FrameMac

LIGHT GAUGE STEEL

PRODUCTION EQUIPMENT

Model:F1-C89

Technical Manual
(2017)

Being credible, pragmatic and innovative.

Pursuing to provide customers with the most sophisticated
technique and the largest industrial value......
www.FrameMac.com

1
Customer Name: Al Sarh Holding Group
Unit Type: F1-C89
Serial Number:
Warranty Period: One year

Disclaimer

• FrameMac provides customers with technical facilities .

• Customers shall bear full responsibilities for ensuring to

conform local regulations and management and assuring
safety .

• FrameMac bears no professional responsibilities. This

disclaimer is applicable to hardware and software provided by
this company .

• This company has always been upgrading its software and

hardware products, once you apply the product, you accept
the patent agreements.

• This company has the right to regularly update the manual

without further notice. Updated contents shall be added in
the new version.

• Note: Equipment failures caused by operation

contradicting this manual void the product warranty.

•2
Content

Content
Instruction P4 - P11
Overview P12 - P15
Control System P13 - P15
Hydraulic System P16 - P19
Usage of Inkjet system P19
Maintenance of Forming P20 - P24
Machine

Warning！When the
device is operating,
products will
automatically come out
from the discharge
outlet in high speed.
Keep away from the
outlet, otherwise it can
seriously or even fatally
injure your body!

•3
 Instruction

Read the Technical Manual carefully and understand it

completely before using the device. To avoid any damage
or accident, make sure to install, operate and maintain the
device in accordance with the manual.

Keep the Technical Manual in safe. Any doubt

arises, contact our after sales service personnel please.

•4
 Operating Conditions
FrameMac F1-89 is a very sophisticated production system
composing of computer control system, hydraulic system, servo system
and coil material processing system. These components will operate
most efficiently under appropriate conditions. Such components as
hydraulic and computer parts and ink system are sensitive to
temperature and environment, to keep the components operate most
efficiently and to prolong their life-span , the following conditions shall
be required:

• Altitude: 2000 meters below

• Temperature：-10℃~+35℃ ；
• Humidity：No higher than 50％ with a temperature of
35℃, and no higher than 90％ with a temperature of 25℃；
• Atmospheric condition : No media that may cause
explosion; no gas that may erode metals ; no conductive dust; make
sure the workshop clear of dust and away from intensive focal
source and electromagnetic interference;
• Beyond the reach of rain and snow；
• Power：Electric voltage shall range from 342V to 390V, and
unbalanced voltage of the three-phase power supply must be within
the scope(voltage negative sequence component and zero
sequence component shall not excess 2% of positive sequence
component) . Frequency shall range from 49.5~50.5HZ.

•5
 Installation

• Enough space shall be provided for the units for opening the
doors and covers in case of maintenance.

• Make sure that the installation base is hard and stable

enough.

• When the installation of the units is completed, lubricate all

the moving parts, otherwise the parts may be worn more rapidly or
even be damaged.

• For transportation safety, all hydraulic fluid has been

removed from the device before leaving the factory. When the device
is installed, inject hydraulic oil adaptable to local weather condition
before debugging (hydraulic system instruction) .

• Open the shield of the units and the shield behind the main
arch of device forming machine to inject some lubricating oil before
operating(reducer connecting the main motor has been lubricated
before leaving the factory).

• All wiring performance shall be compatible with the unit.

•6
• Never connect any power cable such as electric welder that
may cause line interference to the switchboard of the unit.

• Please see the GB5226.1-2002 standard for grounding

cable, earthing resistance and other grounding precautions.

• Before switching on the device, check the cables to make

sure there is no damage to the insulating leather, which may
cause leakage of electric current or shock.

Unless absolutely
necessary ,do not remove
the shield of the device！

•7
Installation

•8
Safety

• The design of these devices meets the relevant national

standards(GB), trade standards, and the requirements of safety,
energy conservation and environment protection as well. The
following standards are satisfied, but not limited to:

• No accident may occur while the device is normally operating.

However, aging and damage to the electric elements or fatigue
defect may cause the device malfunction. If it is necessary for the
operator to reach the punching press area and rotating parts, make
sure all the moving parts are at rest to avoid any accidental disability.

• Safe operation rules shall be constituted for the workshop in

accordance with relevant standards in combination with the reality of
this enterprise. Operators must strictly obey all the rules.

•9
• New operators shall be trained and examined for the qualification.
Safety education and training shall be held at least once a year.

• Operating mechanical equipment is a simple, repetitive and boring

job, which may make the operators bored and tired. Never operate
in the state of impatience and tiresome.

• Hang a warning board beside the main switch of the units while
installing, adjusting, overhauling or trouble shooting the devices
powered off. The warning board must be eye-catching. If
necessary, get somebody monitor the switch.

•10
 Safety

• Special inspectors shall inspect the devices regularly. Do not

maintain or clean the devices while the equipments are operating.
When the shield is separated or removed, do not switch on.
• Operators shall pay attention to the operating conditions, switch
off to check immediately in case of abnormal noise or vibration.
• Operators shall be qualified for operating such units.
• Serviceman shall be qualified for professional maintenance to
avoid any accident.
• Don’t touch high voltage electric parts.
• Make sure to be familiar with the respective function of each
button on the unit control box. Don’t push the buttons randomly.
• Operators must be familiar with the emergency stop button, and
in case of malfunction or other emergencies, push the
emergency stop button and then cut off the general power supply.
• Don’t put any tools and objects inside the units or on the shield
to avoid any potential damage to the device or any accident.
• Water and oil could make the ground slippy and may cause
danger, to avoid any potential accident, keep the ground clean
and dry.
Power on requirements
• Make sure the lube oil has been added to the units as specified.
• Make sure hydraulic fluid has been filled.
• Make sure all the shields have been recovered before operating
the units.
• Keep all unauthorized personnel clear of the operating area.

•11
 Overview

• Solidity：The machine weighs 5000kg, which keep it from being

deformed during its handling, transportation and displacement, and it
may work stably for a long time.
• Transmission：Precise hard tooth surface gears are applied between
machine forming rollers, and its life can be 10 years with appropriate
maintenance.
• Forming roller：Forming roller adopted in FrameMac made machine is
optimized in design with COPRA roller design software from Data M,
Germany, and is processed by a 12-group forming rollers and CNC
processing center. Surface scratch of the keel product during the process
of forming that may cause corrosion and reduction of the service life of
house has been effectively prevented. Forming roller of FrameMac made
machine is made of alloy die steel, and is wholly hardening above
HRC60°. Generally, its service life can reach more than 10 years.
• Press tool：Special optimization in structure design makes the hydraulic
punching machine complete stamping process with minor thrust,
minimizes the failure rates of press tool and hydraulic system, effectively
avoids the damage to the device（such as screw break, electric
appliance parts falling off, hydraulic burst and oil spilling）caused by
excessive equipment vibration, and reduces the noise greatly.

12
 Production control system

FrameMac LGS Maker is a set of digital control system

researched and developed independently by FrameMac with
proprietary intellectual property rights, leading its counterparts home
and abroad. This system is equipped with industrial computer to
ensure it is suitable to all types of working environment.
The system has independent intellectual property rights and is
permanently free to use.

13
• There are 9 independent hydraulic drive die stamping in
the F1-C89 device, through which member bars are punched
and cut off to be assembled into final product.

• The control system of the F1-C89 device must know the

precise positioning of each die relative to the reference
position. Refer to the machine tool control section of this
manual for specific settings.

• The first 5 groups of moulds are equipped on the pre-

punching die platform locating at the feed end, all of which
operate before the coil material is formed.

• If the moulds are not in line with each other or with the
forming roll, fine-tune them to the left or right.

• For the assembly of wall and truss, diversified holes and

angles are punched by the moulds set and are cut off when
the necking die operation completes.

14
Rewinding frame

Powered automatically expanding and uncoiling machine is

adopted and the unwinding speed of the driving motor of the
machine matches the forming speed of the main machine. To
avoid any accident, cranes or other auxiliary vehicles are
necessary for the unwinding machine to unload the material.

Dimension：L×B×H=1000×900×1000(mm)
Maximum volume：1500mm
Maximum weight：not more than 2000kg
Bore：460-520mm
Power of motor: 3.7kw

15
Hydraulic system

Hydraulic system of the FrameMac made machine is

composed of original components from Germany Bosch
Rexroth and motor of Swiss ABB brand, which effectively
ensures the stability and life of the system.

16
Driving system

• A closed loop servo-control system is adopted in the F1-

C89 device to control localization within the machine.
Asynchronous or synchronous motor is used for rapid
acceleration and deceleration roller. Two high resolution
encoders are used to provide feedback on the position of
the steel strip and the angular position of the rolling motor
shaft. The 2 feedback signals are compared and processed
in a frequency conversion drive so as to provide a
positioning accuracy of + 0.5mm .

• The transmission adopts high quality gear drive, which

ensures the accuracy of machining dimension.

•17
Electric system

Electric connection
The F1-C89 device uses a 380VAC three-phase ground wire .
The main electrical control cabinet (see the electrical cabinet
connection) uses the 63A isolating switch, which is connected from
the external electric cabinet and through the side cover . Turn on the
electric cabinet and connect the three-phase wire, as shown in the
"electrical cabinet connection". The grounding conductor must be
properly connected to the common wire provided in the cabinet.

Important Note
• Make sure that the electrical power of the motor is
adequately supplied to meet the requirements specified in
the electrical specifications of the machine.
• Use appropriate sized lead according to the local wiring
standards.
• Only fully qualified, certified electrical personnel can
connect the power to this machine.
• Do insulation and grounding tests to ensure the integrity
of electrical connections.

•18
• All electrical connections to the equipment must comply with the
relevant regulations and safety requirements, or other applicable local
rules and regulations, regulatory requirements 。 Ignoring safe work
can lead to serious injuries and even death.

Inkjet system

Nozzle、Ink box Touch screen

• Configure maintenance free electronic ink jet printer, and

the writing is legible and firm, easy to assemble and install.

• Automatically print the logo generating by the design

software without manual intervention.

• Other information such as company name, logo and

website can be added willfully.

•19
 lubricating

Axle end bearing ： lithium base grease （grease）, once a week

Gear box：0#lubricating grease, replace it three months later

for the first time, then annually.

•20
 Check list before startup
Make sure the operating temperature is
between 0℃ and 28℃
Make sure the roll thickness setting of
FrameMac Macker match the machined
material.
Make sure the material processing width is
correct
Make sure the ink is enough.

Make sure the devices have been properly

lubricated as indicated.
Make sure there is no attachment on the
roller.
Make sure the shaft end nut is fastened.

Lubricate the blade every four hours.

21
 Production settings of F1-C89

Main engine idler clearance setting

• Each spindle of the forming master is adjustable independently to
suit the material of different thickness. The thickness of the
material applies : 0.75mm~1.20mm
• Height adjustment is accurately set using a torque wrench
according to the thickness of the material to be processed and
material characteristics (usually in 11-14n.m), the adjustment
process must ensure the balance of both ends of the shaft.
• The lower wheel is fixed and only the upper wheel is adjusted to
control the gap.
• The roll will automatically adjust the gap as the thickness of the
material diversifies. It is unnecessary to adjust the bolts to adjust
the thickness. Generally, only the fine tuning of two groups
ensures the precision of the product 。
• Any deviation will result in defects in the product, such as
distortion, bending or improper size, and other nonconforming
products.

22
 Coil stock introduction

Centering device feeding device

• Feeding and centering devices are critical for machine

forming, and roll centering ensures the complete symmetry of
the product, which is key for the product to meet the design
criteria.
• The guiding device, in combination with a coil material
device, vertically rolls the centering material into a roller
set and a punching shear device.
• Feeder ensures the material enter the rollers set in
alignment and all die in the same benchmark.
• Before feeding, the material must be cut in the following
pattern to prevent the material from being blocked during the
first feeding.

23
 Press tool

Shall any dimensional error arises, adjusting the position of the

mould without permission is not recommended. Instead,
adjust it in Framemac Maker as will be mentioned hereafter.

24
 FrameMac
LIGHT GAUGE STEEL
PRODUCTION EQUIPMENT

Model:F1-C89

Control system Manual

(2017)

Being credible, pragmatic and innovative.

Pursuing to provide customers with the most sophisticated
technique and the largest industrial value......
Content

Introduction of host
P1-P3
operating platform
Boot operation P26
FrameMac LGS
P4-P20
Maker operation
Hydraulic system
P21-P33
Introduction & Maintenance

Warning！When the
device is operating,
products will
automatically come out
from the discharge
outlet in high speed.
Keep away from the
outlet, otherwise it can
seriously or even fatally
injure your body!

•1
FrameMac LGS Maker production control system

Host operating platform

Trouble light : yellow, corresponding to the status bar of the

LGSmaker system;

Automatic / manual switching knob ：switching between the

automatic and manual modes of the equipment；

Manual mode ： equipment debugging, as well as parameters

correction and other functions ；

Automatic mode ： for processing and production ；

USB interface ： for external production drawing data import .

2
FrameMac LGS Maker production control system

Working mode indicator

The above picture shows the working indicator lights.

Trouble light：Display automatically.
Three status:
1.Dark：Normal.
2.Flashing：The device is in a fault state, reminding the
staff to inspect it.
3.Lighting： The device is in a fault state and the staff is
inspecting.

Run / stop light ：can operate manually and choose either state.
1.Dark：The device is not operating.
2.Lighting：The device is operating normally.

3
FrameMac LGS Maker production control system

Boot operation

1、Switch on the main machine and the electric box of

unwinding machine.
2、When the main power supply is switched on, the computer
control system runs automatically. Click on the icon of
FrameMac control software on the desktop, then the device
including main machine, hydraulic system and inkjet
equipment are completely operated.

4
FrameMac LGS Maker production control system
FrameMac operating interface

①:“Device status display bar ”, the above listed picture shows

the state of“pause”.
②:“Working states of every parts”，green light means “work”, red
“alarm”and gray “stop”.
③:“Real time record of equipment operation ”shows the real time
working state of the device.
④:“Alarm confirmation”. If device①shows“alarm”，after
solving the problem ,click “Alarm confirmation”and the “alarm” will
change to “pause”, which means the device can operate normally. If
any other information is displayed on the screen, please debug
following the indication.
⑤:Task bar

5
 FrameMac LGS Maker production control system
FrameMac operating interface

⑥:Function key.The device has five working states

A. Pause. The device stops working temporarily and press the "run"
button to resume work 。
B.Scram.The device is in an emergency stop state because of emergency
or “scram”pressing . Reset the “scram”button to resume work.
C. Work. The device is operating normally.
D. Alarm. The device enters the alarm state because of other parts or
improper processing. In case of alarm, look up the display on the upper
right to solve the problem, then click on “alarm confirmation”and the
device will resume to “pause”.
E. Manual mode. Switch to the “manual mode”to set up the device
manually.

•6
FrameMac LGS Maker production control system

• Switch the knob to the manual mode, then the

device enters the manual mode.

• Purpose of manual mode:

(1). For replacing coil stock, testing the
working condition of the components(motor,
hydraulic device, punching set) and detecting
the operation of every station.

• Purpose of automatic mode： For normal

processing and equipment debugging .

•7
FrameMac LGS Maker production control system

Debugging of device

Click on the “system functions”on the upper right to choose

processing specifications.“*”means all specifications are
readable, while others mean the corresponding specification.

•8
FrameMac LGS Maker production control system

Add task
Copy the processing files to the computer storage space
through the "USB interface”in the computer of the
production control device, click the "add tasks", select
the file type,then select the debugging with the
corresponding folder path, click OK to view the contents
of the file in the folder. Selective choose the files to print,
and then click to add.

•9
FrameMac LGS Maker production control system
Monitor the working status of the components
As shown in the following figure, see the upper parts, and if
there is no fault, you can enter the debugging process .

Switch to the “automatic”mode. As shown in the above figure,

1. “Single step” on the lower right - when installing and
debugging, check whether the function of each step (feeding and
punching) is running normally.

2. "Pause by piece " - click on this button, after the production of

a single piece of work, enter into a suspended state to inspect
whether each product conforms to the standard

Measure the size of finished products, if there’s any position and

dimension deviation, calibrate the device.

•10
 FrameMac LGS Maker production control system
Reload the coil stock
1、Switch the “mamual/automatic”button to the “manual mode”

2、Take out the remote control switch, check whether the machine set
is operating. Adjust the feeding frame width and introduce materials
conforming to the specifications onto the guide plate, and then slowly
into the stamping die to roll position.

3、 Press the remote control switch and push the material into the
third group of forming roller, when the material enters into the final two
wheel group, attention shall be paid to check whether the products
meet the requirements of the shape, and adjustment shall be done to
meet the desired requirements if necessary, fasten the screw.
A. Programming interface：
Reloading operation. Click on “feed”, and choose “ bait”while the
device is in the “pause”state. Reload the coil stock and choose
“loading” and input the data of roll material in the corresponding
column and click on “OK”.
B. Take out the remote control switch, check whether the machine set
is operating. Adjust the feeding frame width and introduce materials
conforming to the specifications onto the guide plate, and then slowly
into the stamping

•11
 FrameMac LGS Maker production control system

Reload the coil stock

C.Press the remote control switch and push the material into the
third group of forming roller, when the material enters into the final
two wheel group, attention shall be paid to check whether the
products meet the requirements of the shape, and adjustment
shall be done to meet the desired requirements if necessary,
fasten the screw.

•12
FrameMac LGS Maker production control system

Length precision proofreading

1. Click on “feed”to feed manually, and click on “shear”to shear a

zero shear material.

2. Click on “feeding”, after the instruction length reaches a certain

length, click the" shear "operation, measuring the length of the
output product +5mm (the thickness of the cutter)

3. Enter the “real length", click on "calculate" - "confirm", and

save the length factor.

4. Repeat the above steps and make sure the gap between “real
length” and “instruction length”is within the error range.

13
 FrameMac LGS Maker production control system

Adjust the punch group

After the length correction is completed, if there is still any

deviation of other location dimensions, adjustment to the punch
Group “ is necessary. Click on the corresponding functional
dimensions to correct "coordinates“ ,then click OK to save the
settings.

Adjustment method：target offset，equipment discharging

direction is the positive direction, if the 5mm is shifted in
that direction, enter +5mm; if in the other direction, then -
5mm。

•14
 FrameMac LGS Maker production control system

Adjust the punch group

“Coordinates”-- The size is the distance between the processing

position to the device feeding point. After the punch group reedits the
data, which will take effect when restart the LGSMaker software .

Make sure the machining accuracy is correct and then start

production.

•15
 Normal production
Switch to “automatic mode”and add task, the steps to add task is
similar to that of adjustment.

Click on “view the task”to display the present production

state of “production”, ”queuing up”and “completed”.
“production”means the task is operating, ”queuing up”
means “waiting for production”,and “completed”means
the task is completed.

16
FrameMac LGS Maker production control system

Normal production
Change task or its order, add or delete task.

17
FrameMac LGS Maker production control system

Normal production

View the task:

View the present state of tasks and the overall condition.

18
FrameMac LGS Maker production control system

Error bars redo

If there is error bar produced, the system may mark it in red.

Click on “view the task “and choose “error bar”,then click on “redo,
the system will redo the error bar automatically.

19
FrameMac LGS Maker production control system

Shut down

After the processing task is completed, click on the

button①，shut down the machine and computer. Then
power off the main switch of the device.

20
Instruction of hydraulic system of sheet punching machine
Principle, list of main elements, system introduction,
fault analysis, maintenance and requirements.

21
Hydraulic system

List of main elements

22
 Hydraulic system

Introduction
1. The system uses constant pressure automatic unloading
bearing design, its principle is: driven by a motor, the constant
pressure variable pump(7) works with the accumulator(13)pump,
discharge of variable pump automatically lowers to 2% of the oil
pump’s specified discharge, allowing the system to maintain a
stable pressure, greatly reducing the reactive power loss of the
system, and reducing the heating of the system as well.

2. Oil return of all elements of the system share the same line
and on the line returning oil filters(5) are installed to filter and
clean all the returning oil so as to greatly reduce abrasion of the
elements

23
 Hydraulic system

Introduction
3、 The system is equipped with a safety relief valve (9), the
function of which is to avoid any damage or accidents cause by the
infinite pressure resulting from the failure of constant pressure
variable pump (7); adjusting the valve clockwise will increases the
pressure, and counterclockwise adjusting decreases the pressure;
normally the valve regulating pressure is 1.3 times of the set
pressure of variable pump (system pressure), for example, if the set
pressure of variable pump (pressure) is 14MPa, the valve set
pressure shall be 18MPa.

4、 The system is equipped with a manual drain valve (11), the

function of which is the system pressure can be released manually
when system maintenance ,disassembly or detection of the
accumulator (13) pressure is necessary. When the system is in
normal work state, the valve is closed. Screw the valve clockwise to
close and counterclockwise to open, and when the valve is open you
can see the system pressure slowly reduce from the set pressure to
0.

5、 The system is equipped with speed control valve (12), the

function of which is to regulate the working speed of the actuating
cylinder. Screwing the valve clockwise to decrease the speed and
counterclockwise to increase the speed.

24
 Hydraulic system

Introduction
6、 The system is equipped with a pressure sensor (15)to detect the
real-time pressure of the system and display it on the control panel.

25
Hydraulic system

Introduction
7、 The actuating cylinders move under the control of the two
position four way solenoid valve (14) . When the solenoid is
powered on, corresponding actuating cylinder shears and
when the solenoid valve is powered off, the cylinder resets.

26
 Hydraulic system

Fault analysis
1、Pressure fault: pressure fault and non pressure fault.

1.1、Pressure fault : there is pressure in the system , but you can see
the standby pressure on the pressure gauge with frequent swing up
and down, or a power system pressure of unloading to 0 within 1
minutes, and can judge that the oil pump is working all the by sound
(whether there is work or not in the cylinder), from which you can
determine that a manual drain valve is open (11) or cannot be closed.
Screw the regulating handle clockwise to the end to close, if you have
screwed it to the end and has no effect, this valve is broken and must
be replaced, otherwise, the system will be overheated and the
elements will be burnt out.

1.2、Non pressure fault: there is no pressure in the system, the cause

may be: a、manual valve(11) is completely open or broken, in this
case, screw the regulating handle clockwise to the end to close. b、
pressure regulating valve of the oil pump is completely open or
broken, in this case, screw the regulating handle clockwise to check
whether the pressure increases or not. Attention: when the pump is
operating normally one of the regulating valve is completely closed,
see the instruction. c、The inflation pressure of accumulator is
insufficient.

27
Hydraulic system

Fault analysis
To detect whether the pressure of accumulator is sufficient or not
when there is no pressure in the pressure gauge. d、The safety
relief valve (9)is open or broken, in this case, screw the regulating
handle clockwise to check whether the pressure increases or not. e、
The failure of the oil cylinder. Check whether there is an oil cylinder
damage(sealed element damage). If without connecting the valve,
the pressure is normal , but abnormal when the valve is connected,
the fault is determined.

2、No action fault：

2.1、If there is pressure in the system, but a certain cylinder

doesn’t work, please check whether the solenoid valve controlling
the cylinder is stuck or broken(manually operate this valve to
check), if manual operation works while electric operation doesn’t
work, check whether there is loosening in the plug or broken line.

2.2 There is pressure, but all actuating cylinder doesn’t work or

can’t wear the plate, please check whether the pressure is
sufficient or not.

•28
Hydraulic system

Fault analysis

3、The system generates unusual heat of no reason: The system

is working properly and suddenly becomes overheated while the
pressure and operation are normal, from which you can determine
the manual oil discharge valve (11) handle is loosened or not closed,
screw the regulating handle clockwise to the end to close . If you
have screwed it to the end but it doesn’t work, it means that this
valve is broken this valve is broken and must be replaced, otherwise,
the system will be overheated and the elements will be burnt out.

29
 Hydraulic system
Maintenance
1. Inspect the oil level in the tank regularly, if the level is below
the oil standard median line, refill to the 90% of the oil leveler
immediately. The volume bulk of the tank is: 120L. When the oil
level is under the limit range, don’t startup the oil pump.
2. After installation and 500 hours’ operation, the first refilling is a
must. From then on, refilling after 2000 hours’ operation. All
hydraulic oil shall meet relevant specifications. 46# antiwear
hydraulic oil shall be used and 32# antiwear hydraulic oil shall be
used in the north. Tank shall be completely cleaned before refilling.
And the hydraulic oil refilled must be filtered.
3. Temperature of the tank: better between 15-50, no higher than
60 or lower than 5. Too high oil temperature may cause leakage or
spoiling, the oil pump’s bulk effectiveness decreases. Too low oil
temperature may cause difficulty in startup and pumping of oil and
damage to the parts. In winter, the oil temperature is very low,
startup the oil pump and idle the machine for several minutes then
operates.
4. Clean the filter in the oil-in end with gasoline or chlorylene.
Timetable of cleaning: first clean it when the machine comes into
service, then clean it every month. If the filter is badly broken,
replace it.
30
 Hydraulic system

Maintenance
5. Air cleaner is fixed in the box and must be cleaned with gasoline
or chlorylene for the first time 60 days after the cleaner comes into
service, then clean it every 120 days.
6. If there is leakage at the union coupling, tighten it or replace the
seal elements.
7. Inspect whether there is any loosening of the fastening piece or
any abrasion of the lead rail, if there is any unusual case, correct it.
8. The adjustment of safety relief valve(9) is to ensure the safe
production of the device and is very important. Safe pressure shall be
set to 20MPa and the maximum pressure for system operation shall
be set to 16MPa. Any damage caused by the pressure beyond that
limits, this company bears no responsibility.
9. Attention: Never fill the accumulator with oxygen, compressed
air or other flammable or reactive gas, otherwise, there is a risk of
explosion. Fill the accumulator with nitrogen slowly to avoid breaking
the capsule.
10. If the system fails to work and needs repair or removal, the,
open the manual oil discharge valve (11) slowly first to release the
accumulator storage energy completely, only when the pressure
gauge shows the oil pressure is 0 MPA can you remove the device,
otherwise, it can be dangerous to the personal and equipment safety.

31
Hydraulic system

Maintenance

11. After the device starts working, check the pressure of the
accumulator once a week at the beginning, one month later,
once a month; and half a year later, once half a year; and a year
later, once a year.

12. If you want to repair the accumulator, you must loosen

the manual oil discharge valve (11) regulating handle
completely to discharge the pressure oil release nitrogen with
pneumatic tools and then remove the device.

13. Warning: the filling, releasing, inspecting and maintaining

and other operations must be conducted by experienced
personnel, before the operation, read the accumulator usage
manual and Pneumatic tools manual carefully.

32
 Hydraulic system

Requirements

1. This system is powered by 380V 50HZ three phase alternating

current, and the control electric pressure of solenoid valve is
DC24V.

2. To avoid excess voltage drop caused by peak current,incoming

line and its connecting must be reliable.

3. Before connecting the power supply, please check whether

the voltage and frequency of power supply conforms the
requirements of the machine. The permitted variable range of the
voltage is +_1%.

4. General parameters of the system:

Control voltage:DC24V
Temperature:-5 to 40
Humidity:35-95%, no dew
Heighty:no higher than 1000meters

33
 Equipment maintained table

Vacum up waste
collection boxes Vacum up waste
collection boxes (1
Punching device Time/day)
Lubricating

Cleaning roller set

Clean up the surface

of the machine

Check the lubricat

situation of all machine
Cleaning the
punching device

Check height positions

of Hydraulic oil

Add lubricat oil for

roll bearing
Add lubricat oil for
gear device

Checking the locking

situation of all the
nut screw

Add lubricat oil for

decoiler's bearing

•34