CSD Rise Ultra Wrap Manual

RISE/ULTRA CRUSHER ®
FIRE SAFE SEALING OF

PLASTIC PIPE ENTRIES:
OPTIMUM, SIMPLE AND
COST EFFECTIVE
��
��
��
successfully tested according to

EN 1366-3:2004; Fire Resistance
EI20/E120 according to EN 13501-2:2003
CERTIFICATEs 2008-Efectis-R0635-36-37
��
��
��
Websites: http://www.actifoam.com, www.beele.com, www.firsto.com, www.nofirno.com,

www.rise-systems.com, www.rise-nofirno.com, www.riswat.com and www.slipsil.com
Copyright : BEELE Engineering BV/CSD International BV, Aalten, the Netherlands.

Proprietary rights on all drawings and technical data released in this brochure.
© 1997-2009
Edition : February 2009
Note : No part of this publication may be reproduced without explicit written approval of
BEELE Engineering BV.
Research & Development : BEELE Engineering BV, Aalten, the Netherlands.
Note : The manufacturer reserves the right to make dimensional and design modifications
without prior notification.
® : ACTIFIRE, ACTIFOAM, AQUASTOP, BEEBLOCK, BEELE, BEESEAL, CONDUCTON,
CRUSHER, CSD, CSD THE SIMPLE SEAL SYSTEM, DRIFIL, DYNATITE, FIRSTO,
FIRUB/NOHAL, FITEFIRE, FIWA, FRR, LEAXEAL, LUMIREFLEC, NOFIRNO,
RAPID TRANSIT SYSTEM, RIACNOF, RISE, RISWAT, S, SLIPSIL, flanges SLIPSIL
plugs, ULEPSI and YFESTOS are registered trade marks of BEELE Engineering BV.
brochure code : RISE/ULTRA/hb/en/con
BEELE ENGINEERING BV
CSD INTERNATIONAL BV
BEELE Engineering and CSD International have to mechanical loads due to collapsing cableways
been working in the field of water and gas tight and and possibly a jet of fire-fighting water. This means
fireproof sealing of conduits for pipes and cables that the performance in actual situations can differ
for more than 35 years. In the field of passive fire dramatically from that in a regular fire test. In fact, the
prevention, we have invested substantial amounts systems could only be applied as tested to guarantee
of money in the development of systems which are the required fire safety.
capable withstanding fires for extended periods of And this means discussions and limitations!
time. Passive fire prevention is a very complicated We have ensured that our systems will function under
matter due to the fact that cable and pipe penetra- all circumstances, and the classification societies
tions have to be designed to the actual circumstan- have awarded us signed and stamped installation
ces at site and not for a laboratory test. In case of drawings of our sealing systems. Approved for steel
a catastrophe penetrations are subject not only to and aluminium partitions. Guaranteed safety in your
flame erosion and very high temperatures, but also installation will be the result.
The R&D department of BEELE Engineering is constantly working in the field of rubber and systems
techniques to optimize the existing systems and to develop new concepts for cable and pipe conduits
on board of vessels and offshore installations. Although installation of the CSD sealing systems is in
fact an easy matter, a full training programme can be given in-house by our engineers. Because the ad-
vantages and possibilities of passive fire prevention and evacuation signposting can most effectively
be discovered in an environment that matches the practical situation as closely as possible, we have
constructed an unique research and development centre. As far is known, this R&D centre is the only
institute world-wide where visitors can experience for themselves all the aspects of fire prevention and
evacuation signposting systems.
Above an impression of the research and develop- determined in the dark.

ment centre with a training and schooling insti- The behaviour of escaping persons inside the test faci-
tute for passive fire prevention products and sys- lity is recorded from a separate technical area (with an
tems and for the improvement of evacuation sign- associated showroom) by means of infra-red cameras
posting systems in buildings and on board ships. and an audio-video system.
The centre consists of a presentation theatre seating In addition the centre comprises three laboratories with a
up to 45 persons, and a mock-up covering about 500 total surface area of about 300 square metres in which,
square metres in which various evacuation signposting respectively, large-scale fire tests, mechanical tests, and
systems are installed to enable their effectiveness to be light emission investigations are performed.
1
RISE®/ULTRA CRUSHERS®:
ULTIMATE FIRE SAFE SOLUTION
Plastic pipes which pass through fire-rated bulkheads and decks as part of, for example,
sanitation systems, are a potential source of serious problems in case of fire. Most plastic
pipes start to soften at a temperature of about 75 °C and ignite at a temperature of about
140 °C. This means that, should a fire occur, a hole will be formed by the softened or com-
busted plastic pipe, allowing fumes and flames to spread freely. To meet this problem,
BEELE Engineering has developed the CRUSHER® technology.
avoid smoke and fire spread

by installing RISE®/ULTRA
crushers
Based on the CRUSHER® technology it is now pos- trapped air to expand rather fast. In this way com-
sible to make fire stop penetrations for plastic pipes pression of the plastic pipe starts already at an early
just by inserting a single RISE®/ULTRA crusher into stage of the fire. The unique RISE®/ULTRA crusher
the conduit opening. The RISE ®/ULTRA crusher allows for smallest conduit openings. For oversized
is placed around the openings ACTIFOAM®
ducted plastic pipe. For fillers can be used and
conduits which should for multi-penetrations
also be air or water use is made of or NO-
tight, a combination FIRNO ® filler sleeves
of RISE ®/ULTRA and and sealant. Based on
NOFIRNO ® sealant is the properties of the
used. The design of RISE®/ULTRA rubber, ul-
the crusher allows for a timately a hard solid rub-
balanced amount of hot ber mass adhering to the
air penetrating around wall of the conduit and
the crusher. The time the remaining part of the
to close off the open- plastic pipe is formed. In
ing left by the burned this way the penetration
or softened plastic pipe keeps tight. Official fire
must be very short. tests according to IMO
Otherwise a chimney Resolution A.754(18)
effect will occur causing have successfully been
��
the pipe at the unex- �� carried out at the EFEC-
posed side to melt. The �� TIS (formerly TNO) test
unique RISE ®/ULTRA institute, including multi-
rubber reacts at two different temperature levels to mix (cables, metallic and plastic pipe) transits. RISE®/
speed up compression. The first reaction transfers ULTRA crushers have also been tested according to
the rubber under limited expansion to a very adhesive EN1366-3:2004 for a fire rating of two hours and lately
substance. Adhesive sealing all around causes the in-house for a four hour fire rating.
2
RISE ®/ULTRA plastic pipe penetrations:

based on high-tech CRUSHER ® technology
The RISE®/ULTRA plastic pipe penetra-
tions are based on the newly developed
CRUSHER® technology.
��
It has been found that a combination of ��
adhesive swelling of the rubber followed by ��
compressive expansion results in a hard and
solid fill of the conduit with an optimum on
fire stopping properties. The RISE®/ULTRA
rubber expands on two different temperature
levels. The first reaction causes the rubber
to become very adhesive under the effect
of temperature. This process is possible
by small air cavities inside the penetration
around the RISE®/ULTRA crusher. With the
accompanied swelling, the rubber seals the
transit totally by adhering to the ducted pipe
and to the wall of the conduit opening. From
this point on the compressive expansion is
directed to the inside of the penetration and
crushes the softened plastic pipe. Based on
the new technology a single RISE®/ULTRA
crusher is able to crush plastic pipes quick
and can withstand extended fire exposure.
A fair amount of fire tests has shown that the

depth of the conduit opening could be mini-
mum 150 mm for plastic pipes up to 110 mm
��
OD. The advantage is that the RISE®/ULTRA ��
crusher can be installed inside the wall or ��
floor. A further advantage of the system is
that the crusher can be installed from one
side. No steel parts, no corrosion. No water
sensitive materials. Halogen free.
Meanwhile three different versions are
available:
1) split crushers (Cfit - Non-profiled)
2) crusher wraps (sheets)
3) crushers with ACTIFOAM®/NOFIRNO®
For oversized openings ACTIFOAM® fillers
can be used and for multi-penetrations use
is made of NOFIRNO® filler sleeves and
sealant in combination with RISE®/ULTRA
crushers.
Fire tests have shown that the formed
adhesive mass prevents shrinkage of the
expanded rubber during and after fire ex-
posure.
3
a single RISE®/ULTRA-Cfit crusher for a

plastic pipe transit
pipe
crusher wall crusher conduit
OD
type thickness lengths opening
(standard)

16 30/16 7 110/140 30
18 30/18 6 110/140 30
20 40/20 10 110/140 40
25 40/25 7.5 110/140 40
32 50/32 9 110/140 50
40 50/40 5 110/140 50
50 70/50 10 110/140 70
63 80/63 8.5 110/140 80
75 100/75 12.5 110/140 100
90 125/90 17.5 110/140 125
110 150/110 20 110/140 150
Only halogen free, non-intumescent,

extremely low-ageing, non-moisture Note: 110 mm length only in combination with 20 mm
sensitive components. NOFIRNO® sealant at both sides.
Instead of using fitting RISE®/ULTRA

Cfit crushers or in case no fitting crush-
ers are available, use can be made of
the RISE®/ULTRA wraps. These can
be wrapped around the ducted plastic
pipe and in this way made to fit at site.
Wraps make material management at
site very easy.
The sheets are available in sizes
1000x110x2.5 mm and 1000x140x2.5
mm. See pages 24-27 for the minimum
thickness of the wraps to be applied.
4
5
1) To obtain optimum Quality System Approval
performance at low cost SMS.W.I.CE.D/2357/A.0 and ISO
it is advisable to select 9001:2001 Certificate NL7001684
the appropriate size of issued by Bureau Veritas
the conduit opening
based on the type of
crusher to be used
according to the table
on page 4.
2) The fitting RISE®/

ULTRA crusher, which
is split lengthwise, is
folded around the
ducted plastic pipe in
front of the wall.
6
3) Push the crusher into
the conduit opening.
In case of a fitting
crusher the outside of
the crusher and the in-
ner wall of the conduit
should be treated with
CSD lubricant for ease
of installation.
4) Fire safe ducting of

plastic pipes cannot
be more simple than
with the RISE®/ULTRA
crushers.
Care has to be taken
for a tight fixation of
the crusher, specially in
floor penetrations.
7
1a) To obtain optimum Quality System Approval
performance at low cost SMS.W.I.CE.D/2357/A.0 and ISO
it is advisable to select 9001:2001 Certificate NL7001684
the appropriate size of issued by Bureau Veritas
the conduit opening
based on the type of
crusher to be used
according to the table
on page 4.
2a) In case no fitting

RISE®/ULTRA crusher
is available, use can be
made of RISE®/ULTRA
sheets with a thick-
ness of 2.5 mm to be
wrapped around the
plastic pipe.
RISE®/ULTRA wraps are
used also for conduit
openings which are a
bit oversized.
Note: minimum thick-
ness to be regarded
(see pages 24-27).
8
3a) Push the fitting
crusher wrap into the
conduit opening.
of installation.
4a) Fire safe ducting

of plastic pipes cannot
be more simple than
with the RISE®/ULTRA
wraps.
Care has to be taken
for a tight fixation of
the crusher, specially in
floor penetrations.
9
a single RISE®/ULTRA crusher for a

plastic pipe transit
pipe crusher wall crusher conduit
OD type thickness lengths opening
(standard)

16 24/16 4 110/140 25-30
18 24/18 3 110/140 25-30
20 28/20 4 110/140 30-35
25 33/25 4 110/140 35-40
32 38/32 3 110/140 40-45
40 48/40 4 110/140 50-55
50 58/50 4 110/140 60-65
63 78/63 7.5 110/140 80-85
75 88/75 6.5 110/140 90-100
90 118/90 14 110/140 120-135
110 138/110 14 110/170 140-155
Note: non-profiled crushers to be used for slightly
oversized openings and for multi-pipe penetrations.
Only halogen free, non-intumescent, Fixation needed when no sealant is applied.
Instead of using fitting RISE®/ULTRA

Cfit, non-profiled crushers or in case
no fitting crushers are available, use
can be made of the RISE®/ULTRA
wraps. These can be wrapped around
the ducted plastic pipe and in this way
made to fit at site. Wraps make material
management at site very easy.
The sheets are available in sizes
1000x110x2.5 mm and 1000x140x2.5
mm. See pages 24-27 for the minimum
thickness of the wraps to be applied.
10
ACTIFOAM ® filling for overdimensioned

single plastic pipe transits
ACTIFOAM® is used to fill any cavities or gaps in
constructions. ACTIFOAM® in combination with
RISE®/ULTRA crushers is the perfect solution
for fire safe ducting of single plastic pipes in the
building industry.
An advantage is that ACTIFOAM® does not
absorb water. Due to the closed cell structure,
the rubber has good thermal insulation proper-
ties. The K value at 10 °C according to NEN-EN
12667 is 12.3 W/mk. The density of the foam
rubber at 23 °C is between 0.33 and 0.37 g/cm3,
in accordance with ISO 2781. Compression set of
the foam rubber is 14% which stands for a good
“memory”. Good weathering, UV and ozone re-
sistance. Temperature range from -15 °C to +70
°C. The ACTIFOAM® filler sheets are delivered in
sizes 300x140 mm, thickness 10, 15, 20 and 25
mm and 600x140 mm, thickness 20 and 25 mm.
The sheets are slit to enable easy fitting around
the ducted pipe and crusher.
PRODUCT INFORMATION For esthetic finishing of

01) colour red brown
the conduit sealant can be
02) specific gravity 1.40 ± 0.03 g/cm3 applied on top of RISE®/UL-
03) curing of top layer 0.5 - 1 hour depending on TRA/ACTIFOAM®.
temperature and air humidity NOFIRNO® is a paste-like
04) service temperature -50 °C up to +180 °C
05) tensile strength 1.5 MPa compound which is simple
06) elongation at break 200% to use. NOFIRNO® has a
07) hardness 45 Shore A balanced viscosity and can
08) elastic deformation approx. 50%
09) resistance UV, Ozone, arctic conditions
be applied overhead.
10) ageing more than 20 years After applying the sealant, it
11) supplied in 310 ml cartridges can be smoothed by means
12) storage to be stored cool and dry of a wet cloth or by hand.
min/max temperature =
+5/+30° C Because the sealant
13) storage life guaranteed 6 months; when adheres very tightly, the
applied later than 6 months cloth and hands should be
after date of manufacturing,
curing and adhesive proper-
wetted with water before
ties have to be checked use to prevent sealant from
before application sticking to them.
11
1b) When the conduit Quality System Approval
opening is over dimen- SMS.W.I.CE.D/2357/A.0 and ISO
sioned, a combination of 9001:2001 Certificate NL7001684
RISE®/ULTRA and ACTI- issued by Bureau Veritas
FOAM® is the solution.
A RISE®/ULTRA crusher
or crusher wrap, se-
lected according to the
OD of the plastic pipe, is
folded around the
ducted plastic pipe.
2b) Then a pre-slit AC-

TIFOAM® sheet with a
thickness suitable for
a good fit in the con-
duit opening is rolled
around the crusher.
To adjust the length of
the wrap around the
crusher, slits can be
torn off.
12
3b) Push the combina-
tion of RISE®/ULTRA
crusher and pre-slit
ACTIFOAM® sheet into
The inner wall of the
penetration and the out-
side of the ACTIFOAM®
wrap can be treated with
CSD® lubricant to enable
ease of installation.
4b) Even installation of

a CRUSHER® fire stop
for over dimensioned
conduit openings of
plastic pipes is most
easy.
Care has to be taken for
a tight fit of the RISE®/
ULTRA crusher with
ACTIFOAM® wrap,
specially in floor
penetrations.
13
1c) A bundle of max. 12 Quality System Approval
plastic pipes with an SMS.W.I.CE.D/2357/A.0 and ISO
OD of 12 mm can be 9001:2001 Certificate NL7001684
ducted through a single issued by Bureau Veritas
conduit opening and
then fire safe sealed
with RISE®/ULTRA.
2c) A RISE®/ULTRA
crusher, with the appro-
priate wall thickness,
which is split length-
wise, is folded around
the ducted bundle of
plastic pipes in front of
the wall.
Note: the plastic pipes
should be tightly bun-
dled together to avoid
larger air gaps in the
bundle between the
pipes.
14
3c) Push the crusher
into the conduit opening.
Note: max. allowable air
gap between the wall
of the conduit and the
RISE®/ULTRA crusher
3-5 mm.
For oversized conduits
use can be made of the
RISE®/ULTRA wraps, if
needed in combination
with pre-slit ACTIFOAM®
sheets.
4c) It is necessary to
apply NOFIRNO®
sealant around and in
between the ducted
pipes.
Preferably a layer of 20
mm NOFIRNO® sealant
is applied at both sides
of the conduit.
Remaining open spaces
in the conduit to be
filled with ACTIFOAM®
or NOFIRNO® filler
sleeves.
15
RISE ®/ULTRA-NOFIRNO ® (multi-) plastic pipe

penetrations: crusher, sleeves and sealant
NOFIRNO® is a fire-resistant sealant based on a
single component silicone compound.
NOFIRNO® is also water-repellent
High bonding strength
UV and Ozone resistant
The numerous fire tests we have carried out with NO-
FIRNO® sealant has shown that the sealant is able
to withstand fire and thermal loads without showing
any dramatic colour change or carbonization at the
unexposed side. At the exposed side the sealant will
NOT be consumed by the fire due to the protective
layer and char formed. This means that the sealant
will stay in place there.
NOFIRNO® sealant is halogen free, has outstanding
weathering properties, does not shrink during fire ex-
posure, has an oxygen index of 45% (>30% is flame
retardant), a low smoke index and is non-toxic.
The cured sealant layer maintains its original hard-
ness during service life. NOFIRNO® sealant can be
used in a very wide temperature range.
optimum combination of viscosity, flow and

bonding capacity of NOFIRNO ® sealant
PRODUCT INFORMATION NOFIRNO® is a paste-

01) colour red brown
like compound which is
02) specific gravity 1.40 ± 0.03 g/cm3 simple to use.
03) curing of top layer 0.5 - 1 hour depending on NOFIRNO® has a bal-
temperature and air humidity
04) service temperature -50 °C up to +180 °C
anced viscosity and can
05) tensile strength 1.5 MPa be applied overhead.
06) elongation at break 200% After applying the seal-
07) hardness 45 Shore A
08) elastic deformation approx. 50%
ant, it can be smoothed
09) resistance UV, Ozone, arctic conditions by means of a wet cloth
10) ageing more than 20 years or by hand.
11) supplied in 310 ml cartridges Because the sealant
12) storage to be stored cool and dry
min/max temperature = adheres very tightly, the
+5/+30° C cloth and hands should
13) storage life guaranteed 6 months; when be wetted with water
applied later than 6 months after
date of manufacturing, curing before use to prevent
and adhesive properties have sealant from sticking to
to be checked before application them.
16
additional filling for an off centre, oversized

or multi-plastic pipe penetration
sleeve sleeve sleeve sleeve wall
type length length length thickness
(standard) (standard) (standard)
18/12* 110 140 160 3

27/19* 110 140 160 4
* filler sleeves are supplied non-split for ease of filling dimensions in mm
NOFIRNO rubber is absolutely HALOGEN FREE (tested

according to Naval Engineering Standard NES 713:
Issue 3).
Furthermore NOFIRNO rubber has a low smoke index
(NES 711: Issue 2: 1981) and a high oxygen index (ISO
4589-2: 1996).
RISE ®/ULTRA-NOFIRNO ® (multi-) plastic pipe

transits: non-toxic, halogen free components
Our most superior rubber grade, which is suitable
for fire rated applications as well, has been selected
for NOFIRNO® sleeves.
For decades we have been involved with fire resis-
tant rubbers. The drawbacks of certain fire resistant
types are halogen content, hardness of the highly
filled rubbers, hardening during lifetime and high
permanent deformation sets. All these features
will have an impact on performance in the long
run. NOFIRNO® rubber does not have the above
drawbacks.
NOFIRNO ® rubber is traceable to prevent
counterfeiting and to guarantee users that
they get the CSD quality they are paying for.
RISE®/NOFIRNO® filler sleeves are made of NOFIRNO® rubber which will not be consumed
in fire conditions. From the way of surface charring and the rubber residues inside the
product, it can easily be determined whether or not NOFIRNO® has been used.
17
1d) For penetrations Quality System Approval
which should not only SMS.W.I.CE.D/2357/A.0 and ISO
be fire safe but also 9001:2001 Certificate NL7001684
watertight, use can be issued by Bureau Veritas
made of RISE®/ULTRA
crushers (if needed with
ACTIFOAM® pre-slit
sheets or NOFIRNO®
filler sleeves) and a final
finishing with
NOFIRNO® sealant.
Note: check adhesive
properties with the
plastic pipe before
applying the sealant.
2d) A fitting RISE®/

ULTRA crusher, prefer-
ably the C-fit version,
which is split length-
wise is folded around
the ducted plastic pipe
in front of the wall.
Also the non-profiled
crushers can be used
taking into account a
max. allowable air gap
of 3-5 mm between the
wall of the conduit and
the crusher.
18
3d) The RISE®/ULTRA
crusher is then pushed
into the conduit
opening.
of installation.
Note: remove residues
before applying sealant.
4d) Push the crusher

into the conduit open-
ing in such a way as to
leave about 20 mm free
space at the front and
back side.
19
5d) A 20 mm thick layer
See page 30 for professional
of NOFIRNO® sealant is sealant dispensers. Hand
applied at each side of fatigue is prevented and
the conduit. Clean optimum flow of the sealant
and dry the conduit is obtained.
opening and the pipe
thoroughly and remove
any dirt, rust or oil
and lubricant residues
before applying the
sealant.
6d) The conduit should

be a bit overfilled with
NOFIRNO® sealant,
because some
sealant will be pushed
into the space between
the RISE®/ULTRA
crusher and the
inner wall of the
conduit opening.
20
7d) To smooth the
surface of the
NOFIRNO® sealant
layer, a cloth is
sprayed with water.
This prevents the
sealant from sticking
to the cloth.
Note: do not use
soap water!
8d) The cloth is then

used to press down
the sealant layer.
People with sensitive
skin should use gloves
when working with the
NOFIRNO®. Please refer
to the Safety Data Sheet
for more information.
21
9) The surface can fur-
ther be smoothed
by hand. Just wet the
hand thoroughly with
soap and water.
No dirty hands when
working with
NOFIRNO®.
People with sensitive
skin should use gloves
when working with
NOFIRNO®.
10) Successfully tested

for >120 minutes (E120)
fire integrity according
to EN 1366-3:2004.
Fire Classification
according to EN 13501-
2:2003 EI120/E120.
22
11d) NOFIRNO® sleeves
are used to fill larger
open spaces in the
conduit opening.
This might be the case
when retro-fitting
existing installations.
12d) Or in case the

plastic pipe is ducted
eccentrically, leaving a
fairly large open space
in the conduit opening,
the open space should
be filled entirely with
NOFIRNO® sleeves.
23
1e) The RISE®/ULTRA
system can be used
also for penetrations
through which metallic
and plastic pipes are
ducted.
A RISE®/ULTRA
crusher is placed
around the ducted
plastic pipe and then
pushed into the
conduit opening.
2e) The remaining

spaces in the conduit
opening are filled with
NOFIRNO® filler sleeves.
Push the sleeves into
the conduit opening in
such a way as to leave
about 20 mm free space
at the front and back
side. The sleeves
should tightly fit into
Before applying the sealant

it is advisable to check the
status of the filling with
filler sleeves.
24
3e) A 20 mm thick layer
of NOFIRNO® sealant is
applied at each side of
the conduit. Clean
and dry the conduit
opening and the pipe
thoroughly and remove
any dirt, rust or oil
residues before
applying the sealant.
See page 30 for professional

sealant dispensers. Hand
fatigue is prevented and
optimum flow of the sealant
is obtained.
4e) Successfully tested

for >120 minutes (E120)
fire integrity according
to EN 1366-3:2004.
For EI classification
(fire integrity plus
thermal insulation),
the larger metallic pipes
have to be insulated.
See also the brochure

RISE®/NOFIRNO® for
pipe penetrations.
25
DIAGRAMMATIC OVERVIEW CONSTRUCTION/ONSHORE
- MOST SIMPLE AND COST EFFECTIVE APPLICATION;
ONLY A FITTING RISE®/ULTRA CRUSHER OR WRAP
- CERTIFIED FOR ALL TYPES OF PLASTIC PIPES UP
TO 110 MM OD AND WALL THICKNESS UP TO 10 MM
RISE®/ULTRA C-fit crusher

or fitting wrap
plastic pipe
For esthetic finishing a 5 mm For esthetic finishing a 5 mm

thick layer NOFIRNO® sealant thick layer NOFIRNO® sealant
can be applied can be applied
Available sizes of the

RISE®/ULTRA crushers:
25/16, 30/18, 30/20, 35/25,
40/32, 50/40, 60/50, 80/63,
90/75, 125/90 and 150/110.
RISE®/ULTRA wraps have
to be applied in a minimum
* wall/floor thick- thickness of 1/10 x D of the
plastic pipe, rounded off
ness minimum +5 mm (minimum for pipes
150 mm for up to 50 mm OD = 5mm).
classification delivered in a thickness
of 2.5 mm and a length of
EI120/E120 1000 mm.
minimum 150 mm
** standard length of the

RISE®/ULTRA crushers
�� or wraps is 140 mm.
�� Other lengths are
�� available on request.
26
- FOR OVERSIZED CONDUIT OPENINGS; FITTING
RISE®/ULTRA CRUSHER AND ACTIFOAM® FILLING

ACTIFOAM® filler sheets:
300x140x10 mm
300x140x15 mm
300x140x20 mm
300x140x25 mm
600x140x20 mm
600x140x25 mm
Other dimensions are
available on request.
For esthetic finishing a 5 mm For esthetic finishing a 5 mm

thick layer NOFIRNO® sealant thick layer NOFIRNO® sealant
can be applied can be applied
RISE®/ULTRA non-profiled
crusher or wrap
plastic pipe
ACTIFOAM® pre-slit filler

sheet

24/16, 24/18, 28/20, 33/25,
38/32, 48/40, 58/50,78/63,
88/75, 118/90 and 138/110.
up to 50 mm OD = 5mm).
150 mm for RISE®/ULTRA wraps are
EI120/E120 1000 mm.
minimum 150 mm
** standard length of the RISE®/

ULTRA crushers and
�� ACTIFOAM® sheets is 140 mm.
�� Other lengths are available on
�� request.
27
- FOR WATERTIGHT TRANSITS; FITTING RISE®/ULTRA
CRUSHER, ACTIFOAM® FILLING, NOFIRNO® SEALANT

ACTIFOAM® filler sheets:
300x140x10 mm
300x140x15 mm
300x140x20 mm
300x140x25 mm
600x140x20 mm
600x140x25 mm
Other dimensions are
available on request.
Depending on tightness Depending on tightness

rating a 10-20 mm thick layer rating a 10-20 mm thick layer
NOFIRNO® sealant to be NOFIRNO® sealant to be
applied at both sides. applied at both sides.
Note: check the adhesive Note: check the adhesive
properties of the sealant with properties of the sealant with
the ducted plastic pipe before the ducted plastic pipe before
application. application.
crusher or wrap
plastic pipe
ACTIFOAM® pre-slit filler

sheet

24/16, 24/18, 28/20, 33/25,
38/32, 48/40, 58/50,78/63,
88/75, 118/90 and 138/110.
up to 50 mm OD = 5mm).
150 mm for RISE®/ULTRA wraps are
EI120/E120 1000 mm.
minimum 150 mm

ULTRA crushers and
�� ACTIFOAM® sheets is 110 mm.
�� request.
28
- FOR MULTI-PIPE TRANSITS; FITTING RISE®/ULTRA
CRUSHERS, NOFIRNO® FILLER SLEEVES AND
SEALANT
- SEE THE RISE/®NOFIRNO® BROCHURE FOR DETAILS
20 mm thick layer NOFIRNO® 20 mm thick layer NOFIRNO®

sealant to be applied at both sealant to be applied at both
sides. sides.
Note: for watertight penetra- Note: for watertight penetra-
tions check the adhesive tions check the adhesive
properties of the sealant with properties of the sealant with
the ducted plastic pipe before the ducted plastic pipe before
application. application.
RISE®/NOFIRNO® filler
sleeves type 18/12 and
27/19, length 110 mm
plastic pipe
crusher or wrap
plastic pipe

24/16, 24/18, 28/20, 33/25,
38/32, 48/40, 58/50,78/63,
88/75, 118/90 and 138/110.
150 mm for up to 50 mm OD = 5mm).
EI120/E120 1000 mm
minimum 150 mm

ULTRA crushers and
�� NOFIRNO® sleeves is 110 mm.
�� request.
29
DRIFIL® is a water-repellent sealant based FIWA® is a fire-resistant sealant based on a NOFIRNO® is a fire-resistant sealant based
on a single-component siliconecompound. single component silicone compound. FIWA® on a single component silicone compound.
In developing DRIFIL® sealing compound, is also water-repellent. The sealant adheres The numerous fire tests we have carried out
high priority was focused on its power of well to most subsurfaces occurring in the with NOFIRNO® sealant has shown that the
adhesion to subsurfaces as occurring in the building industry, and is permanently elastic. sealant is able to withstand fire and thermal
construction sector, and to cable sheathing In the event of fire or at temperatures in ex- loads without showing any dramatic colour
and metal and plastic pipes. cess of 200 °C the sealant expands to about change or carbonization at the unexposed
In addition, special attention was given to the five to ten times its original volume. During side. At the exposed side the sealant will NOT
permanent flexibility of the sealant in order to this process a porous mass is formed which be consumed by the fire due to the protective
permit minor settlements and movements of has excellent thermal insulation properties. In layer and char formed. This means that the
the cable/pipe bunch after the sealant has contrast to conventional materials that swell sealant stays in place there. NOFIRNO® seal-
set. The purpose of this is to ensure that the under severe heat exposure, the expansion ant is halogen free, does not harden during
seal remains intact in the longer term even in of FIWA® is not caused by intumescence, but service life, has outstanding weathering prop-
spite of possible mechanical loading. by a chemical process. erties, does not shrink during fire exposure,
The advantage of this is that the expansion of has an oxygen index of 45% (>30% is flame
DRIFIL® sealant has a very short setting time. FIWA® is not accompanied by the formation retardant) and a low smoke index. Can be used
The top layer is rapidly tack-free. of fumes. in a very wide temperature range.
For ease of application of very high viscosity sealants, we have We have also selected a powerful pneumatic applicator for highest
selected a powerful manual applicator with a 26 : 1 trigger leverage. productivity.
This means much easier dispensing and reduced fatigue. Quiet operation (less than 70 dB). Air supply to suit most standard
The applicator is equipped with the so-called Wear Compensating systems. Fast, easy pressure regulation for accurate flow control. High
Device, which automatically removes free-play in the trigger to provide volume trigger valve for immediate sealant flow. Ergonomic design:
instant rod drive immediately when the trigger is pulled. comfort, minimal operator fatigue. Short, well balanced design, com-
Less full trigger strokes required to empty a cartridge. Extended bined with lightweight engineering plastic and aluminium components.
working life of the applicator. Also available for 1 liter cartridges.
30
ease of calculation with

our cable and pipe penetrations
TRANSIT
CALCULATOR
Calculate
your materials
requirements for our
ﬁre safe and gas and
smoke tight sealing
systems
RISE
RISE/NOFIRNO
RISE/ULTRA
RISWAT
RIACNOF
Free software. Can be downloaded from our After entry of the dimensions and amount and sizes
website http://www.rise-systems.com. of cables/pipes, a drawing appears on the screen
After the entry of the dimensions of the conduit showing also the remaining free space in the conduit
opening and the amount and outer diameters of opening. Furthermore the filling rate of the cable
the ducted cables or pipes, the software calculates penetrations is shown.
the amount of RISE® or RIWAT® insert sleeves, Warnings appear for deviations of the certified
the RISE® , RISWAT® or NOFIRNO® filler sleeves, configurations and for overfilling the transits or
the ACTIFOAM® spare filling sheets, the RISE® or exceeding filling rates.
RISE®/ULTRA crushers and the DRIFIL®, FIWA® or For a created project all calculated transits can be
NOFIRNO® sealant. stored in a database. Order/calculation forms can
It is easy to switch between the several systems and be shown on screen for project totals and single
also between A-class, H-class, EMC and watertight transits. The material lists can be printed and/or
penetrations. exported to MS Word.
we are there with full support for

our cable and pipe penetrations
31
ARTIST IMPRESSION OF THE FIRST PHASE OF
THE NEW FACTORY NEXT TO OUR R&D CENTRE
1) machines specially developed for compounding and processing of rubbers

under controlled conditions to obtain optimum quality
2) machines specially developed for compounding and manufacturing of all
types of sealants under controlled processing
3) moisture treatment installation and processing equipment for manufacturing
of electrically conductive sealants and rubbers
4) a complete line of injection moulding presses ranging from 40 tons up to
400 tons for manufacturing sealing plugs and other rubber components
5) a complete line of compression moulding presses up to 300 tons for
manufacturing larger type sealing plugs and ULEPSI rubber plates
6) processing installation for after-curing of rubber products to obtain the
required compression set (long term behaviour)
7) extruder line including cooling system and cutting and slitting installation
for manufacturing insert and filler sleeves for the RISWAT system
8) fully automatic extruder lines with a length of 20 meters, including cooling
system and automatic cutting, slitting and sorting installation for
manufacturing rubber insert and filler sleeves and rubber strips of
the RISE system
9) extruder line for manufacturing luminescent profiles and hoses
10) line of injection moulding machines ranging from 50 up to 200 tons for
manufacturing plates of the ULEPSI tank supports and luminescent
YFESTOS floor coverings
11) completely equipped die-making shop for the in-house production of all
tooling for rubber and plastics manufacturing
12) modern laser equipment for engraving the type codes in the dyes for rubber
manufacturing and for marking products with bar and 2D-matrix codes
13) mixing and airless spraying facilities for the NOFIRNO boards
Together with highly advanced systems and technologies
we offer highest quality products.
YOUR RELIABLE
ENGINEERING PARTNERS
32
��
��
��
Websites: http://www.actifoam.com, www.beele.com, www.firsto.com, www.nofirno.com,

www.rise-systems.com, www.rise-nofirno.com, www.riswat.com and www.slipsil.com
ASK FOR THE SEPARATE BROCHURES ON OUR PRODUCT RANGES:

* RISE® MULTI-CABLE TRANSIT SYSTEM
* RISE® SEALING SYSTEM FOR SINGLE AND MULTI-PIPE PENETRATIONS
* RIACNOF® MULTI-CABLE TRANSIT SYSTEM
* RISE®/NOFIRN0® MULTI-ALL-MIX CABLE AND PIPE TRANSITS
* RISE®-ULTRA SINGLE PLASTIC PIPE PENETRATIONS
* RISWAT® GAS AND WATERTIGHT CABLE AND PIPE DUCTS
* SLIPSIL® SEALING PLUGS FOR PIPE ENTRIES
* SLIPSIL®-SQ MULTI-CABLE TRANSITS
* DYNATITE® DYNAMIC HIGH PRESSURE SEALS
* BEESEAL® MULTI-PIPE AND CABLE PENETRATIONS
* ACTIFOAM® TEMPORARY SEALS AND CAVITY SEALS
* FIRSTO® FIRESTOPS FOR CABLE TRAY PENETRATIONS
* NOFIRN0® CAVITY SEALS, COATINGS AND SEALANTS
* ULEPSI® TANK SUPPORTS FOR BITUMEN TANKERS
®
��
CONDUIT SEALING DEVICES OF AN
AMAZING SIMPLICITY WITH AN
OUTSTANDING PERFORMANCE
��
��
��
BEELE Engineering and CSD International have been involved with fire,
water and gas tight sealing for more than 30 years. We have developed and
tested products proven to provide the utmost in sealing protection around
the world. To receive our complete civil construction and/or marine products
catalogues, please contact your distributor or local representative.
distributed by:
BEELE Engineering bv - CSD International bv

Beunkdijk 11 - 7122 NZ AALTEN - THE NETHERLANDS
Tel. +31 543 461629 - Fax +31 543 461786 - E-mail: info@beele.com
Websites: http://www.actifoam.com, www.beele.com, www.csdplugs.com, www.firsto.com,
www.nofirno.com, www.rise-systems.com, www.riswat.com and www.slipsil.com

CSD Rise Ultra Wrap Manual

Uploaded by

Copyright:

Available Formats

CSD Rise Ultra Wrap Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CSD Rise Ultra Wrap Manual

Uploaded by

Copyright:

Available Formats

RISE/ULTRA CRUSHER ®

FIRE SAFE SEALING OF

successfully tested according to

Websites: http://www.actifoam.com, www.beele.com, www.firsto.com, www.nofirno.com,

Copyright : BEELE Engineering BV/CSD International BV, Aalten, the Netherlands.

Above an impression of the research and develop- determined in the dark.

avoid smoke and fire spread

RISE ®/ULTRA plastic pipe penetrations:

A fair amount of fire tests has shown that the

a single RISE®/ULTRA-Cfit crusher for a

Only halogen free, non-intumescent,

Instead of using fitting RISE®/ULTRA

2) The fitting RISE®/

4) Fire safe ducting of

2a) In case no fitting

4a) Fire safe ducting

a single RISE®/ULTRA crusher for a

Instead of using fitting RISE®/ULTRA

ACTIFOAM ® filling for overdimensioned

PRODUCT INFORMATION For esthetic finishing of

2b) Then a pre-slit AC-

4b) Even installation of

RISE ®/ULTRA-NOFIRNO ® (multi-) plastic pipe

optimum combination of viscosity, flow and

PRODUCT INFORMATION NOFIRNO® is a paste-

additional filling for an off centre, oversized

18/12* 110 140 160 3

NOFIRNO rubber is absolutely HALOGEN FREE (tested

RISE ®/ULTRA-NOFIRNO ® (multi-) plastic pipe

2d) A fitting RISE®/

4d) Push the crusher

6d) The conduit should

8d) The cloth is then

10) Successfully tested

12d) Or in case the

2e) The remaining

Before applying the sealant

See page 30 for professional

4e) Successfully tested

See also the brochure

RISE®/ULTRA C-fit crusher

For esthetic finishing a 5 mm For esthetic finishing a 5 mm

Available sizes of the

** standard length of the

Available sizes of the

For esthetic finishing a 5 mm For esthetic finishing a 5 mm

ACTIFOAM® pre-slit filler

Available sizes of the

** standard length of the RISE®/

Available sizes of the

Depending on tightness Depending on tightness

ACTIFOAM® pre-slit filler

Available sizes of the

** standard length of the RISE®/

20 mm thick layer NOFIRNO® 20 mm thick layer NOFIRNO®

Available sizes of the

** standard length of the RISE®/

ease of calculation with

we are there with full support for