JUKI 8100b 7 Manual
JUKI 8100b 7 Manual
JUKI 8100b 7 Manual
INSTRUCTION MANUAL
CONTENTS
I. SPECIFICATIONS......................................................................................... 1
II. SET-UP......................................................................................................... 3
1. Installation........................................................................................................................................... 3
2. Installing the pedal sensor................................................................................................................. 4
3. Connecting the connector.................................................................................................................. 4
4. How to install the power plug............................................................................................................ 5
5. Attaching the connecting rod............................................................................................................ 5
6. Winding the bobbin thread................................................................................................................. 6
7. Adjusting the height of the knee lifter............................................................................................... 7
8. Installing the thread stand................................................................................................................. 7
9. Lubrication........................................................................................................................................... 8
10. Adjusting the amount of oil (oil splashes)........................................................................................ 8
11. Attaching the needle......................................................................................................................... 10
12. Setting the bobbin into the bobbin case......................................................................................... 11
13. Adjusting the stitch length............................................................................................................... 11
14. Presser foot pressure....................................................................................................................... 11
15. Hand lifter.......................................................................................................................................... 11
16. Adjusting the height of the presser bar.......................................................................................... 12
17. Threading the machine head........................................................................................................... 12
18. Thread tension.................................................................................................................................. 13
19. Thread take-up spring...................................................................................................................... 13
20. Adjusting the thread take-up stroke................................................................................................ 13
21. Needle-to-hook relationship............................................................................................................. 14
22. Height of the feed dog...................................................................................................................... 14
23. Tilt of the feed dog............................................................................................................................ 15
24. Adjusting the feed timing................................................................................................................. 15
25. Cunter knife....................................................................................................................................... 16
26. Pedal pressure and pedal stroke..................................................................................................... 16
27. Adjustment of the pedal................................................................................................................... 17
28. Marker dots on the handwheel........................................................................................................ 17
i
I. SPECIFICATIONS
Supply voltage Single phase 220V
Frequency 50Hz/60Hz
Temperature : 5 to 35˚C
Operating environment
Humidity 35 - 85 % or less
Input 210VA
Max. sewing speed 4,000 sti/min
Thread trimming speed 210 sti/min
Stitch length 5 mm
Presser foot lift (by knee lifter) 13 mm
Needle DB x 1 (#14) #14 to 18
Lubricating oil JUKI MACHINE OIL #7
–1–
4-ϕ3.4 bottom surface, depth 20
(Drill a hole at the time of set-up.)
40±0.5通し穴
ϕ40 ± 0.5 Drilled hole
depth 10
3-ϕ13
Drilled hole
–2–
2-ø3.5 bottom surface, depth 10
1. Installation
1) Carry the sewing machine with two persons as 2) Do not put protruding articles such as the screw-
shown in the figure above. driver and the like at the location where the
(Caution) Do not hold the handwheel. sewing machine is placed.
❶ ❶
❷ ❸
A B
❽ ❼
❼
5) Fit knee lifter pressing rod ❻. Fit hinge ❼ into the opening in the machine bed, and fit the machine head
to table rubber hinge ❽ before placing the machine head on cushions ❾ on the four corners.
6) Securely attach head support rod to the table until it goes no further.
* Be sure to install the machine head support bar supplied with the unit.
7) Draw out cable of the control box through cable draw-out hole to route it to the underside of the
sewing machine table.
–3–
2. Installing the pedal sensor
The explanation applies to the case the pedal sensor
is installed on the table for the DDL-8100B-7.
1) Install the pedal sensor to the table with mounting
screws ❶ supplied with the unit. It is necessary
to install the pedal sensor at such a position that
the connecting rod is perpendicular to the table.
2) After the completion of installation of the pedal
sensor on the table, place the sewing machine
head on the table.
Pedal sensor
AC cable
–4–
4. How to install the power plug
WARNING :
1. Be sure to attach the ground wire (green/yellow) to the specified location (on the ground side).
2. Take care not to allow terminals to come in contact with each other.
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and a lapse of 5 minutes or more.
–5–
6. Winding the bobbin thread
1. When winding the bobbin thread, start the winding in the state that the thread between the
bobbin and thread tension disk ❻ is tense.
2. When winding the bobbin thread in the state that sewing is not performed, remove the needle
thread from the thread path of thread take-up and remove the bobbin from the hook.
3. There is the possibility that the thread pulled out from the thread stand is loosened due to
the influence (direction) of the wind and may be entangled in the handwheel. Be careful of the
direction of the wind.
–6–
7. Adjusting the height of the knee lifter
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
❶
❷
❸
1) The standard height of the presser foot lifted using the knee lifter is 10 mm.
2) You can adjust the presser foot lift up to 13 mm using knee lifter adjust screw ❶.
3) When you have adjusted the presser foot lift to over 10 mm, be sure that the bottom end of needle bar ❷
in its lowest position does not hit presser foot ❸.
–7–
9. Lubrication
WARNING :
1. Do not connect the power plug until the lubrication has been completed so as to prevent
accidents due to abrupt start of the sewing machine,
2. To prevent the occurrence of an inflammation or rash, immediately wash the related portions if
oil adheres to your eyes or other parts of your body.
3. If oil is mistakenly swallowed, diarrhea or vomitting may occur. Put oil in a place where children
cannot reach.
1) Before starting the sewing machine, fill oil pan ❶
with JUKI MACHINE OIL #7 up to HIGH mark A.
A
2) Add oil before the oil surface comes down to
reach the LOW mark B.
3) When you operate the machine after lubrication,
you will see splashing oil through oil sight window
B ❷ if the lubrication is adequate.
❶ ❷ 4) Note that the amount of the splashing oil is unre-
lated to the amount of the lubricating oil.
1. When you use a new sewing machine or a sewing machine after an extended period of disuse,
use the sewing machine after performing break-in at 2,000 sti/min or less.
2. For the oil lubrication, purchase JUKI NEW DEFRIX OIL No. 1 (Part No. : MDFRX1600C0) or
JUKI MACHINE OIL #7 (Part No. : MML007600CA).
3. Be sure to lubricate clean oil.
4. When the oil surface is lower than the LOW mark, the oiling may be inconsistent. To prevent
inconsistent oiling, add oil before the oil surface comes down to reach the LOW mark.
WARNING :
Be extremely careful about the operation of the machine since the amount of oil has to be checked
by turning the hook at a high speed.
* When carrying out the procedure described below in 2, remove the slide plate and take extreme caution
not to allow your fingers to come in contact with the hook.
1) If the machine has not been sufficiently warmed up for operation, make the machine run idle for approxi-
mately three minutes. (Moderate intermittent operation)
2) Place the amount of oil (oil spots) confirmation paper under the hook immediately after the machine stops
running.
3) Confirm the height of the oil surface in the oil reservoir is within the range between “HIGH” and “LOW”.
4) Confirmation of the amount of oil should be completed in five seconds. (Check the period of time with a
watch.)
–8–
(2) Adjusting the amount of oil (oil spots) in the hook
1) Turning the oil amount adjustment screw attached
on the hook driving shaft front bushing in the “+”
direction (in direction A) will increase the amount of
oil (oil spots) in the hook, or in the “–” direction (in
direction B) will decrease it.
B
A
2) After the amount of oil in the hook has been prop-
erly adjusted with the oil amount adjustment screw,
make the sewing machine run idle for approximate-
ly 30 seconds to check the amount of oil in the
hook.
2 mm
(4) Confirmation of the amount of oil supplied to the face plate parts
* When carrying out the work described below in
① Amount of oil (oil splashes) confirmation paper
2), remove the face plate and take extreme cau-
tion not to allow your fingers to come in contact
with the thread take-up lever.
25 mm
–9–
(5) Adjusting the amount of oil supplied to the face plate parts
1) Adjust the amount of oil supplied to the thread
take-up and needle bar crank ❷ by turning adjust
pin ❶.
C B 2) The minimum amount of oil is reached when
A
marker dot A is brought close to needle bar
❷ crank ❷ by turning the adjust pin in direction B.
❶
maximum minimum 3) The maximum amount of oil is reached when
marker dot A is brought to the position just
❶ opposite from the needle bar crank by turning the
adjust pin in direction C.
(6) Sample showing the appropriate amount of oil supplied to the face plate parts
1) The state given in the figure shows the appropri-
Appropriate amount of oil (small)
ate amount of oil (oil splashes). It is necessary to
Splashes of oil from the thread take-up lever
finely adjust the amount of oil in accordance with
the sewing processes. However, do not exces-
sively increase/decrease the amount of oil in the
hook. (If the amount of oil is too small, the hook
1 mm will be seized (the hook will be hot). If the amount
of oil is too much, the sewing product may be
stained with oil.)
Appropriate amount of oil (large)
2) Adjust the amount of oil in the hook so that the
Splashes of oil from the thread take-up lever
oil amount (oil splashes) should not change while
checking the oil amount three times (on the three
sheets of paper).
2 mm
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
When polyester filament thread is used, if the indented part of the needle is tilted toward operator's
side, the loop of thread becomes unstable. As a result, hangnail of thread or thread breakage may
occur. For the thread that such phenomenon is likely to occur, it is effective to attach the needle
with its indented part slightly slanting on the rear side.
– 10 –
12. Setting the bobbin into the bobbin case
1) Pass the thread through thread slit A, and pull
A
the thread in direction C. By so doing, the thread
will pass under the tension spring and come out
from notch B.
2) Check that the bobbin rotates in the direction of
the arrow when thread is pulled.
B
A
* The dial calibration is in millimeters.
1) Turn stitch length dial ❶ in the direction of the
arrow, and align the desired number to marker
dot A on the machine arm.
– 11 –
16. Adjusting the height of the presser bar
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
– 12 –
18. Thread tension
(1) Adjusting the needle thread tension
1) The length of thread remaining at the needle tip
❶ after thread trimming is shortened by turning ten-
sion regulating nut No. 1 ❶ clockwise in direction
A.
2) It is lengthened by turning the nut counterclock-
B A wise in direction B.
E F
3) The needle thread tension is increased by turning
❸
tension regulating nut No. 2 ❷ clockwise in direc-
tion C.
❷ 4) It is decreased by turning the nut counterclock-
wise in direction D.
(2) Adjusting the bobbin thread tension
C 1) The bobbin thread tension is increased by turning
D tension regulating screw ❸ clockwise in direction
E.
2) It is decreased by turning the screw counterclock-
wise in direction F.
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
– 13 –
21. Needle-to-hook relationship
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
If the clearance between the blade point of hook and the needle is smaller than the specified
value, the blade point of hook will be damaged. If the clearance is larger, stitch skipping will
result.
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
– 14 –
23. Tilt of the feed dog
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
– 15 –
25. Cunter knife
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
When sharpening again the knife blade, extra special care must be taken on the handling of the
knife.
[DDL-8100B-7R]
Fig A ❸ ❹
❶
❷ ❶
Oil Stone
* In the case the thread cannot be trimmed sharply, re-sharpen counter knife ❶ as illustrated in Fig. A be-
fore the knife has become dull and re-place it correctly.
1) Loosen setscrew ❷ of bobbin case opening lever ❶, and remove the bobbin case opening lever.
2) Loosen setscrew ❹, and remove counter knife ❸.
3) To install the counter knife, follow the above procedure in reverse order.
4) When attaching the bobbin case opening lever, tighten the setscrew while pressing the lever in direction A.
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
For General Application Adjust the force required to operate the foot pedal
B Spring A : Downward force adjustment
Bolt B : Heeling back force adjustment
Hole C : Pedal stroke adjustment
– 16 –
27. Adjustment of the pedal
WARNING :
Be sure to turn the power OFF before the following work in order to prevent personal injury due to
unintentional starting of the sewing machine.
– 17 –
III. FOR THE OPERATOR
1. Operating procedure of the sewing machine
❶ 1) Press ON button ❶ of the power switch to turn
ON the power.
The power switch is in its ON state when the "I"
mark is pressed. It is in its OFF state when the
"○" mark is pressed.
If the power indicator LED on the panel does
not light up after having turned ON the power
switch, immediately turn OFF the power switch
and check the supply voltage. In addition, in
such a case as this, re-turn ON the power
switch when 2 to 3 minutes or more have
passed after turning OFF the power switch.
❺
❻
4) Reverse feed stitching at the beginning of sewing, 5) When one-touch type reverse feed switch ❻ is
reverse feed stitching at the end of sewing and pressed, the sewing machine performs reverse
various sewing patterns can be set on built-in panel feed stitching. The quantity of light of the LED
❺ of the machine head. can be adjusted by turning control knob ❼.
6) When sewing is completed, press OFF button ❶ of the power switch to turn OFF the power switch after
confirming that the sewing machine has stopped.
In the case the machine is not used for a long time, remove the power plug from the plug receptacle.
– 18 –
2. Operation panel built in the machine head
Display section Ⓐ Ⓑ Ⓒ Ⓓ Ⓔ
Ⓕ Ⓚ
❶ ❻
Ⓖ Ⓛ
❷ ❼
Ⓗ Ⓜ
❸ ❽
Ⓘ Ⓝ
❹ ❾
Ⓙ Ⓞ
❺
Ⓟ Ⓠ
Used to change over the automatic reverse Used to change the contents displayed on
❶ feed stitching at the beginning of sewing be- the display section
tween enable and disable
Used to change over the automatic reverse Used to change over the needle bar stop
❷ feed stitching at the end of sewing between position at the time of stopping sewing be-
enable and disable tween up and down
Used to change over the automatic double Used to carry out compensating stitching in
❸ reverse feed stitching at the beginning of half-stitch steps
sewing between enable and disable
Used to change over the automatic double Used to change over the thread trimming
❹ reverse feed stitching at the end of sewing operation between enable and disable
between enable and disable
Used to change over the reverse feed stitch- Used to change over the auto-lifter function,
❺ ing pattern between enable and disable while the pedal is in its neutral position,
between enable and disable *1
Used to change over the overlapped stitching Used to change over the auto-lifter function
❻ pattern between enable and disable after thread trimming between enable and
disable *1
Used to change over the soft-start function
❼ between enable and disable
*1
The status of switches and is changed over by keeping them held pressed for three seconds.
– 19 –
3. Operating procedure of the sewing pattern
Refer to the Instruction Manual for each operation panel for how to operate sewing patterns using
other operation panel than the built-in panel of the machine head.
1) Effective/ineffective of the overlapped stitching pattern can be changed over by pressing switch ❻.
When the overlapped stitching pattern is rendered effective, LED Ⓚ lights up.
2) Press and switches to change the number of stitches for target process (A, B, C or D).
– 20 –
(3) Constant-dimension stitching pattern
The constant-dimension stitching pattern can be set.
2) When switch is pressed, the content shown on display section is changed over to the number of
stitches for the constant-dimension stitching.
The number of stitches (0 to 99) for the constant-dimension stitching can be selected by pressing
switch .
* Others
1) Enable/disable of each stitching pattern can be changed over by pressing switch ❼, switch
❽ or switch ❾.
Immediately after one of the stitching patterns is enabled, the numbers of reverse feed stitching process-
es (A, B, C and D) are displayed on the display section Ⓐ.
2) When switch is pressed, the display section Ⓐ changes its display to the number of stitches for
the constant-dimension stitching process (EF) is displayed.
The number of stitches for the process (EF) can be set by pressing switch .
3) Then, the content shown on display section Ⓐ is changed over to the number of stitches for the con-
4) When switch is pressed, the content shown on display section Ⓐ is changed over to the num-
bers of stitches for the reverse feed stitching processes (A, B, C and D).
– 21 –
4. Setting of functions
Functions can be selected and specified.
Refer to the Instruction Manual for each operation panel for how to operate sewing patterns using
other operation panel than the built-in panel of the machine head.
Ⓐ
1) Press switch .
The content on display section Ⓐ is changed
over to display function setting number (P-**).
(The display item which was previously changed
is displayed unless the power has not been
turned off after the previous change.)
* If the screen display does not change, re-carry
out operation described in step 1).
2) To change the function setting number press switch and change it to a desired one.
3) After having changed the function setting number to a desired one, press switch to display the
set value of the selected function setting No.
4) Press switch to change the set value.
Example) To change the setting No. P-01 "the maximum number of revolutions":
Press switch to select setting number P-01. Press switch to confirm the number.
The current set value (maximum number of revolutions) of function setting number P-01 is displayed.
Change the maximum number of revolutions with switch and confirm the set value.
– 22 –
5. Digital types operation
Actual 0 1 2 3 4 5 6 7 8 9
Display
Actual A B C D E F G H I J K L M
Display
Actual N O P Q R S T U V W X Y Z
Display
Parame-
Parameter function Range/ unit Default Key Description
ter code
P01 Maximum sewing 100 to 4000 3500 Maximum speed of machine sewing
speed (sti/min)
P02 Speed curve adjust- 1 to100% 80 The lager the value, the faster to increase
ment(%) speed
p03 Needle UP/ DOWN uP / DN DN Up: Needle stops at up position
Dn: Needle stops at down position
p04 Start back-tacking 200 to 3200 1900 Start Back-Tacking speed adjustment
speed (sti/min)
P05 End back-tacking 200 to 3200 1900 End Back-Tacking speed adjustment
speed (sti/min)
P06 Bar-tacking speed 200 to 3200 1900 Repeat Bar-Tacking speed adjustment
(sti/min)
P07 Soft start speed (sti/ 200 to 1500 800 Soft Start speed adjustment
min)
P08 Stitch numbers for 0 to 99 Stitch- 4 Soft Start stitches setting (one unit = half
soft start(sls) es stitch)
P09 A u t o m a t i c c o n - 200 to 4000 3500 Constant-Stitch sewing speed [034.SMP] is
stant-stitch sewing set at A(or when one shot signal is active)
speed (sti/min)
P10 A u t o m a t i c e n d ON / OFF ON The Stitch-Correction is valid in sewing stop.
back-tacking sew- Note : Valid only when the【0.11.RVM】must
ing(can invalidate set on B
the stitch correction ON : Invalid (Constant-Stitch sewing, it can
function) automatic continue action as CD func-
tion)
OFF : Valid (Can’t continue execute CD func-
tion)
– 23 –
Parame-
Parameter function Range/ unit Default Key Description
ter code
P11 Back-Tacking mode J / B J Press Back-Tacking switch by hand:
selection J : It will activate when machine is stopped
or running
B: It will activate only the machine is run-
ning
P12 Start Back-Tacking A / M A Start Back-Tacking, reverse solenoid action:
mode selection A: One shot to pedal, it will automatic
execute Start Back-Tacking.
M: Pedal-controlled and motor can stop
arbitrarily
P13 Mode selection at CON / STP CON CON : At the end of Start Back-Tacking,
the end of Start machine continues sewing if pedal
Back-Tacking pressed or START signal on ( standing
operation)
STP : At the end of Start Back-Tacking, ma-
chine stops
P14 Soft start ON / OFF ON Add with full-function operation panel is valid.
ON : Soft start function is turn on.
OFF: Soft start function is turn off.
P15 Setting stitches A of 1 to 15 Stitches Reserve Invalid,setting by front shortcut key
Start Back-Tacking
P16 Setting stitches B of 1 to 15 Stitches Reserve Invalid,setting by front shortcut key
Start Back-Tacking
P17 Setting turns of 1 to 4 Times Reserve Invalid,setting by front shortcut key
Start Back-Tacking
P18 Stitch balance for 0 to 31 6 ① 0→15 The action gradually delay
Start Back-Tacking ② 16→31 The action gradually advance
1 ③ The action of 0 delay than 16
P19 Stitch balance for 0 to 31 9
Start Back-Tacking
2
P20 Mode selection for A/M M End Back-Tacking, reverse solenoid action:
End Back-Tacking A: Pedal full heeling ,it will automatic ex-
ecute end Back-Tacking
M: Pedal-controlled and motor can stop
arbitrarily
P21 End Back-Tacking ON / OFF Reserve Invalid,setting by front shortcut key
function selection
P22 Setting stitches C of 1 to 15 Stitches Reserve Invalid,setting by front shortcut key
End Back-Tacking
P23 Setting stitches D of 1 to 15 Stitches Reserve Invalid,setting by front shortcut key
End Back-Tacking
P24 Setting turns of End 1 to 4 Times Reserve Invalid,setting by front shortcut key
Back-Tacking
P25 Stitch balance for 0 to 31 12 ① 0→15 The action gradually delay
End Back-Tacking 3 ② 16→31 The action gradually advance
P26 Stitch balance for 12 ③ The action of 0 delay than 16
End Back-Tacking 4
P27 Adding 1 stitch to ON / OFF ON Adding 1 Stitch to C Segment of End
C segment of End Back-Tacking
Back-Tacking ON : Valid OFF : Invalid
P28 Mode selection for A/M A Bar-Tacking, reverse solenoid action:
Bar-Tacking A : One shot to pedal, it will automatic
execute Bar-Tacking.
M : Pedal-controlled and motor can stop
arbitrarily
– 24 –
Parame-
Parameter function Range/ unit Default Key Description
ter code
P29 Bar-Tacking func- ON / OFF Reserve Invalid,setting by front shortcut key
tion Selection
P30 Setting stitches of 1 to 99 Stitches Reserve Invalid,setting by front shortcut key
Bar-Tacking
P31 Setting turns of 1 to 15 Stitches Reserve Invalid,setting by front shortcut key
Bar-Tacking
P32 Stitch balance for 0 to 31 12 ① 0→15 The action gradually delay
Bar-Tacking 5 ② 16→31 The action gradually advance
P33 Stitch Balance for 0 to 31 12
③ The action of 0 delay than 16
Bar-Tacking 6
P34 Mode selection for A/M M A : One shot to pedal, it will automatic
Constant-Stitch execute Constant-Stitch
sewing M : Pedal-controlled and motor can stop
arbitrarily
P35 Constant-Stitch ON / OFF Reserve Invalid,setting by front shortcut key
sewing function se-
lection
P36 Setting stitches for 1 to 250 Stitch- Reserve Invalid,setting by front shortcut key
section P1 of Con- es
stant-Stitch Sewing
P37 Wiper function Se- 0 to –11 1 0: No Action
lection or thread 1: Wiper Action
clamp pressure 2-11 : Thread Clamp action and the pressure
setting gradually increased)
P38 Trimmer function ON / OFF ON ON : Trimmer Valid
selection OFF : Trimmer Invalid
P39 Presser foot UP / UP / DN DN UP : Presser foot goes up automatically
Down at intermedi- DN : Presser foot keeps down (Controlled
ate stop by heeling pedal)
P40 Presser Foot UP / UP / DN DN UP : Presser foot goes up automatically
Down after trimming DN : Presser foot keeps down (Controlled
by heeling pedal)
P41 Display the sewing 0 to 9999 0 Counting the finished-sewing quantity
finished quantity
P42 Sewing speed dis- 0 Displaying the current sewing speed (the
play speed only for reference)
P43 Setting direction of CW / CCW CCW CW : Clockwise
motor rotation CCW : Counter Clockwise (Viewed from
motor shaft side)
– 25 –
7. Details of setting of the main functions
2. In following function, after value changed, press key to save the value, otherwise they
will lost after turning power off.
Press or key to get ① Press , key to adjust
Press Key to enter Tech- the Maximum Sewing Speed
parameter code P01 press
nician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
Press or key to get ① Press , key to adjust
Press Key to enter Tech- the Start Back-Tacking Speed
parameter code P04 press
nician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
– 26 –
(3) How to set【End Back-Tacking Speed】
Press or key to get ① Press , key to adjust
Press Key to enter End Back-Tacking speed
parameter code P05 press
Technician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
Press or key to get ① Press , key to adjust
Press Key to enter the Bar-Tacking Speed
parameter code P06 press
Technician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
– 27 –
(5) How to set【Constant-Stitch Sewing Speed】
Press or key to get ① Press , key to adjust
Press Key to enter Constant-Stitch Sewing speed
parameter code P09 press
Technician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
Press or key to get ① Press , key to adjust
Press Key to enter Tech- Acceleration Factor
parameter code P02 press
nician Parameter ② After adjustment press
to enter [parameter value] key to save value.
・ if adjust value too low, it will
influence the max. speed.
The relation between acceleration curve slope PSL setting value and maximum sewing speed:
Each machine head to the parameter【001.H】maximum sewing speed’s requirement is different, so setting
PSL slope of curve in below ☆ symbol it will influence the maximum speed.
Speed up curve Acceleration factor for Max. speed
PSL
High High
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Speed Larger factor Speed
1000
2000
Low 3000
Smaller
Speed factor 4000
Speed up
Start
Max stroke
heeling pedal
Whole-
Neutral
– 28 –
8. Stitch balance of back-tacking for lockstitch machine
Press or key to get ① Press , key to adjust P-18,
Press Key to enter parameter code P-18, P-19 press P-19 balance stitches properly
Technician Parameter
to enter [parameter value] ② After adjustment press key
to save value.
Example: Step 1: Setting stitch number for Start Back-Tacking A and B=3
Step 2: Sewing the pattern in normal speed
Step 3: If unbalanced situation is appeared please correct it as below:
Suggestion: Select the balance stitches for Section A before selecting for B
Start point
Start point
A Case 2 : Shorter A and normal B
B Adjustment : Please adjust [P-18. BT1] value
suitably.
31⇒30⇒・・・17⇒16⇒0⇒1⇒・・・⇒14⇒15
Start point
Case 4 : Normal A and shorter B
A Adjustment : Please adjust [P-19. BT2] value
suitably.
B
31⇒30⇒・・・17⇒16⇒0⇒1⇒・・・⇒14⇒15
– 29 –
(2) How to balance stitches for【End Back-Tacking】
Factory defaults of balance stitches for P-25.BT3 and P-26.BT4 are different because of different
types of machine head.
Press or key to get ① Press , key to adjust P-25,
Press Key to enter parameter code P-25, P-26 press P-26 balance stitches properly
Technician Parameter
to enter [parameter value] ② After adjustment press key to
save value.
Example: Step 1: Setting stitch number for End Back-Tacking C and D=3
Step 2: Sewing the pattern in normal speed
Step 3: If unbalanced situation is appeared please correct it as below:
Suggestion: Select the balance stitches for Section C before selecting for D
C
Case 2 : Shorter C and normal D
D Adjustment : Please adjust [P-25. BT3] value
suitably.
Start point
31⇒30⇒・・・17⇒16⇒0⇒1⇒・・・⇒14⇒15
C
Case 3 : Normal C and longer D
C
Adjustment : Please adjust [P-26. BT4] value
Start point D suitably.
31⇒30⇒・・・17⇒16⇒0⇒1⇒・・・⇒14⇒15
C
Case 4 : Normal C and shorter D
C
D Adjustment : Please adjust [P-26. BT4] value
suitably.
15 ⇒ 14 ⇒・・・1 ⇒ 0 ⇒ 16 ⇒ 17 ⇒・・・
Start point ⇒ 30 ⇒ 31
– 30 –
(3) How to balance stitches for【Bar Tacking】
Factory defaults of balance stitches for P-32.BT5 and P-33.BT6 are different because of different
types of machine head.
Press or key to get ① Press , key to adjust P-32,
Press Key to enter parameter code P-32, P-33 press P-33 balance stitches properly
Technician Parameter
to enter [parameter value] ② After adjustment press key to
save value.
Example: Step 1 : Setting stitch number for Bar-Tacking A=B= 4 and turns of Bar-Tacking D=4
Step 2 : Sewing the pattern in normal speed
Step 3 : If unbalanced situation is appeared please correct it as below:
Suggestion : Select the balance stitches for Section A(1.3) before selecting for B(2.4)
Start point
A
Case 1 : Longer A and shorter B
B
Adjustment : Please adjust [P-32. BT5] value
A B suitably.
15⇒14⇒・・・1⇒0⇒16⇒17⇒
・・・⇒ 30 ⇒ 31
D
B
Start point
Case 2 : Shorter A and normal B
A B A Adjustment : Please adjust [P-32. BT5] value
suitably.
31⇒30⇒・・・17⇒16⇒0⇒1⇒
D ・・・⇒ 14 ⇒ 15
Start point
A B Case 3 : Normal A and longer B
B A Adjustment : Please adjust [P-33. BT6] value
suitably.
15⇒14・・・⇒1⇒0⇒16⇒17⇒
D ・・・⇒ 30 ⇒ 31
Start point
A
Case 4 : Normal A and shorter B
B Adjustment : Please adjust [P-33. BT6] value
suitably.
B
31⇒30⇒・・・17⇒16⇒0⇒1⇒
A
・・・⇒ 14 ⇒ 15
D
– 31 –
9. Error code list
E1 Power Module is faulty. System will be shut down until the power resets on.
Abnormal over current or voltage. Please check the power board in detail.
Resistor is damaged or F1 fuse is blown.
E2 1)When power on, detected main voltage too Motor and machine will be shutting down. Please check
low the AC power. (Too low)
2)Connect the wrong voltage, too low. Please check the main pc board.
E3 Operation Box linked to CPU interface had com- Motor and machine will be shutting down. Please check
munication error. the operation box.
E5 Faulty connection of the pedal sensor Check whether the pedal sensor connector is securely
connected.
E7 a) Bad connection at the motor connector. System will be shut down until the power resets on.
b) Synchronizer signal error Please check the motor connectors, synchronizer situa-
c) Machine locked or object stuck in the motor tion and machine situation.
pulley.
d) Sewing material is too thick.
e) Module output is abnormal.
E8 Manual Back-Tacking lasts for 15 sec. System will be shut down until the power resets on.
E9 Synchronizer signal error. Please check the positioning signal or the condition of
pulley.
E11 Auto Needle Up is malfunction as power on. Motor still can run, but it automatically starts the clutch
mode. All constant-stitch sewing pattern and trimmer /
wiper function is invalid. Please check the synchronizer.
E12 Power is turned on without the synchronizer Motor still can run, but it automatically starts the clutch
signal. mode. All constant-stitch sewing pattern and trimmer /
wiper function is invalid. Please check the synchronizer.
E13 Overheat Protection f or Power Module Please check the connection between power module
and heat sink.
E14 Encoder signal error. Please check the encoder signal or change the encoder.
E15 Abnormal over current protection for Power System will be shut down until the power resets on. Please
Module. check the power board in detail.
E16 Trimmer switch error. Please check the trimmer switch whether turn in the
correct position.
E17 Machine head switch error. Please check if the machine head whether raised or if the
machine head switch is damaged.
– 32 –