Catalogue: Epc For Rumaitha/Shanayel Facilities - Phase Iii
Catalogue: Epc For Rumaitha/Shanayel Facilities - Phase Iii
Catalogue: Epc For Rumaitha/Shanayel Facilities - Phase Iii
CATALOGUE
THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
DN 32 to 600
Allowable pressure PS 20 bar
Design in accordance with EN 593 and ISO 10631
Materials
Body KSB code
Type 2 : Spheroidal graphite cast iron JS 1030 DN 32 to 600 3g
Type 4 : Spheroidal graphite cast iron JS 1025 DN 32 to 600 3l
Steel 1.0619 DN 32 to 600 1
Type 5 : Spheroidal graphite cast iron JS 1030 DN 350 to 600 3g
Steel 1.0619 DN 200 to 600 1
Shafts KSB code
Stainless steel 1.4057 (17 % Cr) DN 32 to 600 6e
Disc KSB code
Spheroidal graphite cast iron JS 1030 3g
Stainless steel 1.4401 / 1.4408 (18--12) 6
Stainless steel 1.4401 / 1.4408 (18--12), polished 6i
Aluminium--bronze CC333G/C95800 2
AMRING! liner KSB code
E.P.D.M from --10 ° C up to +60 ° C XA
Heat E.P.D.M from --10 ° C up to +80 ° C XV
E.P.D.M drinking water from --10 ° C up to +60 ° C XC
High content nitrile from --5 ° C up to +60 ° C K
32 to 600 1 ¼ to 24 20
Vacuum limits
Vacuum limits
Minimum pressure Maximum temperature
DN NPS Liner mounting
(in absolute bar)
XV Other liners
Without sticking 1,33 . 10 --5
32 to 150 1 ¼ to 6 80° C 60° C
(standard) (10 --2 torr)
Without sticking
0,3 bar 80° C 60° C
(standard)
200 to 600 8 to 24
With sticking 1,33 . 10 --5
80° C 60° C
(option) (10 --2 torr)
2
ISORIA 20
Construction
213 I
411 LGI
310.1 LGI
411 LGI 310.3 I
561
100
100
970
310.1 I
310.1 LGI
413 G
413 G
413 G
550 L
213 I
213 I 905 I
550 L
210 I
550 L
310.2 I
310.2 LGI
554 LGI
916 LGI
G Spare parts included in the liner kit L Spare parts included in the disc kit I Spare parts included in the shaft kit
To order spare parts in the kit, it is necessary to valve codification mentionned on the identity plate.
213 I
213 I
310.3 I 561
561 970
970 310.3 I
100
100
310.1 I
310.1 I
413 G
413 G
940.1 I
550 L
940.2 I
905 I
550 L
486 I
905 I
210 I
210 I
310.2 I
486 I
554 LGI
310.2 I
916 LGI
G Spare parts included in the liner kit L Spare parts included in the disc kit I Spare parts included in the shaft kit
4
ISORIA 20
Dimensions
h4 h3
h1
e1
h2
e2
l1
mm
Mounting
Face Square shaft Disc
plate Flat shaft end
to face end clearence
DN NPS ISO 5211
l1 h1 h2 n° h4 s øz h3 s h3 e1 e2
32 1 ¼ 33 109 54 F05 10 11 14 24 -- --
40 1 ½ 33 105 58 F05 10 11 14 24 33 4
50 2 43 115 65 F05 10 11 14 24 38 4
65 2 ½ 46 130 75 F05 10 11 14 24 55 10
80 3 46 135 95 F05 10 11 14 24 74 18
100 4 52 150 105 F05 10 14 18 24 92 25
125 5 56 165 124 F07 12 14 18 30 117 35
150 6 56 185 141 F07 12 14 18 30 143 48
200 8 60 218 172 F10 15 19 25 35 191 68
250 10 68 265 206 F10 15 19 25 35 241 89
300 12 78 306 236 F12 18 22 28 40 290 110
350 14 78 335 269 F14 22 30 55 326 127
400 16 102 380 302 F14 22 36 55 370 140
450 18 114 410 328 F14 22 36 55 422 160
500 20 127 440 358 F16 26 40 65 470 178
550 22 154 475 406 F16 26 50 65 522 195
600 24 154 495 438 F16 26 50 65 566 215
5
ISORIA 20
Hydraulic characteristics
Flow coefficient valve in fully open position
DN NPS Kvo Cvo Zeta
32 1¼ 30 35 1,44
40 1½ 53 62 1,46
50 2 133 154 0,56
65 2½ 240 280 0,49
80 3 410 475 0,39
100 4 655 760 0,37
125 5 900 1044 0,48
150 6 1800 2090 0,25
200 8 3550 4120 0,20
250 10 3890 4500 0,41
300 12 5580 6470 0,42
350 14 8060 9350 0,37
400 16 10 500 12 180 0,37
450 18 13 300 15 400 0,37
500 20 17 400 20 200 0,33
550 22 21 000 24 400 0,33
600 24 25 000 29 000 0,33
Operating torques*
Operating torques* (in Nm)
DN NPS on lubricated medium on non lubricated medium
32 1¼ 20 20
40 1½ 20 20
50 2 30 30
65 2½ 40 50
80 3 50 60
100 4 70 100
125 5 100 150
150 6 140 200
200 8 240 350
250 10 410 610
300 12 630 950
350 14 860 1 300
400 16 1 300 1 900
450 18 1 700 2 500
500 20 2 100 3 100
550 22 2 500 3 700
600 24 2 900 4 300
* The safety cœfficient to define the adapted actuator is included in the torque value.
6
ISORIA 20
Manual control
The actuator selection for lubricated medium proposed in the table below are defined for the maximum fluid velocity mentioned.
According to the working conditions and the hydraulic characteristics, upper fluid velocities can be admitted, therefore other
actuators selections can be proposed: please consult us.
SP handle
SM handle
SM handle SM handle
on lubricated medium on non lubricated medium
l2
Max.
Weight Weight
SM handle: fluid
DN NPS l2 h2 SM l2 h2 SM
Function locking in any velocity
(mm) (mm) (kg) (mm) (mm) (kg)
position (m/s)
32 1¼ 219 219
h2 40 1½ 215 215
50 2 260 225 1,3 260 225 1,3
65 2½ 240 240
80 3 4,0 245 245
100 4 260 260
330
125 5 2751,6 330 275 1,6
150 6 330* 295 295
200 8 530 318
* Important effort to be exerted, manual actuator recommended.
7
ISORIA 20
MR reducers
50 2 266
65 2½ 281
h2 80 3 MR 25 62 184 66 64 225 286 7,0
100 4 301
125 5 40
4,0 316
150 6 336
200 8 369
250 10 MR 50 74 184 77 76 225 428 10,0
300 12 543
350 14 MR 100 86 233 88 88 350 572 15 0
15,0
400 16 628
450 18 MR 200 120 270 108 117 350 658 24,0
500 20 3,0 688
550 22 775
600 24 MR 400 229 332 115 125 350 795 58 0
58,0
50 2 266
65 2½ 282
h2 80 3 MR 25 62 184 66 64 225 286 70
7,0
100 4 301
125 5 50,00
50 316
non
150 6 336
lubri
lubri--
200 8 381
cated MR 50 74 184 77 76 225 10 0
10,0
250 10 428
medium
300 12 Gas MR 100 86 233 88 88 350 543 15,0
350 14 583
400 16 MR 200 120 270 108 117 350 628 24 0
24,0
450 18 710
500 20 740
550 22 MR 400 229 332 115 125 350 775 58 0
58,0
600 24 795
8
ISORIA 20
Standard variants
9
ISORIA 20
Connections
The valves can be fitted between all the connections defined hereafter (other connections on request).
-- EN 1092 PN 16, 20 and 25 -- AWWA C207 cl. E -- BS 10 table E
-- ASME B16-5 cl.150 -- AS 2129 table E -- JIS B2238 and B2239 16K and 20K
-- MSS SP 44 cl.150
10
ISORIA 20
* Liquids having a vapour pressure at the maximum allowable temperature of not more than 0,5 bar above atmospheric pressure
1013 mbar.
** Fluids hazardous and not hazardous according to PED.
NB: A valve fitted at the end of a pipe with a blind flange downstream is not to be considered as an end of pipe service.
Dismantling phase:
working successively on
diametrically opposite
tie--rods.
11
ISORIA 20
d1 d1 d1
The drawings are not the correct representation concerning our manufacture (quantities for semi lug and plain holes)
L = l1 + 2e + 2f A=e+X
L A X
L : Min. length of tie--rods A : Max. length of screws e
B
l1 : Face--to--face of the valve f e l1 e f X : Max. implantation of screws
e : Flange thickness B : Threaded length > A--e
(customer specification) ØM e : Flange thickness
f : Nut thickness (customer specification)
+ overlength of the tie--rod
mm
EN 1092 PN 16 EN 1092 PN 25 ASME B16--5 cl 150 JIS B2238--B2239 16K
Weight
DN NPS d1 l1 Tie--rod* Screw Tie--rod* Screw Tie--rod* Screw Tie--rod* Screw kg
ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** ØM f Qty X Qty**
32 1 ¼ 103 33 M16 20 4 M16 20 4 1/2” 17 4 M16 20 4 1,2
40 1 ½ 110 33 M16 20 4 M16 20 4 1/2” 17 4 M16 20 4 1,3
50 2 122 43 M16 20 4 M16 20 4 5/8” 20 4 M16 20 8 1,8
65 2 ½ 139 46 M16 20 4 M16 20 8 5/8” 20 4 M16 20 8 2,3
80 3 145 46 M16 20 8 M16 20 8 5/8” 20 4 M20 24 8 3,2
100 4 152 52 M16 20 8 M20 24 8 5/8” 20 8 M20 24 8 4,5
125 5 185 56 M16 20 8 M24 29 8 3/4” 24 8 M22 26 8 6,7
150 6 210 56 M20 24 8 M24 29 8 3/4” 24 8 M22 26 12 7,5
200 8 346 60 M20 24 12 M24 29 12 3/4” 24 8 M22 26 12 14,0
250 10 413 68 M24 29 12 M27 32 12 7/8” 29 12 M24 29 12 20,0
300 12 520 78 M24 29 6 24 6 M27 32 10 27 6 7/8” 29 6 24 6 M24 29 10 24 6 48,0
350 14 539 78 M24 29 10 24 6 M30 35 10 30 6 1” 32 6 27 6 M30x3 35 10 30 6 60,0
400 16 604 102 M27 32 10 27 6 M33 38 10 33 6 1” 32 10 27 6 M30x3 35 16 30 6 80,0
450 18 657 114 M27 32 14 27 6 M33 28 14 33 6 1”1/8 35 10 30 6 M30x3 35 14 30 6 110,0
500 20 716 127 M30 35 12 30 8 M33 24 12 33 8 1”1/8 35 12 30 8 M30x3 35 12 30 8 145,0
550 22 782 154 1”1/4 38 12 32 8 M36x3 42 12 36 8 180,0
600 24 836 154 M33 38 10 33 10 M36 42 10 36 10 1”1/4 38 10 32 10 M36x3 42 14 36 10 220,0
12
ISORIA 20
Bolting and weight for full--lug type body with raised faces -- Type 4
d1 d1
A=e+X A X
B e
A : Max. length of screws
X : Max. implantation of screws
B : Threaded length > A--e
e : Flange thickness
(customer specification)
l1
The drawings are not the correct representation of our manufacture (quantities of full--lug holes)
NB: We do not supply the bolting
mm
EN 1092 PN 16 EN 1092 PN 25 ASME B16--5 cl. 150 JIS B2238--B2239 16K
Weight
DN NPS d1 l1 Tie--rod* Screw Tie--rod* Screw Tie--rod * Screw Tie--rod * Screw kg
ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** Ø M f Qty X Qty**
32 1 ¼ 101 33 M16 14 4 M16 14 4 1/2” 14 4 M16 14 4 2,0
40 1 ½ 106 33 M16 14 4 M16 14 4 1/2” 14 4 M16 14 4 2,0
50 2 117 43 M16 18 4 M16 18 4 5/8” 18 4 2,5
65 2 ½ 132 46 M16 20 4 5/8” 20 4 3,0
80 3 139 46 M16 20 8 M16 20 8 5/8” 20 4 M20 20 8 4,0
100 4 160 52 M16 22 8 M20 24 8 5/8” 22 8 M20 24 8 5,5
125 5 234 56 M16 22 8 3/4” 23 8 9,0
150 6 257 56 M20 26 8 3/4” 26 8 11,0
200 8 310 60 M20 26 12 3/4” 26 8 24,0
250 10 394 68 M24 29 12 7/8” 28 12 39,0
300 12 462 78 M24 30 12 M27 34 16 7/8” 28 12 M24 30 16 46,0
350 14 527 78 M24 30 16 M30 24 16 1” 30 12 M30x3 34 16 62,0
400 16 605 102 M27 34 16 M33 40 16 1” 34 16 M30x3 37 16 101,0
450 18 636 114 M27 34 20 M33 40 20 1”1/8 37 16 M30x3 37 20 122,0
500 20 718 127 M30 37 20 M33 40 20 1”1/8 37 20 M30x3 37 20 179,0
550 22 790 154 1”1/4 39 20 M36x3 42 20 233,0
600 24 835 154 M33 42 20 M36 45 20 1”1/4 42 20 M36x3 34 24 256,0
13
ISORIA 20
Bolting and weigth for flanged body with flat faces -- Type 5
L B A
f e l1 e f x e
ØM
d1 L = l1 + 2e + 2f A=e +X
L : Min. length of tie--rods A : Max. length of screws
l1 : Face--to--face of the valve X : Max.implantation of screws
e : Flange thickness B : Threaded length > A--e
(customer specification) e : Flange thickness
f : Nut thickness (customer specification)
+ overlength of the tie--rod
d1
The drawings are not the correct representation concerning our manufacture (quantities for theaded and plain holes)
mm
ASME B16--5 class 150
EN 1092 PN 16 EN 1092 PN 25 JIS B2238--B2239 16K
MSS SP 44 class 150 Weight
DN NPS ød1 l1
Tie--rod * Screw Tie--rod * Screw Tie--rod * Screw Tie--rod * Screw kgg
ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** ØM f Qty X Qty**
200 8 343 60 M20 24 8 16 4 M24 29 12 3/4’ 24 4 20 4 M22 26 8 22 4 23,0
250 10 406 68 M24 29 8 24 4 M27 32 12 7/8” 29 8 24 4 M24 29 8 24 4 40,0
300 12 483 78 M24 29 6 24 6 M27 32 10 27 6 7/8” 29 6 24 6 M24 29 10 24 6 60,0
350 14 533 78 M24 29 10 24 6 M30 35 16 1” 32 6 27 6 M30x3 35 10 30 6 80,0
400 16 597 102 M27 32 10 27 6 M33 38 16 1” 32 10 27 6 M30x3 35 16 30 6 105,0
450 18 640 114 M27 32 14 27 6 M33 38 14 33 6 1”1/8 32 10 30 6 130,0
500 20 715 127 M30 35 12 30 8 M33 38 12 33 8 1”1/8 35 12 30 8 M30x3 35 12 30 8 180,0
550 22 749 154 1”1/4 35 12 32 8 230,0
600 24 840 154 M33 38 10 33 10 M36 42 10 36 10 1”1/4 38 10 32 10 M30x3 42 14 36 10 260,0
14
ISORIA 20
Flanging dimensions
ISORIA 20 valves are designed for assembly between any type of flanges and connection standards currently used.The liner
allows directly the tightness concerning the flanges. It is necessary to verify the general compatibility of the connection by checking
against the dimensions shown in the table below.
The flanging dimensions mentioned in this table are the same for all types body.
ø1
• ø2a and ø3: diameter on the supporting area of the flange face.
• ø2b: external diameter of the butt--weld ends with lapped pipe end according to standards DIN 2642 and NFE 29--251.
mm
Min. dia.
Opti- Max. dia. tolerated Min. dia. Min. dia. 10 Min. dia. 20 tolerated of
mum- tolerated on face mm from face mm from shoulder of
dia. of flange of flange face of flange raised face
flange
DN NPS ø1 ø2a ø2b ø3 ø4 ø5 ø6
32 1¼ 32 44 43 ------ ------ ------ 64
40 1½ 40 50 49 33 ------ ------ 73
50 2 50 63 61 38 ------ ------ 89
65 2½ 65 78 77 55 ------ ------ 104
80 3 80 92 89 74 53 ------ 124
100 4 100 117 115 92 77 48 147
125 5 125 145 140 117 107 88 177
150 6 150 172 169 143 137 123 202
200 8 195 223 220 191 183 173 251
250 10 245 278 273 241 234 226 305
300 12 295 329 324 290 284 276 358
350 14 330 361 356 326 321 314 399
400 16 380 412 407 370 366 358 452
450 18 430 463 457 422 416 409 505
500 20 480 515 508 470 464 457 558
550 22 540 568 561 522 516 509 625
600 24 580 617 610 566 560 554 664
* Please check the body is well centred between the tie--rods.
NB:
Direct fitting on rubber coated flange and
with dilatation joint is not authorized.
Please, consult us.
15
ISORIA 20
•
Disc position index
Flanges tightness
• Special design to obtain
a total tightness at flanges
by compression
•
15.11.04
8446.1/5--10
Face to face
of the body according to the
standards ISO 5752 series 20
and EN 558
KSB S.A.S
4, allée des Barbanniers • 92635 Gennevilliers Cedex (France)
Tél. : +33 1 41 47 75 00 • Fax : +33 1 41 47 75 10 • www.ksb.com