Analog Control for Visual PLC
NEW
PLC Analog I/O Unit KL Series Pressure Sensor
Measuring Instruments
Our Analog I/O Provides 3 Big Advantages Noise Immunity Visual Set-up Simple Wiring
Invertor
Visual Analog I/O Modules Eliminate Noise Interface in Long Distance Transmission
Current Problems
Extending an analog signal cable leads to greater interference and a weaker signal
Analog Module
Cable length: 0 m Cable length: 150 m
Cable length: 50 m
The longer the cable, the weaker the analog voltage signal becomes.
A very long analog signal cable is easily affected by other electrical signals resulting in a weaker signal.
Analog signal
Visual Analog Solution
Strong signals are unaffected by noise interference
Cable length: 50 m
Cable length: 0 m
Cable length: 150 m
KL
Current Problems
Viewing analog signals require a specific display device
Conventional method
HH HI GO LO LL SEL EC T No. TIM ING
RD
-5 0
Analog sensor controller
Analog Module
LK
-081
Visual Analog Solution
The analog unit also serves as a display unit
LK
-081
Analog unit
KL
The analog unit also displays results. By placing the unit close to the analog sensor you can quickly and easily view the current value. 1200 m
Current Problems
Controlling multiple analog devices requires extensive wiring
When the number of analog devices increases, so does the wiring.
Analog Module
Visual Analog Solution
A single cable permits processing of up to 128 channels
KL
KL
Only one cable is needed to connect the analog units, allowing up to 128 channels of analog I/O control.
1. How to display measured data in millimeters or inches
The analog data output from the LK Series displacement sensor can be displayed in either millimeters or inches.
[System configuration]
Display in millimeters (5.000 mm)
LK Series (Head)
Switching
Analog input KL
Note: LK controller is not shown in the drawing.
Display in inches (19.70 inch)
[Communication settings for the KL unit]
1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 00H 00H 08H OFF KL-4AD 00H ON +/-10V KL-2D A
[Description of ladder diagram]
2008
KL-N10V Communication setup
2700 ( RES)
2701 ( SET )
2702 ( SET )
2704 ( SET )
2705 ( RES)
2706 ( SET )
2007
$0000 $0000 DW DW DM1800 DM1801
$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )
Calculates the input voltage value from KL-4AD
2002 DM1600 LDA #00025 MUL #00010 DIV DM0000 STA
Display in "mm"
2002 DM0000 DM0001 LDA STA
Display in "inch"
2002 DM0000 LDA #00197 MUL #05000 DIV DM0002 STA
2. How to output the status of plant air pressure in 16 steps
ON/OFF output can be obtained in 16 steps using analog data output from the AP Series pressure sensor.
[System configuration]
OFF
Pressure
Output 2 ON Output 1 2 output points are provided.
OFF
ON
time
KL
Pressure
A
AP -30 OU T1
mm
OU
Hg
T2
Analog input
Output 1 to Output 16
Output is available in 16 steps.
time
* To actually do this, the expansion units are required.
[Communication settings for the KL unit]
1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 00H 00H 08H OFF KL-4AD 00H ON 1-5V KL-2D A
[Description of ladder diagram]
2008
KL-N10V Communication setup
2700 ( RES)
2701 ( SET )
2702 ( SET )
2704 ( SET )
2705 ( RES)
2706 ( SET )
$0000 $0000 DW DW DM1800 DM1801 2007 2002 2002 2002 DM1600 LDA #01000 SUB DM0000 STA #00725 SUB
$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )
Calculates the input voltage value from KL-4AD
#00002 DIV DM0010 STA
DM0000 #00725 LDA MUL
Calculates the pressure value by unit of 0.1 Psi
500 501 502
DM0010 DM0100 2009 CMP LDA DM0101 2009 CMP DM0102 2009 CMP
Output by 16-step tolerance
DM0115 2009 CMP
515
3. How to change motor speed using a digital switch
Analog voltage is output according to the digital switch number when changing the rotating speed of an inverter motor.
[System configuration]
When using a 1-digit digital switch
Speed
time
KL Analog output
When using a 2-digit digital switch
Speed
Adjustment can be performed in finer steps.
Invertor
[Communication settings for the KL unit]
1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 08H 00H 00H ON KL-4AD KL-2D A 00H 0-5V
time
[Description of ladder diagram]
2008
KL-N10V Communication setup
2700 ( RES)
2701 ( SET )
2702 ( SET )
2704 ( SET )
2705 ( SET )
2706 ( SET )
2007
$0000 $0008 DW DW DM1800 DM1801
$0000 $0000 DW DW DM1802 DM1803 2700 ( SET )
Input by Digital Switch (0000 to 0007)
2002 0000 LDA $00FF ANDA TBIN DM0020 STA
Converts the Digital Switch input value to voltage.
2002 DM0020 LDA #05000 MUL #00006 DIV DM1000 STA
Controls speed of the inverter
2002 DM1000 LDA #00100 MUL #00125 DIV DM1700 STA
4. How to change air pressure using a digital switch
Analog voltage is output according to the digital switch number when changing air pressure with electropneumatic regulator. Usually
[System configuration]
Pressure
The regulator is manually adjusted.
time
Electropneumatic Regulator
When using this system IN KL
Pressure
Analog output
The regulator is automatically adjusted through the digital switch.
time
OUT
[Communication settings for the KL unit]
1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 00H 08H 00H 00H ON KL-4AD KL-2D A 00H 0-5V
[Description of ladder diagram]
2008
KL-N10V Communication setup
2700 ( RES)
2701 ( SET )
2702 ( SET )
2704 ( SET )
2705 ( SET )
2706 ( SET )
2007
$0000 $0008 DW DW DM1800 DM1801
$0000 $0000 DW DW DM1802 DM1803 2700 ( SET )
Input by Digital Switch (0000 to 0015)
2002 0000 LDA TBIN DM0020 STA
Converts the Digital Switch input value to voltage.
2002 DM0020 LDA #05000 MUL #01450 DIV DM1000 STA
Controls speed of the inverter
2002 DM1000 LDA #00100 MUL #00125 DIV DM1700 STA
5. How to transmit analog data to a distant point without data deterioration
Analog data is amplified, inverted and output to a recorder located 1,200 m away.
[System configuration]
AP
A
AP-3 0 OUT1
When directly transmitting analog data Noise
Voltage
1 to 5 V KL KV
Actual data Deteriorated Resultant data
mmH g
OUT2
1200 mm
When using this system
Voltage
10 through 0 V Inverted data Recorder
Data deterioration can be prevented and noise can be eliminated.
* The KV Series can also be used to amplify analog data
[Communication settings for the KL unit]
1st address of send dat a N umber of send addresses 1st address of receive dat a N umber of receive addresses Address f or KL-4AD Address f or KL-2D A FIN AL swit ch S et t ing KL-4AD Range KL-N 10V 08H 08H 00H 08H ON KL-4AD 00H OFF 0-5V KL-2D A 08H 0-10V
[Description of ladder diagram]
2008
KL-N10V Communication setup
2700 ( RES)
2701 ( SET )
2702 ( SET )
2704 ( SET )
2705 ( SET )
2706 ( SET )
$0008 $0008 DW DW DM1800 DM1801 2007
$0000 $0008 DW DW DM1802 DM1803 2700 ( SET )
Calculates the input voltage value from KL-4AD
2002 DM1600 LDA #00125 MUL #00100 DIV DM0000 STA
Converts the 0-5V range to 10-0V range.
2002 DM0000 LDA #10000 LDA #00002 MUL TM10 SUB TM10 STA DM1000 STA
Calculates the output voltage through KL-2DA
2002 DM1000 LDA #00010 MUL #00025 DIV DM1700 STA
10
