HP 6P Printer Service Manual

Service Supplement
HP LaserJet 5P / 5MP / 6P / 6MP Printer (C3150A / C3155A / C3980A / C3982A)
Copyright HewlettPackard Company 1996
Warranty The information contained in this document is subject All Rights Reserved. Repro- to change without notice. duction, adaptation, or Hewlett-Packard makes translation without prior no warranty of any kind written permission is prowith regard to this matehibited, except as allowed rial, including, but not under the copyright laws. limited to, the implied warranties or merchantPublication number ability and fitness for a C3980-99001 particular purpose. First edition, August 1996 Hewlett-Packard shall not Printed in USA be liable for errors contained herein or for incidental or consequential damaged in connection with the furnishing, performance, or use of this material.
WARNING
Electrical Shock Hazard To avoid electrical shock, use only supplied power cords and connect only to properly grounded (3-hole) wall outlets.
Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714
Conventions
This manual uses the following conventions: Color is used to emphasize items which are important to the material under discussion. The names of major printer parts and assemblies are Capitalized. Bold is used for emphasis, particularly in situations where italic type would be confusing. Italic type is used to indicate related documents or emphasis. COMPUTER type indicates text as seen on a computer monitor.
Note
Notes contain important information set off from the text.
CAUTION
Caution messages alert you to the possibility of damage to equipment or loss of data.
WARNING!
Warning messages alert you to the possibility of personal injury.
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Contents
Overview . . . . . . . . . . . . . . . . . . . . Product Information . . . . . . . . . . . . . Key Printer Locations and Parts. . . . . . . Model and Serial Numbers . . . . . . . . . Product Specifications . . . . . . . . . . . HP LaserJet 5P/5MP . . . . . . . . . . . . HP LaserJet 6P/6MP . . . . . . . . . . . . Location Space Requirements . . . . . . . . Documentation and Software . . . . . . . Documentation . . . . . . . . . . . . . . . . Software . . . . . . . . . . . . . . . . . . . New Product Features . . . . . . . . . . . . The HP LaserJet 5P/5MP Status Panel . . The HP LaserJet 6P/6MP Status Panel . . Status Panel Buttons . . . . . . . . . . . . Status Panel Lights . . . . . . . . . . . . . Common LED patterns . . . . . . . . . . . Paper Movement Overview . . . . . . . . . Infrared Communication . . . . . . . . . . To Print Using the Infrared Port . . . . . . Troubleshooting IR Printing Problems . . . Interface Connections . . . . . . . . . . . . The Parallel Printer Interfaces . . . . . . . Resource Saving . . . . . . . . . . . . . . . I/O Buffering . . . . . . . . . . . . . . . . . Reprinting Jammed Pages . . . . . . . . . Service Mode, PJL Defaults . . . . . . . . Test Pages and Resets . . . . . . . . . . . . Printing a Self-Test Page . . . . . . . . . . Life Expectancy of Consumables . . . . . Removal and Replacement . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . Required Tools . . . . . . . . . . . . . . . . Removing the Power Door . . . . . . . . . . Removing the I/O Cover . . . . . . . . . . . Removing the Left Side Cover . . . . . . . . Removing the Top Cover . . . . . . . . . . . Removing the Tray 1 Pickup Assembly . . . Removing the Formatter Board and Shield Removing the Fusing Assembly . . . . . . . Removing the DC Controller Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 4 5 5 6 7 8 8 9 10 10 11 12 13 14 17 19 22 24 27 28 29 30 31 32 34 35 40 41 41 42 43 43 45 46 49 52 55 56
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Troubleshooting . . . . . . . . . . . . Continuable Data Error Light Patterns Error 53 -- Memory/SIMM Errors . . . Fatal/Service Errors . . . . . . . . . . Infrared Port Not Responding . . . . . Using the Infrared Test Tool . . . . . . Parts and Diagrams . . . . . . . . . . . Ordering Parts . . . . . . . . . . . . . Ordering Consumables . . . . . . . . . Parts Index . . . . . . . . . . . . . . . . Alphabetical Parts Index . . . . . . . . Numerical Parts Index . . . . . . . . . Accessories . . . . . . . . . . . . . . . .
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Overview
The HP LaserJet 5P/5MP and 6P/6MP printers (HP Product Numbers C3150A/C3155A, and C3980A/C3982A) have many service and repair processes in common with their predecessors, the HP LaserJet 4L/4ML and 4P/4MP printers. These processes are documented in the Combined Service Manual for the HP LaserJet 4L/4ML (C2003A/C2015A) HP LaserJet 4P/4MP (C2005A/C2040A). The purpose of this appendix is to provide supplemental service information that is unique to the HP LaserJet 5P/5MP and 6P/6MP printers.
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Information
Product Information
Printer Features
Features Print Speed Text & Graphics Resolution Printer Languages HP LaserJet 5P and 6P HP LaserJet 5MP and 6MP Monthly Usage (pages) Memory: HP LaserJet 5P and 6P HP LaserJet 5MP and 6MP Tray 1 Capacity Tray 2 Capacity Output Tray capacity Internal Typefaces HP LaserJet 5P and 6P LaserJet 5MP and 6MP Standard Interfaces 6 PPM 600 dpi; plus Resolution Enhancement Technology (REt) Enhanced PCL 5 PostScript Level 2 Enhanced PCL 5 Up to 12,000 2MByte on-board standard memory 3MByte on-board standard memory 100 250 100 45 PCL 45 PCL, 35 PS 2 Parallel (B connector, C connector) 1 LocalTalk 1 SIR Power switch Yes 2 Buttons 5 LEDs yes 3 x 5 inch (76 x 127mm)
1
HP LaserJet 5P/5MP 8 PPM
HP LaserJet 6P/6MP
600 dpi; plus Resolution Enhancement Technology (REt) PCL 6 PostScript Level 21 PCL 6 Up to 12,000 2 MByte on-board standard memory 3 MByte on-board standard memory 100 250 100 45 PCL 45 PCL 35 PS 2 Parallel (B connector, C connector) 1 LocalTalk 1 Infrared (wireless) port Power switch Yes 2 Buttons 5 LEDs yes 3 x 5 inch (76 x 127mm)
Power Control NVRAM Status Panel Economode (toner saving) Min. Paper Size (using flat paper path)
1 SIMM includes 1 MByte additional memory.
Key Printer Locations and Parts.
Figure 1
1. 2. 3. 4.
Front View (5P/5MP shown)

5. 6. 7. Infrared Port and Status Light Removable Side Panel Interface Cable Door
Top Status Panel Top Output Tray Tray 1 - MultiPurpose Tray Tray 2 - 250-sheet Paper Cassette
Figure 2
1. 2.
Rear View (5P/5MP shown)

3. 4. 5. Serial Number Label Power Cable Door On/Off Button
Top Cover Release Button Rear Output Tray
Model and Serial Numbers

The model number and serial numbers are listed on identification labels located on the rear of the printer. The model numberd are alphanumeric: HP LaserJet 5P C3150A HP LaserJet 5MP C3155A HP LaserJet 6P C3980A HP LaserJet 6MP C3982A The serial number contains information about the Country of Origin, the Revision Level, the Production Code, and production number of the printer. The rear labels also contain power rating and regulatory information as shown in Figure 3.
Figure 3
Sample Model and Serial Number Labels (5P/5MP shown)
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Specifications
Product Specifications
HP LaserJet 5P/5MP
Physical Dimensions
Width Depth Height Weight 15.79 in. (401 mm) 17.38 in. (441.7mm) 7.92 in. (201.1mm) 15.4 lbs. (7 kg)
Electrical Specifications
Power Requirements Power Consumption (typical for HP LaserJet 5P and HP LaserJet 5MP) 100/120V (+/- 10%) 50/60Hz (+/- 2Hz) 127 Volts NOM During printing - 165 W (average) During standby 5W (instant power save) During power save mode - 5 W Minimum recommended circuit capacity 4 Amps 220/240V (+/- 10%) 50 Hz (+/- 2Hz) During printing - 165 W (average) During standby 5W (instant power save) During power save mode - 5 W 1.8 Amps
Environmental Specifications
Item Temperature (printer and toner cartridge) Relative humidity Operating Printing 59 to 89 F (15 to 32.5 C) 10% to 80% Storage/Standby -4 to 104 F (-20 to 40 C) 10% to 90%
Acoustic Emissions (Per ISO 9296)

Operator Position Printing Power Save* LpAm 52dB(A) LpAm <22dB(A) Bystander (1m) LpAm 46dB(A) LpAm <22dB(A) Sound Power LWAd 6.0 bels(A) LWAd <3.6 bels(A)
*In this mode, the printer is essentially quiet.
HP LaserJet 6P/6MP
Physical Dimensions
Height Width Depth (body) Weight 7.87 in (200 mm) 15.75 in (400 mm) 17.52 in (445 mm) 15.4 lbs. (7 kg)
Electrical Specifications
Power Requirements Power Consumption (typical for 6P and 6MP) 100/120V (+/- 10%) 50/60Hz (+/- 2Hz) 127 Volts NOM During printing 175 W (average) During standby 8 W (instant power save) During power save mode 8 W Minimum recommended circuit capacity 5 Amps 220/240V (+/- 10%) 50/60 Hz (+/- 2Hz) During printing 175 W (average) During standby 8 W (instant power save) During power save mode 8 W 2.4 Amps
Environmental Specifications
Item Temperature (printer and toner cartridge) Relative humidity Operating Printing 59 to 89 F (15 to 32.5 C) 10% to 80% Storage/Standby -4 to 104 F (-20 to 40 C) 10% to 90%
Acoustic Emissions (Per ISO 9296)

Printer State Printing Power Save* Operator Position LpAm 54dB(A) LpAm <21dB(A) Bystander (1m) LpAm 48dB(A) LpAm <21dB(A) Sound Power LWAd 6.3 bels(A) LWAd <3.6 bels(A)
*In this mode, the printer is essentially quiet.
Location Space Requirements
Figure 4. Location Space Requirements
Make sure there is adequate space for: Opening top cover (A) Opening Tray 1 (B) Loading Tray 2 (C) Extending rear output tray (D)
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Documentation and Software
Documentation and Software

Documentation
You can order the documents listed below. There is a charge for some documents. Table 1. Related Documentation
Title
The PCL/PJL Technical Reference Package contains the following documents*
Part Number
5961-0601
PCL5 Printer Language Technical Reference Manual. Explains the PCL 5 printer
language for experienced users and programmers.
Printer Job Language Technical Reference Manual. Explains HPs Printer Job
Language (PJL) for experienced users and programmers.
PCL/PJL Technical Quick Reference Guide. PCL Comparison Guide. Describes the different implementation of commands
and extensions across the printer family supporting PJL and PCL 5.
HP LaserJet 5P/5MP Printer Users Manual (English)
C3150-90901
HP LaserJet 5MP Macintosh Notes* (included with HPLaserJet 5MP Printer and op- C3155-90901 tional Adobe PostScript Level 2 SIMM) HP LaserJet Printer Family Paper Specification Guide* HP LaserJet 6P/6MPPrinter Users Manual (English)
5010-6394 C3980-90968
HP LaserJet Family Quick Service Reference Guide 5010-6395 * This item must be ordered through HP Parts Direct Ordering, (800) 227-8164. Outside the U.S., see the ordering information in "Parts and Diagrams" later in this chapter.
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Documentation and Software
Software
The following table lists the software that is shipped with each printer. HP LaserJet 5P C3150A
The HP LaserJet 5P DOS Utilities and DOS Printer Drivers diskette. The DOS utilities include a Status Monitor and Remote Control Panel. The DOS printer drivers include WordPerfect (versions 5.1, 5.1+, and 6.0) and Lotus 1-2-3 (versions 2.3, 2.4, 3.1 and 3.4). The HP LaserJet Printing System for Microsoft Windows 3.1 and 3.11 contains the PCL drivers and the HP FontSmart utility for font management. HP LaserJet 5MP C3155A The HP LaserJet 5MP Printer Software for Macintosh. Supports System 6.07 to 7.5. The PostScript Printer Software for Windows 3.1 and 3.11 includes the PostScript drivers and the HP FontSmart utility for font management. HP LaserJet 6P C3980A The HP LaserJet 6P DOS Utilities diskette. The DOS utilities include a Status Monitor and Remote Control Panel software. The HP LaserJet Printing Software for Windows 3.x and Windows 95 contains the Standard (PCL) driver, Enhanced (PCL XL) driver, HP FontSmart, toolbox utilities, and a software deinstaller. HP LaserJet 6MP C3982A The HP LaserJet 6P DOS Utilities diskette. The DOS utilities include a Status Monitor and Remote Control Panel software. The HP LaserJet Printing Software for Windows 3.x and Windows 95 contains the PostScript drivers (both Windows 3.x and Windows 95) in addition to the Standard (PCL) driver, Enhanced (PCL XL) driver, HP FontSmart, toolbox utilities, and a software deinstaller. The HP LaserJet 6MP Printer Software for Macintosh (supports System 6.07 to 7.5)
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features
New Product Features

The HP LaserJet 5P/5MP Status Panel
This HP LaserJet printer has been designed to be controlled mainly by software. However, some simple functions are also available from the status panel. You also receive status information about the operation of the IrDA-compatible infrared (IR) port from the status light just above the port (for more information, see To Print Using the Infrared Port, later in this appendix).
1 2
Figure 5 1. 2. 3. 4.
5P/5MP Status Panel Buttons and Lights 5. 6. 7. 8. DATA status light READY status light GO button IR port status light
RESET button ERROR status light TRAY 1 status light TRAY 2 status light
The Status Panel consists of two buttons for completing tasks and six lights that indicate the status of the printer (see Figure 5).
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The HP LaserJet 6P/6MP Status Panel

The status panel on the HP LaserJet 6P/6MP printer differs slightly from the 5P/5MP printer. The status lights for Tray 1 and Tray 2 have been moved from top status panel down to the front of the printer. These status lights are now located next to the trays. In addition, the Reset button has been replaced by the Job Cancel button.
Figure 6 1. 2. 3. 4.
6P/6MP Status Panel Buttons and Lights 5. 6. 7. 8. GO button TRAY 1 (top) status light TRAY 2 empty light IR (bottom) status light
JOB CANCEL button ERROR (back) light DATA (middle) light READY (front) light
The Status Panel consists of two buttons for completing tasks and six lights that indicate the status of the printer (see Figure 6).
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Status Panel Buttons

The HP LaserJet 5P/5MP printer has two buttons: GO and RESET. The HP LaserJet 6P/6MP printer has two buttons: GO and JOB CANCEL. Pressing the GO button:
Tells the printer to resume printing. Prints a demo page. The printer must be in Ready Mode (the Prints a self-test page when pressed simultaneously with the
RESET button (JOB CANCEL button on the 6P/6MP. The printer must be in Ready Mode (the green Ready light on steady). Prints unprinted data in the printers memory (the Ready and Data lights are both on steady). Pressing the RESET button: (available on 5P/5MP) Clears incomplete print jobs from the printers memory. Clears errors. Removes all temporary fonts and macros. Returns all printer settings to the default values that you selected. Pressing the JOB CANCEL button: (available on the 6P/6MP) Press to cancel a job that the printer is currently printing. The top status panel lights will cycle while the printer memory is being cleared, and then return to a ready state (front light on). The printer will continue receiving data until the job is complete. This data will be discarded. This may take a while, depending on the size of the print job. If JOB CANCEL is accidentally pushed, the job must be reprinted. There is no undo function. If JOB CANCEL is pushed when the printer is idle, the top panel status lights will cycle, but nothing else will happen. green Ready light on steady).
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Status Panel Lights

There are six Status Panel lights on the printer: ERROR DATA READY TRAY 1 TRAY 2 IR Status
These lights indicate the current status of the printer by displaying an amber or a green hue and flashing individually or sequentially as a group (cascading). ERROR (amber) Indicates an error condition, such as a paper jam, missing toner cartridge, or the printers top cover is open. DATA (green) When the Data light is on, the printer is printing. When the Ready light and the Data light are both on, the printer still has unprinted data in its memory. Either press GO to print the remaining data, or press RESET/JOB CANCEL to clear the data from the printers memory. READY (green) The printer is in Ready Mode when the Ready light is on. If the light is flashing, the printer is currently receiving data or in the process of printing. TRAY 1 (amber) Tray 1 (the MP tray) is empty. Add paper to Tray 1. When the Tray 1 light is flashing, the printer is waiting for paper to be manually fed into Tray 1. Once you have inserted the paper, you must press the GO button to feed the paper. TRAY 2 (amber) Tray 2 (the Paper Cassette) is empty. Add paper to Tray 2.
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IR Port Status Light (green) The status light above the IR port indicates the current status of the IR port by displaying a green hue. This status light comes on when a connection has been established with the IR port. The other Status Panel lights operate the same for the IR port as they do for any other port on the printer.
Common LED patterns

The following chart shows the light patterns for normal HP LaserJet 5P/5MP and 6P/6MP printer states. If the Error light is on, the printer is experinecing an error. Error messages are listed later in this appendix. Light Pattern 5P/5MP 6P/6MP
The printer is in Ready Mode and is ready to print. Press the GO button to print a demo page. Press the GO and RESET/JOB CANCEL buttons to print a selftest page.
Description
The printer has received data. If the Ready light is flashing, the printer is processing the datawait for the next page to be printed.
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Light Pattern 5P/5MP 6P/6MP
Description
If the Data light and the Ready light are both on for an extended period of time (the Ready light does not begin to flash), press the GO button to print the data in the printer. A page may take a long time to print if, for example, the page contains complex text or graphics.
If each light briefly turns on and off, in sequence, the printer is warming up, processing a self test, or canceling a print job.The lights will continue to cascade until the printer is ready to print.
Tray 1 (the MP Tray) is empty. Add paper to the tray.
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Light Pattern 5P/5MP 6P/6MP
Description
If the Tray 1 light is flashing, the printer is waiting for paper to be manually fed into Tray 1. Once you have inserted the paper, you must press the GO button to feed the paper.
Tray 2 (the Paper Cassette) is empty. Add paper to the tray.
When the IR port status light is on, a connection has been established. If you are printing to the IR port and the status light does not come on, make sure the printer is in Ready Mode and that the IR port you are printing from is within range of operation and is IrDAcompliant. If you continue to have trouble printing, refer to the Infrared Port Not Responding table, later in this section.
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Paper Movement Overview

The paper feed system picks print media automatically from Tray 1 or Tray 2 and delivers it to the image formation system at precisely the right time. The system then feeds the media to the fusing station, and delivers the finished product to the output position, either the face-down output tray on top of the printer, or through the face-up delivery slot at the rear of the printer. The output path is user-selectable by opening the rear output tray. Figure 7 shows the possible paper paths and locations of the various solenoids, photosensors and rollers.
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DC Controller PCA
PS 3
Figure 7
PS1 PS2 PS3 PS4 PS5
HP LaserJet 5P/6P Printer Paper Path

Input Paper Sensor Tray 2 Paper Out Sensor Exit Paper Sensor Winding Paper Sensor Tray 1 Paper Out Sensor Input Paper Sensor (PS1) Positions: A = Manual Feed Sense Position B = Registration Sense Position C = TOP Sense Position SL1 Tray 2 Solenoid SL2 Tray 1 Solenoid
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Infrared Communication
The HP LaserJet 5P/5MP and 6P/6MP printers are equipped with an Infrared Datalink Association (IrDA) compliant port. The IrDA specification allows wireless transmission of print data between a wide variety of hosts (primary) and peripheral (secondary) devices. A primary device -- such as a PC or laptop computer -- is capable of reading and writing data to another primary device or writing to a secondary device, such as a printer. Secondary devices are read-only; they cannot initiate their own communication, and can only respond to a host command when properly addressed. The IR port works by receiving data similarly to a serial port, but without a cable. The ports speed depends on the printer model:
HP Laserjet 5P/5MP printer 115 k bits per second HP Laserjet 6P/6MP printer up to 4 megabits per second
When the IR connection is established, the status light comes on. If the connection is broken or when the print job is complete, the status light goes off. The IrDA protocol uses a transceiver chip in both devices to send and receive data packets. The packets are checked for validity, and a response is sent by the secondary device indicating whether the packets were complete or in error. The IrDA protocol is contained in three layers:
The physical electronics are the hardware elements in each

device for sending and receiving the data. The Link Access Protocol (LAP) layer controls the physical layer, packetizes/unpacketizes data, and sets transmission rates. The Link Management Protocol (LMP) layer routes data to and from the host operating system (DOS/Windows). The data flow is shown in Figure 8.
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The LAP and LMP layers can reside in either firmware, software, or a combination of both. There are different LAP and LMP protocols for primary and secondary devices. The HP LaserJet 5P/5MP and 6P/6MP printers have the complete secondary protocol, and any host trying to communicate via the infrared (IR) port must have the complete primary protocol installed. The primary protocol software is the responsibility of the host supplier. It is not provided by Hewlett-Packard Company with the printer. IrDA communications can be obtained either via an internal IR port or an external IR accessory. Several manufacturers offer complete accessory upgrades for both host and peripheral devices.
primary device
Application GDI Ptr DVR IRLMP IRLAP IR Physical DDI ASCII Data Windows System Standard Windows LJ Printer Driver (SW) IR Redirector (Software) IR Driver Packetizes Data (SW or FW) Protocol Serializer IR Chip Data Packets & Queries Formatter I/O Buffer IRLMP IRLAP IR Physical
secondary device
ASCII to Raster Data ASCII Data Buffer Unpacks Data Checks Packets Protocol Deserializer IR Chip
Transmitter
Receiver Responses
Receiver
Transmitter
Figure 8. IR Data Flow.
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System Requirements Hardware Both the primary and secondary devices must be equipped with an IrDA-compliant IR component. Older, non-IrDAcompliant devices may not be compatible with the HP LaserJet 5P/5MP and 6P/6MP printers. Software The primary device must be loaded during boot-up with software provided by the manufacturer for infrared operation. The primary device must be properly configured with an infrared COM port, IRQ level, and base address value. The infrared port must be installed and selected in the Printers section of the Windows Control Panel.
Software drivers The IR driver for Windows 3.1 is available through hardcopy
fulfillment. The driver shipped is proprietary to Extended Systems, Inc. (ESI) and is supported by Hewlett-Packard to the level of identifying the cause as the ESI driver. Beyond that, the call must be escalated to ESI. The ESI driver is not available through HPs Electronic Fulfillment. The IR driver for Windows 95 is the Microsoft IRDA supported driver. It is available on the Microsoft electronic BBS. After November 1995, machines manufactured with Windows 95 will already have this driver installed. Users must enable the IR port on the PC. The Microsoft IrDA driver has a Tray Icon that provides status and run options. It is Plug and Play and polls the area for other IR devices within range. Hewlett-Packard recommends that users turn off Plug and Play and Polling when not in use or not needed to prevent draining the battery. There is currently no IR support for Macintosh products (October 96).
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T Print Using the Infrared Port o

The infrared (IR) port on your HP LaserJet 5P/5MP or 6P/6MP printer is located on the lower front left corner of the printer (Figure 9). This port is compliant with the specifications determined by the Infrared Data Association (IrDA). Just above the port is a status light that indicates when the port is activated. To use the IR port, you need to use a portable device that also includes an IrDA-compliant IR port and be within the range of operation (see Figure 10).
Figure 9
IrDA Port Location (5P/5MP shown)
The IR port is compatible with a wide variety of IrDA-compliant portable devices; however, the method for printing will vary depending on the type of device and the operating system in use. Refer to the instruction manual for your portable equipment for specific instructions on printing from that device. 1. Make sure the printer is in Ready Mode (the Ready light is on). 2. Align your laptop computer (or other portable equipment) that is equipped with an IrDA-compliant IR port within 3 feet (1 m) of the IR port on the printer and at an angle of 15 degrees to ensure printing (Figure 10). 3. Send the print job. The status light above the IR port turns on (printing a complex document or using a software print spooler on your PC may delay the time it takes for the IR status light to turn 22
on). If the status light does not turn on, realign the port on your portable equipment with the port on the printer, resend the print job and stay within the range of operation during printing. 4. If you have to move the device, make sure you stay within the range of operation to maintain the connection. If the connection is interrupted before your print job is complete, the IR port status light will turn off. You have from 3 to 40 seconds (depending on the host implementation) to correct the interruption and continue the job. In this case, the IR port status light turns back on. 5. The connection can be permanently broken (interrupted for more than 3 to 40 seconds) if the sending IR port is moved out of the range of operation or if anything passes between the two ports to block the transmission, such as a hand or piece of paper, or even direct sunlight. In this case, the job needs to be reprinted.
30 1 Meter 3 feet
Figure 10
IRDA Port ranges (5P/5MP shown)
If you still have problems printing, make sure you are using an IrDA-compliant device and proper software and have selected the proper port for printing. See "Infrared Port Not Responding" on page 71.
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Note
The IrDA standard for infrared communications represents an emerging technology. Older non-IrDA-compliant portable devices may not be compatible with your HP LaserJet 5P/5MP, 6P/6MP printer. If you continue to have problems printing using the IR port, contact the manufacturer or dealer where you purchased your portable device to verify compatibility with the IrDA standard, and follow the troubleshooting procedure immediately following.
Troubleshooting IR Printing Problems

IR printing problems may be caused by any of the several system components or by lack of proper configuration. The following checklist will help determine the source of the problem. 1. Verify the user is operating the printer and PC as described in the Users Manual: less than one meter between devices, and not more than 15 degrees from direct center. 2. Verify the host PC or laptop and the printer are IrDA-compliant and have the necessary hardware components for IR communication. 3. Verify the IR software has been loaded on the primary device. (This is system software and should be available from the PC manufacturer.) 4. Verify the host PC or laptop is properly configured. Check the port assignment, the IRQ level, and the base address value. Check both the DOS AUTOEXEC.BAT and CONFIG.SYS files, and the Windows system configuration. If all these elements are properly installed and configured, use the IR test tool to test the IrDA protocol transmission and device operation. This tool for troubleshooting IR communication problems, shown in Figure 10, has been developed by Genoa Technology, Inc., in cooperation with Hewlett-Packard. The part number is 5062-4661 and can be ordered through HP Parts Direct Ordering.
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The IR test tool can be used with any IrDA-compliant primary or secondary device, regardless of manufacturer.
IR Diodes
Test
LB
Connect Pass
Peripheral Test
Computer Test
Test Modes PCL Printer PostScript Printer Energy Detect Test Frame
itch sw es
Figure 11
Infrared Test Tool
To test the peripheral device: 1. Put the printer in Ready Mode. 2. Press the "Peripheral Test" button on the test tool. The LEDs on the test tool will sequence. If the "PASS" LED lights, the test was successful, indicating that communication with the printers IR port is functioning normally. On HP LaserJet printers, a self-test page will be initiated by the test. If the "TEST" LED goes out and the "PASS" LED fails to light, the printers IR port is not functioning correctly; check the operators instructions included with the IR test tool. 25
To test the host computer: 1. Place the test tool on a table in front of the PCs IR port 2. Press the "Computer Test" button. The test tool will sequence the LEDs. If the "PASS" LED light, the test was successful, indicating that communication with the printers IR port is functioning normally. If the "TEST" LED goes out and the "PASS" LED fails to light, the hosts IR port is not functioning correctly.
26
Interface Connections
Your HP LaserJet 5P/5MP, 6P/6MP printer supports the following interfaces (see Figure 12):
Two IEEE-1284compliant parallel ports at the back of the

printerone large B-type and one small C-type.
One LocalTalk port at the back of the printer. One IrDA-compliant infrared port at the front of the printer.
Figure 12
1. 2. 3. 4.
HP LaserJet 5P/5MP, 6P/6MP Printer Interface Connections
LocalTalk cable and connectors. IEEE-1284 parallel cable and large (B-type) printer connector. IEEE-1284 parallel cable and small (C-type) printer connector. (The cable will be stamped as IEEE1284 compatible. Host PC connector (A-type) (in the future C-type connectors may also be available on host PCs).
Caution
Make sure that all power and interface cables on your printer and host computer are properly grounded and in compliance with local electrical codes.
27
The Parallel Printer Interfaces

These interfaces are compliant with IEEE-1284 specifications for "Compatibility Mode and Nibble Mode or HP Bi-tronics. To use advanced interface functions, such as bi-directional communication, the parallel port on your host PC must also be IEEE-1284 "Nibble Mode" compatible. The small C connector offers IEEE-1284 II (level 2) electrical interfacing, i.e. support for cables up to 10 meter length. The large "B" connector supports standard cable lengths up to 3 meters. The parallel interfaces can operate at speeds of up to 2 MBytes per second. Use a high-quality, shielded IEEE-1284 compliant parallel interface cable to insure best performance and support of advanced interface functions such as bi-directional communication. Compliant cables are marked with IEEE-1284" on the cable. Applications such as the Remote Control Panel, Status Monitor, or the Status Window use the printers parallel interface to send status information back to the computer (bi-directional communication). This requires a direct connection from the computer to the printer via a local parallel port (for example, LPT1:, LPT2:). These applications may not work through a network or a switching device. Connecting to Networks and Switchboxes Most devices connected between the printer and the host computer prevent the printer from sending data back to the computer. Therefore, the Remote Control Panel, Status Monitor, and Status Window may not work with networks, most hardware print spoolers, some software print spoolers, and some switchboxes. Newer sharing devices are available that fully support status feedback. Check with your supplier on support for bi-directional communication. Automatic I/O Switching The printer automatically switches between all interfaces (parallel, infrared, and LocalTalk) when multiple users share the printer.
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Resource Saving
Resource Saving gives the printer the ability to save certain entities such as permanent soft fonts, macros, symbol sets and user-defined graphics patterns when the printer changes personalities, resolutions or page protect modes. For example, if a user switches the printer from PCL mode to PostScript mode, all PCL soft fonts and macros are lost. With resource saving, the HP LaserJet 5P/5MP, 6P/6MP printer can retain these in memory. When the user switches back to PCL from PostScript all of the PCL entities would still be resident in the HP LaserJet 5P/5MP, 6P/6MP printer. Resource Saving can be changed via software, but can only be accessed when the printer has the PostScript language installed and a minimum memory configuration of 7 MB. Resource Saving can be set via software for one of three modes, AUTO (default), ON, and OFF. Auto configuration sets the Resource Saving for PCL and Postscript to a minimum value (400 KBytes) for each personality. Setting Resource Saving to ON allows the user to determine how much printer memory will be used for Resource Saving for the PCL personality and the Postscript personality. The memory can be allocated in 100 KBytes increments. For example, if the user sets the Resource Saving memory size to 200 KBytes, a total of 400 KBytes of memory will be assigned to Resource Saving. 200 KBytes of memory will be used for Postscript Resource Saving and 200 KBytes of memory will be used for PCL Resource Saving. Turning Resource Saving OFF disables the Resource Saving function and no memory is allocated to Resource Saving.
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I/O Buffering
I/O buffering allows the user to allocate printer memory to hold the job while it prints, freeing up the host system sooner, like a print spooler. The standard printer has approximately 10 KBytes of memory allocated to I/O buffering and an additional 100 KBytes of memory is assigned to I/O buffering for each MBytes of memory added to the printer. If the printer has a minimum of 6 MBytes of memory installed, the I/O buffer size can also be adjusted via software. Three settings exist for the I/O buffer; AUTO (default), ON, and OFF. AUTO sets the printers I/O buffer to a minimum value that is determined by the total amount of memory that is resident in the printer. Setting I/O buffering to ON allows the user to set the I/O buffer size Setting the I/O buffering to OFF disables I/O buffering.
Note
When you change the I/O buffer setting all downloaded resources are deleted.
30
Reprinting Jammed Pages

When a paper jam is cleared in the HP LaserJet 5P printer and other previous HP LaserJet printers, the printer will automatically reprint the page(s) that were jammed. The HP LaserJet 6P printer will not do this by default with standard memory installed. The user must send the affected page(s) again from the host system to reprint them. If the user wishes the printer to reprint jammed pages automatically, the best solution is to add memory to the printer. If the user does not want to add memory but still wants jammed pages to reprint automatically, the REPRINT PJL variable should be changed from its default setting of AUTO to ON.
Note
If the REPRINT variable is turned ON with only default memory installed in the HP LaserJet 6P printer, the user may experience delays when printing multi-page jobs. These delays may substantially reduce the number of pages printed per minute.
31
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Service Mode, PJL Defaults
Service Mode, PJL Defaults

The Service Mode should be used only by authorized service personnel. While in Service Mode, you can:
Print a Service Mode Self Test. Verify and set the Page Count (the page count also is displayed Set the Cold Reset Default. (This sets the factory default paper Set the Demo Page=True/False. Used to remove the Demo Page Set the Diagnostic Functions ON or OFF (for software
developers use only). Since the HP LaserJet 5P/5MP, 6P/6MP printer does not have a front control panel, Service Mode and many configuration tasks are accessible only through software (PJL commands). The following example shows how to use PJL commands to enter Service Mode and perform various Service Mode configuration tasks. option from the self test menu. size to either Letter or A4). on the standard self test).
Note
Text is CASE-sensitive in PJL; enter exactly as shown. The EC symbol stands for the ASCII escape character (ESC or /027). When the PJL code is entered, print the data file (or use the DOS COPY command to copy it to the printer).
Detailed explanations of PJL commands and their functions can be found in the Printer Job Language Technical Reference Manual (HP part number 5961-0704).
32
Common PJL Commands PJL Command

E %-12345X@PJL C @PJL SET SERVICEMODE=HPBOISEID @PJL SET PAGES=0 @PJL SET CRPAPER=LETTER @PJL SET SKIPDEMO=FALSE @PJL SET DIAGNOSTICS=OFF @PJL SET SERVICEMODE=EXIT @PJL DEFAULT PAPER=LETTER @PJL RESET E %-12345X C E z C E E C Other PJL Command examples: @PJL INITIALIZE @PJL SET ECONOMODE=ON @PJL SET PAGEPROTECT=LEGAL
Explanation
Start PJL job. Enter Service Mode Set page count [= xxxxx] Sets cold reset page size [= Letter/A4] Skips demo/PCL type page [= true/false] Sets diagnostics [= OFF/ON] (for ISV use) Exits Service Mode Selects user paper size default Performs PJL reset Exits PJL mode Prints Self-Test page Resets the printer.
Sets user environment to factory defaults. Sets Economode Sets the memory size for page protection to LEGAL paper size. @PJL SET MANUALFEED=ON Sets manual feed mode. GERMAN... Sets the default display language1 @PJL SET LANG = FRENCH, 1 Do not confuse this command with @PJL ENTER LANGUAGE, which sets the printer language to PCL or PostScript.
33
T est Pages and Resets

Test pages, resets, and NVRAM initialization can all be performed by using the GO and RESET/JOB CANCEL buttons on the HP LaserJet 5P/5MP, 6P/6MP printer status panel. Table 2 shows how to perform these tests and diagnostic functions. Table 2. Button Functions
FUNCTION
Demo Page Self Test Continuous Self Test Reset (all I/O)
ACTION
Press GO button when printer is idle. Press GO and RESET/JOB CANCEL buttons simultaneously. Hold GO button more than 20 seconds after powering on printer Press RESET button. (5P/5MP only)
RESULT
Prints page that highlights printer features and demonstrates print quality. Prints a Self Test page. Prints continuous self test pages. Press the button to stop printing. Clears all data from memory, including unprinted data, downloaded temporary fonts and macros. Stops a job that is curently printing, including receiving data from the host until the job is finished. Memory will clear and printer will return to a Ready State. Allows the printer to recover and continue printing the job. Print remaining data in printer memory. Clears all data from memory, including unprinted data, downloaded fonts and macros. Resets printer to factory default settings.
Job Cancel
Press JOB CANCEL button. (6P/6MP only)
Continue Form Feed Cold Reset
(Waiting for paper, or continuable error.) Press the GO button. Press the GO button. Hold RESET/JOB CANCEL button less than 20 seconds after turning power on.
NVRAM Initialization Service Error Codes
Hold RESET/JOB CANCEL button more Clears all I/O and print configuration than 20 seconds after turning power on. information from NVRAM. Press GO and RESET/JOB CANCEL buttons to display additional code. See "Troubleshooting" to determine the problem and solution.
34
Printing a Self-T est Page

You can print a self-test page to get information about your printers current settings, options, and print quality. You can use this page to troubleshoot print quality problems and to view current print density and Resolution Enhancement settings so you can adjust them. You can also print the demo, or demonstration, page to quickly check that the printer is operational. To print a self-test page: Simultaneously press the GO and RESET/JOB CANCEL buttons on the printers Status Panel while the printer is in Ready Mode. Or using the HP LaserJet PCL Windows Printer Driver, under Device Option, select the Configure Printer button and choose PCL Self-Test Page. Or using the Remote Control Panel (in DOS), under Options select Print Test Page and choose PCL Self-Test Page. Figure 13 shows a sample self-test page for the HP LaserJet 5P printer. Numbers in the sample self-test page match numbers in the Key to Figure 13, which follows the illustration. The appearance of the self-test page varies depending on the options currently installed in the printer. Figure 14 shows a sample self-test page for the HP LaserJet 6P printer. Numbers in the sample selft test page match numbers in the Key to Figure 14, which follows the illustriation. The appearance of the self-test page varies depending on the options currently installed in the printer.
Note
The factory default for the self-test page is English. A PJL command is required to change the self-test language to appear in a language other than English. Refer to the discussion of PJL commands on page 33
35
Figure 13. HP LaserJet 5P Self-Test Page
36
Key to Figure 13. Self-Test Page Item

1 2 3 4 5 6 7 8 9
Explanation
Printer Options: Lists printer options you can adjust using your printer software (see Appendix F, Software Procedures). Test Pages: Shows test pages you can print from your printer. PCL Memory Information: Shows the total amount of installed memory. Also indicates the amount of available memory for PCL applications. LocalTalk Name/Node ID/Network Number: If your printer is connected to a LocalTalk network, shows the network name, node ID for your printer, and the network number. Formatter Number: Shows serial number of internal electronics board. RAM size: Shows total installed printer memory. Page Count: Shows number of pages the printer has printed. Firmware Datecode: Eight-digit date (YYYYMMDD) of formatter firmware. Resolution Enhancement: When resolution is set to 600 dpi, the Resolution Enhancement technology (REt) block appears here. The REt block illustrates current resolution enhancement (see Fine-Tuning Print Quality, in Chapter 2, Printing). I/O Buffering and Resource Saving: Information about the current configuration appears here. If the printer does not have enough memory installed to enable I/O Buffering or Resource Saving, the amount of additional memory needed appears here. Print Pattern: Illustrates print density and quality. Installed Personalities: Shows which printer languages (personalities) are installed.
10
11 12
37
Figure 14. HP LaserJet 6P Self-Test Page
38
Key to Figure 14. Self-Test Page Item

1
Explanation
Printer Information: Lists the Formatter Number, Firmware Datecode, Page Count, and LocalTalk Network information for the printer. Memory: Lists printer memory, I/O Buffering data, and Resource Saving data. Installed Personalities and Options: Lists all personalities, such as PCL and PostScript that are installed, and the status of each SIMM slot. REt block: This block is used when adjusitng the Resolution Enhancement technology (REt) setting. Settings: Current pritner default settings and product-specific information.
2 3
39
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Life Expectancy of Consumables
Life Expectancy of Consumables

Always inspect the components listed in the following table for wear when servicing the printer. Replace these components as needed, based on printer failures or wear, not strictly on usage. Table 3. Life Expectancy of Consumables
DESCRIPTION
1. 2. 3. 4. 5. 6.
Toner Cartridge
QTY EST. LIFE (pages)

1 40001
REMARKS
When print becomes faint, shake cartridge to distribute remaining toner. Replace roller and separation pad together.
Tray 1 Pickup Roller
100,000
Tray 2 Pickup Roller
100,000
Look for glazing and cracks.
Separation Pad
100,000
Look for glazing and grooves. Replace together with Pickup Roller. May affect print quality and/or paper jams.
Transfer Charging Roller
100,000
Fuser Assembly (115 V, 50/60 Hz) Fuser Assembly (220 V, 50 Hz)
1 1 1
100,000 100,000 25,000 hrs.
May affect print quality and/or paper jams. Look for marks on rollers.
7.
Exhaust Fan
1 The estimated Toner Cartridge life is based on A4 or letter size prints with an average of 5% toner coverage, and with the density setting at 3.
40
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Removal and Replacement
Removal and Replacement

Overview
The removal and replacement procedures for many HP LaserJet 5P/5MP, 6P/6MP printer Field Replaceable Units (FRUs) are identical to the HP LaserJet 4L and 4P printers. This section describes only those differences unique to the HP LaserJet 5P/5MP, 6P/6MP for removing:
Power Door I/O Cover Left Side Cover Top Cover Tray 1 Pickup Assembly Formatter Board Assembly Fuser Assembly DC Controller Assembly Unplug the power cord from the power outlet before attempting to service the printer. If this warning is not followed, severe injury may result. Never operate or service the printer with the protective cover removed from the Laser/Scanner Assembly. The reflected beam, although invisible, can damage your eyes. The printer contains parts that are electrostatic discharge (ESD) sensitive. Always service printers at an ESD protected workstation.
WARNING!
CAUTION
41
CAUTION
To install a self-tapping screw, first turn it counter-clockwise to align it with the existing thread pattern, then carefully turn clockwise to tighten. Do not over-tighten. If a self-tapping screw-hole becomes stripped, repair of the screw-hole or replacement of the affected assembly is required. Always remove the toner cartridge and the paper cassette from the printer before removing or replacing printer parts.
Note
Required T ools
Refer to page 6-3 of the Combined Service Manual. A TORX T-10 head screwdriver is needed to remove the formatter shield.
42
Removing the Power Door

The Power Door is located on the right rear of the printer. 1. Ensure the power to the printer is turned OFF. 2. Grasp the power door by the finger slot directly above the power cord, and swing the rear of the door out and forward. The door easily tilts and lifts out. 3. Unplug the power cord from the printer power socket.
Removing the I/O Cover

The I/O Cover is located to the left rear of the printer. 5P/5MP I/O Cover 1. Locate the two release tabs shown in Figure 15. Press the tabs in, and swing the rear of the door out and forward. The door easily lifts away from the printer.
Figure 15
5P/5MP I/O Cover Release Tabs
43
6P/6MP I/O Cover 1. Pull the I/O door out using the finger slot for levarage.
Figure -16
6P/6MP I/O Cover Finger Slot
44
Removing the Left Side Cover

1. Disconnect all I/O cables. 2. Press the Top Cover Release button on the right side of the printer, and open the top cover. 3. Press the removable side panel as shown in Figure 17. 4. Slide the cover forward and pull straight away from the side of the printer.
Figure 17
Left Side Cover Release Latch (5P/5MP shown)
45
Removing the T Cover op

1. Remove the toner cartridge and paper cassette if they have not already been removed. 2. Remove the (4) self-tapping printer cover screws (Figure 18).
Figure 18
Removing the Top Cover Screws
3. Grasp the lower left front corner of the top cover, and lift it forward and up. 4. Grasp the lower portion of the right front cover, and pull forward and up. 5. At the rear of the printer, lower the face-up output tray.
46
6. Lift the rear of the printer slightly. Grasp the lower right back corner. With your thumbs, flex the plastic toward you, up, and out. Figure 19 shows this process for the rear right corner. Repeat the process for the left rear corner.
Note
Note the position of the tabs and the catches carefully. This step may require considerable twisting and flexing of the plastic in order to free the release tabs.
Figure 19
Releasing the Back Corner of the Top Cover
7. Lift the printer cover straight up.
47
Replacement Note
When reseating the top cover onto the printer frame, ensure the black paper-out flag in front of Tray 1 is seated in the groove of the Tray 1 lift plate. If not in the groove, it can easily break when the cover is forced into place. Refer to Figure 20
Figure 20
Paper-Out Flag
48
Removing the Tray 1 Pickup Assembly

1. Remove Tray 1 by opening the tray at a 45 angle and pulling up on the tray (Figure 21).
Figure 21
Removing Tray 1.
2. Unplug the two cables (Callout 2 in Figure 22) by grasping the cables where they attach to the plug and pulling straight back. 3. Route the cables through the right side of the printer chassis and bring them to the front. 4. Remove the 5 screws (callout 1 in Figure 22) from the front of the pickup assembly. (Two screws are adjacent in the lower left corner.)
49
Figure 22
Tray 1 Pickup Assembly Locations.
5. Press the two release tabs on either side of the pickup assembly (callout 3 in Figure 19) and pull the assembly away from the printer. (The left side release tab is partially hidden from view. Pressing in on both sides will release the tabs.) 6. Pull the pickup assembly straight out from the back of the printer. 7. To remove the roller from the pickup assembly, grasp the tabs on the right end of the roller and slide it to the right (shown in Figure 23).
50
Figure 23
Replacing the Pickup Roller When replacing the pickup assembly roller, hold the shaft from the left side so that the pickup roller shaft and gears will remain in place.
Replacement Note
51
Removing the Formatter Board and Shield

1. Remove any installed SIMMs.
Note
There are two TORX screws holding the I/O connector in position (Callout 1 in Figure 24). These are the only two TORX screws in the HP LaserJet 5P printer. Note also the location of the test print button hole (Callout 2) on the side of the formatter board cover.
Figure 24
TORX Screw Locations.
52
Figure 25
Removing the formatter screws.
2. Remove the (7) screws shown in Figure 25. 3. Pull the formatter board straight from the side of the chassis. (There will be a slight resistance from the DC Controller interconnect.) 4. Pull the DC controller interconnect out (Figure 26). 5. To separate the formatter PCA from its shield, remove the two screws (refer to callout 1 in Figure 21).
53
Figure 26
Removing the DC Controller Interconnect. RETAIN THE DC CONTROLLER INTERCONNECT when replacing the DC Controller Board. The replacement board part number does not include this interconnect.
Note
54
Removing the Fusing Assembly

1. Remove the top cover assemblies. 2. Locate the black plastic fuser cover at the back of the printer. Press the release tab (callout 1 in Figure 27). 3. Slide the cover all the way to the right. 4. Pull the left end of the strip toward you at a 45 angle. 5. Slide the cover to the left and out of the printer. 6. Remove the four screws (2 self-tapping screws, two machine screws with washers) directly below the fuser assembly. 7. Grasp the fuser by the green plastic handle and pull out from the printer.
Figure 27
Removing the fuser cover.
55
Removing the DC Controller Assemblies

The DC Controller Assembly is located on the bottom of the printer. The PCA is protected by a metal shield assembly, and is mounted to a plastic base. The Formatter PCA and Fusing Assemblies are connected directly into the DC Controller and must be removed prior to removal of the DC Controller Assembly.
Caution
Failure to remove these components before removing the DC Controller will result in printer damage.
1. Remove the printer covers (page 43), Formatter PCA and Shield (page 53), and Fusing Assemblies (page 55). 2. On the right side, remove the machine screw and washer (Figure 28) holding the grounding spring in place. (Callout 1 in Figure 25). 3. Disconnect the two cables to the tray 1 assembly (callout 2 in Figure 25).
56
Figure 28
Grounding Spring screw location.
4. On the left side, remove the (2) screws that attach the grounding strap to the Gear Train Assembly (see callout 1 in Figure 6-36 of the Combined Service Manual). Turn the assembly upside-down before proceeding with further steps. 5. Remove the (5) self-tapping screws and the (1) machine screw with star washer from the bottom of the DC Controller Assembly. (See callouts 2 and 3 in Figure 6-36 in the Combined Service Manual.) 6. Lift the DC Controller Assembly away from the printer frame.
57
Note
The PS1 Input Sensor Arm may come loose and fall out when you remove the DC Controller Assembly. See Figure 6-51 in the Combined Service Manual for re-installation.
7. Remove the metal backing plate from the DC Controller Assembly (see pages 6-43 and 6-44 in the Combined Service Manual for this procedure.) 8. Disconnect Tray 1 Interconnect PCA (callout 2 in Figure 26) and cable 302 (callout 1 in Figure 29) from the DC Controller PCA.
Caution
Remove the Tray 1 Interconnect PCA carefully; it can easily be broken when separating it from the black plastic cover. The Tray 1 Interconnect PCA and cable must also be retained when replacing the DC Controller Board. The part number for the DC Controller Board does not include a replacement PCA and cable. This cable can be directly pulled from the connector no releases are necessary.
Note
58
Figure 29
Tray 1 Interconnect PCA and Cable 302
59
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Troubleshooting
Troubleshooting
The troubleshooting process for the HP LaserJet 5P/5MP and 6P/6MP printers has two key differences from the 4L/4ML printer:
Different error light patterns (5 LEDs instead of 4). Infrared port troubleshooting.
This section provides a list and explanation of the error LED patterns and instructions on troubleshooting the infrared port
A data error has occurred. Press the [GO] button to continue printing (some data may be lost). For more information, see Data Error Light Patterns, later in this appendix.
A SIMM error has occurred. Make sure your SIMM is installed correctly. Replace the SIMM that caused the error. Or press the [GO] button on the printer to continue without configuring the SIMM that caused the error. If the SIMM has more than one bank of memory, the good banks will be automatically configured.
60
A fatal error has occurred. Turn the printer off and then back on. If the same light pattern reappears, turn the printer off again and leave it off for about 10 minutes, then turn it back on. If the same light pattern reappears. refer to the discussion of Fatal Errors in "Troubleshooting."
A recoverable error has occurred, such as a paper jam, the top cover is open, or the toner cartridge is missing.
61
Continuable Data Error Light Patterns

Possible data error light patterns are listed in the first column of the following table. If the Error and Data lights on the Status Panel are lit, simultaneously press the GO and RESET/JOB CANCEL buttons on the printer to display a secondary light pattern. This secondary light pattern, or data error light pattern, will more precisely describe the problem. Where more than one data error light pattern is possible, corresponding computer messages are listed in the second column. Data Error Light Pattern Computer 5P/5MP 6P/6MP Message
20 MEM OVERFLOW
Description & Recommended Action

Too much data, or data too complex. Turn Page Protection ON or to AUTO (can be set within the Remote Control Panel). 2. Add optional memory. 3. Reduce the complexity of the print job. Press GO to resume printing.
21 PRINT OVERRUN
22 IO ERROR
The computer and printer are not communicating because of improper signal protocols. Indicates a loose cable connection or a bad or poor quality cable. Reseat the cable and make sure you are using a high-quality cable
62
Data Error Light Pattern Computer 5P/5MP 6P/6MP Message

40 ERROR

Indicates an abnormal connection break occurred while transferring data from the computer. Press GO on the printer to clear the error message.
41 ERROR
A temporary error occurred while printing. This error most commonly occurs when the printer picks two sheets of paper at once. The page containing the error is reprinted automatically. (first two light sequences) Remove the page from the output tray and press GO on the printer
51/52 ERROR
The printer detected a temporary error condition. Turn the printer off then on. If the problem persists replace the laser scanner assembly.
55 ERROR
The printer detected a temporary error condition Turn the printer off then back on. If problem persists, replace the DC Controller. If the problem still continues, replace the formatter PCA.
63
Data Error Light Pattern Computer 5P/5MP 6P/6MP Message

68 SERVICE or 68 READY/ SERVICE

The printers nonvolatile memory (NVRAM) is full or defective. Press GO on the printer to clear the error message. If problem persists, 1. Perform NVRAM Reset to clear NVRAM (hold down the RESET/JOB CANCEL button for more than 20 seconds during power on. 2. Replace the formatter PCA.
64
Error 53 -- Memory/SIMM Errors

Error 53 is indicated by a combination of the Error LED and either Tray LED, on and steady. More detail about the error is found by pressing the GO and RESET/JOB CANCEL buttons simultaneously, which causes a secondary sequence of light patterns. These secondary patterns form a binary representation of the exact hardware type, device and error number in the form 53-XY-ZZ as shown in Table 4. Table 4. Memory Error Codes
X-Hardware Type
0: ROM 1: RAM
Y-Hardware Device
0: On board RAM/ROM 1: SIMM slot 1 2: SIMM slot 2 3: SIMM slot 3
ZZ - Error Number
00: Unsupported memory 01: Unrecognized memory 03: Unsupported memory size 04: Invalid SIMM speed 05: SIMM reporting information incorrectly 06: SIMM address conflict 07: Could not make temporary mapping
Figure 30 explains how to read the light sequences. The initial sequence (Part 1) shows that ERROR 53 can be indicated by two different light sequences, depending on the X value: ROM (x =0) or in RAM (x =1) . Pressing GO and RESET/JOB CANCEL together produces a secondary light pattern, which reveals the Y- and ZZvalues, which complete the error code (Part II) . The binary Y value is read from the top two LEDS; the binary Z value is read from the lower three LEDS. Part III of Figure 27 shows the binary values of the different light combinations.
65
Figure -30
Secondary Light Patterns
66
Fatal/Service Errors
The following tables show fatal/service errors, which are not continuable; no further operation of the printer will occur until corrective action is taken. Table 5. Fuser Malfunction
LED Display 5P/5MP 6P/6MP
ERROR CODE
Description and Recommendation
50 Fuser Malfunction 1. Remove power to the printer for 10
minutes. If this doesnt clear the error: 2. Perform the Fuser Checks shown in Table C-6. 3. Check the Fuses (FU101 and FU201) on the DC Controller PCA. Replace if faulty. 3. Replace the DC Controller PCA.
Table 6.
Fuser Checks
SUSPECTED CAUSE
1. Connector Contact
CHECK
Ensure that J103 and J204 connectors on the Fusing Assembly are seated securely into the DC Controller PCA connectors (see Figure 6-29 in the Combined Service Manual for locations). Reseat the Fusing Assembly. Remove the Fuser and measure the resistance between connectors J204-1 and J204-2 (see Figure 6-29 in the Combined Service Manual for location). Resistance should read approximately 440 K Ohms at 20 Deg C (room temperature). If the thermistor wire is open, replace the Fusing Assembly. Measure the continuity between connectors J103-1 and J103-2 on the Fuser (see Figure 6-29, the Combined Service Manual for location). It should be approximately 305 Ohms for 100-120 VAC or 1275 Ohms for 220-245 VAC. If the thermal fuse is open, replace the Fusing Assembly.
2. Thermistor wire open.
3. Thermal Fuse.
67
Table 7.
57/58 Main Motor Failure
ERROR CODE
Description and Recommendation The DC Controller has reported a general motor failure. The Main Motor is controlled by the DC Controller PCA, and seated into connector J601. Power-cycle the printer. If this doesnt clear the message: 1. Does the main motor rotate on power-up? If no: a. Reseat the Main Motor into the DC Controller connector. b. Inspect the Gear Train for debris that would block the free operation of the gears. c. The toner cartridge may not be rotating. Refer to "Drum Rotation Functional Check in the Combined Service Manual. d. Main Motor faulty. Power up the printer and observe if stacker rollers rotate. If not, replace the Main Motor. e. Replace the DC Controller PCA. If the main motor does rotate: 2. Does the fan turn during printing? If no: a. Power-cycle the printer. b. Check the fan to determine if it is blocked from operation. c. Reseat the fan connector on the Laser/Scanner Assembly. d. Replace the Fan. e. Replace the Laser/Scanner Assembly. f. Replace the DC Controller. g. Replace the connector between the scanner and DC Controller.
57/58 Main Motor Failure
68
Table 8.
61.x SIMM Parity and Memory Errors
ERROR CODE 61.1 SIMM Slot One Parity Error
Description and Recommendation 1. Power-cycle the printer. 2. Reseat the SIMM. 3. Replace the SIMM.
61.2 SIMM Slot Two Parity Error
61.3 SIMM Slot Three Parity Error
69
Table 9
62.x SIMM Parity and Memory Errors
ERROR CODE 62.1 SIMM Slot One Memory Problem
Description and Recommendation 1. Power-cycle the printer. 2. Reseat the SIMM. 3. Replace the SIMM.
62.2 SIMM Slot Two Memory Problem
62.3 SIMM Slot Three Memory Problem
70
Table 10.
62/63/64 Internal Memory Error
ERROR CODE 62.0 Internal Memory Problem 63 Internal RAM Memory Test Failed 64 Scan Buffer Error
Description and Recommendation 1. Power-cycle the printer. 2. Replace the Formatter PCA.
71
Table 12.
Video DMA Timeout Error
ERROR CODE
64 ERROR: Video DMA Timeout
Table 11.
Dynamic RAM Controller Error
ERROR CODE
65 ERROR: Dynamic RAM Controller
72
Infrared Port Not Responding

Situation
The connection cannot be established or the transmission seems to be taking longer than usual.
Solution
Make sure the device you are using is IrDA-compliant; look for an IrDA symbol on the device or refer to the manual for the device for IrDA specifications. Make sure that the operating system on your computer includes an IR driver and your application uses a HP LaserJet 5P/5MP, 6P/6MP compatible printer driver. Make sure you have positioned the device within the range of operation and that no objects, such as a finger, paper, books, or bright light, are interfering with the connection. Also make sure the two IR ports are clean (free from dirt and grease). Bright light of any kind (sunlight, incandescent light, fluorescent light, or light from an infrared remote control, such as those used for TVs and VCRs) shining directly into one of the IR ports may cause interference. Position the device closer to the IR port on the printer.
The printer prints only part of a page or document.
The connection has been broken during transmission. If you move the portable device during transmission, the connection can be broken. IrDA-compliant devices are designed to recover from temporary connection interruptions. Re-establish the connection (depending on the device you are using, you can have anywhere from 3 to 40 seconds to re-establish the connection). If the connection is broken before the entire print job has been transmitted to the printer (printing has not yet started), the printer may not print any of the job. If the Data light is on, press the RESET/JOB CANCEL button to clear the printers memory. Then, position the device within the range of operation, and print the job again. The connection may have been broken. If the Data light is on, press the RESET/JOB CANCEL button to clear the printers memory. Then, position the device within the range of operation, and print the job again.
The print job has been properly sent to the printer, but the printer will not print.
The IR status light turns off during transmission.
Using the Infrared T est T ool

A special infrared troubleshooting test tool manufactured by Genoa Technology, Inc. in cooperation with Hewlett-Packard is available through HP Direct Ordering (part number 5062-4461). Refer to the discussion beginning on page 22 for more information.
73
74
TO FRONT OF PRINTER Tray 1 Pickup Assembly Tray 1 Paper Out Sensor PS5 Solenoid SL2
Figure 31
Input Paper Sensor PS1
J301 J302
Troubleshooting
Tray 1 Inter-connect PCA
AA
J402
High Voltage Power Supply Circuitry
VR301 Registration Adjust

AA
Infrared Sensor J201
Tray 2 Solenoid SL1
J404
Tray 2 Paper Out J207 Sensor PS2

SW201
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement
Main Wiring Diagram

Winding Paper Sensor PS4
J202 DC Power Supply Circuitry J601
J403
J401
J101
AC Power Supply Circuitry
FU201
FU101
Exit Paper Sensor PS3

J103 J204
SW301 Engine Test
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Parts and Diagrams
Parts and Diagrams

The figures in this section illustrate the major subassemblies in the printer and their component parts. A table (material list) follows each exploded assembly diagram. Each table lists the reference designator (item number) for each part, the associated part number for the item, the quantity, and a description of the part. While looking for a part number, pay careful attention to the voltage listed in the description column to ensure that the part number selected is for the correct model of printer.
75
Ordering Parts
All standard part numbers listed are stocked and may be ordered from HPs Parts Direct Ordering, or Parts Center Europe (PCE). Hewlett-Packard Co. Support Materials Organization 8050 Foothills Blvd. Roseville, CA 95678 Parts Direct Ordering: 1-800-227-8164 (U.S. Only)
Hewlett-Packard Co. Parts Center, Europe Wolf-Hirth Strasse 33 D-7030 Boeblingen, Germany (49 7031) 14-2253 Contact your local HP Parts Coordinator for other local phone numbers.
76
Ordering Consumables
Consumables and accessories such as those listed on page 8-5, and in Table 4-1, Chapter 4, may be ordered direct from Hewlett-Packard. The phone numbers are: U.S.: 1-800-538-8787 Canada: 1-800-387-3154 (Toronto) 416-671-8383 United Kingdom: 0734-441212 Germany: 0130-3322 Contact your local HP Parts Coordinator for other local phone numbers.
Note
Parts that have no reference designator or part number are not field replaceable parts and cannot be ordered through SMO. The majority of parts numbers are the same for both the HP LaserJet 5P/5MP and the 6P/6MP printers. Parts that are different for the HP LaserJet 6P/6MP printers are highlighted.
77
Figure 32. HP LaserJet 5P/6P Covers and Doors
78
Table 13.
Covers and Doors
REF
1 2 3 4 5 6 7 8 9
PART NO.
RG5-1709-000CN RG5-2782-000CN RG5-1699-000CN RG5-2779-000CN RB1-5931-000CN RB1-9160-000CN RB1-5935-000CN RB1-9164-000CN RS5-2228-000CN RB1-5936-000CN RB1-9165-000CN RG5-1697-000CN RG5-2785-000CN RB1-5939-000CN C3150-00004 C3155-00001 C3980-00001 C3982-00001 RS5-2418-000CN RB1-5937-000CN RB1-5938-000CN RS5-2419-000CN RF5-0593-000CN RB1-5934-000CN RB1-9151-000CN RG5-1710-000CN RG5-2780-000CN RB1-5927-000CN RB1-5924-000CN RB1-9171-000CN RG5-1707-000CN RG5-2784-000CN 1 1 1 1 1 1 1 1 1
QTY
DESCRIPTION
Top Door Assembly (5P/5MP) Top Door Assembly (6P/6MP) Power Connector Cover Assy (5P/5MP) Power Connector Cover Assy (6P/6MP) Cover, Main (HP LaserJet 5P/5MP) Cover, Main (HP LaserJet 6P/6MP) Button, Lock (HP LaserJet 5P/5MP) Button, Lock (HP LaserJet 6P/6MP) Spring, Compression Guide, Lock Button (HP LaserJet 5P/5MP) Guide, Lock Button (HP LaserJet 6P/6MP) Paper Feed Tray Assembly (5P/5MP) Paper Feed Tray Assembly (6P/6MP) Arm, Tray 1 Sensor Nameplate (HP LaserJet 5P) Nameplate (HP LaserJet 5MP) Nameplate (HP LaserJet 6P) Nameplate (HP LaserJet 6MP) Spring, Torsion Stopper, Hinge, Right Stopper, Hinge, Left Spring, Torsion Brush, Mirror Cover, Interface Connector (5P/5MP) Cover, Interface Connector (6P/6MP) Side Cover Assembly (5P/5MP) Side Cover Assembly (6P/6MP) Bushing Tray, Sub-assy, Face-Up (5P/5MP) Tray, Sub-assy, Face-Up (6P/6MP) Face-Up Tray Assembly (5P/5MP) Face-Up Tray Assembly (6P/6MP)
10 11 12 13 14 15 16 17 18 19
1 1 1 1 1 1 1 1 1 1
79
Figure 33. HP LaserJet 5P/6P Internal Components (1)
80
Table 14.
Internal Components (1)
REF 1 2 3 4 5 6 7 8
PART NO. RG5-1801-000CN RG5-2776-000CN RB1-6006-000CN RB1-6332-000CN RG5-1692-000CN RG5-2796-000CN RG5-1799-000CN RG5-2786-000CN C3150-00005 C3980-00007 C3152-69001 C3987-69001 C3151-67901 C3151-69001 C3981-69001 0515-2701 RB1-5971-000CN RG5-1713-000CN RG5-2778-000CN RB1-5999-000CN RB1-9195-000CN RB1-5998-000CN RB1-9194-000CN
QTY 1 1 1
DESCRIPTION Fan Assembly (5P/5MP) Fan Assembly (6P/6MP) Arm, Sensor Pick-Up Roller (tray 2) Pick-Up Assy (tray 2) (5P/5MP) Pick-Up Assy (tray 2) (6P/6MP) Motor Assembly (5P/5MP) Motor Assembly (6P/6MP) Formatter Shield (5P/5MP) Formatter Shield (6P/6MP) PostScript SIMM (exch.) (5P/5MP) PostScript SIMM (exch.) (6P/6MP) Formatter PCA (new) Formatter PCA (exch.) (5P/5MP) Formatter PCA (exch.) (6P/6MP) TORX screws Leaf Spring Gear train Assembly (5P/5MP) Gear train Assembly (6P/6MP) Plate, Grounding, Left (5P/5MP) Plate, Grounding, Left (6P/6MP) Plate, Grounding, Right (5P/5MP) Plate, Grounding, Right (6P/6MP)
1 1 1 1
9 10 11 12 13
2 1 1 1 1
81
Figure 34. HP LaserJet 5P/6P Internal Components (2)
82
Table 15.
REF 1 2 3 4 5 5a 6 7 8 9 10 11
PART NO. RG5-0683-020CN XA9-0666-000CN RG5-1786-000CN RB1-5873-000CN RS5-0313-000CN RF5-1287-000CN RF5-0596-000CN RG5-1706-000CN RG5-0675-000CN RG5-0674-000CN RG5-0694-020CN RG5-0766-030CN RG5-0682-030CN
QTY 1 2 1 1 1 1 1 1 1 1 1 4
DESCRIPTION Roller, Upper Output Assembly Screw, TP Mirror Assembly Roller, Transfer (5P only) Gear, 17T Transfer Roller Assembly (5P/5MP) Transfer Roller Assembly (6P/6MP) Transfer Guide Assembly Transfer Mount Assy, Right Transfer Mount Assy, Left Switch, Plunger Assembly Scanner Connector Assy Lower Delivery Roller
83
Figure -35. HP LaserJet 5P/6P Internal Components (3)
84
Table 16.
REF 1
PART NO. RG5-1780-000CN RG5-2848-000CN C3150-69005 C3980-69005 RG5-1698-000CN RB1-3002-040CN RS5-2232-000CN RB1-6003-000CN RB1-6002-000CN RF5-1286-000CN RB1-6001-000CN RB1-2987-020CN RG5-0584-000CN RF5-1283-000CN RG5-1814-000CN RB1-6007-000CN RB1-6008-000CN RB1-3681-000CN
QTY 1
DESCRIPTION Laser Scanner Assembly (new 5P/5MP) Laser Scanner Assembly (new 6P/6MP) Laser Scanner Assembly (exch 5P/5MP) Laser Scanner Assembly (exch 6P/6MP) Top Oblique Roller Assy Plunger Lock, Door Spring, Compression Plate, Cartridge Plate, Cartridge Grounding Plate, MP Grounding, Right Arm, Input Paper Sensor Shield, HVT Feeder Guide Assembly Eliminator, Static Charge Roller Assembly, Small Media Foot, Chassis Damper, Rubber Cap, Laser Shutter
2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 1 1 1 1 1 1 1 4 6 1
85
Figure 36. DC Controller Assembly
86
Table 17.
DC Controller Assembly
REF 1 2 3 4 5 6
PART NO. RG5-1719-000CN RH2-5259-000CN RG5-1712-000CN RG5-2774-000CN RG5-1808-000CN RB1-5987-000CN RG5-1798-000CN RG5-2826-000CN C3150-69001 C3980-69001 RG5-1809-000CN RG5-2827-000CN C3150-69002 c3980-69002
QTY 1 1 1 1 1 1
DESCRIPTION HVT Controller Assembly Cable, Flat (5P/5MP) DC Controller Case Assy (5P/5MP) DC Controller Case Assy (6P/6MP) Tray 1 Connector PCA Assy Shield, Case DC Controller PCA 100-120V new (5P/5MP) new (6P/6MP) exchange (5P/5MP) exchange (6P/6MP) DC Controller PCA 220-240V new (5P/5MP) new (6P/6MP) exchange (5P/5MP) exchange (6P/6MP)
87
Figure 37. Tray 2 Assembly
88
Table 18.
Tray 2 Assembly
REF
1 2 3 4 5 6
PART NO. R75-4000-000CN R98-1001-000CN RF5-0673-000CN RS5-2458-000CN RB1-3426-000CN RB1-6378-000CN RB1-6382-000CN RB1-9205-000CN
QTY 1 1 1 1 1 1 1
DESCRIPTION Complete Tray 2 Assembly (5P/5MP) Complete Tray 2 Assembly (6P/6MP) Plate, Side Spring, Compression Claw, Separation Tray, Legal Plate, End Tray 2 Front Panel
89
Figure 38. Tray 1 Assembly
90
Table 19.
Tray 1 Assembly
REF
PART NO. RG5-1695-000CN RG5-2790-000CN RG5-1804-000CN RG5-1694-000CN RS5-2415-000CN RH7-1258-000CN RH7-5160-000CN RG5-1693-000CN RG5-2791-000CN RB1-2205-000CN RF5-0343-000CN WG8-5210-000CN
QTY 1 1 1 1 1 1 1 1 1
DESC Complete Tray 1 Pickup Assy (5P/5MP) Complete Tray 1 Pickup Assy (6P/6MP) Tray 1 Sensor Cable Paper guide Plate Assy Spring, Compression Solenoid SL2 (5P/5MP) Solenoid SL2 (6P/6MP) Tray 1 Pickup Roller Assy (5P/5MP) Tray 1 Pickup Roller Assy (6P/6MP) Roller, Tray 1 Pickup Pad, Separation Photosensor PS5
1 2 3 4 5 6 7 8
91
Figure 39. HP LaserJet 5P/6P Fusing Assembly
92
Table 20.
Fusing Assembly
REF
PART NO.
RG5-1700-000CN RG5-2800-000CN C3150-69003 C3980-69003 RG5-1701-000CN RG5-2801-000CN C3150-69004 C3980-69004
QTY 1
DESCRIPTION
Complete Fuser Assy (100-120V) new (5P/5MP) new (6P/6MP) exchange (5P/5MP) exchange (6P/6MP) Complete Fuser Assy (220-240V) new (5P/5MP) new (6P/6MP) exchange (5P/5MP) exchange (6P/6MP) Cover, Delivery Flag, Exit Sensor Fuser Delivery Assembly Guide , Fuser Entrance (5P/5MP) Guide , Fuser Entrance (6P/6MP) Screw, W/Star, M3X8 Spring, Tension (5P/5MP) Spring, Tension (6P/6MP) Gear, 24T Rubber, Continuity Spring, Fuser Hook Roller, Fuser Pressure (5P/5MP) Roller, Fuser Pressure (6P/6MP) Fuser Film Assembly 100-120v (5P/5MP) Fuser Film Assembly 100-120v (6P/6MP) Fuser Film Assembly 220-240V (5P/5MP) Fuser Film Assembly 220-240V (6P/6MP) Roller, Fuser Delivery (5P/5MP) Roller, Fuser Delivery (6P/6MP) Tab, Fuser Release
1 2 3 4 5 6 7 8 9 10 11
RB1-5918-000CN RB1-3097-000CN RG5-0681-000CN RG5-1813-000CN RG5-2799-000CN XB2-8300-809CN RS5-2421-000CN RS5-2643-000CN RS5-0637-000CN RB1-3109-000CN RS5-2421-000CN RB1-5910-000CN RB1-9179-000CN RG5-1702-000CN RG5-2802-000CN RG5-1703-000CN RG5-2803-000CN RB1-5917-000CN RB1-9181-000CN RB1-5906-000CN
1 1 1 1 2 1 1 1 1 1 1
12 13
1 1
93
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Parts Index
Parts Index
Alphabetical Parts Index
DESCRIPTION Arm, Input Paper Sensor Arm, Sensor Arm, Tray 1 Sensor Brush, Mirror Bushing Button, Lock (HP LaserJet 5P/5MP) Button, Lock (HP LaserJet 6P/6MP) Cable, Flat Cap, Laser Shutter Claw, Separation Complete Fuser Assy (100-120V), exchange (5P/5MP) Complete Fuser Assy (100-120V), exchange (6P/6MP) Complete Fuser Assy (100-120V), new (5P/5MP) Complete Fuser Assy (100-120V), new (6P/6MP) Complete Fuser Assy (220-240V), exchange (5P/5MP) Complete Fuser Assy (220-240V), exchange (6P/6MP) Complete Fuser Assy (220-240V), new (5P/5MP) Complete Fuser Assy (220-240V), new (6P/6MP) Complete Tray 1 Pickup Assy (5P/5MP) Complete Tray 1 Pickup Assy (6P/6MP) Complete Tray 2 Assembly (5P/5MP) Complete Tray 2 Assembly (5P/5MP) Cover, Delivery PART NUMBER RB1-6001-000CN RB1-6006-000CN RB1-5939-000CN RF5-0593-000CN RB1-5927-000CN RB1-5935-000CN RB1-9164-000CN RH2-5259-000CN RB1-3681-000CN RB1-3426-000CN C3150-69003 C3980-69003 RG5-1700-000CN RG5-2800-000CN C3150-69004 C3980-69004 RG5-1701-000CN RG5-2801-000CN RG5-1695-000CN RG5-2790-000CN R75-4000-000CN R98-4000-000CN RB1-5918-000CN FIG 35 33 32 32 32 32 32 36 35 37 39 39 39 39 39 39 39 39 38 38 37 37 39
94
DESCRIPTION Cover, Interface Connector (5P/5MP) Cover, Interface Connector (6P/6MP) Cover, Main (HP LaserJet 5P/5MP) Cover, Main (HP LaserJet 6P/6MP) Damper, Rubber DC Controller Case Assy (5P/5MP) DC Controller Case Assy (6P/6MP) DC Controller PCA 100-120V, exchange (5P/5MP) DC Controller PCA 100-120V, exchange (6P/6MP) DC Controller PCA 100-120V, new (5P/5MP) DC Controller PCA 100-120V, new (6P/6MP) DC Controller PCA 220-240V, exchange (5P/5MP) DC Controller PCA 220-240V, exchange (6P/6MP) DC Controller PCA 220-240V, new (5P/5MP) DC Controller PCA 220-240V, new (6P/6MP) Eliminator, Static Charge Face-Up Tray Assembly (5P/5MP) Face-Up Tray Assembly (6P/6MP) Fan Assembly (5P/5MP) Fan Assembly (6P/6MP) Feeder Guide Assembly Flag, Exit Sensor Foot, Chassis Formatter PCA (exch.) (5P/5MP) Formatter PCA (exch.) (6P/6MP) Formatter PCA (new)
PART NUMBER RB1-5934-000CN RB1-9151-000CN RB1-5931-000CN RB1-9160-000CN RB1-6008-000CN RG5-1712-000CN RG5-2774-000CN C3150-69001 C3980-69001 RG5-1798-000CN RG5-2826-000CN C3150-69002 C3980-69002 RG5-1809-000CN RG5-2827-000CN RF5-1283-000CN RG5-1707-000CN RG5-2784-000CN RG5-1801-000CN RG5-2776-000CN RG5-0584-000CN RB1-3097-000CN RB1-6007-000CN C3151-69001 C3981-69001 C3151-67901
FIG 32 32 32 32 35 36 36 36 36 36 36 36 36 36 36 35 32 32 33 33 35 39 35 33 33 33
95
DESCRIPTION Formatter Shield Fuser Delivery Assembly Fuser Film Assembly 100-120v (5P/5MP) Fuser Film Assembly 100-120v (6P/6MP) Fuser Film Assembly 220-240V (5P/5MP) Fuser Film Assembly 220-240V (6P/6MP) Gear train Assembly (5P/5MP) Gear train Assembly (6P/6MP) Gear, 17T Gear, 24T Guide , Fuser Entrance (5P/5MP) Guide , Fuser Entrance (6P/6MP) Guide, Lock Button (HP LaserJet 5P/5MP) Guide, Lock Button (HP LaserJet 6P/6MP) HVT Controller Assembly Laser Scanner Assembly (exch 5P/5MP) Laser Scanner Assembly (exch 6P/6MP) Laser Scanner Assembly (new 5P/5MP) Laser Scanner Assembly (new 6P/6MP) Leaf Spring Lower Delivery Roller Mirror Assembly Motor Assembly (5P/5MP) Motor Assembly (6P/6MP) Nameplate (HP LaserJet 5MP) Nameplate (HP LaserJet 5P)
PART NUMBER C3150-00005 RG5-0681-000CN RG5-1702-000CN RG5-2802-000CN RG5-1703-000CN RG5-2803-000CN RG5-1713-000CN RG5-2778-000CN RS5-0313-000CN RS5-0637-000CN RG5-1813-000CN RG5-2799-000CN RB1-5936-000CN RB1-9165-000CN RG5-1719-000CN C3150-69005 C3980-69005 RG5-1780-000CN RG5-2848-000CN RB1-5971-000CN RG5-0682-030CN RG5-1786-000CN RG5-1799-000CN RG5-2786-000CN C3155-00001 C3150-00004
FIG 33 39 39 39 39 39 33 33 34 39 39 39 32 32 36 35 35 35 35 33 34 34 33 33 32 32
96
DESCRIPTION Pad, Separation Paper Feed Tray Assembly (5P/5MP) Paper Feed Tray Assembly (6P/6MP) Paper guide Plate Assy Photosensor PS5 Pick-Up Assy (tray 2) (5P/5MP) Pick-Up Assy (tray 2) (6P/6MP) Pick-Up Roller (tray 2) Plate, Cartridge Plate, Cartridge Grounding Plate, End (5P/5MP) Plate, End (6P/6MP) Plate, Grounding, Left (5P/5MP) Plate, Grounding, Left (6P/6MP) Plate, Grounding, Right (5P/5MP) Plate, Grounding, Right (6P/6MP) Plate, MP Grounding, Right Plate, Side (5P/5MP) Plate, Side (6P/6MP) Plunger Lock, Door PostScript SIMM (exch.) Power Connector Cover Assy (5P/5MP) Power Connector Cover Assy (6P/6MP) Roller Assembly, Small Media Roller, Fuser Delivery (5P/5MP) Roller, Fuser Delivery (6P/6MP)
PART NUMBER RF5-0343-000CN RG5-1697-000CN RG5-2785-000CN RG5-1694-000CN WG8-5210-000CN RG5-1692-000CN RG5-2796-000CN RB1-6332-000CN RB1-6003-000CN RB1-6002-000CN RB1-3338-000CN RB1-6382-000CN RB1-5999-000CN RB1-9195-000CN RB1-5998-000CN RB1-9194-000CN RF5-1286-000CN RF5-0673-000CN RF5-0673-000CN RB1-3002-040CN C3152-69001 RG5-1699-000CN RG5-2779-000CN RG5-1814-000CN RB1-5917-000CN RB1-9181-000CN
FIG 38 32 32 38 38 33 33 33 35 35 37 37 33 33 33 33 35 37 37 35 33 32 32 35 39 39
97
DESCRIPTION Roller, Fuser Pressure (5P/5MP) Roller, Fuser Pressure (6P/6MP) Roller, Transfer Roller, Tray 1 Pickup Roller, Upper Output Assembly Rubber, Continuity Scanner Connector Assy Screw, TP Screw, W/Star, M3X8 Shield, Case Shield, HVT Side Cover Assembly (5P/5MP) Side Cover Assembly (6P/6MP) Solenoid SL2 (5P/5MP) Solenoid SL2 (6P/6MP) Spring, Compression Spring, Compression Spring, Compression Spring, Compression Spring, Fuser Hook Spring, Tension (5P/5MP) Spring, Tension (6P/6MP) Spring, Torsion Spring, Torsion Stopper, Hinge, Left Stopper, Hinge, Right
PART NUMBER RB1-5910-000CN RB1-9179-000CN RB1-5873-000CN RB1-2205-000CN RG5-0683-020CN RB1-3109-000CN RG5-0766-030CN XA9-0666-000CN XB2-8300-809CN RB1-5987-000CN RB1-2987-020CN RG5-1710-000CN RG5-2780-000CN RH7-1258-000CN RH7-5160-000CN RS5-2228-000CN RS5-2232-000CN RS5-2415-000CN RS5-2458-000CN RS5-2421-000CN RS5-2421-000CN RS5-2643-000CN RS5-2418-000CN RS5-2419-000CN RB1-5938-000CN RB1-5937-000CN
FIG 39 39 34 38 34 39 34 34 39 36 35 32 32 38 38 32 35 38 37 39 39 39 32 32 32 32
98
DESCRIPTION Switch, Plunger Assembly Tab, Fuser Release Top Door Assembly (5P/5MP) Top Door Assembly (6P/6MP) Top Oblique Roller Assy TORX screws Transfer Guide Assembly Transfer Mount Assy, Left Transfer Mount Assy, Right Transfer Roller Assembly (5P/5MP) Transfer Roller Assembly (6P/6MP) Tray 1 Connector PCA Assy Tray 1 Pickup Roller Assy (5P/5MP) Tray 1 Pickup Roller Assy (6P/6MP) Tray 1 Sensor Cable Tray 2 Front Panel Tray, Legal Tray, Sub-assy, Face-Up (5P/5MP) Tray, Sub-assy, Face-Up (6P/6MP)
PART NUMBER RG5-0694-020CN RB1-5906-000CN RG5-1709-000CN RG5-2782-000CN RG5-1698-000CN 0515-2701 RG5-1706-000CN RG5-0674-000CN RG5-0675-000CN RF5-1287-000CN RF5-0596-000CN RG5-1808-000CN RG5-1693-000CN RG5-2791-000CN RG5-1804-000CN RB1-9205-000CN RB1-6378-000CN RB1-5924-000CN RB1-9171-000CN
FIG 34 39 32 32 35 33 34 34 34 34 34 36 38 38 38 37 37 32 32
99
Numerical Parts Index

PART NUMBER 0515-2701 C3150-00004 C3150-00005 C3150-69001 C3150-69002 C3150-69003 C3150-69004 C3150-69005 C3151-67901 C3151-69001 C3152-69001 C3155-00001 C3980-69001 C3980-69002 C3980-69003 C3980-69004 C3980-69005 C3981-69001 R75-4000-000CN R98-4000-000CN RB1-2205-000CN RB1-2987-020CN RB1-3002-040CN RB1-3097-000CN RB1-3109-000CN TORX screws Nameplate (HP LaserJet 5P) Formatter Shield DC Controller PCA 100-120V, exchange (5P/5MP) DC Controller PCA 220-240V, exchange (5P/5MP) Complete Fuser Assy (100-120V), exchange (5P/5MP) Complete Fuser Assy (220-240V), exchange (5P/5MP) Laser Scanner Assembly (exch 5P/5MP) Formatter PCA (new) Formatter PCA (exch.) (5P/5MP) PostScript SIMM (exch.) Nameplate (HP LaserJet 5MP) DC Controller PCA 100-120V, exchange (6P/6MP) DC Controller PCA 220-240V, exchange (6P/6MP) Complete Fuser Assy (100-120V), exchange (6P/6MP) Complete Fuser Assy (220-240V), exchange (6P/6MP) Laser Scanner Assembly (exch 6P/6MP) Formatter PCA (exch.) (6P/6MP) Complete Tray 2 Assembly (5P/5MP) Complete Tray 2 Assembly (5P/5MP) Roller, Tray 1 Pickup Shield, HVT Plunger Lock, Door Flag, Exit Sensor Rubber, Continuity DESCRIPTION FIG 33 32 33 36 36 39 39 35 33 33 33 32 36 36 39 39 35 33 37 37 38 35 35 39 39
100
PART NUMBER RB1-3338-000CN RB1-3426-000CN RB1-3681-000CN RB1-5873-000CN RB1-5906-000CN RB1-5910-000CN RB1-5917-000CN RB1-5918-000CN RB1-5924-000CN RB1-5927-000CN RB1-5931-000CN RB1-5934-000CN RB1-5935-000CN RB1-5936-000CN RB1-5937-000CN RB1-5938-000CN RB1-5939-000CN RB1-5971-000CN RB1-5987-000CN RB1-5998-000CN RB1-5999-000CN RB1-6001-000CN RB1-6002-000CN RB1-6003-000CN RB1-6006-000CN RB1-6007-000CN
DESCRIPTION Plate, End (5P/5MP) Claw, Separation Cap, Laser Shutter Roller, Transfer Tab, Fuser Release Roller, Fuser Pressure (5P/5MP) Roller, Fuser Delivery (5P/5MP) Cover, Delivery Tray, Sub-assy, Face-Up (5P/5MP) Bushing Cover, Main (HP LaserJet 5P/5MP) Cover, Interface Connector (5P/5MP) Button, Lock (HP LaserJet 5P/5MP) Guide, Lock Button (HP LaserJet 5P/5MP) Stopper, Hinge, Right Stopper, Hinge, Left Arm, Tray 1 Sensor Leaf Spring Shield, Case Plate, Grounding, Right (5P/5MP) Plate, Grounding, Left (5P/5MP) Arm, Input Paper Sensor Plate, Cartridge Grounding Plate, Cartridge Arm, Sensor Foot, Chassis
FIG 37 37 35 34 39 39 39 39 32 32 32 32 32 32 32 32 32 33 36 33 33 35 35 35 33 35
101
PART NUMBER RB1-6008-000CN RB1-6332-000CN RB1-6378-000CN RB1-6382-000CN RB1-9151-000CN RB1-9160-000CN RB1-9164-000CN RB1-9165-000CN RB1-9171-000CN RB1-9179-000CN RB1-9181-000CN RB1-9194-000CN RB1-9195-000CN RB1-9205-000CN RF5-0343-000CN RF5-0593-000CN RF5-0596-000CN RF5-0673-000CN RF5-0673-000CN RF5-1283-000CN RF5-1286-000CN RF5-1287-000CN RG5-0584-000CN RG5-0674-000CN RG5-0675-000CN RG5-0681-000CN Damper, Rubber
DESCRIPTION
FIG 35 33 37 37 32 32 32 32 32 39 39 33 33 37 38 32 34 37 37 35 35 34 35 34 34 39
Pick-Up Roller (tray 2) Tray, Legal Plate, End (6P/6MP) Cover, Interface Connector (6P/6MP) Cover, Main (HP LaserJet 6P/6MP) Button, Lock (HP LaserJet 6P/6MP) Guide, Lock Button (HP LaserJet 6P/6MP) Tray, Sub-assy, Face-Up (6P/6MP) Roller, Fuser Pressure (6P/6MP) Roller, Fuser Delivery (6P/6MP) Plate, Grounding, Right (6P/6MP) Plate, Grounding, Left (6P/6MP) Tray 2 Front Panel Pad, Separation Brush, Mirror Transfer Roller Assembly (6P/6MP) Plate, Side (5P/5MP) Plate, Side (6P/6MP) Eliminator, Static Charge Plate, MP Grounding, Right Transfer Roller Assembly (5P/5MP) Feeder Guide Assembly Transfer Mount Assy, Left Transfer Mount Assy, Right Fuser Delivery Assembly
102
PART NUMBER RG5-0682-030CN RG5-0683-020CN RG5-0694-020CN RG5-0766-030CN RG5-1692-000CN RG5-1693-000CN RG5-1694-000CN RG5-1695-000CN RG5-1697-000CN RG5-1698-000CN RG5-1699-000CN RG5-1700-000CN RG5-1701-000CN RG5-1702-000CN RG5-1703-000CN RG5-1706-000CN RG5-1707-000CN RG5-1709-000CN RG5-1710-000CN RG5-1712-000CN RG5-1713-000CN RG5-1719-000CN RG5-1780-000CN RG5-1786-000CN RG5-1798-000CN RG5-1799-000CN
DESCRIPTION Lower Delivery Roller Roller, Upper Output Assembly Switch, Plunger Assembly Scanner Connector Assy Pick-Up Assy (tray 2) (5P/5MP) Tray 1 Pickup Roller Assy (5P/5MP) Paper guide Plate Assy Complete Tray 1 Pickup Assy (5P/5MP) Paper Feed Tray Assembly (5P/5MP) Top Oblique Roller Assy Power Connector Cover Assy (5P/5MP) Complete Fuser Assy (100-120V), new (5P/5MP) Complete Fuser Assy (220-240V), new (5P/5MP) Fuser Film Assembly 100-120v (5P/5MP) Fuser Film Assembly 220-240V (5P/5MP) Transfer Guide Assembly Face-Up Tray Assembly (5P/5MP) Top Door Assembly (5P/5MP) Side Cover Assembly (5P/5MP) DC Controller Case Assy (5P/5MP) Gear train Assembly (5P/5MP) HVT Controller Assembly Laser Scanner Assembly (new 5P/5MP) Mirror Assembly DC Controller PCA 100-120V, new (5P/5MP) Motor Assembly (5P/5MP)
FIG 34 34 34 34 33 38 38 38 32 35 32 39 39 39 39 34 32 32 32 36 33 36 35 34 36 33
103
PART NUMBER RG5-1801-000CN RG5-1804-000CN RG5-1808-000CN RG5-1809-000CN RG5-1813-000CN RG5-1814-000CN RG5-2774-000CN RG5-2776-000CN RG5-2778-000CN RG5-2779-000CN RG5-2780-000CN RG5-2782-000CN RG5-2784-000CN RG5-2785-000CN RG5-2786-000CN RG5-2790-000CN RG5-2791-000CN RG5-2796-000CN RG5-2799-000CN RG5-2800-000CN RG5-2801-000CN RG5-2802-000CN RG5-2803-000CN RG5-2826-000CN RG5-2827-000CN RG5-2848-000CN
DESCRIPTION Fan Assembly (5P/5MP) Tray 1 Sensor Cable Tray 1 Connector PCA Assy DC Controller PCA 220-240V, new (5P/5MP) Guide , Fuser Entrance (5P/5MP) Roller Assembly, Small Media DC Controller Case Assy (6P/6MP) Fan Assembly (6P/6MP) Gear train Assembly (6P/6MP) Power Connector Cover Assy (6P/6MP) Side Cover Assembly (6P/6MP) Top Door Assembly (6P/6MP) Face-Up Tray Assembly (6P/6MP) Paper Feed Tray Assembly (6P/6MP) Motor Assembly (6P/6MP) Complete Tray 1 Pickup Assy (6P/6MP) Tray 1 Pickup Roller Assy (6P/6MP) Pick-Up Assy (tray 2) (6P/6MP) Guide , Fuser Entrance (6P/6MP) Complete Fuser Assy (100-120V), new (6P/6MP) Complete Fuser Assy (220-240V), new (6P/6MP) Fuser Film Assembly 100-120v (6P/6MP) Fuser Film Assembly 220-240V (6P/6MP) DC Controller PCA 100-120V, new (6P/6MP) DC Controller PCA 220-240V, new (6P/6MP) Laser Scanner Assembly (new 6P/6MP)
FIG 33 38 36 36 39 35 36 33 33 32 32 32 32 32 33 38 38 33 39 39 39 39 39 36 36 35
104
PART NUMBER RH2-5259-000CN RH7-1258-000CN RH7-5160-000CN RS5-0313-000CN RS5-0637-000CN RS5-2228-000CN RS5-2232-000CN RS5-2415-000CN RS5-2418-000CN RS5-2419-000CN RS5-2421-000CN RS5-2421-000CN RS5-2458-000CN RS5-2643-000CN WG8-5210-000CN XA9-0666-000CN XB2-8300-809CN Cable, Flat
DESCRIPTION
FIG 36 38 38 34 39 32 35 38 32 32 39 39 37 39 38 34 39
Solenoid SL2 (5P/5MP) Solenoid SL2 (6P/6MP) Gear, 17T Gear, 24T Spring, Compression Spring, Compression Spring, Compression Spring, Torsion Spring, Torsion Spring, Tension (5P/5MP) Spring, Fuser Hook Spring, Compression Spring, Tension (6P/6MP) Photosensor PS5 Screw, TP Screw, W/Star, M3X8
105
HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Accessories
Accessories
Listed below are the accessories and supplies, including supplemental documentation you can order for your HP LaserJet 5P/5MP, 6P/6MP printer.
Option Toner Cartridge Memory upgrades Part Number C3903A 1 MByteC3130A 2 MByteC3131A 4 MByteC3132A 8 MByteC3133A 16 MByteC3146A C3152A (HP LaserJet 5P) C3987A (HP LaserJet 6P) 2 Meter A to BC2950A 3 Meter A to BC2951A 3 Meter A to CC2946A 10 Meter A to CC2947A 92215N Description or Use Replacement toner cartridge. Adds up to 48 MBytes of memory to the HP LaserJet 5P/6P printers, for a total of 50 MBytes. Adds up to 32 MBytes of memory to the HP LaserJet 5MP/6MP printers, for a total of 35 MBytes.
Adobes PostScript Level 2 SIMM IEEE-1284 Parallel Cable
Adds PostScript Level 2 language and 1 MByte of memory to the printer. IEEE-1284-compliant cables, where: A=host computer connector (A-type) B=large printer connector (B-type) C=small printer connector (C-type) Connect to a LocalTalk Network.
LocalTalk Network cable for Macintosh Serial printer cable for Macintosh HP JetDirect EX print servers (external)
92215S
Directly connect to a Macintosh computer.
J2382B J2383B J2593A J2594A C2971A
Ethernet (1 parallel ports) TokenRing (1 parallel ports) Ethernet (3 parallel ports) TokenRing (3 parallel ports) Printer fax accessory. Allows faxes to be printed by the printer; faxes can also be sent electronically from the PC. Availability outside the US may vary. Universal tray.
HP Printer Pal (external)
Extra Paper Cassette (Tray 2)* IrDA Test Tool
R75-4000-000CN
5062-4661
Infrared communications test tool manufactured by Genoa Technologies, Inc.
* This item must be ordered through HP Parts Direct Ordering, (800) 2278164. Outside the U.S., see "Parts and Diagrams earlier in this appendix.
106
Index
! 20 MEM OVERFLOW -62 21 PRINT OVERRUN -62 22 IO ERROR -62 40 ERROR -63 41 ERROR -63 50 Fuser ERROR -67 51 ERROR -63 52 ERROR -63 55 ERROR -63 57/58 Motor ERROR -68 61.x SIMM ERROR -69 62 memory error -71 62.x SIMM ERROR -70 63 memory error -71 64 ERROR -72 64 scanner error -71 65 ERROR -72 68 SERVICE ERROR -64 A accessories -106 acoustic emissions -6 auto I/O switching -28 automatic I/O switching -28 B bi-directional communication -28 books available -8 - -9 buttons power -3 buttons, status panel -12 C cables IEEE-1284 compliant -28 cold reset -32 connections network -28 consumables life -40 ordering -77 consumables, ordering -77 D data light -13 DC controller -86 interconnect -54 removal and replacement -56 default settings, reset to -12 default settings, returning to -12 demo page -32 demo pages -35 diagnostics -32 diagrams covers and doors -78 DC controller -86 fusing assembly -92 internal components -80, -82, -84 printer parts -3 tray 1 assembly -90 tray 2 assembly -88 Direct Marketing Division (DMO) -77 DMO -77 documentation -8 - -9 E Economode -2 electrical specifications -6 erasing memory with RESET -12 error continuable -62 data -60 fatal -61, -67 infrared -73 IR port -16 memory -65 recoverable -61 secondary -62 service -67 SIMM -60, -65 error light -13, -60 errors clearing with RESET -12 hardware-related -13 light patterns -62 F fax accessory -106 features -10 - -31 product information -2 flashing lights -13 fonts -2 temporary, removing with RESET -12 formatter removal and replacement -52 fusing assembly -92 removal and replacement -55 G GO button -12, -34, -62 grounding -27 I I/O buffering -30 I/O buffering -30 I/O cover removal and replacement -43 I/O switching -28 IEEE-1284 A-Type, B-Type, C-Type -27 B-Type, C-Type connector -28
Index-1
cables, compliant -28 parallel ports -27 - -28 specifications -28 infrared operation -23 port -3, -10 printing -22 software -19 status light -3 status light -10, -14, -16, -22 test tool -24, -73 troubleshooting -24, -73 using to print -22 infrared test tool -106 troubleshooting -73 infrared communication -19 infrared interface -2 infrared status light -14 Infrared, test tool -24 interface cables -27 - -28 interfaces -27 I/O switching -28 internal components -80, -82, -84 introduction to your printer diagram -3 IrDA, print using -22 J JetDirect -106 L LED patterns -65 LED patterns -62 LED patterns -14 LEDs, status -13 left side cover removal and replacement -45 light patterns -62, -65 Light Patterns -14 lights on status panel described -13 lights, status -13 LocalTalk interface -2 LocalTalk port -27 M Macintosh reference manual available -8 - -9 macros, temporary -12 Main wiring diagram -74 media path -17 - -18 Memory -2 and I/O buffering -30 and resource saving -29 clearing with RESET -12 error -65, -70
ordering -106 ordering -106 memory, SIMM removal -43 model number -4 Monthly Usage -2 N Network, connecting to -28 networks -28 NVRAM -34 O ordering books -8 - -9 consumables -77 LocalTalk -106 parts -76 Postscript -106 ordering consumables -77 ordering parts -76 P pages, self-test -35 panel See status panel Paper path -17 - -18 size -2 paper jams -13 paper movement, overview (theory) -17 paper specifications -8 - -9 paper trays -2 - -3, -106 paper-out flag -48 parallel cable -28 parallel interface -2 parallel ports -27 parts ordering -76, -106 Parts Center Europe (PCE) -76 parts and diagrams -75 - -93 parts, location -3, -18 parts, ordering -76 PCE -76 PCL self-test page -35 phone numbers ordering consumables -77 phone numbers DMO -77 PCE -76 SMO -76 PJL commands -32 - -39 port infrared -21 ports -27 PostScript, SIMM removal -43 power button -3 power door removal and replacement -43
Index-2
power switch -3 Print Speed -2 print spoolers -28 printer diagram -3 dimensions -6 lights -13 parts diagram -3 serial number -4 printer configuration -32 Printer Languages -2 printer settings returning to defaults -12 protocol infrared -19 R ready light -13 reference guides -8 - -9 regulatory information -4 removal and replacement -41 DC Controller -56 formatter -52 fusing assembly -55 I/O cover -43 left side cover -45 power door -43 tools -42 top cover -46 Tray 1 assembly -49 removing fonts, macros -12 required tools -42 requirements for infrared -21 RESET button -12, -62 RESET buttons -34 resetting your printer -12 Resolution -2 Resource Saving -29 modes -29 S self test -32 self test -35 self-test explained -37, -39 self-test pages -35 serial number -4 Serial Number -3 Service mode -32 - -39 settings returning to defaults -12 SIMM error -60, -65, -69 SIMMs, removal -43 SMO -76 Software -21 shipped with printer -9, -20 space requirements -7 Specifications
acoustic -5 dimensions -5 - -7 electrical -5 - -6 enviormental -5 IrDA -19 spoolers -28 Status Panel -2, -10 5P/5MP -10 6P/6MP -11 GO button -12 lights -13 Status Panel -3 supplementary documents -8 - -9 Support Materials Organization (SMO) -76 switchbox, connecting to -28 switchboxes -28 switching, I/O -28 T temporary fonts, macros -12 test pages -34 - -35 test tool -73, -106 infrared -24 toner, ordering -106 tools, required -42 top cover removal and replacement -46 tray empty -15 - -16 tray 1 assembly -90 removal and replacement -49 TRAY 1 light -13 Tray 2 empty indicator -13 tray 2 assembly -88 Tray 2 light -13 troubleshooting -60 - -74 infrared -24 Troubleshooting, IR port -24 turning on your printer -3 Typefaces see fonts -2 W wireless printing See see infrared wiring diagram -74
Index-3
Index-4
Hewlett-Packard Company C/O Service Training Team 11311 Chinden Blvd. MS 517 Boise, Idaho 83714-1021

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HP 6P Printer Service Manual

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Service Supplement

HP LaserJet 5P / 5MP / 6P / 6MP Printer (C3150A / C3155A / C3980A / C3982A)

Copyright HewlettPackard Company 1996

Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714

Notes contain important information set off from the text.

Warning messages alert you to the possibility of personal injury.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Information

HP LaserJet 5P/5MP 8 PPM

1 SIMM includes 1 MByte additional memory.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Information

Key Printer Locations and Parts.

Front View (5P/5MP shown)

Rear View (5P/5MP shown)

Top Cover Release Button Rear Output Tray

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Information

Model and Serial Numbers

Sample Model and Serial Number Labels (5P/5MP shown)

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Specifications

Acoustic Emissions (Per ISO 9296)

*In this mode, the printer is essentially quiet.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Specifications

Acoustic Emissions (Per ISO 9296)

*In this mode, the printer is essentially quiet.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Product Specifications

Location Space Requirements

Figure 4. Location Space Requirements

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Documentation and Software

Documentation and Software

HP LaserJet 5P/5MP Printer Users Manual (English)

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement Documentation and Software

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

New Product Features

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

The HP LaserJet 6P/6MP Status Panel

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Status Panel Buttons

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Status Panel Lights

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Common LED patterns

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Light Pattern 5P/5MP 6P/6MP

Tray 1 (the MP Tray) is empty. Add paper to the tray.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Light Pattern 5P/5MP 6P/6MP

Tray 2 (the Paper Cassette) is empty. Add paper to the tray.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Paper Movement Overview

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

HP LaserJet 5P/6P Printer Paper Path

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

The physical electronics are the hardware elements in each

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

Figure 8. IR Data Flow.

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

T Print Using the Infrared Port o

IrDA Port Location (5P/5MP shown)

HP LaserJet 5P/5MP, 6P/6MP Printer Service Supplement New Product Features

IRDA Port ranges (5P/5MP shown)