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ST8100 Display System

Users Guide

Part No./IssueNo. 542030-004


STACK ST8100 Display System Preface

Preface

Congratulations
Congratulations on choosing the Stack ST8100 Display System. This
system will give you a wealth of information to enable you to obtain the
maximum safe performance from your vehicle.

Registration Form
Please complete and return the registration form contained in the
package. This will allow us to keep you up to date on the latest
developments from Stack.

Purpose of this manual


This manual will help you install and use the Stack ST8100 Display
System. It explains how to set up and configure the system for your
vehicle.

Edition Notice
This edition is for all versions of the ST8100 Display System distributed
to customers world wide. The units of measurement used to illustrate the
use of the Display System in this edition are for the UK version. Units
used in the various versions are shown in the following table.
Parameter Type UK Version US Version EC Version
Speed MPH MPH km/h
Temperature Degrees C Degrees F Degrees C
Wheel Circumference Millimetres Inches Millimetres
Pressure PSI PSI Bar

Users Guide i
Preface STACK ST8100 Display System

Related Products From Stack Limited


If you need information about other Stack motor sport products, these
can be obtained from Stack or from your local Stack dealer. Products
available from Stack include:
• Intelligent Tachometers
• Action Replay Tachometers
• Performance Analysers
• Speedometers
• Boost Gauges
• Analog Sensors
• Digital Sensors
• Data Logging Systems
• Display and Logging Systems
• Radio Telemetry Systems
• Display and Analysis Software

Stack is a registered trademark of Stack Limited.


Information in this publication is subject to change without notice and does not
represent a commitment on the part of Stack Limited. No responsibility is accepted for
error or omission.
Copyright  1994, 1995, 1996 Stack Limited
United Kingdom Telephone Numbers:
Sales: 01 869 240404
Tech Support: 01 869 240420
Fax: 01 869 245500

ii Users Guide
STACK ST8100 Display System Preface

Who to Contact at Stack in Case of Difficulty


Stack and its approved distributors provide a comprehensive Technical
Help service to assist with your enquiries. Contact your local Stack
branch or distributor.

Approved Stack Distributors


Australia Hanco Motor Sport, Factory B2, 2 Healey Road,
Dandenong, Vic 3175.
Tel: 018 312-866 Fax: (3) 794-9959
Belgium Van Den Bossche, B.V.B.A, Boomsesteenweg 62, 2630
Aartselaar.
Tel: 03 877 30 40 Fax: 03 887 24 52 GSM: 003275 42 96 37
Canada Orion Racing, 2270, Industrial(Laval) Montreal, H7S 1P9
Tel: (514) 667 9769 Fax: (514) 667 6320
France Danielson Equipment, 5 Rue de Champ Magny BP2 ZI
58470, Magny Cours.
Tel: 86 21 22 55 Fax 86 21 22 65

Oreca Co., Parc D'Activite de Signes, 83870, Signes.


Tel: 94 32 80 00 Fax 94 32 80 01
Germany ISA Racing, Neustraße 11, 5442 Mendig/Obermendig.
Tel: 26 52 30 61 Fax: 26 52 43 77
Holland Verlinden Technology, Rietdekkersdreef 726, 7328 AL A
Apeldoorn
Tel: (31) 055-5427050 Fax: (31) 055-5427050
Italy Gi Effe di Ghislieri & Csas, Via San Giuliano 39, 15040
Castelceriolo (AL)
Tel: 0131 585 215 Fax 0131 585 454

Sparco SRL., Via Lombardia 5-7, 10071 Borgaro Torinese.


Tel: 11 461 1911 Fax 11 461 1900

Users Guide iii


Preface STACK ST8100 Display System

Japan SARD Co, 50 Kamisotone, Higashimachi Wakabayashi,


Toyotashi, Aichiken 473.
Tel: 0565 53 1166 Fax: 0565 52 5482
New Zealand Allport Motorsport, 5B Olive Road, P.O. Box 12-051,
Penrose, Auckland.
Tel: (9) 579-0113 Fax: (9) 579-0114
South Africa Automotive Technology Specialists (Pty) Limited,
Private Bag, X26, Auckland Park 2006.
Tel: (011) 726-6314 Fax (011) 726 2160
Spain Kernel Technica Auxiliares SA, Muntaner 83-A, 08011
Barcelona.
Tel: (9) 3 544 404 Fax: (9)3 535 812

Motosport International Dream Machine S.L.,Av. Dr.


Wakeman 52 Bajo Der., 46013 Valencia.
Tel: (9)6 333 2044 Fax (9)6 334 7376
Switzerland HORAG, Hotz Racing AG, Kreuzlingenstrasse 3, 8583
Sulgen.
Tel: (072) 42 80 20/21 Fax (072) 42 80 30
UK STACK Ltd,
Wedgwood Road, Bicester, Oxfordshire, OX6 7UL.
Tel: 01869 240404. Fax 01869 245500
Technical Support: 01869 240420

Demon Tweeks,
75 Ash Road South, Wrexham Industrial Estate, Wrexham,
Clwyd. LL13 9YE
Tel: 01978 664 466 Fax 01978 664 467

Gould Engineering Services,


19 Porchester Road, Newbury. Berkshire
Tel: 01635 44466 Fax 01635 30056

P.J. Motorsport, 8 Gypsum Way, Draycott-in-the-Clay,


Ashbourne, Derbyshire,
Tel: & Fax 01283 820625

iv Users Guide
STACK ST8100 Display System Preface

Prodrive Ltd, Acorn Way, Banbury, Oxon, OX16 7XS.


Tel: 01295 273355 Fax 01295 271188

Road & Racing Accessories Ltd,


75-77 Moore Park Road, London SW6 2HH.
Tel: 0171.736 2881 Fax 0171 736 6116

V & M Racing, Lower Place Mill, Shaw Road, Newhey,


Rochdale, OL6 3SR.
Tel: 01706 840066 Fax 01706 882437

U.S.A. Stack Inc.


5835A Live Oak Parkway, Norcross, GA, 30093 USA.
Tel: Sales(770) 447 0067 Fax (770) 447 0305
Tech Support (770) 449 8246

B.R.I.T.S. Inc.,
28921 Arnold Drive, Unit F-6, Sonoma, CA 95476.
Tel: (707) 935 3637 Fax (707) 935 0942

Dave Schultz Racing, 1871 Ortiz, Fort Myers, FL 33905.


Tel: (813) 332-1918 Fax (813) 332 5636

Epic Racing, 3088 NW 28th Ave.


Boca Raton FL
Tel: (407) 479 4766 Fax: (407) 479 3398

Landmark Motorsports,
2411 East Winston Road, Anaheim CA 92806
Tel : (714) 776 9400 Fax: (714) 776 9439

Linder Brothers,
6748 County Road 9, Edison, OH 43320
Tel : (419) 947 3226 Fax : (419) 947 2305

Transatlantic Racing Services Ltd,


5730, Chattahoochee Ind. Park, Cumming, GA 30131.
Tel: (770) 889 0499 Fax (770) 889 0657

Users Guide v
Preface STACK ST8100 Display System

vi Users Guide
STACK ST8100 Display System Contents

Contents

PREFACE i
Related Products From Stack Limited ii
Who to Contact at Stack in Case of Difficulty iii
Approved Stack Distributors iii

CONTENTS vii

Chapter 1. Introducing the Display System 1


How to Use this Manual 2

Chapter 2. Getting Started 3


The Display Module 4
Wiring Harness 4
Connecting the Components 5

Chapter 3. Operating the Display System 6


Switching the Display System on 6
Changing the display layers 6
Peak Values (Tell Tales) 11
Alarms 13
Lap times 15
Gear shift light 16

Chapter 4. Configuring the Display System 17


Configuration mode 17
Leaving configuration mode 20

Chapter 5. Installing the Display System 21


Who can install the Display System? 21
Tools needed to install the Display System 21
Preconfigured Display Systems 21
Custom Configured Display Systems 21
Fitting the Display Module 22
Switches 23
Warning lights 24
Engine Speed (RPM) Measurement 24
Connecting the Display System to the Ignition System 25

Users Guide vii


Contents STACK ST8100 Display System

Pressure sensors 29
Temperature sensors 30
Wheel speed sensor (optional) 32
Lap timing sensor (optional) 33
Trackside Infra-Red Lap Beacon (optional) 34
Lateral Acceleration sensor (optional) 35
Wiring harness 36
Checks and Alarms 37

Chapter 6. Troubleshooting 38

Appendix A. Template for the Display Module 49

Appendix B. Wiring Harness Schematic Diagram 52

Returned Goods Form 53

Appendix D. Summary of Switch Functions 54

INDEX 55

viii Users Guide


STACK ST8100 Display System Chapter 1. Introducing the Display System

Chapter 1. Introducing the Display System


The Stack ST8100 Display System monitors and displays a range of
values, known as performance parameters, needed for effective car and
driver management in most competitive situations.
The system combines an analog tachometer with a digital display for the
following performance parameters:
1. Engine speed (RPM)
2. Oil pressure
3. Oil temperature
4. Water temperature
5. Fuel pressure
6. Battery Voltage
7. Wheel speed (optional)
8. Lap times (optional)
9. Lateral Acceleration (optional). This option is used only in conjunction
with the optional logging system. The information from it is not
displayed on the Display Module.
10. Maximum and minimum corner speeds display(optional)
You can view the peak values (tell-tales) for all the parameters.
The system provides a range of warning messages based on preset alarm
values for the following performance parameters:
1. Oil pressure
2. Oil temperature
3. Fuel pressure
4. Water temperature
5. Battery voltage
You can enable or disable the warning system for each parameter
individually.

Users Guide 1
Chapter 1. Introducing the Display System STACK ST8100 Display System

You can redefine the preset alarm value for each parameter to a value
that is more suitable for your vehicle.
The system provides a gear shift warning light that is based on an RPM
value that you define for your vehicle.

How to Use this Manual


Stack recommends that you unpack and connect the components in the
system before you install it in your vehicle. This will enable you to
familiarize yourself with operating the display and configuring it for the
vehicle in which you intend to install it.
This manual starts by taking you through the process of setting up the
system before installation, operating the digital display, configuring the
system and setting the alarm values, and installing it in the vehicle. By
the end of chapter 2, you will have set up the system so that you will be
assured that it is functioning normally. You can then read chapter 3 and
practice using its functions. Chapter 4 takes you through configuring it
for your vehicle. Chapter 5 explains how to install it in the vehicle.
Chapter 6 provides a set of trouble-shooting guidelines.
A template for the Display Module dashboard cut-out is provided in
Appendix A and a schematic diagram of the wiring harness is in
Appendix B.
Please note that this manual does not attempt to explain how to
interpret or use the information from the ST8100 Display System, as this
is very specific to the type of vehicle in which it is installed and the type
of competition in which the vehicle is engaged.

2 Users Guide
STACK ST8100 Display System Chapter 2. Getting Started

Chapter 2. Getting Started


This chapter guides you through the initial unpacking and setting up of
the equipment for pre-installation checks and familiarization with its
operation.

Standard ST8100 Display System Items


The ST8100 Display System is supplied with the following standard
components:
Quantity Description
1 Display Module (ST86x ) with 2 mounting brackets
1 Wiring Harness (ST872 )
2 Pressure Sensors (ST744, ST745, ST746)
2 Temperature Sensors (ST760, ST761, ST762, ST763, ST764)
4 Switches (supplied with and to be connected to the wiring
harness)

Optional ST8100 Display System Items


The ST8100 Display System can be used with the following optional
components:
Quantity Description
1 RPM Sensor (ST696 Opto Isolator or ST697 H.T. Pick-up)
1 Wheel Speed Sensor (ST670)
1 Infra-red Lap Time Receiver (ST543)
1 Infra-red Lap Time Beacon (ST544)
1 External Gear Shift Warning Lamp
1 External Alarm Warning Lamp
1 Corner Speed option. Note: The ST8109 Corner Speed option
is delivered prefitted in the Display Module.

Users Guide 3
Chapter 2. Getting Started STACK ST8100 Display System

The Display Module


The Display Module consists of an analog tachometer and a digital
display panel.

The Display Module is connected to a variety of sensors by a wiring


harness. The wiring harness has a 19-way military connector for
connection to the Display Module.

Wiring Harness
Each of the wires in the harness is labelled.
Labels on short cables Connection To
S1 to S4 Switches 1 to 4
WS Wheel speed sensor
LAP Lap timing sensor
SL Gear shift warning light
AL Alarm warning light
NET Data logging expansion pack

4 Users Guide
STACK ST8100 Display System Chapter 2. Getting Started

Labels on Long Cables: Connection To


ES Engine Speed (RPM)
OT Oil temperature sensor
WT Water temperature sensor
OP Oil pressure sensor
F Fuel pressure sensor
A Lateral Acceleration sensor
B+ Battery Positive
B- Battery Negative (Earth)

Connecting the Components


1. Connect the wiring harness to the Display Module.
2. Connect the four switches to the cables labelled S1 to S4.
3. Connect each of the sensors that you have purchased to the
appropriate wire in the wiring harness, as shown above.
4. Connect a 12v DC power supply to the power input cable.
5. Switch on the 12v DC power supply.
The Display Module should start up with an alarm signal indicating low
oil pressure.

This is normal in this environment.


You can now proceed to familiarize yourself with operating the Display
Module

Users Guide 5
Chapter 3. Operating the Display System STACK ST8100 Display System

Chapter 3. Operating the Display System


This chapter takes you through the operation of the system so that you
can familiarize yourself with its use before you install it in the vehicle.

Switching the Display System on


You will have switched the system on already if you have followed the
instructions in the previous chapter and have just set the system up for
the first time before installing it.
When installed in the vehicle, the system is switched on when you switch
the ignition on.
When the power is first switched on, the digital display will immediately
show a "Low Oil P" warning and the alarm light will come on. The
tachometer will reset itself by moving the needle until it touches the
stop-pin, and then moving it back to the zero RPM position. Press Switch
3 to clear the warning message from the display. (Switch 2 can also be
used for this.)
The digital display panel and the analog dial face are always backlit
when the system is switched on.
If none of these actions occurs when you switch on, switch off the power
to the system and consult the section on troubleshooting in this manual.

Changing the display layers


The digital display can show three separate sets of parameters and their
values; these are called display layer 1, display layer 2, 3 and 4.
If you have the Corner Speed option, there is an additional layer, layer 5,
which displays corner speed data.
Each of the display layers can be displayed in turn by pressing switch 3.
Press switch 3 when display layer 4, or layer 5 if you have the Corner
Speed option, is being displayed in order to return to display layer 1.

6 Users Guide
STACK ST8100 Display System Chapter 3. Operating the Display System

ð The format of the values in these displays will vary for


systems supplied outside the UK, as the parameters are
displayed in different units.

Display Layer 1

Display layer 1 shows:


• Water Temperature (WATER)
• Oil temperature (OIL T)
• Current speed (SPEED).
• Oil Pressure (OIL P)
Note: OILT is replaced by BOOST on the Boost Pressure version of the
display system.

Press Switch 3 to see display layer 2.

Display Layer 2

Display layer 2 shows:


• Battery voltage (BATT)
• Oil Temperature (OIL T)
• Fuel Pressure (FUELP)

Users Guide 7
Chapter 3. Operating the Display System STACK ST8100 Display System

• Oil Pressure (OIL P)


Note: The fuel pressure is displayed as 0.1 PSI (US and UK) and as 0.01 Bar
(EU) on the Low Fuel Pressure version of the display system.

Press Switch 3 to change display to layer 3

Display Layer 3

Display layer 3 shows:


• Lap number (LAP No) of last completed lap
• Lap time for last completed lap
• Current Speed (SPEED)
• Fastest lap time (BEST) (only the seconds and milliseconds parts of
the lap time are shown)
Press Switch 3 to display layer 4.

Display Layer 4

Display layer 4 shows:


Top Row
• Best lap time
• Running time from start of lap
• Relative time of this lap to a previously selected lap (this feature is
active only if the Performance Meter has been purchased).
• Bottom Row
• A graphical comparison of this lap to a previously selected lap (this
feature is active only if the Performance Meter has been purchased).

8 Users Guide
STACK ST8100 Display System Chapter 3. Operating the Display System

Press Switch 3 to change the display back either to layer 1 or to layer 5 if


you have the Corner Speed option.

Users Guide 9
Chapter 3. Operating the Display System STACK ST8100 Display System

Display Layer 5
This display is available when the optional Corner Speed feature is
installed.

Display layer 5 shows:


• Current speed (SPEED)
• Maximum speed straight (MAX)
• Actual speed when Switch 1 was last pressed (HOLD)
• Lowest speed attained in the previous corner (MIN)
Press Switch 3 to display layer 1 again.

10 Users Guide
STACK ST8100 Display System Chapter 3. Operating the Display System

Peak Values (Tell Tales)


The system can display the peak values (sometimes called ‘tell-tales’)
that have been recorded during a run for all the monitored parameters.
Peak values are updated only when the engine speed has exceeded its
"gate value" for RPM for at least one second. This allows the values to
stabilise. Blipping the engine may not be enough to update the peak
values. The gate value is a predefined RPM value that is used to control
when the system updates the peak values. This is to prevent abnormal
peak values from being recorded when, for example, the engine is either
not running, is idling, or is being warmed up.
The system stores either a maximum or a minimum value as the peak
value, depending on the parameter, as follows:

Parameter Type of Peak Gated to RPM


Value
Engine Speed (RPM) Maximum Yes
Oil Temperature Maximum Yes
Water Temperature Maximum Yes
Oil Pressure Minimum Yes
Fuel Pressure Minimum Yes
Battery Voltage Minimum Yes
Wheel Speed Maximum Yes

Displaying the Peak Values


Press and hold Switch 1 to show the peak values for the parameters
currently being displayed. Release the switch to return to the normal
display.

Users Guide 11
Chapter 3. Operating the Display System STACK ST8100 Display System

Resetting the Peak Values


You can reset all of the peak values, except the fastest lap time,
manually. All peak values are reset at the same time. If the engine is
running at or above its gate value when the peak values are reset, they
are set to the current value of each performance parameter.
To reset the peak values:
• Press and hold Switch 1 to display the peak values.
• While holding Switch 1, press and hold Switch 3.
• With Switch 3 held down, you will see the display revert to the
current values. The new peak values that are stored are those being
displayed when you release Switch 3.
If the engine is running below its gate value, the peak values are not
reset to the current values but are set to the following values:
Parameter New Peak Value
Engine RPM 0 RPM
Wheel speed 0 MPH or 0 kmh
Oil Pressure 999 PSI or 99.9 Bar
Fuel Pressure 999 PSI or 99.9 Bar
Oil Temperature 0C or 0F
Water Temperature 0C or 0F
Battery Voltage 26.0V

Peak Value Memory


The peak values are stored in a memory which is powered by an internal
back-up battery. They remain stored in this memory when the external
power source is disconnected from the system. The internal battery needs
to be changed every 4-5 years. An alarm is triggered when the power
from this battery drops below a safe level and the warning "MEM BATT"
is displayed.

12 Users Guide
STACK ST8100 Display System Chapter 3. Operating the Display System

Alarms
The Display System has built-in warnings to alert the driver when
certain parameters either exceed or fall below their alarm values. For
example, a warning is signalled if the fuel pressure falls below its alarm
value or if the oil temperature rises above its alarm value. You can
adjust the preset alarm levels when you configure the Display System.
See Chapter 4, Configuring the Display System in this manual.
Some of the warnings (see the following table) are triggered only while
the engine speed exceeds its "gate value" for RPM for at least one second.
Blipping the engine may not be enough to trigger a warning. The gate
value is a predefined RPM value that is used to control when the system
is to trigger a warning. This is to prevent abnormal warnings from being
triggered when, for example, the engine is either not running, is idling, or
is being warmed up.
(The oil pressure alarm will come on at power-up until the engine is
started and pressure exceeds the threshold set for the alarm.)
The Display System has the following built-in alarms:
Parameter Alarm is triggered Gated to
when the: RPM
Oil Temperature current value exceeds Yes
the preset value
Water Temperature current value exceeds Yes
the preset value
Oil Pressure current value drops No
below the preset value
Fuel Pressure current value drops Yes
below the preset value
Battery Voltage current value drops No
below the preset value

Users Guide 13
Chapter 3. Operating the Display System STACK ST8100 Display System

Displaying an Alarm
When an alarm condition occurs, the built-in amber warning light turns
on, and the digital display gives a warning message to show the type of
alarm:

Clearing an Alarm
Press Switch 3. ( Switch 2 can also be used.)

Showing the Last Alarm


Press and hold Switch 2

14 Users Guide
STACK ST8100 Display System Chapter 3. Operating the Display System

Lap times
The lap time is displayed for eight seconds either when triggered by the
infra-red lap time sensor on passing the lap time beacon or when the
driver presses Switch 4.

The most recent lap time is held in display layer 3. Press Switch 3 to see
this display layer. This display gives you the lap number and time of the
last recorded lap.

Resetting the Lap Time to Zero


Press and hold Switch 1 and then press Switch 4 to reset the lap count
and lap time to zero.

Users Guide 15
Chapter 3. Operating the Display System STACK ST8100 Display System

Gear shift light


The gear shift light comes on when the engine RPM exceeds a predefined
value. See "Configuring the Display System" for information about
setting this value.

16 Users Guide
STACK ST8100 Display System Chapter 4. Configuring the Display System

Chapter 4. Configuring the Display System

Configuration mode
You put the Display System into configuration mode by pressing
Switches 1 and 2 together. You then work through the configurable
parameters in a preset sequence. Press Switch 3 to display the next
configurable parameter. The configurable parameters are displayed in
the following order:
Configurable Setting Required
Parameter
Wheel Set a value in the units of measurement
Circumference indicated.
Wheel sensor Set the value to the number of ferrous targets
pulses per that the wheel sensor is to count for each wheel
revolution (W.S. revolution.
PULSES/REV)
Engine Speed Number of cylinders in engine (for RPM)
(Cylinders)
GATE RPM Minimum RPM for the Fuel Pressure, Oil
Temperature and Pressure, and Water
Temperature warnings to operate.
Logging RPM RPM at which the logging option is started.
SHIFT RPM RPM at which gear shift light is to come on
HIGH WATER Maximum water temperature alarm
HIGH OIL T Maximum oil temperature alarm
LOW FUEL P Minimum fuel pressure alarm
LOW OIL P Minimum oil pressure alarm
LOW BATT Minimum battery voltage alarm

Users Guide 17
Chapter 4. Configuring the Display System STACK ST8100 Display System

Setting or resetting configuration values


Use Switch 1 to decrease the value being configured and Switch 2 to
increase it. The rate at which the value increases or decreases itself
increases while the switch is being held down. Example of the displays
for each of the configuration items are shown below.

Wheel circumference:

Wheel speed pulses:

Engine speed cylinders:

Gate RPM:

Logging RPM:

Shift RPM:

18 Users Guide
STACK ST8100 Display System Chapter 4. Configuring the Display System

High water temperature:

High oil temperature:

Low fuel pressure:

Low oil pressure:

Low battery voltage

Users Guide 19
Chapter 4. Configuring the Display System STACK ST8100 Display System

Switching Alarms on or off


You can enable (switch on) or disable (switch off) each of the alarm
warnings by pressing and holding Switch 1 and then pressing Switch 2.
Note that you might change the preset value of the parameter slightly
while pressing both switches. This does not matter if you are switching
the alarm warning off and, if necessary, you can correct the preset value
after you switch it on again.

Leaving configuration mode


When you wish to return to the normal display, press Switch 4.

20 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Chapter 5. Installing the Display System

Who can install the Display System?


The Display System can be installed by anyone competent in fitting
electrical and mechanical accessories to cars.

Tools needed to install the Display System


No special tools other than normal workshop tools are needed.

Preconfigured Display Systems


Use the instructions in the previous chapters to set up, operate, and
configure the ST8100 before installing it in the vehicle.

Custom Configured Display Systems


If you have purchased a Display System that has been custom configured
for you, the system may include components not described in this book.
Refer to the additional instructions supplied with the system for such
components.
This manual may refer to components not included in the system. You
should ignore these.

Users Guide 21
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Fitting the Display Module


The Display Module is fitted into a cut-out in the instrument
panel/dashboard and secured using the two U-brackets at the rear. The
dimensions for the cut-out are shown below. A full size template is
supplied at the end of this manual.

97mm
(3.82 in.)
42.5mm (1.67 in)
Rad. Typ. 5.5mm (0.22 in)
Rad. Typ.

54.5mm 37.5mm
(2.15 in.) (1.48 in.)

95mm (3.74 in.) 89.5mm (3.52 in.)


5.5mm
190mm (7.48 in.) (0.22 in.)

Positioning the Display Module


Ensure that there is sufficient space behind the cut-out to allow the
wiring harness to be connected to the 19-way connector without any tight
bends to the wiring near the connector.
The Display Module must be positioned on the dashboard so that the
driver can see it, either over the steering wheel or through it.
The Display Module should be aligned so that the driver looks at it
square or from slightly above or below.

22 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Switches
The four switches are used to control the functions of the Display System.
The normal functions of the four switches are:
Switch Functions
Switch 1 1. Show Peak Values
2. Freeze speed on "HOLD" display (optional Corner Speed feature
only)
Switch 2 1. Clear Alarm
2. Show Last Alarm
Switch 3 1. Change Display Layer
2. Clear Alarm
Switch 4 Manual Lap Marker

You can install the switches in any convenient location. When installing
the switches, you should take account of the following considerations:
• The cable for each switch is approximately 400mm in length from the
19-way military connector.
• It is important that the driver is able to reach Switch 3 easily in order
to change the display and clear warning messages after alarms. This
switch is normally fitted on the steering wheel.
• If the driver is also going to enter lap markers manually, Switch 4
should ideally be fitted on the steering wheel.
• When you configure the system, you use Switches 1 to 4 for selecting
the parameters and setting their values. These switches should be
installed so that you can reach them easily when you are viewing the
digital display.

Users Guide 23
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Warning lights
The Display Module has two built-in warning lights. One of these is for
the gear-shift light and the other for warning the driver that an alarm
has been triggered.
As an option, you can install additional external warning lights for these
functions. External warning lights should be installed in any position
that is in the driver’s direct line of vision, as they need to be visible at all
times.
Stack can supply suitable external warning lights for installation in the
dashboard as well as shrouded versions that can be mounted on top of
the dashboard.

ð If you are using your own warning lights, ensure that the
bulb rating does not exceed 2 Watts; otherwise the Display
Module will be damaged.

Engine Speed (RPM) Measurement


The engine speed (RPM) is measured by connecting the engine speed
wire directly to the ignition system. A single wire from the connector
labelled ES, connects the Display System to the ignition system or low-
tension side of the coil.

24 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Connecting the Display System to the Ignition System


The Display System can be connected to engines with a variety of
ignition systems. These are shown in the following table.

Users Guide 25
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Ignition System Normally Fitted To Connection Point


Bosch Citroen AX 'Sport' and Tacho output (coil negative) with
'GT' 100K series resistor
Bosch 3-pin CD Porsche 911 Carrera Pin 'C' (points connection)
'76
Bosch 8-pin CD Porsche 930 Turbo '76 Pin 7 on ignition unit
'Contactless' Accessory only Dedicated tacho output
Cosworth ECU DFR89 ECU connector pin 'N'
Electromotive (Wasted Accessory only Tacho o/p with 33K series resistor
spark system)
General Motors Formula Vauxhall Tacho output (coil negative) with
GME-071 Lotus 10K series resistor
Lucas CD racing F3000 Connector 'C' pin (7 pin)
(Sparkbox)
Lumenition Blue wire from distributor pick-up
Performance (Black)
Lumenition Optronic Accessory only Brown wire on coil negative
MK17 (Silver)
Motoplat flywheel Use the optional ST696 Engine
system Speed sensor with this type of
ignition system

Motorcraft Formula Ford Coil negative with 47K series


resistor
Sodamo engine Formula Renault White wire on coil negative
management
Zytek ECU Accessory only Dedicated tacho output
Bosch Blue Coil (With Ignition upgrade for Coil negative with 47K series
points or Transistor Formula Fords 1600 & resistor (Note fit resistor close to
Assisted Ignitions) 2000 Etc. coil with suppressed Ignition leads)

26 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

The following connections are shown in greater detail:


• Standard contact breaker system
• Series Resistor Connection
• Contactless system
• Lucas CD (Spark box) system
The connection of the Display System to these types of ignition system is
described below:

Standard contact breaker system


Connect the ES (Engine Speed) wire to the negative terminal on the coil.

Series Resistor Connection


The Series Resistor Connection requires a resistor on the ES (Engine
Speed Wire).

Users Guide 27
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Contactless system
Connect the E.S. (Engine Speed) wire to the contactless ignition system
as shown in the diagram below.

Lucas CD (Spark box) system


Connect the E.S. (Engine Speed) wire to the Lucas CD Spark Box
ignition system as shown in the diagram below.

28 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Pressure sensors

Fitting the pressure sensors


The Display System is supplied with two each of the following types of
pressure sensors: the Stack ST744, the ST745, or the ST746.

The ST744 pressure sensor has an M10 x 1 thread (UK, EC).


The ST745 pressure sensor has a 1/8" NPTF thread (USA).
The ST746 pressure sensor has a 1/8" BSP taper thread
Each of the above types of sensor can be used for monitoring
both oil and fuel pressures.

Installing the pressure sensors


• Position the sensors and their cables as far as possible from
all sources of intense heat and from the ignition HT leads.
• Each sensor can be either screwed in directly to the monitoring point
or fitted separately by using a suitable pressure hose to connect it to
the monitoring point.
• Do not screw the sensor directly into the engine block, as excessive
vibration from some racing engines can affect the long-term life of the
sensor.
• Do not over-tighten the sensor.

Users Guide 29
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Temperature sensors
The Display System is supplied with two each of one of the following
types of temperature sensor: Stack ST 760, ST761, ST762, ST763, or
ST764:
The ST760 temperature sensor has two
terminals and a 1/8" BSP taper thread.
The ST761 temperature sensor (not normally
used) has an M14 x 1.5 thread.
The ST762 temperature sensor has an M10 x 1
thread (UK, EC versions).
The ST763 temperature sensor has one
terminal and a 1/8" NPTF thread (U.S. version,
ST763
not normally used). It makes its earth contact
through its screw thread.
The ST764 temperature sensor has two
terminals and a 1/8" NPTF thread (U.S.
version)
Each type of sensor can be used for monitoring
both oil temperature and water temperature.
If you find that you have a sensor with an
incorrect thread, please return it to Stack for
ST760 replacement.
ST761
ST762 or
ST764 Fitting the temperature sensors
Mount each temperature sensor directly in the
appropriate fluid line. Screw the sensor into a
suitable mounting boss, so that its end lies in the middle of the flow of
fluid.

• Position the sensors and their cables as far as possible from sources of
intense heat and from the ignition HT leads.

30 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

• The ST763 temperature sensor is connected by the red WT or OT wire.


The unused black wire should be tied back to the harness. If this type
of temperature sensor is to be fitted at a point between two plastic
sections of fluid line or hose where it is unlikely to have an earth
contact with a metal part of the engine, add an earth connection
between the place where the sensor is to be fitted and an earthing
point.

Users Guide 31
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Wheel speed sensor (optional)


The Display System is supplied with one Stack ST670 proximity sensor
as an optional feature. This sensor is used to measure wheel speed in
order to display the vehicle's speed in MPH or km/h. The sensor provides
an electrical pulse to the system each time a ferrous object, such as a
wheel bolt, passes near to the end of the sensor. When you configure the
system, you will need to supply the circumference of the wheel and the
number of ferrous objects that will be counted for each revolution of the
wheel.

Fitting the wheel speed sensor


• Locate a suitable position for the wheel speed sensor so that one or
more ferrous objects (such as bolt heads) will pass the end of the
sensor as the wheel turns.
• If possible, choose the wheel that incurs the least amount of wheel
spin, wheel lift, or lock-up, as these will affect the speed reading.
• Avoid mounting the sensor too close to the brake disc to avoid
excessive heating.
• Make a suitably rigid bracket for the sensor and fit it onto the vehicle.
Fit the sensor to the bracket.
• Do not over-tighten the sensor.
• Adjust the distance between the end of the sensor and the target
ferrous object(s), so that the gap is nominally 1.5 ± 0.5mm (60 +/-
20thou). Make sure that no other objects pass within 4mm (3/16”) of
the end of the sensor while the wheel rotates.
• Once the system is powered up, a small LED built into the back of the
sensor will light up each time a ferrous object passes within the
defined distance from the end of the sensor.
• Position the sensors and their cables as far as possible from sources of
intense heat and from the ignition HT leads.

32 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Lap timing sensor (optional)


The lap timing sensor is actuated by an infra-red beacon positioned at
the side of the circuit. The sensor is fixed to a rigid bracket mounted at a
convenient position on the outside of the vehicle where it is able to detect
the signals from the beacon.

It is secured by two nuts with an M18 x 1 mm thread.


This sensor must be positioned horizontally and square to the axis of the
vehicle. In order to detect the signals from the beacon, it must be sighted
outside the vehicle. It should, if possible, be positioned so that other
vehicles that are being overtaken (or are overtaking) at the moment your
vehicle passes the beacon do not block the signal.
Note that after detecting a signal, the system does not recognise any
further signals from beacons for a period of ten seconds.

Users Guide 33
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Trackside Infra-Red Lap Beacon (optional)


The ST544 trackside infra-red lap beacon should be located as follows:
• As near to the start-finish line as possible
• At the same height as the on-vehicle detector
• Level, so that it emits a horizontal beam
• It must be between 2 and 30 meters (6 to 95ft) from the vehicle when
the vehicle passes it.
Avoid positioning it so that the sun is directly behind it when it is being
used.
Where the unit is to be used for lengthy periods in very hot, sunny
conditions, it should be protected by shading it from direct sunlight.
Do not allow water to be sprayed onto the transmitter lenses. During wet
conditions, fit a protective shroud over the beacon.

34 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

Power supply to Trackside beacon


The beacon operates from a 12v DC supply. A sealed lead-acid battery
with a minimum rating of 2.5 Amp/hour is recommended. This provides
about 15 hours of operation.
The condition of the battery is indicated by the colour of the LED
indicator on the front panel of the unit:
1. Green: The voltage is, at present, adequate for use
2. Red: The voltage is too low (replace the battery).
3. No Colour: Battery exhausted or disconnected.

Lateral Acceleration sensor (optional)


The lateral Acceleration sensor measures 23 mm x 23 mm x 11.5 mm. It
is fitted with a 320 mm cable to connect it to the wiring harness cable
labelled 'A'.
The most suitable place to fit the lateral Acceleration sensor is as close as
possible to the vehicle's centre of gravity.
The sensor must be positioned vertically with its side with the Stack
label facing the left side of the vehicle. The side from which its cable
emerges can be positioned at any angle.

Users Guide 35
Error! Main Document Only.Chapter 5. Installing the Display System STACK ST8100 Display System

Wiring harness
The Display Module and the sensors, switches, and external lights for
your Display System are connected together by means of the wiring
harness supplied with the system.
The wiring harness can be fitted after the Display Module and all the
sensors and switches have been installed.
This harness has been designed so that the various branches are long
enough for most single seater and saloon cars. Occasionally, an
individual branch may need to be extended or significantly shortened. If
the standard harness is totally unsuitable for your vehicle, contact Stack
for details of custom harnesses. Provided that you have chosen suitable
locations for the switches, sensors, and any external warning lights that
you are installing, you should not need to extend any of the individual
wires in the harness.

Fitting the wiring harness


When fitting the harness on the vehicle, you should observe the
following:
• Start by attaching the harness to the Display Module by connecting
the 19-way military connector.
• First position the ends of all the wires at the locations of the sensors,
lamps and switches to which each is to be connected, but do not
connect them yet.
• All wires should be as far as possible, and not less than 50mm, from
ignition HT leads and distributor caps, etc.
• When you pass any wire through a bulkhead or dashboard, fit a cable
gland into the hole so that the edge of the hole cannot chafe the wire.
• Particular care is needed when passing wires through holes in carbon
fibre, as the carbon can cut through cables very easily.
• The heatshrink sleeving around the sensor cables can be cut back, if
necessary, to enable the sensor cables to go in separate directions
earlier. It is recommended that you always leave at least 150mm of

36 Users Guide
STACK ST8100 Display System Error! Main Document Only.Chapter 5. Installing the Display System

heatshrink sleeving, to provide additional strain relief for the cable


where it enters the 19-way connector.
• Connect the wires when all the sensors are in position and you have
secured the wiring harness.

Wiring labels
See Chapter 2 if you need to check the labels used to identify the individual
cables in the wiring harness

Checks and Alarms


You should check the system to ensure that all the sensors are detecting
the correct values. You should also run the engine up to its operational
levels to check that the values displayed by the Display System are
accurate. You should then check out the alarm systems to ensure that
they are functioning correctly before going out onto the circuit.

Users Guide 37
Chapter 6. Troubleshooting STACK ST8100 Display System

Chapter 6. Troubleshooting
No. Symptom Possible Cause Remedy Notes
1 Display is dead Ignition is off Turn ignition on The power lead
is labelled B+ &
B-.
(no backlight, Battery is dead Recharge or The battery
nothing on display, replace battery positive lead B+
no green dial is 19w conn pin
lights) G.
Power connection Check if battery is B- is 19w
to B+ or B- is faulty connected connector pin
correctly. Check H.
power lead
continuity
2 Display is dead Battery is almost Recharge or
(no backlight, dead replace battery
nothing on display,
green dial lights on
but dim)
or Power connection Check power lead
!! LOW BATT !! to B- or B+ is faulty continuity
warning on display
3 Display flashes Battery is almost Recharge or
and dead replace battery
dial pointer resets Power connection Check power lead
or vibrates to B- or B+ is faulty continuity

38 Users Guide
STACK ST8100 Display System Chapter 6. Troubleshooting

No. Symptom Possible Cause Remedy Notes


4 The !! LOW OIL P Pressure sensor Replace sensor Swap with the
!! message does has failed fuel pressure
NOT appear on sensor to
power up. confirm fault
The warning light Sensor connections Check for continuity A reading of
is not turned on. are faulty on sensor lead. 999 on the
display
indicates an
open circuit
connection (pin
D to the red
sensor lead and
pin H to the
black sensor
lead)
Oil pressure alarm Check that the oil
disabled pressure alarm is
set on
5 Display gives a Temperature Replace sensor Disconnect
fixed temperature sensor has failed sensor. If
reading of 999 C reading
or 999 F changes to 0,
replace sensor.

Faulty sensor Check continuity of Otherwise


connections sensor leads check harness
for short circuit

Users Guide 39
Chapter 6. Troubleshooting STACK ST8100 Display System

No. Symptom Possible Cause Remedy Notes


6 Display gives a A temperature Replace sensor Disconnect
fixed temperature sensor has failed sensor and
reading of 0° C or short its leads
0° F when engine together. If the
temperature is reading
above 12° C or 55 changes,
°F replace the
sensor.
Faulty sensor Check continuity of Check the
connections sensor leads for wiring harness
open circuits. for open circuits
(pin E to the red
OT sensor wire,
pin P to the red
WT wire, and
pin H to both
the black OT
and WT sensor
wires)
7 Fixed pressure Pressure sensor Replace sensor
reading of 999 PSI has failed
or 99.9 Bar

Faulty sensor Check continuity of Pin D to the red


connections sensor leads for OP wire, pin R
open circuits to the red F
wire and pin H
to both the
black OP and F
sensor wires
8 Fixed pressure Pressure sensor Replace sensor Disconnect
reading of -99 PSI has failed sensor. If
or -9.9 Bar reading
changes to 999,
replace sensor
Faulty sensor Check continuity of Check the
connections sensor leads for wiring harness
short circuits for short circuit

40 Users Guide
STACK ST8100 Display System Chapter 6. Troubleshooting

Users Guide 41
Chapter 6. Troubleshooting STACK ST8100 Display System

No. Symptom Possible Cause Remedy Notes


9 Fixed pressure Pressure sensor has Replace sensor Swap with the
reading of 0 PSI or failed other pressure
0.0 Bar or sensor to confirm
suspected low/slow fault
reading

Faulty sensor Check pressure Check plumbing


connections connections for a blockage
(kinks in flexible
hoses)
10 All sensors show Switch 1 (Peaks) Replace switch Disconnect
fixed high values faulty switch. If values
return to normal,
replace switch.
Faulty switch wiring Check switch wiring Check wiring for
short between
connector pins K
and H (earth)
11 Displays pressure Low Battery voltage Recharge battery The system does
values too low and not give accurate
temperature values readings when
too high voltage is below
9.0V
12 Sensor reading Another gauge Dis-connect other It is not
incorrect connected to sensor gauge permissible to
connect a second
gauge
13 Peak values not Gate value set too Change Gate RPM in Peak values only
updated high the display updated while the
configuration menu engine RPM is
greater than the
Gate value
Internal memory Return unit to Stack Display shows !!
battery dead for new battery MEM BATT !!
service warning on power
up

42 Users Guide
STACK ST8100 Display System Chapter 6. Troubleshooting

No. Symptom Possible Cause Remedy Notes


14 Switch 1: Show Switch 1 faulty Replace switch Disconnect
peak values does switch and
not work short its leads.
If display
changes,
replace Switch
1. Otherwise
check wiring.
Faulty switch wiring Check switch wiring Pin K to red S1
for correct wire less than
continuity 1.0 Ohm and
Pin K to Pin H
(earth) greater
than 1M Ohms)
15 Switch 2: Show Switch 2 faulty Replace switch Disconnect
last alarm function switch and
does not work short its leads.
If display
changes,
replace Switch
2. Otherwise
check wiring.
Faulty switch wiring Check switch wiring Pin L to red S2
for correct wire less than
continuity. 1.0 Ohm and
Pin L to Pin H
(earth) greater
than 1M Ohms)

Users Guide 43
Chapter 6. Troubleshooting STACK ST8100 Display System

No. Symptom Possible Cause Remedy Notes


16 Switch 3: Switch 3 faulty Replace switch Disconnect switch
Change and short its leads.
display layer If display changes,
function does replace Switch 3.
not work Otherwise check
wiring.
Faulty switch wiring Check switch wiring Pin U to orange S3
for correct wire less than 1.0
continuity. Ohm and Pin U to
Pin H (earth)
greater than 1M
Ohms)
17 Switch 4: does Switch 4 faulty Replace switch Disconnect the
not set or switch and short
display pop-up the leads together.
lap times when If the display
no automatic changes replace
receiver in use Switch 4. Otherwise
check wiring.
Faulty switch wiring Check switch wiring Pin U to yellow S4
for correct wire less than 1.0
continuity. Ohm and Pin U to
Pin H (earth)
greater than 1M
Ohms)
18 Lap time is not Lap marker Check lap marker Disconnect receiver
displayed receiver lead faulty wiring and press lap
automatically switch 4.

(Automatic Lap marker Replace lap marker If display changes,


receiver is receiver faulty receiver replace receiver
fitted) after checking its
wiring.

44 Users Guide
STACK ST8100 Display System Chapter 6. Troubleshooting

No. Symptom Possible Cause Remedy Notes


19 External Bulb has burnt out Replace bulb Swap with the other
warning light light to confirm
dead when the burnt-out bulb. If
display not burnt out, check
warning light is wiring.
OK
Faulty wiring to Check continuity of Pin G to red AL
light wiring. wire less than 1.0
Ohm and Pin N to
yellow AL wire
greater than 1.0
Ohm)
20 External gear Bulb has burnt out Replace bulb Swap with the other
shift light dead light to confirm
burnt-out bulb. If
not, check wiring
Faulty wiring to Check continuity of Pin G to red SL
light wiring: wire less than 1.0
Ohm and Pin M to
green SL wire
greater than 1.0
Ohm
21 Display values Display too hot or Ensure that the Operating
and messages too cold display is operated temperature is
unclear or within the specified −20° C (+5° F) to
unreadable temperature range +70° C (+158° F)
(poor contrast)

ECU interface Check the two core ECU wire is 300mm


shorted screen ECU wires inside the main
for short circuits sensor leads
sleeve. Make sure
that none of the
wire ends are
shorted

Users Guide 45
Chapter 6. Troubleshooting STACK ST8100 Display System

No. Symptom Possible Cause Remedy Notes


22 No RPM Incorrect wiring Check the See instructions
speed reading connection of the supplied in this
engine speed wire manual. If
to the ignition connected directly
system (or sensor, to the coil, check
if used) that it is to the
switched low
tension side
(usually the
negative side).
23 Displayed System configured Reconfigure Ignition systems
RPM value too with wrong number system to correct may either:
high or too low of engine cylinders. number of -produce "waste"
by a constant cylinders. sparks giving
%-age double the number
amount. of cylinders per
revolution
Ignition system Reconfigure -use multiple coils
pulses per system to correct where each
revolution not same number of pulses additional coil gives
as number of per revolution. proportionately
cylinders fewer pulses per
revolution.
24 Tachometer Incorrect wiring Reconnect the
reading erratic, tachometer as
pointer jumps specified in this
high or low manual
Signal from ignition Condition the ES Resistor values:
system or coil is signal by placing a 10K ohms for
noisy resistor in line with dedicated tacho
the ES wire output; 47K Ohms
for coil connection
(Non-CDI); 100K
Ohms for coil
connection (CDI).
Resistors 1/2W 5%
350v

46 Users Guide
STACK ST8100 Display System Chapter 6. Troubleshooting

No. Symptom Possible Cause Remedy Notes


25 Displayed speed System configured Reconfigure the Typical wheel
value too high or with wrong number system with correct circumference
too low by a of targets per wheel values for a vehicle is
constant %-age revolution 1800mm / 70”
amount.

System configured or 900mm / 35”


with wrong for a kart
circumference.
26 No speed reading Faulty sensor Check sensor Rotate the
Speed reading and/or wiring indicator for correct wheel by hand
erratic, value operation and check that
jumps high or low the sensor
indicator lights
up as each
target passes
the sensor
Incorrect sensor Check that the gap
gap (too far or too is approximately
close) 1mm
Sensor and targets Fabricate a more
moving apart rigid sensor bracket
27 Speed reading Ambient Shield the sensor Maximum
dies after a short temperature too from radiated heat temperature for
time high from brakes and correct
bearings. Insulate operation of the
sensor from wheel speed
conducted heat sensor is +80°C
with fibre washers. (175°F)
Duct cooling air
around the sensor

Users Guide 47
Chapter 6. Troubleshooting STACK ST8100 Display System

No. Symptom Possible Cause Remedy Notes


28 No alarms for All the alarms have Switch on the Alarms only
water, oil, or fuel been switched off required alarms operate when
(temperatures and the engine is
pressures) being running at the
displayed RPM gate value
or above it.
The engine RPM Reset the RPM
gate value is set gate to a lower
too high value.
29 Display and alarm Intermittent alarm Either change the Press Switch 2
light flash when caused by a value for the alarm to see which
the engine is parameter with its or turn the alarm off sensor is
running alarm level set too causing the
close to the normal alarm.
operating value
30 Display works OK Interference from Fit Suppressed Use ‘Helical’
until engine starts Ignition system & (Silicon) HT Leads. suppressed
then Display HT Leads Fit a suppression leads in
freezes or resets capacitor (2.2uF) extreme cases
continuously. between the coil
Display recovers (battery
once engine connection) &
stopped. chassis
ST8100 wiring Run ST8100 wiring Recommended
close to HT leads & away from HT Minimum
or injector leads, or leads & injector spacing 75mm
HT leads tied to leads (3.0”)
isolated metal work
to which ST8100
wiring is also tied.

48 Users Guide
STACK ST8100 Display System Appendix A. Template for the Display Module

Appendix A. Template for the Display Module

Use the template on the following page for cutting out an aperture for
the Display System.

49
Appendix A. Template for the Display Module STACK ST8100 Display System

`
STACK ST8100 Display System Appendix A. Template for the Display Module
Appendix B. Wiring Harness Schematic Diagram STACK ST8100 Display System

Appendix B. Wiring Harness Schematic Diagram

52 Users Guide
Returned Goods Form
In the unlikely event of a Stack part developing a fault and requiring repairs, you are kindly
requested to send the part back to Stack Ltd with a completed Returned Goods Form.
Returning a part without this form will lengthen the repair time and possibly increase the
cost of the repair.

Company ________________________________________ Customer ________________________


Address ________________________________________ (if different)
________________________________________ Contact ________________________
________________________________________
________________________________________ Tel No. ________________________
Contact ________________________________________ Fax No. ________________________
Tel No. ________________________________________
Fax No. ________________________________________ Return Date ________________________
Details of part being returned

Part No. _________________________________________________________________________________


Serial No. _________________________________________________________________________________
Description _________________________________________________________________________________
Other accessories included
(i.e. bracket, switches, etc.) _______________________________________________________________________
Details of Fault

Please complete as fully as possible. This will speed the repair and return of the parts.
Description of fault _______________________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
Details of vehicle ________________________________________________________________________________
Circumstances leading to fault ______________________________________________________________________
______________________________________________________________________________________________

Stack Ltd use only

Engineer __________________________________Service No. ___________________ Date ___________________


Stack Ltd, Wedgwood Road, Bicester, Oxfordshire, OX6 7UL, England
Tech Support: +44(0)1 869 240420 Tel: +44(0)1 869 240404 Fax: +44(0)1 869 245500
Appendix D. Summary of Switch Functions STACK ST8100 Display System

Appendix D. Summary of Switch Functions

Normal Operation
Functions Switch or Switches
Show Peak Values Switch 1
Change Display Layer Switch 3
Clear Alarm Switch 2 or Switch 3
Show Last Alarm Switch 2
Manual Lap Marker Switch 4
Latch Speed Display Switch 1
Reset Peak Values Switches 1 & 3 together
Reset lap count and lap time to Switches 1 & 4 together
zero
Put system into configuration Switches 1 & 2 together
mode

System Configuration Mode


Functions Switch or Switches
Decrease the alarm value of Switch 1
the parameter being displayed
Increase the alarm value of the Switch 2
parameter being displayed
Enable or disable an alarm for Switches 1 & 2 together
the parameter being displayed
Display the next configurable Switch 3
parameter
Quit configuration mode and Switch 4
return to normal mode

54 Users Guide
STACK ST8100 Display System Index

INDEX
additional external warning lights, 23 GATE RPM, 16
alarm for battery voltage, 12 gate value, 10, 12
alarm for fuel pressure, 12 gear shift light, 15
alarm for oil pressure, 12 gear shift warning light, 2
alarm for oil temperature, 12 gear shift warning light, wiring label, 4
alarm for Water Temperature, 12 HIGH OIL T, 16
alarm warning light, wiring label, 4 HIGH WATER, 16
alarms, 12 Installing the Stack ST8100, 20
alarms, switching on or off, 19 labels on wiring, 4
analog tachometer, 4 lap number, 8
battery voltage, 7 lap time, 8
battery voltage alarm, 12 lap times, 14
Boost Pressure version, 7 lap timing sensor, 30
checks and alarms, 34 lap timing switch, wiring label, 4
clearing an alarm, 13 lateral G-force sensor, 32
configurable parameters, 16 lateral G-force sensor, wiring label, 5
configuring the display system, 16 LOW BATT, 16
Contactless system, 26 LOW FUEL P, 16
Corner Speed option, 3 Low Fuel Pressure version, 7
current speed, 7, 8 LOW OIL P, 16
custom configured ST8100, 20 Lucas CD (Spark box) system, 26
data logging subsystem, wiring label, 4 maximum oil temperature alarm, 16
digital display panel, 4 maximum water temperature alarm, 16
Display Layer 1, 7 minimum battery voltage alarm, 16
Display Layer 2, 7 minimum fuel pressure alarm, 16
display layer 3, 8 minimum oil pressure alarm, 16
Display Layer 4, 8 Motoplat flywheel system, 24
display layer 5, 9 oil pressure, 7
display layers, 6 oil pressure alarm, 12
display module, 4 oil pressure sensor, wiring label, 5
Display System, template, 45 oil temperature, 7
engine speed, 16 oil temperature alarm, 12
engine speed (RPM), 23 oil temperature sensor, wiring label, 5
engine speed (RPM), wiring label, 5 operating of the system, 6
external warning lights, additional, 23 optional components, 3
fastest lap time, 8 peak value memory, 11
fitting the display module, 21 peak values, 1
fuel pressure, 7 peak values (tell tales), 10
fuel pressure alarm, 12 peak values, resetting, 11
fuel pressure sensor, wiring label, 5 Performance Meter, 8

Users Guide 55
Index STACK ST8100 Display System

performance parameters, 1 Template for the Display Module, 45


power supply, 5 tools needed, 20
power supply to trackside beacon, 31 trackside infra-red lap beacon, 31
pressure sensors, 27 unpacking, 3
resetting the peak values, 11 warning lights, 23
RPM at which gear shift light is to come on, warning messages, 1
16 water temperature, 7
RPM gate value, 10, 12 water temperature alarm, 12
SHIFT RPM, 16 water temperature sensor, wiring label, 5
showing the last alarm, 13 wheel circumference, 16
Stack distributors, iii wheel sensor pulses per revolution, 16
standard components, 3 wheel speed sensor, 29
Standard contact breaker system, 25 wheel speed sensor, wiring label, 4
switch functions, summary of, 50 wires in the harness, labels, 4
switches, 22 Wiring Harness, 4
switching the system on, 6 Wiring Harness Schematic Diagram, 48
tachometer, 4 wiring harness, installation of, 33
temperature sensors, 28

56 Users Guide

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