Ultralow-Power SOTB CMOS Technology Operating Down To 0.4 V: Low Power Electronics and Applications
Ultralow-Power SOTB CMOS Technology Operating Down To 0.4 V: Low Power Electronics and Applications
3390/jlpea4020065
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Journal of
Low Power Electronics
and Applications
ISSN 2079-9268
www.mdpi.com/journal/jlpea
Review
† This article is based on “Vmin = 0.4 V LSIs are the real with Silicon-on-Thin-Buried-Oxide
(SOTB)—How is the application with ‘Perpetuum-Mobile’ micro-controller with SOTB?”,
which appeared in Proceedings of the IEEE 2013 SOI-3D-Subthreshold Microelectronics
Technology Unified Conference (S3S) ©2013 IEEE.
Received: 27 February 2014; in revised form: 7 April 2014 / Accepted: 10 April 2014 /
Published: 24 April 2014
Abstract: Ultralow-voltage (ULV) CMOS will be a core building block of highly energy
efficient electronics. Although the operation at the minimum energy point (MEP) is
effective for ULP CMOS circuits, its slow operation speed often means that it is not used
in many applications. The silicon-on-thin-buried-oxide (SOTB) CMOS is a strong
candidate for the ultralow-power (ULP) electronics because of its small variability and
back-bias control. Proper power and performance optimization with adaptive Vth control
J. Low Power Electron. Appl. 2014, 4 66
taking advantage of SOTB’s features can achieve the ULP operation with acceptably high
speed and low leakage. This paper describes our results on the ULV operation of logic
circuits (CPU, SRAM, ring oscillator and other logic circuits) and shows that the operation
speed is now sufficiently high for many ULP applications. The “Perpetuum-Mobile”
micro-controllers operating down to 0.4 V or lower are expected to be implemented in a
huge number of electronic devices in the internet-of-things (IoT) era.
Keywords: ultralow power; ultralow voltage; CMOS; minimum energy point; variability;
back bias; FDSOI; silicon-on-thin-buried-oxide (SOTB); thin BOX
A huge number of small electronic devices composing big data are expected to be used across the
globe as the “internet of things” (IoT). The CMOS integrated circuit is a core part of these devices.
The energy efficiency of the CMOS circuits should therefore be greatly improved. It is well known
that the operating voltage (Vdd) is a primarily important parameter for reducing the energy per
operation cycle in the CMOS circuits. As shown in Figure 1, the energy is a sum of active (Eac) and
leakage (Eleak) energy as shown in Equation (1) in the simplified form.
= + = + ⁄ (1)
where Cload, Ileak, a, and f denote load capacitance, leakage current, activity, and frequency,
respectively. With decreasing Vdd, Eac decreases since it is proportional to CloadVdd2. However, Eleak
relatively increases as f decreases with decreasing Vdd. These two terms determine the minimum
energy point (MEP). The energy efficiency of CMOS circuits has been greatly improved by the
miniaturization of CMOS transistors. This improvement is mainly accomplished by Eac reduction due
to Cload reduction with the transistor scaling. However, most of the circuits do not operate at MEP and
the improvement in terms of the efficiency has not been perfect so far. In recent generations, the
scaling has increased the Vdd at MEP, as shown in Figure 2 [1,2]. This is because Eleak tends to increase
with the miniaturization that has been seen in recent generations, especially for the
performance-oriented applications. In the energy-efficiency conscious design like [1], the Emin has
already an increasing trend (minimum point of Emin at 90-nm node), as shown in Figure 2.
The near- or sub-Vth operation is attractive to improve the energy efficiency. The operating speed of
these circuits, however, is not high. The maximum frequency rapidly drops with decreasing Vdd in the
conventional CMOS [3]. In the device design for ULP circuits, it is important to optimize both Vdd and
Vth. With decreasing Vdd, Vth should increase to minimize the energy [4]. This drastically decreases the
frequency and in many cases the MEP operation is a sub-Vth operation and its frequency is less than
MHz. The variable Vth approach with adaptive back-bias control can mitigate the situation: optimizing
frequency and decreasing energy as low as possible down to the MEP value. Both Vdd and Vth are
controlled to minimize the energy, while satisfying the required workload: required frequency. In the
dynamic voltage and frequency scaling (DVFS), only Vdd is controlled. In order to achieve higher
energy efficiency, the control of Vth should be accompanied.
J. Low Power Electron. Appl. 2014, 4 67
Figure 1. Schematic relationship between energy per operation E versus operating voltage Vdd.
10 Eleak Eac
E (arb. units)
miniaturization
5
MEP
0
0.2 0.4 0.6 0.8
Vdd (V)
Figure 2. Minimum energy Emin and Vdd at MEP as a function of technology node number
after [1,2].
2.0 0.50
Emin (normalized to 65 nm)
Emin [1]
Emin [2] 0.45
1.5 Vdd at MEP [1]
It is well known that the characteristic variability of transistors is recognized as a major obstacle for
the performance/power tradeoff, especially at low Vdd. The increasing variability also increases Vdd at
MEP [5] simply because of the increase in leakage current in a circuit that is a sum of transistor
leakages [6]. Moreover, increasing the transistor variation causes delay variation, especially at low Vdd
and causes a significant performance drop [7]. Design to cope with the increasing variability at low Vdd
becomes more complex. The variability tolerant design prefers to increase the transistor width W;
however, this directly increases the power [8,9]. Another variability tolerant logic design prefers a
smaller number of pipeline stages and longer logic depth. However, these design strategies decrease
the frequency [10,11] and increase Emin.
We hypothesize the main issues for the highly energy efficient CMOS circuits are adaptive Vth
control and small variability, as described in this section. In order to solve these issues, we are
developing the silicon on thin buried oxide (SOTB) [12–16]. In this article, we show SOTB’s low
voltage capability, including small variability and back-bias control through device and circuit results.
Schematic cross section of the SOTB is shown in Figure 3. There are four major factors: (i) small
local variability due to low-impurity fully depleted SOI channel; (ii) high back-bias coefficient due to
J. Low Power Electron. Appl. 2014, 4 68
thin BOX layer and doped ground plane (n GP and p GP) just below the BOX layer; (iii) flexible Vth
tuning by impurity density control of the ground plane and (iv) high design compatibility with the
conventional CMOS due to mostly identical planar layout to the bulk and a hybrid bulk integration for
I/O. Details of the SOTB fabrication process are reported elsewhere [15,16].
Figure 3. Schematic cross section of silicon on thin buried oxide (SOTB) and hybrid bulk
transistors. Vbp and Vbn denote back-bias terminal for p- and n-type SOTB, respectively.
n GP p GP n well p well
deep n well
p substrate p substrate
ultrathin BOX (10 nm) ultrathin SOI (12 nm)
Vth control optimized for the ULV operation has been an important process issue. In this
optimization, we controlled the Vth values at around 0.2 V, which is by about 0.2 V lower than that for
the low-standby-power (LSTP) application, with the multiple Vth option utilizing a poly-silicon and
high-k gate-stack technology and a proper doping profile control of the ground plane [15]. As shown in
Figure 4, we utilize a small amount of high-k (Hf and Al) oxide mixed with the conventional
SiON gate dielectric and control proper effective work function (EWF) both for NMOS and PMOS.
Typical Id-Vg characteristics of triple Vth option are shown in Figure 5. LVT, SVT, and HVT denote low,
standard, and high Vth option, respectively. Two-orders-of-magnitude off-leakage-current variation can
be done only by changing the doping density below the BOX layer with the same gate stack.
Figure 4. Effective work function (EWF) control with high-k/SiON gate stack [15].
Circles and diamonds represent EMF of P-type and N-type gate stacks for PMOS and
NMOS, respectively.
P-gate
4.8
EWF (eV)
band edge
4.0
Poly/SiON Hf Hf Hf+Al
(Low dose)
J. Low Power Electron. Appl. 2014, 4 69
Figure 5. Id-Vg characteristics of triple Vth option controlled by ground plane doping [15].
optimized : Hf + Al
1.E-03
10-3
Lg = 60 nm, Vd = 0.4 V
1.E-05
10-5
Id (A/μm)
1.E-07
10-7
1.E-09
10-9
1.E-11
LVT
10-11
HVT SVT
1.E-13
10-13
-0.6
-0.6 -0.4
-0.4 -0.2
-0.2 00 0.2
0.2 0.4
0.4 0.6
0.6
Vg (V)
We have demonstrated significant reduction of the Vth variability. The Pelgrom coefficient (AVT) of
the SOTB was about 1.2–1.3 mVμm [16], which is less than half of the bulk. Moreover, we measured
the Vth variation of one-million transistors (gate length and width: 0.06 and 0.14 μm, respectively) [16]
as shown in Figure 6 and confirmed regular distribution without dropout transistors. Variation of
on-state current Ion is important and must be decreased since this directly affects the delay variation of
circuits. The Ion variation was demonstrated to be less than half of bulk [17] and we confirmed a
significant reduction of the Ion variability for one-million transistors as shown in Figure 7 [16]. The
lowest Vth values of SOTB and bulk are the same as shown in Figure 6. This means the highest leakage
current among one-million transistors is the same. Besides, the highest Vth transistor determines the
delay. As shown in Figure 7, the smallest Ion value for SOTB is about twice as high as the bulk’s worst
value. This is a strong advantage of SOTB’s small variability in terms of the circuit performance.
Figure 6. Vth distribution of 1 M transistors. [16] Vertical-axis value shows deviation from
Vth median value. Positive or negative σ values indicate that the corresponding Vth value is
upper or below median, respectively.
s
J. Low Power Electron. Appl. 2014, 4 70
s
m
Thanks to the significant reduction of the variability, as shown in Figures 6 and 7, we successfully
demonstrated 2-Mbit SRAM operation at Vmin = 0.37 V [16] of the standard six-transistor (6T) layout
and without assist circuits as shown in Figure 8. Due to the Vth optimization mentioned in the previous
section, very small access time (5.5 ps at Vdd = 0.4 V) was demonstrated. This enables a circuit
operation with SRAM at several tens of MHz. The standby leakage decreased more than two orders of
magnitude by a reverse back biasing and achieved 1.2 pA/cell without destroying the data. Moreover,
the above Vmin value can be kept at lower at elevated temperatures with a proper back-bias control.
In Figure 9, the Vmin value at room temperature was the same as the value shown in Figure 8. At 80 °C,
the Vmin value increased to 0.46 V. This is because the Vth values of NMOS and PMOS transistors
differently shifted from the room-temperature values. Although these Vth values were smaller than the
room-temperature values (this increased the leakage current about two orders of magnitude higher than
that at room temperature), balance of Vths (current drivabilities) between the NMOS and PMOS
transistors untuned. This deteriorated the SRAM cell stability and increased the Vmin. By applying
proper back-bias voltages for both transistors, the Vmin value again reduced to less than 0.4 V as shown
in Figure 9. Leakage current also can be minimized by the back-bias control regardless of temperature,
which is roughly the same as the room-temperature value.
We have developed a standard logic cell library of the SOTB technology with a hybrid bulk I/O
library. The delay characteristics of the cells were evaluated through the RO measurements [18].
Figure 10 shows propagation delay tpd of a 101-stage inverter RO for SOTB and bulk. The delay of
SOTB was by 42% smaller than bulk at Vdd = 0.4 V. Note that Vths of SOTB and bulk were the same at
Vdd = 0.4 V. The speed gain of SOTB was higher at lower Vdd because of better Ieff/Ioff and smaller
DIBL. The delay variability was then investigated. The standard deviation of tpd for SOTB exhibited a
J. Low Power Electron. Appl. 2014, 4 71
very weak 1/√ dependence. The result means that the local delay variability of SOTB is very small.
We also succeeded in the significant reduction of die-to-die delay variability by a proper back-biasing [19].
The logic circuits contain various types of logic cells such as inverter, NAND, NOR, etc. We found
that back-biasing considering a drivability balance of NMOS and PMOS transistors is essential for an
effective suppression of die-to-die delay variability for various types of the cells.
Figure 8. Fail-bit count of 2-M bit SRAM array as a function of Vdd [16].
!"
s
Figure 9. Vmin of 2-M bit SRAM array as a function of back-bias voltage |Vb|: absolute
values of back-bias voltage for NMOS and PMOS, |Vb| = |Vbn| = |Vbp|.
0.5
0.4
Vmin (V)
0.3
RT
80°C
0.2
0 0.2 0.4
|Vb| (V)
The minimum energy consumption of SOTB logic circuits of 50 kgates was estimated based on the
RO results by optimizing the back-bias voltage [20]. At the same energy per operation, SOTB operates
about ×10 higher than bulk. The power consumption of 44 μW at 10 MHz (4.4 pJ/cycle) is expected at
Vdd = 0.33 V whereas bulk operates at 1 MHz with the same energy per cycle as SOTB.
J. Low Power Electron. Appl. 2014, 4 72
!
The design flow for the SOTB integrated circuits is basically the same as the conventional one.
Using our newly developed design flow with the SOTB/bulk hybrid library, several ULV circuits were
designed. Significant power reduction was demonstrated by the post-layout timing and power analysis.
The reconfigurable accelerator named cool mega array (CMA) was designed and silicon results were
obtained [21]. The bulk CMA operates at 0.8–1.2 V (with dynamic voltage scaling) and 210 MHz, and
the SOTB version operates at 0.4 V (with back-biasing) and 65 MHz. The energy efficiency executing
the Alpha blender test program was 38 and 65 MOPS/mW for bulk and SOTB, respectively.
The back-bias control offers a strong advantage for the FPGA circuits. The flex-power FPGA of
the SOTB version was firstly implemented and silicon results were obtained [22]. After the FPGA
configuration, the back-bias control enables that the only critical-path logic elements are set to low Vth.
This significantly reduces the leakage power with no operation speed penalty.
High-efficiency generator of back-bias voltage is important for the SOTB technology since standby
leakage current is kept low by applying reverse back-bias voltage. A superior point of the SOTB
technology is that current load of the back-bias generator is very small because back-gate region of
the SOTB transistor is electrically isolated by the BOX layer. This leads to a significant reduction of
current consumption of the back-bias generator itself. We designed the generator circuit using the
standard Dickson’s charge pump for the SOTB and bulk hybrid platform and silicon results were
obtained [23]. The generator operates at Vdd = 0.1 V and higher, and generates sufficient back-bias
voltages for NMOS and PMOS of 0.85 and −1.5 V, respectively, at Vdd = 0.4 V with a current
consumption of only 13 μA. By applying these back-bias voltages, leakage current of a 500 kgate logic
circuit reduced to 2 μA corresponding to 4 pA/gate. There are still several points of the optimization
and the generator current consumption is still higher than our target specification. The optimization is
now under way.
We have confirmed a successful operation [24] of the proto-type ULV micro-controller chip as
shown in Figure 11. This chip is composed of 32-bit RISC CPU with five-stage pipeline, 144 kByte
SRAM, and interfaces (ROM, UART, SPI, and GP) and can be connected with sensors and rf modules
J. Low Power Electron. Appl. 2014, 4 73
for the sensor-network node. The micro-controller chip operates at Vdd = 0.35 V and consumes
only E = 13.4 pJ (f = 14 MHz) as shown in Figure 12. Note that the E values for SOTB and bulk at
Vdd ≥ 0.8 V are identical because it is determined by Eac (same Cload of the same 65-nm technology) in
this region. Sleep current is only 0.14 μA. By taking advantage of the ULP capability of our SOTB
micro-controller chip, named “Perpetuum-Mobile”, the sensor node is expected to operate with a
sufficient frequency (>10 MHz) for a long period with a single battery or further longer operation with
an energy harvester.
UART
SRAM CPU interface
RF
RTC
ROM GP SPI
interface interface interface ADC Sensor
ROM PLL
Figure 12. Energy per cycle E as a function of operating voltage Vdd for the
“Perpetuum-Mobile” micro-controller chip [24].
!
4. Conclusions
Silicon on thin buried oxide (SOTB) is suitable for the ULV operation thanks to its small variability
and back-gate bias controllability. We have demonstrated significant variability reduction, 0.4-V
operation of SRAM, and reducing power consumption of logic circuits including a micro-controller
J. Low Power Electron. Appl. 2014, 4 74
chip with a significant speed gain even at ULV. Many ULP applications are expected with SOTB
chips. The “Perpetuum-Mobile” micro-controller chips will work as a core electronics parts in various
types of electronic apparatuses of the “internet of things”.
Acknowledgments
This work was performed as “Ultra-Low Voltage Device Project” funded and supported by the
Ministry of Economy, Trade and Industry (METI) and the New Energy and Industrial Technology
Development Organization (NEDO). The authors thank the staff of Renesas Electronics Corporation
for the SOTB process integration.
Author Contributions
Nobuyuki Sugii coordinated and discussed the overall research and prepared the manuscript.
Yoshiki Yamamoto and Hideki Makiyama designed the wafer fabrication process, prepared the device
wafer, and measured their electrical characteristics. Tomohiro Yamashita, Hidekazu Oda, and Yasuo
Yamaguchi designed the fabrication process and discussed the electrical characteristics. Shiro
Kamohara and Koichiro Ishibashi designed and characterized the test chips. Tomoko Mizutani and
Toshiro Hiramoto measured the electrical characteristics of the device wafers and discussed the results.
Conflicts of Interest
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