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Gear Racks: Standard and Customized

This document provides an overview and technical details of standard and customized gear racks. Standard gear racks are available in typical industrial dimensions from module 2 to 12 in various materials, hardnesses, and accuracies depending on load requirements. Customized gear racks can be manufactured up to module 20 with any dimensions to meet specific system needs, with a maximum single-piece length of 3000mm. Technical specifications for standard rack properties, conversions, materials, and maximum lengths are included.

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Fabio Tolentino
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0% found this document useful (0 votes)
73 views34 pages

Gear Racks: Standard and Customized

This document provides an overview and technical details of standard and customized gear racks. Standard gear racks are available in typical industrial dimensions from module 2 to 12 in various materials, hardnesses, and accuracies depending on load requirements. Customized gear racks can be manufactured up to module 20 with any dimensions to meet specific system needs, with a maximum single-piece length of 3000mm. Technical specifications for standard rack properties, conversions, materials, and maximum lengths are included.

Uploaded by

Fabio Tolentino
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

i

Gear racks
Standard and customized

Product catalog 2021


i

Latest version of the catalogs


You can always find the latest version of our catalogs in the Download area of our
website.

Disclaimer
This publication has been compiled with great care and all information has been
checked for accuracy. However, we can assume no liability for incorrect or
incomplete information. We reserve the right to make changes to the information and
technical data as a result of enhancements to our products. Reprinting or
C100493
reproducing, even in part, is not permitted without our written consent.

2
Table of contents
Page number

1 Overview 4
1.1 Properties 5
1.1.1 Properties of the gear racks / conversion 5
1.1.2 Conversion / hardness / strength 6
1.2 Fields of application 7

2 Technical principles 8
2.1 Standard gear racks 9
2.1.1 Module pitches Q4 helical toothed 9
2.1.2 Module pitches Q5 helical toothed 10
2.1.3 Module pitches Q6 helical toothed 11
2.1.4 Module pitches Q7 helical toothed 12
2.1.5 Module pitches Q8 helical toothed 13
2.1.6 Module pitches Q8 helical toothed 14
2.1.7 Module pitches Q11 helical toothed 15
2.1.8 Module pitches Q4 straight toothed 16
2.1.9 Module pitches Q5 straight toothed 17
2.1.10 Module pitches Q6 straight toothed 18
2.1.11 Module pitches Q7 straight toothed 19
2.1.12 Module pitches Q8 straight toothed 20
2.1.13 Module pitches Q9 straight toothed 21
i
2.1.14 Module pitches Q11 straight toothed 22
2.1.15 Q6 metric pitch, straight toothed 23
2.1.16 Q6 stainless steel, helical toothed, metric pitch 24
2.1.17 Q6 stainless steel, straight toothed, module pitch 25
2.1.18 Q6 stainless steel, straight toothed, metric pitch 26
2.2 Customised gear racks 27
2.2.1 Customised gear racks 28

3 Installation 29
3.1 Gear racks fitting instructions / lubrication 29

4 Order description 30
4.1 Standard gear racks 30
4.2 Customised gear racks 31

5 Quality 32
5.1 Quality 32

6 SCHNEEBERGER Agencies 33
Table of contents

3
1 Overview

Gear racks

Gear rack drives main feature is their high level of efficiency. They are the best choice
for high axial forces.
This drive rigidity is constant over the whole length.
They are also very cost effective for long strokes of more than 2 m.

With a rack and pinion system a slideway is driven by the pinion running on a a fixed
gear rack.
There is a basic difference between straight and helical toothed gear racks.
Apart from typical dimensions, SCHNEEBERGER offers any cross sections with
metric or module pitches. The max. one-piece length is 3000 mm. Joining with butt
joints is possible for longer lengths.

The tooth rack can be milled or ground depending on the customer's requirements.
A particular feature is that different materials and hardening processes can be used.
Depending on the load to be applied you have a choice of soft, induction or case
hardened or nitride hardened gear racks.

Skill and expertise are our strengths!

Standard gear racks

Straight and helical toothed gear racks are available in typical industrial dimensions
from module 2 to module 12. Different materials, hardnesses and accuracy are
available depending on the load to be applied.

Customised gear racks

You need a gear rack but standardised dimensions do not fit your system?
No problem.
You can have any gear racks up to module 20. The maximum one-piece length is
3000 mm.

The customer can choose from different materials and therefore configure the gear
rack just as required.

Special is our standard.

4
1.1 Properties
1.1.1 Properties of the gear racks / conversion

Modular tooth pitch (-M)

Tooth rack Material condition Material (-hardness-) Modules max. length for following qualities
Q4 Q5 Q6 Q7 Q8 Q9 Q11
helical (-S-) soft C45 (-W-) 2 … 16 1000 2000 3000 3000 3000
tempered 42CrMo4+QT (-V-) 2 … 16 1000 2000 3000 3000 3000
2 … 16 1000 2000 2000 2000
induction hardened C45 (-I-), 42CrMo4+QT (-M-)
2…5 3000
2 … 16 1000
case hardened 16MnCr5 (-C-)
2 … 16 2000 2000 2000
nitrided 42CrMo4+QT (-N-), 16MnCr5 (-O-) 2 … 16 2000
through hardened X90CrMo V18 (-H-) 2…5 1000 1000 1000 1000
straight (-G-) soft C45 (-W-) 2 … 16 1018 2035 3000 3000 3000
tempered 42CrMo4+QT (-V-) 2 … 16 1018 2035 3000 3000 3000
2 … 16 1018 2035 2035
induction hardened C45 (-I-), 42CrMo4+QT (-M-)
2…4 2035 2035 2035
2 … 16 1018
case hardened 16MnCr5 (-C-)
2 … 16 2035 2035 2035
nitrided 42CrMo4+QT (-N-), 16MnCr5 (-O-) 2 … 16 2035
through hardened X90CrMo V18 (-H-) 2…5 1018 1018 1018 1018

Metric tooth pitch (-T)

Tooth rack Material condition Material (-hardness-) Pitch max. length for following qualities
(mm) Q4 Q5 Q6 Q7 Q8 Q9 Q11
straight (-G-) soft C45 (-W-) 5 … 20 1018 2035 3000 3000 3000
tempered 42CrMo4+QT (-V-) 5 … 20 1018 2035 3000 3000 3000 i
C45 (-I-), 5 … 20 1018 1018 2035 2035
induction hardened
42CrMo4+QT (-M-) 5 … 10 3000
5 … 20 1018
case hardened 16MnCr5 (-C-)
5 … 20 2035 2035 2035
nitrided 42CrMo4+QT (-N-), 16MnCr5 (-O-) 5 … 20 2035
through hardened X90CrMo V18 (-H-) 5 … 15 1018 1018 1018

Cross reference of material designations


Germany Japan USA China Special properties

W.-Nr. DIN JIS AIS/SAE GB


1.0503 C45 - 1045 45
1.7131 16MnCr5 - 5115 18CrMn can be welded
1.7225 42CrMo4+QT SCM 440 (H) 4140 42CrMo
1.4112 X90CrMo V18 SUS 440B 440B 9Cr18 oV Stainless steel
Overview / Properties

5
1.1 Properties
1.1.2 Conversion / hardness / strength

Converting a module m into a pitch p (straight toothed) and Transverse pitch ps for helical tooth racks

Module m 2 3 4 5 6 8 10 12 16 20

Pitch p (mm) 6,28 9,42 12,57 15,71 18,85 25,13 31,42 37,70 50.27 62.83

Transverse pitch ps1)(mm) 6,67 10,00 13,33 16,67 20,00 26,67 33,33 40,00 53.33 66.67

1)
where β=19,5283°

Converting pitch p (straight toothed) into a module m

Pitch p (mm) 5.00 7.50 10.00 12.50 15.00 20.00

Module m 1.59 2.39 3.18 3.98 4.77 6.37

p Pitch in mm β Helix angle


ps Transverse pitch in mm p = m*π
m Module p = m*π/cosβ

Traversing axis under robot, equipped with SCHNEEBERGER flat rails and racks

Hardness/ strength of tooth rack


Condition of teeth Material Tensile strength Hardness
Rm
N/mm2 HRc HV1

soft C45 ~650


tempered 42CrMo4+QT max. 1000

induction hardened C45 55 … 60


42CrMo4+QT 59±3

case hardened 16MnCr5 58+3

nitrided 42CrMo4+QT, 16MnCr5 550..700


through hardened X90CrMoV18 56±2

6
1.2 Fields of application

CUSTOMER-SPECIFIC BEARINGS AND GEAR RACKS

On to new shores.
SCHNEEBERGER involved in climate
missions in Antarctica

Wherever large ships and, in particular, In summary, we construct guideways


their drive systems, are built, our linear that run perfectly smoothly, and guide- Typical applications
technologies are making a decisive ways of particularly high rigidity or Gear racks provides users with
­contribution. Large multifunctional long durability. There are no compromises definite competitive advantages in
bed lathes can be used to turn, mill, with SCHNEEBERGER. the following industries:
grind or even repair huge crankshafts or
drive shafts, over a stroke of 40 meters Thanks to our universal machinery and • Machine tools
and with minimal tolerance. expert engineers, we are able to • Heavy machine construction
For these and similar applications, such develop our products quickly and effici- • Automation and robotics
as when manufacturing rotor heads or ently, even with complex customer • Material handling and
wind turbines for power engineering, we specifications; initially in small batches material flow systems
provide custom guideways and gear as necessary for testing, and then in • Machine and plant
racks. That is how we help to make new large-scale production, with high and engineering i
sources of energy possible. constant quality and reliable and • Packaging machines
Our customized guideways and gear uninterrupted service. • Printing presses
racks are used wherever standard
guideways do not meet the specifica-
tions of the machine manufacturer either
because the dimensions are incorrect or
were not sufficiently precise.

Fields of application

7
2 Technical principles

8
2.1 Standard gear racks
2.1.1 Module pitches Q4 helical toothed

Tooth rack: Pressure angle α=20º Quality: 4 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.003
Module > 3: 0.004
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0,015 for a 1000 mm Length

Fig. 1

Fig. 2

Fig. 3
i

m n Dimen-
ps 4) L1 L2 z 2) b hk ho f a l h d1 d2 t a1 l1 d3
Standard lengths 1) 3) sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
Standard gear racks

ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

9
2.1 Standard gear racks
2.1.2 Module pitches Q5 helical toothed

Tooth rack: Pressure angle α=20º Quality: 5 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.004
Module > 3: 0.005
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0,024 for a 1000 mm Length
Fp/2000 (mm) 0.032 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

10
2.1 Standard gear racks
2.1.3 Module pitches Q6 helical toothed

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0,035 for a 1000 mm Length
Fp/2000 (mm) 0,045 for a 2000 mm Length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
Standard gear racks

ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

11
2.1 Standard gear racks
2.1.4 Module pitches Q7 helical toothed

Tooth rack: Pressure angle α=20º Quality: 7 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.007
Module > 3: 0.009
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.060 for a 1000 mm length
Fp/2000 (mm) 0.075 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

12
2.1 Standard gear racks
2.1.5 Module pitches Q8 helical toothed

Tooth rack: Pressure angle α=20º Quality: 8 in accordance with DIN 3962, 3963, 3967
milled, soft Fp (mm) Total pitch deviation

Outer surfaces: ground on all sides Fp/1000 (mm) 0.150 for a 1000 mm length
Fp/2000 (mm) 0.225 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
Standard gear racks

ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

13
2.1 Standard gear racks
2.1.6 Module pitches Q8 helical toothed

Tooth rack: Pressure angle α=20º Quality: 9 in accordance with DIN 3962, 3963, 3967
ground, nitrided Fp (mm) Total pitch deviation

Outer surfaces: ground on all sides Fp/1000 (mm) 0.180 for a 1000 mm length
Fp/2000 (mm) 0.270 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

14
2.1 Standard gear racks
2.1.7 Module pitches Q11 helical toothed

Tooth rack: Pressure angle α=20º Quality: 11 in accordance with DIN 3962, 3963, 3967
milled, induction, Fp (mm) Total pitch deviation
hardened
Outer surfaces: ground on all sides Fp/1000 (mm) 0.220 for a 1000 mm length
Fp/2000 (mm) 0.330 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
ZST M2 - 24 x 24 x 2000 - S 2 6.67 2000.0 8.5 300 24 24 22 2 62.5 125.00 16 8 7 11 7 31.7 1936.6 5.7 8.2
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
ZST M3 - 29 x 29 x 2000 - S 3 10.00 2000.0 10.3 200 29 29 26 2 62.5 125.00 16 9 10 15 9 35.0 1930.0 7.7 11.8
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
ZST M4 - 39 x 39 x 2000 - S 4 13.33 2000.0 13.8 150 39 39 35 3 62.5 125.00 16 12 10 15 9 33.3 1933.4 7.7 21.4
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
ZST M5 - 49 x 39 x 2000 - S 5 16.67 2000.0 17.4 120 49 39 34 3 62.5 125.00 16 12 14 20 13 37.5 1925.0 11.7 26.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
ZST M6 - 59 x 49 x 1000 - S 6 20.00 1000.0 20.9 50 59 49 43 3 62.5 125.00 8 16 18 26 17 37.5 925.0 15.7 18.1
ZST M6 - 59 x 49 x 2000 - S 6 20.00 2000.0 20.9 100 59 49 43 3 62.5 125.00 16 16 18 26 17 37.5 1925.0 15.7 36.2
MST M6 - 59 x 49 x 200 - SL 6 20.00 200.0 20.9 10 59 49 43 3.8
Standard gear racks

ZST M8 - 79 x 79 x 960 - S 8 26.67 960.0 28.0 36 79 79 71 3 60.0 120.00 8 25 22 33 21 120.0 720.0 19.7 42.5
ZST M8 - 79 x 79 x 1920 - S 8 26.67 1920.0 28.0 72 79 79 71 3 60.0 120.00 16 25 22 33 21 120.0 1680.0 19.7 85.0
MST M8 - 79 x 79 x 213 - SL 8 26.67 213.3 28.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1000 - S 10 33.33 1000.0 35.1 30 99 99 89 3 62.5 125.00 8 32 33 48 32 125.0 750.0 19.7 68.7
ZST M10 - 99 x 99 x 2000 - S 10 33.33 2000.0 35.1 60 99 99 89 3 62.5 125.00 16 32 33 48 32 125.0 1750.0 19.7 137.4
MST M10 - 79 x 79 x 233 - SL 10 33.33 233.3 28.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1000 - S 12 40.00 1000.0 42.6 25 120 120 108 3 40.0 125.00 8 40 39 58 38 102.5 750.0 19.7 111.0
MST M12 - 99 x 99 x 280 - SL 12 40.00 280.0 35.1 7 99 99 87 20.9
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

15
2.1 Standard gear racks
2.1.8 Module pitches Q4 straight toothed

Tooth rack: Pressure angle α=20º Quality: 4 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.003
Module > 3: 0.004
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.015 for a 1000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

16
2.1 Standard gear racks
2.1.9 Module pitches Q5 straight toothed

Tooth rack: Pressure angle α=20º Quality: 5 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.004
Module > 3: 0.005
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.024 for a 1000 mm length
Fp/2000 (mm) 0.032 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
Standard gear racks

ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

17
2.1 Standard gear racks
2 . 1 . 1 0 Module pitches Q6 straight toothed

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.035 for a 1000 mm length
Fp/2000 (mm) 0.045 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

18
2.1 Standard gear racks
2.1.11 Module pitches Q7 straight toothed

Tooth rack: Pressure angle α=20º Quality: 7 in accordance with DIN 3962, 3963, 3967
ground, soft or fp (mm) Single pitch deviation
hardened Module ≤ 3: 0.007
Module > 3: 0.009
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.060 for a 1000 mm length
Fp/2000 (mm) 0.075 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
Standard gear racks

ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

19
2.1 Standard gear racks
2 . 1 . 1 2 Module pitches Q8 straight toothed

Tooth rack: Pressure angle α=20º Quality: 8 in accordance with DIN 3962, 3963, 3967
milled, soft Fp (mm) Total pitch deviation
Outer surfaces: ground on all sides Fp/1000 (mm) 0.150 for a 1000 mm length
Fp/2000 (mm) 0.225 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

20
2.1 Standard gear racks
2 . 1 . 1 3 Module pitches Q9 straight toothed

Tooth rack: Pressure angle α=20º Quality: 9 in accordance with DIN 3962, 3963, 3967
ground, nitrided Fp (mm) Total pitch deviation
Outer surfaces: ground on all sides Fp/1000 (mm) 0.180 for a 1000 mm length
Fp/2000 (mm) 0.270 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
Standard gear racks

ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

21
2.1 Standard gear racks
2 . 1 . 1 4 Module pitches Q11 straight toothed

Tooth rack: Pressure angle α=20º Quality: 11 in accordance with DIN 3962, 3963, 3967
milled, induction Fp (mm) Total pitch deviation
hardened
Outer surfaces: ground on all sides Fp/1000 (mm) 0.220 for a 1000 mm length
Fp/2000 (mm) 0.330 for a 2000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
ZST M2 - 24 x 24 x 2010 - G 2 6.28 2010.6 320 24 24 22 2 62.8 125.66 16 8 7 11 7 31.3 1948.0 5.7 8.4
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
ZST M3 - 29 x 29 x 2035 - G 3 9.42 2035.8 216 29 29 26 2 63.6 127.23 16 9 10 15 9 34.4 1967.0 7.7 12.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
ZST M4 - 39 x 39 x 2010 - G 4 12.57 2010.6 160 39 39 35 3 62.8 125.66 16 12 10 15 9 37.5 1935.6 7.7 21.4
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
ZST M5 - 49 x 39 x 2010 - G 5 15.71 2010.6 128 49 39 34 3 62.8 125.66 16 12 14 20 13 30.1 1950.4 11.7 26.2
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7
ZST M6 - 59 x 49 x 1017 - G 6 18.85 1017.9 54 59 49 43 3 63.6 127.23 8 16 18 26 17 31.4 955.0 15.7 20.2
ZST M6 - 59 x 49 x 2035 - G 6 18.85 2035.8 108 59 49 43 3 63.6 127.23 16 16 18 26 17 31.4 1973.0 15.7 40.4
MST M6 - 59 x 49 x 207 - G 6 18.85 207.0 11 59 49 43 4.1
ZST M8 - 79 x 79 x 1005 - G 8 25.13 1005.3 40 79 79 71 3 62.8 125.66 8 25 22 33 21 26.6 952.0 19.7 44.3
ZST M8 - 79 x 79 x 2010 - G 8 25.13 2010.6 80 79 79 71 3 62.8 125.66 16 25 22 33 21 26.6 1957.3 19.7 88.6
MST M8 - 79 x 79 x 201 - G 8 25.13 201.0 8 79 79 71 8.9
ZST M10 - 99 x 99 x 1005 - G 10 31.42 1005.3 32 99 99 89 3 62.8 125.66 8 32 33 48 32 125.7 754.0 19.7 68.7
ZST M10 - 99 x 99 x 2010 - G 10 31.42 2010.6 64 99 99 89 3 62.8 125.66 16 32 33 48 32 125.7 1759.2 19.7 137.4
MST M10 - 79 x 79 x 219 - G 10 31.42 219.0 7 79 79 69 10.2
ZST M12 - 120 x 120 x 1017 - G 12 37.70 1017.9 27 120 120 108 3 63.6 127.23 8 40 39 58 38 127.2 763.4 19.7 109.0
MST M12 - 99 x 99 x 263 - G 12 37.70 263.0 7 99 99 87 19.0
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

22
2.1 Standard gear racks
2 . 1 . 1 5 Q6 metric pitch, straight toothed

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground fp (mm) Singlel pitch deviation
Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Fp/1000 (mm) 0.035 for a 1000 mm length

Fig. 1

Fig. 2

Fig. 3
i

p1) m L1 z2) b hk ho f a l n3) h d1 d2 t a1 l1 d3 Dimensions


Standard lengths
mm - mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST T5 - 24 x 24 x 600 - G 600 120 5 550 2.5
5 1,592 24 24 22,41 2 60 120 8 7 11 7 25 5.7
ZST T5 - 24 x 24 x 1200 - G 1200 240 10 1150 5.0
MST T5 - 24 x 24 x 120 - G 5 1,592 120 24 24 24 22,41 0.8
ZST T10 - 29 x 29 x 600 - G 600 60 5 550 3.6
10 3.183 29 29 25,82 2 60 120 9 10 15 9 25 7.7
ZST T10 - 29 x 29 x 1200 - G 1200 120 10 1150 7.2
MST T10 - 29 x 29 x -200 - G 10 3.183 200 20 29 29 25,82 1.2
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)
Standard gear racks

23
2.1 Standard gear racks
2 . 1 . 1 6 Q6 stainless steel, helical toothed, metric pitch

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground fp (mm) Single pitch deviation
Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Material: X90CrMoV18 Fp/1000 (mm) 0.035 for a 1000 mm length

Fig. 1

Fig. 2

Fig. 3
i

Dimen-
m 1) ps 4) L1 L2 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3
Standard lengths sions
- mm mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1000 - S 2 6.67 1000.0 8.5 150 24 24 22 2 62.5 125.00 8 8 7 11 7 31.7 936.6 5.7 4.1
MST M2 - 24 x 24 x 200 - SL 2 6.67 200.0 8.5 30 24 24 22 0.8
ZST M3 - 29 x 29 x 1000 - S 3 10.00 1000.0 10.3 100 29 29 26 2 62.5 125.00 8 9 10 15 9 35.0 930.0 7.7 5.9
MST M3 - 29 x 29 x 200 - SL 3 10.00 200.0 10.3 20 29 29 26 1.2
ZST M4 - 39 x 39 x 1000 - S 4 13.33 1000.0 13.8 75 39 39 35 3 62.5 125.00 8 12 10 15 9 33.3 933.4 7.7 10.7
MST M4 - 39 x 39 x 200 - SL 4 13.33 200.0 13.8 15 39 39 35 2.2
ZST M5 - 49 x 39 x 1000 - S 5 16.67 1000.0 17.4 60 49 39 34 3 62.5 125.00 8 12 14 20 13 37.5 925.0 11.7 13.0
MST M5 - 49 x 39 x 200 - SL 5 16.67 200.0 17.4 12 49 39 34 2.7
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
ps Transverse pitch (ps=m*π/cos β) β = 19.5283° (19°31’42”)

24
2.1 Standard gear racks
2 . 1 . 1 7 Q6 stainless steel, straight toothed, module pitch

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground fp (mm) Single pitch deviation
Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Material: X90CrMoV18 Fp/1000 (mm) 0.035 for a 1000 mm length

Fig. 1

Fig. 2

Fig. 3
i

m 1) p 4) L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
- mm mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST M2 - 24 x 24 x 1005 - G 2 6.28 1005.3 160 24 24 22 2 62.8 125.66 8 8 7 11 7 31.3 942.7 5.7 4.2
MST M2 - 24 x 24 x 201 - G 2 6.28 201.0 32 24 24 22 0.8
ZST M3 - 29 x 29 x 1017 - G 3 9.42 1017.9 108 29 29 26 2 63.6 127.23 8 9 10 15 9 34.4 949.1 7.7 6.0
MST M3 - 29 x 29 x 198 - G 3 9.42 198.0 21 29 29 26 1.2
ZST M4 - 39 x 39 x 1005 - G 4 12.57 1005.3 80 39 39 35 3 62.8 125.66 8 12 10 15 9 37.5 930.3 7.7 10.7
MST M4 - 39 x 39 x 201 - G 4 12.57 201.0 16 39 39 35 2.2
ZST M5 - 49 x 39 x 1005 - G 5 15.71 1005.3 64 49 39 34 3 62.8 125.66 8 12 14 20 13 30.1 945.0 11.7 13.1
MST M5 - 49 x 39 x 204 - G 5 15.71 204.0 13 49 39 34 2.7

1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)
Standard gear racks

25
2.1 Standard gear racks
2 . 1 . 1 8 Q6 stainless steel, straight toothed, metric pitch

Tooth rack: Pressure angle α=20º Quality: 6 in accordance with DIN 3962, 3963, 3967
ground fp (mm) Single pitch deviation
Module ≤ 3: 0.006
Module > 3: 0.008
Outer surfaces: ground on all sides Fp (mm) Total pitch deviation
Material: X90CrMoV18 Fp/1000 (mm) 0.035 for a 1000 mm length

Fig. 1

Fig. 2

Fig. 3
i

p 4) m L1 z 2) b hk ho f a l n 3) h d1 d2 t a1 l1 d3 Dimensions
Standard lengths
mm - mm - mm mm mm mm mm mm - mm mm mm mm mm mm mm kg
ZST T5 - 24 x 24 x 600 - G 600 120 5 550 2.5
5 1,592 24 24 22,41 2 60 120 8 7 11 7 25 5.7
ZST T5 - 24 x 24 x 1200 - G 1200 240 10 1150 5.0
MST T5 - 24 x 24 x 120 - G 5 1,592 120 24 24 24 22,41 0.8
ZST T10 - 29 x 29 x 600 - G 600 60 5 550 3.6
10 3.183 29 29 25,82 2 60 120 9 10 15 9 25 7.7
ZST T10 - 29 x 29 x 1200 - G 1200 120 10 1150 7.2
MST T10 - 29 x 29 x -200 - G 10 3.183 200 20 29 29 25,82 1.2
1)
m Module 3)
n Number of holes any other lengths on request
2)
z Number of teeth 4)
p Pitch (p=m*π)

26
2.2 Customised gear racks

Customised gear racks

27
2.2 Customised gear racks
2.2.1 Customised gear racks

Any gear racks and guide racks can be made to a customer's drawing as long as they
are within the specifications listed below.

Unit weight: max. 500 kg


Length: max. 3000 mm
Tooth rack: Modules 2 … 20
Metric 5 mm … 20 mm
Helix angle β: -30° …+30°
Left and right ascending
Material: C45, 42CrMo4+QT, 16MnCr5
X90CrMoV18 (stainless steel)
Hardening process: Induction hardening
Case hardening
Through hardening
Nitriding
Best accuracy: Q4

Combination with profiled linear Screw connection from Box way with integrated tooth Screw connection
guideway below rack through the tooth rack

Gear rack integrated into linear bearing (guide rack)

28
3 Installation
3.1 Gear racks fitting instructions / lubrication

Gear racks can be assembled in any lengths.


When assembling the spacing between two gear racks must be pitch precise.
Dowels may be needed for gear racks shorter than 1m.

• Aligning the first gear rack • Align the next gear rack with a • Using a measuring roller check the
• Tighten the screws with a torque mounting plate. height deviation at the transition
wrench. • Screw the gear rack on. point and if necessary change the
• The torque depends on the friction position of one gear rack.
condition and strength class of the • Check that the gear racks are paral-
screws. lel to each other.
• For soft or induction hardened gear • Finally, insert the pins if necessary.
racks use screws with a strength
class of 10.9. For case and through
hardened gear racks use strength
class 12.9. i

Lubrication - instructions for use

Adequate lubrication using a lubricant The detailed version of our mounting


adapted to the operating conditions is instruction is available under
required to maintain the functionality of www.schneeberger.com/downloads.
the rack drive. Lubrication protects from
wear and corrosion and reduces friction.

Apart from the initial lubrication during


assembly, the machine must be
lubricated regularly during operation.

Normally electrically-driven lubrication


cartridges are used for lubrication.
Lubrication greases NLGI 00 to NLGI 0
are applied to the drive pinion or the gear
rack with a felt pinion.

A typical lubricant is Klüber Microlube


GB 0.

Too little lubrication shortens the service


Installation

life of the drive system. Therefore, always


ensure that the machine is lubricated
adequately.

29
4 Order description
4.1 Standard gear racks

Standard gear racks __ ZST M6 - 59x49x1000 -S -I -6 -D

Quantity

Model ZST

Tooth rack M ___ modular

T ___ metric, in mm

Size b x hk x L1 in mm

Tooth rack S inclined to the right, 19.5283°

G straight

Hardness C Material 16MnCr5, case hardened

I Material C45, induction hardened

W Material C45, soft

N Material 42CrMo4+QT, nitrided

V Material 42CrMo4+QT, tempered

H Material X90CrMoV18 (stainless steel), through hardened

Accuracy 4, 5, 6, 7 ground

8 milled, soft

9 ground, nitrided

11 milled, induction hardened


i
Drilled holes D with pin and fixing holes Fig. 1

OP without pin holes Fig. 2

OH without holes Fig. 3

Standard assembly tool __ MST M6 - -SL

Quantity

Model MST

Tooth rack M ___ modular

T ___ metric, in mm

Grösse b x hk x L1 in mm

Tooth rack SL inclined to the left, 19.5283°

G straight

30
4. Order description
4.2 Customised gear racks

Customised gear racks __ ZST M4 - 60x50x1820 -SL -C -5 -DX -sp


Quantity

Model ZST

Tooth rack M ___ modular

T ___ metric, in mm

Size b x hk x L1 in mm

Tooth rack S inclined to the right

SL inclined to the left

G straight

Hardness C Material 16MnCr5, case hardened

O Material 16 MnCr5, nitrided

I Material C45, induction hardened

W Material C45, soft

M Material 42CrMo4+QT induction hardened

N Material 42CrMo4+QT, nitrided

V Material 42CrMo4+QT, tempered

H Material X90CrMoV18 (stainless steel), through hardened

S special material
i
Accuracy 4, 5, 6, 7 ground

8 milled, soft

9 ground, nitrided

10, 11 milled, induction hardened

Drilled holes D with pin and fixing holes Fig. 1

OP without pin holes Fig. 2

OH without holes Fig. 3

X half hole pitch ( lx = ½ * l )

Special features sp with special features as in the drawing

Customised assembly tool __ MST M4 -SR -sp

Quantity

Model MST

Tooth rack M ___ modular

T ___ metric, in mm
Order description

Size b x hk x L1 in mm

Tooth rack SL inclined to the left

SR inclined to the right

G straight

Special features sp with special features as in the drawing

31
5 Quality
5.1 Quality

All gear racks are manufactured on modern machine tools. The induction and
through hardening is also done in-house.

It goes without saying that all SCHNEEBERGER production sites are ISO 9001
certified.
All process steps are self inspected by the machine operator. If required a
measurement report is compiled on the quality of the gear rack.

The tooth rack profile complies with DIN 867, the tolerances for accuracy classes are
based on DIN 3962, 3963 and 3967.
The tooth rack is measured on a CNC measuring machine.

The special feature of the SCHNEEBERGER standard tooth rack is the tip chamfer.
This reduces the risk of injury to a minimum.

Our concern is to provide the best industrial companies with the best products and
services because that is the key to our customers' success.

32
6 SCHNEEBERGER Agencies
EUROPE EUROPE EUROPE

AUSTRIA HUNGARY SPAIN / PORTUGAL


Haberkorn GmbH Haberkorn Kft. TECNOMECA-KIDELAN-DEXIS
6961 Wolfurt Asztalos Sándor u.12 Pol lndustrial ltziar
Phone: +43 5574 695-0 Budapest, 1087 20829 DEBA (Gipuzkoa)
Fax: +43 5574 695-99 Phone +36 13030325 Phone +34 943 199 201
info.wolfurt@haberkorn.com Fax +36 1/3030262 Phone +34 943 199 273
E-Mail: office@haberkorn.hu E-Mail: tecnomeca@tecnomeca.com
BULGARIA / REPUBLIC OF NORTH MACEDONIA
Atlas Technik EOOD ITALY SWEDEN
Hippodroma, Bl. 139B, Eing. A, App. 6 Gruppo Rinaldi EIE Maskin AB
1612 Sofia, PB 51 Via Campana, 233G Box 7
Bulgarien 80078 Pozzuoli (NA) 12421 Bandhagen
Phone +359 2 859 76 81 Phone +39 081 853 085 6 Phone +46 87 278 800
Fax +359 2 859 76 81 Fax +39 081 303 049 8 Fax +46 87 278 899
Mobile +359 8 852 32 595 E-Mail: info@grupporinaldi.it E-Mail: eie@eie.se
E-Mail: al_popoff@atlas-technik.com
Nadella S.r.I. TURKEY
CROATIA Via Melette, 16 Birlik Rulman (Paz.ltd.sti.)
Haberkorn CRO d.o.o. 20128 Milano Mumhane Cad. No: 16
10431 Sveta Nedelja Phone +39 022 709 329 7 80030 Karakoy-Istanbul
Phone +385 1 333 5870 Fax +39 022 551 768 Phone +90 212 249 54 95
Fax. +385 1 337 3902 E-Mail: customer.service@nadella.it Fax +90 212 244 21 40
E-Mail: info@haberkorn.hr E-Mail: birlik@birlikrulman.com
NORWAY
CZECH REPUBLIC EIE Maskin AS Mustafa Kozanlı Mühendislik Ltd. Şti.
INOMECH s.r.o. . Tvetenveien 164 Çalı Kavşağı Alaaddinbey Cad. No: 7
Martina Koláře 2118 0671 Oslo 16130 Nilüfer / BURSA
390 02 Tábor Phone +47 675 722 70 Phone +90 224 443 26 40
Phone +420 381 252 223 Fax +47 675 722 80 Fax +90 224 443 26 39
E-Mail: inomech@inomech.com E-Mail: elmeko@elmeko.no E-Mail: satis@kozanli.com.tr

DENMARK POLAND
HERSTAD + PIPER A/S TECHNIKA LINIOWA ASIA
Jernholmen 48c Rollico Rolling Components
2650 Hvidovre UI. Cegielniana 21 TAIWAN / REPUBLIC OF CHINA
Phone +45 367 740 00 42-700 Lubliniec Ever Bright Systems Co., Ltd.
Fax +45 367 777 40 Phone +48 343 510 430 1F., No. 52, Lane 10, Chi-Hu Road
E-Mail: mail@herstad-piper.dk Fax +48 343 510 431 11492, Taipei
E-Mail: rollico@rollico.com Phone +886 2 2659 7881
FINLAND Fax +886 2 2659 7831
EIE Maskin OY
PL, 80 Asematie 1
ROMANIA
Meximpex SRL
E-Mail: sales@everbright.com.tw
i
10601 Tammisaari 4, Burebista Blvd., INDIA
Phone +358 192 239 100 bl. D13 sc. A et 2 ap. 9-10 Jagat Enterprise
Fax +358 192 239 199 031108 Bucharest 83, Narayan dhuru street, 3rd floor, Mazjid Bun-
E-Mail: info@eie.fi Phone +40 213 166 843 /44 der
Fax +40 213 166 846 Mumbai - 400 003
FRANCE E-Mail: office@meximpex.ro Phone +91 2223421941
Region Rhône-Alpes Fax +91 2223413405
Groupe BARET RUSSIA E-Mail: jagatent@gmail.com
6 avenue du 11 novembre 1918 Bearing Alliance, TD
69200 Venissieux 121069 Moscow M.R. Bearing Company
Phone +33 4 78 77 32 32 Phone +7495 987 32 92 add 114, MR Complex, 224 Linghi Chetty Street Parrys,
Fax +33 4 78 00 90 00 8 800 100 42 92 Chennai - 600001
E-Mail: contact@baret.fr Fax. +7495 987 32 92 Phone +91 4425232847
E-Mail: 114@9873292.ru Fax +91 4425264497
Regions Ile de France, E-Mail: info@mrbearing.in
Normandie, Bretagne SERBIA/MONTENEGRO
Groupe LECHEVALIER Haberkorn d.o.o.
56 rue Jean Mermoz Kralja Petra I, 59 SOUTH AFRICA
Parc d›activités de la Bretèque 21203 Veternik,
76230 Bois-Guillaume Cedex Phone +381 21 820 188 Fischli & Fuhrmann Ltd.
Phone
Fax
+33 2 35 12 65 65
+33 2 35 59 89 97
Fax +381 21 820 071
E-Mail: office@haberkorn.rs
P.O Box 253
1600 Isando Gauteng Quality / SCHNEEBERGER Agencies
E-Mail: contact@lechevalier-sa.com Phone +27 119 745 571
SLOVAKIA Fax +27 119 745 574     
Region Nord Pas de Calais KBM, s.r.o. E-Mail: info@fifu.co.za
LEFRANC LTL «Le Panetier» Juraj Hajovsky
35, rue Pierre Martin Zitná 13
Parc d›Activités de l›Inquétrie 010 04 Zilina SOUTH AMERICA
62280 Saint Martin Boulogne Phone +421 417 070 324
Phone +33 3 21 99 51 51 Fax +421 417 070 333 Ibatech Tecnologia Ltda.
Fax +33 3 21 99 51 50 Mobile +421 090 585 1465 Estrada da Arrozeira, 90 – Residencial Eldorado
E-Mail: lefranc.boulogne@lefranc-sa.fr E-Mail: jhajovsky@kbm.sk 92990-000 Eldorado do Sul
Brazil
GERMANY SLOVENIA / BOSNIA HERZEGOVINA Phone +55 51 3337 2870 (RS)
BGP-Blazevic Geradlinige Präzisionstechnik Haberkorn d.o.o. Phone +55 19 3483 0007 (SP)
Stipo Blazevic Vodovodna ul. 7 E-Mail: vendas@ibatech.com.br
Auerbacher Straße 8 2000 Maribor
93057 Regensburg Phone +386 2 320 67 10
Phone +49 941 463 704 0 Fax +386 2 320 67 30
Fax +49 941 463 704 50 E-Mail: info@haberkorn.si
Mobile +49 151 401 126 25
E-Mail: info@bgp-blazevic.de

33
SCHNEEBERGER COMPANIES

SWITZERLAND GERMANY ITALY USA INDIA

JAPAN CHINA KOREA SINGAPORE


20.2204/04/0819/e/0.56/SRO/CM/Printed in Germany. Subject to technical changes.

www.schneeberger.com
SCHNEEBERGER MINERAL CASTING A.MANNESMANN A MEMBER OF
SCHNEEBERGER LINEAR TECHNOLOGY

CZECH REPUBLIC CHINA


www.schneeberger.com/contact
GERMANY

i
SCHNEEBERGER SALES DEPARTMENTS

AUSTRIA AND BENELUX DENMARK, SWEDEN FRANCE GREAT BRITAIN


SOUTH EAST EUROPE

ISRAEL POLAND, SLOVAKIA, RUSSIA, BELARUS, SPAIN, PORTUGAL, TURKEY


CZECH REPUBLIC UKRAINE ANDORRA

PROSPECTUSES

• COMPANY BROCHURE • MINI-X MINIRAIL / MINISCALE PLUS / MINISLIDE


• CUSTOMIZED BEARINGS • MONORAIL AND AMS PROFILED LINEAR GUIDEWAYS
• GEAR RACKS WITH INTEGRATED MEASURING SYSTEM
• LINEAR BEARINGS AND RECIRCULATING UNITS • MONORAIL AND AMS APPLICATION CATALOG
• MINERAL CASTING SCHNEEBERGER • POSITIONING SYSTEMS
• MINISLIDE MSQSCALE • SLIDES

www.schneeberger.com

A.MANNESMANN
A member of
MINERALGUSSTECHNIK SCHNEEBERGER linear technology

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