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    P50 - Cable Repair Instructions

    Uploaded by

    Matias Contreras Köbrich
    This document provides instructions for repairing a P50 cable in 3 steps: 1. Preparing the wires by stripping insulation and numbering them based on their connections. 2. Soldering the wires together and adding heat-shrink tubing for insulation. 3. Assembling the spring component by securing steel ropes in covers and fastening them together to the proper length before adding other parts like the lead wire and O-shape seat.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    P50 - Cable Repair Instructions

    Uploaded by

    Matias Contreras Köbrich
    68 views10 pages
    This document provides instructions for repairing a P50 cable in 3 steps: 1. Preparing the wires by stripping insulation and numbering them based on their connections. 2. Soldering the wires together and adding heat-shrink tubing for insulation. 3. Assembling the spring component by securing steel ropes in covers and fastening them together to the proper length before adding other parts like the lead wire and O-shape seat.

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    P50 - Cable repair Instructions

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    This document provides instructions for repairing a P50 cable in 3 steps: 1. Preparing the wires by stripping insulation and numbering them based on their connections. 2. Soldering the wires together and adding heat-shrink tubing for insulation. 3. Assembling the spring component by securing steel ropes in covers and fastening them together to the proper length before adding other parts like the lead wire and O-shape seat.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    68 views10 pages

    P50 - Cable Repair Instructions

    Uploaded by

    Matias Contreras Köbrich
    This document provides instructions for repairing a P50 cable in 3 steps: 1. Preparing the wires by stripping insulation and numbering them based on their connections. 2. Soldering the wires together and adding heat-shrink tubing for insulation. 3. Assembling the spring component by securing steel ropes in covers and fastening them together to the proper length before adding other parts like the lead wire and O-shape seat.

    Copyright:

    © All Rights Reserved
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    You are on page 1of 10

    P50 Cable Repairing Instruction

    1. P50 Whole set

    2. Camera head

    The marked ① is the beginning part of push rod,its connection method to lens plug
    will be specified as below:

    1
    3. Process of rigid yellow cable:stripe the cover and fiber glass with a plier,then
    use a knife or Sandpaper to remove insulating varnish on the wires, Wires after
    processing are as follows:

    4. Merger the 8 wires to 5 and number them (to define the connection of wires),
    see as below:

    ③
    ⑤

    ④ ②

    Whereby,the definition of wire No.is: detect the below mentioned No.1-No.8(port of


    the monitor side) with a multimeter.Define the wire “①”,which connected with 1&2;
    define the wire “③”,which connected with 3&4;define the wire “②”,which
    connected with 7;define the wire “④”,which connected with 6,define the wire
    “⑤”,which connected with 5.

    2
    bulge

    1
    8
    2
    7
    3

    6
    4
    5

    Counter clockwise

    1 、2 power -
    3 、4 power +

    5 485A
    6 485B
    7 video +
    8 video -

    Clockwise

    3
    5. Weld the gold wire: soldering the wires which insulating varnish have been
    removed,and remove insulating cover from soft gold wires,then solder
    them(gold wires). At last,weld the gold wire and copper wire together as below.

    6. Put into heat-shrinkable tube,heat it to let the shrink sleeve fasten to soldering
    part.

    7. Process of the spring


    a.put the steel rope into its cover,leave the rope about 1mm outside,affix a little
    anaerobic adhesive into the screw hole,then wear the 4*4 grub screw in the
    steel rope cover with a hexagonal screwdriver,to fasten the steel rope,see as
    the below diagram ①

    4
    b. Process the other steel rope as above method,as below diagram ②
    c. Put the steel rope cover(which steel rope has been fastened in) into spring,see
    as below diagram ④
    d. Put the other steel rope cover in two steel ropes,meter the length to
    182mm,see as below diagram ⑤.
    e. Affix a little anaerobic adhesive into the screw hole,then wear the 2 pieces of
    4*4 grub screw in the steel rope cover with a hexagonal screwdriver,to fasten
    the steel rope,see as the below diagram ④
    f. Make the left steel rope,which in the steel rope cover,flat(rub down) with a
    grinding machine,see as below diagram ③
    g: Check: the steel rope is fastened;the surface of spring has no scratch

    8. Reprocess of lead wire: put the lead wire in diagram 2.4 into rubber tube,affix
    one side of the tube with rigid yellow cable with cure adhesive,and them put into
    cone part.At last,put on the processed spring and O-shape seat(painted with
    dubbin).Affix the other side of tube together with O-shape seat by cure
    adhesive.Then,affix one side of the spring with other side of O-shape seat by cure
    adhesive; solder the brought out gold wire and distinguish wire No.1,2,3,4,5.

    5
    6
    7
    9. Process lead wire of 8 core female head seat:

    Pay attention to match the beginning of pin-out( 8 core female seat’s face of weld
    beginning No.1 pin-out matches the No.1 pin-out of circuit board

    a. 1- Power -
    b. 2- Video +
    c. 3- Power +
    d. 4- 485B
    e. 5- 485A

    3 2

    4 1
    8 core female seat circuit
    board
    5

    8 core female seat

    10. Weld the matched wire No.shown in 2.6 & 2.7 as below,install the related
    connections well according to their matched position.At last,install all the
    related parts and lock the screw.

    8
    8 core female seat after welding

    No.1 pin-out of 8 core female


    seat

    8 core female seat metal part concave


    point
    8 core female seat locating hole

    9
    11. Tools and materials

    10

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