C-Cycle) BK BK WH
CRANKCASE HEATER(A)
CRANKCASE HEATER(B)
CRANKCASE HEATER(C)
BR RD YL
BR RD YL
NOTE
FIELD WIRING
REMOTE CONTROLLER
FILLER TERMINAL 4
3854A20052B
BK: BLACK RD: RED BR: BROWN WH: WHITE FACTORY WIRING OR: ORANGE YL: YELLOW BL: BLUE
BK
FILLER TERMINAL 3
T1 T2 T3 BK
BK
T1 T2 T3
BK BK
T1 T2 T3
BL
BL
BK
BK WH RD
BK WH RD
BK WH RD
POWER RELAY2
7
250V/3.15A
AC13V AC24V
BK
FAN
G 1 2
RD WH BK OR BR
BK
6 2
WH
FILLER TERMINAL 2
8 4
BK BK BR
TERMINAL BLOCK2
0 1
POWER RELAY2
TRANS
Troubleshooting Guide
PACKAGE AIR CONDITIONER VOLTAGE LIMITS
NAME PLATE RATING 380 - 415V MINIMUM 342V MAXIMUM 456V
Check the power source. Use a thick cable if necessary. Replace it if necessary.
Operating switch
Electric wiring
Rewiring or Repair.
Replace or repair the compressor. Replace it if necessary. Rewiring or push reset button.
In the event that difference between the saturating temperature corresponding to high pressure and the temperature of air discharged from the outdoor coil is more than 15C, incondensable gas may be blended. Check it with a pressure gauge.
Improper adjustment
Read just it to normal operating pressure. (Note) Don't alternate the specified adjusting pressure. If the adjusted pressure exceed the specified range, it will cause a great accident. Replenish the refrigerant. Repair the spot where it is leaked. If reversed, connect interchanged wires to each terminal. Power wirings.
Refrigerant
Check pressure
Outdoor Fan
Note: Use an appropriate measuring instrument for readjustment. *1: High-pressure switch moves. *2: Low- pressure switch moves.
10
3. The unit is working, but not cooling and heating sufficiently (Both blower and compressor are working)
WHAT TROUBLED Load COMPLAINTS Much Cooling or Heating load HOW TO CHECK Heat load increased. Window or door has many cracks or gaps. Checking REMEDY Do necessary disposal respectively.
Air flow
Obstacle disturbs Intake of uniform airflow. Reverse rotation of blower. Shortage in the charged refrigerant. Improper or foreign bodies
Correct it.
Checking
Correct it.
Refrigerant
Recharge it. (Repair the leakage spot). Correct or clear the foreign bodies. Cleaning
Air passage
Checking Checking
Air filter
4. All the functions are performed as specified, but very noisy and vibrant
WHAT TROUBLED Compressor COMPLAINTS Liquid refrigerant flooding back from the evaporator. HOW TO CHECK REMEDY
Check for refrigerant over-charge. Check to see if the intake air temperature is extremely cold. Check for insufficient air flow quantity. Checking Replace the compressor Repair or replace it. Clear the foreign bodies.
Faulty Discharge valve and suction valve. Blower Fan broken. Foreign matters intruded. Screws Electric troubles (Magnetic contactor) Looseness or fail-off of screws Defective contact. Defective contact point. Rusting and foreign matters in the iron core contact face. Defective contact of the operating switch. Improper installation
Checking
Checking
Checking
Others
Checking
Correct it.
11
NO
NO
1. Exchange IC01D(7812) on the main PCB. 2. Check the D01D~D05D, R05C on the main PCB. 1. Exchange IC02D(7805) on the main PCB. 2. Check the D01D~D05D, R05C on the main PCB.
NO
NO
OSC01B vibration?
NO
1. Exchange OSC01B. 2. Check the pattern around OSC01B on the main PCB.
YES
Possible trouble 2
1. Check the FUSE. 2. Check the input voltage of Main PCB ASS'Y.
NO
1. Check or exchange the IC01D on the Main PCB. 2. Check or exchange the Connector (RED, BROWN) of the remote controller.
12
Possible trouble 3
Is the connection between MAIN PCB and remote-controller correct?
YES
YES
YES
NO
NO
1. Exchange OSC01B 2. Check the pattern around OSC01B on the remote-controller PCB.
YES
NO
Exchange remote-controller.
Possible trouble 4
Are there trouble in LCD parts?
NO
YES
1. Check or repair all IC with dust or moisture on the PCB. 2. Exchange remote-controller PCB.
Exchange remote-controller.
13
Possible trouble 5
Is the unit operating?
YES
NO
1. Press cooling operation key. 2. After reenergizing power supply, press power "ON/OFF" button.
YES
NO
YES
NO
Is the output voltage of IC01M's 13/12(COMP B)PIN on the MAIN PCB DC0V?
YES
NO
NO
NO
1. Check Compressor and Capacitor for Compressor. NOTE: 3 model has not capacitor for compressor.
14
Possible trouble 6
YES
NO
YES
NO
YES
NO
NO
NO
NO
15
Possible trouble 7
YES
NO
YES
NO
NO
NO
NO
YES
16
Possible trouble 8
Is the unit operating?
YES
NO
NO
NO
Possible trouble 9
Is it cooling operation?
YES
NO
YES
1. Set following. Set temp. < Room temp. 2. Wait, if the unit has operating with 3-minute time delay.
Is the output voltage of IC02M's 13/12(OUT FAN B) on the MAIN PCB 0V?
YES
NO
NO
NO
17
Possible trouble 10
YES
NO
YES
NO
YES
NO
NO
NO
NO
18
Features of Controller
1. Main Controller Circuit Diagram
19
20
21
F02
F04
OPEN/SHORT of Voltage of sensing: Over 4.8V Voltage of sensing: Less than outdoor pipe 0.5V sensor OPEN/SHORT of Voltage of sensing: Over 4.8V Voltage of sensing: Less than outdoor room 0.5V temp. sensor
F05
22
1. Initialize "micom". 2. A/D convert. 3. Main PCB: Waiting cooling operation. 4. Remote controller: Waiting input. Dehumidification Mode?
A YES YES
NO
YES
Power ON?
NO
Dehumidification operating
YES NO
NO
YES
Cooling Mode?
YES
YES
YES
NO
NO
Stop condition?
YES YES
YES
Go to A
NO
Cooling operating
NO
Stop condition?
NO
Stop condition?
YES
YES
Go to A
Go to A
23
435311 346810
359011
342800
559010
249950
549610
666000
552101 263230
354210
554031 330870
554031
263230 267110
24
DESCRIPTION
FILTER(MECH), A/C CONTROL BOX ASSEMBLY, SINGLE TRANSFORMER, POWER THERMISTOR ASSY THERMISTOR ASSY THERMISTOR ASSY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSY, MAIN DRAIN PAN ASSEMBLY BEARING MOTOR ASSEMBLY, INDOOR EVAPORATOR ASSEMBLY, FIRST FAN ASSY, BLOWER GRILLE ASSEMBLY, DISCHARGE(OUTDOOR) MOTOR ASSY, OUTDOOR MOTOR ASSY, OUTDOOR MOUNT ASSEMBLY, MOTOR(OUTDOOR) TUBE, CAPILLARY CONDENSER ASSY, BENT CONDENSER ASSY, BENT COMPRESSOR ASSY, FINAL FAN ASSY, PROPELLER SWITCH, PRESSURE SWITCH, MAGNET RELAY CAPACITOR, DRAWING
PART No.
5230A20003H 4995A10022B 6171AQ2138E 6323AQ2333T 6323AQ2333U 6323AQ3214H 6711A20007B 6871A20085E 3087A20006D 4A00131B 4681A20031E 5421A20035F 5835A20003D 2A00144L 4681A20026D 4681A20026E 4961A20007A 3H01535Z 5403A20023G 5403A20023J 5417A20007F 5901A20004D 6600A20004C 2A01031A 6920AP3400A 0CZZA20001E
REMARKS
25
Specification of Components
MODEL
COMP P/No Model name *RLA (A) **LRA (A) Q'ty P/No Output Shaft Dia RPM P/No Output Shaft Dia RPM Q'ty P/No Diameter P/No Diameter*width P/No Type P/No Type Outside Dia. P/No Type Length P/No Spec. Rated Voltage Maker P/No Spec. P/No Spec. P/No Spec. P/No Size Q'ty P/No Spec. Q'ty P/No Spec. P/No Spec. P/No Spec. P/No Spec.
LK-2580CH
5417A20007F H25G104DBVE 14.5 115 3 4681A20031E 7.5 (Hp) 28 (mm) 2890 4681A20026D, 4681A20026E 1.3 (Hp) 19 (mm) 950 1/1 5901A20004D O.D 710 (mm) 5835A20003D 450*454 (mm) 3A00217S VARIABLE 4561A30003E "REC-B" TYPE 406(mm) 4400A30002N "REC-B" TYPE 30.3 (inch) 6600A20004C OFF : 2.0kgf/ON : 3.5kgf DC 24V SAGINOMIYA 0CZZA20001E 20F/450V 5230A20003H 750*717(mm) 4 3H01535Z I.D1.2*720(mm) 30 6171AQ2138E AC 220V, 450mA 2A01031A 30A, 220V CONTROL 6920AP3400A 220V, 25A 6920AP3400A 220V, 25A
INDOOR MOTOR
OUTDOOR MOTOR
V-VELT
CAPACITOR for COMP CAPACITOR for ***IDM CAPACITOR for ****ODM FILTER
CAPILLIARY TUBE
TRANS FORMER CONTACTOR for COMP. RELAY for IDM RELAY for ODM *RLA **LRA : RATED LOAD AMPER : LOCK LOAD AMPER
26
P/No.: 3828A20134A