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PLC Programming Course3

This document describes how an analog control system using PLC analog I/O modules can provide advantages over conventional analog systems by eliminating noise interference, allowing visual monitoring of analog signals, and simplifying wiring. It provides examples of applications like displaying sensor measurements, controlling motor speed via digital switches, adjusting air pressure, and transmitting analog data over long distances without deterioration. The system accomplishes this using KL series analog input and output modules that interface with sensors and devices, amplify signals, and invert signals as needed.

Uploaded by

Joseph Zeaiter
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
427 views

PLC Programming Course3

This document describes how an analog control system using PLC analog I/O modules can provide advantages over conventional analog systems by eliminating noise interference, allowing visual monitoring of analog signals, and simplifying wiring. It provides examples of applications like displaying sensor measurements, controlling motor speed via digital switches, adjusting air pressure, and transmitting analog data over long distances without deterioration. The system accomplishes this using KL series analog input and output modules that interface with sensors and devices, amplify signals, and invert signals as needed.

Uploaded by

Joseph Zeaiter
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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Analog Control for Visual PLC

NEW
PLC Analog I/O Unit KL Series Pressure Sensor

Measuring Instruments

Our Analog I/O Provides 3 Big Advantages Noise Immunity Visual Set-up Simple Wiring

Invertor

Visual Analog I/O Modules Eliminate Noise Interface in Long Distance Transmission
Current Problems

Extending an analog signal cable leads to greater interference and a weaker signal
Analog Module
Cable length: 0 m Cable length: 150 m

Cable length: 50 m

The longer the cable, the weaker the analog voltage signal becomes.

A very long analog signal cable is easily affected by other electrical signals resulting in a weaker signal.

Analog signal

Visual Analog Solution

Strong signals are unaffected by noise interference


Cable length: 50 m

Cable length: 0 m

Cable length: 150 m

KL

Current Problems

Viewing analog signals require a specific display device


Conventional method
HH HI GO LO LL SEL EC T No. TIM ING

RD

-5 0

Analog sensor controller

Analog Module

LK

-081

Visual Analog Solution

The analog unit also serves as a display unit

LK

-081

Analog unit

KL
The analog unit also displays results. By placing the unit close to the analog sensor you can quickly and easily view the current value. 1200 m

Current Problems

Controlling multiple analog devices requires extensive wiring

When the number of analog devices increases, so does the wiring.

Analog Module

Visual Analog Solution

A single cable permits processing of up to 128 channels

KL

KL

Only one cable is needed to connect the analog units, allowing up to 128 channels of analog I/O control.

1. How to display measured data in millimeters or inches


The analog data output from the LK Series displacement sensor can be displayed in either millimeters or inches.

[System configuration]

Display in millimeters (5.000 mm)

LK Series (Head)

Switching

Analog input KL
Note: LK controller is not shown in the drawing.

Display in inches (19.70 inch)

[Communication settings for the KL unit]


1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 00H 00H 08H OFF KL-4AD 00H ON +/-10V KL-2D A

[Description of ladder diagram]


2008

KL-N10V Communication setup

2700 ( RES)

2701 ( SET )

2702 ( SET )

2704 ( SET )

2705 ( RES)

2706 ( SET )

2007

$0000 $0000 DW DW DM1800 DM1801

$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )

Calculates the input voltage value from KL-4AD


2002 DM1600 LDA #00025 MUL #00010 DIV DM0000 STA

Display in "mm"
2002 DM0000 DM0001 LDA STA

Display in "inch"
2002 DM0000 LDA #00197 MUL #05000 DIV DM0002 STA

2. How to output the status of plant air pressure in 16 steps


ON/OFF output can be obtained in 16 steps using analog data output from the AP Series pressure sensor.

[System configuration]
OFF
Pressure

Output 2 ON Output 1 2 output points are provided.

OFF

ON

time

KL
Pressure
A
AP -30 OU T1

mm
OU

Hg

T2

Analog input

Output 1 to Output 16

Output is available in 16 steps.

time

* To actually do this, the expansion units are required.

[Communication settings for the KL unit]


1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 00H 00H 08H OFF KL-4AD 00H ON 1-5V KL-2D A

[Description of ladder diagram]


2008

KL-N10V Communication setup

2700 ( RES)

2701 ( SET )

2702 ( SET )

2704 ( SET )

2705 ( RES)

2706 ( SET )

$0000 $0000 DW DW DM1800 DM1801 2007 2002 2002 2002 DM1600 LDA #01000 SUB DM0000 STA #00725 SUB

$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )

Calculates the input voltage value from KL-4AD


#00002 DIV DM0010 STA

DM0000 #00725 LDA MUL

Calculates the pressure value by unit of 0.1 Psi


500 501 502

DM0010 DM0100 2009 CMP LDA DM0101 2009 CMP DM0102 2009 CMP

Output by 16-step tolerance

DM0115 2009 CMP

515

3. How to change motor speed using a digital switch


Analog voltage is output according to the digital switch number when changing the rotating speed of an inverter motor.

[System configuration]

When using a 1-digit digital switch

Speed

time

KL Analog output

When using a 2-digit digital switch

Speed

Adjustment can be performed in finer steps.

Invertor

[Communication settings for the KL unit]


1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 08H 00H 00H ON KL-4AD KL-2D A 00H 0-5V

time

[Description of ladder diagram]


2008

KL-N10V Communication setup

2700 ( RES)

2701 ( SET )

2702 ( SET )

2704 ( SET )

2705 ( SET )

2706 ( SET )

2007

$0000 $0008 DW DW DM1800 DM1801

$0000 $0000 DW DW DM1802 DM1803 2700 ( SET )

Input by Digital Switch (0000 to 0007)


2002 0000 LDA $00FF ANDA TBIN DM0020 STA

Converts the Digital Switch input value to voltage.


2002 DM0020 LDA #05000 MUL #00006 DIV DM1000 STA

Controls speed of the inverter


2002 DM1000 LDA #00100 MUL #00125 DIV DM1700 STA

4. How to change air pressure using a digital switch


Analog voltage is output according to the digital switch number when changing air pressure with electropneumatic regulator. Usually

[System configuration]

Pressure

The regulator is manually adjusted.

time

Electropneumatic Regulator

When using this system IN KL


Pressure

Analog output

The regulator is automatically adjusted through the digital switch.


time

OUT

[Communication settings for the KL unit]


1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 08H 00H 00H ON KL-4AD KL-2D A 00H 0-5V

[Description of ladder diagram]


2008

KL-N10V Communication setup

2700 ( RES)

2701 ( SET )

2702 ( SET )

2704 ( SET )

2705 ( SET )

2706 ( SET )

2007

$0000 $0008 DW DW DM1800 DM1801

$0000 $0000 DW DW DM1802 DM1803 2700 ( SET )

Input by Digital Switch (0000 to 0015)


2002 0000 LDA TBIN DM0020 STA

Converts the Digital Switch input value to voltage.


2002 DM0020 LDA #05000 MUL #01450 DIV DM1000 STA

Controls speed of the inverter


2002 DM1000 LDA #00100 MUL #00125 DIV DM1700 STA

5. How to transmit analog data to a distant point without data deterioration


Analog data is amplified, inverted and output to a recorder located 1,200 m away.

[System configuration]
AP
A
AP-3 0 OUT1

When directly transmitting analog data Noise


Voltage

1 to 5 V KL KV

Actual data Deteriorated Resultant data

mmH g
OUT2

1200 mm

When using this system

Voltage

10 through 0 V Inverted data Recorder

Data deterioration can be prevented and noise can be eliminated.

* The KV Series can also be used to amplify analog data

[Communication settings for the KL unit]


1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 08H 08H 00H 08H ON KL-4AD 00H OFF 0-5V KL-2D A 08H 0-10V

[Description of ladder diagram]


2008

KL-N10V Communication setup

2700 ( RES)

2701 ( SET )

2702 ( SET )

2704 ( SET )

2705 ( SET )

2706 ( SET )

$0008 $0008 DW DW DM1800 DM1801 2007

$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )

Calculates the input voltage value from KL-4AD


2002 DM1600 LDA #00125 MUL #00100 DIV DM0000 STA

Converts the 0-5V range to 10-0V range.


2002 DM0000 LDA #10000 LDA #00002 MUL TM10 SUB TM10 STA DM1000 STA

Calculates the output voltage through KL-2DA


2002 DM1000 LDA #00010 MUL #00025 DIV DM1700 STA

10

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