AW55-50SN, AW55-51SN: 5 SPEED FWD (Electronic Control)

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

A

AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)

C 17
Revision 04/2012
A
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)

C 18
A
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)

C 19
A
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)

C 'S1'/Reverse, 1st Shift Solenoid


'S2'/2-3, 3-4 Shift Solenoid
'S3'/1-2, 2-3, Reverse Shift Solenoid
'S4'/3-4, 4-5 Shift Solenoid
'S5'/Reverse Shift Solenoid

20
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont...
Kit Master Overhaul Volvo 253G 'C1' Forward Clutch
(Precision) ................................. 99-ON 1 5550.MOHK03 (136mm OD x 1.70mm x 49T) .. 99-ON 4 5550.FRP05
Kit Banner Kit Volvo (Precision) 253G 'C1' Forward Clutch (Alto)
(Includes Friction Plates) .......... 99-ON 1 5550.BAK03 (136mm OD x 1.70mm x 49T) .. 99-ON 4 5550.FRP55
Kit Overhaul Kit (OEM Volvo) ......... 99-ON 1 5550.OHK01 254G 'C2' Direct Clutch
Kit Overhaul Kit (Transtec) (108mm x 1.70mm x 34T) ......... 99-ON 4 5550.FRP04
(Volvo/Nissan) ........................... 99-ON 1 5550.OHK02 254G 'C2' Direct Clutch (Alto)
Kit Overhaul Kit (Precision All) ....... 99-ON 1 5550.OHK03 (108mm x 1.70mm x 34T) ......... 99-ON 4 5550.FRP54
Kit Valve Body Gasket Kit (Transtec) 254G 'C2' Direct Clutch
(Includes Opel/Vauxhall) ........... 99-ON 1 5550.GK01 (108mm x 1.50mm x 34T) ......... 99-ON 4 5550.FRP08
Kit Valve Body Gasket Kit OEM (Saab/Opel) 254G 'C2' Direct Clutch (Alto)
(Use with 5550.OHK01 & 03).... 99-ON 1 5550.GK02 (108mm x 1.50mm x 34T) ......... 99-ON 4 5550.FRP58
Kit Valve Body Gasket Kit 255K 'C3' 4-5 Clutch
(Volvo) ....................................... 99-ON 1 5550.GK03 (114mm OD x 1.70mm x 34T)... 99-ON 4 AF20.FRP05
Kit Valve Body Gasket Kit (OEM) 255K 'C3' 4-5 Clutch (Alto)
(Saab, Volvo, Opel) ................... 99-ON 1 5550.GK04 (114mm OD x 1.70mm x 34T)... 99-ON 4 AF20.FRP55
Kit Valve Body Component Kit 255K 'C3' 4-5 Clutch (AM) (55-51SN)
(Contains #750P, #451, #452 & 'O' Rings) (114mm OD x 1.50mm x 34T)... 05-ON 4 5550.FRP09
.................................................. 99-ON 1 5550.VBK01 255K 'C3' 4-5 Clutch (Alto) (55-51SN)
(114mm OD x 1.50mm x 34T)... 05-ON 4 5550.FRP59
GASKETS 256L 'B5' 1-2-Reverse Brake
(141mm OD x 1.70mm x 47T) .. 99-ON 6 5550.FRP07
NI Valve Body Cover (Duraprene) . 99-ON 1 5550.GAS01
256L 'B5' 1-2-Reverse Brake (Alto)
NI Valve Body gasket Upper
(141mm OD x 1.70mm x 47T) .. 99-ON 6 5550.FRP57
(Volvo) ....................................... 99-ON 1 5550.GAS03
NI Valve Body Gasket Lower STEEL PLATES
(Volvo) ....................................... 99-ON 1 5550.GAS04
Kit Steel Plate................................. 99-ON 1 5550.STK01
RUBBER COMPONENTS Kit Steel Plate (Alto) ....................... 99-ON 1 5550.STK51
Kit Steel Plate (Alto)
120A Pump Outer 'O' Ring ................. 99-ON 1 AF20.OR01
(Saturn AF23-5) ........................ 03-ON 1 AF20.STK54
300B 'B2' Second Brake
METAL CLAD SEALS (141mm ID x 1.80mm x 10T) .... 99-ON 4 AF20.STP09
300B Steel Plate B2 (2nd Brake)
150A Converter Seal .......................... 99-ON 1 BW55.MCS01 (141mm ID x 4.00mm x 10T) .... 99-ON 4 AF20.STP12
151P Axle Right Hand (Vectra OEM) . 99-ON 1 5550.MCS02 301B 'B1' Second Coast Brake
151P Axle Right Hand (Volvo) (107mm x 1.80mm x 8T) ........... 99-ON 2-3 AF20.STP01
(75mm x 39mm x 10mm) .......... 99-ON 1 5550.MCS06 302E 'B3' Low Reverse Brake
152P Axle Left Hand (Vectra OEM).... 99-ON 1 5550.MCS02 (144mm ID x 1.80mm x 13T) .... 99-ON 2-4 5550.STP03
152P Axle Left Hand (Volvo) 303G 'C1' Forward Clutch
(75mm x 39mm x 10mm) .......... 99-ON 1 5550.MCS06 (114mm ID x 2.00mm x 12T) .... 99-ON AR AF20.STP10
152P Axle Left Hand (Volvo XC70) 304G 'C2' Direct Clutch
(63mm x 40mm x 8mm) ............ 99-ON 1 5550.MCS07 (91mm ID x 1.80mm x 12T) ...... 99-ON 4 AF20.STP05
NI Volvo AWD Output .................... 99-ON 1 5550.MCS04 305K 'C3' 4-5 Clutch
NI 4 x 4 Shaft Inner........................ 99-ON 1 5550.MCS05 (91mm ID x 1.80mm x 18T) ..... 99-ON 4 AF20.STP06
306L 'B5' 1-2-Reverse Brake
(124mm ID x 1.80mm x 12T) .... 99-ON 6 5550.STP07

SEALING RINGS PRESSURE PLATES

SPRINGS & CIRCLIPS


FRICTION PLATES
Kit Friction Plate (Volvo) ................. 99-ON 1 5550.FRK01 FILTERS
Kit Friction Plate (Vectra) ............... 99-ON 1 5550.FRK02
450P Pick Up Filter (OEM)
Kit Friction Plate (AM Combi) ......... 99-ON 1 5550.FRK03
(Volvo & Some Saab)................ 99-ON 1 5550.FIL01
Kit Friction Plate (Alto Combi) ........ 99-ON 1 5550.FRK53
450P Pick Up Filter (Aftermarket)
Kit Friction Plate (Alto) (55-51SN) .. 05-ON 1 5550.FRK54
(Volvo & Some Saab)................ 99-ON 1 5550.FIL11
Kit Friction Plate (Alto)
450P Pick Up Filter No Legs (OEM)
(Saturn AF23-5) ........................ 03-ON 1 AF20.FRK54
(Vectra & Some Volvo/Saab) .... 99-ON 1 5550.FIL02
250B 'B2' Second Brake
450P Pick Up Filter No Legs (Aftermarket)
(160mm OD x 1.70mm x 40T) .. 99-ON 4 AF20.FRP07
(Vectra & Some Volvo/Saab) .... 99-ON 1 5550.FIL12
251B 'B1' Second Coast Brake
450P Pick Up Filter
(107mm OD x 1.70mm x 34T) .. 99-ON 2-3 AF20.FRP01
(Deawoo) .................................. 99-ON 1 5550.FIL05
252E 'B3' Low Reverse Brake
451P Valve Body Filter (Large) .......... 99-ON 1 5550.FIL04
(160mm x 1.70mm x 33T) ......... 99-ON 3-5 AF20.FRP03
452P Valve Body Filter (Small)........... 99-ON 1 5550.VA02

21
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BANDS ELECTRICAL COMPONENTS Cont...
500K 'B4' Band (52mm Wide) 705P 2-3, 3-4 Shift Solenoid ('S2')
(OEM) ....................................... 99-ON 1 5550.BAN01 (Normaly Open, Black Connector)
500K 'B4' Band (52mm Wide) (Vauxhall/Opel/Saab) ................ 99-ON 1 5550.SOL14
(Aftermarket) ............................. 99-ON 1 5550.BAN02 706P Reverse, 1st Shift Solenoid Black Connector
(Fits Front Control Body With No Code & Code 'A')
BUSHINGS ('S1' See end of section) ........... 99-01 1 5550.SOL01
706P Reverse, 1st Shift Solenoid Black Connector
Kit Bushing Kit,
(Fits Front Control Body With Codes 'B' & 'C')
(Small Shaft 55-50SN) .............. 99-ON 1 5550.BK04
('S1' † See end of section) ........ 02-ON 1 5550.SOL13
Kit Bushing Kit
707P Line Pressure Control Solenoid
(Planet & Sun Gears Only)
('SLT') (After Serial No. 02E †).. 6/02-ON 1 5550.SOL10
Contained in this kit is 5550.BUS02 - this is a 1 piece bush that
708P Output Speed Sensor
replaces the 2 bushes in the planet set, the planetary will need
(2 Flat Connectors Volvo) ......... 99-ON 1 5550.ELE02
machining to allow the new bush to fit.
708P Output Speed Sensor
.................................................. 99-ON 1 5550.BK02
(2 Flat Pins Opel) ...................... 99-ON 1 5550.ELE03
550A Pump to Converter .................... 99-ON 1 BW55.BUS01
708P Output Speed Sensor
NI Planetary, 1 Piece Bush that Replaces 2 Bushings
(Renault) ................................... 99-ON 1 5550.ELE06
(See Note on 5550.BK02) ......... 99-ON 1 5550.BUS02
709P Input Speed Sensor
NI Sun Gear With Shaft
(2 Flat Pins Opel) ...................... 99-ON 1 5550.ELE03
(12mm High) ............................. 99-ON 1 5550.BUS03
709P Input Speed Sensor
NI Sun Gear (Large)
(2 Round Pins) .......................... 99-ON 1 5550.ELE01
(26mm High) ............................. 99-ON 1 5550.BUS04
709P Input Speed Sensor
THRUST WASHERS & BEARINGS (Renault) ................................... 99-ON 1 5550.ELE06
708P & 709P
Kit Plastic Thrust Washer Kit .......... 99-ON 1 5550.TWK01 Input & Output Speed Sensors
601C Thrust Washer (Plastic) (Combined With 60cm & 90cm Leads
2nd Coast Hub to 2nd Brake Hub Volvo) ........................................ 99-ON 1 5550.ELE04
(77.30mm OD x 56.50mm ID) ... 99-ON 1 5550.THW02 710P Valve Body Loom Volvo (3rd Generation 02E-On)
602C Thrust Washer (Plastic) It is the same electrically as the 2nd generation loom (round main
2nd Brake Hub to Output Gear connector) which fits up to 02E Volvo vehicles, but is slightly
(99.30mm OD x 56.50mm ID) ... 99-ON 1 5550.THW01 longer inside the transmission to accommadate the connectors
606L Thrust Washer (Plastic) being rotated 90 degrees on the line pressure & shift pressure
1-2 & Rev Carrier (Front) solenoid's. The 1st generation loom has a square connector.
(77.60mm OD x 66.80mm ID) ... 99-ON 1 5550.THW03 .................................................. 01-ON 1 5550.ELE05
607L Thrust Washer (Plastic) 710P Wiring Harness (Volvo)
1-2 & Rev Carrier (Rear) (Early Loom to Late Solenoids) 01-ON 1 5550.ELE11
(77.60mm OD x 66.80mm ID) ... 99-ON 1 5550.THW03 710P Wiring Harness (Volvo)
659H Bearing Race, Forward & Direct Drum (With 90 Degree Connector) ..... 01-ON 1 5550.ELE13
to End Cover (Front) ................. 99-ON 1 AF20.THW01 710P Wiring Harness (Saab)
660H Radial Needle Bearing, Forward & (To Fit Early Type SLS & SLT Solenoids and Externally Has
Direct Drum tp End Cover ......... 99-ON 1 5550.TOR01 Two 16 Pin Connectors, One Male, One Female, Also Has
663M Bearing Race, Forward & Direct Drum Connections For Both Speed Sensors and the
to End Cover (Rear) Selector Position Switch) .......... 01-ON 1 5550.ELE08
(17.50mm ID) ............................ 99-ON 1 5550.THW04 710P Wiring Harness (Vauxhall/Opel)
663M Bearing Race, Forward & Direct Drum (Short Wire)............................... 01-ON 1 5550.ELE09
to End Cover (Rear) 710P Wiring Harness (Vauxhall/Opel)
(22.00mm ID) ............................ 99-ON 1 5550.THW05 (Long Wire) ............................... 01-ON 1 5550.ELE10
664M Needle Bearing, End Cover 711P Range Switch (Renault) ............ 01-ON 1 5550.ELE07
(Small Diameter) ....................... 99-ON 1 5550.BE01 NI Bracket, Solenoid Retaining
664M Needle Bearing, End Cover (Use With SLS & SLT †) .......... 99-ON 1 5550.SOL12
(Large Diameter) ....................... 99-ON 1 5550.BE02 Kit Internal Bushing kit,
for SLS, SLT & SLU Solenoids
(Includes Installation Tool) ........ 99-ON AR 5550.BUS10
NI Internal Bush for SLS, SLT & SLU Solenoids
ELECTRICAL COMPONENTS ( Pack of 100)............................ 99-ON AR 5550.BUS11
700P Lock Up Control Solenoid
('SLU') ....................................... 99-ON 1 5550.SOL08
701P Shift Pressure ControlSolenoid Click here to see location of valve body codes
('SLS') (After Serial No. 02E †) . 6/02-ON 1 5550.SOL09
702P 1-2, 2-3, Reverse Shift Solenoid
('S3') .......................................... 99-ON 1 5550.SOL03
703P 3-4, 4-5 Shift Solenoid 5550.SOL01 5550.SOL13
('S4') .......................................... 99-ON 1 5550.SOL04
704P Reverse Shift Solenoid
('S5') .......................................... 99-ON 1 5550.SOL05
705P 2-3, 3-4 Shift Solenoid ('S2') † Click here to see fitment notes for SLT & SLS Solenoids
(Normaly Closed, Grey Connector)
(Volvo/Renault) ......................... 99-ON 1 5550.SOL02

22
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS VALVE BODY PARTS Cont…
Kit TransGo® Shift Kit Kit L/U Control Valve & Boost, Oversize
(Click here for Info) ................... 01-ON 1 5550.SK01 Requires Tool 5550.VA23 &
NI Valve Body Assembly (New) VB Fixture AG4.VA05 With Adaptor 5550.VA24
Many options available, please call with (Sonnax® Click here for Info) ... 99-ON 1 5550.VA22
vehicle details and transmission code Kit Toolkit for 5550.VA22
to obtain correct unit ................. 99-ON 1 5550.VBxx (Sonnax®) ................................. 99-ON 1 5550.VA23
NI Valve Body Assembly Kit Adaptor plate for Fixture 5550.VA22
(Remanufactured OCR) (Sonnax®) ................................. 99-ON 1 5550.VA24
Many options available, please call with NI Spring 'B5' Control valve (Pack of 5)
vehicle details and transmission code (Sonnax® Click here for Info) ... 05-ON AR 5550.SPR01
to obtain correct unit ................. 99-ON 1 5550.VBxx NI Seperator Plate (W/Gaskets)
750P Accumulator Check Valve Assy 99-ON 9 5550.VA01 (Vectra '3A')............................... 99-ON 1 5550.SP01
751P Front Valve Body Casting NI Seperator Plate (W/Gaskets)
(Early Style) .............................. 99-ON 1 5550.VB07 (Volvo '2D') ................................ 99-ON 1 5550.SP02
751P Front Valve Body Casting
(Late Style)................................ 99-ON 1 5550.VB08 Click here for complete 55-50SN Sonnax® Valve Body Diagram
Kit Oversized Pressure Regulator & Boost Valve
(Requires Toolkit 5550.VA04)
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA03 HARD PARTS
Kit Toolkit for 5550.VA03
803A Pump Stator (22mm Shaft) ....... 99-ON 1 5550.PUM01
(Sonnax®) ................................. 99-ON 1 5550.VA04
820F Front Planetary (Renault/Volvo) 99-ON 1 5550.PL01
Kit Main Boost Valve & Sleeve
822F Large Annulus, Front Planetary
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA05
(Renault/Volvo) ......................... 99-ON 1 5550.GE01
Kit Solenoid Modulator Valve Capsule
825F Sun Gear, Front Carrier
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA06
(1 Piece 27 Tooth) ..................... 99-ON 1 5550.SUN03
Kit Solenoid Relay Valve & Sleeve
832H 'C1'/'C2' Drum (22mm Shaft)
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA07
(20 Spline)................................. 99-ON 1 5550.DRU01
NI Valve, Solenoid Relay (OEM) ... 99-ON 1 5550.VA11
832H 'C1'/'C2' Drum (Late Model 7 Holes in Shaft)
Kit Lock-Up Relay Control Valve & Sleeve
(Has 6 holes on one side and 1 hole on the other side)
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA08
(22m Shaft) ............................... 99-ON 1 5550.DRU03
NI Sleeve, Lock-Up Relay (OEM) .. 99-ON 1 5550.VA10
832H 'C1'/'C2' Drum (Late Model 10 Holes in Shaft)
Kit Lock-Up Control Valve & Sleeve
(Has 8 holes on one side and 2 hole on the other side)
(Sonnax® Click Here for Info) ... 99-ON 1 5550.VA09
(22m Shaft) ............................... 99-ON 1 5550.DRU06
Kit LPC Accumulator Piston Kit
NI Conversion Kit,
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA12
Converts Units With 21.5mm Input Shaft to 22mm Input Shaft
Kit 'O'-Ringed End Plug Kit
Kit Contains 'C1'/'C2' Drum with 22mm Input Shaft, Stator
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA13
Support & Both Sungears
Kit Secondary Regulator Valve & Spring Kit
Retro Fits All 55-50SN Transmissions With 21.5mm Input Shaft
(Requires Tool 5550.VA15 &
.................................................. 99-ON 1 5550.UP001
Valve Body Fixture AG4.VA05)
842K 'C3' Drum (With Sun Gear) ....... 99-ON 1 5550.DRU02
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA14
850M End Cover (Volvo) ..................... 99-ON 1 5550.CAS01
Kit Toolkit for 5550.VA14
850M End Cover (Renault) ................. 99-ON 1 5550.CAS02
(Sonnax®) ................................. 99-ON 1 5550.VA15
862O 4 x 4 Splined Stub Shaft ........... 99-ON 1 5550.SH01
Kit Universal Valve Body Fixture
867P Servo Cap Kit (Volvo)................ 99-ON 1 5550.CAP01
(Sonnax® Click here for Info) ... 99-ON 1 AG4.VA05
868P 'B4' Band Servo & Pin Assy
Kit Valve Body Component Kit
(Except Nissan 76.20mm Long) 99-ON 1 5550.SER01
(Contains #750P, #451, #452 & 'O' Rings)
(Except Nissan 76.70mm Long) 99-ON 1 5550.SER02
.................................................. 99-ON 1 5550.VBK01
(Except Nissan 77.20mm Long) 99-ON 1 5550.SER03
Kit 'B4' Release Valve Kit
(Except Nissan 77.70mm Long) 99-ON 1 5550.SER04
(Requires 5550.VA17 Toolkit &
(Except Nissan 78.20mm Long) 99-ON 1 5550.SER05
Valve Body Fixture AG4.A05)
(Nissan Only 63.70mm Long) ... 99-ON 1 5550.SER06
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA16
(Nissan Only 64.20mm Long) ... 99-ON 1 5550.SER07
Kit Toolkit for 5550.VA16
(Nissan Only 64.70mm Long) ... 99-ON 1 5550.SER08
(Sonnax®) ................................. 99-ON 1 5550.VA17
(Nissan Only 65.20mm Long) ... 99-ON 1 5550.SER09
Kit Neutral Relay Valve, Oversize
(Nissan Only 65.70mm Long) ... 99-ON 1 5550.SER10
Requires Tool 5550.VA21 &
871P Bell Housing Casing
VB Fixture AG4.VA05
(Volvo Check Trans I.D.) ........... 99-ON 1 5550.CAS04
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA19
Kit Solenoid Modulator Valve, Oversize
Requires Tool 5550.VA21 &
VB Fixture AG4.VA05
(Sonnax® Click here for Info) ... 99-ON 1 5550.VA20 SPECIAL ITEMS
Kit Toolkit for 5550.VA19/20
(Sonnax®) ................................. 99-ON 1 5550.VA21 NI Repair, Maincase Counter Gear
With Bushing ............................. 99-ON 1 5550.CAS32
NI Bolt, Converter (Volvo) .............. 99-ON 6 5550.NUT01

23
AW55-50SN, AW55-51SN
5 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
TOOLS & MANUALS
NI GM Operation Manual
AW55-50SN/AF23/33-5 ............ 99-ON 5550.MAN01
NI Technicians Diagnostic Guide
(ATSG) ...................................... 99-ON 5550.MAN02

Click here to view special toold for this transmission

24

You might also like