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250-1000 HRS PM Service For Forklift

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Stephen Ceres

This document outlines the maintenance tasks and checklist for a 250 hour preventative maintenance (PM) service for a forklift. It lists 36 maintenance items to inspect or service including checking for leaks, cleaning the machine, inspecting filters, checking fluid levels, lubricating parts, and ensuring all maintenance is complete. The mechanic, electrician, and foreman must sign off after completing the PM service.

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© All Rights Reserved
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Download as xlsx, pdf, or txt

250-1000 HRS PM Service For Forklift

Uploaded by

Stephen Ceres
60 views12 pages
This document outlines the maintenance tasks and checklist for a 250 hour preventative maintenance (PM) service for a forklift. It lists 36 maintenance items to inspect or service including checking for leaks, cleaning the machine, inspecting filters, checking fluid levels, lubricating parts, and ensuring all maintenance is complete. The mechanic, electrician, and foreman must sign off after completing the PM service.

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250-1000 HRS PM SERVICE FOR FORKLIFT

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This document outlines the maintenance tasks and checklist for a 250 hour preventative maintenance (PM) service for a forklift. It lists 36 maintenance items to inspect or service including checking for leaks, cleaning the machine, inspecting filters, checking fluid levels, lubricating parts, and ensuring all maintenance is complete. The mechanic, electrician, and foreman must sign off after completing the PM service.

Copyright:

© All Rights Reserved
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
60 views12 pages

250-1000 HRS PM Service For Forklift

Uploaded by

Stephen Ceres
This document outlines the maintenance tasks and checklist for a 250 hour preventative maintenance (PM) service for a forklift. It lists 36 maintenance items to inspect or service including checking for leaks, cleaning the machine, inspecting filters, checking fluid levels, lubricating parts, and ensuring all maintenance is complete. The mechanic, electrician, and foreman must sign off after completing the PM service.

Copyright:

© All Rights Reserved
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250 HRS PM FOR FORKLIFT

Equip #: Date:

TIME DOWN:____________ TIME UP:_____________ TOTAL TIME DOWN:__________

METER READING:_____________

1. Check over machine for leaks, including radiator. Time: [ ]

2. Pressure clean machine, radiator and batteries. Time: [ ]

3. Check operation of hour meter. Record reading. Time: [ ]

4. Check service brake operation. Time: [ ]

5. Check inching pedal operation. Time: [ ]

6. Check park brake. Adjust as required. Time: [ ]

7. Check steering operation. Time: [ ]

8. Check throttle operation. Time: [ ]

9. Check operation of transmission controls. Time: [ ]

10. Check operation of hydraulic controls. Time: [ ]

11. Check back up alarm. Time: [ ]

12. Check horn. Time: [ ]

13. Check operation of gauges and indicators. Time: [ ]

14. Check condition of seat and seat belts. Time: [ ]

15. Check condition of lights and wiring. Time: [ ]

16. Engine oil SOS. Time: [ ]

17. Change engine oil and filter. Time: [ ]

18. Inspect filter for foreign material. Time: [ ]

19. Inspect primary air element. Clean (max 30 psi) Time: [ ]


or replace as required.

20. Inspect secondary air element. Replace if Time: [ ]


required.
21. Reset filter indicatior. Time: [ ]

22. Service primary fuel element. Time: [ ]

23. Check and adjust battery level. Clean cables and Time: [ ]
posts.

24. Check fan and alternator belt condition and Time: [ ]


adjustment. Check idler pulley bearings.

25. Check water pump shaft for looseness and leakage. Time: [ ]

26. Check levels and adjust as required:


- Radiator Time: [ ]
- Engine Time: [ ]
- Transmission Time: [ ]
- Hydraulics Time: [ ]
- Differential Time: [ ]
- Brake Fluid Time: [ ]

27. Check steering cylinder for leaks, damage pin Time: [ ]


condition and hose condition.

28. Check steering linkage wear. Time: [ ]

29. Forklifts: Check mast cylinders for leaks, damage, Time: [ ]


pin condition and hose condition.

30. Check tires for damage, proper inflation, and valve Time: [ ]
stem condition.

31. Torque wheel nuts. Time: [ ]

32. Check ROPS condition and bolt torque. Time: [ ]

33. Grease all service points. Time: [ ]

34. Check machine for rubbing hoses, missing clamps, Time: [ ]


loose or missing hardware, frayed wires, etc.

35. Run machine and check for leaks. Time: [ ]


36. Ensure backlog list is complete. Time: [ ]

Mechanic SSignature: Foreman Signature:

Auto Electrician Sign:


500 HRS PM FOR FORKLIFT

EQUIP No: DATE:

TIME DOWN:____________ TIME UP:___________ TOTAL TIME DOWN:_________

METER READING:____________

1. Check over machine for leaks, including radiator. Time: [ ]

2. Wash unit to remove excess mud. Swab entire unit Time: [ ]


with spec-clean using broom, then pressure wash
entire unit, including radiator and batteries.

3. Check operation of hour meter. Record reading. Time: [ ]

4. Check service brake operation. Time: [ ]

5. Check inching pedal operation. Time: [ ]

6. Check park brake. Adjust as required. Time: [ ]

7. Check steering operation. Time: [ ]

8. Check throttle operation. Time: [ ]

9. Check operation of transmission controls. Time: [ ]

10. Check operation of hydraulic controls. Time: [ ]

11. Check back up alarm. Time: [ ]

12. Check horn. Time: [ ]

13. Check operation of gauges and indicators. Time: [ ]

14. Check condition of seat and seat belts. Time: [ ]

15. Check condition of lights and wiring. Time: [ ]

16. Engine oil SOS. Time: [ ]

17. Change engine oil and filter. Time: [ ]


18. Inspect filter for foreign material. Time: [ ]

19. Inspect primary air element. Clean (max. 30 psi) Time: [ ]


or replace as required.

20. Inspect secondary air element. Replace if Time: [ ]


required.

21. Reset filter indicator. Time: [ ]

22. Service primary fuel element. Time: [ ]

23. Check and adjust battery level. Clean cables and Time: [ ]
posts.

24. Check fan and alternator belt condition and Time: [ ]


adjustment. Check idler pulley bearings.

25. Check water pump shaft for looseness and leakage. Time: [ ]

26. Check levels and adjust as required:


- Radiator Time: [ ]
- Engine Time: [ ]
- Transmission Time: [ ]
- Hydraulics Time: [ ]
- Differential Time: [ ]
- Brake Fluid Time: [ ]

27. Check steering cylinder for leaks, damage pin Time: [ ]


condition and hose condition.

28. Check steering linkage wear. Time: [ ]

29. FORKLIFTS: Check mast cylinders for leaks, damage, Time: [ ]


pin condition and hose condition.

30. Check tires for damage, proper inflation, and Time: [ ]


valve stem condition.

31. Torque wheel nuts. Time: [ ]

32. Check ROPS condition and bolt torque. Time: [ ]

33. Grease all service points. Time: [ ]


34. Check machine for rubbing hoses, missing clamps, Time: [ ]
loose or missing hardware, frayed wire, etc.

35. Run machine and check for leaks. Time: [ ]

36. Ensure backlog list is complete. Time: [ ]

37 SOS: - Transmission Time: [ ]

38. Change transmission oil and filter. Time: [ ]

39. Replace secondary fuel filter. Time: [ ]

40. Service hydraulic breather and filler screen. Time: [ ]

41. Check U-Joint condition. Time: [ ]

42. Check torque on rear suspension mount bolts Time: [ ]


(200 ft/lbs).

43. Run and check for leaks. Time: [ ]

Mechanic Signature:

Auto Electrician Signature:

Foreman Signature:
1000 HRS PM FOR FORKLIFT

EQUIP #: DATE:

TIME DOWN:____________ TIME UP:_____________ TOTAL TIME DOWN:_________

METER READING:____________

1. Check over machine for leaks, including radiator. Time: [ ]

2. Pressure clean machine, radiator and battery. Time: [ ]

3. Check operation of hour meter. Record reading. Time: [ ]

4. Check service brake operation. Time: [ ]

5. Check inching pedal operation. Time: [ ]

6. Check park brake. Adjust as required. Time: [ ]

7. Check steering operation. Time: [ ]

8. Check throttle operation. Time: [ ]

9. Check operation of transmission controls. Time: [ ]

10. Check operation of hydraulic controls. Time: [ ]

11. Check back up alarm. Time: [ ]

12. Check horn. Time: [ ]

13. Check operation of gauges and indicators. Time: [ ]

14. Check condition of seat and seat belts. Time: [ ]

15. Check condition of lights and wiring. Time: [ ]

16. Engine oil SOS. Time: [ ]

17. Change engine oil and filter. Time: [ ]

18. Inspect filter for foreign material. Time: [ ]

19. Inspect primary air element. Clean (max. 30 psi) Time: [ ]


or replace as required.

20. Inspect secondary air element. Replace if Time: [ ]


required.

21. Reset filter indicator. Time: [ ]

22. Service primary fuel element. Time: [ ]

23. Check and adjust battery level. Clean cables and Time: [ ]
posts.

24. Check fan and alternator belt condition and Time: [ ]


adjustment. Check idler pulley bearings.

25. Check water pump shaft for looseness and leakage. Time: [ ]

26. Check levels and adjust as required:


- Radiator Time: [ ]
- Engine Time: [ ]
- Transmission Time: [ ]
- Hydraulics Time: [ ]
- Differential Time: [ ]
- Brake Fluid Time: [ ]

27. Check steering cylinder for leaks, damage pin Time: [ ]


condition and hose condition.

28. Check steering linkage wear. Time: [ ]

29. FORKLIFTS: Check mast cylinders for leaks, damage, Time: [ ]


pin condition and hose condition.

30. Check tires for damage, proper inflation, and Time: [ ]


valve stem condition.

31. Torque wheel nuts. Time: [ ]

32. Check ROPS condition and bolt torque. Time: [ ]

33. Grease all service points. Time: [ ]

34. Check machine for rubbing hoses, missing clamps, Time: [ ]


loose or missing hardware, frayed wire, etc.
35. Run machine and check for leaks. Time: [ ]

36. Ensure backlog list is complete. Time: [ ]

37 SOS: - Transmission Time: [ ]

38. Change transmission oil and filter. Time: [ ]

39. Replace secondary fuel filter. Time: [ ]

40. Service hydraulic breather and filler screen. Time: [ ]

41. Check U-Joint condition. Time: [ ]

42. Check torque on rear suspension mount bolts Time: [ ]


(200 ft/lbs).

43. Run and check for leaks. Time: [ ]

44.Change Hydraulic Filter Time [ ]

45. Obtain S.O.S on Compartment required:


- Engine Time: [ ]
- Transmission Time: [ ]
- Hydraulics Time: [ ]
- Differential Time: [ ]

46. Lubricate all Grease Points Time: [ ]

Mechanic Signature:

Auto-Electrician Signature:

Foreman Signature:
2000 HRS PM FOR FORKLIFT

EQUIP #: DATE:

TIME DOWN:_____________ TIME UP:_____________ TOTAL TIME DOWN:__________

METER READING:_____________

1. Check over machine for leaks, including radiator. Time: [ ]

2. Pressure clean machine, radiator and battery. Time: [ ]

3. Check operation of hour meter. Record reading. Time: [ ]

4. Check service brake operation. Time: [ ]

5. Check inching pedal operation. Time: [ ]

6. Check park brake. Adjust as required. Time: [ ]

7. Check steering operation. Time: [ ]

8. Check throttle operation. Time: [ ]

9. Check operation of transmission controls. Time: [ ]

10. Check operation of hydraulic controls. Time: [ ]

11. Check back up alarm. Time: [ ]

12. Check horn. Time: [ ]

13. Check operation of gauges and indicators. Time: [ ]

14. Check condition of seat and seat belts. Time: [ ]

15. Check condition of lights and wiring. Time: [ ]

16. Engine oil SOS. Time: [ ]

17. Change engine oil and filter. Time: [ ]

18. Inspect filter for foreign material. Time: [ ]

19. Inspect primary air element. Clean (max. 30 psi) Time: [ ]


or replace as required.

20. Inspect secondary air element. Replace if Time: [ ]


required.

21. Reset filter indicator. Time: [ ]

22. Service primary fuel element. Time: [ ]

23. Check and adjust battery level. Clean cables and Time: [ ]
posts.

24. Check fan and alternator belt condition and Time: [ ]


adjustment. Check idler pulley bearings.

25. Check water pump shaft for looseness and leakage. Time: [ ]

26. Check levels and adjust as required:


- Radiator Time: [ ]
- Engine Time: [ ]
- Transmission Time: [ ]
- Hydraulics Time: [ ]
- Differential Time: [ ]
- Brake Fluid Time: [ ]

27. Check steering cylinder for leaks, damage pin Time: [ ]


condition and hose condition.

28. Check steering linkage wear. Time: [ ]

29. FORKLIFTS: Check mast cylinders for leaks, damage, Time: [ ]


pin condition and hose condition.

30. Check tires for damage, proper inflation, and Time: [ ]


valve stem condition.

31. Torque wheel nuts. Time: [ ]

32. Check ROPS condition and bolt torque. Time: [ ]

33. Grease all service points. Time: [ ]

34. Check machine for rubbing hoses, missing clamps, Time: [ ]


loose or missing hardware, frayed wire, etc.
35. Run machine and check for leaks. Time: [ ]

36. Ensure backlog list is complete. Time: [ ]

37 SOS: - Transmission Time: [ ]

38. Change transmission oil and filter. Time: [ ]

39. Replace secondary fuel filter. Time: [ ]

40. Service hydraulic breather and filler screen. Time: [ ]

41. Check U-Joint condition. Time: [ ]

42. Check torque on rear suspension mount bolts Time: [ ]


(200 ft/lbs).

43. Run and check for leaks. Time: [ ]

44. Change hydraulic oil and filter. Time: [ ]

45. Change differential oil. Time: [ ]

46. Tighten all radiator hose clamps. Pressure test Time: [ ]


radiator.

47. Change coolant. Time: [ ]

48. Repack and adjust power shaft and drive wheel Time: [ ]
bearings.

49. Repack and adjust rear wheel bearings. Time: [ ]

50. Run and check for leaks. Time: [ ]

Supervisor Sig.

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