OCEAN TECHNOLOGY SYSTEMS

Guardian Full-Face Mask

Owner’s Manual
 - NOTICE -

This manual and the information contained herein are provided for use as
a maintenance and operation guide. No license or rights to manufacture,
produce, and/or sell either the manual or articles described herein are given.
Undersea Systems International, Inc., dba Ocean Technology Systems
hereinafter referred to as OTS, reserves the right to change specifications
without notice. We recommend that all users read and fully understand this
manual before using a Guardian full-face mask (GFFM).

All statements, technical information, and recommendations herein are

based on tests we believe to be reliable, but the accuracy or completeness
thereof is not guaranteed; and the following is made in lieu of all warranties,
expressed or implied, including the implied warranties of merchantability
and fitness for purpose: Seller’s and Manufacturer’s only obligation shall
be to replace such quantity of the product proved to be defective. Before
using, the user shall determine the suitability of the product for intended
use, and the user assumes all risk and liability whatsoever in connection
therewith. Neither Seller nor Manufacturer shall be liable either in tort or
in contract for any loss or damage—direct, incidental, or consequential—
arising from the use of or the inability to use the product. No statement or
recommendation not contained herein shall have any force or effect unless
it is in an agreement signed by officers of the Seller and Manufacturer.

- IMPORTANT SAFETY NOTICE -

(Please read before using product)
It is absolutely essential that all divers are certified divers in good
standing, properly trained, equipped, and fully understand this user’s
manual before attempting to use the Guardian FFM. While the Guardian
does provide the diver with outstanding underwater environmental
protection, it does not change or eliminate the potential hazards of
diving!

Refer to the Library page of our Web site, www.otscomm.com for a list of
any changes made to this manual since its publication.

© Copyright 2009, 2010, 2014 by Undersea Systems International, Inc., dba

Ocean Technology Systems. All rights reserved.
Specifications are subject to change without prior notice.

506129-000 (F)

i
 TABLE OF CONTENTS
- Important Safety Notice -.................................................................................... i
Introduction ......................................................................................................... 1
Certifications........................................................................................................ 1
Warnings and Precautions.................................................................................. 2
Warning Note............................................................................................... 2
Description............................................................................................................ 3
What is a “Full-Face Mask?” .............................................................................. 3
Environmental Protection................................................................................ 3
Physiological Considerations.......................................................................... 3
Communications............................................................................................. 3
Training and Practice for Safety.......................................................................... 4
Anatomy of the Guardian Full-Face Mask.......................................................... 4
Front Aspect.................................................................................................... 4
Rear Aspect..................................................................................................... 5
Guardian Skirt................................................................................................. 5
Visor, Frame, and Ambient Breathing Valve® ................................................. 6
Danger Note................................................................................................ 6
Regulator to Mask Interface and Air Flow....................................................... 7
Warning Note............................................................................................... 8
Head Harness Assembly................................................................................. 8
Pre-Dive Set-Up And Inspection......................................................................... 8
Regulator Set-Up and Hose Configuration......................................................... 8
Warning Note............................................................................................... 9
Equalizing Assembly........................................................................................... 9
Installation of Communications......................................................................... 10
Preparation and Adjustment............................................................................. 11
Warning Note............................................................................................. 11
Donning............................................................................................................... 11
Overall Safety Inspection.................................................................................. 11
Hoods and Seals.............................................................................................. 11
Donning and Adjustment................................................................................... 12
Diving The Guardian.......................................................................................... 13
Pre-Dive............................................................................................................ 13
Training & Emergency Procedures................................................................... 13
Warning Note............................................................................................. 15
Post-Dive Procedures....................................................................................... 16
Warning Note............................................................................................. 16
Part Lists............................................................................................................. 16
Accessories Included........................................................................................ 16
Guardian FFM................................................................................................... 17
Regulator.......................................................................................................... 17
Buddy Phone® Installation Instructions........................................................... 19
EM-OTS-2 Installation Instructions................................................................... 20
Limited Warranty................................................................................................ 24
ii
 TABLE OF FIGURES
Figure 1: Front of Mask.......................................................................................... 4
Figure 2: Back of Mask........................................................................................... 5
Figure 3: Double Seal............................................................................................. 5
Figure 4: Regulator Quick‑Release Button............................................................. 7
Figure 5: Five-Point Strapping................................................................................ 8
Figure 6: Removing Regulator............................................................................... 8
Figure 7: Fitting Hose to Regulator........................................................................ 9
Figure 8: The Equalizing Assembly........................................................................ 9
Figure 9: Inserts of Varying Thickness................................................................... 9
Figure 10: The Blanking Plug............................................................................... 10
Figure 11: Fit Mask Skirt onto Skin, Not Hood...................................................... 11
Figure 12: Open Lower Straps and Bring Over Head.......................................... 12
Figure 13: Snug Evenly........................................................................................ 12
Figure 14: To Remove Mask, Grasp Bottom and Thumb Lower Buckle Tabs...... 15
Figure 15: Guardian FFM Exploded View............................................................ 18
Figure 16: Guardian Regulator Isometric View..................................................... 18
Figure 17: GFFM with Buddy Phone® .................................................................. 19
Figure 18: GFFM with EM-OTS-2......................................................................... 20

TABLE OF TABLES
Table 1: List of Accessories Included................................................................... 16
Table 2: Guardian FFM Part List.......................................................................... 17
Table 3: Guardian Regulator Part List.................................................................. 17

iii
INTRODUCTION
Congratulations on the purchase of your new OTS Guardian full-face
mask! This full-face mask (FFM) is one of the few that has been designed
from the ground up as a scuba diving mask. Years of experience has
gone into the development and design of the Guardian and second stage
regulator. It was designed with comfort, fit, and function in mind. Having
been in the underwater communications business for over two decades,
Ocean Technology Systems (OTS) has been deeply involved in the FFM
industry due to the mating of our communications technology with most of
the world’s leading FFM producers. The Guardian FFM is the culmination
of this experience combined with what we’ve learned from listening to the
needs of our customers. For years, we at OTS talked about what was
needed and wanted in a full-face diving mask. Our goal was to design a
product that was comfortable, fit the vast majority of the diving population,
was simple to use, and easy to maintain. More importantly, it had to be
rugged and perform as well or better than anything on the market.
Today, OTS is proud to provide you with this advanced diving apparatus
and hope you enjoy it as much as we do.
All who intend to use this FFM must read this manual carefully prior to
preparing and using this equipment. Training must be obtained before
using this or any other advanced diving equipment. Become familiar with
emergency procedures and ensure you are equipped with proper bailout
equipment appropriate for the type of diving you are performing. If you
have any questions or don’t fully understand this manual, please contact
OTS directly or an authorized OTS service center (OTS contact information
listed under the “Limited Warranty” on page 24).

CERTIFICATIONS
• OTS Guardian Full-Face Mask is tested and certified to a maximum
diving depth of 50m according to EN 250:2000+A1:2006.
• OTS Guardian Full-Face Mask is designed for water temperatures
below 10°C and is suitable for cold-water diving applications according
to EN 250:2000+A1:2006.
• OTS Guardian Full-Face Mask is tested and certified for diving
applications with breathing air according to EN 12021.
• OTS Guardian Full-Face Mask has been tested and certified according
to the European standard EN 250:2000+A1:2006.

1
WARNINGS AND PRECAUTIONS
While reading and reviewing this manual, please note the following
indicators for Warnings and Dangers:

The “Warning” symbol indicates something that

might cause damage to the equipment, or, if not
Warning Note
properly performed, may lead to a hazardous
situation that could cause injury or death.

The “Danger” symbol indicates a most important

Danger Note point that if not avoided will result in a situation
that causes injury or death.

Warning Note

• Diving a Guardian full-face mask or any scuba diving equipment without

proper training and experience can result in serious harm or death.
• This is an advanced piece of diving equipment that requires special
training and practice prior to diving it in an open water environment.
Proper maintenance and care of this equipment is essential for safe
operation.
• Have your Guardian full-face mask and other equipment serviced on
a regular basis. This should be at least annually, possibly more if your
equipment is used extensively or in environments that would require
decontamination. Do not dive any equipment that is not properly
maintained, damaged, or worn.
• Always inspect the mask for damage prior to diving if you suspect it has
been subjected to any abuse, tampering, or impact. If necessary, have it
inspected by a certified OTS repair technician.
• It is YOUR responsibility to insure that your equipment is in good condition
and operating properly. Remember, this is LIFE SUPPORT EQUIPMENT!
• Diving is an inherently dangerous sport. Participating in this activity puts
you at risk of serious injury or even death.

2
DESCRIPTION
What is a “Full-Face Mask?”
The OTS Guardian FFM differs from standard scuba equipment in that the
second stage regulator is incorporated into the mask and the mask covers
your “full” face, hence the term.
There are four primary reasons to dive a Guardian FFM:
1. Environmental protection
2. Physiological considerations
3. Communications
4. For the fun of it
Environmental Protection
Anytime a diver is in water that would be considered less than healthy
(e.g., biological/chemical contamination, extreme cold, etc.), protection
is of the utmost importance. The Guardian FFM affords a significant
protection advantage over that of standard bite mouthpiece regulators
and masks. While not a substitute for full protection as required in hazmat
diving, the Guardian FFM, along with dry gloves and a drysuit with
attached latex hood, can afford protection from contaminated water that
standard equipment cannot. This configuration is commonly seen in light
commercial and public safety diving.
Physiological Considerations
The Guardian FFM protects the diver in other ways as well. If, for any
reason, a diver were to become unconscious underwater, the Guardian
FFM is able to maintain a breathable airspace in front of the diver’s nose
and mouth assisting in survival (assuming the scuba tank has air). This
aspect of the Guardian FFM is extremely useful for divers with TMJ, divers
with dentures, disabled divers, and divers using high concentrations of
oxygen (convulsion risk; special oxygen cleaning required).
Communications
For underwater communications, an airspace is required to allow for
articulation and placement of a microphone. This is best accomplished
with the Guardian FFM. The Guardian FFM has an oral/nasal cavity
that provides optimal communications, while some FFMs have the nose
separated from the mouth. This separation alters the voice slightly, as in
pinching your nose when talking.

3
Training and Practice for Safety
As with any piece of high-tech equipment, the Guardian FFM does require
additional training and practice. Air sharing in an out-of‑air situation is more
difficult, often requiring bailing out of the mask (depending on your gear
configuration). See “Training & Emergency Procedures” on page 13
for detailed instruction on this topic. When properly used however, the
Guardian FFM provides an additional margin of safety to diving. Proper
use of communications to relay a problem, combined with the security of
the five strap harness system securing the Guardian FFM, adds a degree
of safety to diving not found in standard equipment.

Anatomy of the Guardian Full-Face Mask

Front Aspect

KEY:
1 11
1. Upper Visor Clamp
2. Ambient Breathing Valve®
(ABV®)
3. Oral/Nasal Cavity
4. Lower Clamp 2 10
5. Push-to-Talk (PTT) 9
Communications Port
3
6. Hose Fitting (9/16” x 18)
7. Guardian Regulator 8
8. Exhaust Purge Cover 4
9. Inhalation Check Valve (2)
10. Visor 5
11. Buckle (5)
6 7

Figure 1: Front of Mask

4
Rear Aspect

2 8
KEY:
1. Tab (5)
2. Skirt (outer) 7
3. Quick-Release Button (red)
4. Regulator Port
5. Wire Form 6
6. Equalizing Block 3
7. Equalizing Insert
8. Skirt (inner) 5

Figure 2: Back of Mask

Guardian Skirt
The skirt of the Guardian FFM is made of
high grade (55-60 Shore A) liquid silicone
with some unique features that add to
its durability, comfort, and functionality.
Inside you will notice we have designed
the mask with a double-seal (Figure 3).
The double‑seal makes the mask more
comfortable, but more importantly it
assists in sealing the mask (especially
at the temples—a common problem area
for sealing on most FFMs). This unique
design ensures the Guardian FFM will fit
Figure 3: Double Seal
virtually every type face, small to large.
Practically eliminated is the “burping” at the temples found in other masks.
Dives of extended lengths are made more gratifying with a properly fitting
mask. Additionally, the tabs to the buckles are designed to minimize any
damage resulting from improper donning of the mask. These tabs have
“button-holed” buckles—meaning if the head harness is pulled too hard
and out to the sides, the buckle will pull from the “button-hole.” While
this will require reassembling the buckle onto the skirt, it helps prevent
damage from occurring to the skirt. This is a common problem in other
masks. The buckles are extremely rugged and made of nylon instead of
metal, so they’re not prone to corrosion. If however, you break or lose one,
they are easy to replace.

5
Visor, Frame, and Ambient Breathing Valve®
The Guardian FFM visor is constructed of high strength polycarbonate.
Although scratch-resistant, it is not scratch-proof. Protect the mask when
not diving by storing it in its bag. When diving, minor scratches on the
outside of the visor are difficult, if not impossible, to see due to water filling
the scratch. You should be most concerned with protecting the inside of
the visor from scratches.
The visor is held in place with the visor frame. This frame consists of the
upper and lower visor clamps. Constructed of glass filled nylon, these
clamps are secured by a pair of stainless steel Allen head screws (6‑32 x
1”, 7/64” Hex), one on each side of the clamps. The upper visor clamp has
a channel on the back that retains the cable for the left earphone when
using an ear/microphone assembly (part No. 910369-000 w/ Hot-Mic® and
910379‑000 w/ Super Mic®, available separately) for communications. The
lower visor clamp contains the regulator port, regulator “quick-disconnect”
(see Figure 4 on page 7) on the interior of the mask, and the inhalation
vents.
The Ambient Breathing Valve® (ABV®) is designed to conserve the diver’s
air while on the surface. This is NOT a snorkel. Generally, when diving
with a FFM, the diver is breathing off of a scuba bottle. With the ABV in
the open position and on the surface, the diver is able to breathe ambient
air without removing the FFM. There is a check valve on the inside of the
ABV which allows ambient air to enter the valve only; air is exhaled out
through the regulator. This also prevents air from escaping through the
ABV should it be open underwater.
It is extremely important that the diver’s air supply is turned on prior to
diving. This may seem obvious; however, if the mask (with the regulator)
is put on and the diver is breathing through the ABV, the diver could
unknowingly enter the water without air. Upon surface entry, if positive
buoyancy is not first established, with the diver’s air off, the ABV only
working above water, unable to inflate a BCD or dry suit, the diver could
sink to the bottom with dire consequences.

Danger Note

ALWAYS ensure the diver’s air supply is turned ON prior to entry into the water!
CLOSE THE ABV, test breathe the mask and regulator with at least two full
breaths and watch the submersible pressure gauge! There should be a slight
drop in pressure. This will ensure the diver has the air supply turned on prior to
diving. Add sufficient air to the BCD to have positive buoyancy upon entry. Make
this a matter of routine prior to entry. Failure to do so can result in serious
injury or death. Ensure clamp screws are in place and securely fastened before
diving. If missing a screw, DO NOT DIVE FFM.
6
Operating the ABV is simple. If you rotate the valve counterclockwise, you
will breathe ambient air. If you have the valve rotated fully clockwise, it will
be closed and you will breathe off of your scuba bottle (assuming you have
your scuba bottle air valve in the ON position).
It is extremely important to verify your ABV is closed (fully clockwise)
before descending.
Regulator to Mask Interface and Air Flow
The Guardian Regulator is specifically designed for use with the Guardian
FFM. The design allows inhaled air to flow in a directional manner through
the mask. As the diver inhales, breathing air is injected through vents
below the visor, flushing the mask with cool, dry air. This keeps the visor
defogged, very much the same as the defogger in a car. The air is pulled
through one-way (check) valves located in the oral/nasal cavity and inhaled
by the diver. The diver then exhales through the diaphragm assembly of
the regulator, resulting in a one-way flow of air through the system. There
is virtually no “push-pull” of inhaled and exhaled air, resulting in extremely
efficient CO2 washout. CO2 is what triggers your urge to breathe. Any
accumulation of CO2 can cause an increased rate of breathing—thus
higher air consumption.
The Guardian Regulator is attached to
the mask in the port of the lower clamp.
There is a red “quick-release” button on
the inside of the mask (Figure 4) that
allows for both easy removal and positive
locking of the regulator in the assembly.
The regulator is keyed to ensure proper
orientation when it is mounted to the mask
with the low-pressure hose routed over the
right shoulder.
The innovative quick-release allows the
Figure 4: Regulator diver to disengage the regulator from
Quick‑Release Button the mask for storage and cleaning. The
second stage can then remain with the
first stage regulator, attached to the hose.

7
 Warning Note

Prior to diving, verify the o-ring on the second stage is in place and free of
debris. Insert the second stage into the regulator port in the front of the mask
completely—you should hear a “click” when it locks. Ensure the second stage
is positively locked in place by pulling on it. It should be tight with no movement
and will not dislodge.

The Guardian Regulator is a balanced, downstream valve designed

for excellent performance regardless of depth. The threads of the hose
connector are SAE standard 9/16” x 18. Available from any dive shop,
a standard 32” low-pressure hose is also
included with the Guardian FFM
Head Harness Assembly
The Guardian FFM uses a five-point
strapping system (Figure 5). Buckles are
mounted by a button securely on tabs that
are a part of the skirt. They are replaced
easily by stretching the tab and either
removing or replacing the button end of
the nylon buckle.

PRE-DIVE SET-UP AND Figure 5: Five-Point Strapping

INSPECTION
Regulator Set-Up and Hose Configuration
Install the second stage low-pressure hose
to the first stage regulator. This hose is
intended to come over the right shoulder.
The male end of the hose is best installed
into a low-pressure port that allows for
streamlining and cleanest routing to the
second stage on the mask.
Remove the second stage from the mask
by pressing the red button located on the
inside of the oral/nasal cavity (Figure 4 on
page 7) and pulling outward on the
regulator (Figure 6). Figure 6: Removing Regulator

8
Using two wrenches, attach the female end
of the low-pressure hose to the second
stage (Figure 7). OTS wrench (137053-
000) is supplied with the Guardian FFM;
use this on the second stage and another
wrench on the hose fitting.

Warning Note

Do not tighten the hose with a single

wrench—always use a back‑up wrench. Figure 7: Fitting Hose
Improper tightening can damage the to Regulator
second stage’s internal components,
resulting in potential failure of the regulator.

You can now pressurize the system and

check for leaks. Depress the purge cover
and test for airflow. Air will be directed
through the channel at the top of the
regulator port insert. You are now able to
insert the regulator into the regulator port of
the lower clamp and test breathe the mask.

Equalizing Assembly
The Guardian FFM has an equalizing block Figure 8: The Equalizing
assembly and kit that allows the diver to Assembly
equalize the ears. This kit consists of an
adjustable, slotted, rubber base equalizing
block mounted on a wire form (Figure
8), along with several inserts of varying
thickness (Figure 9) that secure to the
block with two pull-tabs which are installed
through a pair of holes in the equalizing
block. OTS provides an equalizing block
without holes (to be used without inserts for
lower settings), giving the diver even more
options to choose from. Additional wire
forms are available by contacting your OTS
dealer. Figure 9: Inserts of
Varying Thickness

9
Utilizing these components will allow you to vary the height of the
equalizing assembly. This feature gives the Guardian FFM an increased
range of comfort and performance for virtually any size face.
How does this work? The rubber, V-shaped equalizing block is designed
to fit under your nose. Properly adjusted, you should be able to breathe
through your nose with little, if any resistance. To equalize, you compress
the mask enough to move the “V” up against your nostrils. This allows you
to exhale against the block and equalize your ears.
Note: This adjustment has little to do with the size of your nose—it’s the
distance from the base of your nose to the bottom of your chin that is
relevant. Since every face is different, it is very important that you take
the time to determine which configuration is best for you, and that before
diving you make sure you can easily equalize.

Installation of Communications
The Guardian FFM is designed to accept Ocean Technology Systems’
(OTS) communications. There are two primary communication systems
designed specifically for the mask: The Buddy Phone® (see “Buddy
Phone® Installation Instructions” on page 19) and the OTS earphone
and microphone assembly (see “EM-OTS-2 Installation Instructions”
on page 20).
The Buddy Phone is a stand alone communication system designed with
the transceiver mounted on the head harness located on the right side of
the diver’s head. The Buddy Phone has a built-in earphone.
The OTS earphone and microphone (EM) assembly is for all
communications systems that require hard-wire connection to the diver’s
EM assembly, including Magnacom systems. Regardless of the system,
the EM assembly mounts to the mask in the same manner.
If the FFM was purchased without
communications equipment, there
will be a blanking plug installed in the
communications port. This consists of a
plug on the inside (of the mask) secured
with a threaded, locking ring on the outside
(Figure 10). To remove, use OTS wrench
(P/N 137053-000) to unscrew the locking
ring counterclockwise and remove the plug
from the inside.

Figure 10: The Blanking Plug

10
Preparation and Adjustment
Prior to diving the Guardian FFM, examine it for any damage and ensure
proper assembly. Fully extend the head harness on all five (5) straps.
Never pre-adjust the straps—they will need to be tightened every time the
mask is donned. Move any communications equipment, such as a Buddy
Phone or earphone holders (for an earphone and microphone assembly),
to the rear of the harness. This will ensure proper tightening of the straps
upon donning. Failure to do so may result in the buckles binding, not
tightening.

Warning Note

ALWAYS inspect your diving equipment to ensure it is not damaged or defective

and that it is fully functional. DO NOT dive the Guardian FFM or any other
equipment if you have not verified that it is in good condition and working
properly! If this equipment has been damaged, tampered with, or found to be
defective, return it to OTS or have a qualified technician inspect it immediately.

DONNING
Overall Safety Inspection
Prior to donning your mask, examine the complete assembly as you would
the rest of your gear to ensure that it is in dive-ready condition. You, the
diver, are ultimately responsible for your equipment. Confirm that your
air is turned on and examine the regulator assembly for leaks. Check all
buckles, strap assembly, visor clamp assembly, visor, skirt, and second
stage regulator and quick disconnect. Test that the regulator positively
locks in place once inserted into the mask. Then, as previously mentioned,
extend all straps and prepare to don the mask. Ensure you can equalize.
Hoods and Seals
To achieve the best seal, the mask skirt
should be fitted directly onto the skin of
the diver’s face (Figure 11). Do not attempt
to seal over or against a neoprene hood
as this will result in leaking, excessive
air consumption, and hood inflation. A
neoprene hood can be trimmed to allow for
the mask to seal properly against the face.
For dry suits that have latex seals, the
mask may be worn directly over the hood.
This type of hood allows for the mask to
seal properly over the hood and the hood Figure 11: Fit Mask Skirt
onto Skin, Not Hood
seals to the face.
11
Donning and Adjustment
Proper donning is crucial when using any piece of diving equipment, even
more so with the Guardian FFM. An improperly adjusted mask will result
in jaw fatigue, increased air consumption, leaking, and an overall poor fit.
Donning correctly starts with understanding how the mask fits. The mask
comes in a single size designed to fit the widest range of facial dimensions
possible. First and foremost, you have to start with the chin. The mask has
to be fitted to the chin first; the rest of the mask will seal to the face where
it lays.
With the mask straps fully extended, move
the communications (either the Buddy
Phone or earphone and microphone
assembly) as far as possible to the rear
of the straps to prevent them from binding
against the buckles. Open the lower straps
and bring the mask and harness over your
head (Figure 12). Ensure the harness is
straight and the center is low on the back
of your head.
Hold the mask to your face with one hand
Figure 12: Open Lower Straps and snug the lower (jaw) straps one at a
and Bring Over Head time, switching hands to accommodate
tightening the other. Pull the straps toward
the back of your head, not out to the side. Attempt to tighten the straps
evenly to prevent pulling the back of the head harness off center. Do not
overtighten.
Next, snug the temple straps evenly as
well. If necessary, tighten the top strap just
enough to pull the top of the skirt snug to
your forehead. DO NOT OVERTIGHTEN
THE TOP STRAP! This can result in jaw
fatigue after just a short period of time. Now,
wiggle the mask on your face to ensure the
mask is in proper position and centered
with no stress points. Evenly snug the
straps (Figure 13) to the desired tension,
again not overtightening the straps. The
mask should be comfortable on your face.
Figure 13: Snug Evenly

12
Overtightening the top strap will cause the center of the head harness to
sit high on the back of the head. This results in the mask being pulled up
on your face and not back, as desired. Consequences of this error include
leaking, jaw fatigue, and an uncomfortable dive. If you feel the need to
tighten the top strap, pull down on the back of the head harness to ensure
its proper positioning low on the back of the head. You can then tighten the
top strap as necessary.
Finally, check that you can restrict your nostrils to equalize your ears.
Experiment with what works best for you. Most will find that pushing up on
the regulator at approximately 45° angle will work. For others, pushing in
on the top of the visor will press the equalizing block to the nose, allowing
equalization. If the pad is too high, you will not be able to breathe through
your nose when wearing the mask. If the pad is too low, you will not be able
to reach your nose to equalize. As previously shown, your Guardian mask
comes with an equalizing assembly kit that will allow you to adjust the
height of the pad. Each base pad (equalizing block) has two adjustment
slots. (See www.otscomm.com/full-face-mask-training-videos/ for
demonstration.)

DIVING THE GUARDIAN

Pre-Dive
Once you have donned your mask and ensured your air is on, check the
system by closing the ABV. The regulator should breathe easily and you
will feel the air as it flows through the visor area of the mask. There should
be very little exhalation resistance.
Prior to entering the water, close the ABV and check your submersible
pressure gauge (SPG). This is done by taking two deep breaths through
the mask while observing your SPG. You should see slight drop in
pressure. If you see a significant drop in pressure, check that your air
supply is working properly. If the gauge shows a drop, and your air supply
is turned on correctly, have your equipment examined immediately for
proper function.

Training & Emergency Procedures

Even if you have prior FFM diving experience, take some time to dive
the mask in a pool or similar environment. Follow the guidelines in this
manual and seek additional instruction if necessary. Learn how to dive the
Guardian to a point that you feel completely comfortable with all aspects.
In addition to how to use the equipment, there are emergency procedures
for out-of-air (OOA) situations and possible equipment failure situations
requiring bailout and switching to an alternate air source. Do not dive
this or any equipment until you have properly learned these emergency
procedures!
13
As part of your basic familiarization with the Guardian, bailout procedures
are a required skill. In the event of an OOA situation, you must have
an available source of back-up air. Whether it’s a pony bottle or your
dive buddy, it needs to be close by. A practice session should start in the
shallow end of a swimming pool or similar environment, working either
at the bottom or a fixed point so you do not lose control of your depth or
position in the water column.

FOR BAILOUT PROCEDURES:

• ALWAYS have an available source of back-up air (pony bottle,
dive buddy, etc.) and know its location.
• Do NOT hold your breath!
• Start practice sessions in shallow end of swimming pool or similar
environment.
• During practice, work either at the bottom or a fixed point in the
pool.
• It is recommended that you carry a spare visor-type mask.

First, know the location of your air supply, then start by removing the
Guardian FFM. This is best done by grasping the bottom of the mask
and placing your thumbs on the lower buckle tabs. Pull out on these tabs,
loosening and rotating the mask forward and back over your head. Exhale
slowly, do not hold your breath. Obtain your alternate air source, clear
the regulator, and breathe normally. You can now don a spare mask, or
terminate the dive without one.
This skill takes practice and preparation! Keep working on your
bailout technique until you are comfortable and it becomes second
nature.
Another important skill is donning the mask while underwater. Begin by
setting up the mask as you would donning it on the surface (extending the
straps, pulling any communications to the rear, etc.). Prepare yourself to
be without air for the short time it takes to perform this exercise. Remove
your spare mask, if you have donned one, as well as your alternate air
source. Again, do not hold your breath. Slightly exhale continuously.
Drop the mask over your head and press the mask to your face.
There are a couple of ways to clear the mask. If you have sufficient air in
your lungs, you can start to exhale as this will displace the water and clear
the mask. At the same time, look up at about a 45° angle, pull out slightly
on the bottom of the mask, then push the purge on the regulator. This will
clear the mask of the majority of the water.

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Next, take a cautious breath to ensure the mask has cleared and to
prevent inspiring any residual water. After the first inhalation, look down
and exhale forcefully to clear any remaining water. Repeat this forceful
exhalation a few more times and you should have a fairly clear mask.
Again, practice this until it is second nature. If you have to bailout while
under actual diving conditions, you will certainly be task-loaded with other
issues. Competence with this technique will help you safely resolve any/
all of these problems.
When you make your surface entry, ensuring the ABV is closed, secure the
mask to your face with one hand as you normally would. Breathe normally
and never hold your breath. Upon descending, equalize as previously
described, early and often, prior to experiencing any pain or significant
pressure. Stop descending if you cannot equalize or are experiencing pain,
descending only if you can properly equalize. Again, breathe normally
(never holding your breath!) and enjoy your dive.
If your mask requires adjustment while diving, snug the straps as required.
Be careful not to overtighten. Upon surfacing, you may open the ABV to
breathe surface air if necessary. The mask will need to be completely out
of the water for the ABV to function. You may need to inflate your BCD
and swim on your back if a surface swim is required. It is recommended
that you remove your mask only after exiting the water, especially if you
question the quality of water you are diving in.
Note: Plan your dive so you are back to the boat or beach while you still
have air in your tank.
To remove the mask (Figure 14), grasp
the regulator/bottom of the mask with both
hands and thumb each of the lower buckle
tabs on the sides. Then, pull the mask out
and up off your head.

Warning Note

If diving in an extreme cold environment,

caution must be used to prevent ice build-
up that could interfere with the function of
Figure 14: To Remove
the quick-release mechanism. If necessary,
Mask, Grasp Bottom and
refrain from removing the regulator from
Thumb Lower Buckle Tabs
the mask unless the mechanism is dry.
Also, keep the inside of the FFM dry when
possible.

15
Post-Dive Procedures
After you have completed your diving, remove the mask from the regulator
(see “Regulator Set-Up and Hose Configuration” on page 8) by
disengaging the regulator with the quick-release button on the inside of
the mask. Thoroughly rinse the mask in clear, fresh water and pat it dry
with a lint-free absorbent cloth. If necessary, a mild detergent may be
used for cleaning the mask. Never use any harsh detergents, abrasives,
or solvents on your Guardian FFM. Use caution when drying the visor after
diving in a sandy environment to prevent any scratching of the lens. Do
not use paper towels to dry or clean visor—they tend to scratch the lens.

Warning Note

If the mask has been exposed to contaminated water it should be

disassembled and cleaned by an OTS certified technician

Hang the mask upside down to allow for any trapped water to drain to the
top of the skirt. Wipe out the excess water and allow the mask to air dry
prior to storing in the mask bag. If traveling requires you to stow a damp
mask, remove it from the bag as soon as possible and allow it to dry
completely (to prevent any mold and mildew from forming).
Rinse the regulator as you normally would your regulator assembly. Flush
the regulator with fresh water. Do not push the purge button when rinsing
the second stage. Shake any remaining water from the regulator and stow
it with the assembly.

PART LISTS
Accessories Included
In addition to the Guardian FFM and Regulator, each Guardian FFM
System comes with the accessories listed in Table 1.
Table 1: List of Accessories Included
Part Number Description
134153-001 CASE, FULL-FACE MASK, CUSTOM OTS (“OTS Bag”)
604018-001 HOSE, SCUBA, STANDARD, 34”
920010-000 OTS-ABV-2 (installed)
506129-000 MANUAL, OPERATION, OTS FFM (“Owner’s Manual”)
910385-000 EQUALIZING KIT, OTS, FFM
137053-000 WRENCH, VALVE BASE, REGULATOR (“OTS Wrench”)

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Guardian FFM
Each consumer-removable item of the Guardian FFM listed in Table 2 and
shown in Figure 15 on page 18.
Table 2: Guardian FFM Part List
Item Part Number Description
1 876001-000 PLUG, COMPORT, BLANKING
2 246025-001 NUT, COMPORT, BLANKING PLUG
3 872003-000 LOCK, BUCKLE, MASK STRAP
4 872001-000 BODY, BUCKLE, MASK STRAP
5 872006-000 STRAP, MASK
6 282035-000 DIAPHRAGM, ONE-WAY VALVE, OTS FFM
7 872004-000 SEAT, ONE-WAY VALVE, MASK

Regulator
Each consumer-removable item of the Guardian Regulator is listed in
Table 3 and shown in Figure 16 on page 18.
Table 3: Guardian Regulator Part List
Item Part Number Description
1 604009-000 LPSH-32, LOW PRESSURE, HOSE, SECOND STAGE, 32”
2 940002-000 GUARDIAN REGULATOR, BLACK TRIM
940002-010 GUARDIAN REGULATOR, BLUE TRIM
940002-020 GUARDIAN REGULATOR, RED TRIM
940002-030 GUARDIAN REGULATOR, PINK TRIM
940002-040 GUARDIAN REGULATOR, GREEN TRIM
940002-050 GUARDIAN REGULATOR, YELLOW TRIM

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 3

5
4

Figure 15: Guardian FFM Exploded View

Figure 16: Guardian Regulator Isometric View

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BUDDY PHONE® INSTALLATION INSTRUCTIONS
Refer to Figure 17 and proceed as follows:
1. Locate the communications port
on the right side of the mask.
Unscrew (counterclockwise) the
fastening nut from the plug using
OTS wrench. Remove the plug
and store for possible future use
(Figure 10 on page 10).
2. Loosen (counterclockwise) the captive
fastening nut on the microphone
and push-to-talk (PTT) module of Figure 17: GFFM with
the Buddy Phone. Allow enough Buddy Phone®
space between the fastening nut
and the base of the module to accept the lip of the mask.
3. Insert the microphone and PTT module into the mask’s
right communications port. The nickel microphone
wires may need to be bent slightly to install.
4. Continue inserting the microphone and PTT module into the
communications port. The lip of the mask should go over the base
of the module and rest between the base and the fastening nut.
5. The fastening nut is then screwed down clockwise until
tight against the mask. The Buddy Phone cable should be
pointing towards the Buddy Phone above the right ear.
6. Once the microphone is inside the port, carefully position
it within 1/4” of the right corner of the diver’s lips. The port
accepts either the ME‑16R Hot-Mic or Super Mic.
7. Fully insert the upper right head strap of the mask into the
strap retainer slot on the OTS-BUD-D2 so that the Buddy
Phone will be positioned above the right ear. Stretching
the strap will make it easier to slip into the slot.
8. Before donning the mask, position the Buddy Phone as far back
as possible to allow for tightening of the mask straps. Once
fitted, adjust the Buddy Phone over the right ear as needed.
Note: In most cases of weak or bad communication, OTS has found that
the microphone has been installed under the seal and toward the chin.
The microphone needs to be clear of the seal and in the correct position
for good, clear communications.

19
EM-OTS-2 INSTALLATION INSTRUCTIONS
Refer to Figure 18 and proceed as follows:
1. Locate the communications port on the right
side of the mask. Using the OTS Wrench,
unscrew (counterclockwise) the fastening
nut from the plug and remove. Remove
the plug from inside and store for possible
future use (Figure 10 on page 10).
2. Loosen (counterclockwise) the captive
fastening nut on the microphone and
push-to-talk (PTT) module of the earphone Figure 18: GFFM
with EM-OTS-2
and microphone assembly. Allow
enough the base of the module to accept the lip of the mask.
3. Insert the microphone and PTT module into the mask’s
right communications port. The nickel microphone
wires may need to be bent slightly to install.
4. Continue inserting the microphone and PTT module into the
communications port. The lip of the mask should go over the base
of the module and rest between the base and the fastening nut.
5. The fastening nut is then turned clockwise
until tight against the mask.
6. Once the microphone is inside the port, carefully position
it within 1/4” of the right corner of the diver’s lips. The port
accepts either the ME‑16R Hot-Mic or Super Mic.
7. The left earphone cable travels snug up the right
side of the visor and over the top by tucking the wire
into the groove between the mask and visor.
8. Insert the temple and jaw mask straps through the top and
bottom slots of each earphone holder, respectively. The snaps
face toward the front of the mask with the OTS logo on each
earphone holder upright. Reassemble the mask straps.
9. Insert the earphone into the earphone holder (on each side) past the
snaps with the cable positioned below the snap. Secure the snap.
10. The earphone cable should exit the holder below the
snap and run parallel with the mask straps.
Note: In most cases of weak or bad communication, OTS has found that
the microphone has been installed under the seal and toward the chin.
The microphone needs to be clear of the seal and in the correct position
for good, clear communications.
20
NOTES:

21
NOTES:

22
NOTES:

23
 Undersea Systems International, Inc.
dba
Ocean Technology Systems

LIMITED WARRANTY

The Guardian Full-Face Mask (GFFM) is fully warranted against defects

in materials and workmanship, including labor, for a period of two (2) years
from the time of purchase. Our obligation under this warranty is limited to the
replacing of any part or parts which prove to our satisfaction to have been
defective and which have not been misused or carelessly handled.
You must contact an official Ocean Technology Systems (OTS) Service Center
or OTS directly to obtain service. If you elect to send the item/s to OTS, you must
call and obtain an RMA number from our Repair department. The complete unit
and/or damaged part shall be returned to our factory, transportation charges
prepaid. We reserve the right to decline responsibility where repairs have been
made or attempted by any party other than an OTS service factory trained
center or properly trained personnel.

In no event shall OTS be liable for consequential damages

related to our product/s.
OTS recommends that the Guardian Full-Face Mask and second‑stage
regulator be maintained on an annual basis. Warranty registration is required.
OTS will replace routine maintenance parts and make appropriate adjustments.
Any parts requiring replacement due to excessive wear or damage are not
covered in this offer. Customer will be notified of any additional charges for worn
or damaged components. The customer is responsible for shipping charges to
the factory. OTS will pay shipping limited to the continental United States via
UPS Ground service or equivalent. Any other shipping requirements are the
responsibility of the customer.
Undersea Systems International, Inc.
dba
Ocean Technology Systems
3133 West Harvard St., Santa Ana, CA 92704 USA
Telephone: 714.754.7848 Fax: 714.966.1639
E-Mail: ots@otscomm.com
Web: www.otscomm.com

© Copyright 2009, 2010, 2014 by Undersea Systems International, Inc., dba

Ocean Technology Systems. All rights reserved. Specifications subject to change
without prior notice.

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