LG飞利浦LC420WX3液晶屏维修手册

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Colour Television Module

LPL (LG Philips) LCD 2k7


LC260WX2
LC320W01
LC320WX2
LC370WX1
LC420WU2, LC420WU4
LC420WX2, LC420WX3, LC420WX5
LC470WU1, LC470WU4

Contents Page
1. Technical Specifications, Connections, and Chassis
Overview 2
2. Safety Instructions, Warnings, and Notes 3
3. Directions for Use 4
4. Mechanical Instructions 5
5. Service Modes, Error Codes, and Fault Finding 37
6. Block Diagrams, Test Point Overviews, and
Waveforms 39
7. Circuit Diagrams and PWB Layouts 39
8. Alignments 39
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets 39
10. Spare Parts List 39
11. Revision List 39

©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by MW 0771 BU CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 16891
EN 2 1. LCD LPL 2K7 Technical Specifications, Connections, and Chassis Overview

1. Technical Specifications, Connections, and Chassis Overview


Index of this chapter:
1.1 Introduction
1.2 General
1.3 Specifications

Note:
• Specifications are indicative (subject to change).

1.1 Introduction

In this Service Manual you will find all necessary information to


perform the Board Level Repair (= board swap) scenario on
LCD panels. These LCD repair manuals are created per brand,
and they will contain all necessary information for the different
panels used in Philips flat LCD TVs.

1.2 General

Inverter

Number of order progress.

The Marking position could be different each model of T-Con or inverter P/N.
This picture is different from origin model.
Please Use it only as a reference. (Master)

T-CON Board

Case 1

Case 2 (Slave)

H_16890_024.eps
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Figure 1-1 LPL board labelling

1.3 Specifications • LC420WU4-SLB1


• LC420WX2-SLA1
• LC420WX3-SLA1
Below find attached the data sheets of the different LCD
• LC420WX5-SLD1
panels. Click on the “model number” to open.
• LC260WX2-SL01 • LC470WU1-SLC2
• LC470WU4-SLA2
• LC260WX2-SLB2
• LC320W01-A6K1
• LC320W01-SL01
• LC320W01-SL06
• LC320WX2-SL01
• LC320WX5-SLB2
• LC370WX1-SLB1
• LC420WU2-SLA1
• LC420WU2-SLA2
• LC420WU2-SLB1
Safety Instructions, Warnings, and Notes LCD LPL 2K7 2. EN 3

2. Safety Instructions, Warnings, and Notes


Index of this chapter: • This product contains glass. If shock, vibration, heat or
2.1 General distortion is applied to the product, the glass may be
2.2 Safety Precautions broken.
2.3 Servicing Precautions • If glass surface of the display breaks or is scratched, do not
touched the broken pieces or the scratched with bare
hands. You may be injured.
2.1 General • LCD Module requires to be handled with special care. LCD
Module is not to be touched with metal or hard materials.
Notes: Must not be stressed by heat or mechanical impact.
• Only authorised persons should perform servicing of this • There are some particular components on the rear panel of
module. this product. Skin contact with these components may
• When using/handling this unit, pay special attention to the cause an electric shock. So, handle with care.
LCD Module: it should not be enforced into any other way • While moving the product, be sure to turn off the power,
then next rules, warnings, and/or cautions. disconnect all cables and watch your step. Dropping the
• "Warning" indicates a hazard that may lead to death or product may cause injuries from electric shock. So, while
injury if the warning is ignored and the product is handled moving the product handle with care.
incorrectly. • When cleaning the panel is necessary, wipe it with a soft
• "Caution" indicates a hazard that can lead to injury or and moistened cloth a neural detergent. Caution on
damage to property if the caution is ignored and the connector area. Do not use chemicals such as thinner or
product is handled incorrectly. benzene.
• LCD Module emits heat from the Lamp, Backlight lamp,
and component parts. Therefore, the environmental
2.2 Safety Precautions temperature must not exceed 50 deg. C. LCD Module
Backlight Inverter system is driven by high voltage, so it
2.2.1 Warning must avoid conductive materials.
• If repairing components with a lead line, high voltage or
• Do not supply a voltage higher than specified to this high temperature components must be put out from a lead
product. This may damage the product or can create line and fix.
hazardous situations. • Do not place an object on the surface of the display. The
• Do not use this product in locations where the humidity is glass may break or be scratched.
extremely high, where it may be splashed with water, or • This product may be damaged if it is subject to excessive
where flammable materials surround it. stresses (such as excessive voltage, current, or
• Do not install or use the product in a location that does no temperature). The absolute maximum ratings specify the
satisfy specified environmental conditions. This may limits of these stresses.
damage the product or can create hazardous situations. • Do not cover or wrap with any covering materials while
• If a foreign substance (such as water, metal, or liquid) gets power is applied to the product.
inside the product, immediately turn “OFF” the power. • This product is made from various materials such as glass,
Continuing to use the product may cause electric shock or metal, and plastic. When discarding it, be sure to contact a
can create hazardous situations. purchase place.
• If the product emits smoke and abnormal smell, or makes • If a discrepancy occurs due to any arbitrary modification or
an abnormal sound, immediately turn “OFF” the power. disassembly, supplier is not responsible for function,
Continuing to use the product may cause electric shock or quality or other items.
can create hazardous situations. • Within the warranty period, general faults may be charged
• Do not (dis)connect the connector while power to the for depending on responsibility for the faults. You handle
product is “ON”. It takes some time for the voltage to drop with care
to a sufficiently low level after the power has been turned
“OFF”. Confirm that the voltage has dropped to a safe level
before (dis)connecting the connector. 2.3 Servicing Precautions
• Do not pull out or insert the power cable from/to an outlet
with wet hands. It may cause electric shock. A colour TFT LCD Module can easily be damaged by both
• If the power cable is damaged, or if the connector is loose, electrical and mechanical stresses. Users therefore, are
do not use the product, otherwise, this can lead to requested to follow the “Servicing precautions of colour TFT
hazardous situations or may cause electric shock. LCD Module” on the following.
• The LCD Backlight Inverter unit uses a high voltage for the
lamps. Keep the cautions concerning electric shock and do 2.3.1 System Assembler
not touch the device circuitry handling the inverter unit. And
because the capacitors of the device circuitry may remain • Follow the power sequence: An abnormal power
charged at the moment of Power “OFF”, standing for 1 sequence may cause critical malfunction or electrical
minute is required in order to discharge the device circuitry. damage.
• Prevent physical stress.
2.2.2 Caution • Prevent overheat:
– High temperatures on the surface of the screen may
• Do not place this product in a location that is subject to cause poor quality. Please use the LCD Module on the
heavy vibration, or an unstable surface such as an inclined specified temperatures.
surface. The product may fall off or fall over, causing – Low temperatures (under 10 deg. C) makes the LCD
injuries. Module respond slowly, make the Backlight worse
• Before disconnecting cable from the product, be sure to operated, and will shorten very much the lifetime
turn off the power. Be sure to hold the connector when accordingly.
disconnecting cables. Pulling a cable with excessive force • Keep LCD Module dust-free: The LCD Module is
may cause the core of the cable to be exposed or break the sensitive against dust; it can cause visual or functional
cable, and this can lead to fire or electric shock. problems.
EN 4 3. LCD LPL 2K7 Directions for Use

• Do not touch TCP area: Do not touch TCP area at any • Never (dis)connect at power “ON”: The LCD Module
case. It can cause Driver IC cracks, film cracks, etc. The consists of CMOS components, which are known as weak
TCP is the weakest point of the LCD Module. components against EOS. It can damage the product.
• Do not pull Backlight wire: Please do not pull the • Electrostatic discharge can make damage:
Backlight wire, as it can cause the wire to become – Semi-assembled product should be handled with wrist
disconnected or damaged. strap.
• Check the connections of the Inverter & Backlight – Earth human body when handle the LCD Module.
connectors: Incomplete connection can cause burnt in – Please do not touch the interface connector pin.
Backlight connectors or damage the inverter.
• Handle with care: 2.3.2 System Assembler/End User
– Please do not drop, bend, or hit the LCD Module.
– Physical stress can cause defects as broken panels. • Keep clean the surface:
• Keep mounting screw length and motor driver’s
– Please wear rubber gloves when you touch the surface
torque: Strong motor driver’s torque can make a
of the LCD Module screen.
mechanical defect on LCD Module. Please keep within the – Please use soft and anti-static material with n-Hexane
specifications.
as cleaner.
• Do not operate for a long time under the same pattern:
• Be careful not to make polariser scratch:
Operating the LCD Module for a long time with the same – Surface of polariser is soft, so it’s easily scratched.
video pattern can cause image persistence and can
– Please do not touch, press or rub on polariser surface
eventually damage it.
with materials over HB hardness.
• Defective panels must also be handled with care: • Be careful with swift temperature and humidity
– To prevent making other defects, please handle the
changes: Swift temperature and or humidity change can
defective LCD Module as a good one.
make dew condensation or ice, which can cause non-
– Defective LCD Modules must be repaired. conformance such as malfunctioning.
• Do not stack LCD Modules: The LCD Module consists of
• Keep out of water:
fragile components such as TCPs or Glasses. Stacking the
– Water on in the LCD Module can cause electrical short
LCD Modules can cause undesired defects. or corrosion.
• Do not provide strong pressure at connecting: Strong
– Please wipe out or dry water carefully.
pressure can transfer the force to the TCP, which is the
• Keep the LCD Module free from corrosive gasses:
weakest part of the LCD Module. It eventually can make Corrosive gas can chemically damage the polariser and
the TCP crack or lead to other unexpected defects.
the circuitry parts and eventually will cause defects.
• Let the Backlight Wire at the backside of the LCD
• Keep the suitable temperature and humidity: High
Module: If let the Backlight wire in front of the LCD Module, temperatures and high humidity will shorten the lifetime
the Backlight connector can hurt the surface of the
polariser.

3. Directions for Use


Not applicable.
Mechanical Instructions LCD LPL 2K7 4. EN 5

4. Mechanical Instructions
Index of this chapter: 4.1.3 Foam Bars
4.1 General
4.2 Model LC260WX2
4.3 Model LC320W01
1
4.4 Model LC320WX2
4.5 Model LC370WX1
4.6 Model LC420WU2
4.7 Model LC420WU4
4.8 Model LC420WX2
4.9 Model LC420WX3
4.10 Model LC420WX5
4.11 Model LC470WU1
Required for sets
4.12 Model LC470WU4 1 42"

4.1 General

4.1.1 Warnings

• Figures can deviate due to the different module executions.


• During repair, place the set face down on a soft surface
(e.g. on foam bars as mentioned in next paragraph), in
order to prevent damaging the display.
Note: With some chassis, it is possible to measure and
E_06532_018.eps
replace the boards while the TV is still on its stand. 171106
• All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling Figure 4-2 Foam bars
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as The foam bars (order code 3122 785 90580 for two pieces) can
the mass of the set by a wristband with resistance. Keep be used for all types and sizes of flat displays. See figure
components and tools also at this same potential. “Foam bars” for details. Displays with a size of 42” and larger,
require four foam bars [1]. Ensure that the foam bars are
always supporting the cabinet and never only the display.
Caution: Failure to follow these guidelines can seriously
damage the display!
By laying the TV face down on the (ESD protective) foam bars,
a stable situation is created to perform measurements and
alignments. By placing a mirror under the display, you can
monitor the screen.

4.1.4 Torque Values

Table 4-1 Recommended Torque Values

H_16920_001.eps Screw Type (cross head) Recommended Torque Value


060407
M2 2.0 kg*F ± 0.1 kg*F
M2.5 3.0 kg*F ± 0.5 kg*F
Figure 4-1 ESD wristband
M2.6 3.0 kg*F ± 0.5 kg*F
M3 6.0 kg*F ± 0.5 kg*F
• Be careful during measurements in the high voltage
section. Never pull plugs out under operation conditions,
just to prevent danger caused by electrical sparks.
• Never replace modules or other components while the unit
is switched “on”.
• Connectors “to” and “from” the Inverter Boards must be
thoroughly connected to avoid any electrical sparks during
operation.

4.1.2 Inverter repair policy

Note: When an LCD display has a “master” and “slave” inverter


configuration, and one of these boards is defective, it is advised
to replace both the inverter boards (due to matching reasons).
EN 6 4. LCD LPL 2K7 Mechanical Instructions

4.2 Model LC260WX2

4.2.1 Control Board (T-CON Board)

MODEL: LC260WX2-SLB2

Prepare the LCM. Separate the Screw(4EA) Separate the Cover Shield

Separate the FFC(60pin). Separate the T-CON Board.

Replace of T-CON Board and


Assemble the FFC(60pin).
* Guide Pin station keeping check.

Attach the Cover Shield and Check the FFC(60pin).


Assemble the Screw(4EA).
H_16890_028.eps
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Figure 4-3 Replacement instructions T-CON board


Mechanical Instructions LCD LPL 2K7 4. EN 7

4.2.2 Inverter (Master) Board

MODEL: LC260WX2-SLB2

Prepare the LCM. Separate the Screw(3EA) Separate the Cover Shield

Unlock of Connector and Separate the FFC(11pin). Separate the Inverter.


sperate the Wire Connector(2pin).

Attach the Cover Shield and Assemble the Wire Connector(2pin). Replace of Inverter and
Assemble the Screw(3EA). Assemble the FFC(11pin).

H_16890_029.eps
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Figure 4-4 Replacement instructions Inverter (master) board


EN 8 4. LCD LPL 2K7 Mechanical Instructions

4.2.3 Inverter (Slave) Board

MODEL: LC260WX2-SLB2

Prepare the LCM. Separate the Screw(3EA) Separate the Cover Shield

Unlock of Connector and Separate the FFC(11pin) . Separate the Inverter.


sperate the Wire Connector(2pin).

Attach the Cover Shield and Assemble the Wire Connector(2pin). Replace of Inverter and
Assemble the Screw(3EA). Assemble the FFC(11pin).

H_16890_030.eps
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Figure 4-5 Replacement instructions Inverter (slave) board


Mechanical Instructions LCD LPL 2K7 4. EN 9

4.3 Model LC320W01

4.3.1 Control Board (T-CON Board)

MODEL: LC320W01-B6K1

Prepare the LCM. Separate the Screw(4EA) Separate the Cover Shield

Separate the FFC(50pin). Separate the T-CON Board.

Replace of T-CON Board and


Assemble the FFC(50pin).
* Guide Pin station keeping check.

Attach the Cover Shield and Check the FFC(50pin).


Assemble the Screw(4EA).

H_16890_025.eps
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Figure 4-6 Replacement instructions T-CON board


EN 10 4. LCD LPL 2K7 Mechanical Instructions

4.3.2 Inverter (Master) Board

MODEL: LC320W01-B6K1

Prepare the LCM. Separate the Screw(3EA) Separate the Cover Shield

Unlock of Connector and Separate the FFC(8pin). Separate the Inverter.


sperate the Wire Connector(2pin).

Attach the Cover Shield and Assemble the Wire Connector(2pin). Replace of Inverter and
Assemble the Screw(3EA). Assemble the FFC(8pin).

H_16890_026.eps
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Figure 4-7 Replacement instructions Inverter (master) board


Mechanical Instructions LCD LPL 2K7 4. EN 11

4.3.3 Inverter (Slave) Board

MODEL: LC320W01-B6K1

Prepare the LCM. Separate the Screw(3EA) Separate the Cover Shield

Unlock of Connector and Separate the FFC(8pin) . Separate the Inverter.


sperate the Wire Connector(2pin).

Attach the Cover Shield and Assemble the Wire Connector(2pin). Replace of Inverter and
Assemble the Screw(3EA). Assemble the FFC(8pin).

H_16890_027.eps
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Figure 4-8 Replacement instructions Inverter (slave) board


EN 12 4. LCD LPL 2K7 Mechanical Instructions

4.4 Model LC320WX2

4.4.1 Control Board (T-CON Board)

MODEL: LC320WX2-SL01

Prepare the LCM. Separate the Screw(4EA) Separate the Cover Shield

Separate the FFC(60pin) 2EA. Separate the T-CON Board.

Replace of T-CON Board and


Assemble the FFC(60pin) 4EA.
* Guide Pin station keeping check.

Attach the Cover Shield and Check the FFC(60pin) 4EA.


Assemble the Screw(4EA).

H_16890_022.eps
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Figure 4-9 Replacement instructions T-CON board


Mechanical Instructions LCD LPL 2K7 4. EN 13

4.4.2 Inverter Board

MODEL: LC320WX2-SL01

Prepare the LCM. Separate the Screw(10EA) Separate the Cover Shield

Unlock of Connector and Separate the FFC<6pin(2ea), 4Ppin> 4EA. Separate the Inverter.
sperate the Wire Connector(2pin).

Attach the Cover Shield and Assemble the Wire Connector(2pin). Replace of Inverter and
Assemble the Screw(10EA). Assemble the FFC<6pin(2ea), 4Ppin> 4EA.

H_16890_023.eps
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Figure 4-10 Replacement instructions Inverter board

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