Norma Nfpa 2010
Norma Nfpa 2010
Norma Nfpa 2010
Life Medical Networks, Inc. 5450 Dunwoody Mill Ct. Atlanta, GA 30360 U.S.A. Telephone 770 551-9066 Fax 770 551-9631 E-mail cbwi2l@bellsouth.net
NFPA 99 Gas and Vacuum Systems Standards for Health Care Facilities New England Healthcare Engineers Society
An illustrated interpretation by Craig Williams of medical gas and vacuum pipeline systems requirements for healthcare facilities This document should not be used as a substitute for the official NFPA 99 Standard or as a substitute for the judgement of a qualified engineer or architect. Please refer to the official NFPA 99 standard for complete details on all medical gas and vacuum pipeline system requirements pertaining to Health Care Facilities.
This document is not to be reproduced, distributed, used or disclosed, either in whole or part, except as specifically authorized by Life Medical Networks, Inc. and Craig Williams. Copies of this booklet are available for $40.00 each by contacting Life Medical Networks, Inc. Special bulk rates quantities are available. 03-20-09
Restructuring of NFPA 99
HEA-ACC / Technical Correlating Committee on Heath Care Facilities HEA-ELS / Technical Committee on Electrical Systems HEA-FUN / Technical Committee on Fundamentals HEA-HES / Technical Committee on Health Care Emergency Management and Security HEA-HYP / Technical Committee on Hyperbaric Facilities HEA-MEC / Technical Committee on Mechanical Systems HEA-MED / Technical Committee on Medical Equipment HEA-PIP / Technical Committee on Piping Systems
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Level 1 Cryogenic Liquid x High-pressure Cylinder Manifold with High Pressure Cylinder Reserve
Indoor locations for medical gas headers can share the same room with other medical gas manifolds or headers. 5.1.3.3.1.2 Indoor locations for medical gas manifolds and headers must be located to permit easy access to loading docks, elevators or other means needed to allow for easy management of cylinders in and out of public areas of the facility. 5.1.3.3.1.5 All cylinders, either in use or in storage, must be protected to prevent their exteriors from reaching temperature extremes of 54o C (130oF) or greater. 5.1.3.3.1.7 Nitrous-oxide and carbon dioxide cylinders are also required to be protected from temperature extremes below -7o C (20oF). 5.1.3.3.1.8 Indoor locations for gas manifolds and headers are required to follow all design and construction requirements as stated under (5.1.3.3.2). 1. 2. Two Equal Headers, each meeting the requirements as stated under section (5.1.3.4.9). Manifolds with headers designated as primary and secondary must provide both headers with enough cylinder connections for at least an average days supply but never less than two. 5.1.3.4.12.4 (1) Reserve Header, must meet the requirements as stated under section (5.1.3.4.9). Its purpose is to provide a backup to continue the supply of medical gases to the facility in the event that the primary and secondary headers are unable. The reserve header must have enough cylinder connections for at least an averaged days supply but never less than three. Reserve headers must have its connection point located downstream of the primary and secondary headers and upstream of the final-line regulators. 5.1.3.4.11.6 (2) The reserve header is permitted to be located either in the same enclosure as the primary and secondary headers or another enclosure that complies with (5.1.3.3.2). 5.1.3.4.12.3 Intermediate Relief-valve, is required to be installed downstream of the primary, secondary and reserve headers connection points and upstream of the duplex final-line regulator banks. 5.3.4.12.4 (3) Primary & Secondary Supply Header Operation, for a hybrid arrangement requires that (cryogenic liquid container header and high-pressure cylinder header) operates with the liquid container header as the primary header and the high-pressure cylinder header as the secondary header. 5.1.3.4.12.5 (2) The secondary header must be prevented from supplying the system until the primary header is depleted. 5.1.3.4.12.4 (3) At which time, the secondary header must automatically begin to supply the system. 5.1.3.4.12.4 (4) Header Relief-valve, are required to be mounted on each cryogenic liquid header. Their purpose is to provide a last-line of defense to protect the headers components and downstream central supply system from damage if the safety devices, which are part of the cryogenic liquid container, should fail to operate. These relief-valves must be composed of material that meets the requirements as stated in section (5.1.3.4.6). 5.1.3.4.9 (9) Secondary Supply in Use, must be indicated as a local signal (visual indication) at the location of the central supply systems and also at each required master alarm to indicate when or at a predetermined set point before the secondary header begins to supply the system. 5.1.3.4.12.9 (1) Secondary Supply Low, is an additional alarm signal required when the central supply system uses this hybrid arrangement. The additional signal is required to be indicated as a local signal (visual indication) at the location of the central supply system and also at each required master alarm, when or at a predetermined set point before the contents of the secondary header contents falls to one days supply Reserve Supply in Use, must be indicated as a local signal (visual signal) at the location of the central supply systems and also at each required master alarm when or at a predetermined set point before the reserve high-pressure header begins to supply the system. 5.1.3.4.12.9 (3) Reserve Supply Low, must be indicated as a local signal (visual signal) at the location of the central supply system and also at each required master alarm, when or at a predetermined set point before the contents of the reserve header falls to one days supply. 5.1.3.4.12.9 (4)
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Level 1 Bulk Cryogenic Liquid Supply System with Reserve Supply using Cryogenic Liquid Bulk Container
Outdoor locations must meet the requirements stated under (5.1.3.3.2) and when surrounded by impermeable walls, the enclosure must be provided with ventilation openings at the base of each wall to permit proper circulation and ventilation of air inside of the enclosure. 5.1.3.3.3.3 The Bulk Cryogenic Liquid System location must comply with the minimum distance requirements as indicated in (Figure 5.1.3.4.10.1). The location must also comply with CGA M-1 (Guidelines for Medical Gas Installations at Customer Sites). Bulk Cryogenic Liquid Systems are required to be compliant with NFPA 50 (Standard for Bulk Oxygen Systems at Consumer Sites), NFPA 55, (Standard for the Storage, Use and Handling of Compressed Gases and Cryogenic Fluids in Portable and Stationary Containers and Tanks) or Chapter 9, Bulk Oxygen Systems stated in the 1996 edition of NFPA 50. The system installation must comply with Food and Drug Administration (FDA) (Current Good Manufacturing Practices as found in 21 CFR 210 and 21 CFR 211). All Bulk Cryogenic Liquid systems must have the following components accessible to the delivery personnel at all times as stated under 5.1.3.4.13.2: 1. Fill Connection, that meets the requirements stated in 5.1.3.4.13.7 5. Full try/Cock 2. Top and Bottom Fill Valves 6. Liquid Level Gauge 3. Hose Purge Valve 7. Tank Pressure Gauge 4. Vent Valve 8. Bulk Cryogenic Liquid System Site Requirements, state that a poured concrete pad must be used for mounting the cryogenic containers and designed to accommodate the weight, dynamic loads, wind loads, surface loading and also, when required, meets any local seismic requirements. 5.1.3.4.13.3 (1) Permanent anchors, are required to hold down the systems components to the pad. 5.1.3.4.13.3 (2) Concrete or crushed stone are the only acceptable materials allowed to completely fill in the enclosure. 5.1.3.4.13.3 (4) The pad used by the delivery vehicle must be compliant with NFPA 50, (Standard for Bulk Oxygen Systems at Consumer Sites) and must always be accessible for refilling as stated in CGA M-1 (Guide for Medical Gas Installations at Consumer Sites). 5.1.3.4.13.3 (5) Components such as storage containers, vaporizers and pressure regulating equipment must have at least 1m (3 ft) clearance to permit system maintenance. 5.1.3.4.13.3 (6) The poured concrete pads are required to be sloped in order to provide proper drainage away from any building, parked vehicle or combustible materials and must not have any installed drains. No other drains are allowed within 2450 mm (8 ft) from the edges of the pad. 5.1.3.4.13.4 Main Liquid Supply, must consist of one or more vessels with the capacity determined after considerations of the calculated facilitys demand, supplier delivery schedules, proximity of alternate suppliers and the facilitys emergency plan. 5.1.3.4.13.5 (1) Reserve, Liquid Supply, must contain at least an average days supply. 5.1.3.4.13.6 (1) The appropriate vessel size is determined after considering the facilitys calculated demand, suppliers delivery schedules, proximity of alternate suppliers and emergency plan. 5.13.4.13.5 (3) Main to Reserve Supply Switching Mechanism, prevents the reserve supply from supplying the system until the main supply is either depleted or fails to provide the necessary operating pressures, at which point the reserve supply must automatically begin supplying the system. 5.1.3.4.13.8
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Required Alarms, will actuate a local signal and an indicator at each master alarm at a predetermine set point when: 12. 13. 14. 15. Liquid Level Low, of main supply. This alarm might need to be indicated earlier depending on supplier location. 5.1.3.4.13.9 (1) Reserve Supply in Use, just before the reserve supply begins to supply the system. 5.1.3.4.13.9 (2) Reserve Supply Low, this alarm might need to be indicated earlier depending on the distant of the supplier. 5.1.3.4.13.9 (3) Operational Pressure Low, activates when the reserve supplys internal pressure becomes too low to permit proper operation of the central supply system. 5.1.4.13.9 (4)
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Components, of a medical air compressor system are require to comply with all requirements that are stated in (5.1.3.5.4 through 5.1.3.5.10) and arranged and piped to comply with the requirements stated in (5.1.3.5.11). 5.1.3.5.3.2 (1) Automatic Back-flow Prevention, is required to prevent flow from any on-cycle compressor through any off-cycle compressor. 5.1.3.5.3.2 (2) Compressor Exhaust, Isolation Valves, are required to isolate any compressor from its central supply system and from other system compressors or components to permit maintenance, repair or replacement without causing interruption of service to the facility. 5.1.3.5.3.2 (3) Intake Filter-muffler, that is located where the intake piping connects to the medical air system, is required to be of the dry type. 5.1.3.5.3.2 (4) Final-line Pressure, Relief-valves, located between the systems final-line regulators and the systems source valve, is required to be set at 50% above pressure of the medical air pipeline distribution system. 5.1.3.5.3.2 (5) System Components & Piping, are required to not contribute to any contaminates 5.1.3.5.3.2 (6) System Material and Device Requirements, allows components and piping of the system to be if any material, design or construction that is determined by the manufacturer to be appropriate for the delivery of medical air, as defined by NFPA 99 and USP, to the facility except as noted in (5.1.3.5.3.2 (1) through 5.1.3.5.3.2 (6)). 5.1.3.5.3.2 (7) Systems Air Drying Equipment, must be designed and located within the medical air compressor system to prevent condensation of any water vapor in the pipeline distribution system. 5.1.3.5.3.3
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Valves that are part of the pipeline system for medical gases are required to be cleaned for oxygen. 5.1.4.3.1 Valves that are part of a pipeline system for medical-surgical or WAGD vacuum applications are not required to be oxygen cleaned and are permitted to be either ball or butterfly styles. 5.1.4.3.2 Medical Pipeline Shutoff Valves include: 5.1.4.4 5.1.4.5 5.1.4.6 5.1.4.7 5.1.4.8 5.1.4.9 5.1.4.10 Source Valves Main Line Valves Riser Valves Service Valves Zone Valves In-line Valves Valves for Future Connections
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Ceiling Outlets & Inlets, are highly recommended by manufacturers of medical pipeline products to be D.I.S.S. types to help prevent their accidental disconnection from the ceiling outlets/inlets. Pipeline Connections of Manufactured Assemblies, when using hoses or flexible connectors and when their connection points are not fully and immediately accessible, such as requiring the removal of access doors or panels, it is required to have their pipeline connections provided by a D.I.S.S type of connector, which may be permitted to omit their secondary valve to help provide better flow performance through connected medical gas and vacuum hoses. Additionally, vacuum inlets, both medical vacuum and WAGD, are allowed to omit their primary valve to enhance their ability for better flow performance 5.1.6.7 (1,2,3) Flexible Hoses and Connectors, that use flexible hoses are required to use hoses and flexible connectors having a minimum burst pressure1 of 6895 kPa (1000 psi). 5.1.6.4 When flexible hoses are required, they must have a flame spread rating of not greater than 200 when tested in accordance with NFPA 255 (Standard Method of Test of Surface Burning characteristics of Building Material). 5.1.6.4 & 5.1.6.5 User Connections, that are installed as part of the manufactured assembly must conform to all station outlet/inlet requirements as stated in (5.1.5). 5.1.6.7 (4)
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burst pressure is determined by using a calculation that uses the materials tensile strength value along with the tubings OD and ID measurements.
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burst pressure is determined by using a calculation that uses the materials tensile strength value along with the tubings OD and ID measurements.
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Level 1 Alternative Warning Systems Master Alarm System Connected to Pressure Switches or Sensors
All Master, Area and Local alarm systems must be equipped with the following, as stated in section 5.1.9.1: (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Separate visual indicators for each condition monitored. This would also include the required common local alarm signal, which combines several conditions from motorized source equipment, to both master alarm panels. Visual indicators that remain in the alarm condition until the cause of the alarm is resolved. Cancelable, audible indication of each alarm condition that produces a sound with a minimum level of 80 dBA from 920 mm (3 ft). A means to visually indicate a lamp or LED failure. Visual and audible indication that the wiring to an alarm initiating device is disconnected. Labeling of each indicator, indicating the condition monitored. Labeling of each alarm panel that provides the name for the location or area that it monitors. Re-initiation of the audible signal if another alarm condition occurs while the audible alarm is silenced. Power for the master and area alarm panels from the emergency electrical system as described in Chapter 4, Electrical Systems. Power to the local alarms from the essential electrical branch, which is also used to power the motorized source equipment. Wiring from switches or sensors that are supervised or protected as required by Section 517.30 (c) (3) of NFPA 70 Assurances by the responsible authority of the facility that all labeling of the different alarm panels are accurate and up-to-date. Provisions to provide an automatic restart after a power loss of at least 10 seconds, without causing a false alarm or requiring manual operation or reset. Two Separate Locations for Master Alarms, are required for Level 1 Health care facilities. One must be located in an area or department of the authority who is responsible for the maintenance of the medical gas and vacuum pipeline systems and the other where it can be assured of continuous surveillance. 5.1.9.2.1 Centralized computers such as building management systems are allowed to be used as a substitute for one medical pipeline master alarm systems as long as they comply completely with (5.1.9.4). Central computer systems are permitted to receive signals for additional annunciation from either of the two required master alarms panels that comply with (5.1.9.4). 5.1.9.2.2 2. Switches or Sensors, must be directly wired to the two required master alarm panels. 5.1.9.2.3 Using relays to transmit alarm signals from one master panel to the other is not permitted. However, using multiple alarm relays in order to isolate different master alarms that use different incompatible power to the alarm initiating device is permitted as long as the power source used to energize the coil of the relay is independent of the master alarm panels. 5.1.9.3.2, 5.1.9.3.3 Separate Visual Indicators, for each condition monitored except for the common local alarm signal, which combines several conditions from motorized source equipment to, to both master alarm panels. Labeling of each condition is required to show the gas or vacuum source along with the specifics for the signal. 5.1.9.1(1) Visual indicators must remain lit until the condition causing the alarm condition is resolved. 5.1.9.1(2)
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