Contoh Form TRIAL COMPACTION ACWC

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REPUBLIK INDONESIA

TANGGUH EXPANTION PROJECT


Teluk Bintuni West Papua

JOB MIX FORMULA


AC- BC
JOB MIX FORMULA
AC- BC
PEKERJAAN

TRIAL COMPACTION
AC-WC
0

SUB CONTRACTOR
PT. MEINDO ELANG INDAH

CONTRACTOR
CSTS
SUMMARY TESTING REPORT
ASPHALT CONCRETE WEARING COURSE ( AC-WC )
Lab. Ref No 002.1/AMP-Lab/TRCWC/III/2020 Sample Name AC-WC ( Trial Compaction )
Project No 21262 Sample source AMP MEINDO
Location Teluk Bintuni West Papua Tested by Al Giyarto, Dwi Genta
Methods TEP-900-SPE-CV-BP4-0007 Prepared by Fakhrul
Tested Date Sunday, February 23, 2020 Checked by Susila
Sample Date Saturday, February 22, 2020 Reference TEP-900-SPE-CV-BP4-0007

1 Marshall Test
Specification Limit
No Description Unit JMF Extract
Minimum Maximum
1 Asphalt Content from Extraction test % 5.90 5.78 5.60 6.20
Results of Marshall Test
2 Bulk Density gr/cm³ 2.205 - -
3 Bulk of JSD (Job Standard Density) gr/cm³ 2.258 - -
4 Bulk of Daily Marshall gr/cm³ 2.299 - -
5 Air Void of mix VIM ( Marshall ) % 4.74 4 6
6 Void in Mineral Aggregate ( VMA ) % 17.56 14 -
7 Void Filled Bitumen ( VFB ) % 72.98 70 80
8 Stability Marshall kg 1,256 800 -
9 Flow mm 3.43 2 4
10 Density 1 (Bulk Density Core drill : Bulk JSD)*100 % 98 95 -

2 Grading Test
Sieve size Specification limit (%) JMF Extraction

mm Inch min max


37.5 1 1/2" 100 100 100.0 100.0
25.0 1" 100 100 100.0 100.0
19.0 3/4" 100 100 99.88 100.0
12.7 1/2" 90 100 92.85 96.25
9.8 3/8" 77 90 84.41 82.43
4.76 No.4 53 69 59.62 63.43
2.38 No.8 33 53 36.27 43.98
1.18 No.16 21 40 22.33 31.91
0.59 No.30 14 30 15.99 18.05
0.279 No.50 9 22 13.03 15.75
0.149 No.100 6 15 10.00 10.02
0.074 No.200 4 9 7.694 6.76

3 Paper Test of Tack Coat


Description Value Specification
Paper Test of Prime Coat Liters/m2 0.358 0,25 - 0,5 Liters/m2

4 Trial Compaction Test


Description Passing Temp. Thickness
Temperatur Hotmix AMP 160 ' C Design Thickness, cm 3.5
Spreading Finisher 145 ' C Loose Thickness; cm 4.55
Initial Breakdown Tandem Roller 2 135 ' C Loose Faktor; cm 23.35
Intermediate Breakdown Penumatic TR 14 125 ' C Density Thickness; cm 3.69
Finishing Breakdown Tandem Roller 1 107 ' C Degree of Compaction; % 96

SUB CONTRACTOR CONTRACTOR COMPANY

Signature

Name Fakhrul
Date
Job Title
EXTRACTION TEST
No. Format LAB-AMP/F002/21262
Reference TEP-900-SPE-CV-BP4-0007

Lab. Ref No 001.2/AMP-Lab/TRCWC/II/2020 Sample Name AC-WC ( Trial Compaction )


Project No 21262 - AMP Sample source AMP MEINDO
Location Teluk Bintuni West Papua Tested by Al Giyarto, Dwi Genta
Methods ASTM D 21272 Prepared by Fakhrul
Tested Date Monday, July 6, 2020 Checked by Susila
Sample Date Saturday, February 22, 2020 Ok
I : VI
NO STATION Long (M) POSISI
EXTRACTION TEST REFLUX METHOD
Monday, July 6, 2020 : TEST : AAA
EXTRACTION TEST RESULT : Trial Compaction : Tonase : bbb
1 WEIGHT OF SAMPLE BEFORE EXTRACTION 1 484.40 Gram 484.4 Gram 1B
2 WEIGHT OF SAMPLE AFTER EXTRACTION 2 455.90 Gram 455.9 Gram
3 WEIGHT OF FILTER PAPER 3 1.80 Gram 1.8 Gram
4 WEIGHT OF FILTER PAPER AND MINERAL MATTER 4 2.30 Gram 2.3 Gram
5 WEIGHT OF ASH IN EVAPORATION DISH = ( 4 - 3 ) 5 0.50 Gram 0.5 Gram
6 WEIGHT OF MINERAL MATER = ( 2 + 5 ) 6 456.40 Gram 456.4 Gram
7 WEIGHT OF BITUMEN IN MIX = ( 1 - 6 ) 7 28.00 Gram 28.0 Gram
8 % BITUMEN IN MIX = ( 7/ 1 x 100% ) 5.480 8 5.78 % 6.080 5.780 %

Description Sieve Size


Inchi 1 1/2" 1" 3/4" 1/2" 3/8" #4 #8 # 16 # 30 # 50 # 100 # 200
Mm 37.5 25.4 19.0 12.5 9.5 4.75 2.36 1.18 0.600 0.300 0.150 0.075

Specification
Max 100 100 100 100 90 69 53 40 30 22 15 9
Min 100 100 100 90 77 53 33 21 14 9 6 4

Gradation
- Wt Retained - - - 17.1 80.1 166.7 255.4 310.4 373.6 384.1 410.2 425.1
- % Retained - - - 3.75 17.57 36.57 56.02 68.09 81.95 84.25 89.98 93.24
- % Passing 100.0 100.0 100.0 96.25 82.43 63.43 43.98 31.91 18.05 15.75 10.02 6.76
Spesifikasi (Tolerance 100 100 100 90.00 82.00 60.12 42.53 28.31 20.39 16.83 12.91 6.844
) 100 100 95 83.63 73.30 50.12 36.53 22.31 14.39 10.83 8.91 4.844
ok not ok not ok not ok not ok not ok not ok ok ok ok ok
- Surface Area Factor 0.41 0.41 0.82 1.64 2.87 6.14 12.29 32.77
- Surface Area, M²/Kg 6.485 0.41 0.26 0.36 0.52 0.52 0.97 1.23 2.21

100
90
80
Percentage Passed Sieve

70
60
50
Spec
Min
40
Spec
30 Max
20
10
0
0.01 0.1 1 10 100

Sieve Size (mm)

SUB CONTRACTOR CONTRACTOR COMPANY

Signature

Name Fakhrul
Date Monday, February 17, 2020
Job Title Head LAB-AMP
HOTMIX DAILY BY THE MARSHA

No. Format AMP-LAB/F003/21262


Reference TEP-900-SPE-CV-BP4-0007,

Lab. Ref No 002.3/AMP-Lab/TRCWC/II/2020 Sample Name


Project No 21262 Sample Source
Location Teluk Bintuni West Papua Tested by
Methods SNI 06 - 2489 - 1991 Prepared by
Tested Date Sunday, February 23, 2020 Checked by
Sample Date Saturday, February 22, 2020

Calibration Proving Ring : 13.77 Kg


% Asphalt Content Weight (Gr) Volume % Of Total Stabilit
Volume Bulk Volume Max. SpGr Voids Mineral %Voids Field
No. By Wt. By Wt. In Air Water SSD Dial
(Cm³) Density AASHTO T.209 Eff AC Aggregate Voids In Mix Aggregate Bitumen
Of Agg. Of Mix Unit
a b c d e f g h q x g / Gb (100-A)g /Gsb i j k l
Pb Gmb Gmm VIM VMA VFB
1 1185.6 680.5 1203.7 523.2 2.266 2.413 11.00 81.27 6.09 18.73 67.48 89
2 5.78 1198.4 692.1 1199.5 507.4 2.362 2.413 11.47 84.71 2.12 15.29 86.14 96
3 1186.2 679.7 1202.8 523.1 2.268 2.413 11.01 81.33 6.02 18.67 67.73 92
AVERAGE 2.299 2.413 11.16 82.44 4.74 17.56 72.98

SPECIFICATION 4-6 Min. 14 70 - 80

Bulk SpGr Agg BJ. Aspal Efec. SpGr Absorption Total


2.627 1.033 Gmm 2.413 2.634 App Sp.Gr 2.768 Asum.Opt Asp Content (Pba) 5.901
(Gsb) (Gb) Agg (Gse) Agg. Pba
Remark ( * ) Gmm : With AASHTO T Method i = % Voids In Mix
a = % Asphalt Content by wt of Agg at Asphalt Content VIM = 100 - 100 Gmb
b = % Asphalt Content by wt of Mix Pb = 0.035 (% CA) + 0.045 (%FA) + 0.18 (% FF) + K Gmm
c = Weight In Air (gr) K = 0.5 - 1 For AC : 2.0 - 3.0 For HRS j = %Voids Mineral Aggregate
d =Weight SSD (gr) (**) BJ . Efec. Agg. (100 - Pb )
e = Weight In Water (gr) Gse = 100 - Pb VMA = (100 - b ) X Gmb
f = Volume (d-e) Gmm Gb Gsb
g = Bulk Volume Density (c/f) h = Max SpGr (Theory) k = % Void Field Bitumen 100 ( I - j ) / I
VFB = 100(VMA-VIM)
Gmm = 100 VMA
100 - Pb + b l = Stability Dial Read
Gse Gb m = Stability ( 1 X Proving Ring Calibration) Kg

SUB CONTRACTOR CONTRACTOR

Signature

Name Fakhrul
Date Monday, February 17, 2020
Job Title Head LAB-AMP
HOTMIX DAILY BY THE MARSHALL METHODE

AMP-LAB/F003/21262 Revision 01
TEP-900-SPE-CV-BP4-0007, ASTM D3515-01
1B

AC-WC ( Trial Compaction )


AMP MEINDO
Al & Genta
Fakhrul
Susila

Stability (Kg) Bitumen


Marshall % Eff
Flow Film
Adjust Correction Correction Quotient Bitumen By
(Mm) Thickness
Factor Stability (Kg/Mm) Mix
(Kg) (Micron)
m n o p q r
Pbe Fbe
1225.6 0.96 1176.6 3.30 356.5 5.02 7.95
1322.0 1.04 1374.9 3.50 392.8 5.02 7.95
1267.0 0.96 1216.3 3.50 347.5 5.02 7.95
1255.9 3.43 365.6 5.02 7.95

Min. 800 2-4

Total Agg Surface Area


0.811 6.485
( M²/Kg )
n = Stability ( 1 X Correction Factor ) Kg
o = Flow (mm)
p = Marshall Quotation n / o (kg/mm)

(**) Absorption Total Agg


Pba = 100 X Gse - Gsb
Gsb Gse.Gb
q = Eff Bitumen By Mix
Pbe = b - Pba (100 - b )
100
Fbe= 1000 Pbe
(100-Pb) SA *Gb

CONTRACTOR COMPANY
JOB STANDART D
No. Format LAB-AMP/F002/21262

Referensi TEP-900-SPE-CV-BP4-0007, ASTM

Lab. Ref No 002.3/AMP-Lab/TRCBC/III/2020 Sample Name AC-WC ( Trial Compaction )


Project No 21262 Sample source AMP MEINDO
Location Teluk Bintuni West Papua Tested by Al Giyarto, Dwi Genta
Methods ASTM D 1188 Prepared by Fakhrul
Tested Date Sunday, February 23, 2020 Checked by Susila
Sample Date Saturday, February 22, 2020

Location Thickness Weight Bulk


Core Long Position
SEGMENT ( Station ) Core (cm) Design In Air In Water SSD Volume
No
From To point (m) L/R
T1 T2 T3 Avg (cm) (gr) (gr) (gr) (cm3)
(a) (b) (c) d = (c) - (b)
1 1195.7 681.8 1214.0 532.2
2 1193.7 677.6 1211.0 533.4
3 1189.0 691.9 1205.8 513.9
4 1198.7 684.8 1215.5 530.7
5 1196.8 679.7 1214.5 534.8
6 1187.2 676.2 1204.3 528.1
7 1194.5 681.1 1210.1 529.0
8 1194.6 675.1 1209.1 534.0
9 1188.3 688.2 1202.2 514.0
10 1187.5 678.8 1205.0 526.2
11 1194.8 677.5 1211.6 534.1
12 1197.4 683.9 1214.2 530.3

Average

SUB CONTRACTOR CONTRACTOR

Signature

Name #REF!
Date 23-Feb-20
Job Title #REF!
JOB STANDART DENSITY (JSD)

TEP-900-SPE-CV-BP4-0007, ASTM D3515-01

AC-WC ( Trial Compaction )

Bulk Spgr Bulk Spgr


Compaction ( % )
Field Lab.

(gr/cm3) (gr/cm3) Test


e = (a) / d (f) g = (e) / (f)
2.247
2.238
2.314
2.259
2.238
2.248
2.258
2.237
2.312
2.257
2.237
2.258

2.258

COMPANY
MAX SPECIFIC GRAVITY (Gmm)
HOT MIX

No. Format LAB-AMP/F003/21262


Reference TEP-900-SPE-CV-BP4-0007, ASTM D3515-01

Lab. Ref No 002.4/AMP-Lab/TRCBC/III/2020 Sample Name AC-WC ( Trial Compaction )


Project No 21262 Sample source AMP MEINDO
Location Teluk Bintuni West Papua Tested by Al Giyarto, Dwi Genta
Methods ASTM D 3515 Prepared by Fakhrul
Date Tested Sunday, February 23, 2020 Checked by Susila
Date Sample Saturday, February 22, 2020

No. of Specimens
Characteristics
1 2 Average

Weight of Picno + Specimens (A) 920.4 947.8

Weight of Picno (B) 460.2 473.9

Weight of Specimens (C=A-B) 460.2 473.9

Weight of Picno + Water (D) 3182.6 3246

Weight of Picno + Water + Specimens (E) 3452.0 3523.6

Volume of Specimens (F=C+D-E) 190.8 196.3

GMM (C/F) 2.412 2.414 2.413

Note : Asphalt Content HOT MIX= 5.9 %

SUB CONTRACTOR CONTRACTOR COMPANY

Signature

Name FAHRUL
Date 23-Feb-20
Job Title Lab Technician
THICKNESS AND FIE
No. Format LAB-AMP/F005/21262

Reference TEP-900-SPE-CV-BP4-0007, AST

Lab. Ref No 002.6/AMP-Lab/TRCBC/II/2020 Sample Name AC-WC ( Trial Compaction )


Project No 21262 Sample source AMP MEINDO
Location Teluk Bintuni West Papua Tested by Al Giyarto, Dwi Genta
Methods ASTM D 1188 Prepared by Fakhrul
Tested Date Sunday, February 23, 2020 Checked by Susila
Sample Date Saturday, February 22, 2020

Location Thickness Weight Bulk


Core Long Position
( Station ) Core (cm) Design In Air In Water SSD Volume
No SEGMENT
From To point (m) L/R
T1 T2 T3 Avg (cm) (gr) (gr) (gr) (cm3)
(a) (b) (c) d = (c) - (b)
1 SEGMENT I 00+000.0 00+010.0 P9 10.0 4.3 4.0 3.8 4.0 #REF! 692.7 399.2 712.7 313.5
P8 3.8 3.8 3.9 3.8 #REF! 612.6 347.0 630.6 283.6
P7 3.7 3.6 4.0 3.8 #REF! 603.0 343.6 621.3 277.7
Average 3.88

2 SEGMENT II 00+010.0 00+020.0 P6 10.0 3.6 3.9 3.9 3.8 #REF! 611.7 349.1 630.1 281.0
P5 3.8 3.6 3.6 3.7 #REF! 598.8 347.4 616.4 269.0
P4 3.5 3.9 3.9 3.8 #REF! 694.7 395.6 714.1 318.5
Average 3.74

3 SEGMENT III 00+020.0 00+030.0 P3 10.0 3.7 3.6 3.8 3.7 #REF! 618.5 352.3 634.5 282.2
P2 3.9 3.6 3.5 3.7 #REF! 519.7 302.0 536.0 234.0
P1 3.4 4.0 3.7 3.7 #REF! 655.7 377.9 675.8 297.9
Average 3.69

SUB CONTRACTOR CONTRACTOR

Signature

Name #REF!
Date 23-Feb-20
Job Title #REF!
THICKNESS AND FIELD DENSITY TEST

TEP-900-SPE-CV-BP4-0007, ASTM D3515-01

AC-WC ( Trial Compaction )

Al Giyarto, Dwi Genta

Bulk Spgr Bulk Spgr


Compaction ( % )
Field Lab.
Spec
(gr/cm3) (gr/cm3) Test > 95%
e = (a) / d (f) g = (e) / (f)
2.210 2.299 96.11
2.160 2.299 93.96
2.171 2.299 94.45
2.180 94.84 NOT OK !

2.177 2.299 94.69


2.226 2.299 96.83
2.181 2.299 94.87
2.195 95.46 OK !

2.192 2.299 95.33


2.221 2.299 96.60
2.201 2.299 95.74
2.205 95.89 OK !

COMPANY
COREDR
No. Format LAB-AMP/F006/21262
Reference TEP-900-SPE-CV-BP4-

Lab. Ref No 002.7/AMP-Lab/TRCBC/III/2020 Sample Name


Project No 21262 Sample source
Location Teluk Bintuni West Papua Tested by
Methods ASTM D 1188 Prepared by
Date Tested 23/02/2020 Checked by
Date Sample 22/02/2020

I II
Left P7 P4

To P8 P5
Train Right P6
9P
STA. 0+000 0+010 0+020

10 M 10 M

30 M
I II
LOCATION Temperature C Speed …… Temperature C
Total Passing Total Passing
Start Finish KM/h Start Finish
Overlay ( Finisher ) - 145 ' C - - - 145 ' C - -

Initial ( Tandem ) 2 135 ' C 130 ' C 5 2 135 ' C 130 ' C 5

Intermediate ( PTR ) 10 125 ' C 110 ' C 5 12 125 ' C 110 ' C 5

Finishing ( Tandem ) 1 95 ' C 90 ' C 5 1 95 ' C 90 ' C 5

Compact (Core Loose Value Design Compact (Core Loose Value Design
Loose Loose
Drill) (%) Thickness Drill) (%) Thockness
Thickness ( cm ) 4.55 4.03 12.81 4.55 3.80 19.74 II/1
4.55 3.83 18.70 4.55 3.67 24.09 II/2
4.55 3.77 20.80 4.55 3.77 20.80 II/3
Average 4.55 3.88 17.43 3.50 4.55 3.74 21.51 3.50

SUB CONTRACTOR CONTRACTOR

Name #REF!
Date 23 Februari 2020
Job Title #REF!
COREDRILL POINT
LAB-AMP/F006/21262
TEP-900-SPE-CV-BP4-0007, ASTM D3515-01

AC-WC ( Trial Compaction )


AMP MEINDO
Al Giyarto, Dwi Genta
Fakhrul
Susila

III
P1

P2
P3
P
0+020 0+030

10 M

III
Temperature C
Total Passing
Start Finish
- 145 ' C - -

2 135 ' C 130 ' C 5

14 125 ' C 110 ' C 5

1 95 ' C 90 ' C 5

Compact (Core Loose Value Design


Loose
Drill) (%) Thockness
4.55 3.70 22.97 III/1
4.55 3.67 24.09 III/2
4.55 3.70 22.97 III/3
4.55 3.69 23.35 3.50

COMPANY
SPRAYING OF TACK COAT

No. Format AMP-LAB/F007/21262


Referensi TEP-900-SPE-CV-BP4-0007, ASTM D3515-01

Lab. Ref No 002.8/AMP-Lab/TRCBC/II/2020 RFI No. CIV-0202-02M


Project No 21262 Sample Name CRS-1 (AC-WC Trial Compaction)
Location Teluk Bintuni West Papua Sample source AMP Meindo
Methoded SNI 03-04798-11 Tested By Al & Genta
Data Sample Sunday, February 23, 2020 Prepared By Genta
Data Tested Sunday, February 23, 2020 Checked By Fakhrul

Specific Gravity (X) 0.99

Size of Paper Weight of Paper Weight Volume


NO STA L/R Long Width Luas Before After
( Cm ) ( Cm ) ( Cm ) ( Gram ) ( Gram ) ( Lt / M2 )
G = (10 x I) / (F
A B C D E F G H I x X)

9.1 58.5
1 49.4 0.400

9.2 49.5
2 40.3 0.326

42.0 29.7 1247.4


8.8 51.6
3 42.8 0.347

Average 0.358
A3 42 29.7 1247.4 Spec : PC 0,5 - 1,5 Lt/m2
Paper Size
A4 29.7 21 623.7 Spec : TC 0,25 - 0,5 Lt/m2

SUB CONTRACTOR CONTRACTOR COMPANY

Signature

Name
Date
Job Title
PASSING VS COMPA

Passing vs Compaction
96.00

95.50
Compaction (%)

95.00

10.4 Passing 13.8 Passing


94.50 (10 Passing) (14 Passing)

94.00
10 12 14 16
Passing

SUB CONTRACTOR CONTRACTOR

Signature

Name #REF!
Date #REF!
Job Title #REF!
PASSING VS COMPACTION

s Compaction

14 16 18
Passing

COMPANY
PHOTOS DOCUMENT

SPRAYING OF TACK COAT


PHOTOS DOCUMENT

COREDRILL POINT
PHOTOS DOCUMENT
ACWC COMPACTION
TR = 2 Passing
PTR = 10 -12 -14 Passing
TR = 1 Passing
PHOTOS DOCUMENT

Batch Ticket / Delivery Note


ACWC

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