Intelilite NT Ac03: Reference Guide

InteliLiteNT
InteliLite NT AC03

Modular Gen-set Controller
Compact Controller for Stand-by Operating Gen-sets
(IL-NT AC03 unit)
SW version 2.0, June 2010
Reference Guide
Copyright © 2008 ComAp s.r.o. ComAp, spol. s r.o.

Written by Petr Novák Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Customized by František Poupě Tel: +420 2 66316661, Fax: +420 2 66316647
Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents .................................................................................................................................... 2
General Guidelines.................................................................................................................................. 5
What describes this manual? .............................................................................................................. 5
!! Warnings !! ....................................................................................................................................... 5
Text ..................................................................................................................................................... 5
General Description................................................................................................................................. 7
Description of the controller system (with all options)......................................................................... 7
What is in the package?...................................................................................................................... 7
IL-NT RS232 Communication module ................................................................................................ 7
IL-NT RS232-485 Communication module ....................................................................................... 11
IL-NT S-USB Service USB communication module.......................................................................... 11
IB-Lite Ethernet communication plug-in card .................................................................................... 12
IL-NT-AOUT8 Gauge driver module ................................................................................................. 13
IL-NT RD Remote display software .................................................................................................. 14
IL-NT-EFCPM.................................................................................................................................... 14
IL-NT-EFCPM2 ................................................................................................................................. 15
Remote announciator IGL-RA15....................................................................................................... 15
IG-IOM/PTM module ......................................................................................................................... 16
IG-IB Internet bridge.......................................................................................................................... 17
IL-NT Terminals and front fascia ........................................................................................................... 18
IL-NT terminals and front fascia ........................................................................................................ 18
Recommended Wiring ........................................................................................................................... 19
AMF - Wiring Diagram....................................................................................................................... 19
Stand-by Applications............................................................................................................................ 20
Contactors (set point MCB Logic = “CLOSE-OFF”).......................................................................... 20
ATS with two stable positions (set point MCB Logic = “CLOSE-ON”) .............................................. 20
ATS with three stable positions (set point MCB Logic = “CLOSE-OFF”).......................................... 21
Getting Started ...................................................................................................................................... 22
How to install ..................................................................................................................................... 22
Current measurement ....................................................................................................................... 25
Earth Fault measurement (module) .................................................................................................. 26
Voltage measurement and generator connection types ................................................................... 28
Analog inputs..................................................................................................................................... 31
Extension modules (CAN bus) connection ....................................................................................... 34
Inputs and Outputs ................................................................................................................................ 36
Binary inputs IL-NT - default ............................................................................................................ 36
Binary inputs - list.............................................................................................................................. 36
Binary outputs IL-NT - default .......................................................................................................... 41
Binary outputs - list............................................................................................................................ 41
Analog inputs..................................................................................................................................... 52
Setpoints................................................................................................................................................ 53
Password........................................................................................................................................... 53
Basic Settings.................................................................................................................................... 53
Engine Params.................................................................................................................................. 57
Engine Protect................................................................................................................................... 62
Gener Protect .................................................................................................................................... 64
AMF Settings..................................................................................................................................... 67
Date/Time.......................................................................................................................................... 71
Sensors Spec .................................................................................................................................... 73
Extension I/O..................................................................................................................................... 73
SMS/E-Mail ....................................................................................................................................... 74
Man Operations................................................................................................................................. 76
Alternate Cfg ..................................................................................................................................... 77
ECU-controlled engine support ............................................................................................................. 79
Values read from ECU ...................................................................................................................... 80
InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 2

AC03-2.0 Reference Guide.pdf
Diagnostic messages read from ECU............................................................................................... 80
Analog inputs..................................................................................................................................... 81
Connection description...................................................................................................................... 81
Sensor Specification.............................................................................................................................. 84
Background of the sensor calibration................................................................................................ 84
Default sensor curves ....................................................................................................................... 84
Function Description.............................................................................................................................. 85
OFF Mode ......................................................................................................................................... 85
MAN Mode ........................................................................................................................................ 85
AUT Mode ......................................................................................................................................... 87
TEST mode ....................................................................................................................................... 87
Circuit breakers timing ...................................................................................................................... 88
Alarm Management ............................................................................................................................... 90
Sensor Fail (FLS) ............................................................................................................................. 90
Warning (WRN) ................................................................................................................................. 90
Breaker open and cooling (BOC)...................................................................................................... 90
Shut down (SD)................................................................................................................................. 90
Mains failure (MF) ............................................................................................................................. 90
Voltage phase sequence detection................................................................................................... 91
Gen-set Operation States...................................................................................................................... 93
List of possible events....................................................................................................................... 93
History file.......................................................................................................................................... 96
User Interface ........................................................................................................................................ 97
Operator Interface AMF......................................................................................................................... 98
Display Screens and Pages Structure ............................................................................................ 100
Alarms ............................................................................................................................................. 101
Browsing ECU Alarms..................................................................................................................... 101
Earth Fault Protection Test ............................................................................................................. 101
Setpoint Change ............................................................................................................................. 102
Entering the Password .................................................................................................................... 102
Controller Information Screen ......................................................................................................... 103
Display Contrast Adjustment........................................................................................................... 103
Remote Control and Data Logging...................................................................................................... 104
Direct connection to the PC ............................................................................................................ 104
PC software - LiteEdit ..................................................................................................................... 104
Modbus protocol.............................................................................................................................. 104
Remote Communication ...................................................................................................................... 112
Internet connection.......................................................................................................................... 112
SMS Message Control .................................................................................................................... 112
Recommended ISDN modem ......................................................................................................... 117
Recommended GSM modem.......................................................................................................... 117
Mobile SIM card setting................................................................................................................... 117
IL-NT-RD Remote display software..................................................................................................... 118
General description ......................................................................................................................... 118
Warning ! ......................................................................................................................................... 118
IL-NT-RD Software installation........................................................................................................ 118
IL-NT-RD Wiring.............................................................................................................................. 119
Function description ........................................................................................................................ 121
SW compatibility.............................................................................................................................. 121
Maintenance ........................................................................................................................................ 122
Backup battery replacement ........................................................................................................... 122
Technical Data..................................................................................................................................... 124
Inputs/Outputs overview.................................................................................................................. 124
Generator protections ..................................................................................................................... 124
Power supply................................................................................................................................... 125
Operating conditions ....................................................................................................................... 125
Dimensions and weight ................................................................................................................... 125
Mains and generator ....................................................................................................................... 125
Binary inputs and outputs................................................................................................................ 126
Analog inputs................................................................................................................................... 126

Speed pick-up input ........................................................................................................................ 126
D+ Function..................................................................................................................................... 126
CAN bus interface ........................................................................................................................... 126
IL-NT RS232 interface (optional card) ............................................................................................ 127
IL-NT RS232-485 interface (optional card) ..................................................................................... 127
IL-NT S-USB interface (optional card) ............................................................................................ 128
IL-NT-AOUT8 interface (optional card) ........................................................................................... 128
IL-NT-EFCPM interface (optional card) .......................................................................................... 128
IL-NT-EFCPM2 interface (optional card) ........................................................................................ 128
IGS-PTM ......................................................................................................................................... 129
IGL-RA15 ........................................................................................................................................ 129
IG-IB ................................................................................................................................................ 130

General Guidelines
What describes this manual?
This manual describes „AC03“ software, which is designed for single set, stand-by applications.
What is the purpose of the manual?
This manual provides general information how to install and operate InteliLite NT AC03 controller.
This manual is dedicated for
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliLite controller can be remotely controlled. In case of the work on the gen-set check, that nobody
can remotely start the engine.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REM START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN
Because of large variety of InteliLiteNT parameters settings, it is not possible to describe any
combination. Some of InteliLite functions are subject of changes depend on SW version. The data in
this manual only describes the product and are not warranty of performance or characteristic.
Text
PAGE (Capital letters in the frame) buttons on the front panel

Break Return (Italic) set points
Generator protections (Bold) Set point group
REMOTE START/STOP (Capital letters) binary inputs and outputs
IL-NT-EFCPM2 (Yellow background) new features and text changed from version 1.0
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.
Note:
SW and HW must be compatible otherwise the function will be disabled. If wrong software is
downloaded, message HARDWARE INCOMPATIBLE appears on controller screen. In this case use
Boot load (jumper) programming – close Boot jumper and follow instructions in LiteEdit, download
correct software.

WARNING – VERY IMPORTANT !!!
Every time you want disconnect following InteliLiteNT controller terminals:
 Mains voltage measuring and / or

 Binary output for MCB control and / or
 MCB Feedback
Switch InteliLite to MAN or OFF Mode or disconnect the Binary outputs Starter and
Fuel to avoid unexpected automatic start of gen-set and GCB closing.
!!! CAUTION !!!

Dangerous voltage
In no case touch the terminals for voltage and current measurement!
Always connect grounding terminals!
In any case do not disconnect InteliLiteNT CT terminals !
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the “Basic settings” settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

General Description
Description of the controller system (with all options)
InteliLiteNT AC03 is a comprehensive AMF-controller for single generating sets operating in stand-by
mode. IL-NT AC03 features extended support of electronic engines and extension modules.
InteliLiteNT controllers are equipped with a powerful graphic display showing icons, symbols and bar-
graphs for intuitive operation, which sets, together with high functionality, new standards in Gen-set
controls.
InteliLiteNT automatically starts the Gen-set, closes the Gen-set C.B. when all conditions are met, then
stops the engine on external signal or by pressing push buttons.
InteliLiteNT provides gas engine support without ventilation.
The key feature of InteliLiteNT is its easy-to-use operation and installation. Predefined configurations
for typical applications are available as well as user-defined configurations for special applications.
What is in the package?
Accessories Description Optional / Obligatory

NT
IL-NT-AC03 InteliLite central unit Obligatory
IL-NT-RS232 RS232 communication card Optional for AC03
IL-NT-RS232-485 RS232 and RS485 communication card Optional for AC03
IL-NT-S-USB Service USB communication card Optional for AC03
**IB-Lite Ethernet communication card Optional for AC03
**IL-NT-AOUT8 Gauge driver plug-in card Optional for AC03
*IL-NT RD Remote display software Optional for AC03
IL-NT-EFCPM Earth Fault Current Protection Module Optional for AC03
**IL-NT-EFCPM2 Earth Fault Current Protection Module Optional for AC03
IGL-RA15 Remote annunciator Optional for AC03
IG-IOM/PTM I/O extension module Optional for AC03
IG-IB Internet communication bridge Optional for AC03
AT-LINK-CONV Service programming RS232 interface Optional for AC03
AT-LINK-CABLE Serial RS232 communication cable 1,8m Optional for AC03
*Remote display for IL-NT controllers uses standard IL-NT controller with Remote display software.
**Supported from version IL-NT-AMF26-P-2.0.
Hint:
For detailed information about extension modules used with IL-NT controllers, please see the IL-NT-
Accessory Modules manual.
IL-NT RS232 Communication module
IL-NT RS232 is optional plug-in card to enable InteliLiteNT for RS232 communication. This is required
for computer or Modbus connecting. Card inserts into expansion slot back on the controller.
To insert the module, you must open the cover first (use screwdriver to open) and then insert the
module into slot. Once you have insert it, the module will snap under plastic teeth. It is supposed to be
installed permanently. Should you need to remove it, the safest way is to remove whole back cover
and then remove module manually.

How to install RS 232 communication module:
Hint:
The following procedure is analogic also for other communication modules.
1. Insert a screwdriver into the slot of the cover.
2. Move the screwdriver to set apart the small cover. Be careful!
3. Remove the small cover.

4. Break apart the small cover into two pieces. Do not throw away the smaller part!
5. Take RS 232 communication module.

6. Plug RS 232 communication module into the slot of the controller.
7. Put back the small cover.
Hint:
When you insert RS 232 communication module, the boot jumper is hidden. For that reason we
recommend to use RS 232 communication module with the boot jumper placed on it. See pictures
below:
RS 232 communication module with the boot jumper.

IL-NT RS232-485 Communication module
IL-NT RS232-485 is optional plug-in card to enable InteliLiteNT the RS232 and RS485 communication.
This is required for computer or Modbus connection. Card inserts into expansion slot back on the
controller. The IL-NT RS232-485 is a dual port module with RS232 and RS485 interfaces at
independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
To insert the module, please follow the instructions for IL-NT RS232 module, procedure is analogous.
You must open the cover first (use screwdriver to open) and then insert the module into slot. Once you
have inserted it, the module will snap under plastic teeth. It is supposed to be installed permanently.
Should you need to remove it, the safest way is to remove whole back cover and than remove module
manually.
RS485 RS232
Boot jumper
RS485 Terminator jumper
IL-NT S-USB Service USB communication module
IL-NT S-USB is optional plug-in card to enable InteliLiteNT communication via USB port. This is
required for computer or Modbus connecting. Card inserts into expansion slot back on the controller.
To insert the module, please follow the instructions for IL-NT RS232 module, procedure is analogous.
You must open the cover first (use screwdriver to open) and then insert the module into slot. Once you
have inserted it, part of the module will remain over plastic box. It is supposed to be used as a service
tool. When you need to remove it, grab module in cutouts and pull it up manually.

Hint:
Use the shielded USB A-B cable with this module! Recommended is ComAp cable – Order code:
“USB-LINK CABLE 1.8M”.
IB-Lite Ethernet communication plug-in card
IB-Lite is a plug-in card with Ethernet 10/100 Mbit interface in RJ45 connector. The card is internally
connected to both COM1 and COM2 serial channels and provides an interface for connecting a PC
with LiteEdit or InteliMonitor through ethernet/internet network, for sending active e-mails and for
integration of the controller into a building management (Modbus TCP protocol).
This card also enables to monitor and control the genset over web browser from any location with
internet access using appropriate security measures.
Card inserts into “extension module” slot back on the controller. To insert the module, please follow
the instructions for IL-NT RS232 module, procedure is analogical.
Use Ethernet UTP cable with RJ45 connector for connection of the module into your ethernet network.
The module can be also connected directly to a PC using cross-wired UTP cable.

Hint:
Modbus TCP protocol using IB-Lite communication module requires setting COM1 Mode = DIRECT
and COM2 Mode = MODBUS.
Hint:
The module requires some settings before initial usage. See IB-Lite-1.2-Reference Guide.pdf for more
details about IB-Lite communication plug-in card.
IL-NT-AOUT8 Gauge driver module

IL-NT-AOUT8 is optional plug-in card. Through this card controller can drive up to 8 VDO style
industrial/automotive gauges. Noncompensated gauges like 0-10V or 0-20mA are not supported.
Gauge type and value are configured in LiteEdit software. Any analog value from controller may be
shown in that way.
and than remove module manually.
Installing IL-NT-AOUT8 module is similar to installing RS 232 module. The difference is that IL-NT-
AOUT8 fits to “extension module” slot and after installing IL-NT-AOUT8 you do not put back the small
cover.
PC Installation Suite consist a set of prepared converting curves for basic usage of PWM outputs with
automotive gauges.
IL-NT-AOUT8 module:

Typical wiring:
Hint:
Please see chapter IL-NT-AOUT8 interface (optional card) for technical details.
IL-NT RD Remote display software

IL-NT RD is remote display software for a controller. Remote display provides the same control and
monitoring functions as controller itself. Remote display for IL-NT controllers uses standard IL-NT
controller with Remote display software. No further programing of the display is required – unit is self
configurable from the main controller. It is connected with the controller via IL-NT-RS232
communication modules using RS232 line. Longer distances (up to 1200m) are possible using IL-NT-
RS232-485 communication module or when RS232/RS485 converters are used.
The IL-NT RD hardware type should fit to the master IL-NT.
Hint:
Please see the “IL-NT-RD Remote display software” chapter for more details.
IL-NT-EFCPM
The IL-NT-EFCPM (Earth Fault Current Protection Module) is designed as extension unit for IL-NT
controller, connected in EXTENSION MODULE slot. This unit checks any leakage of current towards
earth (Earth Fault protection).

Installing IL-NT-EFCPM module is similar to installing RS 232 module. The difference is that module
fits to “extension module” slot and after installing IL-NT-EFCPM you do not put back the small cover.
Functionality for IL-NT-PRAMAC-1.0, 1.1 and 1.2 and for IL-NT-AMF26-P-1.0:
When IL-NT-AC03 is switched on presence of IL-NT-EFCPM is detected. When IL-NT-EFCPM is not

detected (at the moment when controller is started) Earth Fault measurement function is not activated
and EFCPM screen is not visible on controller display. When the module is detected Earth Fault
measurement function is activated, EFCPM screen is visible and works according to Earth Fault
measurement setting, then IL-NT-EFCPM card shouldn’t be removed till the controller is switched off
otherwise the Earth Fault Measurement will not work properly and Emergency Stop Sd (if configured
as normally closed) will be activated.
The plug-in module also provides 1 binary input and 2 binary outputs, which are not configurable.
See more details in Earth Fault measurement chapter.
Functionality for IL-NT-AMF26-P-2.0 and higher:
IL-NT-EFCPM presence and binary input/binary output logical functions assignment can be configured
within LiteEdit PC software. There is no more detection during controller start.
See more details in Earth Fault measurement chapter.
IL-NT-EFCPM2
IL-NT-EFCPM2 is optional plug-in card based originally on IL-NT-EFCPM (see more details in the
chapter above IL-NT-EFCPM), but enhanced regarding its inputs and outputs options. Through this
card controller can accommodate up to 7 binary inputs or outputs. It is possible to easily choose and
configure if particular I/O will be binary input or output in LiteEdit PC software configuration.
Installing IL-NT-EFCPM2 module is similar to installing RS 232 module. The difference is that module
fits to “extension module” slot and after installing IL-NT-EFCPM2 you do not put back the small cover.
See more details in Earth Fault measurement.
Remote announciator IGL-RA15

The remote announciator IGL-RA15 can be connected to the IL-NT unit via CAN bus. Any of the
binary outputs can be configured (using LiteEdit software) to each LED diode on the RA15. The
module can be also enabled or disabled using LiteEdit software.
If IGL-RA15 remote announciator is not communicating with a controller via CAN bus, it activates a
warning.
See the documentation of RA15 for the technical and function description.

54 (2,1”)
44 (1,7”)
106 (4,2”)
120 (4,7”)
125 (4,9”)
~ 25 (1,0”)
165 (6,5”)
Cutout
~ 75 (3,0”)
for Remote Announciator

~ 35 (1,4”)
38 (1,5”)
40 (1,6”)
167 x 108 mm
180 (7,1”) (6,6 x 4,3”)
185 (7,3”)
IG-IOM/PTM module
IG-IOM and IGS-PTM modules are I/O extension modules equipped with 8 binary inputs, 8 binary
outputs, 4 analog inputs and one analog output. The module can be used for AMF25, MRS15, 16, 19
only.
 Binary inputs and outputs are configurable the same way like inputs and outputs on iL.
 Analog inputs are configurable like iL with the limitation that the binary and tristate mode can
not be used on PTM module.
 The protection of analog IOM/PTM inputs is activated by overcrossing the limits, active only
when the engine is running.
 IG-IOM analog inputs are resistive (the same parameters like IL-NT) 0 -2,4 k. The module
IOM is designed for especially VDO resistive sensors.
 IGS-PTM analog inputs are configurable by jumpers to ranges 0-250, 0-100mV, 0-20mA.
The module can be used especially for Pt100 sensors and current sensors. The module PTM
is not suitable for VDO temperature sensor.
Hint:
- For a description of setting IGS-PTM module with current/voltage sensors please see the Extension
modules manual.
- When module is not configured by LiteEdit SW, controller does not show related values and
setpoints
Hint:
If IGS-PTM is not communiating to a controller, ShutDown is activated.

See the documentation of IGS-PTM for the technical and function description.
IG-IB Internet bridge
IG-IB Internet bridge enables InteliLiteNT for Ethernet/Internet communicatons. It is connected to

controller via RS232 line.
See InteliCommunication Guide for further details.

IL-NT Terminals and front fascia
IL-NT terminals and front fascia

Recommended Wiring
AMF - Wiring Diagram
Modem or PC
L1
L2
L3
Interface
RS-232C
SPRINKLER
REMOTE TEST
REMOTE OFF
ACCESS LOCK
LOAD
+24 V
EMERGENCY STOP
Mains C.B.
MAINS C.B. FEED-BACK

GEN C.B. FEED-BACK
CONTROL
SIGNALS
ALARM
READY TO LOAD
BINARY OUTPUTS
PRESTART
MAINS C.B.
GEN C.B.
FUEL SOLENOID
Generator C.B.
STARTER
RPM
GENERATOR
OIL PRESSURE
WATER TEMP
FUEL LEVEL
DIESEL/GAS ENGINE
ECU
FUEL SOLENOID
STARTER
- +
D+
BATTERY
In case of the wiring above following setting should be used.

ConnectionType: 3Ph4Wire, CT location: Gen-Set and Number of CTs: 3CTs
Hint:
MCB and GCB is recommended to be mechanically interlocked.
It is possible to start Volvo and Scania engines via CAN bus. See Engines started via CAN bus.

Stand-by Applications
Contactors (set point MCB Logic = “CLOSE-OFF”)
LOAD
T
MC GC
G~
GC MC
0V
K3
K4
MC GC
MC GC
FEEDBACK
FEEDBACK
MCB
GCB
CLOSE/OPEN
CLOSE/OPEN
MCB
GCB
K4 K3
+24V(12V)
ATS with two stable positions (set point MCB Logic = “CLOSE-ON”)
LOAD
T
ATS G~
0V
ATS
K3
FEEDBACK
FEEDBACK
MCB
GCB
ATS
CLOSE/OPEN
CLOSE/OPEN
MCB
GCB
K3
+24V(12V)

ATS with three stable positions
(set point MCB Logic = “CLOSE-OFF”)
LOAD
T
ATS G~
l 0 ll
K4 0V
ATS l ATS ll
K3
FEEDBACK
FEEDBACK
MCB
GCB
CLOSE/OPEN
CLOSE/OPEN
MCB
GCB
ATS
K4 K3
+24V(12V)

Getting Started
How to install
General
To ensure proper function:
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable of 1,5mm2
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage
is 39VDC. The InteliLite’s power supply terminals are protected against large pulse power
disturbances. When there is a potential risk of the controller being subjected to conditions outside its
capabilities, an outside protection devise should be used.
Hint:
The InteliLite controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controller’s negative terminal is 4A (this is dependent on
binary output load).
For the connections with 12VDC power supply, the InteliLiteNT includes internal capacitors that allow
the controller to continue operation during cranking if the battery voltage dip occurs. If the voltage
before dip is 10V, after 100ms the voltage recovers to 7 V, the controller continues operating. During
this voltage dip the controller screen backlight can turn off and on but the controller keeps operating.
It is possible to further support the controller by connecting the external capacitor and separating
diode or I-LBA module:
The capacitor size depends on required time. It shall be approximately thousands of microFarads.
The capacitor size should be 5 000 microFarad to withstand 150ms voltage dip under following
conditions:
Voltage before dip is 12V, after 150ms the voltage recovers to min. allowed voltage, i.e. 8V
Hint:
Before the battery is discharged the message "Low BackupBatt" appears.

Or by connecting special I-LBA Low Battery Adaptor module:
The I-LBA module ensures min. 350ms voltage dip under following conditions:
RS232 and other plug-in module is connected.
Voltage before dip is 12V and after 350ms the voltage recovers to min. allowed voltage 5V.
The I-LBA enables controller operation from 5VDC (for 10 to 30 sec).
The wiring resistance from battery should be up to 0,1 Ohm for I-LBA proper function.
Hint:
I-LBA may not eliminate voltage drop when used with low temperature (-40°C) version of controller
and display heating element is on (below 5°C). Current drain of heating element exhausts LBA
capacitors very fast .
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and
modules. These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during
power up.

Binary output protections
Hint
Do not connect binary outputs directly to DC relays without protection diodes, even if they are not
connected directly to controller outputs.
Grounding
Use as short as possible cable to the grounding point on the switchboard
Use cable min. 2,5mm2
The “-“ terminal of the battery has to be properly grounded
Magnetic pick-up
Use a shielded cable
MAGNETIC
PICK-UP
iL Signal b
D C
Signal
GAC
Speed Control Unit
ESD 5500
+ -
Power
Supply
- Power
+
Supply
+ -
Battery

Be aware of interference signal from Speed governor when one speed pick-up is used.
If engine will not start:
- Check ground connection from pick-up to controllers, eventually disconnect ground connection
to one of them
- Galvanically separate InteliLite RPM input using ComAp separation transformer RPM-ISO
(1:1)
- Use separate pick-up for Speed governor and InteliLiteNT
Hint:
In some cases the controller will measure a RPM value even though the gen-set is not running:
RPM is measured from the generator voltage (Gear Teeth = 0)
IL-NT is measuring some voltage value on input terminals due to open fusing.
If RPM > 0 the controller will be put into a Not ready state and the engine will not be allowed to start.
Current measurement
To ensure proper function
Use cables of 2,5mm2
Use transformers to 5A
Number Of CTs = 3CTs
Connect CT according to following drawings
Number Of CTs = 1CT

Connect CT according to following drawings. Terminals L2l and L3l are opened.

CT location
There are two options of CT location.

a) Load
b) Gen-Set
According to the connection you use you should set either CT location: Load or CT location: Gen-Set.
Earth Fault measurement (module)

The Earth Fault protection is done by extension module IL-NT-EFCPM or IL-NT-EFCPM2.
Technical characteristics
- Input current range up to 8,32 mA (IL-NT-EFCPM)
- Input current range up to 10 mA (IL-NT-EFCPM2)
- Measurement range from 0,03 to 5A
- Operating frequency 50 or 60 Hz
- Tripping current software programmable from 0,03 to 5 A or DISABLED
- Tripping delay software programmable from 0,03 to 5 seconds
- Included two binary outputs and one binary input (in case of IL-NT-EFCPM)
- Included seven binary inputs or seven binary outputs (in case of IL-NT-EFCPM2)
For more technical details see IL-NT-EFCPM interface and IL-NT-EFCPM2 interface parameters.
Opearting principle
The IL-NT-EFCPM uses toroidal transformer connected to the earth wire (Figure 2). When the
measured current exceeds the set value, this indicates that part of the current is dispersed to earth
and after the set Earth Fault Del then Earth Fault Sd protection, AL EARTH FAULT and BREAKER
TRIP output are activated. Earth Fault protection is not active when MCB is closed and also when EF
Protection: DISABLED.
For manual protection simulation can be used EF Prot Test or Earth Fault Protection Test function.

IL-NT-EFCPM wiring
Figure 2: Wiring IL-NT-EFCPM
Wiring of IL-NT-EFCPM2 module is analogical. It is just possible to choose in LiteEdit PC SW which

channel is used as binary input and which as binary output. The wiring should be accordant with that.
IL-NT-EFCPM
Input Description
0 Input range up to 8,32 mA (earth fault protection input)
1 Common (earth fault protection input)
2 NC
3 NC
4 NC
5 NC
6 Binary input 1 – EMERGENCY STOP*
7 Binary output 1 – PREHEATING*
8 Binary output 2 – BREAKER TRIP*
9 Power supply – Minus
*Untill version IL-NT-AMF26-P-1.0 and LiteEdit-4.4.1 these funcuions are fixed, since IL-NT-AMF26-P-2.0 and
LiteEdit-4.4.2 the BI/BOs are fully configurable.

IL-NT-EFCPM2
Input Description
CT l Input range up to 10 mA (earth fault protection input)
CT k Common (earth fault protection input)
BIO1 Binary input/output*
BATT- Power supply – Minus
*Depends on configuration in LiteEdit PC software (supported from LiteEdit-4.4.2).
Voltage measurement and generator connection types
There are 4 voltage measurement ConnectionType options, every type matches to corresponding
generator connection type.
ConnectionType: 3 Phase 4 Wires
Three phase “wye” measurement – 3PY

3 Phase 4 Wires - STAR Connecti
L1
L1
N
N
L2 L2
L3 L3

ConnectionType: 3 Phase 3 Wires
Three phase “delta” measurement – 3PD

3 Phase 3 Wires
– DELTA Connection – EDISON DELTA Connection
208v
Hint:
Only L1, L2 and L3 wires should be connected. In case of EDISON DELTA connection the N (neutral)
wire (in the diagram connected between T6 and T9) has to be disconnected.
No separation transformers for three wires voltage connection (without N) are needed.
ConnectionType: Split Phase

Single-phase measurement – 1PH
Split Phase
– DOUBLE DELTA Connection – ZIG ZAG (DOG LEG) Connection
L2
L2
N N
L1 L1
ConnectionType: Mono Phase

Mono Phase – MONOPHASE Connection
L1
Hint:
Switchboard lighting strike protection according standard regulation is expected for all 4 connection
types!!!

Analog inputs
Three analog inputs are available on the IL-NT
Configuration
Each analog input can be configured by LiteEdit software following way.
Analog input item LiteEdit Possibility

Type Type Not used Analog input isn’t used
Alarm
Analog input name Name Up to 14 ASCII characters
Config of input Config Analog Analog measuring in specified
range.
Binary (not supp. by PTM) Binary: open/close - threshold 750
Tri-state (not supp. by PTM) .
Three-state: open/close -
threshold 750 ,
Failure <10  or > 2400 
ECU Value is read from ECU
Physical dimension Dim bar,%,°C, … Up to 4 ASCII characters (Valid
only for analog inputs)
Polarity Contact NC Valid only for binary and three-
type state inputs
NO Valid only for binary and three-
state inputs
Protection direction Protection Over Overstep. Sensor Fail does not
activate protection.
Over+Fls Overstep and Sensor Fail
activates protection.
Under Under step. Sensor Fail does not
activate protection.
Under+Fls Under step and Sensor Fail
activates protection.
Sensor characteristic Sensor Predefined user curves User changeable and
configurable
Resolution Resolution 0 – 0,00001 Sensor resolution
(Valid only for analog inputs)
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels and
delay adjust in Extension I/O and Engine Protect group.
Connection of IL-NT analog inputs

- POWER
Standard connection of three resistive sensors to

analog inputs.
COM
AI1
AI2
AI3
3 x RESISTIVE
SENSOR

- POWER Mixed connection of InteliLite analog inputs:
COM
AI1 AI1 – binary input
AI2
AI3
AI2 – three state input
AI3 – analog resistive input
Analog inputs are designed for resistive sensors with resistance in range of 0 to 2,4k.
To ensure a proper function use shielded cables, especially for length over >3m.
As binary input
Open, close state are detected, threshold level is 750 .
As three state input

Open, close and failure state are detected. Threshold level is 750 , failure is detected when circuit
resistance is <10  or > 2400 .
Hint:
Protections on binary and three state inputs are following:
IL-NT: AI1 Shutdown IG-IOM: AI1 Shutdown
AI2 Shutdown AI2 Shutdown
AI3 Warning AI3 Shutdown
AI4 Shutdown
Unused analog inputs

Configure Type = Not used
Example of analog input configuration

Configure Water Temp input for measuring in °C, VDO 40-120°C sensor, range -16 to 120 °C. Alarm
protection level set to 90 °C, shut down level 110 °C.
Start LiteEdit and select – Controller - Configuration – Modify – Water Temp.
Set configuration for Water Temp analog input:
Type: Selection between Not used and Alarm

“Not used” – analog input isn’t used
”Alarm” – analog input is used
Set to: Alarm
Name: Name of the analog input. Maximally 14 letters.

Set to: Water Temp
Config: Selection between Analog, Binary Tri-state input.

“Analog” – resistor sensor is connected to Analog input.
“Binary” – open/close contact is connected between Analog input and COM terminal of Analog inputs.
Analog input detects only open/close state.
“Tri-state” – open/close contact is connected parallel to one of two serial resistors between Analog
input and COM terminal of Analog inputs.
Set to: Analog
Alarm Properties: Selection between different direction of protection – Under Limit, Over Limit or
combination with Fail sensor.
“Engine running only” – check this setting if you wish to active protection on analog input only while
engine is running, not, when it stops.
Set to: Over Limit

Contact type: selection of polarity only when analog input is configured as Binary or Tri-state. When
is analog input configured as analog this setting has no sense.
„NC“ – polarity of binary or tri-state input
„NO“ – polarity of binary or tri-state input
Sensor: selection of sensor characteristic

„Unused input“ - when Analog input is not used. On the InteliLite screen is displayed „####“ value, no
alarm is detected.
Default user curves predefined on AI1 – AI3:
„VDO 10 Bar“ – VDO pressure sensor
„VDO 40-120 °C“ – VDO temperature sensor
„VDO level %“ – VDO level sensor
Set to: VDO 40-120 °C
When you choose the predefined or user curve the Sensor Name, Dim and Resolution are setted
automaticly according to curve, user modification is possible.
Sensor Name: Name of used sensor, up to 14 letters can be used.
Dim: Name of measured unit (Bar, °C, %, …), up to 4 letters can be used.
Resolution: setting of resolution of measured value.

„0“ - e.g. 360 kPa, 100%, 50 C
„1“ – e.g. 360,0 kPa
„2“- e.g. 360,00 kPa
„3“ - e.g. 360,000 kPa
Set to: 1
When Analog input configuration is finished set the setpoints AI1 Wrn, AI1 Sd, AI1 Del in Engine
Protect group.
Each Analog input has separate triplet of setpoints: Wrn level, Sd level, AI del. Names of these
setpoints are fix defined
Number of decimal points of Wrn level and Sd level is the same as the configured number of decimal
points of measured value.
Connection of IL-NT binary inputs
4k7 
iL
+ -
Power
Supply
+ -
Battery

Connection of IL-NT binary outputs
LOAD
iL
+ -
Power
Supply
+ -
Battery
Extension modules (CAN bus) connection
H
CAN H CAN H
COM
120 ohm
CAN L CAN L
IL-NT L
10 ohm
CAN H
15nF
CAN L
CAN H
CAN L
COM
COM
EXTENSION IGL-RA15 (optional)

MODULES
IGS-PTM (optional)
or
CAN H
CAN L
9 5
120 ohm
IG-IOM (optional)
H CAN H CAN H CAN H

COM CAN L CAN L CAN L CAN HI
120 ohm
CAN LO
120 ohm
L
IL-NT
10 ohm
CAN H
CAN L
CAN H
CAN L
COM
15nF
COM
Engine
EXTENSION
IGS-PTM (optional) IGL-RA15 Electronic Control Unit
MODULES
COM or
(optional)
CAN H
CAN L
9 5
120 ohm
IG-IOM (optional)
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no
branches) both ends must by the 120-ohm (internal or external) resistor terminated. Maximal CAN bus
length is up to 200 meters.

For CAN data cables details see chapter Technical data – Communication interface. CAN cable
shielding connect to IL-NT COM terminal.
IL-NT contains internal fix 120-ohm resistor and must be located on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM
types are fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor
connect to the end of CAN line.
Following connections are supported (IOM, PTM, ECU order is not important).
IL- NT – IG-IOM
IL- NT – IGS-PTM
IL- NT – IGL-RA15
IL- NT – IG-IOM – IGL-RA15
IL- NT – IGS-PTM – IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IL-NT.
Use button in LiteEdit configuration window to activate CAN (J1939) interface.

Inputs and Outputs
For Inputs/Outputs overview table see chapter Technical Data.
Hint:
Any Binary input or output can be configured to any IL-NT controller terminal or changed to different
function by LiteEdit software. There is fix 1 sec delay when any binary input is configured as
protection.
Binary inputs IL-NT - default

BI1 Oil Pressure (Control type)
BI2 High Eng Temp (Control type)
BI3 Not Used
BI4 MCB Feedback (Control type)
BI5 GCB Feedback (Control type)
BI6 Remote Start/Stop (Control type)
BI7 MainsFailBlock (Control type)
Binary inputs - list

Not Used
Binary input has no function. Use this configuration when Binary input is not connected.
Alarm
If the input is closed (or opened) selected alarm is activated.

Binary Alarm configuration items
Name 14 characters ASCII string

Contact type NC Normally closed
NO Normally opened
Alarm type Warning
Shut down
Alarm active All the time Valid if checkbox “Engine running
only” is not checked
Engine running only Valid if checkbox “Engine running
only” is checked

Control:
There is a list of following (prearranged) logical binary inputs under Control option.
GCB Feedback
Use this input for indication, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB Feedback
This input indicates whether MCB is closed or opened.
Rem Start/Stop
External request for engine run. AUT mode only.
Hint:
If the binary input Rem Start/Stop is active and mains failure occures, the MCB breaker opens, and
after FwRet Brk delay the GCB breaker is closed. Once the mains is OK, the RetTransf delay elaspes
and the GCB breaker is opened. Then after FwRet Brk delay is MCB breaker closed. Gen-set remains
running as long as Rem Start/Stop is active.
Emergency Stop
If the input is opened, shut down is immediately activated. Input is inverted (normally closed) in default
configuration.
Hint:
In case of controller hardware or software fail, safe stop of the engine doesn’t have to be ensured. To
back-up the Emergency Stop function it is recommended to connect separate circuit for disconnection
of Fuel Solenoid and Starter signals.
Sd Override
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and "engine
overspeed protection".
 all IL alarms are detected,

 IL front panel gen-set RED LED blinks or lights,
 alarm is recorded on the IL alarm list screen,
 BUT gen-set remains running.
Hint:
Warning Sd Override is indicated in the AlarmList if Sd Override mode is active to inform the operator
that the engine is not protected.
Fr Sd Override
If the input is closed Engine Temp (AI2) Sd, High Eng Temp (BI2), Oil Pressure (AI1) Sd and Oil
Pressure (BI1) alarms are disabled. When AI1 or AI2 Wrn level is reached FrOvrrdNeeded output is
activated to inform that Fr Sd Override might be needed.
 all IL-NT Sd alarms are detected,

 IL-NT front panel gen-set RED LED blinks or lights,
 alarm is recorded on the IL-NT alarm list screen,
 BUT gen-set remains running, even when above mentioned SD alarms are active.
Hint:
Warning Fr Sd Override is indicated in the AlarmList if Fr Sd Override mode is active to inform the
operator that the engine is not protected against high engine temperature or low oil pressure.

Oil Pressure
If the input is closed, gen-set is shut down (except the situation FR SD OVERRIDE is active)
High Eng Temp

If the input is closed, gen-set is shut down (except the situation FR SD OVERRIDE is active)
Access Lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-
MAN-AUT-TEST) cannot be changed.
Hint:
Access Lock does not protect setpoints and mode changing from LiteEdit. To avoid unqualified
changes the selected setpoints can be password protected.
Also the button Fault reset is not blocked at all and buttons Start and Stop in MAN mode are not
blocked.
Remote OFF
If closed, iL is switched to OFF mode (there are four modes OFF-MAN-AUT-TEST). When opens
controller is switched back to previous mode.
Hint:
This binary input should be connected to schedule timer switch, to avoid start of engine.
Remote MAN
If the input is active, MAN mode is forced to the controller independently on the position of the MODE
selector.
Remote AUT
If the input is active, AUTO mode is forced to the controller independently on the position of the MODE
selector. If another of „remote“ inputs is active, then the REMOTE AUT input has the lowest priority.
Remote TEST
If closed, IL-NT is switched to TEST mode (there are four modes OFF-MAN-AUT-TEST). When opens
controller is switched back to previous mode.
Rem TEST OnLd

Affects the behaviour in TEST mode. When input is closed, the controller automatically transfers load
from the mains to the gen-set. Setpoint AMF Settings: ReturnFromTEST must be set to MANUAL.
Load is automatically transferred back to the mains when any gen-set shut down protection activates.
RemControlLock
If the input is active, setpoints writing or command sending from the external terminal is disabled.
EF Prot Test
If the binary input is activated (edge 0 -> 1 on the binary input is detected) then EF Prot Test is
executed. This function is the same as the one which can be executed using EF Prot Test command
in Man Operations group or using controller buttons combination. For more details about these options
see Man Operations: EF Prot Test and Earth Fault Protection Test description.
Hint:
Any time binary input EF PROT TEST is activated “Wrn EFProtTest” message appears on controller
display to inform operator that the protection was activated manualy and also that the binary input EF
PROT TEST remains in active position. The message is active whole time the binary input is kept in
active position even if Fault Reset acknowledging the Earth Fault Sd protection is pressed. Wrn
EFProtTest message has only informative character and it is not recorded in the controller history.

Emergency MAN
If the input is activated the controller behaves like when switched to OFF Mode. Opens all binary
outputs. There is one exception – STOP SOLENOID doesn’t activate on this transition.
Detection of "running" engine and subsequent alarm message "Sd Stop Fail" is blocked.
The controller shows “EmergMan” state and the engine can not be started.
Generator current and power measurement is active in this mode, regardless of the actual state of the
engine.
After the input is open again, the controller recovers to previous state and behaves according to the
actual situation .
Function is active in any controller mode.
Start Button
Binary input has the same function as START BUTTON on the InteliLite front panel. It is active in MAN
mode only.
Stop Button
Binary input has the same function as STOP BUTTON on the InteliLite front panel. It is active in MAN
Mode only.
Hint:
Changed function of Stop Button. After the first pressing from running state, there is a standard delay
and controller change state to cooling. After holding the button down for 2 seconds controller goes to
stop state. The same holds true for BI “Stop Button”.
FaultResButton
Binary input has the same function as FAULT RESET button on the InteliLite front panel.
HornResButton
This binary input can be used for horn resetting. When Horn binary output is active it can be
deactivated by activating HornResButton input.
GCB Button
Binary input has the same function as GCB button on the InteliLite front panel. It is active in MAN
mode only.
MCB Button
Binary input has the same function as MCB button on the InteliLite front panel. It is active in MAN
mode only.
MainsFailBlock
If the input is closed, the automatic start of the gen-set at Mains failure is blocked. In case of running
gen-set the GCB is opened, gen-set goes to Cooling procedure and stops.
The input simulates healthy Mains.
Lang Selection
Not configured
Language selection is done only through the controller display. Pressing ENTER and PAGE buttons
concurrently and then only PAGE button separately.
Configured on any binary input

If the input is opened the first (default) language is active and if the input is closed then the second
language is active. In case there is more languages available in the controller it is not possible to
select any other language even through the controller display.

Preheating
When controller receives information that engine preheating is active (binary input PREHEATING is
active) at the moment of Start request, then (after prestart period is finished) prestart timer remains at
0 and Start sequence is blocked till the moment the Preheating is deactivated.
Hint:
To secure proper functionality of this function Engine Params: Prestart Time has to be set for at least
1 second (Prestart Time >= 1) otherwise there might be not enough time to block the start sequence.
Hint:
There is an analogical function implemented in Deutz EMR2 (ECU), where the information about
preheating is not shared through binary input but through CAN bus and J1939 protocol. The Deutz
EMR2 Preheating function is supported in the controller only in case EMR2Preheating setpoint is set
to ENABLED and Deutz EMR2 ECU is configured.
AltCfgSwitch A
If the input is closed and setpoint Alternate Cfg: Config Switch is set to BinSelect, the combination of
AltCfgSwitch inputs defines what Alternate Cfg group (of gen-set nominal values) is active.
AltCfgSwitch B
If the input is closed and setpoint Alternate Cfg: Config Switch is set to BinSelect, the combination of
AltCfgSwitch inputs defines what Alternate Cfg group (of gen-set nominal values) is active.
AltCfgSwitch A 0 1 0 1
AltCfgSwitch B 0 0 1 1
Chosen Configuration group Basic Settings* Configuration1 Configuration2 Configuration3
*In case of 0,0 combination values are not transfered between Basic Settings and Alternate Cfg groups.
For more details about Alternate Configuration see Alternate Cfg group setpoints description.
Nom Freq 60Hz

If the input is closed, Nominal Freq is switched from its current value (Nominal Freq A) to Nominal
Freq = 60Hz. At the same moment Nominal RPM is switched from its current value (Nominal RPM A)
to new value (Nominal RPM B) which is calculated according to the following equation.
Nominal RPM B = Nominal RPM A * 60 / Nominal Freq A
When the input is active it is not possible to change Nominal Freq and Nominal RPM parameters
values, neither from LiteEdit nor from controller display.
When the input is opened both parameters are switched back to their previous values (Nom Freq A
and Nominal RPM A) and it is again possible to change their values from LiteEdit and/or from
controller display.
Hint:
The most common example will be switching from 50 to 60Hz and 1500 to 1800 RPM.
Nominal RPM B = 1500 * 60 / 50

Nominal RPM B = 1800 RPM

Binary outputs IL-NT - default
BO1 Starter
BO2 Fuel Solenoid
BO3 Glow Plugs
BO4 GCB Close/Open
BO5 MCB Close/Open
BO6 Fuel Pump
BO7 Horn
Hint:
The description of binary outputs of a controller relates also to IOM/PTM modules.
Binary outputs - list

Not Used
Output has no function.
Starter
The closed relay energizes the starter motor.
The relay opens if:
 the “firing” speed is reached or

 maximum time of cranking is exceeded or
 request to stop comes up
Battery B
This output should be used in case that two batteries for starting are used. Battery B output switches
between 2 alternative sources of power battery A and battery B. Battery B output is opened for the first
cranking cycle which is designated for Battery A and closes for the second cranking cycle which is
designated for Battery B (in case that 2 batteries for cranking are used).
Fuel Solenoid
Closed output opens the fuel solenoid and enables the engine start.
The output opens if:
 EMERGENCY STOP comes or

 Cooled gen-set is stopped or
 in pause between repeated starts

Stop Solenoid
The closed output energizes stop solenoid to stop the engine.
The output is active at least for Stop Time, if the stop lasts longer, it stays active until all symptoms
say the engine is stopped.
The engine is stopped if:

RPM < 2 and
Generator voltage < 10V and
Oil pressure < Engine Params: Starting Oil P.
Hint:
The engine can be started anytime, if all symptoms say the engine is steady regardless of the fact the
Stop Solenoid can still be active (in that case it is deactivated before cranking).
Stop Pulse
The output is active for 1 second after Stop Solenoid output activation. This signal is sent to ECU in
case of engine stop request.
Ignition
The output closes after reaching value of crank RPM, fixed 30RPM. Opens after stopping of the
engine or in pause during repeated start.
Prestart
The output closes prior to the engine start (Prestart) and opens when Starting RPM speed is reached.
During Crank Attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Hint:
For more information see picture describing Glow Plugs binary output.
Cooling Pump
The output closes when gen-set starts and opens after stop of the engine.
Idle/Nominal
The output IDLE/NOMINAL closes after the timer Idle Time elapses. The Idle Time counter starts to
countdown when Starting RPM reached. The Underspeed protection is not evaluated during fixed 5
seconds period after reaching Starting RPM. A Start Fail protection occurs if the RPM drop below
2RPM during idle.
Hint:
Connect Binary output Idle/Nominal to speed governor to switch the speed: opened = IDLE,
closed=NOMINAL. If the IDLE contact is not supported on the governor, set the Idle Time
nevertheless to minimum 5s to avoid Underspeed possibly caused by instability of the engine short
after start.
Air Valves
Closes together with Prestart. Opens after the engine is stopped.
Stopped engine conditions: RPM = 0, Engine Params: Starting Oil P, D+ (when enabled).
Alarm
The output closes if :
 any alarm comes up or
 the gen-set malfunctions
The output opens if
 FAULT RESET is pressed
The output closes again if a new fault comes up.

Horn
The output closes if:
 any alarm comes up or
 the gen-set malfunctions
 FAULT RESET is pressed or
 HornResButton binary input is activated or
 Max time of HORN is exceeded (Horn Timeout)
The output closes again if a new fault comes up.
Emergency Stop
 Emergency Stop is activated
 alarm is not active and
GCB Close/Open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
GCB ON Coil
The output activates Generator Circuit Breaker coil.
GCB Off Coil

The output deactivates Generator Circuit Breaker coil.
GCB UV Coil
The output controls Generator Circuit Breaker coil after voltage drop-out.
MCB Close/Open
The output controls the mains circuit breaker.
MCB On Coil
The output activates Mains Circuit Breaker coil.
MCB Off Coil

The output deactivates Mains Circuit Breaker coil.
MCB UV Coil
The output controls Mains Circuit Breaker coil after voltage drop-out.
Breaker Trip
The output is designated for auxiliary breaker tripping.
 any BOC or SD alarm appears
 EF PROT TEST binary input is activated
 EF Prot Test command (in Man Operations setpoints group) is activated
 controller buttons’ combination for Eart Fault Protection Test is used
 No BOC and SD alarms are active and

Ready
The output is closed if following conditions are fulfilled:
 Gen-set is not running and
 No Shutdown protection is active
 Controller is not in OFF Mode
Ready To AMF
The output is active, if the controller is able to start the engine (the output Ready is active) or engine is
already running and simultaneously the controller is in AUT Mode.
Ready To Load
The output is closed if gen-set is running and all electric values are in limits and no alarm is active - it
is possible to close GCB or it is already closed. The output opens during cooling state.
Running
The output closes if the engine is in Running state.
Cooling
The output closes when gen-set is in Cooling state.
Supplying Load
Closed when the generator current is > 0,5% of the CT ratio.
Exact formulas:
The output is closed when the current at least in one phase is for 1 sec over CT ratio/200+2
The output is opened when the current in all three phases is for 1 sec below CT ratio/200+2
Hint:
Values are truncated after division, not rounded.
Fault Reset
The output is a copy of Fault Reset button on controller and binary input FAULTRESBUTTON.
Gen Healthy
The output is a copy of generator status LED on IL-NT front panel. The output is closed if gen-set is
running and all gen-set electric values are in limits.
Mains Healthy
The output is copy of mains status LED on IL-NT front panel. The output is closed if mains voltage and
frequency are within limits.
Timer 1
The output closes when Timer 1 is active.
Timer 2
Timer 3
For more details about Timer options see Date/Time: Timer1..3Function.
Glow Plugs
The output closes prior to the engine start (by Prestart Time) and opens at the beginning of cranking
time. In case of repeated crank attempts the output doesn’t close again and stays inactive.

Fuel Pump
- Automatic control
The output closes when the value of Fuel Level (AI3) drops or lies under the value of Fuel Pump ON
setpoint and opens when value of Fuel Pump OFF setpoint is reached.
- Manual Control
The output can be also activated using FUEL PUMP button, which is on the controller front panel next
to the MODE and FAULT RESET buttons. When you press this button the output FUEL PUMP is
activated (for at least 1 second to avoid relay chattering in case of frequent pressing or bad contact)
and stays active till the time you release the FUEL PUMP button or you reach Fuel Pump OFF level,
otherwise it works all the time (even in case of fuel level sensor fail, when the Fuel Pump OFF level
detection is missing).
Hint:
Both controls are independent each other, while at least one of them is active the Fuel Pump output is
activated.
See also Setpoints: Fuel Pump ON/OFF
Preheating
The output closes when the value of Engine Temp (AI2) drops or lies under the value of Preheating
ON setpoint and opens when value of Preheating OFF setpoint is reached.
See also Setpoints: Preheating ON/OFF
Dummy Load 1
When L1 Amps =< DummyLd 1 ON and Dummy Load function is active then Dummy Load 1 =1
When L1 Amps >= DummyLd 1 OFF and Dummy Load function is active then Dummy Load 1 = 0
Dummy Load 2
When L1 Amps =< DummyLd 2 ON and Dummy Load function is active then Dummy Load 2 =1
When L1 Amps >= DummyLd 2 OFF and Dummy Load function is active then Dummy Load 2 = 0
The outputs are activated/deactivated according to Dummy Ld 1..2 ON/ Dummy Ld 1..2 OFF
parameters and also according to Dummy Load parameter which determines when the function/output
should be activated – either when only GCB is closed, only MCB is closed, either GCB or MCB is
closed or controller is in Ready To Load state.
See also Engine Params: Dummy Load ON/OFF

Maintenance
The output closes if the Maintenance alarm activates, i.e. the gen-set has been running for more than
Engine Protect:WrnMaintenance.
The output opens, if:

Ctrl HeartBeat
The output signalizes Watchdog Reset. In a healthy state it blinks at 500ms : 500ms rate. When
Watchdog Reset occurs, it stops blinking.
Mode OFF
The output is closed, if OFF Mode is selected.
Mode MAN
The output is closed, if MAN Mode is selected.
Mode AUT
The output is closed, if AUT Mode is selected.
Mode TEST
The output is closed, if TEST mode is selected.
AL D+ Fail
The output closes if gen-set is running and D+ input not energized.
Hint:
Treshhold level for D+ input is 80% supply voltage.
AL Gen >V
The output closes if the generator overvoltage shutdown alarm activates.
AL Gen <V
The output closes if the generator undervoltage shutdown alarm activates.
AL Gen Volts
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.

AL Gen Freq
The output closes if the generator over/under frequency alarm activates.
AL Gen >Freq
The output closes if the generator over frequency alarm activates.
AL Gen <Freq
The output closes if the generator under frequency alarm activates.
AL Mains Fail
The output closes if the mains over/under voltage alarm, voltage asymmetry alarm or mains
over/under frequency alarm activates.
The output opens, if alarm is not active.
AL Mains Volts
The output closes if the mains over/under voltage alarm or voltage asymmetry alarm activates.
AL Mains Freq
The output closes if the mains over/under frequency alarm activates.
AL Overload
The output closes if the generator overload alarm activates.
AL Stop Fail
The output closes when the engine have to be stopped, but speed or frequency or voltage or oil
pressure is detected. This protection goes active 60s after stop command. With start goes this
protection inactive.
AL Overspeed
The output closes if the gen-set overspeed alarm activates.

AL Underspeed
The output closes if the gen-set underspeed alarm activates.
AL Start Fail
The output closes after the gen-set start-up fails.
AL Overcurrent
The output closes if the generator:
 IDMT over current or
 current unbalance or
 short current alarm activates

 Alarm is not active and
AL BatteryFail
The output closes when IL-NT performs reset during start procedure (probably due to weak battery) or
when battery under/over voltage warning appears.
AL Earth Fault
The output closes when Earth Fault Sd alarm appears.
AL GenCCW Rot
The output closes when wrong generator phase sequence is detected.
 No warning alarm is active and
AL MainsCCWRot
The output closes when wrong mains phase sequence is detected.
AL Common Wrn
The output closes when any warning alarm appears.

AL Common Sd
The output closes when any shut-down alarm appears.
 No Sd alarm is active and
AL Common BOC
The output closes when any BOC alarm appears.
 No BOC alarm is active and
AL Common Fls
The output closes when any Sensor Fail alarm appears.
AL AI1 Sd
The output closes if the oil pressure (if configured to the first analog input) shutdown alarm activates.
AL AI1 Wrn
The output closes if the oil pressure (if configured to the first analog input) warning alarm activates.
Hint:
AI1 is dedicated, but not used by default for Oil Pressure measurement.
AL AI2 Sd
The output closes if the engine temperature (configured to the second analog input) shutdown alarm
activates.
AL AI2 Wrn
The output closes if the engine temperature (configured to the second analog input) warning alarm
activates.
Hint:
AI2 is used by default for Engine Temp measurement.
AL AI3 Sd
The output closes if the Fuel Level (configured to the third analog input) shutdown alarm activates.
AL AI3 Wrn
The output closes if the Fuel Level (configured to the third analog input) warning alarm activates.
Hint:
AI3 is used by default for Fuel Level measurement.

FrOvrrdNeeded
The output closes when either Engine Temp (AI2) or Oil Pressure (AI1) warnings are activated and
automatically opens when both warnings are deactivated.
For more details about Fr Sd Override mode see binary input FR SD OVERRIDE description.
BI1..7 Status
IOM BI1..8 Status
The outputs give an information about the assigned binary input.
In case the assigned binary input is configured to alarm type, then the output closes when the alarm
activates. It opens if
In case the assigned binary input is configured to any control function, the output propagates the state
of the input.
AL IOM AI1..4 Wrn

The output closes if warning alarm on the appropriate IOM/PTM analog input activates.
The output opens, if
AL IOM AI1..4 Sd
The output closes if shutdown alarm on the appropriate IOM/PTM analog input activates.
The output opens, if
ECU Comm OK
If the ECU is not communicating and all values from ECU show #### the output is not active. If the
ECU communicates the output is active.
ECU Comm Error

The output is an inversion of binary output ECU COMM OK, i.e. the output is closed when ECU is not
communicating and all values from ECU show #####. Communication error causes stop of the engine.
ECU YellowLamp
The output copies warning information from ECU.
ECU RedLamp
The output copies shutdown information from ECU.
ECU PowerRelay
The output closes at the beginning of prestart and opens if the engine shall be stopped.
This output can be used to indicate when the ECU should be powered up i.e. only while the engine is
running.
This output also influences evaluation of communication failure with ECU and related FLS alarms from
analog inputs read from the ECU. If the output is configured (which means configured on physical
binary output or VPIO output), the issuing of communication error is blocked during Prestart and
Stopping procedure as shown in the picture.

Fuel
Beginning of solenoid
Prestart deactivation
ECU PwrRelay
Engine
End of stopped
ECU Prestart
communication
failure alarm
blocked
t
Configuration1..3
The output closes when respective configuration (of nominal values) in Alternate Cfg group is active
in case Config Switch is set to AutDetect.
Remote Connect
This output copies state of “R” letter which is visible on controlle display in case any Remote
connection is active. When “R” is visible the output is active, when not visible the output is not active.

Analog inputs
It is possible to configure on each Analog input:

 Reading from IL Analog inputs or from Engine Control Unit via CAN bus (J1939)
 Sensor characteristics – from the list, or custom sensor curve
 Value dimension (e.g. psi - bars, F - C, % - l)
 Sensor resolution
Warning and shut-down limits are adjusted in Engine Protect group.
The analog inputs are configurable. Use LiteEdit software to modify configuration. Default
configuration is:
Not Used
This input is designed for Oil pressure analog input and is automaticaly connected with internal
controller logic mainly setpoint Engine Params: Starting Oil P.
Engine Temp
Engine temperature analog input. Default range 40 to 120 C.
Fuel Level
Fuel Level analog input. Default VDO sensor 0-180R = 0-100%
Hint:
For further information about analog inputs’ configuration see Analog inputs.
CAN J1939 interface

Following values can be received from Engine Control Unit via CAN bus instead of measuring on IL-
NT terminals when J1939 interface is enabled.
Value Value is received from

J1939 enabled J1939 disabled
RPM ECU IL-NT – RPM terminals
Oil pressure ECU or IL-NT AI1 IL-NT AI1 terminals
Engine temperature ECU or IL-NT AI2 IL-NT AI2 terminals
Fuel Level ECU or IL-NT AI3 IL-NT AI3 terminals
ECU State ECU
Fuel Rate ECU
Manifold temp ECU
Boost Pressure ECU
Percent Load ECU
Use LiteEdit to enable/disable J1939 interface and to configure IL-NT analog inputs.
Hint:
RPM reading is automatically switched to pickup or generator voltage measuring (depends on Basic
Settings: Gear Teeth value) if J1939 fails.

Setpoints
Password
EnterPassword
Password is a four-digit number. Password enables change of relevant protected setpoints.
Use  or  keys to set and ENTER key to enter the password.
Hint:
There is only 1 level of a password.
ChangePassword
Use  or  keys to set and ENTER key to change the password.
Hint:
At first the password has to be entered before the new password can be changed.
Basic Settings
Gen-set Name
User defined name, used for InteliLite identification at remote phone or mobile connection.
Gen-set Name is max 14 characters long and have to be entered using LiteEdit software.
Nominal Power [kW]

Nominal power of the generator
Step: 1kW
Range: 1 – 5000 kW
Nomin Current [A]

It is current limit for generator IDMT over current and short current protection and means maximal
continuous generator current. See Gener Protect: Amps IDMT Del, GShortCrct Sd setpoints.
Nominal Current can be different from generator rated current value.
Step: 1A
Range: 1 - 10000 A
CT Ratio [/5A]
Gen-set phases current transformers ratio.
Step: 1A
Range: 1 – 5000 A / 5A
Hint:
For firmware IL-NT-Pramac-1.0, 1.1, 1.2 and IL-NT-AMF26P-1.0:
For CT Ratio <= 250 the values of power and current are displayed in a controller with one decimal.
For CT Ratio > 250 the values of power and current are displayed in a controller with integral
numbers. If you change CT Ratio in LiteEdit or directly in the controller, decimal numbers will not be
changed immediately. The change will be executed only by reconfiguring in LiteEdit. The statistics of
power will be recounted at this time with regards to decimal numbers of power.
WARNING! When you change the firmware, statistics can be invalid!
WARNING! Change of CT ratio over value 250 without reconfiguring in LiteEdit can cause
overflow of current measurement and improper function of controller!

For firmware IL-NT-AMF26P-2.0 and higher:
Decimal switching is not done via value of “CT ratio” setpoint, but in configuration window of LiteEdit
software via icon „Units/Formats“:
Power format switching is available from LiteEdit version 4.4.
EF CT Ratio [/1A]
Gen-set earth fault current transformer ratio.
Step: 1A
Range: 1 – 2000 A / 1A
PT Ratio [/1]
Gen-set potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V

Vm PT Ratio [/1]
Mains potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V
NomVolts Ph-N [V]

Nominal generator voltage (phase to neutral)
Step: 1V
Range: 80 – 20000 V
NomVolts Ph-Ph [V]

Nominal generator voltage (phase to phase)
Step: 1V
Range: 138 – 35000 V
Hint:
There is a given ratio between NomVolts Ph-N and NomVolts Ph-Ph, based on ConnectionType
setting. Once you change either NomVolts Ph-N or NomVolts Ph-Ph value, the other value is
automatically recalculated. When you change ConnectionType setpoint new NomVolts Ph-Ph value is
calculated based on NomVolts Ph-N which stays still during switchover between different connection
types.
Nominal Freq [Hz]

Nominal generator frequency (usually 50 or 60 Hz)
Step: 1Hz
Range: 45 – 65 Hz
Gear Teeth [-]

Number of teeth on the engine gear for the pick-up.
Set Gear Teeth to 0, if no pick-up is used. Engine speed is counted from the generator frequency.
Step: 1
Range: 0 – 500
Hint:
Generator frequency can be used only when generator voltage (min 5V) is present before reaching of
the firing speed (Starting RPM) after start.
Nominal RPM [RPM]

Nominal engine speed.
Step: 1RPM
Range: 100 – 4000 RPM
ControllerMode [OFF / MAN / AUT / TEST]

Equivalent to Controller mode changes by MODE or MODE buttons.
Hint:
Controller Mode change can be separately password protected.
Reset To MAN [ENABLED / DISABLED]

DISABLED: Controller stays in AUT Mode after Fault Reset .
ENABLED: Automatic switch from AUT (or TEST) to MAN Mode after Fault Reset to avoid
automatic engine start. This function is active for Shut down protection only.

ControllerAddr (1 .. 32) [-]
Controller identification number. It is possible to set controller address different from the default value
(1) so that more IL controllers can be interconnected (via RS485) and accessed e.g. from Modbus
terminal.
Hint:
When opening connection to the controller it's address has to correspond with the setting in PC tool.
From LiteEdit it is only possible to connect to controllers with address 1.
COM1 Mode [DIRECT / MODEM / MODBUS / ECU LINK]

Communication protocol switch for the COM1 channel.
DIRECT: LiteEdit communication protocol via direct cable.
MODEM: LiteEdit communication protocol via modem.
MODBUS: Modbus protocol. See detailed description in InteliCommunication guide.
ECU LINK: Protocol for communication with Cummins engines via Modbus.
Hint:
For details on communication speed and other technical parameters please see chapter Technical
Data.
For detail description see chapter Modbus protocol. Since IL-NT 1.3 controller support register
oriented modbus.
COM2 Mode [DIRECT / MODBUS / ECU LINK]

Communication protocol switch for the COM2 channel, if dual communication module is pluged in.
DIRECT: LiteEdit communication protocol via direct cable.
MODBUS: Modbus protocol. See detailed description in InteliCommunication guide.
ECU LINK: Protocol for communication with Cummins engines via Modbus.
Hint:
For details on communication speed and other technical parameters please see chapter Technical
Data.
For detail description see chapter Modbus protocol. Since IL-NT 1.3 controller support register
oriented modbus.
ModemIniString
If your modem needs some additional initialization AT commands (i.e. because of national telephony
network differencies), it can be entered here. Otherwise leave this setpoint blank.
ModbusComSpeed [9600 / 19200 / 38400 / 57600]

If the Modbus mode is selected on COM1 or COM2 channels, the Modbus communication speed in
bps can be adjusted here.
ConnectionType [3Ph4Wire / 3Ph3Wire / Split Ph / Mono Ph]

3Ph4Wire: STAR Connection, 3 phases and neutral - 4 wires,
3Ph3Wire: DELTA Connection, 3 Phase without neutral - 3 Wires,
Split Phase: DOUBLE DELTA Connection, Split Phase,
Mono Phase: MONOPHASE,
Hint:
For more details about connection types see Voltage measurement and generator connection types.

CT Location [Load / GenSet]
Load: CT (current measurement) is located next to the load.

GenSet: CT (current measurement) is located next to the gen-set.
For more details about current measurement location see Current measurement: CT location.
Number Of CTs [3CTs / 1CT]
3CTs:
It means that there are 3 CTs used for current measurement. This is valid in case of 3Ph4Wire or
3Ph3Wire connection type. This setting should be also used in case of Split Phase connection type,
when there are just 2 CTs (as there are just two phases). This setting doesn’t make sense in case of
Mono Phase connection type (Even though you can use this setting in case of Mono Phase, but the
result is the same as for 1CT).
1CT:
When 1CT is used for current measurement.
For more details about CT connection see Current measurement: Number of CTs = 3CTs/1CT .
CB Feedbacks [ENABLED, DISABLED]

When ENABLED (default setting) and MCB and/or GCB configured, the feedback/s are evaluated.
When DISABLED then even when MCB and/or GCB configured they are not evaluated.
Engine Params
Starting RPM [%]
“Firing” speed when IL controller stops cranking (starter goes OFF).
Step: 1% of nominal RPM
Range: 5 – 50 %
Starting Oil P [Bar]

When reached controller stops cranking (starter goes OFF).
Step: 0,1 bar
Range: 0,0 – 10,0
Hint:
There are three conditions for stop cranking: Starting RPM, Starting Oil P and D+ (when enabled).
Starter goes off when any of these conditions is vaid.
Prestart Time [s]

Time of closing of the Prestart output prior to the engine start.
Set to zero if you want to leave the output Prestart open.
Step: 1s
Range: 0 – 600 s
Hint:
Set Prestart time >=1 when using PREHEATING binary input or Preheating within Deutz EMR2 ECU.
MaxCrank Time [s]

Maximum time limit of cranking.
Step: 1s
Range: 1 – 60 s

CrnkFail Pause [s]
Pause between Crank Attempts.
Step: 1s
Range: 5 – 60 s
Crank Attempts [-]

Max number of Crank Attempts.
Step: 1
Range: 1 – 10
Idle Time [s]

Idle time delay starts when RPM exceeds Starting RPM. Start fail is detected when during Idle state
RPM decreases below 2.
During the Idle time timer running the binary output IDLE/NOMINAL is opened when it elapses the
IDLE/NOMINAL output closes. Binary output IDLE/NOMINAL opens during Cooling period again.
Step: 1s
Range: 0 – 600 s
M
Starting RP
RPM RPM
RPM = 2
BO Starter
BO IDLE/RATED
Idle Time Min Stab Time
Electric protections
active
Start Fail
Hint:
If the IDLE function not supported on the governor, set the Idle Time nevertheless to minimum 5s to
avoid Underspeed possibly caused by instability of the engine short after start.
Min Stab Time [s]

Minimum time after reaching of defined level of RPM to the closing GCB.
Step: 1s
Range: 1 – 300 (Max Stab Time) s
Max Stab Time [s]

Maximum time after start to get proper voltage level of the generator.
Step: 1s
Range: 1 (Min Stab Time) – 300 s
Hint:
When generator voltage within Max Stab Time does not reach defined limits (Generator protection
group) , an alarm occurs and the gen-set will shut down
Cooling Speed [IDLE / NOMINAL]

Selects the function of the binary output IDLE/NOMINAL during engine Cooling state.
NOMINAL : Cooling is executed at Nominal speed and generator protections are active.
IDLE: Cooling is executed at Idle speed and generator protections are switched off.
Hint:
Binary output IDLE/NOMINAL must be configured and connected to speed governor. Engine Idle
speed must be adjusted on speed governor

Cooling Time [s]
Runtime of the unloaded gen-set to cool the engine before stop.
Step: 1s
Range: 0 – 3600 s
Hint:
Cooling is executed at nominal speed and generator protections are active.
Stop Time [s]

Under normal conditions the engine must certainly stop within this period. The period starts by issuing
stop command.
Step: 1s
Range: 0 – 240 s
Hint:
Stop of engine is detected when all following conditions are met: RPM <2, Oil pressure < Starting Oil P
Generator voltage < 10 VAC and D+ input isn’t active.
Stop fail is detected when there is difference between those conditions, e.g RPM<2 and Generator
voltage > 10V.
Fuel Solenoid [DIESEL / GAS / EFuelFPmp]

Determines behavior of the binary output FUEL SOLENOID.
DIESEL: The output closes 1 sec before binary output STARTER. The output opens if Emergency
Stop comes or Cooled gen-set is stopped and in pause between repeated starts.
GAS: The output closes together with binary output IGNITION if RPM is over the 30 RPM (fix
value).The output opens after stop command or in pause between repeated start.
EFuelFPmp:When starting, running, stopping, shutting down, etc. it behaves the same way as Fuel
Solenoid: DIESEL, except following situations:
- the output closes
a) at the beginning of prestart or
b) in MAN mode when the gen-set is stopped and STOP button is pressed
(..and in the same cases as Fuel Solenoid: DIESEL)
- the output opens
a) when controller mode is changed from MAN to any other mode or
b) 60 seconds after it was activated by pressing the STOP button in MAN mode (in
case it wasn’t deactivated by second STOP button press, by protection alarm or by the
mode change)
(..and in the same cases as Fuel Solenoid: DIESEL)
Hint:
Fuel Solenoid - EFuelFPmp signal is used for feeding the fuel in engines that don’t have a manual fuel
pump (Electronic Fuel Feed Pump) when the gen-set is starting-up or when they run out of fuel.
D+ Function [ENABLED / CHRGFAIL / DISABLED]

ENABLED: The D+ terminal is used for both functions – “running engine” detection and charge fail
detection.
CHRGFAIL: The D+ terminal is used for charge fail detection only
DISABLED: The D+ terminal is not used.
Hint:
The magnetization current is provided independently on this setpoint value.
The D+ charge fail protection becomes active after Engine Params:Idle Time reaches zero.
ECU FreqSelect [PRIMARY / SECONDARY / DEFAULT]

This setpoint should be used only for Volvo and Scania engines.
Volvo – “Volvo Aux” is selected in ECU configuration:
Primary or secondary engine speed is set by Frequency select bits in VP Status frame.

Scania – “Scania S6 Singlespeed” is selected in ECU configuration:
Nominal engine speed is chosen by Nominal speed switch 1 and 2 from DLN1 frame when the engine
is running on nominal speed, i.e. binary output IDLE/NOMINAL is active. When the output is not active
(engine is running on Idle speed), the setpoint ECU FreqSelect is not taken into account.
Frequency change for Volvo Penta engines with EMS2

This description refers to the Volvo Penta Application bulletin 30-0-003.
The procedure for changing engine speed on the D9 and D16 engines is different from the D12
engine.
There is no system reset on the EMS2 unit; therefore the procedure is changed.
Procedure if ECU not energized:
1. Switch the IL controller to MAN Mode.
2. Power up the ECU.
3. Change the setpoint ECU FreqSelect and confirm it by pressing Enter
4. Press the Stop button on the IL controller.
The whole procedure (step 2 to 4) must not exceed 10 seconds.
Procedure with ECU powered on:
1. Switch the IL controller to MAN Mode.
3. Change the setpoint ECU FreqSelect and confirm it by pressing Enter
The whole procedure (step 2 to 4) must not exceed 10 seconds.
ECU SpeedAdj [%]

Enables to adjust engine speed in ECU via CAN bus. Nominal speed corresponds to 50%.
Step: 1%
Range: 0 – 100%
Hint:
The minumim value 0% is equal to 90% of nominal speed. Maximum value 100% is equal to 110% of
nominal speed.
Fuel Pump ON [%]

When the actual value of Fuel Level (AI 3) is lower or equals to this value then the binary output Fuel
Pump is activated.
Step: 1
Range: 0 – 100 %
Fuel Pump OFF [%]

When the actual value of Fuel Level (AI 3) becomes higher or equals to this value then the binary
output FUEL PUMP is deactivated.
Step: 1
Range: 0 – 100 %
Hint:
The two setpoints above are compared to Analog Input 3 (usually used for Fuel Level) and they are used
for automatic Fuel Pump control. There is also possibility of manual Fuel Pump control. For more
details about Fuel Pump function see description of FUEL PUMP binary output.
Preheating ON [°C]
When the actual value of Water Temp (AI 2) is lower or equals to this value then the binary output
PREHEATING is activated.
Step: 1
Range: 0 – Preheating OFF °C

Preheating OFF [°C]
When the actual value of Water Temp (AI 2) becomes higher or equals to this value then the binary
output PREHEATING is deactivated.
Step: 1
Range: Preheating ON – 100 °C
Hint:
Preheating function is switched off when Preheating ON = Preheating OFF.
The two setpoints above are compared to Analog Input 2 (usually used for Water Temp)
For more details about Preheating function see description of PREHEATING binary output
EMR2Preheating [ENABLED / DISABLED]

ENABLED: Should be used when Deutz EMR2 ECU is used and preheating function in its
configuration is activated.
DISABLED: Should be used when conditions above are not fulfilled, what means for all the other
ECU types, for mechanical engines and also for Deutz EMR2 when preheating
function in its configuration is NOT activated.
For more information about this function see also PREHEATING binary input description.
Dummy Ld 1 ON [A]
Limit for Dummy Load 1 activation.
Step: 1A
Range: 1 – 10000 A
Dummy Ld 1 OFF [A]

Limit for Dummy Load 1 deactivation.
Step: 1A
Range: 1 – 10000 A
Dummy Ld 2 ON [A]
Limit for Dummy Load 2 activation.
Step: 1A
Range: 1 – 10000 A
Dummy Ld 2 OFF [A]

Limit for Dummy Load 2 deactivation.
Step: 1A
Range: 1 – 10000 A
Dummy Load [GCB, MCB, GCB or MCB, ReadyToLd]

Common parameter determining when the Dummy Load function/output is active; either when only
GCB is closed (default setting) or when only MCB is closed or when either GCB or MCB is closed or in
case gen-set is in Ready To Load state ( = Ready To Load output is active).
Evaluation of this function is based on L1 current value. There is fixed 15 seconds delay for function
activation after Dummy Load parameter conditions are fulfilled (GCB and/or MCB closing and
switching to Ready To Load state). Once the function is activated (after 15 seconds delay) Dummy
Load ON/OFF limits are evaluated immediately without any delay.
Hint:
Dummy Load function is primarily dedicated to secure healthy gen-set running in case gen-set load is
not sufficient (is too low). There are 2 independent parameters for two independent Dummy Load
levels. Using opposite logic, Dummy Load function can be also used for Load Shedding purpose. It
only depends on Dummy Ld ON and OFF values. When ON value is higher than OFF value, then the
function can be used for Load Shedding, when lower then fro Dummy Load. See the logic in pictures
below.

Engine Protect
ProtectHoldOff [s]
During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the ProtectHoldOff time. The time starts after reaching Starting
RPM.
Step: 1s
Range: 0 – 300 s
Horn Timeout [s]

Max time limit of horn sounding. Set to zero if you want to leave the output HORN open. Horn timeout
starts again from the beginning if a new alarm appears before previous Horn timeout has elapsed.
Step: 1s
Range: 0 – 600 s
Overspeed [%]
Threshold for over speed protection
Step: 1% of nominal RPM
Range: 100 – 150%
Hint:
The Overspeed protection value is increasing from 115 % to 125% of nominal RPM for the duration
of 5sec (ProtectHoldOff delay). ProtectHoldOff delay takes place during the start of the gen-set when
some engine protections have to be blocked. This delay starts after reaching 25% of nominal RPM. It
holds true if the value GeerTeeth = 0.

AI1 Wrn [Bar]
Warning threshold level for ANALOG INPUT 1
Step: 0,1 bar
Range: -10 – 1000
AI1 Sd [Bar]
Shutdown threshold level for ANALOG INPUT 1
Step: 0,1 bar
Range: -10 – 1000
AI1 Del [s]

Delay for ANALOG INPUT 1
Step: 1s
Range: 0 – 900 s
AI2 Wrn []
Step: 1 C
Range: -100 – 10000
AI2 Sd []
Step: 1 C
Range: -100 – 10000
AI2 Del [s]

Delay for ANALOG INPUT 2 alarm.
Step: 1s
Range: 0 – 900 s
AI3 Wrn []
Step: 1%
Range: -100 – 10000
AI3 Sd []
Step: 1%
Range: -100 – 10000
AI3 Del [s]

Delay for ANALOG INPUT 3
Step: 1s
Range: 0 – 900 s
BI6 Delay [s]

Delay for binary input number 6.
Step: 0,1 s
Range: 0 – 3600 s
BI7 Delay [s]

Delay for binary input number 6.
Step: 0,1 s
Range: 0 – 3600 s

Hint:
There is a possibility to set programmable delay on alarms configured for binary output 6 and/or 7. If
set, it blocks alarms of the respective binary input all the time when the delay is active. If the reason
for the alarm persists after the delay elapses, the alarm is activated. If not, the alarm is not activated.
This feature allows user to perform “filtering” of alarms.
Batt Undervolt [V]

Warning threshold for low battery voltage.
Step: 0,1 V
Range: 8V – 40 (Battery >Volts)
Batt Overvolt [V]

Warning threshold for hi battery voltage.
Step: 0,1 V
Range: 8V – 40 (Battery <Volts)
Batt Volt Del [s]

Delay for low battery voltage alarm.
Step: 1s
Range: 0 – 600 s
Maintenance [h]
Counts down when engine running. If reaches zero, an alarm appears. When the value 10000 is set,
than the Maintenance function is disabled and counter does not count. Counter value disappears in
controllers statictics.
Step: 1h
Range: 0 –10000h
Gener Protect
Hint:
All electric protections when activated result in shutdown.
Overload BOC [%]

Threshold for generator overload (in % of Nominal power)
Step: 1% of Nominal power
Range: 0 – 200%
Overload Del [s]

Delay for generator overload alarm.
Step: 0,1s
Range: 0 – 600,0 s
GShortCrct Sd [%]
Shutdown occurs when generator current reaches GShortCrct Sd limit.
Step: 1 % of Nominal current
Range: 100 - 500 %
GShortCrct Del [s]

Delay for generator short current alarm.
Step: 0,01s
Range: 0,00 – 10,00 s

Amps IDMT Del [s]
IDMT curve shape selection. Amps IDMT Del is Reaction time of IDMT protection for 200%
overcurrent Igen = 2* Nomin Current.
Step: 0,1 s
Range: 0,1 - 60,0 s
IDMT is “very inverse” generator over current protection. Reaction time is not constant but depends on
generator over current level according following formula.
Amps IDMT Del * Nomin Current

Reaction time =
Igen - Nomin Current
Hint:
Reaction time is limited up to 900 sec = 15 minutes. IDMT protection is not active for Reaction time
values longer than 15 minutes.
Igen is maximal value of all measured phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are IDMT Curr
Del.
Overcurrent
200 % = ≤ 100 % 101 % 110 %
IDMT Curr
Del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
Maximal Reaction time

Reaction time
Amps IDMT Del
Igen
Nominal Current Short Crct Sd

Amps Unbal Sd [%]
Threshold for generator current asymmetry (unbalance).
Step: 1% of Nominal current
Range: 1 – 200% of Nominal current
Amps Unbal Del [s]

Delay for generator current unbalance
Step: 0,1 s
Range: 0,0 – 600,0 s
EF Protection [ENABLED / DISABLED]

ENABLED: Earth Fault Protection is evaluated according to Earth Fault Sd and Earth Fault Del
setting. This setting makes sense only in case that IL-NT-EFCPM module is used.
DISABLED: Earth Fault Protection is NOT evaluated. This setting should be chosen in case that
IL-NT-EFCPM module is NOT used.
Earth Fault Sd [A]

Treshold for Earth Fault Sd protection.
Step: 0,01
Range: 0,03 to 5,00
For more information about Earth Fault Protection see Earth Fault measurement.
Earth Fault Del [s ]

Delay for Earth Fault Sd evaluation
Step: 0,01
Range: 0,03 to 5,00
Gen >V Sd [%]

Threshold for generator overvoltage. All three phases are checked. Maximum out of three is used.
Step: 1% of Nominal voltage
Range: 0(Gen <V Sd) – 200%
Gen <V BOC [%]

Threshold for generator undervoltage. All three phases are checked. Minimum out of three is used.
Range: 0% – 200 (Gen >V Sd)%
Hint:
Over- and undervoltage protection is evaluated according to Basic Settings: ConnectionType setting.
3Ph4Wire and 3Ph3Wire connections are evaluated according to Ph-Ph nominal voltage (NomVolts
Ph-Ph) and Split Phase and Mono Phase connections are evaluated according to Ph-N nominal
voltage (NomVolts Ph-N).
Gen V Del [s]

Delay for generator undervoltage and overvoltage alarm
Step: 0,1s
Range: 0,0 – 600,0 s
Volt Unbal Sd [%]

Threshold for generator voltage unbalance alarm.
Range: 0 – 200% of Nominal voltage
Hint:
Voltage unbalance protection is evaluated the same way as overvoltage (Gen >V Sd) and
undervoltage (Gen <V BOC) protections described above.

Volt Unbal Del [s]
Delay for generator voltage unbalance alarm.
Step: 0,1s
Range: 0,0 – 600,0 s
Gen >Freq Sd [%]

Threshold for generator phase L3 overfrequency.
Step: 0,1% of Nominal frequency
Range: 0 (Gen <Freq Sd) – 200,0% of Nominal frequency
Gen <Freq Sd [%]

Threshold for generator phase L3 underfrequency.
Range: 0,0 – 200 (Gen >Freq Sd ) % of Nominal frequency
Gen Freq Del [s]

Delay for generator underfrequency and overfrequency alarm.
Step: 0,1s
Range: 0,0 – 600,0 s
AMF Settings
RetFromIsland [MANUAL / AUTO]
MANUAL: After closing GCB, IL goes to MAN Mode automatically.
AUTO: No automatic switching to MAN Mode.
EmergStart Del [s]

Delay after the mains failure to the start of the gen-set
Step: 1s
Range: 0 – 6000 s
MainsReturnDel [s]
Delay after the mains return to the GCB opening.
Step: 1s
Range: 1 – 3600 s
MFB MReturnDel [s]

Delay after the mains return to the GCB opening in case BI: MainsFailBlock is active .
Step: 1s
Range: 1 – 3600 s
Hint:
In case the LBI:MainsFailBlock is activated in AUT mode in Island Operation (IslOper) then AMF
Settings: MFB MReturnDel parameter is used instead of AMF Settings: MainsReturnDel parameter
for transition to Mains Operation (MainsOper).
In case both events (MainsFailBlock and Mains Return) appears concurrently (closely one after
another) and their delays could overlap each other then the manual control (BI: MainsFailBlock) has
higher priority comparing the real Mains return as shown in the following diagram.

Transfer Del [s]
Delay after GCB opening to MCB closing during the return procedure.
Delay after MCB opening to GCB closing if the setpoint MCB Opens On set to GENRUN
Step: 0,1s
Range: 0 – 600,0 s
The time charts bellow show recommended setting of AMF Settings:Transfer Del setpoint.
If the Transfer Del setpoint is set shorter than If some delay between MCB feedback deactivation
the time required for opening of the breaker, and closing of GCB Close/Open circuit output is
the controller closes GCB Close/Open output required, then the Transfer Del must be set to sum
straight away (100ms) after the MCB feedback of “MCB opening”+“del” time.
input deactivates.

MCB Close Del [s]
Delay after mains returns to MCB closing, if gen-set is not running(e.g. is in start-up procedure)
Step: 0,1s
Range: 0 – 60,0 s
MShortCrct [A]
When mains current reaches MShortCrct limit for at least MShortCrct Del time WrnMShort Crct alarm
is activated and MCB is opened. This alarm is active (and MCB cannot be closed again) unless
FAULT RESET is pressed.
Step: 1A
Range: 1 - 10000 A
MShortCrct Del [s]

Delay for MShortCrct evaluation.
Step: 0,01s
Range: 0,00 – 10,00 s
Mains >V [%]

Threshold for mains overvoltage. All three phases are checked. Maximum out of three is used.
Range: 50 (Mains <V) – 150%
Mains <V [%]

Threshold for mains undervoltage. All three phases are checked. Maximum out of three is used.
Step: 1% of nominal voltage
Range: 50% – 150 (Mains >V)%
Mains V Del [s]

Delay for mains undervoltage and overvoltage
Step: 0,1 s
Range: 0 – 600,0 s
Mains V Unbal [%]

Threshold for mains voltage unbalance
Range: 1 – 150%
Mains VUnb Del [s]

Delay for mains voltage unbalance
Step: 0,1 s
Range: 0- 60,0

Mains >Freq [%]
Threshold for mains overfrequency. All three phases are checked. Maximum out of three is used.
Range: 50 (Mains <Freq) – 150,0%
Mains <Freq [%]

Threshold for mains underfrequency. All three phases are checked. Maximum out of three is used.
Range: 50% – 150,0(Mains >Freq)%
Mains Freq Del [s]

Delay for mains underfrequency and overfrequency
Step: 0,1s
Range: 0 – 60,0 s
MCB Logic [CLOSE-ON / CLOSE-OFF]

The set point influences the behavior of the output MCB CLOSE/OPEN
CLOSE-ON: When the output MCB CLOSE/OPEN is closed – MCB should be closed.
CLOSE-OFF: When the output MCB CLOSE/OPEN is closed – MCB should be opened.
iL “OFF” iL “ON”
Mains O.K. Mains O.K.
MCB logic = ”CLOSE-ON”

Mains Failure
MCB logic = ”CLOSE-OFF” Signal after external

inverted relay
AUX.
INVERTING
RELAY
iL
DO 4
MCB
- +
Battery
Hint:
In the case MCB Logic = “CLOSE-OFF” it is necessary to change externally the polarity of the output
signal.

ReturnFromTEST [MANUAL / AUTO]
The set point influences the behavior of the TEST mode.
MANUAL:
1) Select TEST, gen-sets starts and running unloaded
2) To transfer load from mains to the gen-set press MCB ON/OFF or wait for power-cut.
3) When mains recovers, the gen-set remains running loaded.
4) To stop the gen-set select AUTO Mode
5) In AUT Mode:
a) After the MainsReturnDel InteliLite opens the GCB
b) After the Transfer Del delay InteliLite closes the MCB.
c) The gen-set is cooled and stopped
AUT:
1) Select TEST, gen-sets starts and running unloaded
2) To transfer load from mains to the gen-set wait for the power-cut. the controller does not response
for MCB ON/OFF button.
3) When the mains recovers:
a) After the MainsReturnDel the controller opens the GCB
b) After the Transfer Del delay the controller closes the MCB.
4) The gen-set remains running.
5) To stop the gen-set select a different mode than TEST.
MCB Opens On [MAINSFAIL / GENRUN]

MAINSFAIL: The command to open the MCB is given immediately after mains fail condition evaluated.
GENRUN: The command to open the MCB is not given till the Gen-set starts (with respecting the
setpoint EmergStart Del), reaches Running state, reaches proper voltage and frequency
and Min Stab Time elapses. After that, the MCB is opened, Transfer Del timer is started
and the GCB is closed after the timer elapses.
Hint:
This option should be used for MCBs using 230V control and not equipped with the undervoltage coil.
Date/Time
Time Stamp Per [min]
Time interval for periodic history records.
Step: 1 min
Range: 0 – 200min
#SummerTimeMod [DISABLED / WINTER / SUMMER/WINTER-S

/ SUMMER-S]
DISABLED: Automatic switching between summer and wintertime is disabled.
WINTER (SUMMER) : Automatic switching between summer and wintertime is enabled and it
is set to winter (summer) season.
WINTER-S (SUMMER-S) : Modification for southern hemisphere.
#Time [HHMMSS]
Real time clock adjustment.
#Date [DDMMYYYY]
Actual date adjustment.

Timer1..3Function [No Func/TEST/TEST OnLd/MFail Blk/Mode OFF]
It is possible to choose out of 5 following Timer functions. Binary output TIMER is always activated
when Timer is active regardless of chosen Timer function.
No Func: There is no any other function, but binary output TIMER1..3 activation.
TEST: When this option is chosen then the Timer output is also internally connected to the
REMOTE TEST binary input.
TEST OnLd: When this option is chosen then the Timer output is also internally connected to the
REM TEST ONLD binary input.
MFail Blk: When this option is chosen then the Timer output is also internally connected to the
MAINSFAILBLOCK binary input.
Mode OFF: When this option is chosen then the Timer output is also internally connected to the
REMOTE OFF binary input.
Timer1..3 Repeat
[NONE/MONDAY/TUESDAY/WEDNESDAY/THURSDAY/WEDNESDAY/FRI
DAY/SATURDAY/SUNDAY/MON-FRI/MON-SAT/MON-SUN/SAT-SUN/SUN-
MON/12 Hours/8 Hours/6 Hours/4 Hours/3 Hours/2 Hours/1 Hour]
Defines time of TIMER 1..3 activation.
NONE:
Timer function is disabled
MONDAY, TUESDAY, WEDNESDAY, THURSDAY, WEDNESDAY, FRIDAY, SATURDAY, SUNDAY:

Timer is activated on daily basis.
MON-FRI, MON-SAT, SAT-SUN, SUN-MON:

Timer is activated on selected day interval.
12 Hours/8 Hours/6 Hours/4 Hours/3 Hours/2 Hours/1 Hour:

Timer is activated at midnight for TimerXDuration time. Then is activated again after period chosen for
TimerX Repeat parameter. This cycle will be repeated with the same period.
Example:
For instance when Timer1 Repeat = 6 hours and Timer1Duration = 180 minutes then Timer1 Function
is activated periodically every 6 hours starting at midnight and running every time for 180 minutes (3
hours). So Timer is active from midnight to 3 am, then from 6 am to 9 am, then from noon to 3 pm,
then from 6 pm to 9 pm and then the whole cycle starts again at midnight.
Hint:
There is an exception in case that TimerXDuration is higher then TimerX Repeat. In this case Timer is
started again in next full cycle. For instance when you set Timer2 Repeat = 2 hours and
Timer2Duration = 180 minutes Timer2 will be activated at midnight for 3 hours and then again at 4 am
again for 3 hours, then next cycles would follow.
Timer1..3 ON Time
Day time when Timer output activates.
Timer1..3Duration
Specify length of Timer activation.
Step: 1 min
Range: 1 – 1440 s

Sensors Spec
AI1,AI2,AI3Calibration […]
Calibrating constant to adjust the measured value of IL analog inputs. Physical dimension
of calibrating constant is corresponding to Analog input.
Step: 1
Range: -1000 – +1000
Hint:
Calibration constants have to be adjusted when measured value is near the alarm level
User curves can be defined by LiteEdit software.
Extension I/O
IOM AI1..4 Wrn []
The warning level for IOM ANALOG INPUT 1..4 alarm detection.
Step: 1
Range: -100 – +10000
IOM AI1..4 Sd []
The shutdown level for IOM ANALOG INPUT 1..4 alarm detection.
Step: 1
Range: -100 – +10000
IOM AI1..4 Del [s]

Delay for IOM ANALOG INPUT 1..4 alarm.
Step: 1 s
Range: 0 – 900 s
Hint:
IG-IOM/IGS-PTM analog inputs protection alarms can be configured following way.
Configuration Protection
Under Protection is activated only when measured value is under measured level.
Over Protection is activated only when measured value is over measured level.
Under+fls Level 2 protection is activated by Sensor Fail as well.
Over+fls Level 2 protection is activated by Sensor Fail as well.
IOM AI1..4 Calibr […]

Calibrating constant to adjust the measured value of IOM/PTM analog inputs. Physical dimension of
calibrating constant is corresponding to Analog input.
Step: 1
Range: -1000 – +1000

SMS/E-Mail
Remote alarm messaging
If a GSM modem and/or Internet bridge is connected to the controller, the controller can send SMS
messages and/or emails in the moment when a new alarm appears in the Alarm list. The message will
contain a copy of the Alarm list.
To enable this function, you should select with setpoints Yel Alarm Msg and Red Alarm Msg, which
levels of alarms shall be announced (red/yellow/both) and also enter valid GSM phone number and/or
e-mail address to the setpoints TelNo/Addr Ch1 and TelNo/Addr Ch2. It is possible to put either a
GSM number or e-mail to both setpoints.
There is also possibility to control the unit (e.g. read and/or write setpoints, send commands, etc.)
using sms messages. For more details about this function see SMS Message Control and
SMS/Email: Report Period setpoint description.
NOTE:
An internet module must be available for sending of e-mails. Similarly, a GSM modem is necessary for
sending of SMS.
Hint:
There are 5 attempts for any active call (SMS/E-Mail). Timeout for connection is 90 sec and after 120
sec controller starts the next attempt. During the time the IL-NT is trying to send an active call type,
incoming calls are blocked.
Yel Alarm Msg [DISABLED / ENABLED]

Set this setpoint to YES if you want to get messages when a yellow (warning) alarm occurs.
Hint
The target address (GSM phone number or e-mail address) must be set correctly to the setpoint(s)
TelNo/Addr Ch1 resp. TelNo/Addr Ch2.
Red Alarm Msg [DISABLED / ENABLED]

Set this setpoint to YES if you want to get messages when a red (shutdown) alarm occurs.
Hint
The target address (GSM phone number or e-mail address) must be set correctly to the setpoint(s)
TelNo/Addr Ch1 resp. TelNo/Addr Ch2.
TelNo/Addr Ch1, 2
Enter either a valid GSM phone number or e-mail address to this setpoint, where the alarm messages
shall be sent. Type of active call is considered from the value of this parameter. If it consist „@“ it is
supposed to be e-mail address and active e-mail is sent. If the value is number, without „@“, it is
supposed to be the telephone number and active SMS is sent.
Hint:
For GSM numbers use either national format (i.e. like number you will dial if you want to make a local
call) or full international format with "+" character followed by international prefix in the begin.
Phone numbers can be modified from controller display, but in case of email address this
setpoint can be modified from PC only!
Report Period [h]

Automatic periodical SMS report sending period. The period is always counted from 2 AM. When set
to 0 the automatic sending is disabled. When analog inputs’ values are out of the range their values
are not represented by “####” as in LiteEdit or on controller display, but by value -32768. In case the
message is not send following alarm and history record appears SmsRprtCH1Fail or SmsRprtCH2Fail.
Step: 1h
Range: 0 – 1000 h

Periodical report includes following data:
Value Communication
object number
Fuel level 8229
Run Hours 8206
Engine Temp 8228
Bat voltage 8213
Oil Pressure 8227
Engine state* 8330
Breaker state** 8455
Gen V L1-N 8192
Gen V L2-N 8193
Gen V L3-N 8194
Gen Freq 8210
Gen PF 8204
Mains V L1-N 8195
Mains V L2-N 8196
Mains V L3-N 8197
Mains freq 8211
* Engine machine state
** Electric machine state
The format of the message is as follows:

#<Gen-set name>: <Fuel level>,<Run Hours>,<Engine Temp>,<Bat voltage>,<Oil Pressure>,<Engine
state>,<Breaker state>,<Gen V L1-N>,<Gen V L2-N>,<Gen V L3-N>,<Gen Freq>,<Gen PF>,<Mains
V L1-N>,<Mains V L2-N>,<Mains V L3-N>,<Mains freq>
For more details about this function see SMS Message Control.

Man Operations
This group doesn’t contain typical setpoints. The two items in this group are commands.
EF Prot Test
This command is normally in OFF state. When you set this command to ON state Earth Fault
protection test is performed and command state is automatically returned to OFF state.
This test can be performed anytime (even in OFF mode), when Emergency Man mode is not active.
When the test is performed Earth Fault Sd protection, BREAKER TRIP output and Wrn EF Prot Test
alarm message are activated and stay active unless FAULT RESET is pressed.
Hint:
When Sd Override is active and EF Prot Test is set to ON, Sd Earth Fault is recorded into the history
file and appears on controller display, but gen-set remains running and Breaker Trip output is NOT
activated. If you deactivate Sd Override before Sd Earth Fault is acknowledged by pressing FAULT
RESET, then gen-set is immediately stopped and Breaker Trip output is activated.
For more details about Sd Override see Sd Override description.
EF Prot Test command may be also executed using controller buttons combination (see more in
chapter Earth Fault Protection Test) or by binary input EF PROT TEST.
RestoreDefault
This command works the same way as the previous one. Normally is in OFF state. When you want to
execute this command you have to change its value from OFF state either to SET1 or to SET2. There
are two sets of default parameters. Once you choose one SET controller setpoints are restored to
respective default setting and command state is automatically returned to OFF state.
Most of the setpoints are restored to default, but not all of them. There are following exceptions.
 GenSet name  COM2 mode  SummerTimeMode

 ControllerMode  ModemIniString  Time
 ControllerAddress  ModbusComSpeed  Date
 COM1 mode  Maintenance
Hint:
These are the same setpoints which are not overwritten during configuration download.
In this particular cases it doesn’t make sense to change the setpoints because of following reasons.
GenSet name should be unique name, ControllerMode should stay the same to avoid any unwanted
action, communication setting is usually changed according to the particular application and returning
to the default setting would mostly cause lost of communication, time and date are usually up-to-date
and it would set it out-of-date, Maintenance setpoint shouldn’t be obviously changed at all and even if
it should be judged seriously and changed separately and not as a part of restore to default command.

Alternate Cfg
Config Switch [MANUAL/AutDetect/BinSelect]
Configuration detection switch. Value of this setpoint cannot be changed when gen-set is running
(since prestart period), setpoint adjustment is taken into account only when gen-set is stopped.
MANUAL: Nominal values of the gen-set are defined by setpoints in Basic Settings group
AutDetect: Nominal values of the gen-set are chosen from Alternate Cfg group during gen-set
starting procedure. Autodetection process is described below.
BinSelect: Nominal values of the gen-set are chosen based on AltCfgSwitch binary inputs
combination.
Autodetection process of configuration within Alternate Cfg group
There are three groups of nominal values. The valid nominal values configuration is evaluated during
gen-set starting procedure (just after MinStabTO elapses) in case Config Switch parameter is set to
AutDetect.
1) First detection of connection type is made. There are 3 possible groups: a) Mono Ph, b) Split Ph or
c) 3Ph4Wire / 3Ph3Wire. Every phase with Gen V < 40V is taken as phase without voltage. When
there is no suitable connection type found (within 3 Alternate Cfg groups) then autodetection fail is
announced (GAutDtcFail / MAutDetecFail). In case suitable Connection Type is found autodetection
process proceeds to the 2nd step.
2) Detection of nominal voltage. When the measured voltage is within +/- 10V of the nominal voltage
of respective group (where suitable Connection Type was found) then this configuration group is
considered as the valid configuration group and all the nominal values from this group are taken as
valid nominal values (and these values are then copied to the Basic Settings group). When there is
more groups which fit to this criteria then the one with the lowest ordinal number is chosen.
Autodetection procedure:
A) Detection is first made on Mains side. Once the detection is finished either one configuration is
chosen (then one of the following messages AlterCfg 1 Act, AlterCfg 2 Act or AlterCfg 3 Act is written
to the history and CONFIGURATION 1, 2 or 3 output is activated) or there is a Mains autodetection fail
(MAutDetecFail).
B) Then in case MAN mode is active the controller is waiting for manual request for the gen-set start
and in the meantime is periodically checking Mains status. In case the controller is in AUT mode gen-
set start request is automatically issued.
C) Once the gen-set is started (regardless if in MAN or AUT mode) autodetection on gen-set side is
started. Autodetection on gen-set side is made during every gen-set start regardless previous
(successful or unsuccessful) autodection made on Mains side.
D) Once the detection on gen-set side is finished either one configuration is chosen (AlterCfg 1 Act,
AlterCfg 2 Act or AlterCfg 3 Act written to the history and Configuration 1, 2 or 3 output is activated) or
there is a gen-set autodetection fail (Sd GAutDtcFail) and gen-set is shuted down.
Once the autodetection procedure is successfully finished values from chosen configuration group in
Alternate Cfg group are written to the Basic Settings group. The nominal values can be changed then
either from Alternate Cfg group (within the chosen group) or from Basic Settings group. When you
change the values either in Alternate Cfg chosen group or in Basic Settings the setpoints’ values are
automatically changed in both groups simultaneously (till new gen-set start request when new
evaluation is started).
Once the autodection is successful on gen-set side the chosen configuration is taken as valid
configuration for the Mains side till next gen-set start (when new evaluation is performed) or till the
controller is switched off. In case you need to make new autodetection on Mains side you have to
switch off and switch on the controller.
NominalPower1..3 [kW]
Three possible settings of generator nominal power
Step: 1kW
Range: 1 – 5000 kW
Nomin Current1..3 [A]

Three different configurations of generator nominal current
Step: 1A
Range: 1 – 10000 A
NomVoltsPh-N 1..3 [V]

Three different configurations of generator nominal voltage (phase to neutral)
Step: 1V
Range: 80 – 20000 V
NomVoltsPh-Ph1..3 [V]
Three different configurations of generator nominal voltage (phase to phase)
Step: 1V
Range: 138 – 35000 V
Hint:
There is a given ratio between NomVolts Ph-N and NomVolts Ph-Ph, based on ConnectionType
setting. Once you change either NomVolts Ph-N or NomVolts Ph-Ph value, the other value is
automatically recalculated. When you change ConnectionType setpoint new NomVolts Ph-Ph value is
calculated based on NomVolts Ph-N which stays still during switchover between different connection
types.
Connect Type 1..3 [3Ph4Wire / 3Ph3Wire / Split Ph / Mono Ph]

Three different configurations of generator nominal voltage (phase to phase)
3Ph4Wire: STAR Connection, 3 phases and neutral - 4 wires,
3Ph3Wire: DELTA Connection, 3 Phase without neutral - 3 Wires,
Split Phase: DOUBLE DELTA Connection, Split Phase,
Mono Phase: MONOPHASE,
Hint:
For more details about connection types see Voltage measurement and generator connection types.

ECU-controlled engine support
There exists only one firmware branch for both standard and electronic controlled (monitored)
engines.
Presence of the ECU on the CAN bus/RS232 is configured via LiteEdit like other peripheries (IG-IOM,
IGL-RA15). Pressing the button in Configuration window of LiteEdit opens ECU dialog window
where the appropriate engine/ECU type should be selected. The actual list of ECU types is available
on ComAp website in "ECU list - x.y.iwe" package. Download this package and import it into LiteEdit in
the same way as standard firmware IWE package.
More information about ECU list packages, configuration and wiring recommendations can be found in
Comap Electronic Engines Support manual.
If the connected engine is Cummins with GCS engine control unit communicating via Modbus it is
necessary to set the setpoint Basic settings:COM1 Mode = ECU LINK or COM2 Mode = ECU LINK.

Loss of communication causes a warning alarm. On the contrary the ECU can be switched off at
quiescent engine that means not-communicating ECU is in that moment normal situation. All values
from ECU shall show ####, but no alarm is displayed. The output ECU Comm OK follows the real
situation which means it is not active anytime when the ECU does not communicate.
The output ECU PowerRelay closes at the beginning of prestart and opens if the engine shall be
stopped. It can be used to switch the ECU on and off. If the output is configured but not active the
ECU communication alarm is blocked.
The engine is started via standard contact output or via CAN bus depending on ECU capabilities.
Values read from ECU

There is fixed set of values read from J1939 ECU by IL-NT controller:
 Engine speed (frame EEC1)
 Engine oil pressure (frame Engine Fluid Level/Pressure)
 Engine coolant temperature (frame Engine Temperature)
 Total engine hours (frame Engine Hours, Revolutions)
 Fuel rate (frame Fuel Economy)
 Boost pressure (frame Inlet/Exhaust Conditions)
 Intake manifold 1 temperature (frame Inlet/Exhaust Conditions)
 Engine oil temperature 1 (frame Engine Temperature 1)
When “ECU LINK”-Modbus option is selected, following values are read from Modbus Register Data
(for QSX15,QSK45, QSK60):
 Engine Speed (Register Address:30001)
 Oil Pressure (Register Address:30003)
 Coolant Temperature (Register Address:30002)
 Engine Running Time (Register Address:30008-30009)
 Fuel Consumption Rate (Register Address:30018)
 Intake Manifold Absolute Pressure (Register Address:30530 (QSK45, QSK60 only))
 Intake Manifold Temperature (Register Address:30531 (QSK45, QSK60 only))
Hint:
Values read from ECU are not written to history besides the fault codes.
Diagnostic messages read from ECU

Diagnostic messages are read and displayed in extra ECU Alarm list. For Standard J1939 SPN
(Suspect Parameter Number), FMI (Failure Mode Identifier) and OC (Occurrence Counter) are shown
together with text description if available.
One SPN (Suspect Parameter Number) / FMI (Failure Mode Identify) couple describes one fail
information. If FMI is equal to 0 or 1, WRN is displayed in the ECU Alarm list. For any other FMI
values, FLS is displayed.
Detail SPN/FMI code specification see in:
 SAE Truck and Bus Control and Communications Network Standards Manual, SAE HS-1939
Publication
 Or refer to corresponding engine manufacturer’s ECU error codes list.
Complete list of text diagnostic messages for each ECU can be found in Comap Electronic Engines
Support manual.
Hint:
InteliLite controller doesn’t support J1587 diagnostic line on Volvo engines. This can cause in some
cases a J1939 alarm message FC:000608 due to missing J1587 bus. Contact your Volvo distributor to
update ECU firmware.
For Scania engines the fault codes are displayed in hexadecimal format.

Analog inputs
Reading of mentioned values from ECU enables to use analog inputs of the unit for other purposes,
e.g. measuring, displaying and alarm activation related to various quantities. The configuration thus
allows to use three analog inputs on the central unit and four analog inputs on IG-IOM/IGS-PTM
module if connected.
Connection description
The following diagrams show how to connect the engine control unit to the InteliLite controller:
Engines with J1939 support started via CAN bus

VOLVO PENTA engines (EMS II, EDC III units)
Modem or PC
L1
L2
L3
Interface
SPRINKLER RS-232C
REMOTE TEST
REMOTE OFF
ACCESS LOCK
LOAD
+24 V
EMERGENCY STOP
Mains C.B.
MAINS C.B. FEED -BACK

GEN C.B. FEED-BACK
CONTROL
SIGNALS
BINARY OUTPUTS
ALARM
READY TO LOAD
PRESTART
MAINS C.B.
GEN C.B.
Generator C.B.
GENERATOR
RPM
8-pole Deutsch
8 7 6 5 4 3 2 1
DIESEL/GAS ENGINE
connector
ECU
BO ECU PwrRelay
BO ECU CommOK (EDCIII) / ECU CommError (EMSII)
FUEL LEVEL

SCANIA S6
Modem or PC
L1
L2
L3
Interface
RS-232C
SPRINKLER
REMOTE TEST
REMOTE OFF
ACCESS LOCK
LOAD
+24 V
EMERGENCY STOP
Mains C.B.

GEN C.B. FEED-BACK
CONTROL
SIGNALS
BINARY OUTPUTS
ALARM
READY TO LOAD
PRESTART
MAINS C.B.
GEN C.B.
Generator C.B.
GENERATOR
RPM
1 2 3 4 5 6 7 8 9 10
10 -pin EMS B1
DIESEL/GAS ENGINE
connector
ECU
GND
+ 24 V DC
FUEL LEVEL

Cummins engines with MODBUS communication
InteliLite set up:
Basic settings:COM1 Mode = ECU LINK or COM2 Mode = ECU LINK
Software configuration: ECU → ECU engine is connected → Type: Cummins MODBUS
RS232/RS485 converter (see following diagram) set up:

Data format settings (SW1) 11 bits (1 start bit, 8 data bits, 2 stop bits)
Baud rate settings (SW2) 9600 bps
(more info available on http://www.advantech.com/products/Model_Detail.asp?model_id=1-D6FLH)
ADAM 4520 RS232/485

CONVERTER
GND DATA1+
RS232
DATA1-
RxD
L1
L2
L3
TxD
10-30 +Vs
VDC RS485
GND
SPRINKLER
REMOTE TEST
REMOTE OFF
ACCESS LOCK
LOAD
+24 V
EMERGENCY STOP
Mains C.B.

GEN C.B. FEED-BACK
CONTROL
SIGNALS
ALARM
READY TO LOAD
BINARY OUTPUTS
PRESTART
MAINS C.B.
GEN C.B.
FUEL SOLENOID
Generator C.B.
STARTER
RPM
GENERATOR
GND (PIN 20)

RS485 - (PIN 18)
CONNECTOR
D-SUB 06
RS485 + (PIN 21)
TERM2 (PIN 19)

DIESEL/GAS ENGINE
ECU
TERM1 (PIN 22)
FUEL SOLENOID
STARTER
- +
D+
BATTERY

Sensor Specification
Background of the sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants
within 10 % of measure range should be set. Two calibrating constants are set in physical units - bar,
o
C, % .Calibration is made by adding the value of setpoint AIxCalibration directly to the calculated
value at analog input.
Hint:
The calibration must be done at the operational point of the analog input (e.g. 80°C, 4,0Bar etc..)
Default sensor curves
There are 20 resistive curves available. The following table provides information on
minimum/maximum values of respective sensors. Actual values especially of temperature curves may
differ. Meaning is to prolong curve to the lower temperature values, so the cold engine will not raise
alarm fail sensor.
Curve Min Value Max Value Unit

Datcon 5 Bar 0 5 Bar
Datcon 80 Psi 0 80 Psi
Datcon Low °C 25 150 °C
Datcon High °C 25 160 °C
Datcon Low °F 80 300 °F
Datcon High °F 80 320 °F
Datcon Fuel % 0 100 %
VDO 5 Bar 0 5 Bar
VDO 10 Bar 0 10 Bar
VDO 72 Psi 0 72 Psi
VDO 145 Psi 0 145 Psi
VDO 40-120 °C 40 120 °C
VDO 50-150 °C 50 150 °C
VDO 100-250 °F 100 250 °F
VDO 120-300°F 120 300 °F
VDO Fuel % 0 100 %
Hint:
When measured value is 6% out of range the Sensor Fail FLS is detected. You can find detailed
information on sensores in LiteEdit Reference Guide.

Function Description
OFF Mode
No start of the gen-set is possible. Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are
not energized.
No reaction if buttons START,STOP,GCB ON/OFF, MCB ON/OFF are pressed.
When power-cut comes, MCB CLOSE/OPEN opens. After mains returns, MCB CLOSE/OPEN closes
with MCB close del.
MAN Mode
START. - starts the gen-set.

GCB ON/OFF
 The controller closes GCB to dead bus.
 The controller opens GCB when closed.
 If the generator voltage is out of the limits, the controller does not to respond to the GCB
ON/OFF
MCB ON/OFF
 The controller closes MCB to dead bus.
 The controller opens MCB when closed.
STOP stops the gen-set.
Hint:
The engine can run without load unlimited time.
The controller does not automatically stop the running gen-set in MAN Mode.
The controller does not start the gen-set when power cut comes.
!! The controller provides interlock between GCB and MCB, it means it is never possible to
close both CB together
Start-stop sequence (simplified)

MODE = MAN (Engine start/stop request is given by pressing buttons START and STOP )
MODE = AUT (Engine start/stop request is evaluated form Mains failure/return)
State Condition of the transition Action Next state

Ready Start request PRESTART on Prestart
Prestart Time counter
started
RPM > 2 or Oil pressure detected or Gen Stop (Stop fail)
voltage > 10V or D+ active
OFF Mode selected or Shut down alarm Not Ready

active
Not Ready RPM < 2, Oil pressure not detected, Vgen Ready
< 10V, D+ not Active no shutdown alarm
active, other than OFF Mode selected
Prestart 3 Prestart time elapsed STARTER on Cranking

FUEL SOLENOID on4
MaxCrank Time counter
started

Cranking 3 RPM> Starting RPM STARTER off Starting
PRESTART off
D+ input activated or oil pressure detected STARTER off Cranking

or Gen voltage > 25% Vgnom or D+ active PRESTART off
for 1s
MaxCrank Time elapsed, 1st attempt STARTER off Crank pause
FUEL SOLENOID off
STOP SOLENOID on
CrankFail Pause timer
started
MaxCrank Time elapsed, last attempt STARTER off Shutdown (Start
PRESTART off fail)
Crank CrankFail Pause elapsed STARTER on Cranking
pause 3 FUEL SOLENOID on4
STOP SOLENOID off
MaxCrank Time counter
started
Starting 3 80% Nominal RPM reached READY TO LOAD on 1 Running
Min, Max Stab Time
counter started
RPM = 0 or any other shutdown condition FUEL SOLENOID off Shutdown
STOP SOLENOID on
60 sec. Elapsed FUEL SOLENOID off Shutdown (Start
STOP SOLENOID on fail)
Running Stop request READY TO LOAD off Cooling
Cooling Time timer
started
RPM = 0 or any other shutdown condition READY TO LOAD off 2 Shutdown
FUEL SOLENOID off
GCB CLOSE/OPEN closed Loaded
Loaded GCB CLOSE/OPEN opened Running
STOP SOLENOID on
READY TO LOAD off
Cooling Cooling Time elapsed FUEL SOLENOID off Stop
STOP SOLENOID on
STOP SOLENOID on
Start request READY TO LOAD on 1 Running
Stop RPM = 0, Oil pressure not detected, Vgen < Ready
10V, D+ not active
60 sec. Elapsed Stop (Stop fail)
1
if all generator parameters OK and Min Stab Time elapsed, indicates that GCB is possible to close.
In AUTO Mode closes in this moment GCB automatically.
2
If GCB output used GCB opens automatically
3
The start-up sequence can be interrupted in any time by comming stop request
4
Fuel solenoid is switched on with time advance of 1s fixed before starter motor is switched on.
Hint:
Threshold level for D+ input is 80% supply voltage, activation delay is 1s (to override short firings
during cranking – for example in cold conditions).

AUT Mode
The controller does not respond to buttons START, STOP, MCB ON/OFF, GCB ON/OFF. Engine
start/stop request is evaluated form Mains failure/return.
AMF sequence (simplified)

Mains Mains failed1 or MCB feedback dropout MCB CLOSE/OPEN off Mains failure
operation MCB Opens On = MAINSFAIL EmergStart Del timer
started
Mains failed1 or MCB feedback dropout EmergStart Del timer Mains failure
MCB Opens On = GENRUN started
Mains Mains voltage and frequency OK After elapsing MCB Close Mains operation
failure MCB Opens On = MAINSFAIL Del MCB CLOSE/OPEN
on
Mains voltage and frequency OK None Mains operation

MCB Opens On = GENRUN
EmergStart Del elapsed Engine start sequence Island operation

MCB Opens On = MAINSFAIL performed, then
GCB CLOSE/OPEN on 2
EmergStart Del elapsed Engine start sequence Island operation
MCB Opens On = GENRUN performed, then MCB
CLOSE/OPEN off, time
delay Transfer Del
performed and GCB
CLOSE/OPEN on 2
Island Mains voltage and frequency OK MainsReturnDel timer Mains return

operation started
Mains Mains failed Island operation
return MainsReturnDel elapsed GCB CLOSE/OPEN off, Mains operation
then after Transfer Del
MCB CLOSE/OPEN on
and then engine stop
sequence performed 3
1
Mains failed means mains over/under -voltage, over/under -frequency, voltage assymetry (preset
delay must elapse)
2
If during start-up sequence mains returns, then MCB is reclosed with delay MCB Close Del (if
opened, depending on MCB Opens On setpoint) and start-up sequence is interrupted.
3
If mains fails during stop procedure (cooling) again, stop sequence is interrupted, MCB opened and
GCB closed with delay Transfer Del.
See also chapter Circuit breakers timing.
TEST mode
The setpoint ReturnFromTEST influences the behavior of TEST mode.

Caution: The gen-set starts automatically and is always running in TEST mode!
The setpoint ReturnFromTEST = MANUAL

While TEST mode is selected, gen-set starts and is running unloaded.

To load the gen-set
a) Power cut comes or
b) MCB ON/OFF is pressed
When power cut: MCB is opened, after Transfer Del elapses, GCB is closed.
When the mains recovers gen-set stays supplying island load. To transfer the load back to the healthly
mains, switch the controller to AUT Mode.
Hint:
The controller does not respond to GCB ON/OFF , STOP, START
The load is automatically transferred back to the mains when any gen-set shut down protection
activates.
Test on load
When binary input REM TEST ONLD is closed, the controller automatically (if TEST mode selected)
transfers load from the mains to the gen-set. Setpoint AutoMainsFail: ReturnFromTEST must be set to
MANUAL.
The setpoint ReturnFromTEST = AUTO

While TEST mode is selected, gen-set is running unloaded.
When power cut comes the controller opens MCB.
After Return break elapses, GCB is closed.
When the mains recovers:
a) After MainsReturn Del the controller opens the GCB
b) After Transfer Del delay MCB is closed.
c) The engine stays running
To stop the gen-set select other mode than TEST
Hint:
The controller does not respond to GCB ON/OFF , MCB ON/OFF , STOP, START
Circuit breakers timing

Relation between Mains fail and MCB and start of gen-set
MCB Opens On = MAINSFAIL:
Mains fail is detected as Mains <V, Mains >V, Mains V Unbal, Mains <Freq, Mains >Freq. After
detection MCB is opened.
Hint:
When MCB feedback drop-out and measured mains electrical limits (voltage, frequency) are still in
limits, the controller switches MCB ON again.
Mains fail
MCB
opened
Mains V Del or Mains Freq
Del or Mains VUnb Del
genset start
EmergStart Del

MCB Opens On = GENRUN:
The MCB is not opened till the engine starts and gets ready to take the load.
Engine started
MCB opened
Min Stab Time
Max Stab Time
GCB closed
Fwd Return Del
Relation between Mains return and MCB

OFF Mode, GCB and MCB are opened
Mains return
MCB closed (only when genset is

not running and GCB is opened)
MCB Close Del
Relation between GCB and MCB

Conditions: AUTO Mode, Mains =off, MCB = opened, GCB = closed, gen-set loaded.
Mains returns: GCB opens (according 3., MainsReturnDel), MCB closes (Transfer Del)
GCB opened
MCB closed
Fwd Return Del
Relation between GCB and MCB (Test mode)

Situation 1: Mains =OK, MCB = closed, GCB = opened, RPM=0.
Change mode to TEST: gen-set starts, GCB = opened.
Mains cut: MCB opens (according 1.) , GCB closes (Transfer Del)
Situation 2: ReturnFromTEST=MANUAL, Mains =OK, MCB is closed, gen-set is running.

Press MCB on/off -> MCB opens, GCB closes (Transfer Del), gen-set is running loaded.
MCB opened
GCB closed
Fwd Return Del

Alarm Management
Following alarms are available:
 Sensor Fail
 Warning
 Breaker open and cooling
 Shut down
 Mains failure
Sensor Fail (FLS)
Sensor Fail is detected when measured value is 6% out of selected sensor characteristic, or data from
ECU is missing. Sensor Fail is indicated by ##### symbol instead measured value.
Warning (WRN)
When warning comes up, only alarm outputs and common warning output are closed.
Possible warnings:
See List of possible events
Breaker open and cooling (BOC)
When the BOC alarm comes up, InteliLite opens first output GCB CLOSE/OPEN (as well as binary
output BREAKER TRIP is activated) to unload the gen-set and then after cooling time it also stops the
gen-set. Alarm outputs and common shutdown output are activated. Active or not acknowledged
protection disables gen-set start.
Possible BOC alarms:

Shut down (SD)
When the shut-down alarm comes up, InteliLite opens outputs GCB CLOSE/OPEN, FUEL
SOLENOID, STARTER and PRESTART to stop the engine immediately. Alarm outputs and common
shutdown output are closed. Active or not reset protection disables start.
Possible shut-down alarms:

Mains failure (MF)
Mains failure detection depends on Auto mains failure setpoints (levels and delays) adjusting. When
the mains failure comes up, mains circuit breaker is opened.
Possible mains failure reasons:

Hint:
Mains failure is not written to alarm list!

Alarm time chart
Gen >V, <V,

Idle Time >Freq, <Freq
5 sec Underspeed
"Engine running only" protections, engine

ProtectHoldoff water temperature luboil pressure
"All the time" configured protections, I >, I >>, RPM >>, mains failure detection
nominal speed
GCB opened
Max Stab Time
Switched to
GCB closed
Min Stab Time
Starter OFF
Start
Stop
Voltage phase sequence detection
InteliLite controller detects phase sequence on both generator and mains/bus voltage terminals. This
protections are important after controller installation to avoid wrong voltage phases phase connection.
Following alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliLite controller L1, L2, L3. When the phases are
connected in different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
Gen CCW Rot = wrong generator phase sequence
Mains CCW Rot = wrong mains phase sequence
Sensor Fail detection

Sensor Fail Fls is detected when measured value is 6 percent out of range. Controller screen displays
in this case string #### instead measured value.
R1
R2
R3
R4
R5
Range of sensor
Sensor -6% Range of measurement +6% Sensor

100%
Failure Failure

GCB, MCB fail detection
MCB and/or GCB fail detection is based on binary output CB CLOSE/OPEN comparing with binary
input MCB and/or GCB FEEDBACK.
There are three different time delays for CB fail detection – see following diagrams.
When is BO GCB close/open (MCB Close/Open) in steady state and GCB feedback (MCB feedback)
is changed the GCB fail is detected immediately (no delay).
closed
BO G CB close/open opened BO G CB close/open
closed
BI G CB feedback BI G CB feedback opened
active active
Alarm: G CB fail Alarm: G CB fail
Alarm detection: Alarm detection:
immediatelly immediatelly
When BO GCB close/open (MCB Close/Open) opens there is 5 sec delay for GCB fail (MCB fail)
detection.
BO G C B close/open opened
BI G CB feedback opened
T ime delay
5 sec active
Alarm: G CB fail
When BO GCB close/open (MCB Close/Open) closes, there is 5sec delay for GCB fail (MCB fail)
detection:
closed
BO G CB close/open
T ime delay closed

BI G CB feedback 5 or 2 sec
active
Alarm: G CB fail
Hint:
You can solve state of MCB fail by pressing Fault Reset button.

Gen-set Operation States
Engine machine state
Init Autotest during controller power on
Not ready Gen-set is not ready to start
Prestart Prestart sequence in process, Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting Starting speed is reached and the Idle timer is running
Running Gen-set is running at nominal speed
Loaded Gen-set is running at nominal speed and GCB OPEN/CLOSE is closed
Stop Stop
Shutdowns Shut-down alarm activated
Ready Gen-set is ready to run
Cooling Gen-set is cooling before stop
EmergMan Emergency Manual gen-set operation
Electric machine state

MainsOper Mains is present
MainsFlt Mains cut off – immediate state
MainsFlt Mains cut off – takes EmergStart del
IslOper Island operation
MainsRet Mains recover
Brks Off GCB, MCB opened
MinStabTO Minimal Stabilization Timeout
MaxStabTO Maximal Stabilization Timeout
Trans Del Forward return break delay. Delay between GCB opening and MCB closing
List of possible events

Information on binary
Events Protection
output available (See Description
specification type
list of Binary outputs)
AI1 Wrn WRN YES Value measured on analog input 1 is lower
than AI1 Wrn setpoint.
AI1 Sd SD YES Value measured on analog input 1 is lower
than AI1 Sd setpoint.
AI2 Wrn WRN YES Value measured on analog input 2 is
greater than AI2 Wrn setpoint.
AI2 Sd SD YES Value measured on analog input 2 is
greater than AI2 Sd setpoint.
AI3 Wrn WRN YES Value measured on analog input 3 is
greater than AI3 Wrn setpoint.
AI3 Sd SD YES Value measured on analog input 3 is
greater than AI3 Sd setpoint.
Wrn Batt Volt WRN YES Battery voltage is out of limits given by Batt
Undervolt/Batt OverVolt setpoints.
IOM AIx Wrn WRN YES Warning alarm configurable on the input of
IG-IOM/IGS-PTM.
IOM AIx Sd SD YES Shutdown alarm configurable on the input
of IG-IOM/IGS-PTM.
Binary input WRN/SD/BOC YES Configurable Warning, Shutdown or BOC
alarms on the inputs of IL-NT.

Events Protection
specification type
Emergency Stop SD YES If the input Emergency Stop is opened
shutdown is immediately activated.
Sd Override WRN NO The protection is active if the output Sd
Override is closed.
Fr Sd Override SD NO This alarm is active when binary input Fr Sd
Override is closed.
Sd Gen Lx > V SD YES The generator voltage is out of limits given
(Where x=1,2,3) by Gen >V Sd setpoints.
BOC Gen Lx < V BOC YES The generator voltage is out of limits given
(Where x=1,2,3) by Gen <V BOC setpoints.
Sd Gen V Unbal SD YES The generator voltage is unbalanced more
than the value of Volt Unbal Sd setpoint.
Sd Gen > Freq SD YES The generator frequency is out of limits
given by Gen >Freq Sd setpoints.
BOC Gen <Freq BOC YES The generator frequency is out of limits
given by Gen <Freq BOC setpoints.
GenParamsFail NONE NO Generator params are not OK, voltage or
frequency are out of limits.
Sd Amps Unbal SD NO The generator current is unbalanced (there
is generator current asymetry).
BOC Amps IDMT BOC NO Generator current exceeds the limit for
IDMT protection given by Nominal current
and Amps IDMT Del setpoints.
BOC Overload BOC YES The load is greater than the value given by
Overload setpoint.
Sd GShort Crct SD NO Short circuit of generator.
Sd Earth Fault SD YES This alarm is activated when Eart Fault
value exceeds Earth Fault Sd limit for at
least Earth Fault Del period.
Sd Overspeed SD YES The protection comes active if the speed is
greater than Overspeed setpoint.
Sd Underspeed SD YES During starting of the engine when the RPM
reach the value of Starting RPM setpoint
the starter is switched off and the speed of
the engine can drop under Starting RPM
again.Then the Underspeed protection
becomes active.
Protection evaluation starts 5 seconds after
reaching StartingRPM.
Sd BatteryFlat SD YES If the controller switches off during starting
sequence due to bad battery condition it
doesn’t try to start again and activates this
protection.
Sd Start Fail SD YES Gen-set start failed.
Sd Stop Fail SD YES Gen-set stop failed.
GCB Fail SD NO Failure of generator circuit breaker.
MCB Fail WRN NO Failure of mains circuit breaker.
ActCallCH1Fail WRN NO This message appears after unsuccessful
attempt for active call through channel 1.
ActCallCH2Fail WRN NO Channel 2 - analogical to ActCallCH1Fail.
SmsRprtCH1Fail WRN NO This message appears when periodical
SMS report is not successfully sent through
channel 1.
SmsRprtCH2Fail WRN NO Channel 2 - analogical to ActCallCH1Fail.

Events Protection
specification type
ParamFail NONE NO Wrong checksum of parameters. Happends
typically after downloading new firmware or
changing of the parameter. The controller
stays in INIT mode. Check all parameters,
write at least one new parameter.
Sd RPMMeasFail SD NO Failure of magnetic pick-up sensor for
speed measurement.
ChargeAlt Fail WRN YES Failure of alternator for charging the
battery.
Wrn RA Fail WRN NO Warning alarm in case of lost connection to
IGL-RA15 module.
Sd IOM Fail SD NO Shutdown alarm in case of lost connection
to IG-IOM/IGS-PTM module. Only when
configured.
Wrn ECU Alarm* WRN NO ECU alarm list is not empty
Wrn ECU WRN NO There is no communication between
Comm* controller and ECU
Gen CCW Rot WRN wrong generator phase sequence detected
Mains CCW Rot WRN wrong Mains phase sequence detected
WrnMShortCrct WRN NO Short circuit of mains.
Mains Lx >,< V MF YES The generator voltage is out of limits given
(Where x=1,2,3) by Gen <V Sd and Gen >V Sd setpoints.
Mains V Unbal MF YES The generator voltage is unbalanced more
than the value of Volt Unbal Sd setpoint.
Mains >, < Freq MF YES The generator frequency is out of limits
given by Gen >Freq Sd and Gen <Freq Sd
setpoints.
Low BackupBatt WRN NO RTC backup battery is flat
WrnMaintenance WRN YES The period for servicing is set by the
Maintenance setpoint. The protection
comes active if the running hours of the
engine reach this value.
Wrn EFProtTest WRN NO a) Binary output EF PROT TEST is active
(all the time even when performed EF Prot
Test is acknowledged by FAULT RESET)
b) Activated when EF Prot Test is
performed using ENTER + FAULT RESET
button’s combination or by EFProtTest
command in Man Operations group.
Sd GAutDtcFail SD NO Gen-set autodetection failed = suitable
configuration not found in Alternate Cfg
group.
MAutDetecFail WRN NO Mains autodetection failed = suitable
configuration not found in Alternate Cfg
group.
AlterCfg 1..3 Act Successful autodetection.
(chosen configuration group indication)
*Only when ECU is configured

History file
InteliLite NT stores a record of each important event into the history file. The history file seats 117
records. When the history file is full, the oldest records are removed.
Hint:
To force history download in LiteEdit (direct,modem or Internet) open History window and select
History | Read history command.
Record structure
Abbreviation Historical value
Num Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Mode Controller’s mode
RPM Engine speed
Pwr Generator active power
PF Generator PF
LChr Character of the load
Gfrq Generator frequency
Vg1 Generator voltage L1
IL1 Generator current L1
EF Earth fault current
Vm1 Mains voltage L1
Mfrq Mains frequency
UBat Battery voltage
OilP IL-NT Analog input 1 value ( default Oil pressure)
EngT IL-NT Analog input 2 value ( default Engine temperature)
FLvl IL-NT Analog input 3 value ( default Fuel Level)
BIN Binary inputs IL-NT
BOUT Binary outputs IL-NT
FC* ECU alarm FailureCode
FMI* ECUalarm Failure Mode Identifier
AIM1* IG-IOM, IGS-PTM Analog input 1 value (when configured IG-IOM, IGS-PTM)
BIM* IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM, IGS-PTM)
BOM* IG-IOM, IGS-PTM Binary outputs (when configured IG-IOM, IGS-PTM)
BIOE* Extension plug-in module inputs and/or outputs
*Depends if enabled in configuration (see more details in LiteEdit-4.4-Reference Guide.pdf)

User Interface
InteliLite NT controller enables to choose the user interface as customer prefers. There are two
choices available: USER or ENGINEER interface.
USER interface is ment for customers, who prefer simple and easy menu and don’t wish to list in
complex menu or change the settings of controller. In USER interface controller displays measuring,
alarm and init screens.
ENGINEER interface is dedicated for engineers and allow changing the settings of controller,
reviewing the history, measurement, alarms and grant the full access to all controllers screens with are
available. This mode is default.
Changing the mode of User Interface is possible from default measuring screen of controller by
simultaneous pressing the ENTER and PAGE button and than press again PAGE. On screen will be
displayed the choice of two different User Interfaces.
You can see more in next chapter Operator Interface AMF under Controller Information Screen.

Operator Interface AMF
GEN-SET CONTROL BUTTONS

POSITION BUTTON DESCRIPTION
START button. Works in MAN mode only. Press this button to initiate the start
1
sequence of the engine.
STOP button. Works in MAN mode only. Press this button to initiate the stop
sequence of the gen-set. Repeated pressing or holding the button for more than
2
2s will cancel current phase of stop sequence (like cooling) and next phase will
continue.
FAULT RESET button. Use this button to deactivate the horn output (1st press)
and acknowledge alarms (2nd press). Inactive alarms will disappear immediately
3
and status of active alarms will be changed to "confirmed" so they will disappear
as soon as their reasons dismiss.
FUEL PUMP button. While this button is pressed FUEL PUMP is activated until
4
Fuel Pump OFF level is reached.
MODE LEFT button. Use this button to change the mode. The button works only if
the main screen with the indicator of currently selected mode is displayed.
5 NOTE:
This button will not work if the controller mode is forced by one of binary inputs
Remote OFF, Remote MAN, Remote AUT, Remote TEST.

MODE RIGHT button. Use this button to change the mode. The button works only
if the main screen with the indicator of currently selected mode is displayed.
6 NOTE:
This button will not work if the controller mode is forced by one of binary inputs
Remote OFF, Remote MAN, Remote AUT, Remote TEST.
GCB button. Works in MAN and TEST modes only. Press this button to open or
7 close the GCB manually. Note that certain conditions must be valid otherwise
GCB closing is blocked.
MCB button. Works in MAN and TEST modes only. Press this button to open or
close the MCB manually.
8 CAUTION!
You can disconnect the load from the mains supply with this button! Be sure you
know well what you are about to do!
GEN-SET OPERATION INDICATORS

POSITION INDICATOR DESCRIPTION
Gen-set failure. Red LED starts flashing when gen-set failure occurs. After FAULT RESET
9
button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is active).
10 Gen-set voltage OK. Green LED is on if the generator voltage is present and within limits.
11 GCB ON. Green LED is on, if GCB is closed. It is driven by GCB feedback signal.
12 MCB ON. Green LED is on, if MCB is closed. It is driven by MCB feedback signal.
13 Mains voltage OK. Green LED is on, if mains is present and within limits.
EN
Mains failure. Red LED starts blinking when the mains failure is detected and after the gen-
14
set has started it lights permanently until the mains failure disappears.
DISPLAY AND CONTROL BUTTONS

POSITION BUTTON DESCRIPTION
15 Graphic B/W display, 128x64 pixels
PAGE button. Use this button to switch over display pages. See Display Screens
16
and Pages Structure chapter below this table for more details.
17 UP button. Use this button to move up or increase a value.
18 DOWN button. Use this button to move down or decrease a value.
ENTER button. Use this button to finish editing a setpoint or moving right in the
19
history page.

Display Screens and Pages Structure
The displayed information is structured into "pages" and "screens". Use PAGE button to switch over
the pages.
1. The page Measurement consists of screens which display measured values like voltages,
current, oil pressure etc., computed values like i.e. gen-set power, statistic data and the alarm
list on the last screen.
2. The page Setpoints contains all setpoints organized to groups and also a special group for
entering password.
3. The page History log shows the history log in the order that the last record is displayed first.
Measurement Setpoints History log

OFF MAN AUT TEST ! Password No. Reason
>Basic Settings > 0 Switched On
Not ready Engine Params -1 Fault reset
MainsFlt Page Engine Protect Page -2 Emergency Stop
PF 0.00 Page
Gener Protect -3 Wrn RA15 Fail
RPM 0 AutoMains Fail -4 Sprinkler Set
No Timer Extension I/O -5 Config Loaded
0 kW 0 Date/Time 13:02:17 07/08/2008
Enter Page Enter
Generator Gen-set Name Time Date

L1N 0 L1L2 0V >13:02:17 07/08/2008
L1N 0 L1L2 0V >Nominal Power 13:00:46 07/08/2008
L1N 0 L1L2 0V Page 200 kW 13:00:46 07/08/2008
Page
Gen freq 0.0Hz Nomin Current 13:00:45 07/08/2008
350 A 13:00:45 07/08/2008
0 0 0 A CT Ratio 13:00:43 07/08/2008
2000 /5A 0 Switched On
Enter Enter Page Enter
ECU AlarmList Gen-set Name Mode RPM Pwr

>EngOil Press > OFF 0 0
000225 (000E1h) >Nominal Power OFF 0 0
250 200 kW OFF 0 0
Page Page
Nomin Current OFF 0 0
350 A OFF 0 0
CT Ratio OFF 0 0
FC 100 OC 4 FMI 1 2000 /5A 0 Switched On
Enter
AlarmList 1
Emergency Stop
Page
NOTE:
History and Setpoints pages are available only when you choose Engineer interface (not User). See
Controller Information Screen subchapter below.

Alarms
AlarmList 3
*MCB Fail Inactive unconfirmed alarm
*Emergency Stop Active unconfirmed alarm
Sd Override
Active confirmed alarm
Browsing ECU Alarms
NOTE:
ECU AlarmList page is available only when ECU is configured.
Earth Fault Protection Test
&
BO: Breaker Trip
OFF MAN AUT TEST !
3s
Not ready
MainsFlt
PF 0.00
RPM 0
No Timer
0 kW 0

Setpoint Change
OFF MAN AUT TEST ! Password
>Basic Settings
Not ready Engine Params
MainsFlt Page Engine Protect
PF 0.00 Gener Protect
RPM 0 AutoMains Fail
No Timer Extension I/O
0 kW 0 Date/Time
Enter Page
Gen-set Name
>Nominal Power
200 kW
*Nomin Current
350 A
CT Ratio
2000 /5A
Enter Enter Page
Gen-set Name NOTE:

Cannot change setpoint?
>Nominal Power Setpoints marked with an
250 200 kW asterisk are password
*Nomin Current protected. Enter password
350 A as described in the chapter
CT Ratio Entering the Password
2000 /5A below.
Entering the Password
OFF MAN AUT TEST ! >Password
Basic Settings
Not ready Engine Params
MainsFlt Page Engine Protect
PF 0.00 Gener Protect
RPM 0 AutoMains Fail
No Timer Extension I/O
0 kW 0 Date/Time
Enter Page
>EnterPassword
Changepassword
Enter Enter Page

NOTE:
>EnterPassword Lost password? Display the
0 information screen containing
Changepassword the serial number and
password decode number as
described in the chapter below
and send them to your local
distributor.
Controller Information Screen
OFF MAN AUT TEST ! InteliLite NT

ComAp 2007-2008
Not ready Enter + Page
MainsFlt IL-NT-x.y
PF 0.00 Serial:12345678
RPM 0 SW ver: x.y, x.y
No Timer Appl : AMF25
0 kW 0 Branch: Standard
Page
Languages
>English
Chinese
Enter
Page
User interface:
User
>Engineer
Enter
Serial: 12345678
Pwd. dec.: 1234567890
Page
Display Contrast Adjustment

OFF MAN AUT TEST !
Not ready
MainsFlt
PF 0.00
OFF MAN AUT TEST ! RPM 0
No Timer
Not ready Enter + 0 kW 0
MainsFlt
PF 0.00 OFF MAN AUT TEST !
RPM 0 Enter +
No Timer Not ready
0 kW 0 MainsFlt
PF 0.00
RPM 0
No Timer
0 kW 0

Remote Control and Data Logging
Direct connection to the PC
InteliLite can be connected directly with PC via optional IL-NT RS232 interface.
Use the standard serial cable to connect PC with InteliLite.
Hint:
Make sure the grounding system on controller and PC – COM port (negative of the PC DC supply) are
identical – before the first direct connection. There must not be any voltage between these two points
otherwise the internal reversible fuse in controller burns out. The simple solution is to assure, that the
PC supply 240/20V is ground free (GND terminal is not connected).
PC CONTROLLER
2 - RxD 2 - RxD
RS232
RS 232
RS232
3 - TxD 3 - TxD
230 VAC 5 - GND 5 - GND
Required the same

voltage potential
between GND‘s
0 VDC
- +
Battery
PC software - LiteEdit
On the PC (for direct or modem connection) has to be installed the ComAp’s software package
LiteEdit. (based on Windows 95 or newer platform)
LiteEdit enables:
 read the quantities
 adjust all set points
 control the engine
 configure the controller
 select software configuration
 modify alarm inputs and outputs
 modify password, commands protections
 direct, modem or Internet communication
Modbus protocol
The selection of the function of iL serial port is done via the setpoint COMx Mode in Basic settings
 57600 bps, 8 data bits, 1 stop bit, no parity

 Transfer mode RTU
 Function 3 (Read Multiply Registers)
 Function 6 (Write Single Register)
 Function 16 (Write Multiply Registers)
 The response to an incoming message is sent with minimum 4,096 ms delay after message
reception
The complete description of Modbus communication protocol can be found in Modbus Protocol
Reference Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are
available from web site at http://www.modicon.com/openmbus/ .

Communication object vs. Register
All the data intended for communication has its representation as communication objects in the
controller. The communication object is represented by the n-byte array in the controller memory and
identified by the unique 16-bit communication object number. The register, according to Modbus
communication protocol, represents a two-byte data and in communication functions is referenced by
16-bit register address. Further in the description of communication functions the communication
object number will always be used as a register address and length of the communication object
will be expressed by number of registers. Just one communication object can be read or written
by one communication function.
Hint:
To obtain communication object numbers it is possible to download the actual controller description
on-line from controller or from (ail) archive and use “export data” function from LiteEdit software.
Communication object list (exported from default IL-NT-AC03 archive)
Setpoints of AC03:
Name Firmware ver. Application Date App. ver. Ser. num. Filename
IL-NT-AMF26-
IL-NT-AMF26-P- AMF26-P-
GEN1 2.0 R:2.6.2010 AMF26 7.6.2010 2,0 12345678 2.0.AIL
Group Name Value Dimension Password Com. obj. Low limit High limit Data type
Basic Settings Gen-set Name GEN1 No 8637 Short string

Basic Settings Nominal Power 33 kW Yes 8276 1 5000 Unsigned 16
Basic Settings Nomin Current 60 A Yes 8275 1 10000 Unsigned 16
Basic Settings CT Ratio 100 /5A Yes 8274 1 5000 Unsigned 16
Basic Settings EF CT Ratio 500 /1A Yes 8566 1 2000 Unsigned 16
Basic Settings PT Ratio 1,0 /1 Yes 9579 0,1 500,0 Unsigned 16
Basic Settings Vm PT Ratio 1,0 V/V Yes 9580 0,1 500,0 Unsigned 16
Basic Settings NomVolts Ph-N 231 V Yes 8277 80 20000 Unsigned 16
Basic Settings NomVolts Ph-Ph 400 V Yes 11657 138 35000 Unsigned 16
Basic Settings Nominal Freq 50 Hz Yes 8278 45 65 Unsigned 16
Basic Settings Gear Teeth 0 Yes 8252 0 500 Unsigned 16
Basic Settings Nominal RPM 1500 RPM Yes 8253 100 4000 Unsigned 16
Basic Settings ControllerMode OFF No 8315 String list
Basic Settings Reset To MAN DISABLE Yes 9983 String list
D
Basic Settings ControllerAddr 1 Yes 24537 1 32 Unsigned 8
Basic Settings COM1 Mode DIRECT Yes 24522 String list
Basic Settings COM2 Mode DIRECT Yes 24451 String list
Basic Settings ModemIniString Yes 24436 Long string
Basic Settings ModbusComSpee 9600 bps Yes 24477 String list
d
Basic Settings ConnectionType 3Ph4Wire Yes 11628 String list
Basic Settings CT Location GenSet Yes 11625 String list
Basic Settings Number Of CTs 3CTs Yes 11629 String list
Basic Settings CB Feedbacks DISABLE Yes 11771 String list
D

Engine Params Starting RPM 30 % Yes 8254 5 50 Unsigned 8
Engine Params Starting Oil P 4,5 Bar Yes 9681 0,0 10,0 Integer 16
Engine Params Prestart Time 0 s Yes 8394 0 600 Unsigned 16
Engine Params MaxCrank Time 5 s Yes 8256 1 60 Unsigned 8
Engine Params CrnkFail Pause 5 s Yes 8257 5 60 Unsigned 8
Engine Params Crank Attempts 4 Yes 8255 1 10 Unsigned 8
Engine Params Idle Time 5 s Yes 9097 0 600 Unsigned 16
Engine Params Min Stab Time 2 s Yes 8259 1 5 Unsigned 16
Engine Params Max Stab Time 5 s Yes 8313 2 300 Unsigned 16
Engine Params Cooling Speed NOMINAL Yes 10046 String list
Engine Params Cooling Time 120 s Yes 8258 0 3600 Unsigned 16
Engine Params Stop Time 60 s Yes 9815 0 240 Unsigned 16
Engine Params Fuel Solenoid DIESEL Yes 9100 String list
Engine Params D+ Function ENABLED Yes 9683 String list
Engine Params ECU FreqSelect DEFAULT Yes 10266 String list
Engine Params ECU SpeedAdj 50 % Yes 9948 0 100 Unsigned 16
Engine Params Fuel Pump ON 30 % No 10100 -100 80 Integer 16
Engine Params Fuel Pump OFF 80 % No 10101 30 10000 Integer 16
Engine Params Preheating ON 30 °C No 11622 0 40 Unsigned 8
Engine Params Preheating OFF 40 °C No 11623 30 100 Unsigned 8
Engine Params EMR2Preheating DISABLE Yes 11795 String list
D
Engine Params Dummy Ld 1 On 9,0 A No 11772 1,0 1000,0 Unsigned 16
Engine Params Dummy Ld 1 Off 19,0 A No 11773 1,0 1000,0 Unsigned 16
Engine Params Dummy Ld 2 On 30,0 A No 11774 1,0 1000,0 Unsigned 16
Engine Params Dummy Ld 2 Off 42,0 A No 11775 1,0 1000,0 Unsigned 16
Engine Params Dummy Load GCB No 11776 String list
Engine Protect ProtectHoldOff 5 s Yes 8262 0 300 Unsigned 16

Engine Protect Horn Timeout 10 s No 8264 0 600 Unsigned 16
Engine Protect Overspeed Sd 115 % Yes 8263 50 150 Unsigned 16
Engine Protect AI1 Wrn 1,5 Bar No 8369 -10,0 1000,0 Integer 16
Engine Protect AI1 Sd 1,0 Bar Yes 8370 -10,0 1000,0 Integer 16
Engine Protect AI1 Del 3 s Yes 8365 0 900 Unsigned 16
Engine Protect AI2 Wrn 110 °C No 8375 -100 10000 Integer 16
Engine Protect AI2 Sd 115 °C Yes 8376 -100 10000 Integer 16
Engine Protect AI2 Del 5 s Yes 8371 0 900 Unsigned 16
Engine Protect AI3 Wrn 10 % No 8381 -100 10000 Integer 16
Engine Protect AI3 Sd 5 % No 8382 -100 10000 Integer 16
Engine Protect AI3 Del 120 s No 8377 0 900 Unsigned 16
Engine Protect BI6 Delay 0,0 s No 10131 0,0 3600,0 Unsigned 16
Engine Protect BI7 Delay 0,0 s No 10132 0,0 3600,0 Unsigned 16
Engine Protect Batt Overvolt 14,5 V Yes 9587 10,5 40,0 Integer 16
Engine Protect Batt Undervolt 10,5 V Yes 8387 8,0 40,0 Integer 16
Engine Protect Batt Volt Del 5 s Yes 8383 0 600 Unsigned 16

Engine Protect Maintenance 9999 h No 9648 0 10000 Unsigned 16
Gener Protect Overload BOC 105 % Yes 8280 0 200 Unsigned 16

Gener Protect Overload Del 10,0 s Yes 8281 0,0 600,0 Unsigned 16
Gener Protect GShortCrct Sd 300 % Yes 8282 100 500 Unsigned 16
Gener Protect GShortCrct Del 0,00 s Yes 9991 0,00 10,00 Unsigned 16
Gener Protect Amps IDMT Del 4,0 s Yes 8283 1,0 60,0 Unsigned 16
Gener Protect Amps Unbal Sd 50 % Yes 8284 1 200 Unsigned 16
Gener Protect Amps Unbal Del 5,0 s Yes 8285 0,0 600,0 Unsigned 16
Gener Protect EF Protection ENABLED Yes 11631 String list
Gener Protect EarthFault Sd 0,30 A No 11632 0,03 5,00 Unsigned 16
Gener Protect EarthFault Del 0,10 s No 11633 0,03 5,00 Unsigned 16
Gener Protect Gen >V Sd 110 % Yes 8291 80 200 Unsigned 16
Gener Protect Gen <V BOC 80 % Yes 8293 0 110 Unsigned 16
Gener Protect Gen V Del 3,0 s Yes 8292 0,0 600,0 Unsigned 16
Gener Protect Volt Unbal Sd 10 % Yes 8288 1 200 Unsigned 16
Gener Protect Volt Unbal Del 3,0 s Yes 8289 0,0 600,0 Unsigned 16
Gener Protect Gen >Freq Sd 110,0 % Yes 8296 90,0 200,0 Unsigned 16
Gener Protect Gen <Freq BOC 90,0 % Yes 8298 0,0 110,0 Unsigned 16
Gener Protect Gen Freq Del 3,0 s Yes 8297 0,0 600,0 Unsigned 16
AMF Settings RetFromIsland AUTO Yes 9590 String list

AMF Settings EmergStart Del 2 s Yes 8301 0 6000 Unsigned 16
AMF Settings MainsReturnDel 60 s Yes 8302 1 3600 Unsigned 16
AMF Settings MFB MReturnDel 60 s Yes 12078 1 3600 Unsigned 16
AMF Settings Transfer Del 1,0 s Yes 8303 0,0 600,0 Unsigned 16
AMF Settings MCB Close Del 1,0 s Yes 8389 0,0 60,0 Unsigned 16
AMF Settings MShortCrct 875,0 A Yes 11626 1,0 1000,0 Unsigned 16
AMF Settings MShortCrct Del 0,00 s Yes 11627 0,00 10,00 Unsigned 16
AMF Settings Mains >V 110 % Yes 8305 80 150 Unsigned 16
AMF Settings Mains <V 80 % Yes 8307 50 110 Unsigned 16
AMF Settings Mains V Del 2,0 s Yes 8306 0,0 600,0 Unsigned 16
AMF Settings Mains V Unbal 10 % Yes 8446 1 150 Unsigned 16
AMF Settings Mains VUnb Del 2,0 s Yes 8447 0,0 60,0 Unsigned 16
AMF Settings Mains >Freq 110,0 % Yes 8310 90,0 150,0 Unsigned 16
AMF Settings Mains <Freq 90,0 % Yes 8312 50,0 110,0 Unsigned 16
AMF Settings Mains Freq Del 0,5 s Yes 8311 0,0 60,0 Unsigned 16
AMF Settings MCB Logic CLOSE- Yes 8444 String list
OFF
AMF Settings ReturnFromTEST MANUAL Yes 8618 String list
AMF Settings MCB Opens On MAINSFAI Yes 9850 String list
L
Extension I/O IOM AI1 Wrn 0 U4 No 8762 -100 10000 Integer 16

Extension I/O IOM AI1 Sd 0 U4 No 8766 -100 10000 Integer 16
Extension I/O IOM AI1 Del 5 s No 8770 0 900 Unsigned 16

Extension I/O IOM AI1 Calibr 0 U4 No 8793 -1000 1000 Integer 16
Date/Time Time Stamp Per 60 min No 8979 0 240 Unsigned 8

Date/Time SummerTimeMod DISABLE No 8727 String list
D
Date/Time Time 0:00:00 No 24554 Time
Date/Time Date 1.1.2006 No 24553 Date
Date/Time Timer1Function No Func No 11660 String list
Date/Time Timer1 Repeat NONE No 10045 String list
Date/Time Timer1 ON Time 5:00:00 No 10042 Time
Date/Time Timer1Duration 5 min No 10044 1 1440 Unsigned 16
Sensors Spec AI1Calibration 0,0 Bar No 8431 -100,0 100,0 Integer 16

Sensors Spec AI2Calibration 0 °C No 8407 -1000 1000 Integer 16
Sensors Spec AI3Calibration 0 % No 8467 -1000 1000 Integer 16
SMS/E-Mail Yel Alarm Msg OFF No 8482 String list

SMS/E-Mail Red Alarm Msg OFF No 8484 String list
SMS/E-Mail TelNo/Addr Ch1 No 9597 Long string
SMS/E-Mail TelNo/Addr Ch2 No 9598 Long string
SMS/E-Mail Report Period 24 h No 12079 0 1000 Unsigned 16
Man Operations EF Prot Test OFF No 11630 String list

Man Operations RestoreDefault OFF Yes 11624 String list

Alternate Cfg Config Switch Manual Yes 12045 String list
Alternate Cfg NominalPower1 39 kW Yes 12046 1 5000 Unsigned 16
Alternate Cfg Nomin Current1 140 A Yes 12049 1 10000 Unsigned 16
Alternate Cfg NomVoltsPh-N 1 120 V Yes 12052 80 20000 Unsigned 16
Alternate Cfg NomVoltsPh-Ph1 208 V Yes 12055 138 35000 Unsigned 16
Alternate Cfg Connect Type 1 3Ph4Wire Yes 12058 String list
Alternate Cfg Connect Type 2 3Ph4Wire Yes 12059 String list
Alternate Cfg Connect Type 3 Split Ph Yes 12060 String list
Values of AC03:
Name Firmware ver. Application Date App. ver. Ser. num.

IL-NT-AMF26-P-2.0
GEN1 R:2.6.2010 AMF26 7.6.2010 2,0 12345678
Group Name Value Dimension Com. obj. Data type
Engine RPM 1500 RPM 8209 Unsigned 16

Engine ECU State [010] 10034 Binary 8
Engine Fuel Rate ECU 0,0 L/h 9860 Unsigned 16
Engine Cool Temp ECU 22 °C 9855 Integer 16
Engine IntakeTemp ECU 20 °C 9878 Integer 16
Engine Oil Press ECU 0,0 Bar 10354 Integer 16
Engine BoostPress ECU 0,0 Bar 9877 Unsigned 8
Engine Oil Temp ECU 22 °C 9857 Integer 16
Generator Gen kW 150,0 kW 8202 Integer 16

Generator Gen kW L1 50,0 kW 8524 Integer 16
Generator Gen kVAr 15,0 kVAr 8203 Integer 16
Generator Gen kVAr L1 5,0 kVAr 8527 Integer 16
Generator Gen Output 153,0 kVA 8565 Integer 16
Generator Gen kVA L1 51,0 kVA 8530 Integer 16

Generator Gen PF 1,00 8204 Integer 8
Generator Gen Load Char R 8395 Char
Generator Gen PF L1 1,00 8533 Integer 8
Generator Gen Ld Char L1 R 8626 Char
Generator Gen Freq 50,0 Hz 8210 Unsigned 16
Generator Gen V L1-N 230 V 8192 Unsigned 16
Generator Gen V L1-L2 398 V 9628 Unsigned 16
Generator Earth Fault 0,00 A 8208 Unsigned 16
Load Load Amps L1 41,0 A 8198 Unsigned 16

Mains Mains V L1-N 231 V 8195 Unsigned 16

Mains Mains V L1-L2 398 V 9631 Unsigned 16
Mains Mains Freq 50,0 Hz 8211 Unsigned 16
Controller I/O Battery Volts 24,3 V 8213 Integer 16

Controller I/O D+ 5,7 V 10603 Integer 16
Controller I/O Oil Pressure 15,6 Bar 8227 Integer 16
Controller I/O Engine Temp 50 °C 8228 Integer 16
Controller I/O Fuel Level 99 % 8229 Integer 16
Controller I/O Bin Inputs [1111001] 8235 Binary 16
Controller I/O Bin Outputs [1111000] 8239 Binary 16
Controller I/O GSM SignalLvl 0 % 11895 Unsigned 16
Extension I/O IOM AI1 10 U4 8978 Integer 16

Extension I/O IOM Bin Inp [01000110] 8602 Binary 16
Extension I/O IOM Bin Out [11011001] 8604 Binary 16

Extension I/O RA Bin Out [100010010000000] 9849 Binary 16
Extension I/O EFCPM Bin Inp [xxxxxxxx] 11635 Binary 8
Statistics Energy kWh 0,0 8205 Integer 32

Statistics Energy kVArh 0,0 8539 Integer 32
Statistics Run Hours 0,0 h 8206 Integer 32
Statistics Num Starts 0 8207 Unsigned 16
Statistics RunHrsOverride 0,0 h 8536 Integer 32
Statistics Num Overrides 0 9700 Unsigned 32
Statistics Maintenance 9999 h 9648 Unsigned 16
Statistics Num E-Stops 0 11195 Unsigned 32
Statistics Shutdowns 0 11196 Unsigned 32
IL Info Engine State ##### 8330 Unsigned 16

IL Info Breaker State ##### 8455 Unsigned 16
IL Info Timer Text ##### 8954 Unsigned 16
IL Info Timer Value 0 s 8955 Unsigned 16
IL Info FW Version 0,0 8393 Unsigned 8
IL Info Application 22 8480 Unsigned 8
IL Info FW Branch 17 8707 Unsigned 8
IL Info PasswordDecode ##### 9090 Unsigned 32
Date/Time Time ##### 24554 Time

Date/Time Date ##### 24553 Date

Remote Communication
Hint:
Refer to InteliCommunication guide for all additional information.
Internet connection
IL-NT controllers can be monitored from LiteEdit over the Internet using Internet Bridge (IB-Lite),
pluged into the controller communication slot. (It is also possible to use IG-IB if needed.)
SMS Message Control

You can control and setup the Genset using SMS messages from your mobile phone.
Please see also additional information about SMS messages in Report Period description.
SMS message format

SMS message format:
 Start with # character, followed controller address, followed colon character and access code,
 Commands are comma separated,
 Commands are not case sensitive,
 Maximum message length is limited up to 160 characters,
 Controller or I-LB answers only message with valid Access code,
 Answer exceeds 160 characters is separated to more messages.
SMS message header
Every SMS must start with header in format:
#address:access command1, command2
where address is controller address 1 to 32

access is valid access code set-up by PC SW (up to 15 characters length),
# character indicates beginning of message,
: character separates controller address and access code
Hint:
For direct communication to one controller is possible skip address setting.
SMS message commands
1. Controller address
Controller address is unique controller identification number located in setpoint group Basic
Settings : Contr addr [1 to 32].
Syntax: #XX
XX … controller address [1 to 32]
Example: #5
Message is addressed to controller with address 5.

2. Access code
InteliGen / InteliSys Access code is 15 characters length string. Access code is separated
from controller address by column.
Syntax: #5:X
X … controller access code up to 15 characters length
Example: #5:accesscode
Message is addressed to controller with address 5 and its access code is set
to value ‘accesscode’.
3. Read value or setpoint

Command for reading of selected value or setpoint. Return value is in appropriate numerical or
string format.
Syntax: r XXXX (or rXXXX)

r … command
XXXX… value or setpoint code
Example: #5:accesscode r 8252
Reading of setpoint 8252 (8252 = Gear teeth)
Hint:
Access code can’t contain space character. Access code can be changed in InteliMonitor only.
4. Adjust setpoint
Command for adjusting of selected setpoint. Answer message contains only confirmation of
successful adjusting or appropriate error.
Syntax: w XXXX YYYY (or wXXXX YYYY)

w … command
XXXX… setpoint code
YYYY… value of setpoint in appropriate format
Example: #5:accesscode w 8252 144
Adjusting of setpoint 8252 to value 144 (8252 = Gear teeth).
Return code: ok … adjusting setpoint was correct

w_err … adjusting setpoint was not successful
er_pass … adjusting setpoint required that valid password was entered
er_old … command for adjusting was read out from SMS during
GSM modem initialization – in this case command will not
be served.
5. Enter password
Password setting command. Password has to be set before adjusting of protected setpoint or
calling protected gen-set control command. Setting password command is not necessary
before every adjusting. Password is a number in range 0 to 65535 and is valid for all rest of
SMS.
Syntax: p PPPP (or pPPPP)

p … command
PPPP… password
Example: #5:accesscode p 1234, w 8252 144
Setting password before adjusting protected setpoint.
Return code: ok … setting password was successful

er_pass … setting password is not valid

6. Gen-set control
SMS command for invoking gen-set control command as Start, Stop, Fault reset etc.
Syntax: c Y (or cY)
c … command
Y … type of operation
Y Type of operation Y Type of operation

1 Start 7 MCB ON
2 Stop 8 MCB OFF
3 Horn Reset 9 GCB ON/OFF
4 Fault Reset 10 MCB ON/OFF
5 GCB ON 11 Next Mode
6 GCB OFF 12 Previous Mode
Example: #5:accesscode p 1234, c1

This SMS command invokes genset Start. Password setting is needed in
case of password protection was configured for genset commands.
Return code: ok … genset command was accepted
er_pass … valid password was not set before executing the
command
c? … unknown genset command
c_er … gen-set command execution is not allowed in actual state
(e.g. attempt to start the genset in OFF mode).
er_old … command was read out from SMS during GSM modem
initialization – in this case command will not be served.
7. Read Alarm list

Read actual Alarm list.
Syntax: a
a … command
Example: #5:accesscode a
Request of actual Alarm list.
Return code: AL=(items of alarm list) … comma separated items of Alarm list.
Exclamation mark in front of Alarm list item indicates inverse record (still
active alarm).
Note: 1. Answer message contains at most eight items of Alarm list.

2. Alarm list is not separated to more messages.
8. Time delay
Insert time delay before serving next part of SMS command.
Syntax: d T
d … command
T … time delay in sec (in range 1 to 600)
Example: #5:accesscode d 10
Request 10 sec delay before serving next SMS command.
Return code: d_ok … time delay was successful performed

d_over … requested time delay is out of range (1 to 600 sec)
Note: Any other SMS messages are not served during time delay!

9. Remote switches (IG/IS-NT only)
Set or reset RemoteControl1-8 output.
Syntax: s 1/0
s … command
1/0 … set/reset
Example: #5:accesscode p0, s1 1
Enters password p0 and sets RemoteControl1 output.
Return code: p_OK,s_OK
10. ExtValues (IG/IS-NT only)

Enters value to ExtValue.
Syntax: e xxx
e … command
xxx … value
Example: #5:accesscode p0, e1 50
Enters password p0 and sets ExtValue1 = 50.
Return code: p_OK,e_OK
11. Help (IG/IS-NT only)

Request for list of supported SMS command.
Syntax: ?
Example: #5:accesscode ?
Return code: ?=(p <user:>passwd,r comm_obj,w com_obj val,c cmd_num,d sec,a,sx y,ex
y,?)…...
..... list of supported SMS commands
Note: Return code is not separated to more message.
12. Answer message

Answer message start with # character followed by Gen-set name. Colon separates this
header form return codes of SMS commands. Answer message is generated during serving of
received message and is sent in case that 160 characters or end of received message are
achieved. Answer message is sent to the originator phone number. Tree dots at the end of
message indicate separation and next following message.
Example: #5:accesscode r8252,w8252 100,r8252

answer message
#Gen-setname: 144,ok,100
13. Examples of SMS commands

Here is following several examples of SMS messages addresses to controller IG/IS-NT with
address 5, named ‘Gen-set name’. Access code in this controller is set to ‘accesscode’ and
password is ‘1234’. In examples are used setpoints and values 8276 – Nomin.power, 10123 –
RPM, 8315 – Controller Mode, 8235 – binary inputs, 8296 – Gen > f.
Example 1 – reading value

SMS: #5:accesscode r8276 read value 8276
Answer: #Gen-set name:100

Example 2 – adjusting setpoint
SMS: #5:accesscode p 1234, r8276,w8276 read value 8276,
110,r8276 write 110,
read value 8276
Answer: #Gen-set name:ok,100,ok,110 Password was accepted,
read value of 8276 is 100,
writing to 8276 was ok,
new value of 8276 is 110
If wrong password sent: #Gen-set Password was not accepted,
name:p_er,100, w_pass, 100 read value of 8276 is 100
writing to 8276 was not successful
read value of 8276 is still 100
Example 3 – Gen-set control and delay time

SMS: #5:accesscode r8276,c1,d30,r10123 read value 8276,
invoke gen-set command START,
delay 30 sec,
read value 10123
Answer: #Gen-set name:110,ok,d_ok,1499 read value of 8276 is 110,
Gen-set command START was
accepted,
confirm delay command,
read value of 10123 is 1499
Example 4 – adjusting special setpoint

SMS: #5:accesscode r8315,w8315 0,r8315 read value 8315,
write 0 (index of stringlist type),
read value 8315
Answer: #Gen-set name:MAN,ok,OFF read value of 8315 as string,
writing was ok,
read new value of 8315 as string
Hint:
Setpoints Stringlist type (e.g. Controller Mode) is read as string and adjusted as index of
string item in string list. e.g. Controller Mode:
Read value Write value [as

[as string] index]
OFF 0
MAN 1
SEM 2
AUT 3
TEST 4
Example 5 – reading and writing other type

SMS: #5:accesscode r8235,w8296 110.2 read value 8235,
write 110.2 with decimal point
Answer: #Gen-set name:OIIIOOIIO,ok read value of 8235 (binary value),
writing was ok
Note: 1. Writing of binary setpoint is not supported.

2. Writing of setpoint with decimal point is automatically converted to
appropriate number of decimal places.
Example 6 – reading actual Alarm list

SMS: #5:accesscode a read actual Alarm list
Answer: #Gen-set name:AL=(!Wrn PrimWater Actual Alarm list contains three
temp, !Wrn SecWater temp, Batt volt) items.

Recommended ISDN modem
 Askey TAS-200E
 ASUScom TA-220ST
 Develo Microlink ISDN i
Recommended GSM modem
 Siemens M20, TC35, TC35i, ES75, MC39

 Wavecom M1200/WMOD2
 Wavecom – Maestro 20, dual 900/1800MHz.
 Wavecom – Fastrack M1306B, dual 900/1800 MHz (Fastrack M1206B is NOT recommended)
 Wavecom – Fastrack Supreme 10
 FALCOM A2D, dual 900/1800MHz.
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IL-
NT.
This program runs independent on LiteEdit:
 Start MS Windows-Start-Program files - LiteEdit –Gm_setup.exe.
 Select COM port
 Select iG-CU (=IS-CU) or iG-MU unit
 Press Setup button
 Follow commands in GSM Modem Setup window
Typical real baud rate for GSM data communication is 80 to 90 Bps.
Hint:
It is strongly recommended to use the same type of modem on the both sides (IL and PC) of
connection.
Analog Analog GSM GSM

modem modem or modem modem
Mobile SIM card setting
 Adjust SIM card in GSM modem following way:

 enable data connection (when required)
 no PIN code

IL-NT-RD Remote display software
This chapter describes Remote display software IL-NT-RD, which is designed as an remote signalling
and control software for InteliLite-NT and InteliDrive Lite controllers. It is the optional software which
is possible to upload into controller instead of standard controller’s firmware.
General description
Remote display software works as “remote display and control” for the master InteliLite-NT or
InteliDrive Lite controller. Genset/Engines can be controlled from remote display as well as from
master controller. All remote display screens (Measure, Setpoints and History) displays the same data
like master controller. Front panel buttons on both controllers work the same way. All remote display
LED’s shows the same state as corresponding LED’s on master controller.
Warning !
It is highly recommended to use the same type and model of controller for master and remote
display. Only in such case is assured the proper function of all buttons, LED diods and display.
Another combinations of HW types and models from Master controller and remote display are
not supported nor tested!
IL-NT-RD Software installation

The IL-NT-RD remote display firmware is installed in the same way as any other IL-NT firmware using
LiteEdit software. Please see LiteEdit Reference guide for details about upgrading firmware. IL-NT-RD
consists only firmware, not an archive.
However when there is IL-NT-RD firmware installed in the controller the procedure to install back the
original standard firmware is following:
 Open any type of online connection.
 DDE server will try to open the connection, but it will fail and write red error message in the
status bar.
 In this moment go to CONTROLLER -> PROGRAMMING AND CLONING -> PROGRAMMING and select
proper! firmware you want program to the controller. Choosing the wrong type of firmware
may result in non-functional controller.
 Press "OK" button to programm the firmware to the controller.

 It may be required to switch off power supply of controller, close the boot jumper and switch
on controller again. Follow the information windows accordingly.

 After programming is finished (it may be required to power off controller, open the boot jumper
and power it on again) open configuration window and perform the configuration process
manually. There is no compatibility of the configuration between different firmware versions.
 In some cases the "wrong setpoints" message can occur in the DDE server status line and the
controller is blocked showing "Init" state. Use CONTROLLER -> RESET FROM INIT STATE menu
item to put the controller to normal operation. Be sure you have checked all setpoints before.
CAUTION!
Check the statistic value "Engine hours" after firmware upgrade. Readjust the value if necessary.
IL-NT-RD Wiring
IL-NT-RD can be connected to InteliLite-NT or InteliDrive Lite controller via RS232 or RS485
communication line. It is possible to connect only up to two remote displays to one master controller, if
they are using different communication COMs. It is not supported to connect two or more remote
displays to one communication line, eg. RS485. It is possible to monitor only one master controller
from one remote display at the time.
Connection process
Remote display after power on automaticaly starts to search for any master controller connected. It
starts to search on COM1 from master controllers address 1 to 32 and later on COM2 from address 1
to 32. Remote display tries two communication speeds 38400 bps and 56000bps.
During this process is displayed text “Detecting…” on screen and progress bar below counts from 0 to
100%. This process takes approx. 10-15 seconds. Then is 5 seconds pause and process continues
again until compatible master controller is found.
Not supported types of controllers, not supported application, or controllers that are not properly
comunicating are skipped during the search.
Controller type selection

IL-NT-RD automatically detects controller type.
Troubles with connection

There are few reasons why remote display can not connect with master controller:
1. Not supported type of controller connected (Eg. IGS-NT, ID-DCU, IC-NT, IGS-CU, etc.)
2. Not supported firmware in master controller
3. Configuration table error in master controller
4. Wrong settings of setpoint COMx Mode in master controller
5. Wrong connection, wiring, communication fail
Direct RS232 connection

HW module:
IL-NT-RS232
Master controller settings:
ControllerAddr = 1..32
COM1 Mode = DIRECT
Up to 2 meters:
It is recommended to use our standard AT-LINK cable.
IL-NT IL-NT- IL-NT- IL-NT

ID-Lite RS232 RS232 ID-Lite
RS 232 (COM1)
Remote Display Master controller

Up to 10 meters:
It is recommended to use standard Null-modem cable for local connection between controller and
remote display, although the three wires (TxD, RxD, GND) RS 232 connection is enough for direct
communication:
IL-NT/ID-Lite IL-NT-RD connector
connector D-SUB9 female
D-SUB9 female
RxD 2 3 TxD
TxD 3 2 RxD
GND 5 5 GND
Remote RS485 and/or direct RS232 connection

HW module:
IL-NT-RS232-485
Up to 1000 meters (only with RS485):
Case 1) RS232 Case 2) RS485 Case 3) RS232 +RS485

Master controller settings: Master controller settings: Master controller settings:
ControllerAddr = 1..32 ControllerAddr = 1..32 ControllerAddr = 1..32
COM1 Mode = DIRECT COM2 Mode = DIRECT COM1 Mode = DIRECT
COM2 Mode = DIRECT

It is possible to make a RS232 direct connection with IL-NT-RS232 module on one side and IL-NT-
RS232-485 module on the other side.
Alternative connection using external RS232-RS422/485 converter:

Recommend external converter:
ADVANTECH – ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated, baud rate 38400 or 56000 bps.
Any connected RS 232 to RS 422/485 converter has to be set to passive DSR signal (when DSR
connected) after switch on.
Function description
Remote display IL-NT-RD works as remote display and control of the master InteliLite-NT or InteliDrive
Lite controller. It is supposed and highly recommended that both, remote display and master are using
the same HW type and model of controller. Another types and models of master and remote display
are not supported nor tested. All remote display’s LEDs shows the same state as corresponding LEDs
on master controller. Front panel buttons on both controllers work in the same way. Genset/Engine
can be controlled from remote display as well as from master controller. User can switch screens, set
password, change setpoints and view history records.
All IL-NT-RD screens Init, Measure, Setpoints and History display the same data like in the master
controller.
Master device is always able to work without connected Remote display.
Interruption of the serial line between master device and Remote display has no effect to the master
controller.
If the serial line between master device and remote display is interrupted, or communication cannot be
established, remote display shows it’s Init screen and message “Trying” and all LED’s are off.
Once remote display finds compatible master it shows “Preparing” and downloads configuration table
from master controller.
After the configuration from master is downloaded remote display jump to master controllers Init
screen and all LEDs and blinking.
It is possible to switch to remote displays Init screen to check it’s version and serial number of used
controller and communication status by pressing PAGE button for 3 seconds.
SW compatibility
IL-NT-RD sw. version 1.0 is compatible with masters SW:
 All InteliLite-NT standard software from ver. 1.1

 All ID-Lite standard software from ver. 1.0
 Chosen IL-NT and ID-Lite customer branches
Some of the future IL-NT, ID-Lite versions may require upgrade of the IL-NT-RD software.

Maintenance
Backup battery replacement
The internal backup battery should be replaced approx. every 5-7 years. Replace the battery, if the
alarm Low BackupBatt occurs. Follow these instructions:
1. Disconnect all terminals from the controller and remove the controller from the switchboard.
2. Release the rear cover using a flat screwdriver or another suitable tool.
3. Remove all plug-in modules.

4. The battery is located in a holder on the circuit board. Remove the old battery with a small
sharp screwdriver and push with a finger the new battery into the holder. Use only CR1225
lithium battery.

5. Put the rear cover back. Use slight pressure to lock the snaps into the housing. Pay attention
that the cover is in correct position and not upside down!
6. Plug the modules back into the slots.
7. Power the controller on, adjust date and time and check all setpoints.

Technical Data
Inputs/Outputs overview
Gen. Mains Gen.

Model BIN BOUT AI COM1 COM2 CAN RPM Voltage Voltage Current
IL-NT-AC03 7+1/7* 7+2/7* 3 Y** Y** Y Y Y Y Y
* With optional IL-NT-EFCPM/IL-NT-EFCPM2 module
** With optional communication plug-in module
Y -Available
N -Not available
Generator protections
ComAp gen-set controllers provide following range of generator protections.

For each protection adjustable limit and time delay are available.
Comparison table with ANSI codes:

ANSI IL-NT
code Protection AMF26P
59 Overvoltage •
27 Undervoltage •
47 Voltage Assymetry •
81H Overfrequency •
81L Underfrequency •
50+51 Overcurrent •
46 Current Unbalance •
32 Overload •
51N+64 Earth Fault -
32R Reverse Power -
25 Synchronism Check -
47 Phase Rotation **
37 Undercurrent -
55 Power Factor -
71 Gas (Fuel) Level •
Note:
- Not available
• Available
** Fixed setting

Power supply
Voltage supply 8-36V DC
Consumption 40-430mA depend on supply voltage and
temperature
Consumption depends on supply voltage 0,104A at 8VDC
0,080A at 12VDC
0,051A at 24VDC
0,044A at 30VDC
0,040A at 36VDC
Allowed supply voltage drop-out: 100ms from min. 10V, return to min. 8V
Battery voltage measurement tolerance 2 % at 24V
Hint:
For the supply voltage less than 7V the backlight of the display is switched off.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Operating conditions
Operating temperature IL-NT -20..+70oC
Storage temperature -30..+80oC
Protection front panel IP65
Humidity 95% without condensation
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
Dimensions and weight

Dimensions 180x120x55mm
Weight 450g
Mains and generator

Nominal frequency 50-60Hz
Frequency measurement tolerance 0,2Hz
Current inputs
Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1 
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 10 A
Current measurement tolerance 2% from the Nominal current
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A
Voltage inputs
Measuring voltage range 0 – 277 VAC phase to neutral
0 – 480 VAC phase to phase
Maximal measured voltage 340 VAC phase to neutral
600 VAC phase to phase
Input resistance 0,6 M phase to phase
0,3 M phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III / 2 (EN61010)

Binary inputs and outputs
Binary inputs
Number of inputs 7
Input resistance 4,2 k
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Binary open collector outputs

Number of outputs 7
Maximum current 0,5 A
Maximum switching voltage 36 VDC
Analog inputs
Not electrically separated

Number of inputs 3
Resolution 10 bits
Maximal resistance range 2500 
Resistance measurement tolerance  2 %  2  out of measured value
Speed pick-up input
Type of sensor magnetic pick-up (connection by shielded

cable is recommended)
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 0,2 %
D+ Function
Max. D+ output current 300 mA

Guaranteed level for signal Charging OK 80% of supply voltage
CAN bus interface
Galvanically separated
Maximal CAN bus length 200m
Speed 250kBd
Nominal impedance 120
Cable type twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iS-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm2
Maximal attenuation (at 1 MHz) 2 dB / 100m

Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
 3082A DeviceBus for Allen-Bradley DeviceNet

 3086A DeviceBus for Honeywell SDS
 3087A DeviceBus for Honeywell SDS
 3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)
 Unitronic BUS DeviceNet Trunk Cable

 Unitronic BUS DeviceNet Drop Cable
 Unitronic BUS CAN
 Unitronic-FD BUS P CAN UL/CSA
IL-NT RS232 interface (optional card)
Plugs into IL-NT controller COMMUNICATION MODULE port.
Maximal distance 10m

Maximum Speed Up to 57,6 kBd (DIRECT), 38,4kBd Analog
modem, 9,6 kBd digital modem, 57,6 kBd (MODBUS)
Recommend external converter:

ADVANTECH – ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
Recommended internal converter:

ADVANTECH – PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated
Hint:
For details on all IL-NT extension and communication modules see IL-NT, IC-NT-Accessory Modules
manual.
With SW version IL-NT 1.2 and older, the communication speeds are 19,2kBd (STD/DIRECT),
19,2kBd Analog modem, 9,6 kBd digital modem, 9,6kBd (MODBUS)
IL-NT RS232-485 interface (optional card)
Maximal distance 10m (RS232), 1200m (RS485)

Hint:
This module is supported with SW version IL-NT 1.3 and newer.

IL-NT S-USB interface (optional card)
Maximal distance 5m
Use only shielded A-B USB cables up to 5m length.
Recommend USB cable:

USB-LINK CABLE 1.8M – ComAp A-B USB cable.
Hint:
With SW version IL-NT 1.2 and older, the communication speeds are 19,2kBd (STD/DIRECT),
19,2kBd Analog modem, 9,6 kBd digital modem, 9,6kBd (MODBUS)
IL-NT-AOUT8 interface (optional card)

Plugs into IL-NT controller EXTENSION MODULE port.
Number of PWM outputs 8

PWM frequency 250Hz
Maximum current 0,5 A
Output resistance 1Ω
Resolution 10 bits
IL-NT-EFCPM interface (optional card)

Dimension (WxHxD) 66x37x10 mm (2,6’x1,45’x0,4’)
Weight 124g
Interface to controller Direct mounted
Earth fault current protection input Not galvanic separated
Input range up to 8,32 mA
Binary Input Not galvanic separated
Input resistance – 4,2kohm
Input range – 0 VDC to 36 VDC
Binary outputs (open collector) Not galvanic separated
Maximum current – 1,0 ADC
Maximum switching voltage – 36 VDC
Voltage drop 1 VDC
Storage temperature - 40°C to + 80°C
Operating temperature - 40°C to + 70°C
IL-NT-EFCPM2 interface (optional card)

Plugs into IL-NT controller EXTENSION MODULE port. It contains 1 current input dedicated for earth
fault current protection and 7 dedicated pins which can be configured as binary inputs or outputs.
Dimension (WxHxD) 66x37x10 mm (2,6’x1,45’x0,4’)

Weight 124g
Interface to controller Direct mounted
Storage temperature - 40°C to + 80°C
Operating temperature - 40°C to + 70°C

Earth Fault Current Protection Input
Number of inputs 1
Nominal input current (from CT) 10mA
Input resistance <11Ω
Max measured current from CT 11mA
Current measurement tolerance 2% from Nominal current
Max peak current from CT 0,15A / 1s
Max continuous current 110 mA
Binary inputs
Number of inputs 7
Input resistance 4,7kΩ
Input range 0-36 VDC
Voltage level for close contact indication (Logical 1) <1,5 VDC
Voltage level for open contact indication (Logical 0) >1,5 VDC
Max voltage level for open contact indication 8-36 VDC
Binary outputs (open collectors)

Number of outputs 7
Maximum current per pin 0,5 A
Maximum switching common current 2A
Maximum switching voltage 36V
Maximum voltage drop 1V
Hint:
All inputs and outputs are not galvanicaly isolated.
Please see detail about wiring and description at chapter IL-NT-EFCPM2.
IGS-PTM

Consumption 0,1A depend on supply voltage
Mechanical dimensions: 40 x 95 x 45 mm , DIN rail (35 mm) mounted
Interface to controller CAN
Binary inputs and outputs see IG-IOM
Analog output see IG-IOM
Analog inputs
Not electrically separated
Number of inputs 4
Resolution 10 bits
Maximal resistance range 0 – 250 
Maximal voltage range 0 – 100 mV
Maximal current range 0 – 20 mA
Resistance measurement tolerance 1 %  2  out of measured value
Voltage measurement tolerance 1,5 %  1mV out of measured value
Current measurement tolerance 2,5 % 0,5mA out of measured value
IGL-RA15
Power supply
Consumption 0,35-0,1A (+1A max horn output)
Depend on supply voltage

Operating conditions
Operating temperature -20..+70oC
Protection front panel IP65
Dimensions and weight

Dimensions 180x120x55mm
Weight 950g
Horn output
Maximum current 1A
IG-IB

Consumption 0,1A depend on supply voltage
Mechanical dimensions: 95 x 96 x 43 mm , DIN rail (35 mm) mounted
Interface to controller RS232
Interface to modem RS232
Interface to Ethernet RJ45 (10baseT)
Operating temperature -30..+70oC


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What are the main components of the InteliLiteNT controller system?

What are the main components of the InteliLiteNT controller system?

What are some of the communication modules that can be used with the InteliLiteNT controller?

What are some of the communication modules that can be used with the InteliLiteNT controller?

InteliLiteNT

InteliLite NT AC03

(IL-NT AC03 unit)

SW version 2.0, June 2010

Copyright © 2008 ComAp s.r.o. ComAp, spol. s r.o.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 2

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 3

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 4

PAGE (Capital letters in the frame) buttons on the front panel

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 5

Every time you want disconnect following InteliLiteNT controller terminals:

 Mains voltage measuring and / or

!!! CAUTION !!!

Adjust set points

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 6

What is in the package?

Accessories Description Optional / Obligatory

IL-NT RS232 Communication module

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 7

1. Insert a screwdriver into the slot of the cover.

2. Move the screwdriver to set apart the small cover. Be careful!

3. Remove the small cover.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 8

5. Take RS 232 communication module.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 9

RS 232 communication module with the boot jumper.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 10

IL-NT S-USB Service USB communication module

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 11

IB-Lite Ethernet communication plug-in card

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 12

IL-NT-AOUT8 Gauge driver module

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 13

IL-NT RD Remote display software

The IL-NT RD hardware type should fit to the master IL-NT.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 14

Functionality for IL-NT-PRAMAC-1.0, 1.1 and 1.2 and for IL-NT-AMF26-P-1.0:

When IL-NT-AC03 is switched on presence of IL-NT-EFCPM is detected. When IL-NT-EFCPM is not

See more details in Earth Fault measurement chapter.

Functionality for IL-NT-AMF26-P-2.0 and higher:

See more details in Earth Fault measurement chapter.

See more details in Earth Fault measurement.

Remote announciator IGL-RA15

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 15

for Remote Announciator

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 16

IG-IB Internet bridge

IG-IB Internet bridge enables InteliLiteNT for Ethernet/Internet communicatons. It is connected to

See InteliCommunication Guide for further details.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 17

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 18

MAINS C.B. FEED-BACK

In case of the wiring above following setting should be used.

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 19

InteliLiteNT AC03, SW version 2.0, ©ComAp – June 2010 20