WIRE ROPE TOOLS

Swaging is a method of securing wire rope with fittings like aluminum sleeves
and stainless steel tension swage studs. The connection will exceed the rated
breaking strength of the wire rope or cable when properly applied. Therefore,
swaging is widely used to accomplish tasks of light-duty projects and
industrial applications. The proper swaging connections require quality sleeve,
corresponding wire rope, and correct swaging tool.
IWISS with its sub-brand iCrimp offers a series of swaging tools for virtually
any type of swaging connections, from wire rope cutter, manual swager, bench
mounted swager, to pneumatic swaging machine. The tools offer all key
features of modern tools, such as:
1. Made of premium steel, the tools are high strength durable for long service
life. With special surface treatment, the tools achieve a high degree of water-
proof, and corrosion-resistant
2. Accurate hole design and well-polished jaws makes every connection
perfect with virtually all sleeve and wire rope in the market
3. Adjustable function makes tight and trust- worth connection even after a
long time using.
4. Ergonomic handle ensures optimal force-transmission and anti-fatigue
operation.
IWISS tools are designed to make connections much easier. We insist on
innovation and released new style swaging tools in the past years. We don’t
follow the trend, but we lead it.

www.iwiss.com 068
 WIRE ROPE TOOLS

IWS-2316R MANUAL SWAGER FOR STAINLESS STEEL TENSIONER IWS-1608M / IWS-1608MC / IWS-1608B MANUAL SWAGER FOR ALUMINUM SLEEVES

Made of premium hardened steel to create hexagonal crimping shape Wire EDM cutting processed jaws with well-polishing
for stainless steel tensioner swage studs 5-pivot design provides a great mechanical advantage
Reasonable structural design and ergonomic grip ensure optimal force High-quality material and precise workmanship for long service life
transmitted to the studs to bring a tight crimp
Black oxide coated, staves off rusting
Sharp cutting blade with high cutting edge hardness cut wire rope in
seconds effortlessly 8 settings adjustment guarantees solid & tight compression
Adjustable crimping force and rustproof surface support a long service Parameters etched on the handles for reference IWS-1608M
life Ergonomic long handles with non-slip grips bring extra power
Applicable to multi-type stainless steel swage studs in cable railing transmission
system and wire balustrade For aluminium oval and double sleeves, annealed copper sleeves

Built-in blade for

wire rope cutting

0.2 inch
IWS-1608MC

IWS-2316R
IWS-1608B

APPLICABLE TO MULTI-TYPE STAINLESS STEEL SWAGE STUD

IWS-1608M / IWS-1608MC IWS-1608B

Swage size Swage size

Hold NO Hold NO
Ø(mm) Ø(inch) Ø(mm) Ø(inch)

1 1.20 3/64 1.58 1/16

1
2.00 5/64
1.58 1/16
2 2.50 3/32
2.00 5/64 2
2.80 7/64
2.38-2.5 3/32 3.17 1/8
3 3 Application:
3.50
2.78 7/64 ü Wire rope round, douplex sleeves, railing fittings made of
aluminium
3.0-3.17 1/8 4 4.00 5/32
ü Annealed copper sleeves
4 û Stainless steel sleeves
3.50 5 5.00 3/16

Item NO. Crimping Capacity Max Cutting Capacity Length Weight

Well-polished Wire EDM Cutting Sharp balde with cutting-edge 8 settings for a long time using Non-slip texture handles reduce hand
cavities hardness 68HRC calibration fatigue IWS-1608M Ø1.2-3.5mm(3/64"-1/8") 381mm 1.3Kg

Item NO. Crimping Capacity Max Cutting Capacity Criming Profile Length Weight IWS-1608MC Ø1.2-3.5mm(3/64"-1/8") Ø3.5mm(1/8") 381mm 1.3Kg

IWS-2316R Ø1/8" & 3/16" Ø3/16" 380mm 1.13Kg IWS-1608B Ø1.58-5.0mm(1/16"-3/16") 600mm 2.5Kg

069 www.iwiss.com www.iwiss.com 070

 WIRE ROPE TOOLS

IWS-1608DTS / IWS-1608DT BENCH MOUNTED SWAGER FOR ALUMINUM SLEEVES AM-116 PNEUMATIC SWAGER FOR ALUMINUM SLEEVES

Bench mounted type Pneumatic swaging machine

Wire EDM cutting processed jaws with well-polishing High efficiency and quality in crimping force and speed
High-quality material and precise workmanship for long service Easy and effortless to press a large number of sleeves
Support fixed to on the workbench for frequent use Designed for aluminum oval and double sleeves, annealed copper
Two size meets different occasion demands sleeves
Extra long handles for maximum leverage
AM-116

Swage size
Hold NO
Ø(mm) Ø(inch)

IWS-1608DTS 1.58 1/16

2.00 5/64
2.50 3/32
2.80 7/64
3.17 1/8
3.50

4.00 5/32 AM-116

5.00 3/16

IWS-1608DT

IWS-1608DTS IWS-1608DT
Ergonomic handles
Swage size Swage size
Hold NO Hold NO Effortless to operate
Ø(mm) Ø(inch) Ø(mm) Ø(inch)
1.58 1/16
1 1.0-1.5 3/64
2.00 5/64
2.50 3/32 2 1.20 3/64

2.80 7/64 1.58 1/16

3
3.17 1/8 2.00 5/64 115°
3.50 2.50 3/32
4
4.00 5/32 2.80 7/64
3.17 1/8
7.67 inch

5.00 3/16 5
3.50

6 4.00 5/32

7 5.00 3/16
20.67 inch

Item NO. Crimping Capacity Adjustable Material Length Weight

IWS-1608DTS Ø1.58-5.0mm(1/16"-3/16") High carbon steel 310mm 2.03Kg Item NO. Crimping Capacity Air Pressure Crimping Force Control Method Dimensions Weight

IWS-1608DT Ø1.0-5.0mm(3/64"-3/16") High carbon steel 530mm 3.79Kg AM-116 Ø1.58-5.0mm (1/16"-3/16") 0.7-0.95 MPA 6T Foot pedal 485mm*155mm*155mm 13.0Kg

071 www.iwiss.com www.iwiss.com 072

 WIRE ROPE TOOLS

CWR1522 / CWR1328 RATCHET SWAGER FOR ALUMINUM SLEEVES

CWR1522 CWR1328
Easier work due to ratchet mechanism and optimized leverage
Most efficient joint design ensures exceptional crimping & cutting Swage size Swage size
performance Hold NO Hold NO
Ø(mm) Ø(inch) Ø(mm) Ø(inch)
High-quality material and precise workmanship for long service
Wire EDM cutting processed jaws with smooth polishing 0.1-0.5 1 0.3-0.5
Built-in cutter with precise & solid shear for wire rope, hard wire
2 0.5-1.0 1/32
Applicable to aluminum oval and double sleeves, annealed copper
0.5-1.0 3/64
sleeves 3 1.20 3/64
Application:
1.0-2.0 5/64 4 1.58-2.00 1/16-5/64
ü Wire rope round, douplex sleeves, railing fittings made of
aluminium
5 2.38-2.78 3/32-7/64
ü Annealed copper sleeves
2.2 3/32 û Stainless steel sleeves
6 3.00-3.50 1/8

CWR1522 CWR1328

CWR1522 SET RATCHET SWAGING TOOLSET FOR ALUMINUM SLEEVES

Cut ITEM INCLUDES

CWR-1522 1PC
1.2mm Aluminum sleeves 50PCS
1.5mm Aluminum sleeves 50PCS
2.0mm Aluminum sleeves 50PCS

D
B

C E
A
CWR1522 SET

Crimp
Item NO. A(mm) B(mm) C(mm) D(mm) E(mm)

Item NO. Crimping Capacity Max Cutting Capacity Adjustable Length Weight 1.2 (50PCS) 1.60 3.20 3.82 5.15 9.00

CWR1522 Ø0.5-2.2mm(3/64"-3/32") Ø2.2mm 180mm 0.27Kg 1.5 (50PCS) 1.98 3.96 4.12 6.18 9.00

CWR1328 Ø0.5-3.5mm(3/64"-1/8") Ø3.5mm 340mm 0.78Kg 2.0 (50PCS) 2.60 5.20 4.76 7.41 9.00

073 www.iwiss.com www.iwiss.com 074

 WIRE ROPE TOOLS

CWR35 / CWR60 RATCHET WIRE ROPE CUTTER

Metal plated high strength joints ensure low cutting impact to the hands,
tension on muscles and tendons
Minimum effort required due to optimum co-ordination of the cutting
edge angle and ratchet mechanism
Efficient work thanks to reasonable structure design and ratchet
mechanism
Tool body is made of high-quality Cr-Mo steel with superior rust
resistance
Ergonomic non-slip grip made of TPR ensure comfortable operation

CWR35 CWR60

WIRE ROPE MEDIUM HARD PIANO WIRE COPPER CABLE

Item NO. Wire Rope Medium Hard Piano Wire Copper Cable Length Weight

CWR35 max 3.5mm cuts upto 2.4mm cuts upto 2.0mm cuts upto 3.5mm 160mm 0.26Kg

CWR60 max 6.0mm cuts upto 4.0mm cuts upto 2.5mm cuts upto 6.0mm 220mm 0.45Kg

075 www.iwiss.com www.iwiss.com 076