18 Yaskawa p1000 Guia Rapida de Inicio Toepyaip1u01
18 Yaskawa p1000 Guia Rapida de Inicio Toepyaip1u01
18 Yaskawa p1000 Guia Rapida de Inicio Toepyaip1u01
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Preset parameter defaults are available for setting up applications. Refer to Application Selection on
page 84.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 112.
Standards Compliance
Refer to European Standards on page 232 and Refer to UL and CSA Standards on page 239 <1> .
<1> CE marking applies to 200 V class and 400 V class models only.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 3
This Page Intentionally Blank
4 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Table of Contents
QUICK REFERENCE ....................................................................................... 3
1. RECEIVING .................................................................................................... 21
1.1 Model Number and Nameplate Check ..................................................................... 22
Nameplate ............................................................................................................................... 22
2. MECHANICAL INSTALLATION..................................................................... 25
2.1 Mechanical Installation ............................................................................................. 26
Installation Environment .......................................................................................................... 26
Installation Orientation and Spacing........................................................................................ 26
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 5
Table of Contents
6 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Table of Contents
5. TROUBLESHOOTING.......................................................................................... 127
5.1 Drive Alarms, Faults, and Errors .....................................................................................128
Types of Alarms, Faults, and Errors................................................................................................ 128
5.2 Fault Detection ..................................................................................................................129
Fault Displays, Causes, and Possible Solutions ............................................................................. 129
5.3 Alarm Detection .................................................................................................................139
Alarm Codes, Causes, and Possible Solutions ............................................................................... 139
5.4 Operator Programming Errors .........................................................................................142
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 142
5.5 Auto-Tuning Fault Detection ............................................................................................143
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 143
5.6 Copy Function Related Displays .....................................................................................146
Tasks, Errors, and Troubleshooting ................................................................................................ 146
Fault Reset Methods ....................................................................................................................... 146
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 7
Table of Contents
8 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Table of Contents
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 9
Table of Contents
10 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................12
i.2 GENERAL SAFETY...............................................................................................13
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 11
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install,
operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.
u Applicable Documentation
The following manuals are available for P1000 series drives:
P1000 Series AC Drive Quick Start Guide (TOEPYAIP1U01)
Read this guide first. This guide is packaged together with the product and contains basic information
required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and
parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and
for basic operation. This manual is available for download on our documentation website,
www.yaskawa.com.
P1000 Series AC Drive Technical Manual (SIEPYAIP1U01)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/
Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher
performance features. This manual is available for download on our documentation website,
www.yaskawa.com.
12 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
i.2 General Safety
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 13
i.2 General Safety
u Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any
components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC 61800-5-1 states that either the power supply
must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing
conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death
or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC 60755.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
14 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
i.2 General Safety
WARNING
Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure
to comply could result in fire and damage to the drive or injury to personnel.
The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac
maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by
branch circuit protection devices specified in this supplement.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class), 480 Vac maximum (400 V Class), and 600 Vac maximum (600 V Class) when protected by
Bussmann Type FWH or FWP fuses as specified in Factory Recommended Branch Circuit Protection on page 232.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 15
i.2 General Safety
Power Supply
Capacity (kVA)
600
Reactor
unnecessary
0
60 400
Drive Capacity (kVA)
Drive Capacity
For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.
When running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor
rated current × 1.1].
Starting Torque
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.
Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
Options
NOTICE: The B1, B2, , –, +1, +2, and +3 terminals are used to connect optional drive-specific compatible devices only. Connecting non-
Yaskawa-approved devices to these terminals may damage the drive.
Repetitive Starting/Stopping
Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated
current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to
reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels
under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and
make adjustments accordingly.
n Installation
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of
airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper
measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive.
Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact
Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 26 for more information on
installation. Failure to comply may damage the drive due to improper cooling.
16 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
i.2 General Safety
n Settings
Upper Limits
NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the
drive for faster acceleration and deceleration.
n General Handling
Wiring Check
NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input
current to avoid nuisance trips caused by harmonics in the drive input current.
Magnetic Contactor Installation
WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking
resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.
NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415 and 4A0058 to 4A0675
require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer
for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 17
i.2 General Safety
3 6 20 60
Frequency (Hz)
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
to prevent continuous operation in the resonant frequency range.
Audible Noise
Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the
motor is comparable to the motor noise generated when running from line power. Operating above the rated motor speed can
create unpleasant motor noise.
n Synchronous Motors
• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
• To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring
the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for
details.
• To restart a coasting motor rotating below 200 Hz, use the Speed Search function if the motor cable is not too long. If the
motor cable is relatively long, stop the motor using Short Circuit Braking.
n Specialized Motors
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
18 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
i.2 General Safety
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use
a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosion-
proof areas.
When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating
signal converter to connect the encoder signal lines to the speed feedback option card.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive
current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because
the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
n Notes on Power Transmission Machinery
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 19
i.2 General Safety
WARNING
Risk of electric shock.
●
Read manual before installing.
●
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
● After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
Top and Side surfaces may
become hot. Do not touch.
Warning Label
u Warranty Information
n Restrictions
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
20 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
1
Receiving
This chapter explains how to inspect the drive upon receipt, and gives an overview of the different
enclosure types and components.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 21
1.1 Model Number and Nameplate Check
u Nameplate
200/400 V Class A
600 V Class A
H MODEL : CIMR-PU5A0003FAA REV : A
C/C : CIMR-PU5A0003FAA
G INPUT : AC3PH 500-600V 50/60Hz 3. 6A
IND.CONT.EQ.
F OUTPUT : AC3PH 0-600V 0-400Hz 2. 7A 7J48 B
MASS : 3.4 kg PRG : 8500 B
E O/N : 6W3050-2-100 VAJ123456
D S/N : J0073D207410100
22 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
1.1 Model Number and Nameplate Check
CIMR - P U 2 A 0021 F A A
Drive P1000 Customized Enclosure Design
No. No. Type <1>
Series Specifications Revision
A Standard model IP00/Open Order
Region A
No. Type
Code
U USA IP20/NEMA
No. Voltage Class F
Type 1
2 3-phase, 200-240 Vac
4 3-phase, 380-480 Vac Environmental
No.
5 3-phase, 500-600 Vac Specification <2>
A Standard
K Gas-resistant
M Humidity- and
dust-resistant
N Oil-resistant
S Vibration-resistant
<1> Refer to Mechanical Installation on page 26 for differences regarding enclosure protection types and component
descriptions.
<2> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
n Three-Phase 200 V
Table 1.1 Model Number and Specifications (200 V)
Drive Model Max. Motor Capacity kW (HP) Rated Output Current A
2A0004 0.75 (0.75) 3.5
2A0006 1.1 (1) 6.0
2A0008 1.5 (2) 8.0
2A0010 2.2 (3) 9.6
2A0012 3.0 (3) 12
2A0018 3.7 (5) 17.5
Receiving
2A0021 5.5 (7.5) 21
2A0030 7.5 (10) 30
2A0040 11 (15) 40
2A0056 15 (20) 56
1
2A0069 18.5 (25) 69
2A0081 22 (30) 81
2A0110 30 (40) 110
2A0138 37 (50) 138
2A0169 45 (60) 169
2A0211 55 (75) 211
2A0250 75 (100) 250
2A0312 90 (125) 312
2A0360 110 (150) 360
2A0415 110 (175) 415
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 23
1.1 Model Number and Nameplate Check
n Three-Phase 400 V
Table 1.2 Model Number and Specifications (400 V)
Drive Model Max. Motor Capacity kW (HP) Rated Output Current A
4A0002 0.75 (0.75) 2.1
4A0004 1.5 (2) 4.1
4A0005 2.2 (3) 5.4
4A0007 3.0 (3) 6.9
4A0009 3.7 (5) 8.8
4A0011 5.5 (7.5) 11.1
4A0018 7.5 (10) 17.5
4A0023 11 (15) 23
4A0031 15 (20) 31
4A0038 18.5 (25) 38
4A0044 22 (30) 44
4A0058 30 (40) 58
4A0072 37 (50) 72
4A0088 45 (60) 88
4A0103 55 (75) 103
4A0139 75 (100) 139
4A0165 90 (125) 165
4A0208 110 (150) 208
4A0250 132 (200) 250
4A0296 160 (250) 296
4A0362 185 (300) 362
4A0414 220 (350) 414
4A0515 250 (400-450) 515
4A0675 355 (500-550) 675
n Three-Phase 600 V
Table 1.3 Model Number and Specifications (600 V)
Drive Model Max. Motor Capacity kW (HP) Rated Output Current A
5A0003 1.5 (2) 2.7
5A0004 2.2 (3) 3.9
5A0006 3.7 (5) 6.1
5A0009 5.5 (7.5) 9
5A0011 7.5 (10) 11
5A0017 11 (15) 17
5A0022 15 (20) 22
5A0027 18.5 (25) 27
5A0032 22 (30) 32
5A0041 30 (40) 41
5A0052 37 (50) 52
5A0062 45 (60) 62
5A0077 55 (75) 77
5A0099 75 (100) 99
5A0125 90 (125) 125
5A0145 110 (150) 145
5A0192 160 (200) 192
5A0242 185 (250) 242
24 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 25
2.1 Mechanical Installation
u Installation Environment
Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of
the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 °C to +40 °C (IP20/NEMA Type 1 enclosure)
-10 °C to +50 °C (IP00/Open Type enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient Temperature When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60 °C
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight.
Altitude 1000 m or lower, up to 3000 m with derating
10 to 20 Hz at 9.8 m/s2
Vibration 20 to 55 Hz at 5.9 m/s2 (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or
2.0 m/s2 (Models 2A0250 to 2A0415, 4A0208 to 4A0675, and 5A0125 to 5A0242)
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous
operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply
could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before
drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
26 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2.1 Mechanical Installation
A C
D D
B B C
A
Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for
installation.
Mechanical Installation
Side Clearance Top/Bottom Clearance
A C A D
B D
B
A A
A – 50 mm minimum C – 2 mm minimum
B – 30 mm minimum D – 120 mm minimum
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
Note: Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms
of stacked drives for easier cooling fan replacement.
Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drives
side-by-side. Refer to Top Protective Cover on page 48 to remove and reattach the top protective cover.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 27
2.1 Mechanical Installation
28 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2.1 Mechanical Installation
H4
H0
H1
H0
H
H
H1
H2
H3
H2
H3
t1
t1
D1 D1
W D Max.W2 W Max.W2 D
Figure 1 Figure 2
Mechanical Installation
2A0018F 1 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2
<1>
2A0021F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2
2A0030F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.3
2A0040F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.3
2A0056F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.0
2A0069F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 20.1
2A0081F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 22.0
2A0110F 10.00 21.02 10.16 7.68 0.31 15.75 15.16 0.30 5.28 – 3.94 0.09 0.09 M6 50.7 2
2A0138F 2 10.98 24.17 10.16 8.66 0.31 17.72 17.13 0.30 6.46 – 3.94 0.09 0.09 M6 61.7
<1>
2A0169F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 90.4
2A0211F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 92.6
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.
2A0250A 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 183.0
2A0312A 2 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 194.0
2A0360A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 238.1
<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 29
2.1 Mechanical Installation
<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.
Table 2.4 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V Class
Dimensions (in)
Drive Model
Figure W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d Wt. (lb)
5A0003F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5
5A0004F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5
5A0006F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2
5A0009F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2
1
5A0011F <1> 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.0
5A0017F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.2
5A0022F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.2
5A0027F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 19.2
5A0032F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 19.2
5A0041F 10.98 20.28 10.16 8.66 0.31 17.72 17.13 0.30 2.56 – 3.94 0.09 0.09 M6 59.5
5A0052F 10.98 20.28 10.16 8.66 0.31 17.72 17.13 0.30 2.56 – 3.94 0.09 0.09 M6 59.5
5A0062F 2 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2
5A0077F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2
5A0099F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.
5A0125A 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 191.8
5A0145A 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 191.8
2
5A0192A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 233.7
5A0242A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 257.9
<1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while
maintaining IP20 conformity.
30 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2.1 Mechanical Installation
Ød7
Ød5 Ød7
D2
D1
D1
D1
D2
D3
D3
D2
D3
D
D
W1 W1
Figure 1
Figure 2
Figure 3
W W W W Ød5
W1 W1 Ød5 W1 W1 W W
Ød5
W2 W2 W2 W2 W1 W1
Ød6
Ød6 Ød6
Ød7
D1
D1
D1
D2
D3
D2
D2
D3
D3
Ød7
D
D
D
Figure 6
Figure 4 Figure 5
W W W W
W2 Ød5
W W W1 W1
Ød5
W1 W4 W1 W1 Ød5 W4 W4
W3 W3 Ød6 W3 Ød6
W2 W2 Ød6
Mechanical Installation
Ød7
D1
D1
D2
D2
D1
D3
D2
D3
D3
D4
D
D
W2 W2 Ød7
D
W3 W3 Ød7 Figure 9 2
Figure 8
Figure 7
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 31
2.1 Mechanical Installation
32 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2.1 Mechanical Installation
Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection
while maintaining IP20 conformity.
W1 4-d
t2
H1
H
H1
H
Mechanical Installation
t1
H2
t1 D1
D1
H2
Figure 1
Figure 2
W1 6-d
W3 W3 t2
2
H1
H
t1
H2
D1
D
Max W2 W Max W2
Figure 3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 33
2.1 Mechanical Installation
2A0312A
<1> 17.72 27.76 12.99 12.80 0.39 26.77 0.49 5.12 0.13 0.13 M10 176.4
1
2A0360A
<1> 19.69 31.50 13.78 14.57 0.39 30.43 0.51 5.12 0.18 0.18 M12 216.1
2A0415A 19.69 31.50 13.78 14.57 0.39 30.43 0.51 5.12 0.18 0.18 M12 218.3
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit
Selection on page 35 to select the appropriate kit.
Table 2.7 Dimensions for IP00/Open Type Enclosure: 400 V Class
Dimensions (in)
Drive
Model Wt.
Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d (lb)
4A0208A 17.72 27.76 12.99 12.80 0.39 – – 26.77 0.49 5.12 0.13 0.13 M10 174.2
<1>
4A0250A
<1> 19.69 31.50 13.78 14.57 0.39 – – 30.43 0.51 5.12 0.18 0.18 M12 211.6
1
4A0296A
<1> 19.69 31.50 13.78 14.57 0.39 – – 30.43 0.51 5.12 0.18 0.18 M12 224.9
4A0362A
<1> 19.69 31.50 13.78 14.57 0.39 – – 30.43 0.51 5.12 0.18 0.18 M12 235.9
4A0414A 2 19.69 37.40 14.57 14.57 0.31 – – 36.34 0.51 5.31 0.18 0.18 M12 275.6
4A0515A 26.38 44.88 14.57 17.32 0.24 8.66 – 43.70 0.59 5.91 0.18 0.18 M12 476.2
3
4A0675A 26.38 44.88 14.57 17.32 0.24 8.66 – 43.70 0.59 5.91 0.18 0.18 M12 487.2
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit
Selection on page 35 to select the appropriate kit.
Table 2.8 Dimensions for IP00/Open Type Enclosure: 600 V Class
Dimensions (in)
Drive
Model Wt.
Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d (lb)
5A0125A 17.72 27.76 12.99 12.80 0.39 – – 26.77 0.49 5.12 0.13 0.13 M10 174.2
<1>
5A0145A
<1> 17.72 27.76 12.99 12.80 0.39 – – 26.77 0.49 5.12 0.13 0.13 M10 174.2
1
5A0192A
<1> 19.69 31.50 13.78 14.57 0.39 – – 30.43 0.51 5.12 0.18 0.18 M12 235.9
5A0242A
<1> 19.69 31.50 13.78 14.57 0.39 – – 30.43 0.51 5.12 0.18 0.18 M12 235.9
<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit
Selection on page 35 to select the appropriate kit.
34 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
2.1 Mechanical Installation
Mechanical Installation
2
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 35
2.1 Mechanical Installation
36 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3
Electrical Installation
This chapter explains proper procedures for wiring the control circuit terminals, motor, and power
supply.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 37
3.1 Standard Connection Diagram
38 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.1 Standard Connection Diagram
<12>
Terminals -, +1, +2, B1, B2 are DC link choke <1> FU
for connection options. Never (option)
connect power supply lines to U X FV M
these terminals Braking resistor
Jumper FW Cooling fan
(option) <2>
Wiring sequence should shut off
power to the drive when a fault +2 +1 - B1 B2
output is triggered. U
Main Circuit U/T1
Main V
Three-Phase Switch Fuse V/T2 M
Power Supply R
200 to 600 V
50/60 Hz S
EMC
Filter
R/L1
S/L2 P1000 Drive W/T3
W
(Depending on T T/L3
model capacity)
Control Circuit <3>
Ground
Electrical Installation
Termination resistor
(120 Ω , 1/2 W)
DIP
Switch S2
R+
R- <9>
MEMOBUS/Modbus comm. FM
RS-422/RS-485 S+ Multi-function analog output 1
max. 115.2 kBps - + (Output frequency)
S- FM -10 to +10 Vdc (2mA)
or 4 to 20 mA <10>
IG <11> AM
Multi-function analog output 2
3
AC - +
AM (Output current)
+24 Vdc + -10 to +10 Vdc (2mA)
24V 0V
Transducer or 4 to 20 mA <10>
Supply SN E (G)
(max. 150 mA) -
shielded line twisted-pair shielded line control circuit terminal main circuit terminal
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 39
3.1 Standard Connection Diagram
<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an optional regenerative
converter or dynamic braking option. Leaving L8-55 enabled may cause a braking resistor fault (rF). Additionally, disable Stall
Prevention (L3-04 = 0) when using an optional regenerative converter, regenerative or braking units, or dynamic braking option.
Leaving If L3-04 enabled may prevent the drive from stopping within the specified deceleration time.
<3> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option).
<4> This figure illustrates an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install
the wire link between terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power
supply. Never short terminals SP and SN, as it will damage the drive.
<5> This voltage source supplies a maximum current of 150 mA.
<6> The maximum output current capacity for the +V terminal on the control circuit is 20 mA. Never short terminals +V and AC, as
it can cause erroneous operation or damage the drive.
<7> Set jumper S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input.
<8> Set jumper S1 to select between a voltage or current input signal to terminal A1 and A3. The default setting is for voltage input.
<9> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
<10> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not
intended for use as a feedback-type signal.
<11> Use jumper S5 to select between voltage or current output signals at terminals AM and FM. Set parameters H4-07 and H4-08
accordingly.
<12> Self-cooling motors do not require the same wiring necessary for motors with cooling fans.
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameters are
properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
WARNING! Sudden Movement Hazard. When using a 3-Wire sequence, set the drive to 3-Wire sequence prior to wiring the control terminals
and set parameter b1-17 to 0 so the drive will not accept a Run command at power up (default). If the drive is wired for a 3-Wire sequence
but set up for a 2-Wire sequence (default), and parameter b1-17 is set to 1 so the drive accepts a Run command at power up, the motor
will rotate in reverse direction at drive power up and may cause injury.
WARNING! Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before executing the application preset
function. Executing the application preset function or setting A1-03 ≠ 0 will change the drive I/O terminal functions and may cause unexpected
equipment operation. Failure to comply may cause death or serious injury.
NOTICE: When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the
drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function
from working properly.
40 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.2 Main Circuit Connection Diagram
+1
+2 Relay
Current
sensor
R/L1 U/T1
S/L2 +
V/T2
T/L3 W/T3
Control Operator
Gate board board
Electrical Installation
+1
Relay
DC link Current
choke sensor
R/L1 U/T1
S/L2 + V/T2
T/L3 W/T3
–
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 41
3.2 Main Circuit Connection Diagram
+1
Relay
DC link Current
choke sensor
R/L1 U/T1
+
S/L2 V/T2
T/L3 W/T3
+1
Relay
DC link Current
choke sensor
R/L1 U/T1
+
S/L2 V/T2
T/L3 W/T3
24 V Control
Power Gate board Operator
Supply board
42 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.3 Terminal Cover
Figure 3.6 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
2. Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover.
Figure 3.7 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
Electrical Installation
n Reattaching the Terminal Cover
Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on
page 58 and Wiring the Control Circuit Terminal on page 63 for details on wiring.
Reattach the terminal cover after completing the wiring to the drive and other devices.
Figure 3.8 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 43
3.3 Terminal Cover
u Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open Type
Enclosure)
n Removing the Terminal Cover
1. Loosen the screws on the terminal cover, then pull down on the cover.
Note: The terminal cover and the number of terminal cover screws differ depending on the drive model.
CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal
cover may fall off causing an injury.
Figure 3.9 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
Figure 3.10 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
<1>
Figure 3.11 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive
<1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
44 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.4 Digital Operator and Front Cover
Electrical Installation
n Removing the Front Cover
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032
After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover (models
2A0056, 4A0038, 5A0022, and 5A0027 do not use a screw to affix the front cover) . Pinch in on the tabs found on each side
of the front cover, then pull forward to remove it from the drive.
3
Figure 3.14 Remove the Front Cover (2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032)
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 45
3.4 Digital Operator and Front Cover
Hook Hook
Figure 3.15 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A0675)
4. Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.16 until the cover
comes off.
Figure 3.16 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A0675)
46 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.4 Digital Operator and Front Cover
Figure 3.17 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675)
2. After connecting the hooks to the drive, press firmly on the cover to lock it into place.
Electrical Installation
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 47
3.5 Top Protective Cover
Protective Cover
Mounting Holes
48 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Electrical Installation
connection (+3, −)
input • a DC link choke
(+1, −)
+3 Not available
For 200 V class: 100 Ω or less
For 400 V class: 10 Ω or less Grounding terminal 58
For 600 V class: 10 Ω or less
Note: Use terminals B1 and – when installing a CDBR-type braking unit on drives with built-in braking transistors (Models 2A0004 to 2A0138,
4A0002 to 4A0072, and 5A0003 to 5A0052). 3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 49
3.6 Main Circuit Wiring
50 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Electrical Installation
10 <1> 14 to 10
R/L1, S/L2, T/L3 12 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
–, +1, +2 – 14 to 10 1.2 to 1.5
2A0012 M4
(10.6 to 13.3)
B1, B2 – 14 to 10
10 <1> 14 to 10
R/L1, S/L2, T/L3 10 12 to 10 3
U/T1, V/T2, W/T3 10 14 to 10
–, +1, +2 – 14 to 10 1.2 to 1.5
2A0018 M4
(10.6 to 13.3)
B1, B2 – 14 to 10
10 <1> 14 to 10
R/L1, S/L2, T/L3 10 12 to 10
U/T1, V/T2, W/T3 10 12 to 10
–, +1, +2 – 12 to 10 1.2 to 1.5
2A0021 M4
(10.6 to 13.3)
B1, B2 – 14 to 10
10 <1> 12 to 10
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 51
3.6 Main Circuit Wiring
Drive Model Terminal Recomm. Gauge Wire Range Screw Tightening Torque
AWG, kcmil AWG, kcmil Size N·m (lb.in.)
R/L1, S/L2, T/L3 8 10 to 6
U/T1, V/T2, W/T3 8 10 to 6 2.1 to 2.3
M4
–, +1, +2 – 10 to 6 (18.4 to 20.4)
2A0030
B1, B2 – 14 to 10
2 to 2.5
8 <1> 10 to 8 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 6 8 to 6
U/T1, V/T2, W/T3 8 8 to 6 2.1 to 2.3
M4
–, +1, +2 – 6 (18.4 to 20.4)
2A0040
B1, B2 – 12 to 10
2 to 2.5
8 <1> 10 to 8 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 4 6 to 4
5.4 to 6.0
U/T1, V/T2, W/T3 4 6 to 4 M6
(47.8 to 53.1)
–, +1, +2 – 6 to 4
2A0056
2.7 to 3.0
B1, B2 – 10 to 6 M5
(23.9 to 26.6)
4 to 6
6 8 to 6 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 3 4 to 3
9.9 to 11.0
U/T1, V/T2, W/T3 3 4 to 3 M8
(87.6 to 97.4)
–, +1, +2 – 4 to 3
2A0069
2.7 to 3.0
B1, B2 – 8 to 6 M5
(23.9 to 26.6)
4 to 6
6 6 to 4 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 2 3 to 2
9.9 to 11.0
U/T1, V/T2, W/T3 2 3 to 2 M8
(87.6 to 97.4)
–, +1, +2 – 3 to 2
2A0081
2.7 to 3.0
B1, B2 – 6 M5
(23.9 to 26.6)
4 to 6
6 6 to 4 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 1/0 3 to 1/0
U/T1, V/T2, W/T3 1/0 3 to 1/0
9 to 11
2A0110 <2> –, +1 – 2 to 1/0 M8
(79.7 to 97.4)
B1, B2 – 6 to 1/0
6 6 to 4
R/L1, S/L2, T/L3 2/0 1 to 2/0
U/T1, V/T2, W/T3 2/0 1 to 2/0 18 to 23
M10
–, +1 – 1/0 to 3/0 (159 to 204)
2A0138 <2>
B1, B2 – 4 to 2/0
9 to 11
4 4 M8
(79.7 to 97.4)
R/L1, S/L2, T/L3 4/0 2/0 to 4/0
U/T1, V/T2, W/T3 4/0 3/0 to 4/0
18 to 23
2A0169 <2> –, +1 – 1 to 4/0 M10
(159 to 204)
+3 – 1/0 to 4/0
4 4 to 2
R/L1, S/L2, T/L3 1/0 × 2P 1/0 to 2/0
U/T1, V/T2, W/T3 1/0 × 2P 1/0 to 2/0
18 to 23
2A0211 <2> –, +1 – 1 to 4/0 M10
(159 to 204)
+3 – 1/0 to 4/0
4 4 to 1/0
52 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Drive Model Terminal Recomm. Gauge Wire Range Screw Tightening Torque
AWG, kcmil AWG, kcmil Size N·m (lb.in.)
R/L1, S/L2, T/L3 3/0 × 2P 3/0 to 300
32 to 40
U/T1, V/T2, W/T3 3/0 × 2P 3/0 to 300 M12
(283 to 354)
–, +1 – 3/0 to 300
2A0250 <2> 18 to 23
+3 – 2 to 300 M10
(159 to 204)
32 to 40
3 3 to 300 M12
(283 to 354)
R/L1, S/L2, T/L3 4/0 × 2P 3/0 to 300
32 to 40
U/T1, V/T2, W/T3 3/0 × 2P 3/0 to 300 M12
(283 to 354)
–, +1 – 3/0 to 300
2A0312 <2> 18 to 23
+3 – 3/0 to 300 M10
(159 to 204)
32 to 40
2 2 to 300 M12
(283 to 354)
R/L1, S/L2, T/L3 250 × 2P 4/0 to 600
32 to 40
U/T1, V/T2, W/T3 4/0 × 2P 4/0 to 600 M12
(283 to 354)
–, +1 – 250 to 600
2A0360 <2> 18 to 23
+3 – 3/0 to 600 M10
(159 to 204)
32 to 40
1 1 to 350 M12
(283 to 354)
R/L1, S/L2, T/L3 350 × 2P 250 to 600
32 to 40
U/T1, V/T2, W/T3 300 × 2P 300 to 600 M12
(283 to 354)
–, +1 – 300 to 600
2A0415 <2> 18 to 23
+3 – 3/0 to 600 M10
(159 to 204)
32 to 40
1 1 to 350 M12
(283 to 354)
<1> When installing an EMC filter, additional measures must be taken to comply with IEC61800-5-1. Refer to EMC Filter Installation on page 234
for details.
<2> Drive models 2A0110 to 2A0415 require the use of UL-Listed closed-loop crimp terminals for UL/cUL compliance. Use only the tools recommended
by the terminal manufacturer for crimping.
Electrical Installation
Drive Model Terminal Recomm. Gauge Wire Range Screw Tightening Torque
AWG, kcmil AWG, kcmil Size N·m (lb.in.)
R/L1, S/L2, T/L3 14 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
4A0002 –, +1, +2 – 14 to 10 1.2 to 1.5
M4
4A0004 (10.6 to 13.3)
B1, B2 – 14 to 10
12 14 to 12
3
R/L1, S/L2, T/L3 14 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
4A0005
–, +1, +2 – 14 to 10 1.2 to 1.5
4A0007 M4
(10.6 to 13.3)
4A0009 B1, B2 – 14 to 10
10 14 to 10
R/L1, S/L2, T/L3 12 14 to 10
U/T1, V/T2, W/T3 14 14 to 10
–, +1, +2 – 14 to 10 1.2 to 1.5
4A0011 M4
(10.6 to 13.3)
B1, B2 – 14 to 10
10 14 to 10
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 53
3.6 Main Circuit Wiring
Drive Model Terminal Recomm. Gauge Wire Range Screw Tightening Torque
AWG, kcmil AWG, kcmil Size N·m (lb.in.)
R/L1, S/L2, T/L3 10 12 to 6
U/T1, V/T2, W/T3 10 12 to 6 2.1 to 2.3
M4
–, +1, +2 – 12 to 6 (18.4 to 20.4)
4A0018
B1, B2 – 12 to 10
2 to 2.5
10 14 to 10 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 10 10 to 6
U/T1, V/T2, W/T3 10 10 to 6 2.1 to 2.3
M4
–, +1, +2 – 12 to 6 (18.4 to 20.4)
4A0023
B1, B2 – 12 to 10
2 to 2.5
10 12 to 10 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 8 8 to 6
U/T1, V/T2, W/T3 8 10 to 6 M5 2.7 to 3.0
–, +1, +2 – 10 to 6 (23.9 to 26.6)
4A0031
B1, B2 – 10 to 8 M5
4 to 6
8 10 to 8 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 6 8 to 6
U/T1, V/T2, W/T3 8 8 to 6 M5 2.7 to 3.0
–, +1, +2 – 6 (23.9 to 26.6)
4A0038
B1, B2 – 10 to 8 M5
4 to 6
6 10 to 6 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 6 6 to 4
5.4 to 6.0
U/T1, V/T2, W/T3 6 6 to 4 M6
(47.8 to 53.1)
–, +1, +2 – 6 to 4
4A0044
2.7 to 3.0
B1, B2 – 10 to 8 M5
(23.9 to 26.6)
4 to 6
6 8 to 6 M6
(35.4 to 53.1)
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4
9 to 11
4A0058 <1> –, +1 – 6 to 1 M8
(79.7 to 97.4)
B1, B2 – 8 to 4
6 8 to 6
R/L1, S/L2, T/L3 3 4 to 3
U/T1, V/T2, W/T3 3 4 to 3
9 to 11
4A0072 <1> –, +1 – 4 to 1 M8
(79.7 to 97.4)
B1, B2 – 6 to 3
6 6
R/L1, S/L2, T/L3 2 3 to 1/0
U/T1, V/T2, W/T3 2 3 to 1/0
9 to 11
4A0088 <1> –, +1 – 3 to 1/0 M8
(79.7 to 97.4)
+3 – 6 to 1/0
4 6 to 4
R/L1, S/L2, T/L3 1/0 2 to 1/0
U/T1, V/T2, W/T3 1 2 to 1/0
9 to 11
4A0103 <1> –, +1 – 3 to 1/0 M8
(79.7 to 97.4)
+3 – 4 to 1/0
4 6 to 4
54 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Drive Model Terminal Recomm. Gauge Wire Range Screw Tightening Torque
AWG, kcmil AWG, kcmil Size N·m (lb.in.)
R/L1, S/L2, T/L3 3/0 1/0 to 4/0
U/T1, V/T2, W/T3 2/0 1/0 to 4/0
18 to 23
4A0139 <1> –, +1 – 1/0 to 4/0 M10
(159 to 204)
+3 – 3 to 4/0
4 4
R/L1, S/L2, T/L3 4/0 3/0 to 4/0
U/T1, V/T2, W/T3 4/0 3/0 to 4/0
18 to 23
4A0165 <1> –,+1 – 1 to 4/0 M10
(159 to 204)
+3 – 1/0 to 4/0
4 4 to 2
R/L1, S/L2, T/L3 300 2 to 300
U/T1, V/T2, W/T3 300 2 to 300
18 to 23
4A0208 <1> –,+1 – 1 to 250 M10
(159 to 204)
+3 – 3 to 3/0
4 4 to 300
R/L1, S/L2, T/L3 400 1 to 600
U/T1, V/T2, W/T3 400 1/0 to 600
18 to 23
4A0250 <1> –,+1 – 3/0 to 600 M10
(159 to 204)
+3 – 1 to 325
2 2 to 350
R/L1, S/L2, T/L3 500 2/0 to 600
32 to 40
U/T1, V/T2, W/T3 500 2/0 to 600 M12
(283 to 354)
–,+1 – 3/0 to 600
4A0296 <1> 18 to 23
+3 – 1 to 325 M10
(159 to 204)
32 to 40
2 2 to 350 M12
(283 to 354)
R/L1, S/L2, T/L3 4/0 × 2P 3/0 to 600
32 to 40
U/T1, V/T2, W/T3 4/0 × 2P 3/0 to 600 M12
(283 to 354)
–,+1 – 4/0 to 600
4A0362 <1> 18 to 23
+3 – 3/0 to 600 M10
(159 to 204)
Electrical Installation
32 to 40
1 1 to 350 M12
(283 to 354)
R/L1, S/L2, T/L3 300 × 2P 4/0 to 300
U/T1, V/T2, W/T3 300 × 2P 4/0 to 300
32 to 40
4A0414 <1> <2> –,+1 – 3/0 to 300 M12
(283 to 354)
+3 – 3/0 to 300
1 1 to 3/0
R/L1, S/L2, T/L3 3/0 × 4P 3/0 to 300 3
U/T1, V/T2, W/T3 4/0 × 4P 3/0 to 300
32 to 40
4A0515 <1> <2> –,+1 – 1/0 to 300 M12
(283 to 354)
+3 – 1/0 to 300
1/0 1/0 to 300
R/L1, S/L2, T/L3 300 × 4P 4/0 to 300
U/T1, V/T2, W/T3 300 × 4P 4/0 to 300
32 to 40
4A0675 <1> <2> –,+1 – 1/0 to 300 M12
(283 to 354)
+3 – 1/0 to 300
2/0 2/0 to 300
<1> Drive models 4A0058 to 4A0675 require the use of UL-Listed closed-loop crimp terminals for UL/cUL compliance. Use only the tools recommended
by the terminal manufacturer for crimping.
<2> When installing an EMC filter, additional measures must be taken to comply with IEC61800-5-1. Refer to EMC Filter Installation on page 234
for details.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 55
3.6 Main Circuit Wiring
56 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Electrical Installation
32 to 40
1 1 to 350 M12
(283 to 354)
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 57
3.6 Main Circuit Wiring
n Ground Wiring
Follow the precautions below when wiring the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
regulations. Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC 61800-5-1 states that either the power supply
must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a
cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize
the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could
result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: ground to 100 Ω or less; 400 V class: ground
to 10 Ω or less; 600 V class: ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting
ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in
abnormal operation of drive or equipment.
Refer to Figure 3.21 when using multiple drives. Do not loop the ground wire.
B
R/L1 S/L2 T/L3 _
+1 +2 U/T1 V/T2 W/T3
58 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.6 Main Circuit Wiring
Electrical Installation
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 59
3.7 Control Circuit Wiring
n Input Terminals
Table 3.6 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function input.
Table 3.6 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
Multi-function input 1
S1 (Closed: Forward run, Open: Stop)
Multi-function input 2
S2 (Closed: Reverse run, Open: Stop)
Multi-function input 3
S3 (External fault, N.O.)
Multi-function input 4 • Photocoupler
S4 (Fault reset) • 24 Vdc, 8 mA
Multi-function input 5 • Refer to Sinking/Sourcing Mode Switch for Digital Inputs on 196
S5 (Multi-step speed reference 1) page 65.
Multi-Function Multi-function input 6
Digital Inputs S6 (Multi-step speed reference 2)
Multi-function input 7
S7 (Jog reference)
Multi-function input 8
S8 (Baseblock command (N.O.))
SC Multi-function input common Multi-function input common
SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs, 150 mA max 65
Digital input power supply 0 V NOTICE: Do not jumper or short terminals SP and SN. Failure
SN to comply will damage the drive. 65
24 V transducer power supply 0 V
24 V use Vdc transducer power supply for customer 150 mA maximum capacity
+24 –
60 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.7 Control Circuit Wiring
n Output Terminals
Table 3.7 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.
Table 3.7 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
MA N.O.
Fault Relay 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
MB N.C. output 102
Output Minimum load: 5 Vdc, 10 mA
MC Fault output common
MD N.O.
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
ME N.C. Output Minimum load: 5 Vdc, 10 mA
Multi-Function MF Common (Speed agree)
Digital Output M1 102
<1> Multi-function digital output (During run)
M2 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
M3 Minimum load: 5 Vdc, 10 mA
Multi-function digital output (Zero speed)
M4
FM Analog monitor output 1 (Output frequency)
Monitor -10 to +10 Vdc, or 0 to +10 Vdc 202
AM Analog monitor output 2 (Output current)
Output
AC Monitor common 0V –
<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching
life is estimated at 200,000 times (assumes 1 A, resistive load).
Connect a suppression diode as shown in Figure 3.23 when driving a reactive load such as a relay coil. Ensure the diode rating
is greater than the circuit voltage.
B
C
A D
Electrical Installation
Type No. Signal Name Function (Signal Level)
R+ Communications input (+) RS-422/RS-485
R- Communications input (-) MEMOBUS/Modbus communication: Use an MEMOBUS/Modbus
MEMOBUS/Modbus
S+ Communications output (+) RS-422 or RS-485 cable to connect the drive. communication
Communication <1> protocol
S- Communications output (-) 115.2 kbps (max.)
IG Shield ground 0V
<1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to Control
I/O Connections on page 65 for more information on the termination resistor.
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 61
3.7 Control Circuit Wiring
u Terminal Configuration
The control circuit terminals are arranged as shown in Figure 3.24.
E(G) IG R+ R- S+ S- M1 M2 M3 M4
MD ME MF
V+ AC A1 A2 A3 FM AM AC RP AC 24V
E(G) IG R+ R- S+ S-
M1 M2 M3 M4
V+ AC A1 A2 A3 FM AM AC RP AC 24V MD ME MF
MA MB MC
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP MA MB MC S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
62 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.7 Control Circuit Wiring
8 mm
L
d2
Electrical Installation
equipment malfunction or nuisance trips.
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Terminal Board Wiring Guide on page 64 for details. Prepare the ends of the control circuit wiring as shown in Figure
3.28. Refer to Wire Gauges on page 62.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage to the
terminal block, or cause a fire.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
equipment malfunction due to electrical interference.
3
Connect control wires as shown in Figure 3.26 and Figure 3.27.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 63
3.7 Control Circuit Wiring
Preparing wire D
terminal ends
C
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires (preparing
wire ends as shown in Figure 3.28) and connect the shield to the ground terminal of the drive.
E B
A C
D
A – Drive side D – Shield sheath (insulate with tape)
B – Insulation E – Shield
C – Control device side
Figure 3.28 Preparing the Ends of Shielded Cables
NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.
64 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.8 Control I/O Connections
S8 S8
SC SC
24 Vdc 24 Vdc
SP External SP
24 Vdc
S7 S7
S8 S8
SC SC
24 Vdc 24 Vdc
External
SP SP
24 Vdc
Electrical Installation
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 65
3.8 Control I/O Connections
Load Impedance
MP
VMP RL
AC
66 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.8 Control I/O Connections
Load Impedance
MP
Sink Current
AC
A1 A2 A3
Figure 3.31 Terminal A2 Set to Current Input; A1 and A3 Set to Voltage Input
Electrical Installation
Setting Description
V (top position) Voltage input (-10 to +10 V or 0 to 10 V)
I (bottom position) Current input (4 to 20 mA or 0 to 20 mA)
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 67
3.8 Control I/O Connections
Terminal AM I I
FM AM FM AM
V V
Terminal FM I I
FM AM FM AM
68 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
3.9 Connect to a PC
3.9 Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to
a PC, Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings.
Contact Yaskawa for more information on DriveWizard Industrial.
USB Cable
(Type-AB)
(Type-B) (Type-A)
PC
Electrical Installation
3
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 69
3.10 Wiring Checklist
MC2 OL2
15 M2
MC1 - MCn ... magnetic contactor
OL 1 - OL n ... thermal relay
–
MCn OLn
Mn
Note: Close MC1 – MCn before operating the drive. MC1 – MCn cannot be switched off during run.
Install a magnetic contactor when using a dynamic braking option. Properly install the resistor and ensure that overload
16 –
protection shuts off the power supply using the magnetic contactor.
17 Verify phase advancing capacitors, input noise filters, or GFCIs are NOT installed on the output side of the drive. –
Control Circuit Wiring
18 Use twisted-pair line for all drive control circuit wiring. 63
19 Ground the shields of shielded wiring to the GND terminal. 63
20 For 3-Wire sequence, set parameters for multi-function contact input terminals S1 – S8, and wire control circuits. –
21 Properly wire any option cards. 63
22 Check for any other wiring mistakes. Only use a multimeter to check wiring. –
23 Properly fasten drive control circuit terminal screws. Refer to Wire Gauges and Tightening Torque on page 51. 51
24 Pick up all wire clippings. –
25 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –
26 Properly separate control circuit wiring and main circuit wiring. –
27 Analog signal line wiring should not exceed 50 m. –
28 Safe Disable input wiring should not exceed 30 m. –
70 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4
Start-Up Programming & Operation
This chapter explains the functions of the digital operator and how to program the drive for initial
operation.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 71
4.1 Using the Digital Operator
1
11
F1 F2
2 ESC
LO
RE
9
3 RESET ENTER
8
10 RUN STOP
4 5 6 7
10 RUN Light Lit while the drive is operating the motor. Refer to page 74 for details.
Lit while the operator is selected to run the drive (LOCAL mode). Refer to page 74 for
11 LO/RE Light details.
12 ALM LED Light Refer to ALARM (ALM) LED Displays on page 74.
<1> The STOP key has highest priority. Pressing the STOP key will always cause the drive to stop the motor, even if a Run command is active at any
external Run command source. To disable the STOP key priority, set parameter o2-02 to 0.
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between
LOCAL and REMOTE, set parameter o2-01 to 0.
72 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.1 Using the Digital Operator
u LCD Display
1 2 3
4
5
9 8 7
Start-Up Programming
OP Displayed when the frequency reference is assigned to an Option Unit of the drive.
RP Displayed when the frequency reference is assigned to the Pulse Train Input of the drive.
RSEQ Displayed when the run command is supplied from a remote source.
& Operation
LO/RE LSEQ Displayed when the run command is supplied from the operator keypad.
6
Display <2> RREF Displayed when the run command is supplied from a remote source.
LREF Displayed when the run command is supplied from the operator keypad.
FWD/REV Pressing F2
switches between forward and reverse. 4
DATA Pressing F2
scrolls to the next display.
Function Key 2
7 (F2)
→ Pressing F2
scrolls the cursor to the right.
RESET Pressing F2 resets the existing drive fault error.
FWD Indicates forward motor operation.
8 FWD/REV
REV Indicates reverse motor operation.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 73
4.1 Using the Digital Operator
Examples
74 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.1 Using the Digital Operator
- MODE - PRG
Quick Setting
Initial Display <5>
P1000
HELP FWD DATA XXXV, X.X/X.XkW
P1000 XX.XX/XX.XXA
YASKAWA <XXXXXXXXX>
<6>
- MODE - PRG
Programming
AUTO
Start-Up Programming
Figure 4.3 Digital Operator Menu and Screen Structure
& Operation
<1> RUN
Pressing will start the motor.
<2> Drive cannot operate motor.
<3> Flashing characters are shown as 0 .
<4> “X” characters are used as examples in this manual. The LCD Operator will display the actual setting values.
<5> The Frequency Reference appears after the initial display that shows the product name.
4
<6> The information that appears on the display will vary depending on the drive.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 75
4.2 The Drive, Programming, and Clock Adjustment Modes
u Clock Adjustment
The digital operator will display the Real Time Clock Adjustment Display in Figure 4.4 when the drive is powered up for the
first time. Refer to Manual Clock Adjustment Procedure by Setting o4-17 to 1 on page 77 for the Real-Time Clock setting
procedure.
Note: Setting the Real-Time Clock will clear a “TIM” alarm.
YYYY/MM/DD HH:MM A
20 1 0/01/01 00:00
Second per month
+ 0 sec B
FWD
A – Real Time Clock Setting Display B – Gain/Loss Adjustment Display
Figure 4.4 Real Time Clock Adjustment Display
Display Description
YYYY Set the year with the last two digits.
MM Set the month with two digits.
DD Set the day with two digits.
HH:MM Set the hours and minutes, with two digits for each.
Second per month Set the gain or loss in seconds per month.
76 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.2 The Drive, Programming, and Clock Adjustment Modes
ALM
Turn the power on. The Real Time Clock Adjustment Display will appear. Use the right arrow YYYY/MM/DD HH:MM
1 key to select the desired digit, then set the correct date and time using the up and down arrow 20 1 0/01/01 00:00
keys. Second per month
+ 0 sec
ALM
After entering the Real-Time Clock data, press the ENTER key to save the changes.
2 The display will indicate “Entry Accepted” and return to the initial display in step 3 and the alarm
Entry accepted
LED will be OFF.
Start-Up Programming
The following actions are possible in the Clock Adjustment Mode:
• Set the current time
• Check the time set to the drive Real-Time Clock
& Operation
Table 4.5 illustrates how to set the Real-Time Clock manually.
Table 4.5 Manual Clock Adjustment Procedure by Setting o4-17 to 1
Procedure Display
ALM
4
- MODE - DRV
The “Time Not Set” (TIM) display will appear if the Real-Time Clock data is not entered within
1 30 seconds of power-up on a new drive. TIM
Refer to 137 for details on the TIM display. Time Not Set
FWD RESET
ALM
- MODE - PRG
Use the up and down arrow keys to scroll through display menu until the screen shows Programming
2 “Programming”.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 77
4.2 The Drive, Programming, and Clock Adjustment Modes
Procedure Display
ALM
- PRMSET - PRG
Initialization
3 Press the ENTER key to enter select the parameter setting mode.
A1-00 = 0
Select Language
FWD
ALM
- PRMSET - PRG
Maintenance
4 Use the up and down arrow keys to scroll through display menu until parameter o4-17 appears.
o4-17 = 0
Set time
FWD
ALM
- PRMSET - PRG
Set time
o4-17= 0 *0*
5 Press the ENTER key until “0” flashes. --
“0”
FWD
ALM
- PRMSET - PRG
Set time
o4-17= 1 *0*
6 Press the up arrow key so that the display changes to “1”. Set
“0”
FWD
ALM
Press the ENTER key and the time setting screen will appear. Use the right arrow key to select YYYY/MM/DD HH:MM
7 20 1 0/01/01 00:00
the desired digit, then set the correct date and time using the up and down arrow keys.
Second per month
+ 0 sec
ALM
After entering the correct time, press the ENTER key to save the changes.
8 The display will return to the display shown in step 5 and the alarm LED will be OFF. Entry accepted
Setting 0: — —
No Setting (Default)
Setting 1: Set
When o4-17 is set to 1, the digital operator will show the Clock Adjustment display. In Clock Adjustment Mode the user can
adjust the Real-Time Clock.
Setting 2: Reset
When o4-17 is set to 2, the Real-Time Clock data is cleared. A TIM fault will occur until o4-17 is set to 1 and the Real-Time
Clock is set.
78 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.2 The Drive, Programming, and Clock Adjustment Modes
- MODE - PRG
Programming
2. Press or until the Parameter Setting Mode screen appears.
HELP FWD DATA
-PRMSET- PRG
Initialization
A1-00= 0
3. Press to enter the parameter menu tree. Select Language
← FWD
→
-PRMSET- PRG
Basic Setup
C1-01= 10.0 sec
4. Press or to select the C parameter group. Accel Time 1
← FWD
→
-PRMSET- PRG -PRMSET- PRG
Accel/Decel Accel Time 1
C1-01= 10.0 sec C1-01= 10.0Sec
5. Press two times. Accel Time 1 (0.0~6000.0)
“10.0 sec”
← FWD
→ ← FWD
→
-PRMSET- PRG
Decel Time 1
C1-02= 10.0Sec
6. Press or to select parameter C1-02. (0.0~6000.0)
“10.0 sec”
← FWD
→
-PRMSET- PRG
Decel Time 1
C1-02= 0010.0Sec
7. Press to view the current setting value (10.0 s). The leftmost digit flashes. (0.0~6000.0)
“10.0 sec”
← FWD
→
-PRMSET- PRG
Decel Time 1
C1-02=0010.0Sec
8. Press F1
, F2
, or until the desired number is selected. “1” flashes. (0.0~6000.0)
Start-Up Programming
“10.0 sec”
← FWD
→
-PRMSET- PRG
Decel Time 1
& Operation
C1-02=0020.0Sec
9. Press and enter 0020.0. (0.0~6000.0)
“10.0 sec”
← FWD
→
-PRMSET- PRG
Decel Time 1
C1-02= 20.0Sec
11. The display automatically returns to the screen shown in Step 4. (0.0~6000.0)
“10.0 sec”
← FWD
→
- MODE - DRV Rdy
FREF (OPR)
U1-01= 0.00Hz
12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz LSEQ
U1-03= 0.00A LREF
JOG FWD FWD/REV
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 79
4.2 The Drive, Programming, and Clock Adjustment Modes
2. Press . The LO/RE light will light up. The drive is now in LOCAL.
F1 F2
LO
ESC
RE
RESET ENTER
To set the drive for REMOTE operation, press the key again. RUN STOP
80 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.2 The Drive, Programming, and Clock Adjustment Modes
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 81
4.3 Start-Up Flowchart
START
Refer to
NO
Application
Selection Section
Set the basic parameters
b1-01/b1-02 for frequency reference selection and run command source selection
H1-oo,H2-oo,H3-oo,H4-oo,H6-oo for I/O terminal setting
d1-oo for using multi-speed references
C1-oo and C2-oo for accel/decel and S-curve time settings
L3-04 if using dynamic braking options
L8-55 = 0 if using a regen converter
YES
Is the motor cable
YES longer than 50 meters?
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Note: 1. Execute Stationary Auto-Tuning for Line-to-Line Resistance if the drive has been Auto-Tuned and then moved to a different location
where the motor cable length exceeds 50 m.
2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive.
82 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.4 Powering Up the Drive
n Status Display
When the power supply to the drive is turned on, the digital operator lights will appear as follows:
Status Name Description
DIGITAL OPERATOR JVOP-180
ALARM
LO
ESC
DIGITAL OPERATOR JVOP-180
ALM
RE
RESET ENTER
- MODE - DRV
RUNEF3 STOP Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible
Fault Ext Fault S3
Solutions on page 129 for more information. and are lit.
FWD RESET
RESET ENTER
RUN STOP
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 83
4.5 Application Selection
84 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Start-Up Programming
An oPE04 error appears on the digital operator when a terminal block with settings saved to its built-in memory is installed
in a drive that has edited parameters. Set A1-03 to 5550 to use the parameter settings saved to the terminal block memory.
Setting 8008: Pump
& Operation
Application Preset for pump applications. Refer to Fan and Pump Application Presets on page 119 for a list of parameters
and default values for this Application Preset.
Setting 8009: Pump w/ PI
Application Preset for pump with PI applications. Refer to Fan and Pump Application Presets on page 119 for a list of 4
parameters and default values for this Application Preset.
Setting 8010: Fan
Application Preset for fan applications. Refer to Fan and Pump Application Presets on page 119 for a list of parameters and
default values for this Application Preset.
Setting 8011: Fan w/ PI
Application Preset for fan with PI applications. Refer to Fan and Pump Application Presets on page 119 for a list of
parameters and default values for this Application Preset.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 85
4.6 Basic Drive Setup Adjustments
Drive Drive
+V 10.5 V, 20 mA power supply +10 V +V 10.5 V, 20 mA power supply
0 to 10 V -10 to 10 V
2k A1 Analog Input 1 4k A1 Analog Input 1
Customer
+/- 10 V
A2 Analog Input 2 Supply A2 Analog Input 2
OR -10 V
A3 Analog Input 3 A3 Analog Input 3
Current Input
Input terminals, A1, A2, and A3 can accept a current input signal. Refer to Table 4.9 for an example to set terminal A2 for
current input.
Table 4.9 Analog Input Settings for Frequency Reference Using a Current Signal
Parameter Settings
Signal
Terminal Signal Level Function Notes
Level Gain Bias
Selection Selection
4 to 20 mA H3-09 = 2 Make sure to set jumper S1 on the
H3-10 = 0
A2 H3-11 H3-12 terminal board to “I” for current
0 to 20 mA H3-09 = 3 (Frequency Bias) input.
86 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Jumper S1
A1/A2/A3
Voltage/Current
V
I
Drive
Selection
A1 A2 A3
+V 10.5 V, 20 mA power supply
A1 Analog Input 1
0 or 4 to 20 mA
A2 Analog Input 2
A3 Analog Input 3
Start-Up Programming
Determines the Run command source 1 in the REMOTE mode.
No. Parameter Name Setting Range Default
b1-02 Run Command Selection 1 0 to 3 1
& Operation
Setting 0: Operator
This setting requires entering the Run command via the digital operator RUN key and also illuminates the LO/RE indicator
on the digital operator.
Setting 1: Control Circuit Terminal 4
This setting requires entering the Run command via the digital input terminals using one of following sequences:
• 2-Wire sequence 1:
Two inputs (FWD/Stop-REV/Stop). Set A1-03 to 2220 to initialize the drive and preset terminals S1 and S2 to these
functions. This is the default setting of the drive.
• 2-Wire sequence 2:
Two inputs (Start/Stop-FWD/REV).
• 3-Wire sequence:
Three inputs (Start-Stop-FWD/REV). Set A1-03 to 3330 to initialize the drive and preset terminals S1, S2, and S5 to these
functions. Refer to Setting 0: 3-Wire Sequence on page 102.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 87
4.6 Basic Drive Setup Adjustments
Output
frequency
Drive output is shut off
Motor speed
Note: After a stop is initiated, any subsequent Run command entered will be ignored until the minimum baseblock time (L2-03) has expired. Do
not enter Run command until it has come to a complete stop. Use DC Injection at Start (Refer to b2: DC Injection Braking and Short
Circuit Braking on page 179) or Speed Search (Refer to b3: Speed Search on page 180) to restart the motor before it has completely
stopped.
Setting 2: DC Injection Braking to Stop
When the Run command is removed, the drive will enter baseblock (turn off its output) for the minimum baseblock time
(L2-03). When the minimum baseblock time has expired, the drive will inject the amount DC Injection Braking is set in
parameter b2-02 into the motor windings to brake the motor. The stopping time in DC Injection Braking to Stop is significantly
faster compared to Coast to Stop.
88 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Run
command ON OFF
DC Injection Braking
Output with the current set in
frequency b2-02
Motor speed
Motor coasts
Minimum Baseblock
Time (L2-03)
DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command is
removed. It can be calculated by:
(b2-04) x 10 x Output frequency
DC Injection brake time = Max. output frequency (E1-04)
b2-04×10
b2-04
Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, lengthen the minimum baseblock time (L2-03) until the fault no
longer occurs.
Setting 3: Coast to Stop with Timer
Start-Up Programming
When the Run command is removed, the drive will turn off its output and the motor will coast to stop. The drive will not start
if a Run command is input before the time t (C1-02) has expired. Cycle the Run command that was activated during time t
after t has expired to start the drive.
& Operation
Run command ON OFF ON OFF ON
The wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 89
4.6 Basic Drive Setup Adjustments
Note: If b2-01 is set to a smaller value than E1-09 (Minimum Frequency), then DC Injection Braking will begin when the frequency falls to the
E1-09 value.
u EZ Sleep/Wake-up Function
To enable EZ Sleep/Wake-up functionality on the drive, first set parameter b5-89 to 1. The default setting for b5-89 is 0, which
disables the EZ Sleep functionality and related parameters, except for parameter b5-91, EZ Sleep Minimum Speed.
Setting b5-89 to 1 disables the existing PID Sleep function (b5-15) and enables the EZ Sleep/Wake-up functionality.
EZ Sleep and Minimum Speed Units
Parameter b5-90, EZ Sleep Unit, determines the unit, range, and resolution of parameters b5-92 and b5-93. When set to Hz,
the range is 0.1 to 400.0 Hz. When set to RPM, the range is 0 to 24000 RPM. Changing b5-90 will NOT automatically re-
scale the values of b5-92 and b5-93.
Minimum Speed
90 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Parameter b5-91, EZ Minimum Speed, acts as a lower limit on the PID output. This value is internally limited to the higher
value between b5-34 or d2-02 and is active regardless of the b5-89 setting. When this limit is active, the PID integrator will
be held to avoid integral wind-up. Parameter b5-90 determines whether the value is input in Hz or RPM.
Sleep
When the output frequency (or speed) is at or below the EZ Sleep Level (b5-92) for the time set in EZ Sleep Time (b5-93),
the drive will sleep. The EZ Sleep Level is internally lower limited to the b5-92 setting.
Wake-up using Absolute Level (b5-95 = 0)
For Normal Acting PID, the PID Feedback must drop below the EZ Wake-up Level (b5-94) for the time set in EZ Wake-up
Time (b5-96) in order for the drive to wake-up.
For Reverse Acting PID, the PID Feedback must rise above the b5-94 level for the time set in b5-96 in order for the drive to
wake-up.
Wake-up using Setpoint Delta Level (b5-95 = 1)
For Normal Acting PID, the wake-up level is determined by the PID Setpoint minus the b5-94 level. The PID Feedback must
drop below the wake-up level for the time set in b5-96 in order for the drive to wake-up
For Reverse Acting PID, the wake-up level is determined by the PID Setpoint plus the b5-94 level. The PID Feedback must
rise above the wake-up level for the time set in b5-96 in order for the drive to wake-up.
Refer to Figure 4.14 and Figure 4.15 for detailed diagrams of EZ Sleep/Wake-up functions.
Refer to Table 4.10 for descriptions of EZ Sleep/Wake-up parameters.
Wake-up Wake-up Sleep Above Sleep Sleep Wake-up Wake-up Wake-up Wake-up
Level Timer Level Sleep Level Timer Level Level Level Timer
reached expired reached Level reached expired reached reached reached expired
Above Above
Wake-up Wake-up
Level Level
PID Set-point
PID Feedback
Wake-up Level <1>
b5 -96 b5 -93 b5 -93 b5-9 6 b5-9 6 b 5-96
Minimum Speed
(b 5-91) <2>
Output Frequency
Run Command
Sleeping Sleeping
Start-Up Programming
Figure 4.14 EZ Sleep/Wake-up with Normal Acting PID and b5-92 = 0.0 Hz
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 91
4.6 Basic Drive Setup Adjustments
Above Above
Wake-up Wake-up
Level Level
EZ Sleep Level
(B5-92)
Minimum Speed
(B5-91)
Output Frequency
Run Command
Sleeping
Figure 4.15 EZ Sleep/Wake-up with Reverse Acting PID and b5-92 > b5-91
92 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
b5-93 The drive will go to sleep when the drive output frequency is at or below the level Default: 5.0 s
<1> EZ Sleep Time set to b5-92 for the time set in this parameter. Min.: 0.0
Max.: 1000.0
When b5-95 is set to 0 (Absolute), the drive wakes-up when the PID Feedback (H3-
oo = 20) drops below this level for the time set in b5-96.
For reverse-acting, the PID Feedback must be above this level for the time set in
b5-94 b5-96. Default: 0.00%
<1> <1> EZ Wake-up Level When b5-95 is set to 1 (Setpoint Delta), the drive wakes-up when the PID Feedback Min.: 0.00
(H3-oo = 20) drops below the PID Setpoint minus this level (for normal acting Max.: 600.00
PID) for the time set in b5-96.
For reverse-acting, Wake-up level is PID Setpoint plus this level. The PID Feedback
must be above the wake-up level for the time set in b5-96.
b5-95 Sets how the wake-up level is determined. Default: 0
<1> EZ Wake-up Mode 0: Absolute Range: 0, 1
1: Setpoint Delta
b5-96 The drive will wake up when the PID Feedback drops below the b5-94, EZ Wake- Default: 1.0 s
<1> EZ Wake-up Time up Level for the time set in this parameter. Min.: 0.0
Max.: 1000.0
<1> Parameter is only effective when EZ Sleep is enabled by setting b5-89 to 1.
<2> Unit, range and resolution is determined by b5-90. Changing b5-90 will not automatically update the value of this parameter.
Start-Up Programming
is set in units of 0.01 s (C1-10 = 0), the setting range becomes 0.00 to 600.00 s.
Switching Acceleration Times by Digital Input
Accel/decel time 1 is active by default if no input is set. Activate accel/decel times 2, 3, and 4 by digital inputs
& Operation
(H1-oo = 7 and 1A) as explained in Table 4.11.
Table 4.11 Accel/Decel Time Selection by Digital Input
Accel/Decel Time Sel. 1 Accel/Decel Time Sel. 2 Active Times
H1-oo = 7 H1-oo = 1A Acceleration Deceleration 4
0 0 C1-01 C1-02
1 0 C1-03 C1-04
Figure 4.16 shows an operation example for changing accel/decel. times. The example below requires that the stopping method
be set for “Ramp to stop” (b1-03 = 0).
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 93
4.6 Basic Drive Setup Adjustments
Decel Time 1
(C1-02) Decel Time 2
Accel Time 1 Accel Time 2 (C1-04)
Output (C1-01) (C1-03)
frequency
Decel Time 1
(C1-02)
Time
ON OFF ON
FWD (REV)
Run command
ON OFF
Accel/Decel Time Selection 1
(Terminals S1 to S8, H1- oo = “7”)
Settings:
C6-02 Carrier Frequency C6-02 Carrier Frequency C6-02 Carrier Frequency
1 2.0 kHz 5 12.5 kHz 9 Swing PWM 3
2 5.0 kHz 6 15.0 kHz A Swing PWM 4
3 8.0 kHz 7 Swing PWM 1
F User defined (C6-03 to C6-05)
4 10.0 kHz 8 Swing PWM 2
Note: Swing PWM uses a carrier frequency of 2.0 kHz as a base, then applies a special PWM pattern to reduce the audible noise.
Guidelines for Carrier Frequency Parameter Setup
Symptom Remedy
Speed and torque are unstable at low speeds
Noise from the drive affects peripheral devices
Lower the carrier frequency.
Excessive leakage current from the drive
Wiring between the drive and motor is too long <1>
Audible motor noise is too loud Increase the carrier frequency or use Swing PWM. <2>
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to Table 4.12.
<2> The default carrier frequency is Swing PWM (C6-02 = 7), using a 2 kHz base. Increasing the carrier frequency is permissible , however the drive
rated current is reduced when the carrier frequency is increased.
Table 4.12 Wiring Distance and Carrier Frequency
Wiring Distance Up to 50 m Up to 100 m Greater than 100 m
1 to 2 (up to 5 kHz),
Recommended setting value for C6-02 1 to F (up to 15 kHz) 1 (up to 2 kHz), 7 (Swing PWM)
7 (Swing PWM)
94 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Start-Up Programming
Frequency Reference 6 (d1-06) ON OFF ON OFF OFF
Frequency Reference 7 (d1-07) OFF ON ON OFF OFF
Frequency Reference 8 (d1-08) ON ON ON OFF OFF
& Operation
Frequency Reference 9 (d1-09) OFF OFF OFF ON OFF
Frequency Reference 10 (d1-10) ON OFF OFF ON OFF
Frequency Reference 11 (d1-11) OFF ON OFF ON OFF
Frequency Reference 12 (d1-12) ON ON OFF ON OFF
4
Frequency Reference 13 (d1-13) OFF OFF ON ON OFF
Frequency Reference 14 (d1-14) ON OFF ON ON OFF
Frequency Reference 15 (d1-15) OFF ON ON ON OFF
Frequency Reference 16 (d1-16) ON ON ON ON OFF
Jog Frequency Reference (d1-17) <1> − − − − ON
<1> The Jog frequency overrides all other frequency references.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 95
4.6 Basic Drive Setup Adjustments
d1-16
Frequency d1-15
reference
d1-14
d1-13
d1-12
d1-07
d1-06
d1-05
d1-04
d1-01
(A3)
d1-02
(A2)
d1-01
(A1)
d1-17
Time
FWD (REV) Run/Stop
ON
Jog Reference ON
96 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
<1> Parameter is not reset to the default value when the drive is initialized using A1-03.
Start-Up Programming
E 180 Hz (with 60 Hz base)
F For general purpose applications. Torque remains constant
<1> 60 Hz Constant torque regardless of changes to speed.
& Operation
<1> Setting F enables a custom V/f pattern by changing parameters E1-04 to E1-13. When the drive is shipped, the default values for parameters E1-04
to E1-13 are the same as those of setting 1.
The following tables show details on predefined V/f patterns.
Predefined V/f Patterns for Models 2A0004 to 2A0021, 4A0002 to 4A0011, and 5A0003 to 5A0009 4
The values in the following graphs are specific to 200 V class drives. Double the values for 400 V class drives. Multiply the
values by 2.875 for 600 V drives.
Table 4.15 Constant Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
200 200 200 200
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
15 15 15 15
9 9 9 9
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 97
4.6 Basic Drive Setup Adjustments
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
9 9
8 8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
24 24
19 19
13 15
11 11
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
15 15 15 17.3
9 9 9 10.2
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models 2A0030 to 2A0211, 4A0018 to 4A0103, and 5A0011 to 5A0077
The values in the following graphs are specific to 200 V class drives. Double the values for 400 V class drives. Multiply the
values by 2.875 for 600 V class drives.
Table 4.19 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
200 200 200 200
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
14 14 14 14
7 7 7 7
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
7 7
6 6
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
98 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
23 23
18 18
11 13
9 9
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
14 14 14 16.1
7 7 7 8.1
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models 2A0250 to 2A0415, 4A0139 to 4A0675, and 5A0099 to 5A0242
The values in the following graphs are specific to 200 V class drives. Double the values for 400 V class drives. Multiply the
values by 2.875 for 600 V class drives.
Table 4.23 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
200 200 200 200
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
12 12 12 12
6 6 6 6
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
Start-Up Programming
50 50
35 35
6 6
5 5
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
& Operation
Table 4.25 High Starting Torque, Settings 8 to B
Setting = 8 50 Hz Setting = 9 50 Hz Setting = A 60 Hz Setting = B 60 Hz
200 200 200 200
4
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
20 20
15 15
9 11
7 7
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 99
4.6 Basic Drive Setup Adjustments
Voltage (V)
Voltage (V)
Voltage (V)
12 12 12 13.8
6 6 6 6.9
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
<4> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives.
<5> The drive changes these settings when Auto-Tuning is performed (Rotational Auto-Tuning, Stationary Auto-Tuning 1, 2).
<6> Parameter ignored when E1-11 and E1-12 are set to 0.0.
<7> E1-13 and E1-05 are set to the same value when Auto-Tuning is performed.
Output Voltage (V)
E1-05
E1-12
E1-13
E1-08
E1-10
E1-09 E1-07 E1-06 E1-11 E1-04
Frequency (Hz)
Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04
2. To make the V/f pattern a straight line below E1-06, set E1-09 equal to E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the drive is initialized, but E1-04 through E1-13 return to their default values.
4. Only use E1-11, E1-12, and E1-13 to fine-tune the V/f pattern in the constant output range. These parameters rarely need to be changed.
100 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Start-Up Programming
—
9 Baseblock Command (N.C.) 47 Node Setup —
A Accel/Decel Ramp Hold — 51 Disable Sequence Timers —
B Drive Overheat Alarm (oH2) — 52 Cancel Active Sequence Timer —
& Operation
C Analog Terminal Input Selection — 60 DC Injection Braking Command —
F Through Mode — 61 External Speed Search Command 1 —
10 Up Command 62 External Speed Search Command 2 —
—
11 Down Command 63 Field Weakening —
4
12 Forward Jog 65 KEB Ride-Thru 1 (N.C.)
— —
13 Reverse Jog 66 KEB Ride-Thru 1 (N.O.)
14 Fault Reset — 67 Communications Test Mode —
15 Fast Stop (N.O.) — 68 High Slip Braking (HSB) —
17 Fast Stop (N.C.) — 6A Drive Enabled —
18 Timer Function Input — 75 Up 2 Command
—
19 PID Disable — 76 Down 2 Command
1A Accel/Decel Time Selection 2 — 7A KEB Ride-Thru 2 (N.C.)
—
1B Program Lockout — 7B KEB Ride-Thru 2 (N.O.)
1E Reference Sample Hold — A8 Secondary PI Disable (N.O.) —
20 to 2F External Fault — A9 Secondary PI Disable (N.C.) —
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 101
4.6 Basic Drive Setup Adjustments
2 ms min.
Motor speed
TIME
Note: 1. The Run command must be closed for more than 2 ms.
2. If the Run command is active at power up and b1-17 = 0 (Run command at power up not accepted), the Run LED will flash to indicate
that protective functions are operating. If required by the application, set b1-17 to 1 to automatically issue the Run command upon drive
power up.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before applying
power to the drive. Failure to comply could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. The drive may start unexpectedly in reverse direction after power up if it is wired for 3-Wire sequence
but set up for 2-Wire sequence (default). Make sure b1-17 is set to “0” (drive does not accept a Run command active at power up). When
initializing the drive use 3-Wire initialization. Failure to comply could result in death or serious injury from moving equipment.
102 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Start-Up Programming
Status Description
Open Output frequency or motor speed does not match the frequency reference while the drive is running.
Closed Output frequency or motor speed is within the range of frequency reference ±L4-02.
& Operation
Note: Detection works in forward and reverse.
Frequency
reference
L4-02
Speed agree 1 OFF ON
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 103
4.6 Basic Drive Setup Adjustments
–L4-01
Frequency reference + L4-02
–L4-01 – L4-02
Frequency reference
104 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
A 10 Vdc input is equivalent to a 200% frequency reference and 5 Vdc is equivalent to a 100% frequency reference. Since
the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will be equal to E1-04
above 5 Vdc.
H3-01 = 0 H3-01 = 1
Frequency 100%
reference E1-04
-10 V -5 V
100 % 0V 5V 10 V
E1-04
-100%
E1-04
Figure 4.23 Frequency Reference Setting by Analog Input with Increased Gain
• Gain H3-03 = 100%, bias H3-04 = -25%, terminal A1 as frequency reference input:
An input of 0 Vdc will be equivalent to a -25% frequency reference.
When parameter H3-01 = 0, the frequency reference is 0% between 0 and 2 Vdc input.
When parameter H3-01 = 1, the motor will rotate in reverse between -10 and 2 Vdc input.
H3-01 = 0 H3-01 = 1
100 %
100%
Frequency H3-01 = 0
reference -10 V -6.0 V
2.0 V 10 V
-25% Analog Input
Voltage
0
2.0 V 10 V
Analog Input -100%
-25% Voltage E1-04
H3-01 = 1 -150%
Figure 4.24 Frequency Reference Setting by Analog Input with Negative Bias
Start-Up Programming
No. Name Setting Range Default
H3-05 Terminal A3 Signal Level Selection 0 to 3 0
& Operation
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 0: 0 to 10 Vdc on page 104.
Setting 1: -10 to 10 Vdc
The input level is -10 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 1: -10 to 10 Vdc on page 104. 4
Setting 2: 4 to 20 mA
Setting 3: 0 to 20 mA
n H3-06: Terminal A3 Function Selection
Determines the function assigned to analog input terminal A3.
No. Name Setting Range Default
H3-06 Terminal A3 Function Selection 0 to 31 2
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 105
4.6 Basic Drive Setup Adjustments
Parameter H3-08 sets the level of the selected input value that is equal to 0 V input at terminal A3 (bias).
No. Name Setting Range Default
H3-07 Terminal A3 Gain Setting -999.9 to 999.9% 100.0%
H3-08 Terminal A3 Bias Setting -999.9 to 999.9% 0.0%
106 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
15 V
Gain = 150%
Output Voltage
Bias = 0%
10 V
Start-Up Programming
Gain = 100%
10 V Bias = 0%
Gain 150% 5V
Bias 0% Gain = 50%
Output Voltage Bias = 0%
& Operation
-100%
Gain 100%
5V Bias 0% 100%
Monitor Value
-5 V
Gain 50%
Bias 0%
0V -10 V
0% Monitor Value 100% 4
-15 V
Figure 4.25 Analog Output Gain and Bias Setting Example 1 and 2
Set H4-03 to 30% for an output signal of 3 V at terminal FM when the monitored value is at 0%.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 107
4.6 Basic Drive Setup Adjustments
Gain = 100%
H4-07, 08 = 0 H4-07, 08 = 1
Bias = 30%
10V
Gain = 100%
10 V Output Voltage Bias = 0%
Bias 30% 3V
Output Voltage Gain 100% -100%
100%
Bias 0% Monitor Value
3V -4 V
Gain 100%
0V -10 V
0% Monitor Value 100%
n H4-07, H4-08: Multi-Function Analog Output Terminal FM, AM Signal Level Selection
Sets the voltage output level of U parameter (monitor parameter) data to terminal FM and terminal AM using parameters
H4-07 and H4-08.
No. Name Setting Range Default
Multi-Function Analog Output Terminal FM
H4-07 0 to 2 0
Signal Level Selection
Multi-Function Analog Output Terminal AM
H4-08 0 to 2 0
Signal Level Selection
Setting 0: 0 to 10 V
Setting 1: -10 V to 10 V
Setting 2: 4 to 20 mA
n L3-01: Stall Prevention Selection during Acceleration
Stall Prevention during acceleration prevents tripping with overcurrent (oC), motor overload (oL1), or drive overload (oL2)
faults common when accelerating with heavy loads.
L3-01 determines the type of Stall prevention the drive should use during acceleration.
No. Name Setting Range Default
L3-01 Stall Prevention Selection during Acceleration 0 to 2 1
Setting 0: Disabled
No Stall Prevention is provided. If the acceleration time is too short, the drive may not be able to get the motor up to speed
fast enough, causing an overload fault.
Setting 1: Enabled
Enables Stall Prevention during acceleration.
Acceleration is reduced when the output current value exceeds 85% of the level set to parameter L3-02 for a longer than the
time set to L3-27. The acceleration stops when the current exceeds L3-02. Acceleration continues when the current falls below
L3-02 for longer than the time set to L3-27.
The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention Limit during
Acceleration on page 109.
108 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
Output current
L3-02
-15%
Time
Output frequency
<1> The upper limit and default value is determined by parameter L8-38, Carrier Frequency Reduction.
• Lower L3-02 if stalling occurs when using a motor that is relatively small compared to the drive.
• Also set parameter L3-03 when operating the motor in the constant power range.
n L3-03: Stall Prevention Limit during Acceleration
The Stall Prevention level is automatically reduced when the motor is operated in the constant power range. L3-03 sets the
lower limit for this reduction as a percentage of the drive rated current.
Start-Up Programming
No. Name Setting Range Default
L3-03 Stall Prevention Limit during Acceleration 0 to 100% 50%
& Operation
Stall Prevention level during Acceleration
L3-02
4
L3-03
Output frequency
E1-06
Base frequency
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 109
4.6 Basic Drive Setup Adjustments
Deceleration characteristics
when Stall Prevention was
triggered during deceleration
Time
110 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.6 Basic Drive Setup Adjustments
<1> The upper limit and default for this setting is determined by L8-38.
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 111
4.7 Auto-Tuning
4.7 Auto-Tuning
u Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors. Refer to the tables below to select the type of Auto-
Tuning that bests suits the application. Refer to Start-Up Flowchart on page 82 for directions on executing Auto-Tuning.
n Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1-oo and E2-oo for an induction motor.
Table 4.29 Types of Auto-Tuning for Induction Motors
Type Setting Application Conditions and Benefits
• The drive is used in V/f Control and other Auto-Tuning selections are not possible.
• Perform when entering motor data manually while using motor cables longer than 50
Stationary Auto-Tuning for Line-to- m.
T1-01 = 2
Line Resistance • Drive and motor capacities differ.
• Tunes the drive after the cable between the drive and motor has been replaced with a
cable over 50 m long. Assumes Auto-Tuning has already been performed.
• Recommended for applications using Speed Estimation Speed Search or using the
Energy Saving function in V/f Control.
Rotational Auto-Tuning for V/f T1-01 = 3 • Assumes motor can rotate while Auto-Tuning is executed. Increases accuracy for
Control
certain functions like torque compensation, slip compensation, Energy Saving, and
Speed Search.
Table 4.30 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-Tuning.
The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer. Refer to Start-Up Flowchart on page 82 for details on the Auto-Tuning process.
Table 4.30 Auto-Tuning Input Data
Tuning Type (T1-01)
Input Value Input Parameter Unit 3
2 Rotational for V/f
Line-to-Line Resistance Control
Motor rated power T1-02 kW YES YES
Motor rated voltage T1-03 Vac – YES
Motor rated current T1-04 A YES YES
Motor rated frequency T1-05 Hz – YES
Number of motor poles T1-06 - – YES
Motor rated Speed T1-07 r/min – YES
Motor iron loss T1-11 W – YES
A – During Auto-Tuning
ESC
LO B – Auto-Tuning
ESC
Aborted
LO
RE RE
Figure 4.30 Auto-Tuning Aborted Display
RESET ENTER RESET ENTER
112 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.7 Auto-Tuning
- MODE - PRG
Auto-Tuning
2. Press or until the Auto-Tuning display appears. AUTO
Step Display/Result
Start-Up Programming
- A.TUNE - PRG Rdy
Mtr Rated Power
T1-02= 0.75kW
1. Press to access the motor output power parameter T1-02. (0.00 ~ 650.00)
“0.75kW”
ESC FWD DATA
& Operation
- A.TUNE - PRG Rdy
Mtr Rated Power
T1-02= 000.75kW
2. Press to view the default setting. (0.00 ~ 650.00)
“0.75kW”
FWD
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 113
4.7 Auto-Tuning
Step Display/Result
- A.TUNE - PRG Rdy
Mtr Rated Power
T1-02= 0.40kW
5. The display automatically returns to the display in Step 1. (0.00 ~ 650.00)
“0.75kW”
ESC FWD DATA
- A.TUNE - PRG
Rated Voltage
T1-03= 200.0VAC
Repeat Steps 1 through 5 to set the following parameters: (0.0 ~ 255.0)
“200.0VAC”
• T1-03, Motor Rated Voltage (Rotational Auto-Tuning for V/f Control only) ESC FWD DATA
n Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death or
serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with the
motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in improper
operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 6 in “Enter Data from the Motor Nameplate”.
Step Display/Result
- A.TUNE - DRV Rdy
Auto-Tuning
0.00 Hz/ 0.00A
1. After entering the data listed on the motor nameplate, press to confirm. Tuning Ready ?
Press RUN key
ESC FWD
Press to activate Auto-Tuning. flashes. The drive begins by injecting current - A.TUNE - DRV Rdy
Tune Proceeding
into the motor for about 1 min, and then starts to rotate the motor.
X.XX Hz/ X.XXA
2. Note: The first digit on the display indicates which motor is undergoing <<<<<< >>> >>>
Auto-Tuning. The second digit indicates the type of Auto-Tuning being FWD
performed.
- MODE - DRV
End
3. Auto-Tuning finishes in approximately one to two minutes. Tune Successful
FWD RESET
114 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.8 No-Load Operation Test Run
Step Display/Result
- MODE - DRV Rdy
FREF (OPR)
U1-01= 0.00Hz
1. Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz LSEQ
U1-03= 0.00A LREF
JOG FWD FWD/REV
F1 F2
LO
2.
ESC
RE
Press to select LOCAL. The LO/RE light will turn on. RESET ENTER
RUN STOP
Off On
DIGITAL OPERATOR JVOP-180 ALARM
Start-Up Programming
U1-02= 0.00Hz LSEQ
U1-03= 0.00A LREF
JOG FWD FWD/REV
F1 F2
LO
ESC
RE
3. Press to give the drive a Run command. RUN will light and the motor will rotate RESET ENTER
at 6 Hz.
& Operation
RUN STOP
RUN RUN
Off On
Motor
4
4. Ensure the motor is rotating in the correct direction and that no faults or alarms occur.
Forward
If there is no error in step 4, press to increase the frequency reference. Increase the
5. frequency in increments of 10 Hz, verifying smooth operation at all speeds. For each – –
frequency, check the drive output current using monitor U1-03. The current should be well
below the motor rated current.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 115
4.8 No-Load Operation Test Run
Step Display/Result
F1 F2
LO
ESC
STOP
RE
6. The drive should operate normally. Press to stop the motor. RUN flashes until the RESET ENTER
RUN RUN
Off On
116 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.9 Test Run with Load Connected
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 117
4.10 Test Run Checklist
Check the items that correspond to the control mode being used.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
118 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.11 Fan and Pump Application Presets
Start-Up Programming
b5-46 PID Unit Selection 123
b5-90 EZ Sleep Unit 123
b5-91 EZ Minimum Speed 123
& Operation
b5-92 EZ Sleep Level 124
b5-94 EZ Wake-up Level 124
C1-01 Acceleration Time 1 93
C1-02 Deceleration Time 1 93
4
E2-01 Motor Rated Current 100
H3-09 Terminal A2 Signal Level Selection 106
L5-01 Number of Auto Restart Attempts 125
L5-04 Fault Reset Interval Time 125
o1-07 Second Line Monitor Selection 126
o1-08 Third Line Monitor Selection 126
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 119
4.11 Fan and Pump Application Presets
120 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.11 Fan and Pump Application Presets
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 121
4.12 Fan and Pump Application Preset Details
122 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.12 Fan and Pump Application Preset Details
n b5-38, b5-39: PID Setpoint User Display, PID Setpoint Display Digits
When parameter b5-20 is set to 3, parameters b5-38 and b5-39 set a user-defined display for the PID setpoint (b5-19) and PID
feedback monitors (U5-01, U5-04).
Parameter b5-38 determines the display value when the maximum frequency is output and parameter b5-39 determines the
number of digits. The setting value is equal to the number of decimal places.
No. Name Setting Range Default
Determined by
b5-38 PID Setpoint User Display 1 to 60000 b5-20
Determined by
b5-39 PID Setpoint Display Digits 0 to 3 b5-20
Start-Up Programming
n b5-90: EZ Sleep Unit
Sets the unit, range, and resolution of parameters b5-91 and b5-92.
& Operation
No. Name Setting Range Default
b5-90 EZ Sleep Unit 0, 1 0
Setting 0: Hz
Setting 1: RPM (number of motor poles must be entered) 4
n b5-91: EZ Minimum Speed
Sets the PID minimum speed and integral lower limit.
The lower limit of the internal value is the higher of b5-34 and d2-02.
No. Name Setting Range Default
b5-91 EZ Minimum Speed 0.0 to 400.0 Hz <1> 0.0
<1> Unit, range and resolution is determined by b5-90. Changing b5-90 will not automatically update the value of this parameter. Range is 0 to 24000
RPM when b5-90 is set to 1.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 123
4.12 Fan and Pump Application Preset Details
Internal frequency
reference
d2-01
Frequency Reference Upper Limit
Operating
range
124 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
4.12 Fan and Pump Application Preset Details
Start-Up Programming
Sets the number of times that the drive may attempt to restart itself.
Parameter L5-05 determines the method of incrementing the restart counter. When the counter reaches the number set to L5-01,
& Operation
the operation stops and the fault must be manually cleared and reset.
The restart counter is incremented at each restart attempt, regardless of whether the attempt was successful. When the counter
reaches the number set to L5-01, the operation stops and the fault must be manually cleared and reset.
The number of fault restarts is reset to zero when:
• The drive operates normally for 10 minutes following a fault restart. 4
• A fault is cleared manually after protective functions are triggered.
• The power supply is cycled.
No. Name Setting Range Default
L5-01 Number of Auto Restart Attempts 0 to 10 Times 0 Times
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 125
4.12 Fan and Pump Application Preset Details
126 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance for
troubleshooting. This chapter can also serve as a reference guide for tuning the drive during a trial run.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 127
5.1 Drive Alarms, Faults, and Errors
128 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.2 Fault Detection
Troubleshooting
short circuit
• Check for disconnected cables and short circuits and repair as needed.
• Check the various options available to minimize the effects of noise.
• Counteract noise in the control circuit, main circuit, and ground wiring.
• Use only recommended cables or other shielded line. Ground the shield on the controller side or the
Communication data error occurred due to drive input power side.
noise • Ensure that other equipment such as switches or relays do not cause noise. Use surge suppressors if
required.
5
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive
power supply input.
CPF11 to CPF14
or Control Circuit Error
CPF16 to CPF19
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 129
5.2 Fault Detection
130 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.2 Fault Detection
Ground Fault
GF • A current short to ground exceeded 50% of rated current on the output side of the drive.
• Setting L8-09 to 1 enables ground fault detection.
Cause Possible Solution
• Check the insulation resistance of the motor.
Motor insulation is damaged
• Replace the motor.
• Check the motor cable.
A damaged motor cable is creating a short • Remove the short circuit and reapply power to the drive
circuit • Check the resistance between the cable and the ground terminal .
• Replace the cable.
• Reduce the carrier frequency.
Excessive leakage current at the drive output
• Reduce the amount of stray capacitance.
The drive started to run during a current offset • Set b3-01 to 1 to enable Speed Search at Start.
fault or while coasting to a stop • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals.
Troubleshooting
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
Hardware problem representative for instructions on replacing the control board.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 131
5.2 Fault Detection
The rated current of the motor being used is Check the drive and motor capacities.
less than 5% of the drive rated current
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
An output transistor is damaged representative for instructions on replacing the control board.
A single-phase motor is being used The drive cannot operate a single phase motor.
132 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.2 Fault Detection
to oFA03 to oFA06
Option Card Error Occurred at Option Port CN5-A
, oFA10, oFA11
to oFA12 to oFA17 Option Card Connection Error (CN5-A)
to oFA30 to oFA43 Communication Option Card Connection Error (CN5-A)
to oFb03 to oFb11
Option card error occurred at Option Port CN5-B
to oFb12 to oFb17
to oFC03 to oFC11
Option Card Error Occurred at Option Port CN5-C
to oFC12 to oFC17
Heatsink Overheat
oH The heatsink temperature exceeded the overheat pre-alarm level set to L8-02. The default value for L8-02
is determined by drive capacity (o2-04).
Cause Possible Solution
• Check the temperature surrounding the drive. Verify temperature is within drive specifications.
• Improve the air circulation within the enclosure panel.
Surrounding temperature is too high
• Install a fan or air conditioner to cool the surrounding area.
• Remove anything near the drive that might be producing excessive heat.
• Measure the output current.
Troubleshooting
Load is too heavy • Decrease the load.
• Lower the carrier frequency (C6-02).
• Replace the cooling fan.
Internal cooling fan is stopped
• After replacing the cooling fan, set parameter o4-03 to 0 to reset the cooling fan maintenance.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 133
5.2 Fault Detection
134 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.2 Fault Detection
Overtorque Detection 2
oL4 The current has exceeded the value set for Overtorque Detection 2 (L6-05) for longer than the allowable
time (L6-06).
Overvoltage
Voltage in the DC bus has exceeded the overvoltage detection level.
ov • For 200 V class drives: approximately 410 V
• For 400 V class drives: approximately 820 V (740 V when E1-01 is less than 400)
• For 600 V class drives: approximately 1040 V
Cause Possible Solution
• Increase the deceleration time (C1-02 and C1-04).
Deceleration time is too short and regenerative • Install a dynamic braking resistor or a dynamic braking resistor unit.
energy is flowing from the motor into the drive • Set L3-04 to 1 to enable stall prevention during deceleration. Stall Prevention is enabled as the default
setting.
• Check if sudden drive acceleration triggers an overvoltage alarm.
• Increase the acceleration time.
Fast acceleration time causes the motor to • Use longer S-curve acceleration and deceleration times.
overshoot the speed reference
• Enable the Overvoltage Suppression function (L3-11 = 1).
• Lengthen the S-curve at acceleration end.
The braking torque was too high, causing regenerative energy to charge the DC bus. Reduce the braking
Excessive braking load torque, use a dynamic braking option, or lengthen decel time.
Install a DC link choke.
Surge voltage entering from the drive input
power Note: Voltage surge can result from a thyristor convertor and phase advancing capacitor using
the same input power supply.
Ground fault in the output circuit causes the • Check the motor wiring for ground faults.
DC bus capacitor to overcharge • Correct grounding shorts and reapply power.
• Check the settings for Speed Search-related parameters.
Improper parameters related to Speed Search • Enable Speed Search restart function (b3-19 greater than or equal to 1 to 10).
Troubleshooting
(including Speed Search after a momentary • Adjust the current level during Speed Search and the deceleration time (b3-02 and b3-03 respectively).
power loss and after a fault restart) • Perform Stationary Auto-Tuning for line-to-line resistance and then set b3-14 to 1 to enable Speed
Estimation Speed Search.
• Check the voltage.
Drive input power voltage is too high
• Lower drive input power voltage within the limits listed in the specifications.
The braking transistor or braking resistor are • Check braking transistor and braking resistor wiring for errors.
wired incorrectly • Properly rewire the braking resistor device. 5
• Review the list of possible solutions provided for controlling noise.
Drive fails to operate properly due to noise
interference • Review the section on handling noise interference and check the control circuit lines, main circuit lines,
and ground wiring.
• Check the load inertia settings when using KEB, overvoltage suppression, or Stall Prevention during
Load inertia is set incorrectly deceleration.
• Adjust the load inertia ratio in L3-25 to better match the load.
• Adjust the parameters that control hunting.
Motor hunting occurs • Set the gain for Hunting Prevention (n1-02).
• Adjust the AFR time constant (n2-02 and n2-03).
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 135
5.2 Fault Detection
The braking operation duty cycle is too high Check the braking operation duty cycle. Braking resistor protection for ERF-type braking resistors
(L8-01 = 1) allows a braking duty cycle of maximum 3%.
The proper braking resistor has not been • Check the specifications and conditions for the braking resistor device.
installed • Select the optimal braking resistor.
Note: The magnitude of the braking load trips the braking resistor overheat alarm, NOT the surface temperature. Using the braking resistor more
frequently than its rating permits will trip the alarm even when the braking resistor surface is not very hot.
136 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.2 Fault Detection
An error has occurred in the Real-Clock Time Replace the digital operator. For instructions on replacing the digital operator, contact Yaskawa or your
function of the digital operator nearest sales representative.
Undertorque Detection 1
UL3 The current has fallen below the minimum value set for torque detection (L6-02) for longer than the
allowable time (L6-03).
Cause Possible Solution
Parameter settings are not appropriate for the Check the settings of parameters L6-02 and L6-03.
load
There is a fault on the machine side Check the load for any problems.
Motor Underload
UL6 UL6
The weight of the load has fallen below the underload curve defined in L6-14.
Cause Possible Solution
The output current has fallen below the motor Adjust the value set to L6-14 so that output current remains above the motor underload curve during
underload curve defined in L6-14 for longer normal operation.
than the time set to L6-03
DC Bus Undervoltage
Troubleshooting
One of the following conditions occurred while the drive was running:
• Voltage in the DC bus fell below the undervoltage detection level (L2-05).
Uv1 • For 200 V class drives: approximately 190 V
• For 400 V class drives: approximately 380 V (350 V when E1-01 is less than 400)
• For 600 V class drives: approximately 475 V
The fault is output only if L2-01 is set to 0 or 1 and the DC bus voltage has fallen below the level set to
L2-05 for longer than the time set to L2-02. 5
Cause Possible Solution
• The main circuit drive input power is wired incorrectly.
Input power phase loss
• Correct the wiring.
• Ensure there are no loose terminals.
One of the drive input power wiring terminals
is loose • Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Gauges
and Tightening Torque on page 51 for details.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 137
5.2 Fault Detection
vToL VT Overload
Cause Possible Solution
The application may not be suited for the drive
The output current of the drive has been • The application may not be suited for the drive
elevated for a set length of time.
• The drive is undersized for the load
138 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.3 Alarm Detection
Baseblock
bb
Drive output interrupted as indicated by an external baseblock signal.
Troubleshooting
External fault at multi-function input terminal S1.
External fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.
External fault (input terminal S3)
EF3
External fault at multi-function input terminal S3.
EF4
External fault (input terminal S4) 5
External fault at multi-function input terminal S4.
External fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
External fault (input terminal S6)
EF6
External fault at multi-function input terminal S6.
External fault (input terminal S7)
EF7
External fault at multi-function input terminal S7.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 139
5.3 Alarm Detection
Current Alarm
HCA
Drive current exceeded overcurrent warning level (150% of the rated current).
Heatsink Overheat
oH The temperature of the heatsink exceeded the overheat pre-alarm level set to L8-02 (90-100 °C). Default
value for L8-02 is determined by drive capacity (o2-04).
Motor Overheat
oH3 The motor overheat signal entered to a multi-function analog input terminal exceeded the alarm level (H3-02,
H3-06 or H3-10 = E).
140 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.3 Alarm Detection
• Check the size of the load, the accel/decel times, and the cycle times.
• Decrease the load.
• Increase the acceleration and deceleration times (C1-01 through C1-04).
• Adjust the preset V/f pattern (E1-04 through E1-10) by reducing E1-08 and E1-10.
Motor has overheated • Do not set E1-08 and E1-10 too low. This reduces load tolerance at low speeds.
• Check the motor rated current.
• Enter the motor rated current to parameter E2-01 as indicated on the motor nameplate.
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
DC Bus Overvoltage
The DC bus voltage exceeded the trip point.
ov • For 200 V class drives: approximately 410 V
• For 400 V class drives: approximately 820 V (740 V when E1-01 is less than 400)
• For 600 V class drives: approximately 1040 V
Undervoltage
One of the following conditions was true when the drive was stopped and a Run command was entered:
Uv • DC bus voltage dropped below the level specified in L2-05.
• Contactor to suppress inrush current in the drive was opened.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is not 0 and DC bus voltage
is under L2-05.
Troubleshooting
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 141
5.4 Operator Programming Errors
142 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.5 Auto-Tuning Fault Detection
Troubleshooting
range. • If possible, perform Rotational Auto-Tuning. If not possible, perform Stationary Auto-Tuning 2.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 143
5.5 Auto-Tuning Fault Detection
Motor rated current and detected no-load • Check the motor rated current and no-load current.
current are inconsistent. • Correct the settings of parameters T1-04 and E2-03.
144 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.5 Auto-Tuning Fault Detection
Troubleshooting
Er-13 Leakage Inductance Error
Cause Possible Solutions
Drive was unable to complete tuning for • Check all wiring and correct any mistakes.
leakage inductance within 300 seconds. • Check the motor rated current value written on the motor nameplate and enter the correct value to T1-04.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 145
5.6 Copy Function Related Displays
vFyE Parameter settings in the drive and those saved to the copy function are not the same
- MODE - DRV
oC
Overcurrent
Fix the cause of the fault, restart the drive, and Press on the digital operator when the error code
FWD RESET
LO
ESC
RE
RESET ENTER
RUN STOP
Drive
Close then open the fault signal digital input via Fault Reset Switch
S4 Fault Reset Digital Input
Resetting via Fault Reset Digital Input S4 terminal S4. S4 is set for “Fault Reset” as default
SC Digital Input Common
(H1-04 = 14).
146 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
5.6 Copy Function Related Displays
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear
a fault situation.
Troubleshooting
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 147
5.6 Copy Function Related Displays
148 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
6
Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives
the proper care to maintain overall performance.
6.1 INSPECTION........................................................................................................150
6.2 PERIODIC MAINTENANCE.................................................................................153
6.3 DRIVE REPLACEMENT.......................................................................................155
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 149
6.1 Inspection
6.1 Inspection
Power electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of use
under normal conditions. To help avoid such problems, it is important to perform preventive maintenance and periodic
inspection on the drive.
Drives contain a variety of power electronics such as power transistors, semiconductors, capacitors, resistors, fans, and relays.
The electronics in the drive serve a critical role in maintaining proper motor control.
Follow the inspection lists provided in this chapter as a part of a regular maintenance program.
Note: The drive will require more frequent inspection if it is placed in harsh environments, such as:
• High ambient temperatures
• Frequent starting and stopping
• Fluctuations in the AC supply or load
• Excessive vibrations or shock loading
• Dust, metal dust, salt, sulfuric acid, chlorine atmospheres
• Poor storage conditions.
Perform the first equipment inspection one to two years after installation.
150 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
6.1 Inspection
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 151
6.1 Inspection
152 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
6.2 Periodic Maintenance
u Replacement Parts
Table 6.3 contains the estimated performance life of components that require replacement during the life of the drive. Only
use Yaskawa replacement parts for the appropriate drive model and revision.
Table 6.3 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan, Circulation Fan 10 years
Electrolytic Capacitors 10 years <1>
<1> The drive has few serviceable parts and may require complete drive replacement.
NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing parts
to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.
Usage conditions for estimated performance life:
Ambient temperature: Yearly average of 40 °C (IP00/Open Type enclosure)
Load factor: 80% maximum
Operation time: 24 hours a day
Maintenance
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 153
6.2 Periodic Maintenance
154 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
6.3 Drive Replacement
2. Loosen the screws holding the terminal board in place. Remove the screw securing the bottom cover and remove the
bottom cover from the drive.
Note: IP00/Open Type enclosure drives do not have a bottom cover or conduit.
Figure 6.2 Unscrew the Terminal Board and Remove the Bottom Cover
6
3. Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 155
6.3 Drive Replacement
4. Disconnect all option cards and options, making sure they are intact before reusing.
5. Replace the drive and wire the main circuit.
2. Reconnect options for the new drive the same way the options were connected in the old drive. Connect option boards
to the same option ports in the new drive that were used in the old drive.
3. Replace the terminal cover.
4. After powering on the drive, all parameter settings are transferred from the terminal board to the drive memory. If an
oPE04 error occurs, load the parameter settings saved on the terminal board to the new drive by setting parameter
A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and
parameter o4-13 to 1.
156 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
7
Peripheral Devices & Options
This chapter explains option installation procedures for the drive.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 157
7.1 Option Card Installation
Figure 7.1 shows an exploded view of the drive with the option and related components for reference.
K M A
C
NS MS
G TX RX
F
E
158 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
7.1 Option Card Installation
2. With the front covers and digital operator removed, apply the LED label (C) in the appropriate position on the drive
top front cover (A).
C
NS MS
TX RX
1. Insert the option (M) into the CN5-A connector (K) located on the drive and fasten it using one of the included screws
(F).
Options
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 159
7.1 Option Card Installation
K M
L
F
MS
NS
RX
TX
2. Connect the ground wire (G) to the ground terminal (H) using one of the remaining provided screws (F). Connect the
other end of the ground wire (G) to the remaining ground terminal and installation hole on the option (M) using the
last remaining provided screw (F) and tighten both screws to 0.5 ~ 0.6 N m or (4.4 ~ 5.3 in lbs).
H
MS
NS
RX
TX
G
F
Note: There are two screw holes on the drive for use as ground terminals. When connecting three options, two ground wires will need
to share the same drive ground terminal.
Wiring the Option
1. Route the option wiring.
Depending on the drive model, some drives may require routing the wiring through the side of the front cover to the
outside to provide adequate space for the wiring. In these cases, using diagonal cutting pliers, cut out the perforated
openings on the left side of the drive front cover. Sharp edges along the cut out should be smoothed down with a file
or sand paper to prevent any damage to the wires.
When installing option cards to models 2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0003 to 5A0011, it may be
necessary to route the cables connected to the option through the top cover to the outside. Models 2A0056 to 2A0415,
4A0031 to 4A1200, and 5A0017 to 5A0242 have enough space to keep all wiring inside the unit.
2. Connect the communication cables to the option terminal block (TB1).
Note: Separate the communications cables from the main circuit cables and other wiring and power cables. Use properly grounded
shielded cables for the communication cables to prevent problems caused by electrical interference.
Replacing the Drive Covers and Digital Operator
1. Replace and secure the front covers of the drive (A, D) and replace the digital operator (B).
160 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
7.1 Option Card Installation
MS
NS
RX
TX
Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables
are pinched between the front covers and the drive when replacing the covers.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 161
7.1 Option Card Installation
162 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Appendix: A
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 163
A.1 Power Ratings
164 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.1 Power Ratings
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 165
A.1 Power Ratings
166 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.1 Power Ratings
Rated Output Current ND Rating 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23 31
(A) <5>
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 167
A.1 Power Ratings
168 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.1 Power Ratings
Input Current (A) <2> ND Rating 207 248 300 346 410 465 657
Rated Voltage
Input Rated Frequency Three-phase: 380 to 480 Vac 50/60 Hz/510 to 680 Vdc <3>
Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
Input Power (kVA) ND Rating 189 227 274 316 375 425 601
Rated Output Capacity
ND Rating <5> 159 191 226 276 316 392 514
(kVA) <4>
Rated Output Current (A) ND Rating <5> 208 250 296 362 414 515 675
ND Rating: 120% of rated output current for 60 s
Output Overload Tolerance (Derating may be required for applications that start and stop frequently)
Carrier Frequency User-adjustable between 2 and 10 kHz User-adjustable between 2 and 5 kHz
Maximum Output Voltage (V) Three-phase: 380 to 480 V (proportional to input voltage)
Maximum Output Frequency (Hz) 400 Hz (user-adjustable)
<1> The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring conditions,
and power supply impedance.
<3> DC is not available for UL/CE standards.
<4> Rated motor capacity is calculated with a rated output voltage of 440 V.
<5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 169
A.1 Power Ratings
170 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.1 Power Ratings
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 171
A.1 Power Ratings
172 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.2 Drive Specifications
Item Specification
Control Method V/f Control (V/f)
Frequency Control Range 0.01 to 400 Hz
Frequency Accuracy Digital input: within ±0.01% of the max output frequency (-10 to +40 °C)
(Temperature Fluctuation) Analog input: within ±0.1% of the max output frequency (25 °C ±10 °C)
Digital inputs: 0.01 Hz
Frequency Setting Resolution Analog inputs: 1/2048 of the maximum output frequency setting (11 bit plus sign)
Resolution of analog inputs A1 and A3 is 10 bit + sign in current mode
Output Frequency Resolution 0.001 Hz
Main speed frequency reference: DC -10 to +10 V (20 kΩ), DC 0 to +10 V (20 kΩ),
Frequency Setting Signal 4 to 20 mA (250 Ω), 0 to 20 mA (250 Ω)
Main speed reference: Pulse train input (max. 32 kHz)
Starting Torque <1> V/f: 150% at 3 Hz
Speed Control Range <1> V/f: 1:40
Accel/Decel Time 0.0 to 6000.0 s (2 selectable combinations of independent acceleration and deceleration settings)
Control
Character- Approx. 20% (approx. 125% when using braking resistor) <2>
istics • Short-time decel torque <3> : over 100% for 0.4/ 0.75 kW motors, over 50% for 1.5 kW motors, and
Braking Torque over 20% for 2.2 kW and above motors <4> (overexcitation braking/High Slip Braking: approx. 40%)
• Continuous regenerative torque: approx. 20% <4> (approx. 125% with dynamic braking resistor
option <2> : 10% ED, 10s)
Models 2A0004 to 2A0138, 4A0002 to 4A0072, and 5A0003 to 5A0052 have a built-in braking
Braking Transistor transistor.
V/f Characteristics User-selected programs and V/f preset patterns possible
Droop Control, Feed Forward Control, Momentary Power Loss Ride-Thru, Speed Search, Overtorque/
Undertorque Detection, Torque Limit, 17 Step Speed (max), Accel/decel Switch, S-curve Accel/decel,
3-wire Sequence, Auto-tuning (rotational, stationary tuning), Dwell, Cooling Fan on/off Switch, Slip
Compensation, Torque Compensation, Frequency Jump, Upper/lower Limits for Frequency Reference,
Main Control Functions DC Injection Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PI Control (with
sleep function), Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2
kbps), Fault Restart, Application Presets, Removable Terminal Block with Parameter Backup Function,
Online Tuning, KEB, Overexcitation Deceleration, Overvoltage Suppression, High Frequency
Injection, Dynamic Noise Control
Motor Protection Electronic thermal overload relay
Momentary Overcurrent Drive stops when output current exceeds 170% of rated output current
Protection
Overload Protection Drive stops when rated output current is 120% for 60 s <5>
Protection
Functions 200 V class: Stops when DC bus voltage exceeds approx. 410 V
Overvoltage Protection 400 V class: Stops when DC bus voltage exceeds approx. 820 V
600 V class: Stops when DC bus voltage exceeds approx. 1040 V
200 V class: Stops when DC bus voltage falls below approx. 190 V
Undervoltage Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V
600 V class: Stops when DC bus voltage falls below approx. 475 V
Specifications
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 173
A.2 Drive Specifications
Item Specification
Momentary Power Loss Immediately stop after 15 ms or longer power loss <6> .
Ride-Thru Continuous operation during power loss than 2 s (standard) <7>
Heatsink Overheat Protection Thermistor
Protection Braking Resistor Overheat Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
Functions Protection
Stall Prevention Stall Prevention is available during acceleration, deceleration, and during run.
Ground Protection Electronic circuit protection <8>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Area of Use Indoors
Ambient Temperature -10 to +40 °C (IP20/NEMA Type 1 enclosure), -10 to +50 °C (IP00/Open Type enclosure)
Humidity 95 RH% or less (no condensation)
Environment Storage Temperature -20 to +60 °C (short-term temperature during transportation)
Altitude Up to 1000 meters without derating, up to 3000 m with output current and voltage derating.
10 to 20 Hz: 9.8 m/s2
Vibration/Shock 20 to 55 Hz: 5.9 m/s2 (2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099)
2.0 m/s2 (2A0250 to 2A0415, 4A0208 to 4A0675, and 5A0125 to 5A0242)
UL 508C (Power Conversion), UL/cUL listed, CSA 22.2 No. 14-05 (Industrial Control Equipment),
Safety Standard CE marked, RoHS compliant, EN 61800-5-1 (LVD), EN 61800-3 (EMC), IEC60529
Protection Design IP00/Open Type enclosure, IP20/NEMA Type 1 enclosure <9>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different motors
and with changing motor temperature. Contact Yaskawa for consultation.
<2> Disable Stall Prevention during deceleration (L3-04 = 0) when using a regenerative converter, a regenerative unit, a braking resistor or the Braking
Resistor Unit. The default setting for the Stall Prevention function will interfere with the braking resistor.
<3> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from the rated motor speed
down to zero in the shortest time.
<4> Actual specifications may vary depending on motor characteristics.
<5> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
<6> May be shorter due to load conditions and motor speed.
<7> A separate Momentary Power Loss Ride-Thru Unit is required for models 2A0004 to 2A0056 and 4A0002 to 4A0031 if the application needs to
continue running for up to 2 seconds during a momentary power loss.
<8> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground
fault is present at the output.
<9> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while
maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242.
174 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
A.3 Drive Watt Loss Data
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 175
A.3 Drive Watt Loss Data
Normal Duty
Drive Model
Rated Amps (A) <1> Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)
4A0414 414 3443 1295 4738
4A0515 515 4850 1668 6518
4A0675 675 4861 2037 6898
176 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Appendix: B
Parameter List
This appendix contains a full listing of all parameters and settings available in the drive.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 177
B.1 A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the parameter Access Level, Motor
Control Method, Password, User Parameters and more.
u A1: Initialization
No.
(Addr. Name Description Values Page
Hex)
0: English
1: Japanese
A1-00 2: German
(100) 3: French Default: 0
Language Selection –
4: Italian Range: 0 to 7
<1> 5: Spanish
6: Portuguese
7: Chinese
A1-01 0: View and set A1-01 and A1-04. Uo-oo parameters can also be viewed.
(101) 1: User Parameters (access to a set of parameters selected by the user, A2-01 Default: 2
Access Level Selection to A2-32) –
Range: 0 to 2
<2> 2: Advanced Access (access to view and set all parameters)
0: No initialization
1110: User Initialize (parameter values must be stored using parameter o2-03)
2220: 2-Wire initialization
A1-03 3330: 3-Wire initialization Default: 0
Initialize Parameters 5550: oPE04 error reset Range: 0 to 5550; 85
(103)
8008 Pump 8008 to 8011
8009: Pump w/ PI
8010: Fan
8011: Fan w/ PI
When the value set into A1-04 does not match the value set into A1-05, Default: 0000
A1-04 Password parameters A1-01 through A1-03 and A2-01 through A2-33 cannot be Min.: 0000 –
(104) changed. Max.: 9999
When the value set into A1-04 does not match the value set into A1-05, Default: 0000
A1-05 Password Setting parameters A1-01 through A1-03 and A2-01 through A2-33 cannot be Min.: 0000 –
(105) changed. Max.: 9999
0: General-purpose
8: Pump
A1-06 9: Pump w/PI Default: 0
(127) Application Preset 10: Fan Range: 0; 8 to 11 –
11: Fan w/PI
Note: This parameter is not settable. It is used as a monitor only.
<1> Parameter setting value is not reset to the default value when the drive is initialized.
<2> Default setting value is dependent on the Initialization parameter A1-03.
178 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.2 b: Application
B.2 b: Application
Application parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PID
control, the Dwell function, Energy Savings, and a variety of other application-related settings.
DC Injection Braking Time Sets DC Injection Braking time at start. Disabled when set to 0.00 seconds. Default: 0.00 s
b2-03 Min.: 0.00 –
(18B) at Start Max.: 10.00 B
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 179
B.2 b: Application
No.
(Addr. Name Description Values Page
Hex)
DC Injection Braking Time Sets DC Injection Braking time at stop. Default: 0.50 s
b2-04 Min.: 0.00 –
(18C) at Stop Max.: 10.00
180 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.2 b: Application
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 181
B.2 b: Application
No.
(Addr. Name Description Values Page
Hex)
Sets a delay time for PID feedback loss. Default: 1.0 s
b5-14 PID Feedback Loss Min.: 0.0 –
(1B2) Detection Time Max.: 25.5
Sets the frequency level that triggers the sleep function. Default: 0.0 Hz
b5-15 PID Sleep Function Start Min.: 0.0 –
(1B3) Level Max.: 400.0
Sets a delay time before the sleep function is triggered. Default: 0.0 s
b5-16 PID Sleep Delay Time Min.: 0.0 –
(1B4) Max.: 25.5
Sets the acceleration and deceleration time to PID setpoint. Default: 0.0 s
b5-17 PID Accel/Decel Time Min.: 0.0 –
(1B5) Max.: 6000.0
b5-18 0: Disabled Default: 0
PID Setpoint Selection –
(1DC) 1: Enabled Range: 0, 1
b5-19 Sets the PID target value as a percentage of the maximum output frequency Default: 0.00%
(1DD) PID Setpoint Value when b5-18 is set to 1. Min.: 0.00 –
<1> Note: Values set above b5-38 will be internally limited to b5-38 Max.: 600.00
0: 0.01 Hz units
b5-20 PID Setpoint Scaling 1: 0.01% units (100% = max output frequency) Default: 1
PID Disp Scaling –
(1E2) 2: RPM (number of motor poles must entered) Range: 0 to 3
3: User-set (set scaling to b5-38 and b5-39, units based on b5-46 setting)
b5-34 Sets the minimum output possible from the PID controller as a percentage of Default: 0.00%
(19F) PID Output Lower Limit the maximum output frequency. Min.: -100.00 –
Max.: 100.00
b5-35 Limits the PID control input (deviation signal) as a percentage of the maximum Default: 1000.0%
(1A0) PID Input Limit output frequency. Acts as a bipolar limit. Min.: 0.0 –
Max.: 1000.0
Sets the PID feedback high detection level as a percentage of the maximum Default: 100%
b5-36 PID Feedback High output frequency. Min.: 0 –
(1A1) Detection Level Max.: 100
Sets the PID feedback high level detection delay time. Default: 1.0 s
b5-37 PID Feedback High Min.: 0.0 –
(1A2) Detection Time Max.: 25.5
PID Setpoint User Display Scales the PID units to the maximum output frequency. Default: 10000
b5-38 Min.: 1 –
(1FE) PID UsrDspMaxVal
Max.: 60000
0: No decimal places
b5-39 PID Setpoint Display Digits 1: One decimal place Default: 2
PID UsrDspDigits –
(1FF) 2: Two decimal places Range: 0 to 3
3: Three decimal places
0: Display the frequency reference (U1-01) after PID compensation has been
b5-40 Frequency Reference added. Default: 0
(17F) Monitor Content during PID 1: Display the frequency reference (U1-01) before PID compensation has been –
Range: 0, 1
added.
0: WC 0: WC (Inch of water)
1: PSI 1: PSI (Pounds per square inch)
2: GPM 2: GPM (Gallons per minute)
3: F 3: °F (Degrees Fahrenheit)
4: CFM 4: CFM (Cubic feet per minute)
5: CMH 5: CMH (Cubic meters per hour)
6: LPH 6: LPH (Liters per hour)
7: LPS (Liters per second)
b5-41 PI Output 2 Unit Selection 8: Bar 7: LPS(Bar) Default: 0
PI Out2 Unit Sel 8: Bar –
(160) Range: 0 to 15; 25
9: Pa 9: Pa (Pascal)
10: C 10: °C (Degrees Celsius)
11: Mtr 11: Mtr (Meters)
12: Ft 12: Ft (Feet)
13: LPM 13: LPM (Liters per minute)
14: CMM 14: CMM (Cubic meters per minute)
15: “Hg 15: Hg(Inches of Mercury)
25: None25: None
182 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.2 b: Application
No.
(Addr. Name Description Values Page
Hex)
0: Linear - the monitor displays PID output 0: Linear
b5-42 PI Output 2 Calculation 1: Square root - the monitor displays square root PID output 1: Square root
(161) Mode 2: Quadratic - the monitor displays 1/(PID output) 2: 1/f2 Default: 0 –
PI Out2 Calc Mode 3: Cubic - the monitor displays 1/(PID output) 3: 1/f3 Range: 0 to 3
b5-89 Determines how the drive sleeps and wakes-up when using PID.
(B89) Sleep Method Selection 0: Standard Default: 0
Sleep Method Sel –
1: EZ Sleep/Wake-up Range: 0, 1
b5-90 Sets the unit, range, and resolution of parameters b5-91 and b5-92.
(B90) EZ Sleep Unit Default: 0
EZ Sleep Unit 0: Hz –
<1> Range: 0, 1
1: RPM (number of motor poles must be entered)
Sets the PID minimum speed and integral lower limit. Default: 0.0 Hz
b5-91 The internal value is lower limited to the higher setting between b5-34 and Range: 0.0 to
(B91) EZ Minimum Speed d2-02. 400.0 Hz
EZ Min Speed –
<1> or 0 to 24000 RPM
<2>
The drive will go to sleep when the drive output frequency (or speed) is at or Default: 0.0 Hz
b5-92 below this level for the time set in b5-93. Range: 0.0 to
(B92) EZ Sleep Level This parameter is internally lower limited to b5-91 (EZ Min Speed) + 1Hz. 400.0 Hz
EZ Sleep Level –
<1> or 0 to 24000 RPM
<2>
Parameter List
b5-93 The drive will go to sleep when the drive output frequency is at or below the Default: 5.0 s
(B93) EZ Sleep Time level set to b5-92 for the time set in this parameter.
EZ Sleep Time Min.: 0.0 –
<1> Max.: 1000.0
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 183
B.2 b: Application
No.
(Addr. Name Description Values Page
Hex)
When b5-95 is set to 0 (Absolute), the drive wakes-up when the PID Feedback
(H3-oo = 20) drops below this level for the time set in b5-96.
b5-94 For reverse-acting, the PID Feedback must be above this level for the time set
(B94) EZ Wake-up Level in b5-96. Default: 0.00%
EZ Wake-up Lvl When b5-95 is set to 1 (Setpoint Delta), the drive wakes-up when the PID Min.: 0.00 –
<1>
Feedback (H3-oo = 20) drops below the PID Setpoint minus this level (for Max.: 600.00
normal acting PID) for the time set in b5-96.
For reverse-acting, Wake-up level is PID Setpoint plus this level. The PID
Feedback must be above the wake-up level for the time set in b5-96.
b5-95 Sets how the wake-up level is determined.
(B95) EZ Wake-up Mode Default: 0
EZ Wake-up Mode 0: Absolute –
<1> Range: 0, 1
1: Setpoint Delta
b5-96 The drive will wake up when the PID Feedback drops below the b5-94, EZ
(B96) EZ Wake-up Time Wake-up Level for the time set in this parameter. Default: 1.0 s
EZ Wake-up Time Min.: 0.0 –
<1>
Max.: 1000.0
<1> Unit and resolution are determined by b5-20, b5-39 and b5-46. Internally limited to b5-38. Changing b5-20, b5-38 and b5-39 will not automatically
update the value of this parameter.
<2> Parameter is only effective when EZ Sleep is enabled by setting b5-89 to 1.
<3> Unit, range and resolution is determined by b5-90. Changing b5-90 will not automatically update the value of this parameter.
184 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.3 C: Tuning
B.3 C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequency
selections.
C1-09 Sets the time for the Fast Stop function. Default: 10.0 s
(208) Fast Stop Time Min.: 0.0 –
Max.: 6000.0 <1>
C1-10 Accel/Decel Time Setting 0: 0.01 s (0.00 to 600.00 s) Default: 1 –
(209) Units 1: 0.1 s (0.0 to 6000.0 s) Range: 0, 1
Sets the frequency to switch between accel/decel time settings Default: 0.0 Hz
C1-11 Accel/Decel Time Min.: 0.0 –
(20A) Switching Frequency Max.: 400.0
<1> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range
becomes 0.00 to 600.00 seconds.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 185
B.3 C: Tuning
186 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.4 d: References
B.4 d: References
Reference parameters set the various frequency reference values during operation.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 187
B.4 d: References
No.
(Addr. Name Description Values Page
Hex)
d1-17 Sets the Jog frequency reference. Setting units are determined by parameter Default: 6.00 Hz
(292) Jog Frequency Reference o1-03. Min.: 0.00 94
Max.: 400.00 <1>
<1> Range upper limit is determined by parameters d2-01, Frequency Reference Upper Limit, and E1-04, Maximum Output Frequency.
Frequency Reference Lower Sets the frequency reference lower limit as a percentage of the maximum Default: 0.0%
d2-02 output frequency. Min.: 0.0 –
(28A) Limit Max.: 110.0
Sets the lower limit for frequency references from analog inputs as a Default: 0.0%
d2-03 Master Speed Reference percentage of the maximum output frequency. Min.: 0.0 –
(293) Lower Limit Max.: 110.0
188 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.4 d: References
No.
(Addr. Name Description Values Page
Hex)
d4-05 0: Bias value is held if no input Up 2 or Down 2 is active.
Frequency Reference Bias
(2AC) 1: When the Up 2 reference and Down 2 reference are both on or both off, the Default: 0
Operation Mode Selection applied bias becomes 0. The specified accel/decel times are used for Range: 0, 1 –
(Up/Down 2) acceleration or deceleration.
The Up/Down 2 bias value is saved in d4-06 when the frequency reference is Default: 0.0%
d4-06 Frequency Reference Bias not input by the digital operator. Set as a percentage of the maximum output Min.: -99.9 –
(2AD) (Up/Down 2) frequency. Max.: 100.0
Limits how much the frequency reference is allowed to change while an input
d4-07 Analog Frequency terminal set for Up 2 or Down 2 is enabled. If the frequency reference changes Default: 0.01%
(2AE) Reference Fluctuation Limit for more than the set value, then the bias value is held and the drive accelerates Min.: 0.01 –
(Up/Down 2) or decelerates to the frequency reference. Set as a percentage of the maximum Max.: 100.0
output frequency.
d4-08 Sets the upper limit for the bias and the value that can be saved in d4-06. Set Default: 1.0%
(2AF) Frequency Reference Bias as a percentage of the maximum output frequency. Min.: 0.0 –
Upper Limit (Up/Down 2) Max.: 100.0
d4-09 Sets the lower limit for the bias and the value that can be saved in d4-06. Set Default: 0.0%
(2B0) Frequency Reference Bias as a percentage of the maximum output frequency. Min.: -99.9 –
Lower Limit (Up/Down 2) Max.: 0.0
d4-10 Up/Down Frequency 0: The lower limit is determined by d2-02 or an analog input. Default: 0 –
(2B6) Reference Limit Selection 1: The lower limit is determined by d2-02. Range: 0, 1
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 189
B.5 E: Motor Parameters
190 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.5 E: Motor Parameters
Sets the motor rated slip. Automatically set during Auto-Tuning. Default: <1>
E2-02 Motor Rated Slip Min.: 0.00 Hz –
(30F)
Max.: 20.00 Hz
Sets the no-load current for the motor. Automatically set during Auto-Tuning. Default: <1>
E2-03 Motor No-Load Current Min.: 0 A –
(310)
Max.: E2-01 <2>
Sets the number of motor poles. Automatically set during Auto-Tuning. Default: 4
E2-04 Number of Motor Poles Min.: 2 –
(311) Max.: 48
Sets the phase-to-phase motor resistance. Automatically set during Default: <1>
E2-05 Motor Line-to-Line Auto-Tuning. –
(312) Resistance Min.: 0.000 Ω
Max.: 65.000 Ω
Sets the voltage drop due to motor leakage inductance as a percentage of motor Default: <1>
E2-06 Motor Leakage Inductance rated voltage. Automatically set during Auto-Tuning. Min.: 0.0% –
(313)
Max.: 40.0%
Sets the motor iron loss. Default: <1>
E2-10 Motor Iron Loss for Torque –
(317) Compensation Min.: 0 W
Max.: 65535 W
Sets the motor rated power in kilowatts (1 HP = 0.746 kW). Automatically set Default: <1>
E2-11 during Auto-Tuning.
Motor Rated Power Min.: 0.00 kW –
(318)
Max.: 650.00 kW
<1> Default setting is dependent on parameter o2-04, Drive Model Selection.
<2> The number of decimal places in the parameter value depends on the drive model 1. This value has two decimal places (0.01 A) if the drive is set
for a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is
higher than 11 kW.
Max.: 999.9
F4-06 Sets the amount of bias added to the voltage output via terminal V2. Default: 0.0%
(396) Terminal V2 Monitor Bias Min.: -999.9 –
Max.: 999.9
F4-07 0: 0 to 10 V Default: 0
(397) Terminal V1 Signal Level 1: -10 to 10 V Range: 0, 1 – B
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 191
B.5 E: Motor Parameters
No.
(Addr. Name Description Values Page
Hex)
F4-08 0: 0 to 10 V Default: 0
Terminal V2 Signal Level –
(398) 1: -10 to 10 V Range: 0, 1
192 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.5 E: Motor Parameters
No.
(Addr. Name Description Values Page
Hex)
Sets the node address. Default: 0
F6-30 PROFIBUS-DP Node Min.: 0 –
(3CB) Address Max.: 125
F6-31 PROFIBUS-DP Clear Mode 0: Resets drive operation with a Clear mode command. Default: 0
(3CC) Selection 1: Maintains the previous operation state when Clear mode command is given. –
Range: 0, 1
F6-32 PROFIBUS-DP Data 0: PPO Type Default: 0 –
(3CD) Format Selection 1: Conventional Range: 0, 1
Sets the node address. Default: 0
F6-35 CANopen Node ID Min.: 0 –
(3D0) Selection Max.: 126
0: Auto-detection
1: 10 kbps
2: 20 kbps
3: 50 kbps
F6-36 CANopen Communication Default: 6
4: 125 kbps –
(3D1) Speed Range: 0 to 8
5: 250 kbps
6: 500 kbps
7: 800 kbps
8: 1 Mbps
Selects the drive MAC address. Default: 64
F6-50 DeviceNet MAC Address Min.: 0 –
(3C1) Max.: 64
0: 125 kbps
DeviceNet Communication 1: 250 kbps
F6-51 Default: 4
2: 500 kbps –
(3C2) Speed Range: 0 to 4
3: Adjustable from network
4: Detect automatically
Sets the format of the data set from the DeviceNet master to the drive. Default: 21
F6-52 DeviceNet PCA Setting Min.: 0 –
(3C3) Max.: 255
Sets the format of the data set from the drive to the DeviceNet master. Default: 71
F6-53 DeviceNet PPA Setting Min.: 0 –
(3C4) Max.: 255
F6-54 DeviceNet Idle Mode Fault 0: Enabled Default: 0 –
(3C5) Detection 1: Disabled, no fault detection Range: 0, 1
Verifies the baud rate running on the network.
F6-55 DeviceNet Baud Rate 0: 125 kbps Default: 0 –
(3C6) Monitor 1: 250 kbps Range: 0 to 2
2: 500 kbps
Sets the scaling factor for the speed monitor in DeviceNet. Default: 0
F6-56 DeviceNet Speed Scaling Min.: -15 –
(3D7) Max.: 15
Sets the scaling factor for the output current monitor in DeviceNet. Default: 0
F6-57 DeviceNet Current Scaling Min.: -15 –
(3D8) Max.: 15
Sets the scaling factor for the torque monitor in DeviceNet. Default: 0
F6-58 DeviceNet Torque Scaling Min.: -15 –
(3D9) Max.: 15
Sets the scaling factor for the power monitor in DeviceNet. Default: 0
F6-59 DeviceNet Power Scaling Min.: -15 –
(3DA) Max.: 15
Sets the scaling factor for the voltage monitor in DeviceNet. Default: 0
F6-60 DeviceNet Voltage Scaling Min.: -15 –
(3DB) Max.: 15
Sets the scaling factor for the time monitor in DeviceNet. Default: 0
F6-61 DeviceNet Time Scaling Min.: -15 –
(3DC) Max.: 15
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 193
B.5 E: Motor Parameters
No.
(Addr. Name Description Values Page
Hex)
F6-64 to Reserved for Dynamic I/O Assembly Parameters.
F6-71 Reserved – –
(3DF to
3C8)
F7-01 Sets the most significant octet of network static IP address.
(3E5) Default: 192
IP Address 1 –
<2> Range: 0 to 255
F7-02 Sets the second most significant octet of network static IP address.
(3E6) Default: 168
IP Address 2 –
<2> Range: 0 to 255
F7-03 Sets the third most significant octet of network static IP address.
(3E7) Default: 1
IP Address 3 –
<2> Range: 0 to 255
F7-04 Sets the fourth most significant octet of network static IP address.
(3E8) Default: 20
IP Address 4 –
<2> Range: 0 to 255
F7-05 Sets the most significant octet of network static Subnet Mask. Default: 255
Subnet Mask 1 –
(3E9) Range: 0 to 255
F7-06 Sets the second most significant octet of network static Subnet Mask. Default: 255
Subnet Mask 2 –
(3EA) Range: 0 to 255
F7-07 Sets the third most significant octet of network static Subnet Mask. Default: 255
Subnet Mask 3 –
(3EB) Range: 0 to 255
F7-08 Sets the fourth most significant octet of network static Subnet Mask. Default: 0
Subnet Mask 4 –
(3EC) Range: 0 to 255
F7-09 Sets the most significant octet of network Gateway address. Default: 192
Gateway Address 1 –
(3ED) Range: 0 to 255
F7-10 Sets the second most significant octet of network Gateway address. Default: 168
Gateway Address 2 –
(3EE) Range: 0 to 255
F7-11 Sets the third most significant octet of network Gateway address. Default: 1
Gateway Address 3 –
(3EF) Range: 0 to 255
F7-12 Sets the fourth most significant octet of network Gateway address. Default: 1
Gateway Address 4 –
(3E0) Range: 0 to 255
Select the option address setting method
F7-13 Address Mode at Startup 0: Static <3> Default: 2 –
(3F1) 1: BOOTP Range: 0 to 2
2: DHCP
Selects duplex mode setting.
F7-14 0: Half duplex forced Default: 1
Duplex Mode Selection –
(3F2) 1: Auto-negotiate duplex mode and communication speed Range: 0 to 2
2: Full duplex forced
Sets the communication speed
F7-15 Communication Speed Default: 10
10: 10 Mbps –
(3F3) Selection Range: 10, 100
100: 100 Mbps
Sets the timeout value for communication loss detection in tenths of a second.Default: 0
F7-16 Communication Loss A value of 0 disables the connection timeout. Min.: 0 –
(3F4) Timeout Example: An entered value of 100 represents 10.0 seconds. Max.: 300
Sets the scaling factor for the speed monitor in EtherNet/IP Class ID 2AH Default: 0
F7-17 EtherNet/IP Speed Scaling Object. Min.: -15 –
(3F5) Factor Max.: 15
Sets the scaling factor for the output current monitor in EtherNet/IP Class ID Default: 0
F7-18 EtherNet/IP Current Scaling 2AH Object. Min.: -15 –
(3F6) Factor Max.: 15
Sets the scaling factor for the torque monitor in EtherNet/IP Class ID 2AH Default: 0
F7-19 EtherNet/IP Torque Scaling Object. Min.: -15 –
(3F7) Factor Max.: 15
Sets the scaling factor for the power monitor in EtherNet/IP Class ID 2AH Default: 0
F7-20 EtherNet/IP Power Scaling Object. Min.: -15 –
(3F8) Factor Max.: 15
EtherNet/IP Voltage Scaling Sets the scaling factor for the voltage monitor in EtherNet/IP Class ID 2AH Default: 0
F7-21 Object. Min.: -15 –
(3F9) Factor Max.: 15
194 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.5 E: Motor Parameters
No.
(Addr. Name Description Values Page
Hex)
Sets the scaling factor for the time monitor in EtherNet/IP Class ID 2AH Default: 0
F7-22 EtherNet/IP Time Scaling Object. Min.: -15 –
(3FA) Max.: 15
Parameters used in Output Assembly 116. Each parameter contains a
F7-23 to
Dynamic Output Assembly MEMOBUS/Modbus address. The value received for Output Assembly 116
F7-32 will be written to this corresponding MEMOBUS/Modbus address. A Default: 0 –
(3FB to Parameters MEMOBUS/Modbus address value of 0 means that the value received for
374) Output Assembly 116 will not be written to any MEMOBUS/Modbus register.
Parameters used in Input Assembly 166. Each parameter contains a
F7-33 to MEMOBUS/Modbus address. The value sent for Input Assembly 166 will be
F7-42 Dynamic Input Assembly read from this corresponding MEMOBUS/Modbus address. A MEMOBUS/ Default: 0 –
(375 to Parameters Modbus address value of 0 means that the value sent for Input Assembly 166
37E) is not defined by the user, therefore the option default register value will be
returned.
<1> Parameter setting value is not reset to the default value when the drive is initialized.
<2> Cycle power for setting changes to take effect.
<3> If F7-13 is set to 0, all IP addresses (F7-01 to F7-04) must be unique.
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 195
B.6 H Parameters: Multi-Function Terminals
Multi-Function Digital Input Assigns a function to the multi-function digital inputs. Default: 14
H1-04 Refer to pages 196 to 199 for descriptions of setting values.
Terminal S4 Function Min.: 0 101
(401) Selection Note: Set unused terminals to F. Max.: 9F
Multi-Function Digital Input Assigns a function to the multi-function digital inputs. Default: 3 (0) <1>
H1-05 Refer to pages 196 to 199 for descriptions of setting values.
Terminal S5 Function Min.: 0 101
(402) Selection Note: Set unused terminals to F. Max.: 9F
Multi-Function Digital Input Assigns a function to the multi-function digital inputs. Default: 4 (3) <1>
H1-06 Refer to pages 196 to 199 for descriptions of setting values.
Terminal S6 Function Min.: 0 101
(403) Selection Note: Set unused terminals to F. Max.: 9F
Multi-Function Digital Input Assigns a function to the multi-function digital inputs. Default: 6 (4) <1>
H1-07 Refer to pages 196 to 199 for descriptions of setting values.
Terminal S7 Function Min.: 0 101
(404) Selection Note: Set unused terminals to F. Max.: 9F
Multi-Function Digital Input Assigns a function to the multi-function digital inputs. Default: 8 (6) <1>
H1-08 Refer to pages 196 to 199 for descriptions of setting values.
Terminal S8 Function Min.: 0 101
(405) Selection Note: Set unused terminals to F. Max.: 9F
<1> Value in parenthesis is the default setting when a 3-Wire initialization is performed (A1-03 = 3330).
196 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.6 H Parameters: Multi-Function Terminals
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 197
B.6 H Parameters: Multi-Function Terminals
Closed: When the input changes from open to closed, the currently active sequence timer is
Sequence Timer Cancel disabled. Operation will resume with the next scheduled sequence timer. Cycling the Run
52 SeqTimer Cancel command after the current sequence timer has been canceled will re-enable the sequence –
timer.
60 DC Injection Braking command Closed: Triggers DC Injection Braking. –
External Speed Search Closed: Activates Current Detection Speed Search from the maximum output frequency
61 –
command 1 (E1-04).
External Speed Search
62 Closed: Activates Current Detection Speed Search from the frequency reference. –
command 2
63 Field weakening Closed: The drive performs Field Weakening control as set for d6-01 and d6-02. –
65 KEB Ride-Thru 1 (N.C.) Open: KEB Ride-Thru 1 enabled. –
66 KEB Ride-Thru 1 (N.O.) Closed: KEB Ride-Thru 1 enabled. –
Tests the MEMOBUS/Modbus RS-422/RS-485 interface. Displays “PASS” if the test
67 Communications test mode –
completes successfully.
68 High Slip Braking (HSB) Closed: Activates High Slip Braking to stop the drive during a Run command. –
Open: Drive disabled. If this input is opened during run, the drive will stop as specified by
6A Drive enable b1-03. –
Closed: Ready for operation.
Used to control the bias added to the frequency reference by the Up/Down 2 function. The
75 Up 2 command –
Up 2 and Down 2 commands must always be used in conjunction with one another.
Used to control the bias added to the frequency reference by the Up/Down 2 function. The
76 Down 2 command –
Up 2 and Down 2 commands must always be used in conjunction with one another.
Open: KEB Ride-Thru 2 enabled. Drive disregards L2-29 and performs Single Drive KEB
7A KEB Ride-Thru 2 (N.C.) –
Ride-Thru 2.
Closed: KEB Ride-Thru 2 enabled. Drive disregards L2-29 and performs Single Drive KEB
7B KEB Ride-Thru 2 (N.O.) –
Ride-Thru 2.
Secondary PI Disable (N.O.) Closed: Disables the secondary PI controller. Output behavior depends on the setting of
A8 PI2 Disable N.O. S3-12. –
Secondary PI Disable (N.C.) Closed: Enables the secondary PI controller. Output behavior depends on the setting of S3-12
A9 PI2 Disable N.C. when open. –
Secondary PI Inverse Operation Closed: Changes the sign of the secondary PI controller input (reverse acting PI control).
AA PI2 Invert –
Secondary PI Integral Reset Closed: Resets the secondary PI controller integral value.
AB PI2 Intgrl Reset –
Secondary PI Integral Hold Closed: Locks the value of the secondary PI controller integral value.
AC PI2 Intgrl Hold –
Closed: Uses the secondary PI controller Proportional and Integral adjustments (S3-06 and
S3-07) instead of the primary PI controller Proportional and Integral adjustments (b5-02 and
Select Secondary PI Parameters b5-03). Only valid when S3-01 = 0 (secondary PI controller disabled).
AD Select PI2 Parms –
Note: This multi-function input has no effect on the secondary PI controller. It is only
used for the primary PI controller (b5-oo).
Emergency Override Forward Run Closed: Run the drive forward using the speed set in S6-02.
AF EmergOverrideFWD –
198 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.6 H Parameters: Multi-Function Terminals
network.
12 Timer output Closed: Timer output. –
13 Speed agree 2 Closed: When drive output frequency equals the frequency reference ±L4-04. –
14 User-set speed agree 2 Closed: When the drive output frequency is equal to the value in L4-03 ±L4-04. –
15 Frequency detection 3 Closed: When the drive output frequency is less than or equal to the value in L4-03 ±L4-04. –
B
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 199
B.6 H Parameters: Multi-Function Terminals
Secondary PI Feedback High Closed: The PI2 feedback level is too high.
72 PI2 FeedbackHigh –
0 to 92 with inverse Inverts the output switching of the multi-function output functions.
100 to 192 Function –
output Set the last two digits of 1oo to reverse the output signal of that specific function.
200 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.6 H Parameters: Multi-Function Terminals
5: Terminals A1 and A3
6: Terminals A2 and A3
7: All terminals enabled
Adds an offset when the analog signal to terminal A1 is at 0 V. Default: 0
H3-16 Terminal A1 Offset Min.: -500 –
(2F0) Max.: 500
B
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 201
B.6 H Parameters: Multi-Function Terminals
No.
(Addr. Name Description Values Page
Hex)
Adds an offset when the analog signal to terminal A2 is at 0 V. Default: 0
H3-17 Terminal A2 Offset Min.: -500 –
(2F1) Max.: 500
Adds an offset when the analog signal to terminal A3 is at 0 V. Default: 0
H3-18 Terminal A3 Offset Min.: -500 –
(2F2) Max.: 500
202 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.6 H Parameters: Multi-Function Terminals
No.
(Addr. Name Description Values Page
Hex)
H4-05 Sets the signal level at terminal AM that is equal to 100% of the selected Default: 50.0%
(421) Multi-Function Analog monitor value. Min.: -999.9 107
Output Terminal AM Gain Max.: 999.9
H4-06 Sets the signal level at terminal AM that is equal to 0% of the selected monitor Default: 0.0%
(422) Multi-Function Analog value. Min.: -999.9 107
Output Terminal AM Bias Max.: 999.9
Multi-Function Analog 0: 0 to 10 V
H4-07 Default: 0
Output Terminal FM Signal 1: -10 to 10 V 108
(423) Range: 0 to 2
Level Selection 2: 4 to 20mA
Multi-Function Analog 0: 0 to 10 V
H4-08 Default: 0
Output Terminal AM Signal 1: -10 to 10 V 108
(424) Range: 0 to 2
Level Selection 2: 4 to 20 mA
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 203
B.6 H Parameters: Multi-Function Terminals
Pulse Train Input Minimum Sets the minimum frequency for the pulse train input to be detected. Enabled Default: 0.5 Hz
H6-08 when H6-01 = 0, 1, or 2. Min.: 0.1 –
(43F) Frequency Max.: 1000.0
204 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
0: Disabled
1: General purpose motor (standard fan cooled)
2: Drive dedicated motor with a speed range of 1:10
L1-01 Motor Overload Protection 3: Vector motor with a speed range of 1:100 Default: 1 –
(480) Selection 6: General purpose motor (50 Hz) Range: 0 to 6
The drive may not be able to provide protection when using multiple motors,
even if overload is enabled in L1-01. Set L1-01 to 0 and install separate thermal
relays to each motor.
Sets the motor thermal overload protection (oL1) time. Default: 1.0 min
L1-02 Motor Overload Protection Min.: 0.1 –
(481) Time Max.: 5.0
Sets operation when the motor temperature analog input (H3-02, H3-10, or
Motor Overheat Alarm H3-06 = E) exceeds the oH3 alarm level.
L1-03 Operation Selection 0: Ramp to stop Default: 3 –
(482) (PTC input) 1: Coast to stop Range: 0 to 3
2: Fast Stop (decelerate to stop using the deceleration time in C1-09)
3: Alarm only (“oH3” will flash)
Sets stopping method when the motor temperature analog input (H3-02,
Motor Overheat Fault H3-10, or H3-06 = E) exceeds the oH4 fault level.
L1-04 Operation Selection Default: 1
0: Ramp to stop –
(483) (PTC input) Range: 0 to 2
1: Coast to stop
2: Fast Stop (decelerate to stop using the deceleration time in C1-09)
Adjusts the filter for the motor temperature analog input (H3-02, H3-10, or Default: 0.20 s
L1-05 Motor Temperature Input H3-06 = E). Min.: 0.00 –
(484) Filter Time (PTC input) Max.: 10.00
0: Disabled
L1-13 Continuous Electrothermal Default: 1
1: Enabled –
(46D) Operation Selection Range: 0 to 2
2: Enabled (RTC)
Momentary Power Loss Sets the time for the output voltage to return to the preset V/f pattern during Default: <1>
L2-04 Speed Search.
Voltage Recovery Ramp Min.: 0.0 s –
(488) Time Max.: 5.0 s
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 205
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
Sets the DC bus undervoltage trip level. Default: 190 Vdc
L2-05 Undervoltage Detection <2> <3>
–
(489) Level (Uv1) Min.: 150 Vdc
Max.: 210 Vdc <3>
Sets the time required to decelerate from the speed when KEB was activated Default: 0.00 s
L2-06 to zero speed. Min.: 0.00
KEB Deceleration Time –
(48A)
Max.: 6000.0 <4>
Sets the time to accelerate to the frequency reference when momentary power Default: 0.00 s
L2-07 loss is over. If set to 0.0, the active acceleration time is used. Min.: 0.00
KEB Acceleration Time –
(48B)
Max.: 6000.0 <4>
Sets the percentage of output frequency reduction at the beginning of Default: 100%
L2-08 Frequency Gain at KEB deceleration when the KEB Ride-Thru function is started. Min.: 0 –
(48C) Start Reduction = (slip frequency before KEB) × L2-08 × 2 Max.: 300
Sets the time to perform KEB Ride-Thru. Default: 50 ms
L2-10 KEB Detection Time Min.: 0 –
(48E) (Minimum KEB Time) Max.: 2000
Sets the desired value of the DC bus voltage during KEB Ride-Thru. Default: <2>
L2-11 DC Bus Voltage Setpoint [E1-01] × 1.22 –
(461) during KEB Min.: 150 Vdc
Max.: 400 Vdc <5>
0: Single Drive KEB Ride-Thru 1
L2-29 1: Single Drive KEB Ride-Thru 2 Default: 0
KEB Method Selection –
(475) 2: System KEB Ride-Thru 1 Range: 0 to 3
3: System KEB Ride-Thru 2
<1> Default setting is dependent on parameter o2-04, Drive Model Selection.
<2> Default setting is dependent on parameter E1-01, Input voltage Setting.
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives.
<4> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range
becomes 0.00 to 600.00 seconds.
<5> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives, but
set the value below 1040 Vdc (overvoltage protection level).
206 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
0: Disabled. Drive runs at a set frequency. A heavy load may cause speed loss.
1: Decel time 1. Uses the deceleration time set to C1-02 while Stall Prevention Default: 1
L3-05 Stall Prevention Selection is performed. 111
(493) during Run 2: Decel time 2. Uses the deceleration time set to C1-04 while Stall Prevention Range: 0 to 2
is performed.
Enabled when L3-05 is set to 1 or 2. 100% is equal to the drive rated current. Default: <1>
L3-06 Stall Prevention Level Min.: 30% 111
(494) during Run
Max.: 150% <1>
Enables or disables the ov suppression function, which allows the drive to
L3-11 Overvoltage Suppression change the output frequency as the load changes to prevent an ov fault. Default: 0 –
(4C7) Function Selection 0: Disabled Range: 0, 1
1: Enabled
Sets the desired value for the DC bus voltage during overvoltage suppression Default: 375 Vdc
Target DC Bus Voltage for and Stall Prevention during deceleration. <2> <3>
L3-17 Overvoltage Suppression –
(462) Min.: 150
and Stall Prevention
Max.: 400 <3>
DC Bus Voltage Adjustment Sets the proportional gain for KEB Ride-Thru, Stall Prevention, and Default: 1.00
L3-20 overvoltage suppression. Min.: 0.00 –
(465) Gain Max.: 5.00
Sets the proportional gain used to calculate the deceleration rate during KEB Default: 1.00
L3-21 Accel/Decel Rate Ride-Thru, ov suppression function, and Stall Prevention during deceleration Min.: 0.10 –
(466) Calculation Gain
(L3-04 = 2). Max.: 10.00
0: Sets the Stall Prevention level set in L3-04 that is used throughout the entire
Automatic Reduction
L3-23 frequency range. Default: 0
Selection for Stall –
(4FD) 1: Automatic Stall Prevention level reduction in the constant output range. The Range: 0, 1
Prevention during Run lower limit value is 40% of L3-06.
Sets the time needed to accelerate the uncoupled motor at rated torque from Default: <4> <5>
L3-24 Motor Acceleration Time for stop to the maximum frequency. –
(46E) Inertia Calculations Min: 0.001 s
Max: 10.000 s
Sets the ratio between the motor and machine inertia. Default: 1.0
L3-25 Load Inertia Ratio Min.: 1.0 –
(46F) Max.: 1000.0
When DC bus capacitors have been added externally, be sure to add those Default: 0 μF
L3-26 Additional DC Bus values to the internal capacitor table for proper DC bus calculations. Min: 0 –
(455) Capacitors Max: 65000
Sets the time the current must exceed the Stall Prevention level to activate Default: 50 ms
L3-27 Stall Prevention Detection Stall Prevention. Min.: 0 –
(456) Time Max.: 5000
<1> Upper limit is dependent on parameter L8-38, Frequency Reduction Selection.
<2> Default setting is dependent on parameter E1-01, Input voltage Setting.
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives, but
set the value below 1040 Vdc (overvoltage protection level).
<4> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning.
<5> Default setting is dependent on parameter o2-04, Drive Model Selection.
Speed Agreement Detection L4-02 sets the hysteresis or allowable margin for speed detection. Default: 2.0
L4-02
Parameter List
Min.: 0.0 –
(49A) Width Max.: 20.0
Speed Agreement Detection L4-03 sets the frequency detection level for digital output functions Default: 0.0 Hz
L4-03
H2-oo = 13, 14, 15, 16. Min.: -400.0 –
(49B) Level (+/-) Max.: 400.0
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 207
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
Speed Agreement Detection L4-04 sets the hysteresis or allowable margin for speed detection. Default: 2.0
L4-04 Min.: 0.0 –
(49C) Width (+/-) Max.: 20.0
L4-05 Frequency Reference Loss 0: Stop. Drive stops when the frequency reference is lost. Default: 0 –
(49D) Detection Selection 1: Run. Drive runs at a reduced speed when the frequency reference is lost. Range: 0, 1
Sets the percentage of the frequency reference that the drive should run with Default: 80.0%
L4-06 Frequency Reference at when the frequency reference is lost. Min.: 0.0 –
(4C2) Reference Loss Max.: 100.0
L4-07 Speed Agreement Detection 0: No detection during baseblock. Default: 0 –
(470) Selection 1: Detection always enabled. Range: 0, 1
208 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
0: Disabled
1: oL4 detection only active during speed agree, operation continues after
detection
2: oL4 detection always active during run, operation continues after detection
3: oL4 detection only active during speed agree, output shuts down on an oL4
Torque Detection fault
L6-04 4: oL4 detection always active during run, output shuts down on an oL4 fault Default: 0
Selection 2 –
(4A4) 5: UL4 detection only active during speed agree, operation continues after Range: 0 to 8
detection
6: UL4 detection always active during run, operation continues after detection
7: UL4 detection only active during speed agree, output shuts down on an oL4
fault
8: UL4 detection always active during run, output shuts down on an oL4 fault
Torque Detection Sets the overtorque and undertorque detection level. Default: 150%
L6-05 Level 2 Min.: 0 –
(4A5) Max.: 300
Torque Detection Sets the time an overtorque or undertorque condition must exist to trigger Default: 0.1 s
L6-06 Time 2 torque detection 2. Min.: 0.0 –
(4A6) Max.: 10.0
Motor Underload Protection Sets the motor underload protection (UL6) based on motor load.
L6-13 Selection 0: Base frequency enable 0: Base Freq Enable Default: 0
Underload Select –
(62E) 1: Max frequency enable 1: Max Freq Enable Range: 0, 1
Motor Underload Protection Sets the UL6 detection level at minimum frequency by percentage of drive
Level at Minimum rated current. Default: 15%
L6-14 Frequency Min.: 0 –
(62F) Underload Level Max.: 300
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 209
B.7 L: Protection Function
LSo Detection Time at Low Sets the amount of time until baseblock is executed after detecting pull-out at Default: 1.0 s
L8-93 Min.: 0.0 –
(73C) Speed low speed. Max.: 10.0
210 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.7 L: Protection Function
No.
(Addr. Name Description Values Page
Hex)
LSo Detection Level at Low Determines the detection level of pull-out at low speed. Default: 3%
L8-94 Min.: 0 –
(73D) Speed Max.: 10
Sets the average number of times pull-out can occur at low speed. Default: 10 times
L8-95 Average LSo Frequency at Min.: 1 –
(73D) Low Speed Max.: 50
<1> Default setting is dependent on parameter o2-04, Drive Model Selection.
<2> Parameter setting value is not reset to the default value when the drive is initialized.
<3> Default setting is determined by the drive model:
Setting 2: Model code CIMR-Po2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242
Setting 0: Model code CIMR-Po2A0250 to 2A0415 and 4A0208 to 4A0675
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 211
B.8 n: Special Adjustment
High-Slip Braking Overload Sets the time required for an HSB overload fault (oL7) to occur when the drive Default: 40 s
n3-04 output frequency does not change during an HSB stop. This parameter does Min.: 30 –
(58B) Time not typically require adjustment. Max.: 1200
Overexcitation Deceleration Sets the gain applied to the V/f pattern during Overexcitation Deceleration Default: 1.10
n3-13 (L3-04 = 4). Min.: 1.00 –
(531) Gain Max.: 1.40
High Frequency Injection 0: Disabled
n3-14 Default: 0
during Overexcitation 1: Enabled –
(532) Range: 0, 1
Deceleration
Sets output current level at which the drive will start reducing the Default: 100%
n3-21 High-Slip Suppression overexcitation gain in order to prevent a too high motor slip during Min.: 0 –
(579) Current Level Overexcitation Deceleration. Set as a percentage of the drive rated current. Max.: 150
0: Enabled in both directions
n3-23 Overexcitation Operation Default: 0
1: Enabled only when rotating forward –
(57B) Selection Range: 0 to 2
2: Enabled only when in reverse
<1> Default setting is dependent on parameter L8-38, Frequency Reduction Selection.
212 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.9 o: Operator-Related Settings
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 213
B.9 o: Operator-Related Settings
No.
(Addr. Name Description Values Page
Hex)
Frequency Reference and Sets the second character of the customer-specified unit display when o1-03
o1-14 Frequency Related Monitor is set to 3 and o1-09 is set to 24. Default: 41
Custom Units 2 –
(3106) Range: 30 to 7A
Fref Cust Unit 2
Frequency Reference and Sets the third character of the customer-specified unit display when o1-03 is
o1-15 Frequency Related Monitor set to 3 and o1-09 is set to 24. Default: 41
Custom Units 3 –
(3107) Range: 30 to 7A
Fref Cust Unit 3
<1> Default setting is dependent on parameter o1-03, Digital Operator Display Selection.
214 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.9 o: Operator-Related Settings
Cooling Fan Operation Time Sets the value of the fan operation time monitor U4-03 in units of 10 h. Default: 0
o4-03 Min.: 0 –
(50E) Setting Max.: 9999
Sets the value of the Maintenance Monitor for the capacitors. See U4-05 to Default: 0%
o4-05 Capacitor Maintenance check when the capacitors may need to be replaced. Min.: 0 –
(51D) Setting Max.: 150
Sets the value of the Maintenance Monitor for the soft charge bypass relay. Default: 0%
o4-07 DC Bus Pre-Charge Relay See U4-06 to check when the bypass relay may need to be replaced. Min.: 0 –
(523) Maintenance Setting Max.: 150
Sets the value of the Maintenance Monitor for the IGBTs. See U4-07 for IGBT Default: 0%
o4-09 IGBT Maintenance Setting replacement times. Min.: 0 –
(525) Max.: 150
0: U2-oo and U3-oo monitor data is not reset when the drive is initialized
o4-11 (A1-03). Default: 0
U2, U3 Initialization –
(510) 1: U2-oo and U3-oo monitor data is reset when the drive is initialized Range: 0, 1
(A1-03).
0: U4-10 and U4-11 monitor data is not reset when the drive is initialized
o4-12 Default: 0
kWh Monitor Initialization (A1-03). –
(512) Range: 0, 1
1: U4-10 and U4-11 monitor data is reset when the drive is initialized (A1-03).
0: Number of Run commands counter is not reset when the drive is initialized
o4-13 Number of Run Commands (A1-03). Default: 0 –
(528) Counter Initialization 1: Number of Run commands counter is reset when the drive is initialized Range: 0, 1
(A1-03).
Sets the current date and time for the Real-Time Clock.
o4-17 Set/Reset Real-Time Clock 0: -- Default: 0 78
(3100) 1: Set Range: 0 to 2
2: Reset
Sets the time display format.
o4-20 Default: 0
Time Display Format 0: 12-hour –
(81F) Range: 0, 1
1: 24-hour
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 215
B.10 S: Special Application
Voltage Reduction Rate Sets the rate at which the output voltage will be reduced as a percentage of the Default: 50.0%
S1-02 V/f pattern when operating with no load. Min.: 50.0 –
(3201) Volt Reduce Amt
Max.: 100.0
Voltage Restoration Level Sets the level when the drive should start restoring the voltage as a percentage Default: 20.0%
S1-03 of the drive rated torque. Min.: 0.0 –
(3202) V Reduce On Lvl
Max.: 90.0
Voltage Restoration Sets the level at which voltage restoration for the V/f pattern is complete as a
S1-04 Complete Level percentage of the drive rated torque. If the output torque rises above the value Default: 50.0%
of S1-04, then the voltage will be controlled in a manner specified by the V/f Min.:
(3203) S1-03 + 10.0 –
V Reduce Off Lvl Max.: 100.0
pattern setting.
Voltage Restoration Sets the level of sensitivity of the output torque and LPF time constants for Default: 1.000 s
S1-05 Sensitivity Time Constant the voltage reduction rate. The level of sensitivity can be adjusted in Min.: 0.000 –
(3204) Sensitivity Time accordance with the load response. Max.: 3.000
Voltage Restoration Time Sets the voltage restoration time constant if an impact load is added. Default: 0.050 s
S1-06 Constant at Impact Min.: 0.000 –
(3205) Impact Load Time Max.: 1.000
Output Phase Loss Level for Reduces the output phase loss level when Dynamic Noise Control is active. Default: 100.0%
S1-07 Dynamic Noise Control Min.: 10.0 –
(323C) DNC Outp Ph Loss Max.: 100.0
216 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.10 S: Special Application
No.
(Addr. Name Description Values Page
Hex)
Selects the frequency reference source used for running the drive when
sequence timer 1 is active (only applicable when S2-04 is set to 1 or 2).
0: Operator (d1-01) 0: Operator (d1-01)
1: Operator (d1-02) 1: Operator (d1-02)
Sequence Timer 1 Reference 2: Operator (d1-03)
S2-05 Source 2: Operator (d1-03) Default: 0 –
(320A) Tmr 1 Ref Source 3: Operator (d1-04) 3: Operator (d1-04) Range: 0 to 7
4: Terminals 4: Terminals
5: Serial communication 5: Serial com
6: Option card 6: Option PCB
7: Pulse input
Sequence Timer 2 Start Sets the start time for timer 2. The value must be set less than or equal to S2-07. Default: 00:00
S2-06 Time Min.: 00:00 –
(320B) Tmr 2 Start Time
Max.: 24:00 <1>
Sets the stop time for timer 2. The value must be set greater than or equal to Default: 00:00
S2-07 Sequence Timer 2 Stop Time S2-06. Min.: 00:00
Tmr 2 Stop Time –
(320C)
Max.: 24:00 <1>
Sets the days for which sequence timer 2 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
Sequence Timer 2 Day 4: Monday 4: Monday
S2-08 Selection Default: 0 –
(320D) Tmr 2 Day Sel 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Sets the action that occurs when sequence timer 2 is active.
S2-09 Sequence Timer 2 Selection 0: Digital output only 0: Digital out only Default: 0
Tmr 2 Seq Sel 1: Run 1: Run –
(320E) Range: 0 to 2
2: Run - PI disable 2: Run - PI Disable
Selects the frequency reference source used for running the drive when
sequence timer 2 is active (only applicable when S2-09 is set to 1 or 2).
0: Operator (d1-01) 0: Operator (d1-01)
1: Operator (d1-02) 1: Operator (d1-02)
Sequence Timer 2 Reference 2: Operator (d1-03)
S2-10 Source 2: Operator (d1-03) Default: 0 –
(320F) Tmr 2 Ref Source 3: Operator (d1-04) 3: Operator (d1-04) Range: 0 to 7
4: Terminals 4: Terminals
5: Serial communication 5: Serial com
6: Option card 6: Option PCB
7: Pulse input
Sequence Timer 3 Start Sets the start time for timer 3. The value must be set less than or equal to S2-12. Default: 00:00
S2-11 Time Min.: 00:00 –
(3210) Tmr 3 Start Time
Max.: 24:00 <1>
Sets the stop time for timer 3. The value must be set greater than or equal to Default: 00:00
S2-12 Sequence Timer 3 Stop Time S2-11. Min.: 00:00
Tmr 3 Stop Time –
(3211)
Max.: 24:00 <1>
Sets the days for which sequence timer 3 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
Sequence Timer 3 Day 4: Monday 4: Monday
S2-13 Selection Default: 0
(3212) 5: Tuesday 5: Tuesday –
Tmr 3 Day Sel Range: 0 to 10
Parameter List
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 217
B.10 S: Special Application
No.
(Addr. Name Description Values Page
Hex)
Sets the action that occurs when sequence timer 3 is active.
S2-14 Sequence Timer 3 Selection 0: Digital output only 0: Digital out only Default: 0
Tmr 3 Seq Sel 1: Run 1: Run –
(3213) Range: 0 to 2
2: Run - PI disable 2: Run - PI Disable
Selects the frequency reference source used for running the drive when
sequence timer 3 is active (only applicable when S2-14 is set to 1 or 2).
0: Operator (d1-01) 0: Operator (d1-01)
1: Operator (d1-02) 1: Operator (d1-02)
Sequence Timer 3 Reference 2: Operator (d1-03)
S2-15 Source 2: Operator (d1-03) Default: 0 –
(3214) Tmr 3 Ref Source 3: Operator (d1-04) 3: Operator (d1-04) Range: 0 to 7
4: Terminals 4: Terminals
5: Serial communication 5: Serial com
6: Option card 6: Option PCB
7: Pulse input
Sequence Timer 4 Start Sets the start time for timer 4. The value must be set less than or equal to S2-17. Default: 00:00
S2-16 Time Min.: 00:00 –
(3215) Tmr 4 Start Time
Max.: 24:00 <1>
Sets the stop time for timer 4. The value must be set greater than or equal to Default: 00:00
S2-17 Sequence Timer 4 Stop Time S2-16. Min.: 00:00
Tmr 4 Stop Time –
(3216)
Max.: 24:00 <1>
Sets the days for which sequence timer 4 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
Sequence Timer 4 Day 4: Monday 4: Monday
S2-18 Selection Default: 0 –
(3217) Tmr 4 Day Sel 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Sets the action that occurs when sequence timer 4 is active.
S2-19 Sequence Timer 4 Selection 0: Digital output only 0: Digital out only Default: 0
Tmr 4 Seq Sel 1: Run 1: Run –
(3218) Range: 0 to 2
2: Run - PI disable 2: Run - PI Disable
Selects the frequency reference source used for running the drive when
sequence timer 4 is active (only applicable when S2-19 is set to 1 or 2).
0: Operator (d1-01) 0: Operator (d1-01)
1: Operator (d1-02) 1: Operator (d1-02)
Sequence Timer 4 Reference 2: Operator (d1-03)
S2-20 Source 2: Operator (d1-03) Default: 0
3: Operator (d1-04) 3: Operator (d1-04) –
(3219) Tmr 4 Ref Source Range: 0 to 7
4: Terminals 4: Terminals
5: Serial communication 5: Serial com
6: Option card 6: Option PCB
7: Pulse input
<1> Setting the sequence timer start time to a higher value than the sequence timer stop time disables that sequence timer.
218 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.10 S: Special Application
Note: Setting 3 does not run the motor at zero speed, baseblock, or in
DC injection.
S3-02 Sets the scale value of 100% PI input. Default: 10000
(321B) Secondary PI User Display
PI2 UsrDspMaxVal Min.: 0 –
Max.: 60000
Sets the decimal place display for secondary PI units.
S3-03 0: No decimal places 0: No Dec (XXXXX)
(321C) Secondary PI Display Digits 1: One decimal place Default: 2
PI2 UsrDspDigits 1: 1 Dec (XXXX.X) –
Range: 0 to 3
2: Two decimal places 2. 2 Dec (XXX.XX)
3: Three decimal places 3: 3 Dec (XX.XXX)
Sets the units for the secondary PI control function.
0: Inch of water (WC) 0: WC
1: Pounds per square inch (PSI) 1: PSI
2: Gallons per minute (GPM) 2: GPM
3: Degrees Fahrenheit (F) 3: °F
4: Cubic feet per minute (CFM) 4: CFM
5: Cubic meters per hour (CMH) 5: CMH
S3-04 Secondary PI Unit 6: Liters per hour (LPH) 6: LPH
(321D) Selection 7: Liters per second (LPS) 7: LPS Default: 15 –
PI2 Unit Sel Range: 0 to 15
8: Bar (Bar) 8: Bar
9: Pascals (Pa) 9: Pa
10: Degrees Celsius (C) 10: °C
11: Meters (Mtr) (Ft: Feet) 11: Mtr
12: Liters per minute (LPM) 12: LPM
13: Cubic meters per minute (CMM) 13: CMM
14: No unit 14: No unit
15: Percentage (%) 15: %
S3-05 Sets the secondary PI controller target value. Default: 0.00 <1>
(321E) Secondary PI Setpoint Value
PI2 Setpoint Min.: 0.00 –
Max.: 600.00 <2>
S3-06 Secondary PI Proportional Sets the proportional gain of the secondary PI controller. A setting of 0.00 Default: 1.00
(321F) Gain Setting disables P control. Min.: 0.00 –
PI2 Gain Max.: 25.00
S3-07 Secondary PI Integral Time Sets the integral time for the secondary PI controller. A setting of 0.0 s disables Default: 1.0 s
(3220) Setting integral control. Min.: 0.0 –
PI2 I Time Max.: 360.0
S3-08 Secondary PI Integral Limit Sets the maximum output possible from the integrator. Default: 100.0%
(3221) Setting Min.: 0.0 –
PI2 I Limit Max.: 100.0
S3-09 Secondary PI Output Upper Sets the maximum output possible from the secondary PI controller. Default: 100.0%
(3222) Limit Min.: 0.0 –
PI2 Upper Limit Max.: 100.0
S3-10 Secondary PI Output Lower Sets the minimum output possible from the secondary PI controller. Default: 0.00%
(3223) Limit Min.: -100.00 –
PI2 Lower Lim Max.: 100.00
Parameter List
S3-11 Secondary PI Output Level Sets the secondary PI controller output direction.
(3224) Selection 0: Normal Output 0: Normal Character (direct acting) Default: 0 –
PI2 Out Lvl Sel 1: Reverse Output 1: Rev Character (reverse acting) Range: 0, 1
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 219
B.10 S: Special Application
No.
(Addr. Name Description Values Page
Hex)
S3-12 Selects the secondary PI controller output when disabled.
(3225) Secondary PI Disable Mode 0: No output (0%) 0: No output Default: 0
PI2 Disable Mode 1: Lower Limit (S3-10) 1: Lower Limit (S3-10) –
Range: 0 to 2
2: Setpoint 2: Setpoint
S3-13 Secondary PI Low Feedback Sets the secondary PI low feedback detection level. Default: 0.00 <1>
(3226) Detection Level Min.: 0.00 –
PI2 Low FB Lvl
Max.: 600.00 <2>
S3-14 Secondary PI Low Feedback Sets the secondary PI low feedback detection delay time in seconds. Default: 1.0 s
(3227) Detection Time Min.: 0.0 –
PI2 Low FB Time Max.: 25.5
S3-15 Secondary PI High Sets the secondary PI high feedback detection level. Default: 100.00 <1>
(3228) Feedback Level Min.: 0.00 –
PI2 High FB Lvl
Max.: 600.00 <2>
S3-16 Secondary PI High Sets the secondary PI high feedback detection delay time in seconds. Default: 1.0 s
(3229) Feedback Detection Time Min.: 0.0 –
PI2 High FB Tim Max.: 25.5
S3-17 Selects when secondary PI controller low and high feedback detection are
Secondary PI Feedback active.
(322A) Detection Selection Default: 0
0: Secondary PI enabled 0: PI2 Enabled –
PI2 FB Det Sel Range: 0, 1
1: Always 1: Always
<1> Unit is determined by S3-04.
<2> Upper limit is S3-02, decimal placeholder is determined by S3-03.
220 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.11 T: Motor Tuning
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 221
B.12 U: Monitors
B.12 U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.
U1-11 1 Multi-Function
Digital Output No signal output
Output Terminal Status –
(4A) (terminal M3-M4) available
1 Multi-Function
Digital Output
(terminal MD-ME-MF)
0 Not Used
1 Fault Relay
(terminal MA-MC closed
MA-MC open)
222 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.12 U: Monitors
4: Thursday
5: Friday
6: Saturday
<1> The number of decimal places in the parameter value depends on the drive model and the ND selection. This value has two decimal places (0.01
A) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable
motor capacity is higher than 11 kW.
<2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. B
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 223
B.12 U: Monitors
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives.
<4> The display resolution depends on the ND selection. This value has two decimal places (0.01 kW) if the drive is set for a maximum applicable
motor capacity up to and including 11 kW, and one decimal place (0.1 kW) if the maximum applicable motor capacity is higher than 11 kW.
<1> The number of decimal places in the parameter value depends on the drive model and the ND selection. This value has two decimal places (0.01
A) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable
motor capacity is higher than 11 kW.
<2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
224 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.12 U: Monitors
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 225
B.12 U: Monitors
226 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.12 U: Monitors
U4-14 Peak Hold Output Displays the output frequency when the current value shown in U4-13 No signal output 0.01 Hz
(7D0) Frequency occurred. available
U4-16 Motor Overload Estimate Shows the value of the motor overload detection accumulator. 100% is 10 V: 100% 0.1%
(7D8) (oL1) equal to the oL1 detection level.
Displays the source for the frequency reference as XY-nn.
X: indicates which reference is used:
1 = Reference 1 (b1-01)
2 = Reference 2 (b1-15)
Y-nn: indicates the reference source
0-01 = Digital operator
U4-18 Frequency Reference No signal output
1-01 = Analog (terminal A1) –
(7DA) Source Selection available
1-02 = Analog (terminal A2)
1-03 = Analog (terminal A3)
2-02 to 17 = Multi-step speed (d1-02 to 17)
3-01 = MEMOBUS/Modbus communications
4-01 = Communication option card
5-01 = Pulse input
Frequency Reference from Displays the frequency reference provided by MEMOBUS/Modbus
U4-19 No signal output
MEMOBUS/Modbus (decimal). 0.01%
(7DB) available
Comm.
U4-20 Option Frequency Displays the frequency reference input by an option card (decimal). No signal output –
(7DC) Reference available
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 227
B.12 U: Monitors
U5-02 Displays the amount of PID input (deviation between PID setpoint and
PID Input 10 V: 100% 0.01%
(63) feedback).
U5-03 Displays PID control output.
PID Output 10 V: 100% 0.01%
(64)
U5-04 Displays the PID setpoint. 0.01%
PID Setpoint 10 V: 100%
(65) <1>
U5-05 Displays the 2nd PID feedback value if differential feedback is used (H3-
PID Differential Feedback 10 V: 100% 0.01%
(7D2) oo = 16).
Displays the difference of both feedback values if differential feedback is
U5-06 PID Adjusted Feedback used (U5-01 - U5-05). If differential feedback is not used, then U5-01 and 10 V: 100% 0.01%
(7D3)
U5-06 will be the same.
U5-14 PI Output 2 Upper 4 Digits Displays the custom PI output. No signal output 1
PI Output2 U4 U5-14 shows the upper 4 digits while U5-15 shows the lower 4 digits. <2>
(86B) Monitors are scaled by b5-43 and b5-44 available
U5-15 PI Output 2 Lower 4 Digits Displays the custom PI output. No signal output 0.01
PI Output2 L4 U5-14 shows the upper 4 digits while U5-15 shows the lower 4 digits. <2>
(86C) Monitors are scaled by b5-43 and b5-44. available
228 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
B.12 U: Monitors
Parameter List
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 229
B.12 U: Monitors
230 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
Appendix: C
Standards Compliance
This appendix explains the guidelines and criteria for maintaining CE and UL standards.
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 231
C.1 European Standards
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business
and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics
manufacturers, and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Low Voltage Directive: 2006/95/EC
• EMC Guidelines: 2004/108/EC
Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives displaying
the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE
standards. After setting up the device, verify that conditions meet European standards.
Note: 600 V class drives (models 5oooooo) are not compliant with European Standards.
232 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.1 European Standards
Fuse Type
Drive Model Manufacturer: Bussmann
Model Fuse Ampere Rating (A)
2A0169 FWH-400A 400
2A0211 FWH-400A 400
2A0250 FWH-600A 600
2A0312 FWH-700A 700
2A0360 FWH-800A 800
2A0415 FWH-1000A 1000
Three-Phase 400 V Class
4A0002 FWH-40B 40
4A0004 FWH-50B 50
4A0005 FWH-70B 70
4A0007 FWH-70B 70
4A0009 FWH-90B 90
4A0011 FWH-90B 90
4A0018 FWH-80B 80
4A0023 FWH-100B 100
4A0031 FWH-125B 125
4A0038 FWH-200B 200
4A0044 FWH-250A 250
4A0058 FWH-250A 250
4A0072 FWH-250A 250
4A0088 FWH-250A 250
4A0103 FWH-250A 250
4A0139 FWH-350A 350
4A0165 FWH-400A 400
4A0208 FWH-500A 500
4A0250 FWH-600A 600
4A0296 FWH-700A 700
4A0362 FWH-800A 800
4A0414 FWH-800A 800
4A0515 FWH-1000A 1000
4A0675 FWH-1200A 1200
Three-Phase 600 V Class
5A0003 <1> FWP-50B 50
5A0004 <1> FWP-50B 50
5A0006 <1> FWP-60B 60
5A0009 <1> FWP-60B 60
5A0011 <1> FWP-70B 70
5A0017 <1> FWP-100B 100
5A0022 <1> FWP-100B 100
5A0027 <1> FWP-125A 125
5A0032 <1> FWP-125A 125
Standards Compliance
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 233
C.1 European Standards
Fuse Type
Drive Model Manufacturer: Bussmann
Model Fuse Ampere Rating (A)
5A0125 <1> FWP-350A 350
5A0145 <1> FWP-350A 350
5A0192 <1> FWP-600A 600
5A0242 <1> FWP-600A 600
<1> 600 V class drives are not compliant with European Standards.
A D C
U/T1 U
V/T2 V
M
W/T3 W
E
A – Drive D – Metal conduit
B – 10 m max cable length between E – Ground wire should be as short as
drive and motor possible.
C – Motor
Figure C.2 Installation Method
5. Make sure the protective earthing conductor complies with technical standards and local safety regulations.
WARNING! Electrical Shock Hazard. Because the leakage current exceeds 3.5 mA in models 4A0414 to 4A1200, IEC 61800-5-1
states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor,
or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply
may result in death or serious injury.
234 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.1 European Standards
C B
A – Braided shield cable C – Cable clamp (conductive)
B – Metal panel
Figure C.3 Ground Area
6. Connect a DC link choke to minimize harmonic distortion. Refer to DC Link Chokes for EN 61000-3-2
Compliance on page 238.
Standards Compliance
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 235
C.1 European Standards
D
B C
K
E
I F
H
G
236 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.1 European Standards
n EMC Filters
Install the drive with the EMC filters listed in Table C.2 to comply with the EN61800-3 requirements.
Table C.2 EN61800-3 Filters
Filter Data (Manufacturer: Schaffner)
Drive Model Dimensions
Type Rated Current (A) Weight (lb) Y x X (in) Figure
[W x D x H] (in)
Three-Phase 200 V Class
2A0004
2A0006 FS5972-10-07 10 2.6 5.6 × 1.8 × 13.0 4.5 × 12.3
2A0008
2A0010
FS5972-18-07 18 2.9 5.6 × 1.8 × 13.0 4.5 × 12.3
2A0012
1
2A0018
2A0021 FS5972-35-07 35 4.6 8.1 × 2.0 × 14.0 6.9 × 13.2
2A0030
2A0040
FS5972-60-07 60 8.8 9.3 × 2.6 × 16.1 8.1 × 15.4
2A0056
2A0069
FS5972-100-35 100 7.5 3.5 × 5.9 × 13.0 2.6 × 10.0
2A0081
2A0110
FS5972-170-40 170 13.2 4.7 × 6.7 × 17.8 4.0 × 14.4 2
2A0138
2A0169
FS5972-250-37 250 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6
2A0211
2A0250
FS5972-410-99 410 23.1 10.2 × 4.5 × 15.2 9.3 × 4.7
2A0312
3
2A0360
FS5972-600-99 600 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7
2A0415
Three-Phase 400 V Class
4A0002
4A0004
FS5972-10-07 10 2.7 5.6 × 1.8 × 13.0 4.5 × 12.3
4A0005
4A0007
4A0009
FS5972-18-07 18 2.9 5.6 × 1.8 × 13.0 4.5 × 12.3
4A0011
1
4A0018
4A0023 FS5972-35-07 35 4.6 8.1 × 2.0 × 14.0 6.9 × 13.2
4A0031
4A0038
4A0044 FS5972-60-07 60 8.8 9.3 × 2.6 × 16.1 8.0 × 15.4
4A0058
4A0072
FS5972-100-35 100 16.5 3.5 × 5.9 × 13.0 2.6 × 10.0
4A0088
4A0103
2
4A0139 FS5972-170-35 170 10.4 4.7 × 6.7 × 17.8 4.0 × 14.4
4A0165
4A0208 FS5972-250-37 250 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6
4A0250
Standards Compliance
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 237
C.1 European Standards
W
D Y W D
Y
X
H
X
Figure 1
Figure 2
W
Y
H
X
Figure 3
Note: DC link chokes are not required for other models to comply with EMC.
238 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.2 UL and CSA Standards
This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The conditions described
below must be met to maintain compliance when using this drive in combination with other equipment:
n Installation Area
Do not install the drive to an area greater than pollution degree 2 (UL standard).
n Main Circuit Terminal Wiring
Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL-Listed
closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0110 to
2A0415, 4A0058 to 4A0675, and 5A0041 to 5A0242. Use only the tools recommended by the terminal manufacturer for
crimping. Refer to Closed-Loop Crimp Terminal Size on page 239 for closed-loop crimp terminal recommendations.
Closed-Loop Crimp Terminal Recommendations
Yaskawa recommends crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table C.4 matches
the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps. Refer to
the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive model. Place
orders with a Yaskawa representative or the Yaskawa sales department.
The closed-loop crimp terminal sizes and values listed in Table C.4 are Yaskawa recommendations.
Wire gauge values shown in bold italic are the recommended values. Refer to local codes for proper selections.
Table C.4 Closed-Loop Crimp Terminal Size
Wire Gauge (AWG, kcmil) Crimp Tool Insulation
Screw Terminal
Drive Model Size Model Cap Model Code <1>
R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine No. Die Jaw No.
Number
200 V Class
2A0004 14 R2-4 TP-003 100-054-028
2A0006 12 M4 YA-4 AD-900
2A0008 R5.5-4 TP-005 100-054-029
2A0010 10
14 14 R2-4 TP-003 100-054-028
2A0012 12 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10
– 14 R2-4 TP-003 100-054-028
2A0018 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10
Standards Compliance
12
2A0021 M4 R5.5-4 YA-4 AD-900 TP-005 100-054-029
10
10 R5.5-4 AD-900 TP-005 100-054-029
2A0030 8 M4 8-4 YA-4 AD-901 TP-008 100-054-031
6 14-NK4 AD-902 TP-014 100-054-033
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 239
C.2 UL and CSA Standards
240 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.2 UL and CSA Standards
YF-1 TD-214
4A0208 M10 YET-150-1 TD-228,
4/0 R100-10 TP-100 100-051-269
TD-214
250 TD-229,
R150-10 TP-150 100-051-272
300 TD-215
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 241
C.2 UL and CSA Standards
<1> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection.
Example 1: Models with 300 kcmil for both input and output require one set for input terminals and one set for output terminals, so the user should
order two sets of [100-051-272].
Example 2: Models with 4/0 AWG × 2P for both input and output require two sets for input terminals and two sets for output terminals, so the user
should order four sets of [100-051-560].
Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable
temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation.
242 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.2 UL and CSA Standards
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 243
C.2 UL and CSA Standards
Bussman Semi-
MCCB Rating Time Delay Fuse Non-time
Nominal Delay
AC Drive Input conductor Fuse
Drive Model Output Power Amps Fuse Rating
Amps <1> Rating Amps <2> Rating (Fuse
HP Amps <3> Ampere) <4>
4A0414 350 410 800 700 1200 <5> FWH-800A (800)
4A0515 400 - 450 465 900 800 1350 <5> FWH-1000A (1000)
4A0675 500 - 600 657 1200 1100 <5> 1800 <5> FWH-1200A (1200)
600 V Class
5A0003 2 3.6 15 6.25 10 FWP-50B (50)
5A0004 3 5.1 15 8 15 FWP-50B (50)
5A0006 5 8.3 15 12 20 FWP-60B (60)
5A0009 7.5 12 20 20 35 FWP-60B (60)
5A0011 10 16 30 25 45 FWP-70B (70)
5A0017 15 23 40 40 60 FWP-100B (100)
5A0022 20 31 60 50 90 FWP-100B (100)
5A0027 25 38 75 60 110 FWP-125A (125)
5A0032 30 45 75 75 125 FWP-125A (125)
5A0041 40 44 75 75 125 FWP-175A (175)
5A0052 50 54 100 90 150 FWP-175A (175)
5A0062 60 66 125 110 175 FWP-250A (250)
5A0077 75 80 150 125 225 FWP-250A (250)
5A0099 100 108 175 175 300 FWP-250A (250)
5A0125 125 129 225 225 350 FWP-350A (350)
5A0145 150 158 300 275 450 FWP-350A (350)
5A0192 200 228 400 350 600 FWP-600A (600)
5A0242 250 263 500 450 700 FWP-600A (600)
<1> Maximum MCCB Rating is 15 A, or 200 % of drive input current rating, whichever is larger. MCCB voltage rating must be 600 VAC or greater.
<2> Maximum Time Delay fuse is 175% of drive input current rating. This covers any Class CC, J or T class fuse.
<3> Maximum Non-time Delay fuse is 300% of drive input current rating. This covers any CC, J or T class fuse.
<4> When using semiconductor fuses, Bussman FWH and FWP are required for UL compliance. Select FWH for 200 V Class and 400 V Class models
and FWP fuses for 600 V models.
<5> Class L fuse is also approved for this rating.
244 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.2 UL and CSA Standards
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 245
C.2 UL and CSA Standards
When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection
(L1-01 = 0) and wire each motor with its own motor thermal overload relay.
Enable motor overload protection (L1-01 ≠ 0) when connecting the drive to a single motor, unless another motor overload
preventing device is installed. The drive electronic thermal overload function causes an oL1 fault, which shuts off the output
of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated while the drive
is powered up.
n L1-02: Motor Overload Protection Time
Setting Range: 0.1 to 5.0 min
Factory Default: 1.0 min
Parameter L1-02 determines how long the motor is allowed to operate before the oL1 fault occurs when the drive is running
at 60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the set of oL1
curves up the y axis of the diagram below, but will not change the shape of the curves.
Time (min)
10
7
3
Cold Start
1
0.4
Hot Start
246 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
C.2 UL and CSA Standards
C
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 247
C.2 UL and CSA Standards
E
D
A – Drive (outside panel) D – Installation screws
B – Drive (inside panel) E – Capacitor cover
C – Opening to capacitors
Figure C.9 Capacitor Cover
248 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide 249
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
Revision
Date of Publication Section Revised Content
Number
August 2012 1 Appendix B Revision: Parameter descriptions corrected.
May 2012 – – First Edition. This manual supports drive software version PRG: 8500.
250 YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide
YASKAWA AC Drive P1000
Industrial Fan and Pump Drive
Quick Start Guide
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2012 YASKAWA AMERICA, INC. All rights reserved.