Washing Machine: Service Manual
Washing Machine: Service Manual
Washing Machine: Service Manual
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD-1403RD
Jul. 2006 PRINTED IN KOREA P/No.: MFL30574733
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART ...................................................................................12
7. TROUBLE SHOOTING................................................................................................................13
7-1.BEFORE SVC CHECKING ..................................................................................................13
7-2.QC TEST MODE..................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR AT OPERATING CONDITION......13
7-5.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................25
10. EXPLODED VIEW AND PARTS LIST .......................................................................................33
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................33
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............34
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................35
2
1. SPECIFICATION
ITEM WD-1403RD
WASHING 1200W
ELECTRICITY
CONSUMPTION DRAIN MOTOR 1400W
REVOLUTION
SPIN WD-1403RD No Spin/400/600/800/1000/1200/1400
SPEED
3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
Water Circulation
Spray detergent solution and water over the load over continu.
Clothes are soaked more quickly and thoroughly during wash cycle.
The detergent suds can be removed more easily by the water shower during
rinse cycle. The water circulation system uses both water and detergent more
efficiently.
Built-in Heater
Internal heater automatically heats the water to the best temperature on selected
cycles.
Child Lock
The Child lock prevents children from pressing any button to change the settings
during operation.
4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
Drawer
ACCESSORIES
6
4. INSTALLATION
Before servicing ask the customer what the trouble is.
Check the adjustment(power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the trouble shooting.
Decide service steps referring to disassembly instructions.
And then, service and repair.
After servicing, operate the appliance to see whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
1
The appliance goes up by
rotating the feet clockwise.
7
HOW TO CONNECT INLET HOSE
Check that the rubber packing is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.
Make sure that the hose is not twisted. Avoid submerging the end of the hose.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of a fire.
8
TEST OPERATION
Check the water heating. Check automatic reverse Check the water supply.
turn.
Press the Rinse+Medic Rinse Check if the drum rotates Check if water is supplied
button simultaneously and the clockwise and counterclockwise. through the detergent dispenser.
present temperature will be
displayed.
Check drain and spin Power off and open the Water removal
door
9
5. OPERATION
Power
10
LED display
Spin Selector knob
Display the estimated remaining time (Hour : Minute)
to finish. • To change the spin speed, turn the
In case of abnormal operation, error indications are Spin knob to cycle through available
displayed. options.
( )
See troubleshooting guide.
Tub Clean
• Tub Clean course can be set by
pressing and holding Intensive
and Pre Wash button
simultaneously.
• Tub Clean is special cycle to
clean the inside of the washer.
Beep on/off
Child Lock
• The Beep on/off function can be set by pressing • Use this option to prevent unwanted
and holding the Option and Rinse button use of the washer. Press and hold
simultaneouly. Crease Care and Medic Rinse button
for 3 seconds to lock/unlock control.
• When Child lock is set, CHILD LOCK
lights and all buttons are disabled
except the Power button. You can
lock the washer while it is operating.
11
6. WIRING DIAGRAM / PROGRAM CHART
A
Wash Rinse
U
Extra & Spin
Pre Main 1 2 3 T
Stain(4~6) E
O
Wash N **Approx
W W W W W W D
Wash
Rinse
Rinse
Rinse
Rinse
Drain
D
Spin
I I I I I Working
Wash
O
Drain
Drain
Drain
Drain
Drain
Heat
⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄
S ⁄ ⁄ ⁄ ⁄ ⁄ F Time
S S S S S T
S S S S S F (Minute)
1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
60 (”—) 60 180 120 (”—) 60 180 120 180 60 180 120 180 60 180 120 180 60 180 120 180 60 480 180 20 20
8 12
Cotton 1:51
42
8 12
Synthetic 1:34
42
Cotton 8 12
Quick 1:31
42
Delicate 1:7
8
Hand Wash 56
Wool 56
12
Quick 30 30
Rinse+Spin 20
8
Baby Care 2:27
8 12
Wash 68
42
Spin 15
12
7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
Be careful of electric shock or disconnecting the parts while trouble shooting.
Voltage of each terminal in 220-240V~ and DC while applying an electric current.
13
7-5.ERROR DISPLAY.
If you press the Start/Pause button in error condition, any error except ‘ ’ will disappear and the
machine will change into pause status.
In case of if the error is not resolved within 20 sec., and in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of , power will not be turned off.
SENSOR PRESSURE
4 • The sensor pressure switch is out of order.
S/W ERROR
14
ERROR SYMPTOM CAUSE
LOCKED
MOTOR • The connector in the LEAD WIRE ASSEMBLY is not connected to
8
ERROR the connnector of STATOR ASSEMBLY
Reconnect or repair the connector
• The hall sensor is out of order/defective.
Replace the STATOR ASSEMBLY
9 • Water leaks
POWER
10 FAILURE • The washer ecperienced a power failure
15
8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?
NO
Visit to check
YES
Is the tap opened?
YES
Is the tap frozen?
NO
Is the water supply shut-off?
NO
NO
Visit to check
16
SYMPTOM GUIDE FOR SERVICE CALL
Visit to check
YES
Visit to check
• POWER FAILURE
Restart the cycle
17
SYMPTOM GUIDE FOR SERVICE CALL
YES
Visit to check
18
8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING
CAUTION
NO POWER
YES
YES
Is connector(2) disconnected or
Reconnect the PWB
disassembled? YES ASSEMBLY
NO
19
NO WATER SUPPLY
NO
Is the tap opened? NO Open the tap.
YES
When you press both Intensive button and Check the AIR CHAMBER
Option(Left) button simultaneously, is the water YES and the tube clogged
level frequency below 240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
Is resistance between each terminal of INLET Replace the INLET VALVE
VALVE ASSEMBLY is 2~8 k ? NO ASSEMBLY.
YES
20
SOFTENER DOES NOT FLOW IN
Refer to
Is water supplied? NO
NO WATER SUPPLY
YES
Are receptacles correctly connected to the terminals Check the wiring on the
of the INLET VALVE ASSEMBLY?
NO dispenser.
YES
YES
ABNORMAL SOUND
NO
Replace the STATOR
Is there friction noise from the motor? YES ASSEMBLY or ROTOR
ASSEMBLY.
21
HEATING WITHOUT WATER
DRAIN MALFUNCTIONING
Remove foreign
Is the impeller of the drain pump clogged? material.
22
WH/RD
BLUE
temperature?
(Refer to the 7-2 QC Test Mode)
23
SPIN TROUBLE
NO
Check the motor connector, is the resistance of
the terminal same as the figure?
MOTOR TERMINAL (1) Replace the STATOR
NO ASSEMBLY
Resistance of terminal:
About 5 15
(1)
YES
Replace the MAIN PWB ASSEMBLY
DRAIN TROUBLE
CONTROL PANEL
PLATE ASSEMBLY(TOP)
Unscrew the screws on the top plate.
The plate assembly(Top) is pulled back and
then upward to arrow direction.
The cover(Inner) is disassembled.
25
PWB ASSEMBLY(MAIN)
PWB ASSEMBLY(POWER)
DISPENSER ASSEMBLY
DRAWER
Dispenser assembly
26
INLET VALVE
DOOR
27
The plate assembly(Top) is disassembled.
Pull out the drawer and unscrew 2 screws.
Lift the side the Control Panel Assembly and
pull it out
28
Lift and separate the cabinet cover.
29
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER
(ROTOR ASSEMBLY)
(STATOR ASSEMBLY)
30
PUMP
Remove pump outlet hose.
Remove tub pump bellows.
Remove cap(Remaining Hose).
Disconnect the wiring.
Three screws are unscrewed from the cabinet.
Remove the pump to arrow direction.
HEATER
Loosen the nut.
Remove washing heater by pulling out.
Washing
Heater
Wire Color:Red Wire Color:
Yellow
Nut Ring Terminal
31
WHEN FOREIGN OBJECT STUCK BETWEEN DRUM AND TUB
32
10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSEMBLY
A154
A140
A110
A106
A102
A153 A103
A104
A152
A151
A150
A101
A141
A131
A100
A130 A430
A440
A134
A410
A135
A300 A455
A133
A310 A450
A303
A200
A201
A275
A220
A276
A460
33
10-2 THE EXPLODED VIEW OF CONTROL PANEL &
DISPENSER ASSEMBLY
F300
F462 F321
F170
F160
F340
F432
F330
F225
F430
F220
F441
F120
F215
F110
F216
F210
34
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
K351 K350 K360 K143
K123
F140
K411
K121 K122
M105
K410
K125
F320
K320
K111
F310
F466
K110
K141
F464
K140
K105
K115 K410
K130
K135
K610
K510
K611
K530
K560 K512
K131
K572
K571
K340 F468
F467
K570
K550
35
10-4. THE EXPLODED VIEW OF DRYER
M100
M130 M240
M120
M111
M110
M230 M216
M210
M215
M101
M140
M220
50