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    Gas Pipeline Spec

    Uploaded by

    A_bener
    This document provides specifications for manufacturing and painting carbon steel pipe for a fuel gas system. It specifies the pipe material as seamless carbon steel class 300, with dimensions according to ASME B36.10. Butt welding fittings, flanges, and other components are also specified. Manufacturing is to follow welding procedures of ASME IX and be inspected through radiography and magnetic particle testing. Piping will undergo hydraulic testing at 1.5 times design pressure and leak testing. Finally, the document specifies a four-layer paint system totaling 250 micrometers in thickness to provide corrosion protection for the carbon steel piping.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Gas Pipeline Spec

    Uploaded by

    A_bener
    431 views4 pages
    This document provides specifications for manufacturing and painting carbon steel pipe for a fuel gas system. It specifies the pipe material as seamless carbon steel class 300, with dimensions according to ASME B36.10. Butt welding fittings, flanges, and other components are also specified. Manufacturing is to follow welding procedures of ASME IX and be inspected through radiography and magnetic particle testing. Piping will undergo hydraulic testing at 1.5 times design pressure and leak testing. Finally, the document specifies a four-layer paint system totaling 250 micrometers in thickness to provide corrosion protection for the carbon steel piping.

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    This document provides specifications for manufacturing and painting carbon steel pipe for a fuel gas system. It specifies the pipe material as seamless carbon steel class 300, with dimensions according to ASME B36.10. Butt welding fittings, flanges, and other components are also specified. Manufacturing is to follow welding procedures of ASME IX and be inspected through radiography and magnetic particle testing. Piping will undergo hydraulic testing at 1.5 times design pressure and leak testing. Finally, the document specifies a four-layer paint system totaling 250 micrometers in thickness to provide corrosion protection for the carbon steel piping.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    431 views4 pages

    Gas Pipeline Spec

    Uploaded by

    A_bener
    This document provides specifications for manufacturing and painting carbon steel pipe for a fuel gas system. It specifies the pipe material as seamless carbon steel class 300, with dimensions according to ASME B36.10. Butt welding fittings, flanges, and other components are also specified. Manufacturing is to follow welding procedures of ASME IX and be inspected through radiography and magnetic particle testing. Piping will undergo hydraulic testing at 1.5 times design pressure and leak testing. Finally, the document specifies a four-layer paint system totaling 250 micrometers in thickness to provide corrosion protection for the carbon steel piping.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    PIPE, MANUFACTURING AND PAINTING SPECIFICATION CS/300#

    Client Contract Project


    0 1 2 3 4 5 For Bid

    : : : Fuel gas system


    Date Made Appr.

    Doc. Nr.

    Station Nr. Base material Pipe class Design factor Medium Design code Design press. Design temp.

    : :

    Rev.: 0

    Rev Description

    : : : : : : :

    Carbon steel Class 300 0,5 Natural Gas ASME B 31.3 46 Barg -20 to +60 C C

    C.A.= 2 mm

    Rev

    PIPE SPECIFICATION Wallthickness :


    DIAMETER W.T. (mm) SCHED.

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0

    1/2" 3/4" 1" 1-1/2" 2" 3" 4" 6" 8" 10" 12"

    2,77 2,87 3,38 3,68 3,91 5,49 6,02 7,11 8,18 9,27 9,53

    STD STD STD STD STD STD STD STD STD STD STD

    Pipe:

    Seamless carbon steel pipe, dimensions acc. to ASME B 36.10 Material : (S)A-333 Gr. 6 Included impact test Base material certification acc. EN 10204 / DIN 50049 / 3.1 Material / test certification acc. EN 10204 / DIN 50049 / 3.1

    Buttwelding fittings : Seamless carbon steel fittings acc. ASME B16.9 Material : (S)A-420 Gr. WPL6 Included impact test Base material certification acc. EN 10204 / DIN 50049 / 3.1 Material / test certification acc. EN 10204 / DIN 50049 / 3.1 Wall thickness of buttwelding fittings should match the wall thickness of the connecting pipe Welding neck and blind flanges Carbon steel welding neck and blind flanges acc. ASME B16.5 Class 300 raised face Flange facing : Stock finish Material : (S)A-350 LF2 Included impact test Base material certification acc. EN 10204 / DIN 50049 / 3.1 Material / test certification acc. EN 10204 / DIN 50049 / 3.1 Wall thickness of the WN-flange buttweld end should match the wall thickness of the connecting pipe

    Sheet 1 of 4

    PIPE, MANUFACTURING AND PAINTING SPECIFICATION CS/300#


    Client Contract Project : : : Fuel gas system
    Doc. Nr. : :

    Rev.: 0

    Station Nr.

    Rev

    Weldolets, sockolets and threadolets Carbon steel integrally reinforced branch connections acc. ASME B 31.8 Threadolets : 3000 lb Sockolets : 3000 lb Weldolets : Sched. Weight acc. wall thickness table. Dimensions & finish : ASME B 36.11 Butt weld ends : ASME B 16.25 Threads acc. : ASME B 1.20.1 (NPT) Material : (S)A-350 LF2 Included impact test Base material certification acc. EN 10204 / DIN 50049 / 3.1 Material / test certification acc. EN 10204 / DIN 50049 / 3.1 Studbolts / Nuts
    Material : (S)A-193 B7 / (S)A-194 2H Cadmium plated Length acc. ASME B16.5 measured from thread to thread, excluding points Base material certification acc. EN 10204 / DIN 50049 / 3.1 Material / test certification acc. EN 10204 / DIN 50049 / 3.1

    0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0

    Screwed fittings 1/4" - 2" : Screwed fittings Dimensions Thread Material (S)A-105 Gaskets

    : acc. ASME B16.11 : acc. ASME B1.20.1

    0 0 0 0 0 0 0 0 0 0 0 0

    : Novapress Universal to suit standard raised face and flat face flanges to ASME B 16.5 Novapress Universal to suit standard raised face and flat face flanges to DIN 2633 (PN16) Material : Frenzelit Thickness : 1.5 mm : Seamless metric tubing acc. (S)A-269/(S)A-213 Material : SS 316L Used dimensions : 12 x 10 mm : Stainless steel fittings Type Material Connection

    Instrument tubing

    Tubing fittings

    : Swagelok : Stainless steel 316 : Threaded NPT x mm

    0 0 0

    Sheet 2 of 4

    PIPE, MANUFACTURING AND PAINTING SPECIFICATION CS/300#


    Client Contract Project : : : Fuel gas system
    Doc. Nr. : :

    Rev.: 0

    Station Nr.

    Rev

    MANUFACTURING SPECIFICATION Welding


    Welding procedure acc. ASME IX Applicable welding procedure specifications WPS 200 series Welder's Qualification acc. EN-287 part 1; 2004 All welds shall be 100 % visual inspected All main circumferential welds shall be 100 % inspected radiographically acc. ASME V art. 2&22 (RT 21003 Rev. 11) Radiograpic results shall be interpretated to API 1104 Reports reviewed by Third Party Inspector Other pressure bearing welds shall be Magnetic Particle Examined The wet methode acc. ASME V art. 7&25 Results shall be interpretated to API 1104 Reports reviewed by Third Party Inspector YES: Examination for blow-off

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    NDE

    Hydraulic test on pipe spools Medium : Water Test pressure : Pt = 1,5 x design pressure = 1,5 x 40 Barg = 60 Barg Duration : 2 Hour Recording pressure and temperature Executed by Supplier, witnessed by Third Party Inspector YES: Examination for BlowOff and N2 piping Leak test Medium : N2 after assembly Testpressure : Pt = 6 Barg and 1,1 x Max. working pressure on site Duration : 24 Hours Executed by Supplier, witnessed by Third Party Inspector YES: Examination for BlowOff Function test
    Setpoints will be checked

    Sheet 3 of 4

    PIPE, MANUFACTURING AND PAINTING SPECIFICATION CS/300#


    Client Contract Project : : : Fuel gas system
    Doc. Nr. : :

    Rev.: 0

    Station Nr.

    PAINT SPECIFICATION Corrosion protection Layer Preparation Description Gridblasting to SA 2,5 acc. EN-ISO 8501-1
    Zinc Rich epoxy primer Sigmacover 256 (Sigma 7412) non-ferro / ferro epoxy coating Sigmacover 280 (Sigma 7417) epoxy coating Sigmacover 456 (Sigma 7466) Polyurethane topcoat Sigmadur Gloss (Sigma 7528)

    0 0

    Mark

    Thickness

    0 0 0

    1st Layer

    75

    0 0

    2nd Layer

    50

    0 0

    2nd Layer

    75

    0 0

    Final Layer

    50

    0 0

    Total thickness Topcolours Skidstructure Yellow RAL 1004 Yellow RAL 1004

    250

    0 0 0 0

    No corrosion protection on stainless steel piping

    Sheet 4 of 4

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