Terex Franna Pick Carry Cranes Spec 1bdb74
Terex Franna Pick Carry Cranes Spec 1bdb74
Terex Franna Pick Carry Cranes Spec 1bdb74
Ope r a t or s M a n u a l
for
TEREX| FRAN N A
AT- 1 5 Se r ie s I I I
( S/ N 1 9 0 4 & 1 9 2 0
On w a r ds)
Version 25/10/06
Courtesy of Crane.Market
2
Table Of Contents
Description Page
Switching on the LMI 3-4-5
Travel Mode Main Screen 6
Crane Mode Main Screen 7-8
Setting the Parts of Line 9
Turbo Timer 10
Joystick and Winch speed 11
Black Box (Data Logger) 12
Diagnostic Access 13
Warning light and gauges 14
Password Mdescope 15
Set Time and Date 17-18
Mdescope 16-19
MDS input 20
MDS output 21
MDS flags 22
MDS system 22
MDS variables 23
MDS buffer 24
MDS parameters 25
MDS change a value 26
Calibration Mode 27
Boom Length Calibration 28
Boom Angle Calibration 29
Engine Diagnostics 30
SPN FMI Fault Codes 31
Maintenance Schedules 32
Operative Mode Selection 33
Load Table Viewing 34
Sensor’s Troubleshooting Guide 35
Warnings 36-37
Courtesy of Crane.Market
3
The system will switch on automatically after the engine is started, and will display
the TEREX-FRANNA logo for a few seconds.
During the start up phase the system performs a self test and sounds the alarm for a
short period of time.
Courtesy of Crane.Market
4
The system has two functional modes with different Main Screens:
1: Travel Mode (1A and 1B)
2: Crane Mode
Courtesy of Crane.Market
5
2) Crane Mode
Used when operating the machine as a crane.
Crane Mode is selected by engaging low range and switching the Crane/Travel
mode switch on the dash to Crane mode - Travel Mode is selected under all other
conditions.
After selecting Crane Mode the operating mode (see page 23) and parts of line (see
page 7) for the applicable crane configuration need to be selected and then
confirmed by pressing F10.
Courtesy of Crane.Market
6
NOTE: Press F10 from this Travel Mode Main Screen to switch to the
Diagnostic Access Screen
(see page 13).
Courtesy of Crane.Market
7
11 12
13
5 6 7 8
1) SAFE WORKING LOAD Displaying “Tonnes”, with a decimal point.
2) ACTUAL LIFTED LOAD Displaying “Tonnes”, with a decimal point.
3) JIB LENGTH Displaying “Meters”, with a decimal point.
4) JIB OFFSET ANGLE Displaying “Degrees”, with a decimal point.
5) TIP HEIGHT FROM GROUND Displaying “Meters”, with a decimal point.
6) BOOM LENGTH Displaying “Meters”, with a decimal point.
7) WORKING RADIUS Displaying “Metres”, with a decimal point
8) MAIN BOOM ANGLE Displaying “Degrees”, with a decimal point.
9) PARTS OF LINE Manually selectable with F1 button.
10) OPERATING MODE Corresponds to the Duty of the load charts table.
11) REAR AXLE LOAD Weight on the rear axle (Refer Notes)
12) FRONT AXLE LOAD Weight on the front axle (Refer Notes)
13) JOYSTICK AND WINCH Displaying the Speed of Joystick and Winch
Courtesy of Crane.Market
8
GREEN–YELLOW–RED
BAR GRAPH OPERATIVE MODE
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F2 No Function F7 No Function
Any time that the operator changes the configuration of the machine, parts of line or
operative mode, he must always confirm the operative mode by pressing F10.
Courtesy of Crane.Market
9
F1
It’s necessary to set the correct parts of line every time the fall block is re-reeved, and/or
a new operating mode is selected.
WARNING :
An incorrect number of parts of line could lead to a dangerous situation.
NOTE : If the rope capacity is exceeded, the system’s alarm is activated and a warning
message will appear on the screen.
Courtesy of Crane.Market
10
F3 TURBO TIMER
The LMI controls the engine shut down when turning off the ignition key.
The default turbo timer shutdown time can be changed from 0, 1 or 2 minutes to allow
for varying engine load duty usage.
Press the F3 button to toggle the display through these time settings.
Upon turning the ignition key to the off position, the LMI will begin to countdown for the
selected number of minutes until engine and crane electric's are switched off.
During this period of time the engine and crane electric's may be stopped immediately
by pressing the F3 button or depressing the emergency stop button.
The emergency stop button may also be pressed at any time (even with the ignition key
on) to switch off the engine only. If the ignition key is then switched off the crane
electric's will also be switched off.
F3
Courtesy of Crane.Market
11
the left symbol indicates the joystick speed status selected by the left button on
the joystick.
The right symbol indicates the winch speed status selected by the right button
on the joystick.
Courtesy of Crane.Market
12
F6
F7
F10
All the files in this page can be scrolled up and down with:
F6 Up
F7 Down
F10 Exit
DISPLAY DESCRIPTION
1) Date and time of the start of lift cycle recording.
2) Date and time of the end of lift cycle recording.
3) Duration of the lift cycle recording.
4) Data stored in the black box.
Courtesy of Crane.Market
13
F5 DIAGNOSTIC ACCESS
The LMI is equipped with a self-diagnostic system which is able to detect faulty pressure
transducers, or boom angle/length sensors, broken cables or internal electronic faults.
When an alarm occurs, the LMI goes into a safe mode stopping all dangerous motions,if
equipped with optional stop valves, and at the same time the display shows an alarm
message code, which will assist in identifying the fault.
The LMI also monitors the status of engine, transmission and other vehicle sensors.
To access the diagnostic screen from the Crane Mode Main Screen press F5.
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F5 Not Used
Courtesy of Crane.Market
14
1 2 3 4 5 6 7
8 13
9 12
10 11
14 20
15 19
16 18
17
27 21 22 23 24 25 26
Courtesy of Crane.Market
15
F4
Courtesy of Crane.Market
16
F1 Mdescope
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F1 Not used
F2 Not used
F3 Not used
F4 Open MDESCOPE
F6 Not used
F7 Not used
F9 Not used
Courtesy of Crane.Market
17
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F2 Not used
F3 Not used
F4 Not used
F5 Not Used
F6 Not used
F7 Not used
F8 Not used
Courtesy of Crane.Market
18
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
Whilst setting the Date and Time, the buttons have other functions.
F1 Not used
F2 Not used
F3 Not used
F4 Not used
F6 Increase value
F7 Decrease value
F8 Move to right
F9 Move to Left
Courtesy of Crane.Market
19
Mdescope
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F2 Outputs: all the outputs from the HEAD unit can be viewed.
F8 Not Used
Courtesy of Crane.Market
20
MDS - INPUT
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
21
MDS - OUTPUT
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
22
MDS - FLAGS
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
23
MDS - SYSTEM
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
24
MDS - VARIABLES
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
25
MDS - BUFFER
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
26
MDS - PARAMETERS
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F3 Not used
F4 Not used
F5 Not used
F6 Scroll up
F7 Scroll down
F8 Not used
Courtesy of Crane.Market
27
F1 F6
F2 F7
F3 F8
F4 F9
F5 F10
F6 Increase value
F7 Decrease value
F8 Move to right
F9 Move to Left
Courtesy of Crane.Market
28
F2 CALIBRATION MODE
F7
F3
F4
F5 F10
Courtesy of Crane.Market
29
F1
F2
F5
F1 To calibrate the minimum boom length press F1, retract the boom
fully then press F10, the system will acquire automatically the
minimum length.
F2 To calibrate the maximum boom length press F2, extend the boom
fully then press F10, the system will acquire automatically the
maximum length.
Courtesy of Crane.Market
30
F1
F2
F5
F1 To calibrate the minimum boom angle press F1, lower the boom to
the horizontal position and verify 0 degrees with inclinometer then
press F10, the system will acquire automatically the zero angle.
F2 To calibrate the maximum boom angle press F2, raise the boom to
the maximum position and check the actual angle with inclinometer
and verify that the value displayed in the grey box corresponds to
actual angle then press F10, the system will acquire automatically
the maximum angle.
Courtesy of Crane.Market
31
F3 ENGINE DIAGNOSTIC
8
1 2 3
6
4
7
11
9 10
12 13
1) SPN Code - Press F5 to view the engine fault code list
2) FMI Code - Press F5 to view the engine fault code list
3) OCC Code - Number of occurrences of this code
4) Engine Oil Temperature
5) Intake Manifold Temperature
6) Transmission Oil Temperature
7) Engine Oil Level
8) Engine Water Temperature
9) SPN/FMI - Press F5 to view the engine fault codes list
10) Exit - Press F10 to return to the Main Diagnostic screen
11) Engine Oil Pressure
12) Boost Pressure
13) Fuel Temperature
Courtesy of Crane.Market
32
Scroll through the list for the applicable SPN number and then FMI number.
Press F5 to display the next page.
Press F10 to return to the previous screen.
Courtesy of Crane.Market
33
F6 MAINTENANCE SCHEDULE
F6
F8
F10
F8 Reset the time for the appropriate schedule after entering the applicable
Password.
When the correct password is inserted, the dark grey button will change to green;
this means maintenance period can now be reset.
Courtesy of Crane.Market
34
F6
F7
F8
F10
From the Crane Mode Main Screen press button F6, the display will show the above
screen.
To change the crane operating mode follow the instructions below:
• Press button F6 to scroll up, or F7 to scroll down, until the cursor highlights the
description of the correct operating mode.
• Refer to the load charts at ble supplied by the manufacturer for the applicable Operating
Mode list.
• Press button F10 to confirm the selection and return to the Crane Mode Main Screen
NOTE :It’s not possible to change an Operating Mode whilst a load is being lifted.
Courtesy of Crane.Market
35
F8 LOAD TABLE
From the Crane Mode Main Screen the operator may view the applicable load table
by pressing button F8.
F6
F7
F8
F9
F10
The operator can navigate inside this page in the direction of the arrows with buttons
F6, F7, F8 ,F9.
There are two rated capacity columns published for each boom length.
The left column refers to the rated capacity of the crane with an articulation of less
than 10deg, the right column refers to articulation up to 40deg.
When button F10 is depressed, the screen will return to the previous screen.
Courtesy of Crane.Market
36
ANGLE SENSOR (1) • Verify that the wiring is not open circuited.
If the alarm persists, please, contact Technical
Signal from Angle sensor Assistance :
lower than the minimum value • Verify the anglesensor integrity.
ANGLE SENSOR (2) • Verify that the wiring is not short circuited.
If the alarm persists, please, contact Technical
Signal from Angle sensor Assistance :
higher than the maximum value • Verify the anglesensor integrity.
LENGTH SENSOR (1) • Verify that the wiring is not open circuited.
If the alarm persists, please, contact Technical
Signal from boom length sensor Assistance :
lower than the minimum value • Verify the length sensor integrity.
LENGTH SENSOR (2) • Verify that the wiring is not short circuited.
If the alarm persists, please, contact Technical
Signal from boom length sensor Assistance :
higher than the maximum value • Verify the length sensor integrity.
TRANSDUCER PISTON SIDE (1) • Verify that the wiring is not open circuited.
If the alarm persists, please, contact Technical
Reading of piston pressure Assistance :
lower than the minimum. • Verify the pressuretransducer integrity
TRANSDUCER PISTON SIDE (2) • Verify that the wiring isnot short circuited.
If the alarm persists, please, contact Technical
Reading of piston pressure Assistance :
higher than the maximum. • Verify the pressuretransducer integrity.
TRANSDUCER ROD SIDE (1) • Verify that the wiring is not open circuited.
If the alarm persists, please, contact Technical
Reading of rod pressure Assistance :
lower than the minimum. • Verify the pressuretransducer integrity.
TRANSDUCER ROD SIDE (2) • Verify that the wiring isnot short circuited.
If the alarm persists, please, contact Technical
Reading of rod pressure Assistance :
higher than the maximum. • Verify the pressuretransducer integrity.
Courtesy of Crane.Market
37
WARNINGS
• The LMI is an electronic device with the aim to help and assist the operator in the
current use of the machine, warning him by means of visual and acoustic signals
while approaching dangerous conditions.
• However this device can’t replace ht e operator’s good experience in the
safe use of the machine.
• The responsibility of the operations in safe conditions of the machine is
the operator’s concern as well as the accomplishment of all prescribed
safety rules
• The Operator must be able to detectif the data given by the LMI are
correct and correspond to actual working conditions.
• He must be able to utilise the data given by the LMI in order to operate in
safe conditions at all times.
• The LMI is an electronic device including several sensing components,
therefore it can be subject to failures or defects.
• The operator must recognise these events and he must take action ( to
proceed to repair if possible or to call Assistance).
• Before starting the operations with themachine, the user must fully read
this manual and follow the instructions at all times.
Shut down procedure for machine equipped with Turbo Timer.
• When the ignition key is switched off, the Turbo Timer defaults automatically to a 2
minutes shutdown delay to allow cooling down of the engine turbo.
The operator can vary the time delay with F3 button prior to turning off the ignition key,
at the expiration of the time set the engine will stop and all lights and display panel will
switch off.
In an emergency situation the engine can be shut down with the Emergency Button.
NB: Before switching on again, it is utmost important to wait several seconds to allow
the system to reset like any other computer.
Courtesy of Crane.Market
38
The LMI has a powerful FAIL-SAFE self diagnostic program able to verify its correct
operations and the transducers’ conditions.
In case a fault has been detected, the LMI puts goes into safe mode by stopping the
unsafe motions, if equipped with optional stop valves, (please refer to the
Troubleshooting Guide).
• In spite of this, the Operator, before starting the operation with the machine, must take
care that the LMI is working correctly.
To do this, he must verify the validity of the values displayed by doing some tests.
He must verify that there are no messages or alarm indications; he must verify the
correct
operation of the motion cut functions, if so equipped.
• The operator is responsible for selectingthe applicable load table and therefore for
the correct LMI settings.
When switching-on the machine the last selected Duty is kept valid, to allow Operator
check.
Courtesy of Crane.Market
39
HEAD - CS CONNECTIONS AT-15 Series III S/N 1904 & S/N 1920 onwards
Courtesy of Crane.Market
Powered by TCPDF (www.tcpdf.org)