MIYANO MODEL BND-51SY2

4-AXIS TURNING CENTER, SUB SPINDLE,

REVOLVING TOOL ATTACHMENT, & Y -AXIS
 Miyano Machinery Inc.
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BND-51SY2 (C-RTA)
January 2008
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MIYANO BND-51SY2
4-AXIS TURNING CENTER, SUB SPINDLE,
REVOLVING TOOL ATTACHMENT, & Y -AXIS

BND-51SY2

2” Diameter bar capacity left spindle

2” Diameter maximum collet capacity right spindle
12.6” Maximum turning length left spindle
0.1875-0.75” Work diameter with Long Shaft Work (LSW) system (option)

STANDARD FEATURES

Revolving tool attachment for live spindle tooling

12 revolving tool stations on the turret
3.3 HP Revolving drive unit
Live tool rigid tap function
Spindle synchronous control
Fanuc 18i-TB control
Y-Axis
Exclusive left and right spindle combination 4 -position tool holder
32-bit CPU high-speed microprocessor CNC system
50 to 5,000 RPM left spindle speed
50 to 5,000 RPM right spindle speed
20 Horsepower Fanuc AC left spindle drive motor
7.5 Horsepower Fanuc AC right spindle drive motor
12 Station turret can be double tooled to 24 tool stations
0.25 Seconds/station turret indexing by s ervomotor
H-S22 left spindle collet system for bar work
H-S22 right spindle collet system
C-Axis left and right spindle orientation
Inner right spindle coolant
Inner right spindle air purge
Cylindrical interpolation
Polar coordinate interpolation
Multiple repetitive cycles
Programmable parts catcher
Parts conveyor
Cut-off confirmation
Total and preset counter
Set of Miyano tool holders
Double tooling system
2-Year warranty on Fanuc control
1-Year warranty on machine
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STANDARD ACCESSORIES

Flood coolant system

High-pressure coolant system
Left and right spindle disk brakes
Machine light
Right spindle work ejector (pneumatic cylinder type)
Signal tower, 3-Steps
Splashguard door with safety interlock
Hand tools and toolbox
Miyano instruction manual
Fanuc control manual
Parts list
Electrical diagrams
Leveling screws and plates

OPTIONAL EQUIPMENT

Long Shaft Work system (LSW)

Revolving tools for drilling, milling and tapping
Gooseneck chip conveyor (hinge type) (can be mounted to right side – rear mount requires
special order)
Low chip conveyor (hinge type) (required with LSW if chip conveyor needs to be mounted to the
right side of machine)
Chip cart
Optional collet systems
6” Diameter 3-jaw chuck for left spindle
6” Diameter 2-jaw chuck for left spindle
5” Diameter 3-jaw chuck for right spindle
Coolant level switch
Air blow system for left spindle
Air blow system for right spindle
Additional part program storage
460 Volt transformer
High-speed bar feed systems
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MIYANO FANUC 18i-TB CONTROL

STANDARD FEATURES

6-axis control
Simultaneous control of three axes in the same direction (e.g. X & Z -Axis with right spindle B-
axis)
Background editing
Custom Macro B
Least input increment 0.0001 inch
Least command increment 0.0001 inch
Machine lock on all axes
Interlock
Emergency stop
Expanded stored stroke check
Tool post interference check
Chamfering on/off
Backlash compensation
MDI operation
Sequence number search
Program number search
Dry run
Single block
Manual handle feed rate x1, x10
Positioning (G00)
Linear interpolation (G01)
Circular interpolation (G02, G03)
Dwell (per second) (G04)
Skip function (G31)
Reference point return (G28)
Reference point return check (G27)
2nd reference point return (G30)
Optional block skip
Feed per minute inch/min (G98)
Feed per revolution inch/rev (G99)
Automatic acceleration/deceleration
Feed override 0 to 150%
Manual continuous feed
Thread cutting, synchronous feed (G32)
Reset
Feed hold
Automatic coordinate system setting
Decimal point input
Programming input of offset data (G1 0)
Chamfering/corner R
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Tool nose radius compensation (G40, 41, 42)

Canned cycles (G90, 92, 94)
Multiple repetitive cycles (G70 -G76)
X-axis diameter/radius programming
Counter input of offset value
Radius designation on arc
EIA/ISO automatic recognition
Miscellaneous function M-3 digit
S-4/S-5 digit command single analog output
Constant surface speed control (G96)
Spindle speed orientation 50 to 120%
Tool function T2+2
Tool offset memory +6 digits, 32 pairs + 32 pairs
Tool geometry/wear offset
Direct input of offset value
Part program storage capacity 131 Ft.
Registered programs 63 pieces
Program protect
Multi-language display English
Run hour and parts counter display
Display of spindle speed and T code at all screens
Actual speed display
Self-diagnosis function
Status display
Reader/puncher interference by RS -232C
9” CRT/MDI (Full key type) high -resolution monochrome
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SLANT BED DESIGN

The 30-degree slant bed design provides rigidity for heavy cutting and large swing for
unobstructed machining. Toolin g is easily accessible for fast set -up. Part loading and unloading
is performed quickly and easily with less operator fatigue. All chips flow freely downward into
the chip bed area without interfering with parts cutting.

The head stock construction and slant bed design are free from heat influence. The spindle
headstock, turret slides, and spindle drives are mounted on the same 30 -degree composing plain.
This construction heat-symmetry against the spindle’s centerline minimizes dimensional
fluctuation caused by heat rise.

TURRET Y-AXIS CONTROL

Y-axis for machining is standard with the BND -51SY2 machine. The CNC program moves the
turret along the Y-axis slide to perform more complex milling and parallel hole drilling/tapping
operations when the optional live tools are used. Standard left and right spindle disk brakes can
be engaged to provide extra resistance to spindle rotational movement while performing Y -Axis
machining. Similar to the other axis, a ball screw and servomot or drive this Y-axis slide. Now,
more complicated machining from the 2.0” bar and under is possible to be able to finish the parts
complete in one set up.
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REVOLVING TOOL ATTACHMENT (RTA)

The revolving tool attachment allows multiple machining op erations to be performed by using
live tools that can be mounted on the station turret. The BND -51SY2 has a 12 station turret in
which every station can utilize a driven tool. The live tools allow cross/end drilling, tapping, and
milling operations to be performed on a part to finish it complete in one set -up on the machine.
Parts are completed in one continuous cycle. The turret accepts six live tools, providing a wide
selection of machining capability on the left and right spindles. Both spindles are equipped with
C-axis control, which provides indexing in 0.001 -degree increments. Standard left and right
spindle disk brakes can be engaged to provide extra resistance to spindle rotational movement
while machining with the live tools. Rigid tapping by live tools is also another standard feature
that offers a wider range of machining possibilities.

TURRET

The turret has12 stations that can be double -tooled to provide 24 tool stations for machining.
Double tooling allows up to four t ools to be mounted on the turret station by using combination
tool holders. Two tools are mounted on the front side for machining
on the left spindle; another two tools are mounted on the opposite side
of the same holder to allow work on the right spindle . These exclusive
Miyano tool holders can be set up on each station.

This flexible tooling selection, which reduces turret indexing, permits

more efficient programming that can substantially reduce idle time.
The turret provides fast indexing of 0.25 se conds from station to
station. Bi-directional turret indexing allows the turret to automatically
take the shortest path the next selected cutting tool station. The turret
is interference free, providing ample clearance between each tool
station and the workpiece, allowing any combination of O.D. or I.D.
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tools to be used.

LEFT SPINDLE

A 20 horsepower maximum rated AC spindle drive motor powers the left spindle with an
infinitely variable spindle speed selection from 50 to 5,000 RPM. The Fanuc AC spindl e drive
motor allows powerful cutting throughout the RPM range. Additionally, a standard left spindle
disk brake can be engaged to provide extra resistance to spindle rotational movement while
performing live tool machining.

RIGHT SPINDLE AND CYLINDER TYPE WORK EJECTOR

The machine is equipped with right spindle, which is power by a 7.5 horsepower Fanuc AC
spindle motor with an infinitely variable spindle speed selection from 50 to 5,000 RPM. A
standard right spindle disk brake can be engaged to provide e xtra resistance to spindle rotational
movement while performing live tool machining. The right spindle is mounted on a heavy -duty
hand scraped, hardened, and ground slide. The slide is positioned by an additional servomotor,
which allows precise positioni ng along the B-axis. Upon completion of the first side of a part by
the left spindle, the right spindle synchronizes to the same RPM as the left spindle and the right
spindle is additionally flushed out by inner coolant & air purge for successful pick up a nd then
cut-off operation is performed. This operation can also be performed with constant surface speed
command, allowing improved tool life. Then a secondary operation on the backside of the work
piece can be performed on the right spindle side. Inner right spindle coolant & air purge can be
activated during machining by an M -code to blast chips out though the center of a part with a
though hole which is parallel to the spindle axis. After machining is completed , the CNC
controlled pneumatic cylinder t ype work ejector ejects the finished part out of the right spindle
into a parts catcher. Therefore achieving complete machining of the part in one set up.
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PROGRAMMABLE PARTS CATCHER WITH PARTS CONVEYOR

The parts conveyor operates in conjunction with the parts catcher to sustain uninterrupted bar
work production. After machining the backside of the work piece on the right spindle, the part is
ejected into the parts catcher. The catcher then places the finished work piece onto the parts
conveyor where it is transferred outside of the machine into a parts pan.

FLOOD COOLANT SYSTEM

A standard coolant pump is provided for coolant flow over the left and right spindles to help
flood the work piece with coolant. A coolant lin e is also connected to the back of the right
spindle to help flush chips. The pump supplies a pressure of 60 PSI.

HIGH PRESSURE COOLANT SYSTEM

A 160-PSI high-pressure coolant is fed through the

turret for the station in use to the tip of the cutting
tool. The program controls the coolant start/stop.
The high-pressure coolant system operates
independently from the flood coolant system for
maximum chip flushing. This high pressure is
supplied to help increase tool life to reduce machine
down time.

C-AXIS SPINDLE CONTROL

Both left and right spindles are equipped with a C -axis control. The spindles are programmable
controlled by the C-axis to provide two axis (X -C or Z-C) simultaneous movement. Spindle C -
axis positioning is programmable in a minimum c ontrollable angle of 0.001 degree increments
for a full 360 degrees.
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TOTAL AND PRESET COUNTER

The total and preset counter allows a pre -determined number of parts to be manufactured and
then stops the machining cycle. The preset counter can also be used as an aid in production
control and tool life management. The total counter will sustain a record for the number of parts
machined in that production run.

CUT-OFF CONFIRMATION

The cut off confirmation feature allows the machine,

through use of a sensor, to physically check that cut off has
actually occurred. If for any reason the part has not been
cut off, such as the insert on the cut -off tool breaks, the
cut-off confirmation feature will immediately stop the
machining cycle.

LEFT AND RIGHT SPINDLE SYCHRONOUS CONTROL

Both spindles are synchronized through out the RPM range during the pick off operation. This
feature allows the transfer of parts from left to right spindle without any marking on the part.
Round or hex material can be transferre d without stopping both spindles therefore reducing
machining time.

COLLET SYSTEM

Standard equipment stationary type H-S22 collet systems are used for bar work on both left and
right spindles.
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MIYANO FANUC 18i-TB CONTROL

The BND series utilizes a Miyano FANUC 18i -TB control with a 32-bit microprocessor. This
32-bit CNC system provides a processing speed that is many times faster than conventional 16 -
bit systems. Part program cycle time is reduced to obtain a higher level of productivi ty.

Miyano’s work coordinate system sets the tool indexing position, simplifying programming and
tool set-up and reducing machining time. The turret can be programmed to be indexed anywhere
along the slide axes either in front or along side of the work p iece. Cutting tool approach
distance is shortened and chip -to-chip time is kept to a minimum.

Tool Geometry offsets provide easy programming and tool setting on the machine. Tool setting
has been simplified and set -up time reduced. The operator simply t akes a trial cut on the
workpiece, measures the cut diameter or length and inputs this measurement value. The control
computer will then calculate the offset amount and set the correct position of the cutting tool.

Program input/output communication is p rovided through the standard RS232C interface. The
machine can be easily interfaced with off line programming system. Parts programs can be stored
in the control for future use or down loaded on a PC for storage.
 Miyano Machinery Inc.
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STANDARD TOOL HOLDER PACKAGE

Qty. Part No. Description

(3) 1X78420A Double Plain Head B

(1) 1X78430A Double & Turning Holder F
(1) 1X780320 Stopper Plate
(1) 1X78440A Double & Turning Holder R
(3) 1X78410A Double Turning Holder
(1) 1Y78410A Cut-off Tool Holder
(3) 1X78460A Double Turning Holder
(1) 5W78500A Round Hole Bushing (1/4”)
(1) 5W78510A Round Hole Bushing (3/8”)
(1) 5W78520A Round Hole Bushing (1/2”)
(1) 5W78530A Round Hole Bushing (5/8”)
(1) 5W78540A Round Hole Bushing (3/4”)

Double Plain Head B Double & Turning Holder F Double & Turning Holder R Double Turning Holder
(1X78420A) w/ Stopper Plate (1X78440A) (1X78410A)
(1X78430A & 1X780320)

Cut-Off Tool Holder Double Turning Holder Round Hole Bushing

(1Y78410A) (1X78460A) (5 Piece Set)

Note: Actual tool holders may differ slightly from those shown above. Tool holders shown above accept ¾” x ¾” shank & 1.0” dia meter tooling.
 Miyano Machinery Inc.
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OPTIONAL REVOLVING TOOLS

Part No. Description Drill/Mill Collet / (Max Capacity) Tapping Collet

2X785600 X-Drill/Mill ER20 / (13mm) ET1-20

2X785500 Z-Drill/Mill ER20 / (13mm) ET1-20

X-Drill/Mill Z-Drill/Mill
(2X785600) (2X785500)

Note: Actual revolving tools may differ slightly from those shown above.
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CHUCK (OPTION)

The BND-51SY2 can be equipped with an optional 6” diameter high -speed 2 or 3-jaw hydraulic
chuck for the left spindle. The right spindle can be optionally equipped with a 5” diameter high-
speed 2 or 3-jaw hydraulic chuck. Changeover from bar work to chuck work can be performed in
20 minutes. Concentricity is accurate to .0005” T.I.R. and can be operated up to 5,000 RPM.

COOLANT LEVEL SWITCH (OPTION)

The optional coolant level switch will monitor the machine’s coolant level during operation. If
the coolant falls below a sufficient level for proper tool and part cooling, the machining cycle
will stop.

CHIP CONVEYOR (OPTION)

A chip conveyor is available to provide automatic chip dispo sal. When equipped with the chip
conveyor, chips are channeled out of the machine into an optional chip cart to provide a clean
machining environment. Chip conveyor can either be positioned to discharge behind or to the
right side of the machine. When ma chine is equipped with the optional long shaft work (LSW)
system a low hinge type chip conveyor is needed if chip conveyor is mounted to the right side of
the machine. Otherwise, a gooseneck chip conveyor can be mounted behind the machine when
LSW is used.

HIGH SPEED BAR FEED SYSTEMS (OPTION)

A variety of hydrodynamic bar feed systems can be used with the BND -51SY. Refer to our
recommended selection of bar feeders .

LONG SHAFT WORK (LSW) (OPTION)

The long shaft work option allows between .1875 - .750” diameter parts to be completely
machined from bar stock in a continuous single operation. The shaft is swallowed through the
right spindle and transferred into a long shaft bucket to the outside of the right spindle.
Depending on the cutting condition, th e machine is capable of machining a shaft for up to 2 feet
in length (Will require modification of LSW tray).
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MACHINE INSTALLATION

At your plant facility, machine installation and start -up service is provided by a factory -trained
service engineer who will assist in the set-up and production of your first part run.

WARRANTY

Miyano warrants the machine, Fanuc control and the products furnished to be free from defects
in material and workmanship for one year (two years on Fanuc control) from date of del ivery to
the original purchaser if given normal and proper usage, care and maintenance.
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MODEL BND-51SY2 SPECIFICATIONS

BAR WORK

Round collet capacity left and right spindles ........................................................... 2.0”

Hexagon collet capacity ................................................................................... 1-23/32”
Square collet capacity ...................................................................................... 1-13/32”

CHUCK WORK

Chuck size for the left spindle .................................................................................... 6”

Chuck size for the right spindle .................................................................................. 5”

MACHINING CAPACITY

Maximum turning diameter ........................................................................................ 6”

Maximum turning length left spindle ....................................................................12.6”

LEFT SPINDLE

Collet capacity .........................................................................................................2.0”

Spindle speed range ............................................................................ 50 to 5,000 RPM
Spindle drive system .................................................................................... direct drive
Spindle Motor (maximum rating) .................................................................. AC 20 HP
I.D. of draw tube ..................................................................................................2.047”
I.D. of spindle bore ..................................................................................................2.4”
Spindle nose ........................................................................................................... A2-6
Distance between left and right spindle (with std. Collet system)………………..19.5”

RIGHT SPINDLE

Collet capacity .........................................................................................................2.0”

Spindle speed range ............................................................................ 50 to 5,000 RPM
Spindle drive system .................................................................................... direct drive
Spindle motor (maximum rating) .................................................................. AC 7.5 HP
I.D. of draw tube ..................................................................................................1.023”
I.D. of spindle bore ................................................................................................ 1.38”
Maximum slide stroke (B-axis) ........................................................................... 20.86”
Rapid traverse rate (B-axis) ..............................................................................708 IPM
Operating system ........................................................................................ NC (B-axis)
B-axis slide force ..............................................................................................838 Lbs.
Spindle nose ............................................................................................................. Flat
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TURRET

Number of stations ......................................................................................................12

Number of tool stations (double tooling system) .......................................................24
Bed style .......................................................................................................30 Degrees
Maximum slide stroke
X-axis ...................................................................................................6.8”
Z-axis..................................................................................................17.1”
Y-axis ............................................................................................ +/-1.57”
Rapid traverse
X-axis ............................................................................................708 IPM
Z-axis.............................................................................................787 IPM
Y-axis ............................................................................................472 IPM
Slide force
X-axis .........................................................................................1,704 Lbs.
Z-axis..........................................................................................1,278 Lbs.
Y-axis .........................................................................................1,704 Lbs.

Turret Index time ........................................................................................ 0.25 sec/pos

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TURRET TOOLING

Cutting tool size ............................................................................................. ¾” Square

Tool holder diameter ..................................................................................................1”

REVOLVING TOOL ATTACHMENT (RTA)

Number of positions ...................................................................................................12

Speed range ......................................................................................... 40 to 4,000 RPM
Drive motor (maximum rating) ..................................................................... AC 3.3 HP
Left and right spindles degree of index ..................................................... 0.001 degree

C-AXIS SPINDLE CONTROL

Spindle positioning .....................................................................................360 Degrees

Minimum command increment ................................................................0.001 Degrees
Positioning system .................................................................. Cs control built in motor
Simultaneous 2-axis movement .............................................................. (X-C) or (Z-C)

C-axis repeatability ............................................................................. +/- 0.017 Degree

C-axis positioning accuracy .................................................................... +/- 0.2 Degree
Rapid feed rate .................................................................................................. 33 RPM

PARTS CATCHER

Maximum part diameter ........................................................................................... 2.0”

Maximum part length............................................................................................... 6.5”

CHUCK (OPTION)

Chuck diameter for left spindle .................................................................................. 6”

Chuck diameter for right spindle ................................................................................ 5”
Type ................................................................................................................Hydraulic
Model .............................................................................................................. Kitagawa
Maximum speed ........................................................................................... 5,000 RPM
Concentricity total indicator reading .................................................................0.0005”
 Miyano Machinery Inc.
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GENERAL SPECIFICATIONS

Voltage.................................................................................................... AC 210 +/-5%

Frequency......................................................................................................... 50/60 Hz
Amperage ..............................................................................................................100 A
Power required .................................................................................................. 43 KVA
Compressed air required ...................................................................................... 80 PSI
Hydraulic tank capacity ............................................................................... 2.6 Gallons
Lubrication reservoir capacity ..................................................................... 0.5 Gallons
Coolant tank capacity ................................................................................ 39.6 Gallons

MACHINE DIMENSIONS

Width (w/rear chip conveyor) ................................................................. 68.5” (94.13”)

Height (w/signal tower) ......................................................................... 68.9” (86.10”)
Length (w/side chip conveyor) ......................................................... 102.56” (139.60”)
Weight............................................................................................................9,920 Lbs.
 Miyano Machinery Inc.
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TERMS: 10 % down with order, balance net 30 days after delivery

Order: The end user customer is to place their purchase order to:
Miyano Machinery, Inc.
940 N. Central Ave.
Wood Dale, IL 60191

FOB: Point of shipment – Wood Dale, IL or US Port of Entry

Specifications and prices are subject to change without notice.

The fulfillment of accepted orders is contingent on accidents, fire, strikes, or other causes beyond
our control.

Thank you for the opportunity to quote on your machining requirements.

Sincerely,

Miyano Machinery, Inc.