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ABB MEASUREMENT & ANALY TICS | DATA SHEET

Aztec ADS430
Optical dissolved oxygen probe
2 AZTE C AD S430 OP TI CAL DI S S OLV E D OX YGE N PROBE | DS/ADS430-E N RE V. E

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Measurement made easy
EPA-approved optical dissolved
oxygen measurement
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Easy to use
• plug-and-play digital sensor connection
• automatic sensor recognition and set-up
• advanced predictive maintenance diagnostics
• supplied factory-calibrated ready for use

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Accurate and reliable
• dynamic luminescence quenching technology eliminates
sensor drift
• fast response time with patented signal processing
• robust construction provides abrasion and UV resistance

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US EPA Approved
• US EPA approved technology for use in Clean Water Act
programs
• suitable for use by NPDES permit holders for monitoring
influent, effluent and treatment processes

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Low cost of ownership
• long life sensor cap pre-loaded with factory calibration
coefficients
• no need for on-site calibration
• fully automatic air cleaning system available

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Flexible installation options
• suitable for tank, open channel or flow-cell installation
• range of handrail, wall or floor mounting kits
• suitable for saline applications
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The Aztec 400 range Aztec ADS430 RDO PRO-X optical
The Aztec 400 range of advanced digital sensors are designed dissolved oxygen sensor
for monitoring the key parameters in municipal and industrial
The Aztec ADS430 optical dissolved oxygen sensor uses
water / wastewater treatment.
Rugged Dissolved Oxygen (RDO®) optical technology for
measuring dissolved oxygen in the most demanding process
Featuring ABB’s EZLink technology, the sensors offer plug-
environments including high saline applications. The robust
and-play measurement with ABB’s latest digital transmitters
construction resists abrasion and photobleaching effects
to create the easiest-to-use and maintain monitoring systems
that limit the lifetime of other optical DO sensors.
on the market today.

The Aztec ADS430 RDO PRO-X patented signal processing

Analysis and signal conditioning is conducted within the
ensures the fastest response time to changes in
robust sensor housing and transmitted digitally to the
concentration and maintains stability, even in dynamically-
transmitter.
changing conditions up to 50 mg/l dissolved oxygen.

The Aztec 400 range of digital sensors with EZLink offer:

To eliminate programming errors, the sensor cap is pre-
• Plug-and-play digital sensor connection
loaded with factory calibration coefficients, serial number,
• Automatic sensor recognition and set-up
lifetime indication and manufacture date enabling long term
• Advanced predictive maintenance diagnostics
deployment without the need for on-site calibration.
• Enhanced measurement accuracy due to minimal electrical
noise interference
Analysis and signal conditioning is conducted within the
robust sensor housing and transmitted digitally to the
ABB’s latest range of digital transmitters featuring EZLink
transmitter.
offer:
• Multiple sensor connection
Featuring ABB’s EZLink technology, users of this system
• Data logging and graphical process trending
benefit from plug-and-play connectivity, automatic sensor
• Full audit trail capability
recognition / set-up and predictive diagnostics.
• SD card / USB stick data download capability
• Flexible communications including Ethernet, Profibus, Applications
MODBUS and analog outputs Typical applications for the Aztec ADS430 RDO PRO-X
dissolved oxygen sensor include:
• Municipal and industrial water and wastewater treatment
• Food and beverage process control
• Aquaculture control

Fig. 1  AWT440 transmitter

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Accurate and reliable measurement
The Aztec ADS430 RDO PRO-X uses the latest advancements
in optical measurement technology to provide an extremely
stable and accurate measurement system that maintains
calibration and operates without drift. This enables the
system to operate continuously for up to 24 months. The
advanced diagnostics notifies users of maintenance
requirements, resulting in the lowest cost-of-ownership.

Measuring principle
When the Aztec ADS430 RDO PRO-X initiates a reading, an
LED emits blue light that excites the lumiphore molecules
within the sensor cap. Excited lumiphore molecules emit red
light that is detected by a photodiode. Fig. 2  Overview of ADS430 sensor

Oxygen molecules quench the excited lumiphore molecules

and prevent the emission of red light; this process is called
‘dynamic luminescence quenching’.

The Aztec ADS430 RDO PRO-X sensor measures the phase

shift between the returned red light from the excited
lumiphore molecules and red light from a red reference LED to
calculate luminescence lifetime.

As the relationship between the dissolved oxygen

concentration and the returned red light is inversely
proportional, the sensor is able to calculate the dissolved
oxygen concentration accurately.
Fig. 3  Lumiphore molecules are excited by blue light causing them to emit red
light that is detected by the photodiode
A titanium temperature sensor is fitted in the body of the
probe to compensate for changes in process temperature.

Dissolved oxygen determination by luminescence quenching

has a linear response over a broad range of concentrations
and offers a high degree of accuracy and stability.
 AZTE C AD S 430 OP T I CAL DI S S OLV E D OX YGE N PROBE | DS/ADS43 0-E N RE V. E 5

Fast response
The patented signal processing within the Aztec ADS430 RDO
sensor enables up to 5 times faster response times to
changes in process conditions than other optical systems;
delivering improved process control and maximum process
savings.

Withstands harsh conditions

The abrasion-resistant sensing element withstands fouling,
high sediment loads and rapid flow rates. The lumiphore is
not affected by photobleaching or stray light. In addition,
unlike membrane-based sensors, the Aztec ADS430 RDO
sensor is unaffected by sulfides, sulfates, hydrogen sulfide,
carbon dioxide, ammonia, pH, chloride and other
interferences.

The Aztec ADS430 RDO Pro-X sensor is constructed from

inert, non-corrosive materials making it suitable for use in
high-salinity environments.

EPA-approved technology
The US Environmental Protection Agency (EPA) has approved
RDO methods for use in their Clean Water Act programs.

NPDES permit holders can use the Aztec ADS430 RDO PRO-X
sensor for monitoring influent, effluent and treatment
processes.

Known interferents
There are some known interferents such as: alcohols > 5 %;
hydrogen peroxide > 3 %; sodium hypochlorite (commercial
bleach) > 3 %; gaseous sulfur dioxide; gaseous chlorine.
Organic solvents and certain petroleum-based hydrocarbons
may swell the sensing element and destroy it. Examples
include, but are not limited to, acetone; chloroform;
methylene chloride and BTEX (benzene, toluene,
ethylbenzene, xylene) compounds.
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Easy-to-use and maintain Minimal maintenance
The Aztec ADS430 RDO PRO-X sensor features ABB’s EZLink The SmartCap enables continuous operation for up to 24
technology to provide plug-and-play measurement with ABB’s months. Advanced sensor diagnostics evaluate sensor
latest digital transmitters. This has created the easiest-to-use performance to provide maintenance interval alerts.
and maintain monitoring system on the market today.
In applications where high biofouling is expected, the Aztec
EZLink
ADS430 RDO sensor can be used with ABB’s EZClean system
• No wiring, no complicated sensor set-up or configuration;
that cleans the sensor surface automatically with a powerful
simply connect the sensor using the ESC and the
jet of air.
transmitter configures the sensor set-up automatically.

No calibration required
• The Aztec ADS430 RDO PRO-X sensor is not susceptible to
drift due to the use of a non-consumptive, non-reactive
method of measurement.
• To eliminate programming errors, the sensor cap is pre-
loaded with factory calibration coefficients, serial number,
lifetime indication and date of manufacture. These are
uploaded to the Aztec ADS430 sensor automatically;
simply snap on the SmartCap and start measuring!

Fig. 5  ABB EZClean system

Fig. 4  Aztec ADS430 SmartCap

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Mounting options
ABB offer a range of mounting options for the Aztec ADS430 RDO sensor.

A
B

C D E

Item Mounting option Item Mounting option

A Floating ball assembly: ADS430110 (including boom), E Flowcell pipeline mount: ADS430160
or suitable for wall (surface) mounting (includes wall mounting clip)
floating ball assembly kit: ADS430120 (excluding boom)
F Open tank flanged dip mount: ADS430150
suitable for handrail mounting using swivel / tilt bracket (G) or
for mounting on user-supplied mounting bracket
tilt bracket (H)
G Handrail mounting bracket – swivel / tilt:
B EZClean cleaning system: ADS430170
ADS430130: for 42 mm (1.7 in.) handrail
shown fitted to dip pole and floating ball assembly
ADS430135: for 50 mm (2.0 in.) handrail
C Open channel and open tank mounting kit: ADS430140
H Handrail mounting bracket – tilt (standard):
suitable for floor / wall (surface) mounting
ADS430125: for 42 mm (1.7 in.) handrail
D Dip / pole assembly: ADS430100 (including dip pole), ADS430128: for 50 mm (2.0 in.) handrail
or
pole mounting adaptor kit: ADS430105 (excluding dip pole)
handrail-mounted using tilt bracket (H)
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Specification
Sensor type Power
Optical (luminescent) dissolved oxygen sensor Consumption (maximum)
50 mA @ 12 V DC
Probe
Measurement current
IP rating
6 mA typical @ 24 V DC
IP68
Idle current (no measurement or consumption)
Range
160 µA typical @ 24 V DC
0 to 50 mg/l concentration; 0 to 600 % saturation
Accuracy Cable
• ±0.1 mg/l, 0 to 8 mg/l Fixed length
• ±0.2 mg/l, 8 to 20 mg/l 10 m (32.8 ft.)
• ±10 % of reading, 20 to 50 mg/l EZLink digital sensor connector IP rating
Resolution IP67 (when connected)
0.01 mg/l Extension cable (options)
Response time 1, 5, 10, 15, 25, 50 m (3.2, 16.4, 32, 49.2, 82, 164 ft.)
T90 < 45 sec; T95 < 60 sec @ 25 °C (77 °F) Maximum length (including optional extension cable)
Storage conditions Up to 60 m (196.8 ft.)
–5 to 60 °C (23 to 140° F)
Salinity compensation
Dimensions
0 to 42 PSU (ppt)
• 47 mm (1.85 in.) diameter
• 203 mm (8 in.) length Barometric pressure
Probe internal mounting thread 506 to 1114 mbar (380 to 835 mm/Hg)
11/4 NPT
Environmental ratings
Sensor cap Pressure
Typical working life • 10.342 bar (150 psi) from 0 to 50 °C (32 to 122 °F),
2 years • 20.468 bar (300 psi) @ 25 °C (77 °F)
IP rating Operating temperature range
IP68 (when fitted) 0 to 50 °C (32 to 122 °F)
Storage conditions
Compliance
1 to 60 °C (33° to 140° F) in factory container
Heavy industrial, IEC:61000-6-2:2005
Temperature sensor
Methods
Operating temperature range
• Standard methods 4S00-0
0 to 50 °C (32 to 122° F)
• In-Situ methods 1002-8-2009, 1003-8-2009,
Accuracy
1004-8-2009 (EPA approved)
±0.1 °C typical
Resolution Materials of construction
±0.01 °C Sensor cap
PC / PMMA
Probe body
ABS
Temperature sensor
Titanium
Cable
Polyurethane
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Dimensions
All dimensions in mm (in.).

Probe
203 57
(8) (2.24)
57
(2.24)

47 (1.85)

Accessories
57
(2.24)

Top pole mounting

adaptor (ADS430105)
shown fitted to pole
47
(1.85)

2500
90 ±1
(98.4)
(3.5 ±0.0)
nominal

64 (2.52)

11/4 NPT thread

for in situ probe

Bottom pole mounting

adaptor (ADS430105)
shown fitted to pole
40.3
(1.58)
for 40 mm OD
Fig. 6  ADS430100 dip pole assembly for in situ probe metric pipe

42.6
(1.67)
for 1.25 in. NB pipe
(43.2 mm dia)

Fig. 7  ADS430105 pole mounting adaptor kit

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...Dimensions
All dimensions in mm (in.).

168
(6.64)

94.5
1) (3.72)
1 8.
(1
00
30

Handrail diameter 42 (1.65)*

Boom diameter 50 (1.97) / 1.5 in. NB

135°
305 (12.0)

105 140
(4.13) (5.51)

64 (2.4) typical

Fig. 8  ADS430110 floating ball assembly

172 (6.77)

* Handrail diameter is 50 mm (1.97) on part number:

102 ADS430135
85.2
(4.0) Fig. 10  ADS430130 floating ball mounting bracket assembly swivel version
(3.35)

Handrail diameter 42 (1.65)*

Boom diameter 50 (1.97) / 1.5 in. NB

105 140
(4.13) (5.51)

172 (6.77)

* Handrail diameter is 50 mm (1.97) on part number:

ADS430128
Fig. 9  ADS430125 floating ball mounting bracket assembly
 AZTE C AD S 430 OP T I CAL DI S S OLV E D OX YGE N PROBE | DS/ADS43 0-E N RE V. E 11

All dimensions in mm (in.).

3 (0.1)
10
(0.4)
1000 (39.37) uncut –
60 54
cut to required length
(2.36) (2.13)

200
(7.87) 4 x slots suitable
40 for 8 mm diameter
(1.57) 130
bolts (or imperial
(5.12)
equivalent)

250 (9.84)

400 (15.75)

Fig. 11  ADS430140 open channel mounting kit

57 (2.24)
centers
50
(2.0)
10 (0.4)

20.3 (0.8)
on 121.4
(4.75) PCD
Threaded, to screw onto sensing
end of in situ RDO probe

60
(2.36)

50 (2.0)
Fig. 13  ADS430170 EZClean adapter assembly

Fig. 12  ADS430150 open tank flanged dip mounting kit

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...Dimensions
All dimensions in mm (in.).

Dia. 75
(2.95)

17 (0.66)

58 (2.83)
18.5 (0.73)
10 (0.39) 235
(9.25)
30 (1.18)
9 (0.35)
230
124.5
(9.05)
(4.9)
104 (4.09)

15.5 (0.6)

78
(3.07)
25 (0.98)

Pipe clip
(part no. 0215120)

58.5
(2.5)

82
Fig. 14  ADS430160 flowcell pipeline mounting assembly (3.23)
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EZClean system
Dimensions in mm (in.)

330
(13.0)
381 (15.0)

262 420
(10.3) (16.5)

205
(8.1)

196 (7.7)

440
(17.3)
205
(8.1)*

*Add 280 (11.0) when door open

Fig. 15  Wall-mounting

Fig. 16  Optional handrail and pole-mounting installations

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Ordering information
Main code Options
Aztec ADS430 RDO® PRO-X optical dissolved oxygen sensing system ADS430/ X X XX XX XX XXX XX XX
Build revision
Reserved A
Sensor type
Optical (luminescent) dissolved oxygen sensor 1
Probe attachment
Not supplied Y0
Dip probe assembly supplied with 8.2 ft. (2.5 m) imperial pole D1
Dip probe mounting adapter kit for use with customer-supplied pole D5
Floating ball assembly supplied with 3 m (9.8 ft.) metric pole B1
Floating ball assembly kit for use with customer-supplied pole B5
Chain-mount adapter supplied with 3 m (9.8 ft.) of chain C1
Flowcell F1
Mounting accessories
Not supplied Y0
Handrail mounting bracket for dip or floating ball systems (for use with 42 mm (1.7 in.) diameter handrail) H1
Handrail mounting bracket for dip or floating ball systems (for use with 50 mm (2.0 in.) diameter handrail) H2
Swivel-and-tilt action handrail mounting bracket for floating ball systems only (for use with 42 mm (1.7 in.) diameter handrail) H3
Swivel-and-tilt action handrail mounting bracket for floating ball systems only (for use with 50 mm (2.0 in.) diameter handrail) H4
Chain mounting bracket for use with chain-mount adapter C1
EZClean options
Not supplied Y0
EZClean adapter (not suitable for flowcell installations) A1
EZClean system for dip, floating ball or chain-mount installations 230 V AC (supplied with compressor, adapter and tubing kit) A2
EZClean system for flowcell installations 230 V AC (supplied with compressor and tubing kit) A3
EZClean system for dip, floating ball or chain-mount installations 115 V AC (supplied with compressor, adapter and tubing kit) A4
EZClean system for flowcell installations 115 V AC (supplied with compressor and tubing kit) A5
Optional ordering code
Add one or more of the following codes after the standard ordering information to select any additional options if required.
Sensor extension cable
EZLink digital sensor extension cable – 5 m (16.4 ft.) E05
EZLink digital sensor extension cable – 10 m (32.8 ft.) E10
EZLink digital sensor extension cable – 15 m (49.2 ft.) E15
EZLink digital sensor extension cable – 25 m (82 ft.) E25
EZLink digital sensor extension cable – 50 m (164 ft.) E50
Documentation language (supplied as standard in English)
German M1
Italian M2
Spanish M3
French M4
English M5
Mounting options for EZClean system (supplied as standard with wall-mounting kit)
EZClean handrail-mounting kit G1
EZClean pole-mounting kit G2

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Acknowledgements
In-Situ and RDO are registered trademarks or trademarks of In-Situ Inc.

Sales Service Software

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ABB Limited
Measurement & Analytics
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
Tel: +44 (0)870 600 6122
Fax: +44 (0)1480 213 339
Mail: enquires.mp.uk@gb.abb.com

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

abb.com/measurement
DS/ADS430-EN Rev. E  11.2017

We reserve the right to make technical changes or modify the contents of this document without
prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack
of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents – in whole
or in parts – is forbidden without prior written consent of ABB.

© Copyright 2017 ABB.

All rights reserved. 3KXA494430R1001