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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

Input Echo, Tubesheet Number 1, Description: Main Shell

Shell Data:
Shell Maximum Design Pressure Psd,max 175.80 kgf/cm^2
Shell Maximum Operating Pressure Psox,max 23.60 kgf/cm^2
Shell Minimum Operating Pressure Psox,min 0.00 kgf/cm^2
Shell Thickness ts 44.0000 mm
Shell Corrosion Allowance cas 3.0000 mm
Inside Diameter of Shell Ds 582.000 mm
Shell Temperature for Internal Pressure Ts 427.00 C
Shell Material SA-387 22

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-387 22

Shell Material UNS Number K21590

Shell Allowable Stress at Temperature Ss 1356.47 kgf/cm^2
Shell Allowable Stress at Ambient 1504.57 kgf/cm^2

Channel Type: Cylinder

Channel Maximum Design Pressure Ptd,max 188.70 kgf/cm^2
Channel Maximum Operating Pressure Ptox,max 23.60 kgf/cm^2
Channel Minimum Operating Pressure Ptox,min 0.00 kgf/cm^2
Channel Thickness tc 105.0000 mm
Channel Corrosion Allowance cac 4.5000 mm
Inside Diameter of Channel Dc 614.000 mm
Channel Design Temperature TEMPC 379.00 C
Channel Material SA-336 F22

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-336 F22

Channel Material UNS Number K21590

Channel Allowable Stress at Temperature Sc 1400.17 kgf/cm^2
Channel Allowable Stress at Ambient 1504.57 kgf/cm^2

Tube Data:
Number of Tube Holes Nt 238
Tube Wall Thickness et 3.8000 mm
Tube Corrosion Allowance Catt 3.0000 mm
Tube Outside Diameter D 19.0500 mm
Total Straight Tube Length Lt 4070.00 mm
Straight Tube Length (bet. inner tubsht faces) L 3920.00 mm
Design Temperature of the Tubes 427.00 C
Tube Material SA-213 TP321
Tube Material UNS Number S32100
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 885.72 kgf/cm^2
Tube Allowable Stress At Ambient 1406.14 kgf/cm^2
Tube Yield Stress At design Temperature Syt 1321.62 kgf/cm^2
Tube Pitch (Center to Center Spacing) P 25.4000 mm
Tube Layout Pattern Square

Radius to Outermost Tube Hole Center ro 271.970 mm

Largest Center-to-Center Tube Distance Ul 57.1500 mm
Length of Expanded Portion of Tube ltx 50.0000 mm
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

Tube-side pass partition groove depth hg 13.0000 mm

Area of Tube Layout Ap 2489.5 cm^2
Perimeter of Tube Layout Cp 1768.7 mm

Tubesheet Data:

Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d

Tubesheet Design Metal Temperature T 427.00 C

Tubesheet Material SA-965 F321
Tubesheet Material UNS Number S32100
Tubesheet Allowable Stress at Temperature S 1188.04 kgf/cm^2
Tubesheet Allowable Stress at Ambient Tt 1406.14 kgf/cm^2
Thickness of Tubesheet h 150.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 3.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 4.5000 mm
Tubesheet Outside Diameter A 599.000 mm

Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? YES
Is the Tubesheet Flat on Tubeside? NO
Step 1 Diameter on the Tubeside dt1 573.00 mm
Step 1 Depth on the Tubeside ht1 5.00 mm
Is the Tubesheet Flat on Shellside? NO
Step 1 Diameter on the Shellside ds1 567.00 mm
Step 1 Depth on the Shellside hs1 7.00 mm
Calculated Tubesheet Diameter as per UHX-10(b) 599.00 mm

Note: Tubesheet diameter is now: 599.000 mm per UHX-10(b).

Dimension G for the Channel Side Gc 591.700 mm

Area of the Untubed Lanes AL 321.8 cm^2

Junction Stress Reduction option P (kgf/cm^2)

Perform Differential Pressure Design YES
Differential Design Pressure Pdif 23.6000 kgf/cm^2
Run Multiple Load Cases YES
Shell Side Min. Design Pressure Psd,min 175.8000 kgf/cm^2
Channel Side Min. Design Pressure Ptd,min 188.7000 kgf/cm^2

Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Flange Outside Diameter A 599.000 mm
Flange Inside Diameter B 579.000 mm
Flange Face Outside Diameter Fod 599.000 mm
Flange Face Inside Diameter Fid 579.000 mm
Gasket Outside Diameter Go 599.000 mm
Gasket Inside Diameter Gi 579.000 mm
Gasket Factor, m 4.25
Gasket Design Seating Stress y 710.08 kgf/cm^2
Flange Facing Sketch Code Sketch 1b
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Length of Partition Gasket lp 563.000 mm
Width of Partition Gasket wp 10.0000 mm
Partition Gasket Factor, mPart 4.2500
Partition Gasket Design Seating Stress yPart 710.08 kgf/cm^2
Partition Gasket Facing Sketch Code Sketch 1b
Partition Gasket Column for Gasket Seating Code Column II
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

Bolting Information:
Diameter of Bolt Circle C 442.000 mm
Nominal Bolt Diameter dB 31.7500 mm
Type of Thread Series TEMA Thread Series
Number of Bolts n 24
Bolt Material SA-193 B16
Bolt Material UNS Number K14072
Bolt Allowable Stress At Temperature Sb 1756.54 kgf/cm^2
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm^2
Weld between Flange and Shell/Channel 0.0000 mm

Tubesheet Integral with None

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 138.0000 mm
Is Bolt Load Transferred to the Tubesheet No

ASME TubeSheet Results per Part UHX, 2019

Elasticity/Expansion Material Properties :

Shell - TM-1 Material Group D

Elastic Mod. at Design Temperature 427.0 C 0.18488E+07 kgf/cm^2

Elastic Mod. at Ambient Temperature 21.1 C 0.21514E+07 kgf/cm^2

Channel - TM-1 Material Group D

Elastic Mod. at Design Temperature 379.0 C 0.18913E+07 kgf/cm^2

Elastic Mod. at Ambient Temperature 21.1 C 0.21514E+07 kgf/cm^2

Tubes - TM-1 Material Group G

Elastic Mod. at Tubsht. Design Temp. 427.0 C 0.16942E+07 kgf/cm^2

Elastic Mod. at Ambient Temperature 21.1 C 0.19897E+07 kgf/cm^2

TubeSheet - TM-1 Material Group G

Elastic Mod. at Design Temperature 427.0 C 0.16942E+07 kgf/cm^2

Elastic Mod. at Ambient Temperature 21.1 C 0.19897E+07 kgf/cm^2

Tube Required Thickness under Internal Pressure (Differential pressure):

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (23.60*(19.0500/2-0.000)/(885.72*1.00+0.4*23.60)
= 0.2511 + 3.0000 = 3.2511 mm

Tube Required Thickness under External Pressure (Differential pressure) :

External Pressure Chart HA-2 at 427.00 C

Elastic Modulus for Material 1623828.00 kgf/cm^2

Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
0.8000 19.05 4191.97 23.81 50.0000 0.0019399 620.55
EMAWP = (4*B)/(3*(D/T)) = ( 4 *620.5518 )/( 3 *23.8125 ) = 34.7466 kgf/cm^2

Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

0.6129 19.05 4191.97 31.08 50.0000 0.0011386 550.19

EMAWP = (4*B)/(3*(D/T)) = ( 4 *550.1890 )/( 3 *31.0817 ) = 23.6019 kgf/cm^2

Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 3.6129 mm
Allowable Internal Pressure at Corroded thickness 76.98 kgf/cm^2
Required Internal Design Pressure 23.60 kgf/cm^2
Allowable External Pressure at Corroded thickness 34.75 kgf/cm^2
Required External Design Pressure 23.60 kgf/cm^2
Required Thickness due to Shell Side pressure 3.6129 mm

Note: The tubes were evaluated using the specified differential pressure.

Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)

Note: Shell/Channel Design Pressures modified by Input differential pressure:

Pdif = 23.600 Ps = 165.100 Pt = 188.700 kgf/cm^2

Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Division 1, 2019

Gasket Contact Width, N = (Goc-Gic) / 2 10.000 mm

Basic Gasket Width, b0 = Full Face 5.000 mm
Effective Gasket Width, b = (C-Gicor)/4.0 -34.250 mm
Gasket Reaction Diameter, G = C - 2.0 * hg 513.564 mm

Note: This gasket extends beyond the Bolt circle diameter, it will be
designed per Taylor Forge Bulletin NO. 45.

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 31.750 + 6 * 138.000 /(4.25 + 0.5)
= 237.816 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 442.000 * sin( 3.142 / 24 )
= 57.693 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 57.693 /( 2 * 31.750 + 138.000 )), 1 )
= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

Distance Across Corners for Nuts 56.109 mm
Circular Wrench End Diameter a 82.550 mm

** WARNING ** Clearance Problems Detected (Nut/Weld)

Minimum Actual Maximum

Bolt Area, cm^2 159.321 143.845 Failed

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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

Warning: Avail. Bolt Area (143.845 ) for the flange is < req. 159.321 cm^2
Flange Design Bolt Load, Seating Condition W : 266433.38 kgf
Flange Design Bolt Load, Operating Condition Wm1: 279854.44 kgf

Results for ASME U-tube Tubesheet Calculations for Configuration d,

Per Edition 2019, Original Thickness :

Minimum Required Thickness for Shear [HreqS]:

= 1/(4 * Mu) * (Do/(0.8 * S)) * [Ps - Pt] + Cats + Catc
= 1/(4 * 0.250 ) * (562.99 /(0.8 * 1188.04 )) * [165.10 - 188.70 ] + 0.000
= 18.8616 mm

UHX-12.5.1 Step 1:

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 271.9700 + 19.0500 = 562.990 mm

Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt) / p
= (25.400 - 19.050 ) / 25.400 = 0.250

UHX-12.5.2 Step 2 :

Compute the Ratio [Rhos]:

= Gs / Do (Configurations d, e, f)
= 513.5638 / 562.9900 = 0.9122

Compute the Ratio [Rhoc]:

= Gc / Do (Configurations d)
= 591.7000 / 562.9900 = 1.0510

Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do^2/16 * [(Rhos-1)*(Rhos^2+1)* Ps - (Rhoc-1) * (Rhoc^2+1) * Pt ]
= 562.990^2/16 * [ (.912 - 1) * (.912^2+ 1) * 165.100 -
(1.051 - 1) * (1.051^2+ 1) * 188.700 ]
= -927258.0000 kgf/cm^2*mm^2

UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :

Compute the Ratio [rho]:

= ltx / h = 50.0000 / 150.0000 = 0.3333 ( must be 0 <= rho <= 1 )

Compute the Effective Tube Hole Diameter [d*]:

= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 19.0500 -2*3.8000 *(1694172 /1694172 )*
( 885 /1188 )*(.333 ), 19.0500 -2*3.8000 )
= 17.1613 mm

Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do^2) )
= 25.4000 / sqrt( 1 - 4 * min( 321.75 *100.000 , 4*562.990 *25.400 )
(3.141* 562.990^2) )
= 27.2199 mm

Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (27.2199 - 17.1613 ) / 27.2199 = 0.36953

E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 5.905512 ; mu* = 0.369531
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

E*/E = 0.422234 ; nu* = 0.319749 ; E* = 715337. kgf/cm^2

Note: As h/p (5.906) is > 2, data values for h/p = 2 were used.

Skip Step 4 for Configuration d :

UHX-12.5.5 Step 5:

Diameter ratio [K]:

= A / Do = 599.0000 / 562.9900 = 1.0640

Determine Coefficient [F]:

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/715336 * ( 1694172 * ln(1.06 ) )
= 0.0999

UHX-12.5.6 Step 6:

Moment Acting on Unperforated Tubesheet Rim [M*]

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= -927258.0 + 279854.4 * (591.700 - 513.564 )/(2 * pi * 562.990 )
= -309093.0312 kgf/cm^2*mm^2

Note: W* is the maximum of the bolt loads between the shell and channel sides.

UHX-12.5.7 Step 7:

Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:

= ((M*) - Do^2/32 * F * (Ps - Pt) ) / (1 + F)
= ((-309093.03) - 562.990^2/32 * 0.100 * (165.10 - 188.70 ) ) / (1 + 0.10 )
= -259794.0625 kgf/cm^2*mm^2

Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do^2/64 * (3 + rnu*)(Ps - Pt)
= -259794.06 + 562.990^2/64 * (3 + 0.320 )(165.10 - 188.70 )
= -647800.1875 kgf/cm^2*mm^2

Maximum Bending Moment acting on Tubesheet [M]:

= Max( abs(Mp), abs(Mo) )
= Max( abs( -0.3E+06), abs( -0.6E+06) )
= 647800.1875 kgf/cm^2*mm^2

UHX-12.5.8 Results for Step 8:

Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( (mu*) * ( h - hg')^2)
= 6 * 647800 / ( (.3695 ) * ( 150.0000 - 13.0000 )^2)
= 560.4036 kgf/cm^2

The Allowable Tubesheet Bending Stress [SigmaAll]:

= 2 * S = 2 * 1188.04 = 2376.08 kgf/cm^2

Tubesheet Bending Stress at Final Thickness [Sigma]:

= 6 * M / ( (mu*) * ( h - hg')^2
= 6 * 654142 / ( (.4402 ) * ( 74.3384 - 13.0000 )^2
= 2370.0466 kgf/cm^2

Required Tubesheet Thickness, for Bending Stress [HreqB]:

= H + CATS + CATC = 74.3384 + 0.0000 + 0.0000 = 74.3384 mm
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= Max( HreqB, HreqS ) = Max( 74.3384 , 18.8616 ) = 74.3384 mm

UHX-12.5.9 Step 9:

abs(Ps - Pt) = abs(165.10 - 188.70 ) = 23.600 kgf/cm^2

Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 880.53 * 0.250 * 150.000 / 562.99 = 187.68 kgf/cm^2

Average Shear Stress at the Outer Edge of Perforated Region [Tau]:

= 1/(4* Mu) * (Do/h) * [Ps - Pt]
= 1/(4*.250)*(562.99/150.00)*[165.10-188.70]kgf/cm^2
= 88.58 kgf/cm^2

Note: Analysis Completed for Tubesheet Configuration d.

Stress/Force summary for loadcase D3 un-corr. (Psd,max + Ptd,max):

Stress Description Actual Allowable Pass/Fail

Tubesheet bend. stress 560.4 <= 2376.1 kgf/cm^2 Ok

Tubesheet shear stress 88.6 <= 704.4 kgf/cm^2 Ok

Thickness results for loadcase D3 un-corr. (Psd,max + Ptd,max):

Thickness (mm) Required Actual P/F |

Tubesheet Thickness : 74.338 150.000 Ok |

U-Tube Tubesheet results per ASME UHX-12 2017

Results for 4 Load Cases:

--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail

D3uc 74.338 3.812 560 2376 89 704 Ps+Pt D3 Ok

D4uc 115.265 2.083 1392 2376 48 704 Ps+Pt D4 Ok
D3c 86.364 3.867 679 2376 93 704 Ps+Pt-c D3 Ok
D4c 128.321 2.114 1681 2376 51 704 Ps+Pt-c D4 Ok

Max: 128.3207 3.867 mm 0.708 0.132 (Str. Ratio)

Load Case Definitions:

[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables in Part UHX

[c]:
With or Without Corrosion Allowance

[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
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ASME TS Calc : Main Shell Item: 1 11:29a Jul 18,2022

[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)

Summary of Thickness Comparisons for 4 Load Cases:

Thickness (mm) Required Actual P/F |

Tubesheet Thickness : 128.321 150.000 Ok |

Tubesheet Thickness Flanged Extension : 3.867 138.000 Ok |
Tube Thickness : 3.613 3.800 Ok |

Tubesheet MAWP used to Compute Hydrotest Pressure:

Stress / Force Tubeside 0 shellside Shellside 0 tubeside

Condition MAWP Stress Rat. MAWP Stress Rat.

Tubesheet Bending Stress 155.696 1.000 144.557 1.000

Tubesheet Shear Stress 178.295 1.000 178.294 1.000
Tube Pressure Stress 76.976 1.000 34.746 1.000

Minimum MAWP 76.976 34.746

Tubesheet MAPnc used to Compute Hydrotest Pressure:

Stress / Force Tubeside 0 shellside Shellside 0 tubeside

Condition MAPnc Stress Rat. MAPnc Stress Rat.

Tubesheet Bending Stress 238.144 1.000 220.914 1.000

Tubesheet Shear Stress 299.527 1.000 299.523 1.000
Tube Pressure Stress 667.498 1.000 382.664 1.000

Minimum MAPnc 238.144 220.914

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