Model: 10REOD/REOZD

Compact Diesel

Standard Features
Generator Features
D Kohler Co. provides one-source responsibility for
the generating system and accessories.
D The generator set and its components are
prototype-tested, factory-built, and
production-tested.
D The generator set is CSA certified, file #LR 955.
D UL 2200 listing is available for the 60 Hz
model REOD and REOZD generator sets.
D The 60 Hz generator set engine is certified by the
Environmental Protection Agency (EPA) to
conform to Tier 2 nonroad emissions regulations.
D A one-year limited warranty covers all systems
and components. Two- and five-year extended
warranties are also available.
D Four-point mounting with vibration isolators
D Static-excited (REOD) or brushless (REOZD)
alternator
D Voltage regulation of ±1.5%
D Outstanding motor-starting capability
D Sustained short-circuit capability
D Remote start 12-pin connector

ADC 2100 Advanced Digital Control

Features
D Designed for today’s most sophisticated
electronics
Generator Ratings D Easy to read alpha-numeric display
130 _C Rise 105 _C Rise D Compact, integrally mounted control
Standby Rating Prime Rating D Potted boards/sealed connectors for maximum
Model Voltage Hz Ph kW/kVA Amps kW/kVA Amps corrosion protection
10REOD/ 120/240 60 1 10.0/10.0 41.7 9.0/9.0 37.5 D Remote monitoring of fault conditions
REOZD D Membrane keypad for configuration and
(4 lead 4H4) 110/220 50 1 9.0/9.0 40.9 8.1/8.1 36.8
adjustment
120/208 60 3 10.0/12.5 34.7 9.0/11.3 31.2 D Programmed crank cycle
120/240 60 1 10.0/10.0 41.7 9.0/9.0 37.5
120/240 60 3 10.0/12.5 30.1 9.0/11.3 27.1 Enclosure Features
127/220 60 3 10.0/12.5 32.8 9.0/11.3 29.5 D Weather and sound enclosures available
139/240 60 3 10.0/12.5 30.1 9.0/11.3 27.1 D 150 mph wind rating on all weather and sound
220/380 60 3 9.5/11.9 18.0 8.6/10.7 16.2 enclosures
10REOD/
10REOZD 277/480 60 3 10.0/12.5 15.0 9.0/11.3 13.5 D Enclosures reduce sound levels and protect the
(12 lead 4J4) generator set from the elements, animal intrusion,
110/190 50 3 8.5/10.6 32.3 7.7/9.6 29.1
and unwanted entry
110/220 50 1 7.5/7.5 34.1 6.8/6.8 30.7
D Fade-, scratch-, and corrosion-resistant Kohler
110/220 50 3 8.5/10.6 27.9 7.7/9.6 25.1 cream beige finish with lockable, flush-mounted
220/380 50 3 8.5/10.6 16.1 7.7/9.6 14.5 door latches
230/400 50 3 8.5/10.6 15.3 7.7/9.6 13.8 D Acoustic insulation meets UL 94 HF1 flammability
240/416 50 3 8.5/10.6 14.7 7.7/9.6 13.3 classification
RATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads
for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. Prime Power Ratings: Prime power ratings
apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.
Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. Obtain
the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications without notice
and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability. GENERAL GUIDELINES FOR DERATING: ALTITUDE: Derate 1.0% per 100 m
(328 ft.) elevation above 200 m (656 ft.). TEMPERATURE: Derate 2.0% per 10_C (18_F) temperature above 25_C (77_F).

G5-273 (10REOD/REOZD) 10/06d

 Application Data
Engine Cooling
Engine Specifications 60 Hz 50 Hz Cooling System 60 Hz 50 Hz
Manufacturer Yanmar Ambient temperature, _C (_F) 50 (122) *
Engine model 3TNV82A Type Liquid
Engine type 4 cycle Capacity, engine only, L (qt.) 1.8 (1.9)
Cylinder arrangement 3, inline Engine jacket water flow, Lpm (gpm) 37.8
Bore and stroke, mm (in.) 82 x 84 (3.23 x 3.31) Capacity with unit-mounted radiator,
Displacement, L (cu. in.) 1.330 (81.14) L (qt.) 4.1 (4.3)
Compression ratio 19.2:1 Fan diameter, unit-mounted radiator, 409 (16.1)
mm (in.)
Combustion system Direct injection
Fan, kW (HP) 0.6 (0.75)
Main bearings: quantity, type 4, replaceable sleeve
Heat rejected to cooling water at rated
Rated rpm 1800 1500 kW, Btu/min. 574 539
Rated HP: Optional remote radiator setup:
Continuous 16.9 13.8 Water inlet, mm (in.) 28 (1.1)
Maximum, 1 hr. 18.5 15.2 Water outlet, mm (in.) 28 (1.1)
Cylinder block material Cast iron Static head, maximum, m (ft.) 4 (13.1)
Cylinder head material Cast iron Max. restriction of cooling air, intake and
Crankshaft Horizontal discharge side of radiator, kPa (in. H2O) 0.125 (0.5)
Connecting rod material Forged carbon steel * Enclosure with enclosed silencer reduces ambient
Governor: type, make Mechanical, Yanmar temperature capability by 5°C (9°F).
Injection pump Yanmar distributor MP type
Frequency regulation:
Fuel
No-load to full-load ±2.5% Fuel System 60 Hz 50 Hz
Steady state ±0.33% Fuel pump Electric
Frequency Mechanically adjustable Maximum lift, m (in.) 1 (39)
Air cleaner type Dry Recommended fuel Diesel fuel ASTM D975
No. 2-D
Engine Electrical Fuel supply line 1/4 NPT
Fuel return line, mm (in.) 8 (5/16)
Engine Electrical System 60 Hz 50 Hz
Fuel filter 5 micron
Ignition:
Fuel/water separator Yes
Battery voltage 12
Battery recommendation, 650 cold cranking amps, Operation Requirements
min. CCA for 0_C (--18_F) 100 amp/hr.
Starter motor 12 VDC, 1.8 kW Air Requirements 60 Hz 50 Hz
Bendix, gear-reduction Combustion air, m3/min. (cfm) 1.1 (38) 0.9 (32)
automotive type
Alternator min. cooling air, m3/min. (cfm) 4.8 (170) 4.0 (140)
Battery-charging alternator 12 VDC, 70 Amps
Radiator min. cooling air, m3/min. (cfm) 39 (1400) 31 (1100)
Ground Negative
Heat rejected to ambient air:
Exhaust Engine, kW (Btu/min.) 10.6 (605) 8.5 (484)
Alternator, kW (Btu/min.) 1.8 (100) 1.5 (83)
Exhaust System 60 Hz 50 Hz
Exhaust temperature at rated kW, Fuel Consumption 60 Hz 50 Hz
_C (_F) 550 (1022) 490 (914)
Diesel, Lph (gph), at % load Standby Ratings
Maximum allowable back pressure, 100% 4.0 (1.1) 3.2 (0.8)
kPa (in. water) 12.75 (51.2)
75% 2.7 (0.7) 1.8 (0.5)
Exhaust outlet size at engine hookup 1.5 NPT
50% 2.0 (0.5) 1.7 (0.5)
Exhaust flow at rated kW, 25% 1.3 (0.4) 1.1 (0.3)
m3/min. (cfm) 2.9 (104) 2.1 (75)
Diesel, Lph (gph), at % load Prime Ratings
Exhaust manifold type Dry 100% 3.5 (0.9) 2.6 (0.7)
75% 2.5 (0.7) 1.8 (0.5)
Lubrication 50% 1.9 (0.5) 1.6 (0.4)
Lubricating System 60 Hz 50 Hz 25% 1.2 (0.3) 1.0 (0.3)
Type Pressure
Oil pan capacity with filter, L (qt.) 3.6 (3.8)
Sound
Oil filter Full flow, cartridge Acoustic Data with Sound Enclosure 60 Hz
Oil cooler None Average dBA at 7 meters:
100% load 71
75% load 70
No load 68

G5-273 (10REOD/REOZD) 10/06d

 Alternator ADC 2100 Control Features
Alternator Specifications D LED display:
Specifications 50 Hz 60 Hz
d Runtime hours
Manufacturer Kohler d Crank cycle status
Poles, quantity 4 d Diagnostics/fault codes/data
Type Rotating field D Keypad:
Exciter type: d Secure access, password protected
REOD Static-excited d Voltage, gain, and speed adjustment
REOZD Brushless d Controller configuration (system voltage, number of
Leads, quantity phases, battery voltage, and generator set model)
4H4 4 D Master control switch: run/off-reset/auto (engine start)
4J4 12, reconnectable
D Remote two-wire start/stop capability
Voltage regulator Solid state
Insulation:
D Potted electronics and sealed connections
Material Class H D Voltage regulation ±1.5%
Temperature rise[ 130_C D Cyclic cranking: 15 seconds on, 15 seconds off
Bearings, quantity 1 (3 cycles)
Coupling Flexible disc D Faults with shutdown:
Amortisseur windings Full d High engine temperature
Voltage regulation, no-load to full-load ±1.5% maximum d Low oil pressure
One-step load acceptance 100% of rating d Overcrank safety
Peak motor starting kVA (35% dip): d Overspeed
4H4 20 21
d Over/under voltage
4J4 20.6 26.2
d Over/under frequency
[ In 25_C ambient
d Auxiliary fault
Alternator Features D Faults with warning:
d Low battery voltage
D NEMA MG1, IEEE, and ANSI standards compliance for d High battery voltage
temperature rise and motor starting.
D Power requirements:
D Sustained short-circuit current of up to 300% of the rated d 12 VDC with fuse protection
current for up to 10 seconds.
d 200 mA @ 12 VDC
D Self-ventilated and dripproof construction.
D Windings vacuum impregnated with fungus-resistant epoxy
varnish per MIL-I-24092.
D Class H insulation.
D Rotors dynamically balanced to minimize vibration.
D Copper windings to ensure minimal heat buildup. Insulation
meeting NEMA standards for class H insulation.
D Generator direct connected to the engine.
D Sealed precision ball bearings with a precision-machined
steel sleeve in the end bracket to prevent shaft misalignment
and extend bearing life.
D Skewed rotor to provide smooth voltage waveform.

Generator Set Weights and Dimensions

Generator Set Weight, Wet kg (lb.) Length, mm (in.) Width, mm (in.) Height, mm (in.)
With Remote Radiator Setup N/A 856 (33.7) 668 (26.3) 606 (23.9)
With Inline Radiator 259 (570) 1110 (43.7) 691 (27.2) 742 (29.2)
With Radiator and Subbase Tank: Without Fuel: With Fuel:
40 gallon 472 (1040) 586 (1290) 1730 (68.1) 860 (33.9) 781 (30.7)
80 gallon 526 (1160) 753 (1660) 1730 (68.1) 860 (33.9) 956 (37.6)
80 gallon plastic tank 406 (895) 633 (1395) 1730 (68.1) 860 (33.9) 956 (37.6)
With Radiator, Tank, and Enclosure: Without Fuel: With Fuel:
40 gallon 606 (1335) 719 (1585) 1782 (70.2) 912 (35.9) 1075 (42.3)
80 gallon 660 (1455) 887 (1955) 1782 (70.2) 912 (35.9) 1075 (42.3)
80 gallon plastic tank 540 (1190) 767 (1690) 1782 (70.2) 912 (35.9) 1075 (42.3)

G5-273 (10REOD/REOZD) 10/06d

KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems
Phone 920-565-3381, Fax 920-459-1646 Asia Pacific Headquarters
For the nearest sales and service outlet in the 7 Jurong Pier Road
US and Canada, phone 1-800-544-2444 Singapore 619159
KohlerPowerSystems.com Phone (65) 6264-6422, Fax (65) 6264-6455

Accessories Standard Equipment

Cooling Systems D ADC 2100 Controller
- Block Heater D Drip Tray (included on units without subbase tanks)
(recommended for ambient temperatures below 0_C [32_F]) D Fuel/Water Separator
- Radiator Duct Flange (not for enclosed units) D Oil Drain Extension
- Remote Radiator Setup D Remote Harness Pigtail, 305 mm (12 in.)
- Unit-Mounted Radiator w/Pusher Fan (included with enclosures)
Electrical System
- Battery
- Battery Cables (for units with subbase tank)
- Battery Cables and Rack (for units with drip tray)
- Battery Charger
- Battery Heater
(recommended for ambient temperatures below 0_C [32_F])
- Common Fault and Run Relays
- Electronic Governor
(isochronous, with ±0.25% steady-state frequency regulation) Generator Set with
- Line Circuit Breaker Remote Radiator Setup and Drip Tray
- Preheat Kit
(recommended for ambient temperatures below 5_C [41_F])
- Remote Digital Gauge
(requires oil pressure sender and remote harness)
- Remote Harness, 7.6 m (25 ft.)
- Remote Harness, 4.6 m (15 ft.)
Enclosures (silencer included)
- Rodent Guards
- Sound Enclosure
- Weather Enclosure
Engine
- Auxiliary Fuel Pump
- Exhaust Silencer (kit GM41678-KP2) (included on enclosed units) Generator Set with Unit-Mounted Radiator
and Subbase Tank
- Flexible Fuel Lines (not available with plastic fuel tank)
- Oil Pressure Sender
Fuel Tanks and Accessories
- 40 Gallon Subbase Tank and Mounting
- 80 Gallon Subbase Tank and Mounting
- 80 Gallon Plastic Fuel Tank and Mounting
- Inner Tank Leak Alarm (not available with plastic fuel tank)
- Low Fuel Alarm (not available with plastic fuel tank)
Maintenance and Literature
- General Maintenance Literature Kit
- Overhaul Literature Kit
- Production Literature Kit
Warranty Optional Enclosure and Subbase Tank
- Five-Year Comprehensive Warranty
- Two-Year Extended Warranty
DISTRIBUTED BY:
- Five-Year Extended Warranty
Miscellaneous Accessories
- Double-Stack Packaging (40 gallon tank only)
- Coolant in Generator Set
- _______________________________________________
- _______________________________________________
- _______________________________________________

E 2005, 2006 by Kohler Co. All rights reserved.

G5-273 (10REOD/REOZD) 10/06d