Ironworker 45ton

MODEL
45 TON
PORTA - FAB
IRONWORKER
PRINTED NOVEMBER 2012

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION 3
2.0 SAFETY PRECAUTIONS 4-5
2.1 Warranty 5
3.0 WARNING LABELS 6-7
4.0 INSTALLATION & SET UP 8-12
4.1 Physical Dimensions 8
4.2 Machine Moving Procedures 10
4.3 Physical Inspection 10
4.4 Electrical Requirements 12
4.5 Machine Start-up 12
5.0 MAINTENANCE 13-15
5.1 Lubrication 13
5.2 Scheduled Maintenance 14
6.0 MACHINE OPERATION 16-25
6.1 Punch Operation 16
6.2 Three in One Shear 22
7.0 OPTIONAL TOOLING 26
7.1 Rod Shear 26
7.2 Six Inch Brake 28
7.3 Eight & Twelve Inch Brakes 30
7.4 Pipe Notcher 34
7.5 Rectangle Notcher 38
7.6 Picket Tool 40
7.7 6 x 6 Ninety Degree Notcher 42
7.8 Optional Die Holders & Strippers 46
8.0 TROUBLE SHOOTING GUIDE 47-49
8.1 Electrical - Motor 47
8.2 Hydraulic 47
8.3 Cylinder Seal Replacement 48
PAGE 2
TABLE OF CONTENTS
9.0 MACHINE PARTS LISTS 50-57

9.1 Punch Assembly 50
9.2 Optional Stand Assembly 52
9.3 Base Assembly 53
9.4 Power Unit 54
9.5 Three in One Shear 56
9.6 Stroke Control 58
9.7 Optional 30" Stop Assembly 60
10.0 Wiring Diagram 62
1.0 INTRODUCTION
The SCOTCHMAN IRONWORKER is a versatile, multi-purpose, shearing, punching and forming
machine engineered for trouble free operation. The design of the machine combines simplicity of
operation with smooth, full stroke control.
The ability of the operator to control the machine’s direction of movement at any point in the stroke, (i.e.
stop, jog or reverse) gives the SCOTCHMAN IRONWORKER a tremendous advantage over mechanical
ironworkers.
There is no chance of the SCOTCHMAN IRONWORKER being accidentally tripped.
The hydraulic system operates at a maximum pressure of 2,500 PSI (172 BAR) and is protected from
overload by a built-in relief valve.
PAGE 3
2.0 SAFETY PRECAUTIONS
1. The operators of this machine must be qualified and well trained in the operation of the machine.
The operators must be aware of the capacities of the machine and the proper use of the hold-down
devices, strippers and guards provided with the machine.
2. All of the guards, adjustable restrictors and awareness barriers must be installed on the machine
and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3. Never place any part of your body into or under any of the machine’s moving parts, strippers or
hold devices.
4. Wear the appropriate personal protective equipment. Safety glasses are required at all times,
whether operating, setting up or observing this machine in operation. Since heavy pieces of metal
with sharp edges can be processed on this machine, the operators should also wear steel-toed shoes
and tight fitting leather gloves.
5. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels
and replace worn or damaged labels promptly.
6. Always disconnect and lock out the power when performing maintenance work or setting up any
tooling on the machine. Follow the procedures outlined in the operator’s manual for setting up,
changing or aligning any tooling on this machine.
7. Never operate this machine with dull or damaged tooling. Replace worn punches, dies and blades
promptly.
8. Practice good housekeeping. Keep the area around the machine clean and well lit. Do not obstruct
the operator’s position by placing anything around the machine that impedes the operator’s access
to the machine.
PAGE 4
9. Never modify this machine in any way without the written permission of the manufacturer.
10. Never leave this machine running unattended.
11. Set up a program of routine inspections and maintenance for this machine. Make all repairs and
adjustments in accordance with the manufacturer’s instructions.
12. A safety tape was mailed to you or shipped with this machine. If you did not receive it, please
contact the factory or your local dealer immediately and one will be sent to you at no charge.
If the machine was purchased used, please contact the factory for a safety tape.
2.1 WARRANTY
SCOTCHMAN INDUSTRIES, INC. will, within three years of the date of purchase, replace F.O.B. the
factory or refund the purchase price for any goods which are defective in materials or workmanship,
provided the buyer returns the warranty registration card within thirty (30) days of the purchase date
and, at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which
shall be the seller’s sole and exclusive remedy for defective goods.
Hydraulic and electric components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or
modified in any way or subjected to abuse and abnormal use, inadequate maintenance and lubrication or
subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall the seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to purchaser or any other person for loss or damage directly or indirectly
arising from the use of the goods or from any other cause. No officer, employee or agent of the seller is
authorized to make any oral representations or warranty of fitness or to waive any of the foregoing
terms of sale and none shall be binding on the seller. Any electrical changes made to the standard
machine due to local electrical code variation must be paid by purchaser.
As we constantly strive to improve our products, we reserve the right to make changes without
notification.
PAGE 5
3.0 WARNING LABELS
A 003115 DO NOT REMOVE
B 003190 20K PUNCH DECAL
C 003110 PUNCH WARNING
D 003145 REMOVE TOOL
E 019103 LUBRICATE
F 003100 MAIN WARNING LABEL
PAGE 6
FIGURE 1
PAGE 7
4.0 INSTALLATION AND SET-UP
Ö CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES.

PLEASE READ ALL SECTIONS OF THIS MANUAL THOROUGHLY BEFORE OPERATING
THIS MACHINE.
4.1 PHYSICAL DIMENSIONS
WITHOUT STAND WITH STAND
INCHES CM INCHES CM
A Floor To The Top Of Die Holder 21.5 55 39.5 100
B Floor To Punch Bolster 18.75 48 36.75 93
C Throat Depth 4.25 11 4.25 11
D Floor To Tool Table 21 53 39 99
E Punch Stroke 1-1/8 2.8 1-1/8 2.8
F Height 38.75 98 56.75 144
G Length 33.75 86 33.75 86
H Width 17.5 44 21.75 55
I Weight 640 LBS. 290 KG. 670 LBS. 305 KG
PAGE 8
FIGURE 2
PAGE 9
4.2 MACHINE MOVING PROCEDURES
Ö CAUTION: BE SURE THAT ANY LIFTING DEVICE HAS ADEQUATE CAPACITY BEFORE
ATTEMPTING TO MOVE THIS MACHINE.
The weight of this machine is 640 pounds ( 290 kg) without the optional stand and 670 pounds (305 kg)
with the stand. FIGURE 3 ON THE FOLLOWING PAGE DEMONSTRATES THE USE OF AN
OVERHEAD LIFT OR A FORK LIFT. These are the only two recommended methods of moving this
machine. The machine should be moved by the use of an overhead lift if it is not equipped with the
optional stand and with a forklift if it is equipped with the stand. When using a fork lift, spread the forks
of the lift as wide as possible, for stability. Lift only on the angle iron side rails of the machine. Do not
lift the machine by placing the forks under the base of the optional stand.
4.3 PHYSICAL INSPECTION
Any damage to the machine during shipment should be reported to the delivery carrier immediately
and a damage report made out so that a claim can be placed. The carrier is responsible for shipping
damage, but it is the customer’s responsibility to report damages, external or internal, immediately.
After the machine has been positioned, the shroud on the operator’s side should be removed and an
inspection made of the interior for missing or damaged parts.
PAGE 10
FIGURE 3
PAGE 11
4.4 ELECTRICAL REQUIREMENTS
Ö CAUTION: TO PREVENT DAMAGE TO THE MOTOR AND DANGER TO THE OPERATOR,

ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A LICENSED ELECTRICIAN.
A 3 meter cord is provided with this machine. The end you place on the cord must have a minimum
rating of 30 amps. We do not recommend using extension cords with this machine. If there is a case
where an extension cord must be used, it must be of adequate gauge and rating to support the amp draw
of this motor. Failure to adequately size an extension cord for this machine may result in damage to the
machine. Any extension cord used with this machine must be at least 12 gauge and have ends rated for
30 amps. All machines are wired for 110-120 VOLT power. Check the motor data tag for full load
current requirements.
MOTOR VOLTAGE FULL LOAD CURRENT
110-120 VOLT 22 AMPS
220 VOLT/1PH 17.2 AMPS
RPM: 3,450 FRAME: 56
PHASE: SINGLE HZ: 60/50
4.5 MACHINE START-UP
Before starting this machine, take time to thoroughly review the VHS safety tape and the operator’s
manual. We strongly urge you to follow the OSHA directive CFR-1910.147 (effective 09-01-90) regarding
lock-out, tag-out procedures.
Before powering the machine, be sure that all packing materials and tools have been removed from the
machine and that all work stations are clear.
PAGE 12
5.0 MAINTENANCE
The Scotchman Ironworker is an exceptionally rugged machine designed for long life with a minimum
amount of maintenance. A regular program of servicing will extend the machine's life and prevent costly
downtime.
5.1 LUBRICATION
Ü IMPORTANT: Before operating the Porta-Fab Ironworker, apply oil to the THREE IN ONE
TOOL blades and the punch and die. Re-oil the punches and dies every 5 to 10 holes and the blades
every 10 to 15 cuts. The oil will allow the machine to shear, punch and strip easier and increase tool
life considerably. We recommend cutting oil or motor oil swabbed on with a small brush or applied
with a squirt can or spray applicator. Grease the main pivot pin and the punch barrel and guide
daily.
A multi-purpose, Molybdenum Disulfide (Dow Corning BR-2 or equivalent), high pressure, bearing
grease is recommended. Check the oil level in the reservoir once a month. To check the oil level, remove
the filler cap and measure the depth of the oil in the reservoir. The fluid should be 1/2 of an inch below
the top of the reservoir. Use a lightweight, non-foaming, hydraulic oil such as Mobil DTE 16, Shell Pellus
46, Texaco Rando 46 or equivalent.
PAGE 13
5.2 SCHEDULED MAINTENANCE
A program of scheduled maintenance should be set up and documented according to your application
and the frequency you use this machine. The following is a list of important items that should be included
in a scheduled maintenance program:
1. EVERY 250 HOURS OR THREE MONTHS:
A. Check the clearance between the punch barrel (A) and the punch barrel guide (B).
FOR PARTS IDENTIFICATION, SEE FIGURE 4 ON THE FOLLOWING PAGE.
TO CHECK THE CLEARANCE:
1. With a punch and die properly installed following the instructions in SECTION 6.1, operate the
machine until the punch enters the die.
2. With the punch in the die, jog the machine with the foot pedal, watching for lateral movement of the
punch in the die.
3. If lateral movement is noted, turn the machine’s power off. Remove the punch barrel (A) and
punch barrel guide (B) from the machine and check the tolerance between the two parts.
4. If the tolerance exceeds three (.003) thousandths of an inch (.07mm), replace both parts.
5. When replacing these parts, do not over tighten the drag link bolts (C & E). The bolts should be
tight enough to restrict the punch barrel from rotating, but not so tight that they won’t allow the
drag links (D) to rotate as the arm travels down.
2. EVERY 500 HOURS OR SIX MONTHS:
Check the condition of the blades and any component tools for wear. Replace worn parts promptly.
PAGE 14
FIGURE 4
PAGE 15
6.0 MACHINE OPERATION
6.1 PUNCH OPERATION
Ü ALWAYS WEAR SAFETY GLASSES.
Ü THE FIRST AND MOST IMPORTANT PROCEDURE IS THE PROPER METHOD OF

INSTALLING AND ALIGNING PUNCHES AND DIES.
Ü WARNING: FAILURE TO PROPERLY ALIGN PUNCHES AND DIES CAN CAUSE SERIOUS
INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. PLEASE READ CAREFULLY
AND UNDERSTAND THE FOLLOWING METHOD. IT WILL ALSO BE HELPFUL TO REFER
TO THE SAFETY TAPE PROVIDED FOR A VISUAL REFERENCE. IF YOU DID NOT
RECEIVE A SAFETY TAPE, PLEASE CONTACT YOUR DEALER OR THE FACTORY.
FIGURE 5
PAGE 16
A. ALIGNMENT AND REMOVAL OF PUNCHES AND DIES.
REFER TO FIGURE 5 ON THE PRECEDING PAGE.
1. With the punch in the down position and the arm up, turn the machine’s electrical power OFF.
2. Remove the stripper (B) by pressing down on the tab (A) and pulling the stripper toward you.
3. Loosen and remove the bolts (G) holding the die holder (C) and remove the die holder (C) and
spacer (D).
4. Loosen the set screw holding the die. Remove the die and set it aside.
5. Loosen and remove the punch retaining nut (E) and set the punch retaining nut and punch aside.
6. Select the proper punch and die. Make sure that there is proper clearance between the punch and
die. FOR RECOMMENDED CLEARANCES, SEE PARAGRAPH F IN SECTION 6.1.
* PLEASE NOTE: ALL OF OUR #20K PUNCHES, INCLUDING OVALS, SQUARES, HEXAGONS
AND SPECIAL ORDER PUNCHES, ARE SUPPLIED WITH AN ALIGNMENT KEY-WAY
MACHINED INTO THE PUNCH. THIS KEY-WAY MATES WITH A KEY BUILT INTO THE
MACHINE’S PUNCH BARREL. ALL PUNCHES USED ON THIS MACHINE MUST BE THE
#20K STYLE.
7. Clean both the punch and the die.
8. Insert the proper punch in the punch retaining nut (E) and thread it into the punch barrel (F) and
tighten it with a wrench. If you are using a shaped punch, rotate the punch by hand until it seats on
the key, before tightening the nut.
9. Insert the proper die in the die holder with the flat side of the die aligned with the set screw. Tighten
the set screw firmly with a hex key wrench.
10. Place the die holder on the bolster and raise it up so that the punch enters the die.
11. Insert the spacer plate (D) between the die holder (C) and the bolster.
PAGE 17
12. Align the punch to the die so that there is equal clearance on all sides of the punch in the die.
13. Insert and tighten both the die holder bolts (G) firmly.
14. Check to be sure that the punch and die are still in alignment. Realign, if necessary.
15. Replace the stripper (B).
16. Check to make sure that there are no objects (such as tools) on or under any of the moving parts of
the machine.
17. Turn the machine on.
18. Lubricate the punch and die before using and every 5 to 10 holes, thereafter.
FOR LUBRICATION INSTRUCTIONS, SEE SECTION 5.1.
Ö CAUTION: REMOVE THE PUNCH AND DIE WHEN IT IS NOT IN USE.
B. CHECK PUNCHING TOOLS FOR TIGHTNESS.
Periodically during the day, check the punch and die for alignment. To do this, run the punch down
until it enters the die and turn the machine’s power OFF. Tighten the set screw holding the die, the
die holder bolts and the punch retaining nut. Check the alignment of the punch and die. Power the
machine and jog the punch up and down several times, to be sure of proper alignment.
C. CONTACT BOTH SIDES OF THE STRIPPER.
Punch holes with sufficient material to contact both sides of the punch stripper. If the workpiece
does not contact both sides of the stripper, the side thrust may break the punch and will deform the
workpiece.
D. SPECIAL STRIPPERS MAY BE REQUIRED FOR CERTAIN JOBS.
The standard stripper has been designed to work for most applications. For other applications, such
as stripping small channel, a special stripper may have to be fabricated. The important
consideration is to keep material level while stripping. When punching thin strap iron, the material
will tend to draw up into the stripper. To prevent this, a plate or large washer can be attached to
the bottom of the stripper, to reduce the size of the opening. This type of stripper will also allow you
to punch in the corners of material. There is an oversize stripper available for oversize punching
applications.
PAGE 18
E. PUNCHING ANGLE IRON.
This machine is designed to punch angle iron with the leg down. If the application requires
punching closer to the web than the standard dies allow, special offset dies are available.
FOR ADDITIONAL INFORMATION ON PUNCHES AND DIES, SEE THE TOOLING MANUAL.
Ö CAUTION: PUNCHING ANGLE IRON WITH THE LEG UP WILL CAUSE DAMAGE TO THE
PUNCH RETAINING NUT.
F. PUNCHING CAPACITIES.
MAXIMUM PUNCH SIZES FOR MILD STEEL (60,000 PSI TENSILE)
MATERIAL THICKNESS DIAMETER OF HOLE
INCHES MM INCHES MM
1/4 6 OPTIONAL DIE HOLDER 2-1/4 57
5/16 7.9 OPTIONAL DIE HOLDER 1-3/4 44
3/8 8 STANDARD DIE HOLDER 1-1/4 32
1/2 12 STANDARD DIE HOLDER 1-1/8 28
* NOTE: 1/2 INCH IS THE MAXIMUM MATERIAL THICKNESS.
FIGURE 6
PAGE 19
Your Scotchman Ironworker is designed to operate in mild steel. Within conservative limits, it can also
operate in medium carbon annealed steels and some forms of abrasion resistant steels.
Conditions of high shock can be encountered when punching alloy steels and accordingly, the machine
rating must be reduced.
* NOTE: WHEN CONDITIONS OF HIGH SHOCK ARE ENCOUNTERED, SET THE DOWN
STROKE OF THE MACHINE SO THAT THE PUNCH STOPS JUST ABOVE THE PLANE OF
THE DIE. THIS WILL REDUCE THE SHOCK WHEN THE PUNCH BREAKS THROUGH THE
MATERIAL.
The Porta-Fab Ironworker uses # 20K punches and dies that have a built-in clearance of thirty two (.032)
thousandths of an inch. Under normal punching conditions, a punch will use a corresponding die
stamped the same size.
A 3/8 inch punch will use a die stamped 3/8 inch. All Scotchman #20K punches and dies are stamped with
the size.
All dies have a larger hole in the bottom side for slug relief.
Make sure that the smaller side of the die mates to the punch before installing it in the machine.
When punching materials other than mild steel or in cases of high punch shock, we recommend
increasing the CLEARANCE.
In thin materials, the recommended clearance is 1/10 of the material thickness.
Due to working clearances in the machine, we do not recommend clearances of less than 1/64 of an inch.
G. DO NOT PUNCH MATERIAL THICKER THAN THE DIAMETER OF THE PUNCH.
This "RULE OF THUMB" can be extended, but the punch supplier or Scotchman should be
consulted first; (i.e. do not punch material thicker than 1/4 inch with a 1/4 inch diameter punch).
This rule of thumb applies to mild steel only and must be reduced when punching alloy steels.
Ö CAUTION: CONTACT YOUR LOCAL DEALER OR THE FACTORY BEFORE ATTEMPTING

TO PUNCH ANY TYPE OF ALLOY STEEL.
H. PUNCH FULL, COMPLETE HOLES.
The side thrust encountered in punching partial holes can force the punch over against the die and
result in punch or die breakage. THIS MAY RESULT IN SERIOUS BODILY INJURY. Special
PAGE 20
nibbling punch and die sets are available for punching into the edge of material. For further
information, contact your local dealer or Scotchman.
I. MAINTAIN SUFFICIENT MATERIAL BETWEEN THE PUNCHED HOLE AND THE EDGE OF
THE WORKPIECE.
The edge of the punch should clear the edge of the workpiece by a distance equal to the thickness of
the material. Any edge distance less than this will result in a deformed workpiece.
J. DO NOT WORK WITH DULL OR DAMAGED TOOLING.
Ö CAUTION: WORKING WITH DULL OR DAMAGED PUNCHES AND DIES WILL INCREASE
THE TONNAGE REQUIRED TO PERFORM THE OPERATION. THIS MAY RESULT IN
FAILURE OF THE TOOL AND POSSIBLE INJURY TO PERSONNEL. IT WILL ALSO RESULT
IN A LESS THAN DESIRABLE WORKPIECE.
PAGE 21
6.2 THREE IN ONE SHEAR
The Three In One shear is a component tool designed to shear angle iron, round stock and plate. It
installs on the tool table and has a maximum capacity of 3 x 3 x 5/16 inch mild steel angle iron, 3/4 inch
round bar and 1/2 x 4 or 3/8 x 6 plate.
6.2A THREE IN ONE SHEAR INSTALLATION
SEE FIGURE 7 BELOW.
FIGURE 7
PAGE 22
The Three in One Shear mounts in the tool station under the punch arm.
1. The arm must be in the up position.
2. Slide the tool under the arm with the side of the tool with the plate hold down facing the operator's
side of the machine.
3. The tool anchors to the tool table with the bolts provided.
4. Make sure that the pressure block is seated to the top blade holder and aligned squarely under the
arm.
5. Grease the pressure block and blade guides before using and twice daily when this tool is in use.
PAGE 23
6.2B THREE IN ONE SHEAR OPERATION
Apply oil to the upper and lower blades before the first cut is made and every 10 to 15 cuts, thereafter.
Grease the slide block every two hours of operation. This reduces cutting tonnage and increases blade
life.
USE THE FOLLOWING STEPS:
1. Feed the workpiece through the tool, keeping it horizontal with the tool.
2. For the plate shear section of the tool, adjust the hold down screws to the size of material being
sheared.
3. Depress the foot pedal and shear the material.
IN ADDITION TO THESE BASIC STEPS, the operator should be familiar with the following:
A. MAINTAIN PROPER BLADE CLEARANCE.
Do not work with dull or damaged blades. If the blades are chipped or dull, they should be replaced.
The movable blade for the multi tool is designed to fit only one way. Installing the blade backwards will
cause damage to the tool. The blade must be installed so that the angle on the plate shear portion of the
blade runs from smallest to largest, from left to right. SEE FIGURE 8 ON THE FOLLOWING PAGE.
B. MITER CUTTING.
The angle shear on this model is capable of mitering angle up to 2 x 2 x 1/4 inch (6 x 6 x 50mm) to forty
five (45) degrees. To miter cut, raise the guard and line the workpiece up to the scribe marks on the
cutting guides. Feed the material into the shear until it contacts the lower blades, opposite the side it is
being fed from.
PAGE 24
FIGURE 8
PAGE 25
7.0 OPTIONAL TOOLS
Ö CAUTION: WHEN USING THE TOOL STATION REMOVE THE PUNCH AND DIE FROM
THE PUNCH STATION.
Ü AS WITH ALL FUNCTIONS ON THIS MACHINE, SAFETY GLASSES ARE REQUIRED WHEN
USING OPTIONAL TOOLS OF ANY TYPE.
Each self contained tool has its own stroke and tonnage requirements.
This section will cover the installation, operation and maintenance of each tool.
7.1 ROD SHEAR
The rod shear is a component tool designed to shear solid sections of round and square stock.
It has a maximum capacity of 3/4 inch (20mm) in round or square.
7.1A ROD SHEAR INSTALLATION
SEE FIGURE 9 ON THE FOLLOWING PAGE.
The rod shear mounts on the tool table in place of the Three in One shear and is anchored with the bolts
provided. Mount the tool so that it is aligned squarely under the arm and lubricate the pressure cap on
the top of the tool before installing it. Lubricate the top of the tool every two hours of operation. The rod
shear requires a short stroke (approximately 1/2 inch, 12mm) and takes no slug.
7.1B ROD SHEAR OPERATION
Oil should be applied to both blades before the first cut and after every 10 to 15 cuts. On all round sizes,
select the cavity closest to the size being sheared. In the square cavity, there is a kick up bolt adjustment.
Adjust this bolt so that the workpiece will just feed under the bolt and remains horizontal to the tool.
Ö CAUTION: ALWAYS REMOVE THE ROD SHEAR WHEN IT IS NOT IN USE.
PAGE 26
FIGURE 9
PAGE 27
7.2 SIX INCH BRAKE
The six inch brake is a component tool designed to bend and form mild steel.
The six inch brake mounts in the punch station.
7.2A SIX INCH BRAKE INSTALLATION
1. Remove the die holder, stripper and punch retaining nut.
* NOTE: THE STRIPPER MOUNTING PLATE (D) MUST BE REMOVED TO OPERATE THIS
TOOL. FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE WILL CAUSE
DAMAGE TO THE BRAKE.
2. Install the upper brake die in the punch barrel. Do not tighten the retaining nut at this time.
3. Bolt the brake base (B) to the punch bolster, using the two bolts from the die holder. Do not tighten
at this time.
4. Place the lower brake die in the brake base.
5. Align the upper and lower dies and tighten the punch retaining nut and bolts in the base.
7.2B SIX INCH BRAKE OPERATION
The brake must be center loaded, to prevent damage to the tool. The lower die can be rotated to expose
four different vee opening sizes (1/2, 5/8, 7/8 and 1 inch). The maximum material capacity for this tool is
1/4 x 6 inch (6 x 150mm).
Ö CAUTION: ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE.
PAGE 28
FIGURE 10
PAGE 29
7.3 EIGHT AND TWELVE INCH BRAKES
The eight and twelve inch brakes are component tools designed to bend and form mild steel. They mount
on the tool table in place of the angle shear. The brakes are shipped with standard dies to accommodate
material up to 1/4 inch (6mm) thick.
7.3A EIGHT AND TWELVE INCH BRAKE INSTALLATION
Both the eight and twelve inch brakes mount on the tool table in place of the Three in One shear and are
anchored with the bolts provided. The brake base is provided with four mounting holes. Only two are
required to mount the tool on this machine. Mount the brakes as close to the machine’s frame as possible.
IN FIGURE 12 ON PAGE 33, THERE IS A PRESS BRAKE TONNAGE CHART THAT WILL BE
HELPFUL WHEN USING A BRAKE ON THIS MACHINE.
On this model, the twelve inch brake has twenty tons of force. The eight inch has twenty five tons of
force.
PAGE 30
FIGURE 11
PAGE 31
7.3B EIGHT AND TWELVE INCH BRAKE OPERATION
Ö CAUTION: NEVER PUT YOUR HANDS INTO OR AROUND A BRAKE WHILE IT IS IN

OPERATION.
Hold short pieces with tongs or similar devices.
In using the brake, it is necessary to load the brake centrally. (Visual centering is sufficient.) If work is
performed off center, the guide pins could be damaged. The brake lift is provided by springs. If sticking
occurs at the bottom of the stroke and the upper die does not return, usually a slight tap on the upper die
is sufficient to free the guides.
Ö CAUTION: NEVER ATTEMPT TO FREE THE BRAKE BY HAND.
Sticking can be caused by lack of lubrication, the complexity of the part being bent or bent guide pins.
Keep the guides well lubricated.
It is common practice to have the bottom die opening 8 times the thickness of the material being bent.
FOR TONNAGE REQUIREMENTS, SEE FIGURE 12 ON THE FOLLOWING PAGE.
If parts require bends less than 90 degrees, adjust the stroke until the desired bend is obtained.
A great variety of standard brake dies can be used with this unit.
These are available from Scotchman Industries or your local dealer.
PAGE 32
FIGURE 12
PAGE 33
7.4 PIPE NOTCHER
The pipe notcher is a component tool designed to saddle cut pipe or tubing for applications such as
railings. There are dies available to notch angles in tubes and pipe, also.
For prices and availability, contact your local dealer or the factory.
7.4A PIPE NOTCHER INSTALLATION
The pipe notcher can be installed in either the punch station or on the tool table.
TO MOUNT THE PIPE NOTCHER IN THE PUNCH STATION:
1. Remove the die holder, die holder plate, stripper, punch and punch retaining nut.
2. Install the punch pusher (A) in the punch barrel.
3. Install the return springs, the upper die and the lower die in the pipe notcher housing.
4. Mount the pipe notcher so that the cutting dies face to the left, or right side of the machine. Use one
of the die holder bolts to anchor the tool in place. Align the tool over the slug hole in the bolster, to
assure proper slug removal.
* NOTE: THE PUNCH PUSHER WILL NOT ALIGN DIRECTLY OVER THE PIPE NOTCHER.
THIS IS OK.
TO MOUNT THE PIPE NOTCHER ON THE TOOL TABLE:
1. Install the return springs, the upper die and the lower die in the housing.
2. Bolt the beam pusher (B) to the upper die.
3. Place the tool on the tool table with the cutting dies facing the operator’s side of the machine.
4. Align the slug slot in the tool with the slot in the tool table. Anchor the tool with the bolt provided.
PAGE 34
FIGURE 13
PAGE 35
7.4B PIPE NOTCHER OPERATION
The pipe notcher is a vendor item for Scotchman Industries. The following is the manufacturer’s
recommendation for maintenance and alignment of this tool.
Ü PLEASE READ CAREFULLY BEFORE USE OF TOOLING.
TO ACHIEVE THE BEST RESULTS FROM YOUR UNIT, please observe these simple rules.
A. Keep the unit clean. Whenever dirt or metal chips accumulate, remove the 8mm limit screw located
in the center, at the rear of the punch. Lift out the punch holder and the two springs. Clean the unit
with solvent.
B. Never remove the M-10 dowel pin from the upper die.
C. Check the alignment of the unit. After cleaning the unit, always check the alignment of the punch
and die. To check the alignment, insert the punch and die holder, without the springs, into the
housing and check the gap.
If proven correct, tighten the two M-10 socket head screws holding the lower die section in place. Apply
some high pressure lube all around the inside of the housing. Re-assemble the unit, reversing the above
procedures.
Before operating, lubricate the back and sides of the upper die with way oil. Repeat this lubrication once
daily. Apply cutting oil or motor oil to the cutting dies before the first cut and every 10 to 15 cuts,
thereafter.
7.4C PIPE NOTCHER CAPACITIES
Two inch (2") schedule 40 pipe is the maximum thickness that can be cut.
Lighter weight tubing may be cut but will probably require different dies for best cutting results.
Separate dies are required for each size of pipe or tubing being notched.
PAGE 36
CORRECT INCORRECT
FIGURE 14
PAGE 37
7.5 RECTANGLE NOTCHER
The rectangle notcher is a component tool designed to make rectangle and vee notches in angle iron and
flat stock. The maximum capacity of this tool is 2 by 1-3/4 inch (50 x 45mm) rectangle notch in 1/4 inch
(6mm) material or a 1-1/2 inch (38mm) vee notch.
7.5A RECTANGLE NOTCHER INSTALLATION
1. Operate the machine until the cylinder completely retracts.
2. Remove the die holder, die holder plate, stripper, punch and punch retaining nut.
* NOTE: THE STRIPPER MOUNTING PLATE (E) MUST BE REMOVED BEFORE

INSTALLING THIS TOOL. FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE
WILL RESULT IN DAMAGE TO THE PLATE AND THE TOOL.
3. Insert the notcher ram (A) into the die (B) and place the tool on the punch bolster.
4. Start the punch retaining nut in the punch barrel.
5. Raise the die (B) and install the riser (C) under the die.
6. Start the mounting bolts (D) in the die and tighten the punch retaining nut.
7. Align the upper and lower dies and tighten the mounting bolts (D).
7.5B RECTANGLE NOTCHER OPERATION
1. Lubricate the upper and lower dies before the first cut and every 10 to 15 cuts, thereafter.
2. Place the material to be notched between the upper and lower dies and make the cut.
3. After the cut is made, remove the material before releasing the foot pedal.
PAGE 38
FIGURE 15
PAGE 39
7.6 PICKET FENCE TOOL
The picket fence tool is designed to make picket points on square tubing for ornamental fence
applications. The tool has a maximum capacity of 1 inch (25mm), 16 gauge tubing.
7.6A PICKET FENCE TOOL INSTALLATION
This tool mounts on the tool table in place of the Three in One shear and is anchored with the same bolts.
Lubricate the pressure block (A) before installing it on the tool and after every two hours of operation.
7.6B PICKET FENCE TOOL OPERATION
1. Rotate the tube guide on the front of the tool to the size of tube you are shearing. Remove the tube
guide if you are shearing 1 inch tubing.
2. Adjust the tube stop (B) just low enough to contact the upper edge of the tube.
3. Adjust the rest stop (C) so that it is approximately half of the tube size below the lower die.
4. Feed the tube into the tool until it contacts the stop (B). Depress the shear pedal.
5. Lubricate the dies every 10 to 15 cuts and grease the ram daily.
Ö CAUTION: ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE!
PAGE 40
FIGURE 16
PAGE 41
7.7 6 x 6 NINETY DEGREE NOTCHER
The six inch (150mm) ninety degree notcher is a component tool designed to make square and vee
notches in angle iron and flat stock. The maximum capacity of the tool is 3 x 3 x 1/4 inch (75 x 75 x 6mm)
or 6 x 6 x 1/8 inch (150 x 150 x 3mm).
7.7A 6 x 6 NINETY DEGREE NOTCHER INSTALLATION
SEE FIGURE 17 BELOW.
FIGURE 17
PAGE 42
TO INSTALL THE NOTCHER ON THE TOOL TABLE, the tool should be mounted as close to the
frame as possible and anchored with the bolts (A) provided.
7.7B 6 x 6 NINETY DEGREE NOTCHER OPERATION
Lubricate the blades before starting and every 10 to 15 cuts, thereafter. Oil the pressure block every two
hours of operation. Do not attempt to shear material thicker than 1/4 inch (6mm) and never side load the
notcher. The slug must be removed after every cut. Remove the slug with a magnetic probe or tongs.
Ü DO NOT REMOVE THE SLUGS BY HAND!
7.7C BLADE REPLACEMENT
The lower blades are symmetrical and can be rotated to expose four cutting edges.
The upper blade has two cutting edges.
TO ROTATE OR REPLACE THE BLADES, USE THE FOLLOWING STEPS:
Ö CAUTION: THE UPPER CASTING OF THE NOTCHER IS HEAVY ENOUGH TO CAUSE

INJURY IF DROPPED. USE CARE WHEN HANDLING THIS TOOL.
1. Remove the return springs from the unit.
2. To allow further adjustments, rotate or replace the upper blade and snug bolts, only.
3. Rotate or replace the lower blades.
4. Lower the upper blade down until it just passes the lower blade, approximately 1/16 inch (1.5mm).
5. Adjust the upper blade until the point almost touches the lower blades.
6. Center the rear of the upper blade with the lower blades. There should be a clearance of
approximately .005 of an inch (.12mm) on each side.
7. Tighten the upper blade bolts.
Raise and lower the upper casting several times by hand, to check blade alignment.
After alignment, tighten the back up set screws, making sure that the upper blade does not move.
PAGE 43
7.8 SQUARE TUBE SHEAR
The square tube shear is designed to shear square tubing from 1/4" to 1".
16 gauge is the maximum material thickness.
7.8A SQUARE TUBE SHEAR INSTALLATION
The tool mounts on the tool table in place of the Three-In-One Shear and is anchored with the same bolts
(C). Lubricate the rocker block (A) before installing the tool and after every two hours of operation.
7.8B SQUARE TUBE SHEAR OPERATION
1. Feed the tubing through the shear to the desired length and depress the foot pedal.
2. Lubricate the blades every ten to fifteen cuts.
PAGE 44
FIGURE 18
PAGE 45
7.9 OPTIONAL DIE HOLDERS AND STRIPPERS
7.9A 2-5/8 INCH (66 MM) DIE HOLDER
The optional 2-5/8 inch (66mm) die holder is of the same design as the standard die holder. It is used in
oversized punching applications. FOR APPLICATIONS, REFER TO THE TOOLING MANUAL.
Always use the preferred method of aligning punches and dies. REFER TO SECTION 6.1.
79.B 4 x 6 DIE HOLDER
The 4 x 6 inch die holder is used in oversize punching applications. FOR APPLICATIONS, REFER TO
THE TOOLING MANUAL Always use the preferred method of aligning punches and dies referred to in
SECTION 6.1.
7.9C OPTIONAL STRIPPER
The optional stripper is used in oversize punching applications. FOR APPLICATIONS, REFER TO
THE TOOLING MANUAL.
PAGE 46
8.0 TROUBLE SHOOTING GUIDE
8.1 ELECTRICAL-MOTOR
A. IF THE MOTOR WILL NOT START:
1. Make sure that you have the machine plugged into an outlet with adequate power to supply the
machine.
2. Check the wiring connections on the switch and the motor.
B. THE MOTOR RUNS BUT THE MACHINE WILL NOT CYCLE.
1. Check the rotation of the motor. The rotation should be counterclockwise when viewed from the
shaft end of the motor.
2. Check the wiring connections to the valve and the foot switch.
3. Check the level of the hydraulic fluid in the reservoir. The fluid should be approximately 1/2 inch
(12mm) below the top of the reservoir. FOR RECOMMENDED FLUIDS, refer to section 5.0.
C. THE MOTOR RUNS BUT THE MACHINE LACKS POWER.
1. Make sure that the electrical supply lines to the machine are of adequate gauge and length. FOR
RECOMMENDED SIZES, REFER TO SECTION 4.4.
2. The problem may be mechanical. Make sure that all grease fittings have been well lubricated.
3. REFER TO SECTION 8.2 ON HYDRAULICS BELOW.
8.2 HYDRAULIC
THE MOST COMMON HYDRAULIC PROBLEMS ARE:
1. Low level of hydraulic fluid in the reservoir: The reservoir holds 2 U.S. gallons (7 liters). The level
should be 1/2 inch (12mm) below the top of the reservoir.
2. Low pressure caused by worn or damaged parts in the cylinder or pump: There is a pressure port
provided on the machine to check the system pressure. The pressure port is in the fitting in the
top port of the cylinder. A pressure gauge with a minimum of three thousand (3,000) P.S.I. (270
BAR) is required. With the machine’s power off, install the pressure gauge. Power the machine
and cycle it to the end of the stroke in one direction or the other, watching the gauge for a reading.
The system pressure of this machine is 2,500 P.S.I. (172 BAR). The pressure adjustment is on the
side of the manifold between the motor and the pump. Turning the adjusting screw in should
increase the pressure. If the pressure cannot be adjusted, contact your local dealer or the factory.
Ö CAUTION: NEVER SET THE PRESSURE OF THE MACHINE ABOVE 2,500 PSI (172 BAR).
PAGE 47
8.3 CYLINDER SEAL REPLACEMENT
Use the following steps to replace the seals in the hydraulic cylinder:
1. With the arm up, turn the machine’s power OFF.
2. Block the arm up on the tool table. SEE ITEM (A).
3. Remove the hoses from the cylinder and allow the fluid to drain.
4. Remove the cylinder clevis pin (B) and swing the cylinder out away from the arm.
5. Remove the retaining ring (C) from the top of the cylinder.
6. Tap the head down into the tube and remove the second ring (D).
7. Place the pin (B) through the clevis and pull the cylinder apart, using a come-along or similar
device.
8. Remove the locking nut from the end of the shaft and slide the piston and head off of the shaft.
9. Replace all of the seals. There will be extra seals in the kit. Match the replacement seals with the
old ones and discard the rest.
10. Clean all parts, including the inside of the tube, and check all parts for nicks or scratches.
11. Oil all of the seals before reassembling the cylinder.

12. After the head and piston are assembled on the shaft, torque the locking nut to 100 foot pounds.
13. Tap the shaft assembly back into the tube, using a brass or plastic hammer.
14. Tap the head into the tube and install the retaining ring (C).
15. Replace the cylinder clevis pin (B) and connect the hoses to the cylinder.
16. Use care when removing the block (A). The cylinder does not have fluid in it and the arms may
drop some when the block is removed.
17. Cycle the machine several times before performing any work.
PAGE 48
FIGURE 19
PAGE 49
9.0 MACHINE PARTS LISTS
The Following Sections Contain The Ironworker And Optional Tooling Parts Lists And Drawings.
For Your Own Convenience, Always Give Your Complete Serial Number When Ordering Parts.
9.1 PUNCH ASSEMBLY

ITEM PART # DESCRIPTION
A 402290 Drag Link

B 205425 M-12 HHCS
C 412311 Pressure Block
D 400615 Punch Barrel (Includes H)
E 401464 Punch Barrel Guide
E1 012325 Punch Barrel Guide (Ser.#1038 & Prior)
F 006018 Grease Bolt
G 401479 Stripper Clip
H 000624 Punch Jam Nut
H1 000628 Jam Nut Wrench
I 401470 Die Holder
J 001472 Die Holder Spacer
K 012321 Punch Pin
L 400726 Punch Plate
M 230107 M-8 FSHCS
N 201220 M-10 HHCS
O 205422 M-12 x 55 HHCS
P 162005 Washer Reid
Q 219047 M-10 x 12 SS
R 312361 Spring Clip
S 215014 M-12 Greer Nut
T 412191 Upper Punch Pin
U 155010 1" External Cotter Pin
V 012327 Cylinder Clevis
W 412241 Cylinder Anchor Pin
X 012305 Punch Beam (Includes HH)
Y 401490 Stripper
Y1 001580 Complete Stripper (Includes G, N, Y, Z, KK & LL)
Z 500040 3/4 x 1 Spring
PAGE 50
AA 221005 M-6 x 12 SHCS
BB 233315 M-5 RHMS
CC 234008 M-5 HN
DD 012435 Pressure Gauge Tee
EE 012434 Upper Hose
FF 012333 Lower Hose
GG 012328 Cylinder (Includes V)
012402 Cylinder Seal Kit
HH 012304 Bushing
II 203455 M-10 x 140 HHCS
JJ 208014 M-12 Nut
KK 401492 Stripper Plate
LL 230005 M-6 x 12 FSHCS
MM 243101 Grease Zerk
FIGURE 20
PAGE 51
9.2 STAND ASSEMBLY
A 012343 Leg Assembly
B 012349 Shelf
C 201210 M-10 x 20 HHCS
D 215012 M-10 Nylon Lock Nut
E 012440 Brace
F 201410 M-12 x 25 HHCS
G 215014 M-12 Nylon Lock Nut
012342 Complete Base
FIGURE 21
PAGE 52
9.3 BASE ASSEMBLY
A 012388 Shroud
B 012322 Angle Shear Slug Chute
C 012323 Punch Slug Chute
D 012380 Punch Slug Receptacle
E 046018 Handle
F 224205 M-10 WLCS
G 012301 Switch Cover
H 220020 M-6 x 16 BHCS
I 300303 Punch Shroud
J 073206 M-6 Nut
K 012371 Bucket Washer
L 012342 Complete Base Assembly
FIGURE 22
PAGE 53
9.4 POWER UNIT
A 012400 115 Volt Coils (Barnes)

A1 012401 115 Volt Coils (Parker) Old Style
A2 012412 115 Volt Coils (Parker) New Style
B 012401 Valve
B1 006540 DIN Connector (Black)
B2 006545 DIN Connector (Grey)
C Motor (115 Volt)

D 012333 Lower Hose
E 012434 Upper Hose
F 012378 Toggle Switch (Includes Boot)

012376 Toggle Switch Boot
G 012335 Power Cord
H 012338 Foot Switch Assembly

H1 012405 Micro Switch (Foot Switch)
H2 012377 Foot Switch Guard
H3 012339 Foot Switch Cord
I 012433 Reservoir (Parker)

K 012435 T Assembly (Includes J)
L 012328 Cylinder
L1 012402 Cylinder Seal Kit
M 562113 Limit Switch

N 012334 Complete Power Unit
PAGE 54
FIGURE 23
PAGE 55
9.5 THREE IN ONE SHEAR

A 217012 M-10 Lock Nut
B 012359 Pressure Block
C 201215 M-10 x 40 HHCS
D 012355 Upper Blade
E 012354 Guide
F 160045 3/4 x 3 Die Spring
G 012353 Rear Side Plate
H 012356 Lower Plate Shear Blade
I 012393 Front Guard

J 012362 Front Side Plate
K 201110 M-6 x 10 HHCS
L 243101 Grease Nipple
M 012366 Thumb Screw

N 012363 Hold Down Assembly
O 221210 M-10 x 25 SHCS
P 073626 M-10 x 20 SHCS
Q 221210 M-10 x 25 SHCS

R 012357 Front Mounting Bracket
S 012367 12 x 50 Dowel Pin
T 201415 M-10 x 40 HHCS
U 403412 Lower Angle Shear Blade

V 012358 Rear Mounting Bracket
W 012394 Rear Guard
012351 Complete Tool
PAGE 56
FIGURE 24
PAGE 57
9.6 OPTIONAL MATERIAL STOP 30 INCH (76 CM)
A 677436 Stop Clamp
B 060315 Stop Shaft
C 060310 Shaft
D 073460 M-10 x 16 SHCS
E 076930 Complete Assembly
PAGE 58
FIGURE 25
PAGE 59
9.7 STROKE CONTROL
A 012327 Clevis Assembly
B 012328 Cylinder Assembly
C 019300 Scale
D 012420 Switch Contact
E 012410 Pointer
F 073407 M-4 BHCS
G 162005 Washer
H 080061 Handle
I 562113 Limit Switch
J 073450 M-4 x 16 SHCS
PAGE 60
FIGURE 26
PAGE 61
10.0 WIRING DIAGRAM
A 012430 Starter
A1 012428 Overload
B 012334 Power Unit

C 012423 Transformer
D 011933 Fuse
E 012338 Foot Switch

E1 012339 Foot Switch Cord
F 562113 Limit Switch
G 012400 Coil (Barnes)

012401 Coil (Parker) Old Style
012412 Coil (Parker) New Style
H 012378 110 Volt Switch
FIGURE 27
PAGE 62
SCOTCHMAN INDUSTRIES, INC.
180 E HIGHWAY FOURTEEN
P.O BOX 850
PHILIP, SD 57567
#20 STYLE
TOOLING
PARTS
MANUAL
FEBRUARY 2015
TABLE OF CONTENTS
1.0 INTRODUCTION 3
2.0 TOOLING PARTS 4-59

2.1 4 x 4 Angle Shear 4
2.2 Miter Guide 6
2.3 Multi Tool 8
2.3A Material Stop - 30 Inch 10
2.4 Rod Shear 12
2.5 6 Inch Brake 14
2.6 8 Inch Brake 16
2.7 12 Inch Brake 18
2.8 Brake Gauging Tables 20
2.9 Angle Iron Brake 22
2.10 Brake Guards 24
2.11 Rectangle Notcher 26
2.12 Pipe Notcher 28
2.13 Picket Fence Tool 30
2.15 Square Tube Shear 34
2.16 STRUT Channel Shear 36
2.17 Channel Shear 38
2.18 Laser Light 40
2.19 Die Holders 42
2.20 48 Inch Back Gauge 44
2.21 Gauging Table 46
2.22 Punch Tables 48
2.22A Punch Table Extension (5014TM) 50
2.23 Tool Table Extension 52
2.24 4' Punch Gauging System 54
2.25 8' Punch Gauging System 56
2.26 Material Conveyor 58
3.0 PUNCHES AND DIES 60-63
PAGE 2
4.0 SUPPLEMENT FOR OLDER TOOLS 64-83
4.1 3 x 3 Angle Shear 64

4.2 Rod Shear 66
4.4 54 Inch Back Gauge 70
4.5 Digital Readout 72
4.6 Picket Fence Tool 74
4.7 Eight Inch Brake 76
4.8 Gauging Table - Bar Shear 78
4.9 Rod/Angle Shear Combo 80
4.10 3 X 3 Angle Shear 82
1.0 INTRODUCTION
This manual contains all of the optional tools available for all Scotchman model Ironworkers that use the
#20 style tooling in the punch area of the machine.
* PLEASE NOTE THAT THERE MAY BE PARTS PICTURED THAT DO NOT PERTAIN TO THE
PARTICULAR MODEL THAT YOU OWN. PLEASE PAY ATTENTION TO SPECIFIC MODELS
WHEN ORDERING PARTS.
This manual is for parts ordering information, only. All operating and set-up instructions are contained in
the operator's manual that you received with your machine or the instructions that came with the tool.
PAGE 3
2.0 TOOLING PARTS
2.1 4 X 4 ANGLE SHEAR (Started on 5014-TM in February 2003)
ITEM QTY PART # DESCRIPTION
A 1 343430 Front Housing

B 1 343431 Rear Housing
C 1 343417 Upper Blade
D 1 343432 Rocker
E 1 430281 Cap Assembly

F 1 221227 M-10 x 55 SHCS
G 2 343420 Guide Key
H 2 026746 Retainer
I 2 201110 M-6 x 12 HHS

J 2 343002 Dowel Pin
K 1 343202 Front Guard
L 4 243101 Grease Zerk
M 6 221212 M-10 x 30 SHCS

N 8 214012 M-10 Flat Washer
O 8 203212 M-10 x 30 HHS
P 8 214012 M-10 Flat Washer
Q 4 343412 Lower Blade

R 2 016127 Spring
S 1 343232 Rear Guard
T&U 4 343423 Shim
V 2 224205 Cover Screw

W 2 204222 M-10 x 55 HHS
X 1 215012 M-10 Greer Nut
Y 026698 Rest Button
Z 343440 45 Degree Miter Gauge (Optional)

343425 Complete Angle Shear
PAGE 4
PAGE 5
2.2 MITER GUIDE
ITEM PART DESCRIPTION
A 221250 M-10 x 35MM SHCS Bolt
B 343440 Angle Shear Miter Attachment
C 026698 Rest Button
PAGE 6
PAGE 7
2.3 THREE IN ONE SHEAR (PORTA-FAB)
A 217012 M-10 Lock Nut

B 012359 Pressure Block
C 201215 M-10 x 40 HHCS
E 012354 Guide
F 160045 3/4 x 3 Die Spring
G 012353 Rear Side Plate
H 012356 Lower Plate Shear Blade
I 012393 Front Guard

J&N 012362 Front Side Plate Assembly
K 220016 M-6 x 10 WLCS
L 243101 Grease Nipple
M 012366 Thumb Screw

N&J 012362 Front Side Plate Assembly
O 221210 M-10 x 25 SHCS
P 073626 M-10 x 20 SHCS
R 012357 Front Mounting Bracket

S 012367 12 x 50 Dowel Pin
T 201417 M-12 x 45 HHCS
U 403412 Lower Angle Shear Blade
V 012358 Rear Mounting Bracket

W 012394 Rear Guard
X 212012 M-10 Washer
000310 Label (Fingers Beyond Tool)

016328 Label (Front)
012351 Complete Three-In-One Shear
PAGE 8
PAGE 9
2.3A MATERIAL STOP - 30” - For Three-In-One Tool
A 677436 Stop Clamp
B 060315 Stop Shaft
C 060310 Shaft
D 073460 M-10 x 16 SHCS
E 210016 M-16 Jam Nut
PAGE 10
PAGE 11
2.4 ROD SHEAR
A 017405 Rear Housing

B 160045 Springs
C 017402 Moving Blade

D 221220 M-10 x 40 SHCS
E 017409 Cap
F 017401 Fixed Blade
G 201110 M-6 x 12 HHCS

H 026746 Retainer
I 201212 M-10 x 35 HHCS

J 017410 Guide
K 201210 M-10 x 20 HHCS

L 017403 Front Housing
M 017411 Wear Strip

N 221210 M-10 x 25 SHCS
O 017407 Base
P 201215 M-10 x 40 HHCS
Q 017400 Complete Tool
PAGE 12
PAGE 13
2.5 SIX INCH BRAKE
ITEM COMMON PART #' PORTAFAB 5014-CM DESCRIPTION

4014-CM 50514-CM
4014-TM
5014-TM
A 001179 Upper Die (Includes A, F, G & h)
B 001188 Lower Die
C N/A 205425 M-12 x 65 HHCS
D 001191 Base
E N/A 500100 Riser (5014-CM Only)
F 000624 Punch Retaining Nut
G 001185 Brake Stem
H 118022 Set Screw
I 001176 540076 Complete Brake
PAGE 14
PAGE 15
2.6 EIGHT INCH BRAKE
A 433151 Rocker Cap

B 433022 Brake Top
C 016320 Brake Cable

D 221005 M-6 x 16 SHCS
E 016123 Spring
F 221310 M-12 HHCS
G 212014 M-12 Lock Washer

H 433121 Post Assembly
I 433092 Base
J 221310 M-12 SHCS
K 333101 Lower Die

L 433121 Post Assembly
M 333111 Upper Die

N 218048 M-10 Set Screw
Q 003150 Brake Warning

R 003145 Remove Tool
S 433003 Complete Assembly

S1 433103 Brake (Less Dies)
PAGE 16
PAGE 17
2.7 TWELVE INCH BRAKE
A 433151 Rocker Cap

B 433032 Housing Assembly

D 220016 M-6 x 10 BHCS
E 016123 Spring
F 201412 M-12 HHCS

H 333061 Post Assembly (Long)
I 433082 Base
J 221310 M-12 SHCS
K 016331 Lower Die

L 433121 Post Assembly (Short)
M 016335 Upper Die

P 019103 Lubrication Decal

R 003145 Remove Tool Label

S1 433100 Brake (Less Die)
PAGE 18
PAGE 19
2.8 BRAKE GAUGING TABLES
A 026815 Stop Assembly
B 026818 Rail
C 080061 Handle
D 026618 Tee Nut
E 203210 Mounting Bracket
F 080061 Handle
G 026860 Squaring Arm
H 026839 Table
I 026836 Mounting Bracket
J 026848 Mounting Bracket
K 219060 M-10 SHCS
L 026618 Tee Nut
M 203210 Mounting Bracket
N 221210 M-10 x 25 HHCS
O 019350 Scale
026800 Complete Stop Assembly
026865 Complete Table Assembly
PAGE 20
PAGE 21
2.9 ANGLE IRON BRAKE
COMMON
A 001362 Gauge Brake
C 001367 Retainer
D 001369 Upper Die
E 001371 Ram
F 001374 Lower Die
G 001377 Post
H 001380 Base
J 003150 Label (Rounds)
K 016127 Springs
M 221010 M-6 x 16 SHCS
N 221417 M-16 x 45 SHCS
O 243101 M-6 Grease Nipple
P 221312 M-12 x 30 SHCS
PAGE 22
PAGE 23
2.10 BRAKE GUARDS
A 029313 Right Bracket
B 029310 Left Bracket
C 029355 Lifter
D 221010 M-6 SHCS
E 016301 Lever Boss
F 213007 M-6 Washer
G 016321 8" Shield
016326 12" Shield
H 016342 Shield Peg
I 077100 Dowel Pin
J 016360 Shield Boss
K 016346 Alum Stiffner-8 & 12" Brakes
016350 8" Brake Guard Assembly
016352 12" Brake Guard Assembly
L 073619 M-6 SHCS
PAGE 24
PAGE 25
2.11 RECTANGLE NOTCHER
ITEM COMMON PART # PORTAFAB 5014-CM DESCRIPTION

4014-CM
4014-TM
5014-TM
A 500101 Stem (5014-CM Only)
B 219047 M-10 Set Screw
C 440013 Ram
D 340003 Die
E 221327 M-12 SHCS
F 340032 Riser
G 340031 Stem
H 440000 540000 Complete Tool
I 000624 Jam Nut (Not Pictured)
PAGE 26
PAGE 27
2.12 PIPE NOTCHER
ITEM COMMON 4014-CM PORTAFAB 5014-CM DESCRIPTION

PART # 4014-TM 5014-TM 50514-CM
A 001194 Solid Retaining Nut
B 340041 012450 012450 Push Bar
B1 340081 Push Bar (4014C & 4014T)

2" Dies
C&F 001220 3/4" Upper & Lower Dies

001222 1" Upper & Lower Dies
001224 1-1/4" Upper & Lower Dies
001226 1-1/2" Upper & Lower Dies
001228 2" Upper & Lower Dies
D 001208 Die Spring

E 001295 Pipe Notcher Housing
G 001209 Guide Plates
H 212012 M-10 Washer
I 203225 M-10 HHCS

J 340071 Riser (4014C & 4014T-2" Dies)
K 073420 M-8 Set Screw
L 221210 M-10 SHCS
M 221314 Riser Bolts

N 500100 Riser (5014-CM Only)
O 221310 M-12 x 25 SHCS
P ` 203415 203415 M-12 x 35 HHCS
Q 218023 M-6 x 12 SS
R 221005 M-6 x 12 SHCS
PAGE 28
PAGE 29
2.13 PICKET FENCE TOOL (WITH CAST HOUSING)
A 001275 Base
B 001264 1" Lower Die
001292 3/4" Lower Die
001249 1/2" Lower Die
C 001272 Front Plate
D 001280 Housing
E 001162 1" Upper Die
001190 3/4" Upper Die
001150 1/2" Upper Die
F 001167 Ram
G 001172 Pressure Cap
H 073615 M-6 x 20 SHCS
I 073634 M-10 x 80 BHCS
J 160050 1/2 x 3-1/2 Die Spring
K 001166 Spring Guard
L 221005 M-6 x 12 SHCS
M 243101 M-6 Grease Nipple
N 073097 M-6 Washer
O 001165 Tube Stop
P 201212 M-10 x 35 HHCS
Q 212012 M-10 Lock Washer
R 221210 M-10 x 25 SHCS
S 221210 M-10 x 25 SHCS
T 210012 M-10 Jam Nut
U 219050 M-10 x 25 Set Screw
V 001216 Finger Clamps
W 001178 Tube Guide
X 221005 M-6 Bolt
Y 001175 Cap
Z 001293 Complete Picket Tool
003145 Label (Remove Tool)
016328 Label (Front)
PAGE 30
PAGE 31
2.14 6 X 6 NINETY DEGREE NOTCHER
A 205422 M-12 HHCS

B N/A M-12 Lock Washer
C 162005 M-12 Washer
D 426160 Top Casting
E 026166 Upper Blade
F 026164 Lower Blade-Short
G 026165 Lower Blade-Long
H 160047 1 x 3 Die Spring
I 026169 M-24 Jam Nut
J 214012 M-10 Washer
K 201215 M-10 HHCS
L 212012 M-10 Lock Washer
M 026163 Lower Casting
N 201420 M-12 HHCS
O 214014 M-12 Washer
P 201420 M-12 HHCS
Q 016162 Rubber Slug Return
R 026167 Pivot Pin
S 243101 M-6 Grease Nipple
T 446160 Pressure Block
U 221120 M-8 SHCS
V 220014 M-6 BHCS
W 446170 Pressure Cap
W1 500102 Pressure Cap (5014-CM Only)
X 218048 M-10 Set Screw
AA N/A Label
BB 003155 Label
CC 003145 Label
PAGE 32
PAGE 33
2.15 SQUARE TUBE SHEAR
A 001312 Rear Side Plate
B 001313 Front Side Plate
C 001311 Lower Blades
E 001309 Square Washer
F 001307 Blade Cap
G 001308 Springs
I 001306 Base
J 073626 M-10 x 20 SHCS
K 203217 M-10 x 45 HHCS
L 221210 M-10 x 20 HHCS
L1 212012 M-10 Lock Washer
M 203212 M-10 x 30 HHCS
001350-16540 Complete Tool
PAGE 34
PAGE 35
2.16 STRUT CHANNEL SHEAR
A 1 024541 Positive Stop

B 1 024512 Right Brace
C 1 024511 Left Brace

D 2 026243 Wear Strip, 6” Angle Shear
E 1 024550 Fixed Blade Blank

F 1 446170 Pressure Cap Assembly
G 1 024516 Pusher Assembly

H 1 024551 Moving Blade Blank
I 2 160030 3/4 x 1-1/2 Die Spring

J 1 024510 Multi Shear Base
K 1 024560 Guard Multi Shear

L 1 003140 Warning Label
M 1 024513 Multi Shear Hold Down

N 1 076930 Material Stop
AA 2 220014 M-6 x 10MM Din BN19 BHCS

BB 2 221120 M-8 x 25MM Din 912 SHCS
CC 12 221212 M-10 x 30MM Din 912 SHCS

DD 2 218000 M-8 x 8MM Din 913 Set Screw
EE 2 243101 M-6 x 13.5 OAL Gold Zerk

FF 2 221210 M-10 x 25MM Din 912 SHCS
GG 2 201420 M-12 x 50MM Din 931 HHCS

HH 2 214014 M-12 Din 125 Regular Washer
A1 1 024563 Strut Guide Base
A2 1 024562 1-5/8” Strut Hold Down Clamp
A3 2 221210 M-10 x 25 Din 912 SHCS
PAGE 36
PAGE 37
2.17 CHANNEL SHEAR
A 1 024541 Positive Stop

B 1 024512 Right Brace
C 1 024511 Left Brace

D 2 026243 Wear Strip, 6” Angle Shear
E 1 024550 Fixed Blade Blank

F 1 446170 Pressure Cap Assembly
G 1 024516 Pusher Assembly

H 1 024551 Moving Blade Blank
I 2 160030 3/4 x 1-1/2 Die Spring

J 1 024510 Multi Shear Base
K 1 024560 Guard Multi Shear

L 1 003140 Warning Label
M 1 024513 Multi Shear Hold Down

N 1 076930 Material Stop
AA 2 220014 M-6 x 10MM Din BN19 BHCS

BB 2 221120 M-8 x 25MM Din 912 SHCS
CC 12 221212 M-10 x 30MM Din 912 SHCS

DD 2 218000 M-8 x 8MM Din 913 Set Screw
EE 2 243101 M-6 x 13.5 OAL Gold Zerk

FF 2 221210 M-10 x 25MM Din 912 SHCS
GG 2 201420 M-12 x 50MM Din 931 HHCS

HH 2 214014 M-12 Din 125 Regular Washer
A1 1 024552 Guide Blank
PAGE 38
PAGE 39
2.18 LASER LIGHT
A 033261 Laser w/Mounting Bracket
B 073619 M-6 x 20 SHCS
C 033258 Laser Rod
D 221120 M-8 x 25 SHCS
E 033255 Laser Rod Holder
F 218030 M-8 x 12 SS
H 073621 M-6 x 30 SHCS
I 158003 Hole Plug
J 013167 Velcro 5”
K 077183 Cord Grip
L 033228 WDU Terminal Block
M 562040 Wire Clamp
N 221005 M-6 x 12 SHCS
PAGE 40
PAGE 41
2.19 DIE HOLDERS AND STRIPPERS
ITEM COMMON 4014CM 4014TM 5014CM DESCRIPTION
PART # Porta-Fab 5014TM
A 401470 Die Holder

B 001472 001572 500082 Die Holder Space
C 219047 M-10 Set Screw
D 400726 001570 400726 Punch Plate

E 230107 M-8 x 16 FSHCS
F 201420 201420 205435 M-12 HHCS
G 162005 Heavy Washer

H 401490 Stripper
I 401492 Stripper Plate
J 230005 M-8 x 16 FSHCS

K 401479 Stripper Clip
H-I-J-K 001580 001575 001580 Complete Stripper
L 000691 Oversize Stripper

M 000692 Guard
N 400727 001571 400727 Punch Plate (Oversize)
O 000687 Die Holder (Oversize)

P 219047 M-10 Set Screw
Q 000685 000689 500091 Die Holder Spacer (Oversize)
R 221326 221326 221335 M-12 x 65 SHCS

S
500093 4 x 6 Die Spacer
PAGE 42
PAGE 43
2.20 48 INCH BACK GAUGE ASSEMBLY
1 025339 Stop
2 025323 Length Stop Housing
3 218023 M-6 x 13 Set Screw
4 219047 M-10 x 12 Set Screw
5 025317 Length Stop Assembly
6 025320 Slide Block
7 025361 Lock Handle
8 025308 Tube Assembly
9 221420 M-16 x 50 SHCS
10 080181 3mm Allen Wrench
11 041018 Scale
PAGE 44
PAGE 45
2.21 GAUGING TABLE - BAR SHEAR
ITEM COMMON DESCRIPTION

PART #
1 510046 Table
2 510048 Support Bracket
3 025705 Guide
4 026618 Tee Nut
5 026698 Stop Pin
6 080061 Handles
7 220029 M-10 x 35 BHCS
8 210012 M-10 Jam Nut
9 230210 M-10 x 30 FSHCS
10 224205 M-10 x 16 WLCS
11 510045 Complete Table Assembly
FITS 5014-CM SER #'S 1511 & UP, 5014-TM SER #'S 1526 & UP.
FITS ALL 50514-CM’S
PAGE 46
PAGE 47
2.22 PUNCH TABLE
A 400734 Guide
B 026618 Tee Nuts
C 400730 Table (Complete)
D 080061 Handles
E N/A
F 019300 Scales
PAGE 48
PAGE 49
SECTION 2.22A PUNCH TABLE EXTENSION (5014TM)
A 2 026618 M-10 Tee Nut
B 1 026697 Guide Finished
C 1 340112 Turret Table Ext. W/Scale
D 4 214012 M-10 Flat Washer
E 4 080063 RS/Jig Handle
F 1 340100 Turret Punch Table Mount
G 2 060250 M-10 x 20 SHCS
H 2 213012 M-10 Black Washer
PAGE 50
PAGE 51
SECTION 2.23 TOOL TABLE EXTENSION
A 2 208010 M-8 Hex Nut
B 2 230110 M-8 x 20 FSCCS
C 2 203210 M-10 x 25 HHCS

(Included with H)
D 2 214012 M-10 Flat Washer

(Included with H)
E 2 224205 M-10 x 16 WLCS

(Originally held Cyl. Cover on.)
F 1 033214 50 Ton Tool Table Extension
G 2 033215 Tool Table Mount Brackets
H 1 033208 Leg Assembly Tool Stand (3 pc.)
I 1 033004 Shelf Assembly
PAGE 52
PAGE 53
2.24 FOUR FOOT PUNCH GAUGING SYSTEM
ITEM LEFT HAND RIGHT HAND DESCRIPTION
1 029220 029226 Scale
2 029200 029200 4' Rail
3 029294 029294 1/8 Washer
4 130107 130107 5/16 x 18 FSHCS
5 080061 080061 Handles
6 214012 214012 10mm Washer
7 029295 029295 Mounting Plate
8 029144 029146 Slider Assembly
9 029289 029291 Complete Assembly
PAGE 54
PAGE 55
2.25 EIGHT FOOT PUNCH GAUGING SYSTEM
ITEM LEFT HAND RIGHT HAND DESCRIPTION
1 029220 029226 Scale
2 029204 029204 8' Rail
3 029294 029294 1/8 Washer
4 130107 130107 5/16 x 18 FSHCS
5 080061 080061 Handles
6 214012 214012 10mm Washer
7 029296 029296 Mounting Plate
8 029144 029146 Slider Assembly
9 029292 029293 Complete Assembly
PAGE 56
PAGE 57
2.26 MATERIAL CONVEYOR
A 026975 Track Assembly

B N/A
C 026902 Roller
D 026937 Upper Bracket Assembly

E 026941 V Guide Bracket
E1 026951 Complete V Guide Assembly
F 026952 V Rollers
G 016402 3/4 Snap Ring
H 080061 Handle
I 026911 Sleeve
J 216015 M-10 Flange Nut
K N/A
L 026920 Adjustment Bolt

M 228310 M-10 Carriage Bolt
N 203212 M-10 x 30 SHCS
O 026915 Bracket Assembly

P 026919 Steel Roller
Q 026955 Bump Roller Mount
R 026962 Bump Roller

R1 026960 Bump Roller Assembly
S 026969 Bump Roller Nut
T 203212 M-10 x 30 SHCS

U 213012 M-10 Washer
V 208012 M-10 Hex Nut
W 026985 Complete Conveyor
PAGE 58
PAGE 59
3.0 PUNCHES AND DIES
#20 ROUND PUNCHES & DIES
1/8, 5/32, 3/16, 7/32, 1/4, 9/32,

5/16, 11/32, 3/8,13/32, 7/16,15/32,1/2,
17/32, 9/16, 19/32, 5/8, 21/32, 11/16,
23/32, 3/4,25/32, 13/16, 27/32,
7/8, 29/32, 15/16, 31/32,
1, 1-1/32, 1-1/16, 1-1/8, 1-3/16, 1-1/4
5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm

13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm
20mm, 21mm, 22mm, 23mm, 24mm, 25mm
26mm, 27mm, 28mm, 29mm, 30mm, 31mm, 32mm
#20 ROUND OVERSIZED PUNCHES & DIES

(USE 2-5/8" DIE HOLDER)
1-9/32" UP TO 2"
#20 ROUND OVERSIZED PUNCHES & DIES

(USE 4 x 6 DIE)
2-1/32" UP TO 2-1/4"
#20 SQUARE PUNCHES & DIES
9/32, 3/8, 13/32, 7/16, 15/32, 1/2,

17/32, 9/16, 5/8, 21/32, 11/16, 3/4,
25/32, 13/16, 7/8, 1
PAGE 60
#20 OVAL SLOT PUNCHES & DIES
1/4 x 1/2, 9/32 x 1/2, 1/4 x 3/4, 9/32 x 3/4,

5/16 x 3/4, 11/32 x 3/4, 3/8 x 3/4,
13/32 x 3/4, 7/16 x 3/4, 15/32 x 3/4, 1/2 x 3/4,
17/32 x 3/4, 9/16 x 3/4,
1/4 x 1, 9/32 x 1, 5/16 x 1, 11/32 x 1, 3/8 x 1,
13/32 x 1, 7/16 x 1, 15/32 x 1,
1/2 x 1, 17/32 x 1, 9/16 x 1, 5/8 x 1, 21/32 x 1,
11/16 x 1, 3/4 x 1, 25/32 x 1, 13/16 x 1,
1/4 x 1-1/4, 5/16 x 1-1/4, 3/8 x 1-1/4, 13/32 x 1-1/4,
7/16 x 1-1/4, 15/32 x 1-1/4,
1/2 x 1-1/4, 9/16 x 1-1/4, 5/8 x 1-1/4, 21/32 x 1-1/4,
11/16 x 1-1/4, 3/4 x 1-1/4,
25/32 x 1-1/4, 13/16 x 1-1/
#20 OVAL SLOT OVERSIZED PUNCHES & DIES

(USE 2-5/8" DIE HOLDER)
1-9/32" UP TO 2"
#20 OVAL SLOT OVERSIZED PUNCHES & DIES

(USE 4 x 6 DIE)
2-1/32" UP TO 2-1/4"
PAGE 61
#20 PICKET PUNCHES & DIES
5/8 SQUARE TUBING MAX. ON 314-C6

& 4014-TM
3/4 SQUARE TUBING MAX. ON 4014-CM
#82 ECCENTRIC DIES FOR PUNCHING

NEXT TO WEB OF ANGLE IRON
NOTE: ALL #82 ECCENTRIC DIES ARE 1/32"

LARGER THAN PUNCH SIZE.WHEN ORDERING,
MUST SPECIFY PUNCH SIZE. EXAMPLE: #20 1/2"
PUNCH WILL NEED #82 17/32" ECCENTRIC DIE.
9/32, 5/16, 11/32, 3/8, 13/32, 7/16, 15/32, 1/2, 17/32, 9/16, 19/32,
5/8, 21/32, 11/16, 23/323/4, 25/32, 13/16, 27/32, 7/8, 29/32
#20 HEXAGON PUNCHES & DIES

(USE STANDARD 2" DIE HOLDER)
1/4" UP TO 1-1/16"
ALL SIZES ARE SPECIALS
#20 TRIMMING & CUTOFF PUNCHES & DIES
1" SIZE IN STOCK ONLY
DIE IS 2-5/8" O.D.
(OVERSIZED DIE HOLDER IS REQUIRED)
PAGE 62
#20 CORNER TURNING PUNCHES & DIES
AVAILABLE IN THE FOLLOWING SIZES ONLY:
1/2"
3/4" (MUST USE 2-5/8" DIE HOLDER)
#20 RECTANGLE PUNCHES & DIES AVAILABLE

CALL FOR PRICES AND DELIVERY
INFORMATION ON ORDERING PUNCHES & DIES

THE PUNCH & DIE SIZES LISTED ARE STANDARD SIZES
KEPT IN STOCK FOR YOUR CONVENIENCE.
FOR SPECIAL SIZES, INCLUDING METRIC, PLEASE CALL OR FAX
FOR QUOTATIONS AND DELIVERY.
#20 PUNCH & DIE SETS HAVE A 1/32" DIE CLEARANCE.
WHEN ORDERING DIES, PLEASE SPECIFY PUNCH SIZE BEING USED.
ALSO, PLEASE SPECIFY THICKNESS AND TYPE OF MATERIAL,
TO ASSURE PROPER DIE CLEARANCE.
IN ADDITION TO THE SHAPES LISTED, WE MANUFACTURE TEARDROP,
KEYHOLE, KNOCK-OUT AND OTHER SPECIALTY PUNCHES & DIES.
PLEASE WRITE, CALL OR FAX FOR PRICES AND DELIVERY.
PAGE 63
4.0 SUPPLEMENT FOR OLDER TOOLING
4.1 ANGLE SHEAR (Used prior to August/1995)
STANDARD METRIC
A 000421 000421 Spacer

B 000423 000423 Guide Block
BA 000419 000419 Spacer Assembly
(Includes 2 Pieces-A & B)
C 430081 430081 Pressure Block
D 430091 430091 Drag Link
E 201420 201420 M-12 HHS
F 400426 400426 Post-Left
G 400418 400418 Blade Holder
H 000518 000517 7/16 HHS
I 400412 400412 Bottom Blade
J 000417 000417 Top Blade
K 400431 400431 Rear Plate
L 101325 201425 M-12 HHS
M 400430 400430 Front Plate
N 400428 400428 Post-Right
O 000427 219050 Set Screw
P 330062 330062 Base
Q 330094 330094 Spring Clip
R 116012 215012 M-10 Greer Nut
S 104225 204225 M-10 HHCS
T 124005 220014 M-6 BHCS
U 330210 330210 Guard Angle Shear
V 330251 330251 Knob
W 205435 205435 M-12 x 90 HHCS
X 330241 330241 Spacers
Y 210050 219050 M-10 Set Screw
Z 210012 210012 M-10 Jam Nut
AA 430028 430028 Complete Assembly
BB 003140 003140 Warning Label (Not Pictured)
PAGE 64
PAGE 65
4.2 ROD SHEAR
A 331082 Base
B 431033 Stationary Blade
C 201410 M-12 HHCS
D 203210 M-10 HHCS
E 210012 M-10 Jam Nut
F 431113 Hold Down
G 431063 Body
H 203217 M-10 HHSC
I 219050 M-l0 Set Screw
J 431043 Moving Blade
K 204222 M-10 HHCS
L 215012 M-10 Greer Nut
M 331071 Cap
N 431091 Drag Link
O 230407 M-12 x 20 FSHCS
P 431028 Complete Assembly

Q 003125 Label-Not Pictured
PAGE 66
PAGE 67
4.3 3 x 3 NINETY DEGREE NOTCHER-COPER
A N/A Main Beam

B 243101 M-6 Grease Nipple
C N/A Notcher Beam Pin
D 123320 Cotter Pin

E 002290 Drag Links
F 002963 Top Blade
G 002978 Blade Guard

H 002954 Lower Blade (Short)
I 002945 Lower Blade (Long)
J N/A Pivot Pin

K 108013 7/16 Hex Nut
L N/A Shear Table (Front)
M N/A Shear Table (Rear)

N 104222 3/8 HHCS
O 116012 3/8 Greer Nut
P 201235 M-10 HHCS

R 214012 M-10 Washer
S 103212 3/8 HHCS

T 117012 3/8 Lock Nut
U 113019 1" SAE Washer
V 210022 M-22 Jam Nut

W 130325 7/16 SHCS
X 124207 3/8 WLCS
Y N/A Complete Tool
PAGE 68
PAGE 69
4.4 54 INCH BACK GAUGE ASSEMBLY
A 080061 Handle
B 201410 M-12 x 25 HHCS
C 210014 M-12 Hex Nut
D 001541 Ball Spring Screw
E 110014 1/2 x 13 Jam Nut

F 221005 M-6 x 12 SHCS
G 203210 M-10 x 25 HCS
H 213014 M-12 Flat Washer
I 550015 Probe Support

J 550012 Slide
K 550020 Support Tube
L 550015 Probe Support
M 550067 Optional Limit Switch

N 550013 Swing Arm
O 550027 Pivot Bolt
P 550034 Probe Cap
Q 550033 Boss
R 550031 Probe Rod
S N/A Contact Pin
T 550035 Plug (For Manual Back Gauge)
U 550036 Spring (For Electric Back Gauge)

V 550030 Probe Body
W 550028 Tee Nut
X 550037 Spring
Y 550038 Bushing
Z 221005 M-6 x 12 SHCS
AA 208014 M-12 Hex Nut

BB 213014 M-12 Flat Washer
CC 550023 Punch Mounting Bracket (Not Pictured)
DD 550018 Stop Assembly (Includes all of Detail A)
550000 Complete Back Gauge
PAGE 70
PAGE 71
4.5 OPTIONAL DIGITAL READOUT
A 221002 M-4 x 12 SHCS
B 550050 Digital Readout
C 550052 Mounting Bracket
D 215000 M-4 Lock Nut
E 550040 Reader Mount
F 077864 M-5 x 12 SHCS
G 073415 M-4 x 25 SHCS
H 550055 Scale
PAGE 72
PAGE 73
4.6 PICKET FENCE TOOL (STEEL HOUSING)
A 001271 Base
B 001264 1" Lower Die

001292 3/4" Lower Die
001249 1/2" Lower Die
C 001170 Front Plate

D 001168 Side Frame
E 001162 1" Upper Die

001190 3/4" Upper Die
001150 1/2" Upper Die
F 001167 Ram
G 001172 Pressure Cap
H 073615 M-6 x 20 SHCS

I 073634 M-10 x 80 BHCS
J 160050 1/2 x 3-1/2 Die Spring

K 001166 Spring Guard
L 221005 M-6 x 12 SHCS

M 243101 M-6 Grease Nipple
N 073097 M-6 Washer

O 001165 Tube Stop
P 201232 M-10 x 80 HHCS

R 221210 M-10 x 25 SHCS

S 221212 M-10 x 30 SHCS
T 210012 M-10 Jam Nut

U 219050 M-10 x 25 Set Screw
V 001169 Spring Block

W 001178 Tube Guide
X 221005 M-6 Bolt

Y 001175 Cap
Z 001293 Complete Picket Tool
PAGE 74
PAGE 75
4.7 EIGHT INCH BRAKE
A 433151 Rocker Cap

B 433022 Brake Top

D 221010 M-6 x 16 SHCS
E 016123 Spring
F 221310 M-12 HHCS

H 433121 Post Assembly
I 433092 Base
J 221310 M-12 SHCS
K 333101 Lower Die

L 433121 Post Assembly
M 333111 Upper Die

P 019103 Lubrication Decal

R 003145 Remove Tool

PAGE 76
PAGE 77
4.8 GAUGING TABLE - BAR SHEAR
ITEM COMMON 5014-TM DESCRIPTION

PART #
A 026591 Table Assembly
B 026692 Guide
C 080061 Handle
D 026618 Tee Nut
E 201435 218112 M-12 HHCS
F 210014 M-12 Jam Nut
G 026698 Stop Pins
H 026580 026585 Complete Table
FITS ALL 4014-CM & 4014-TM,

5014-CM SER #'S 1510 & PRIOR,
5014-TM SER #'S 1525 & PRIOR.
PAGE 78
PAGE 79
4.9 ROD SHEAR (WITH 2 X 2 ANGLE SHEAR)
A 331082 Base
B 431033 Stationary Blade
C 201410 M-12 x 25 HHCS

D 203210 M-10 x 25 HHCS
E 210012 M-10 Nut

F 431113 Hold Down
G 431063 Side Plate

H 203217 M-10 x 45 HHSC
HA 212012 M-10 Lock Washer
I 219050 M-10 x 25 Set Screw

J 431043 Moving Blade
K 204222 M-10 x 55 HHCS

L 215012 M-10 Greer Nut
M 331071 Cap
N 333015 Spring Guard
O 230407 M-12 x 20 FSHCS

R 433030 Lifting Block
S 016117 Spring
T 333025 Front Guard
PAGE 80
PAGE 81
4.10 3 X 3 ANGLE SHEAR (Started in August 1995)
A 403430 Front Housing

B 403412 Lower Blades
C 403431 Rear Housing

D 430062 Base
E 221210 M-10 x 25 SHCS

F 221212 M-10 x 30 SHCS
G 221227 M-10 x 55 SHCS

H 400423 Wear Strip
I 026746 Strip Retainer

J 201110 M-6 x 12 HHCS
K 215012 M-10 Lock Nut

L 400417 Upper Blade
M 403418 Blade Cap

N 430281 Rocker Cap
O 016121 Return Springs

P 430232 Rear Guard
Q 201210 M-10 x 20 HHCS

R 201220 M-10 x 50 HHCS
S 430221 Guard Bearing

T 203210 M-10 x 25 HHCS
U 430202 Front Guard

V 203225 M-10 x 65 HHCS
W 430211 Guard Rest

X 330251 Knob
Y 243101 Grease Zerk

Z 403444 Miter Guides
AA 214012 M-10 Washer

BB 003140 Label (Not Pictured)
430025 Complete Angle Shear
PAGE 82
PAGE 83

Ironworker 45ton

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MODEL

PRINTED NOVEMBER 2012

9.0 MACHINE PARTS LISTS 50-57

The SCOTCHMAN IRONWORKER is a versatile, multi-purpose, shearing, punching and forming

operation with smooth, full stroke control.

There is no chance of the SCOTCHMAN IRONWORKER being accidentally tripped.

overload by a built-in relief valve.

devices, strippers and guards provided with the machine.

and tight fitting leather gloves.

and replace worn or damaged labels promptly.

changing or aligning any tooling on this machine.

10. Never leave this machine running unattended.

adjustments in accordance with the manufacturer’s instructions.

subjected to use beyond the seller’s recommended capacities and specifications.

machine due to local electrical code variation must be paid by purchaser.

A 003115 DO NOT REMOVE

B 003190 20K PUNCH DECAL

C 003110 PUNCH WARNING

D 003145 REMOVE TOOL

F 003100 MAIN WARNING LABEL

Ö CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES.

4.1 PHYSICAL DIMENSIONS

WITHOUT STAND WITH STAND

A Floor To The Top Of Die Holder 21.5 55 39.5 100

B Floor To Punch Bolster 18.75 48 36.75 93

C Throat Depth 4.25 11 4.25 11

D Floor To Tool Table 21 53 39 99

E Punch Stroke 1-1/8 2.8 1-1/8 2.8

F Height 38.75 98 56.75 144

G Length 33.75 86 33.75 86

H Width 17.5 44 21.75 55

I Weight 640 LBS. 290 KG. 670 LBS. 305 KG

4.3 PHYSICAL INSPECTION

inspection made of the interior for missing or damaged parts.

Ö CAUTION: TO PREVENT DAMAGE TO THE MOTOR AND DANGER TO THE OPERATOR,

MOTOR VOLTAGE FULL LOAD CURRENT

110-120 VOLT 22 AMPS

220 VOLT/1PH 17.2 AMPS

RPM: 3,450 FRAME: 56

PHASE: SINGLE HZ: 60/50

4.5 MACHINE START-UP

lock-out, tag-out procedures.

machine and that all work stations are clear.

46, Texaco Rando 46 or equivalent.

in a scheduled maintenance program:

1. EVERY 250 HOURS OR THREE MONTHS:

FOR PARTS IDENTIFICATION, SEE FIGURE 4 ON THE FOLLOWING PAGE.

TO CHECK THE CLEARANCE:

machine until the punch enters the die.

punch in the die.

drag links (D) to rotate as the arm travels down.

2. EVERY 500 HOURS OR SIX MONTHS:

6.1 PUNCH OPERATION

Ü ALWAYS WEAR SAFETY GLASSES.

Ü THE FIRST AND MOST IMPORTANT PROCEDURE IS THE PROPER METHOD OF

REFER TO FIGURE 5 ON THE PRECEDING PAGE.

die. FOR RECOMMENDED CLEARANCES, SEE PARAGRAPH F IN SECTION 6.1.

7. Clean both the punch and the die.

the key, before tightening the nut.