PGDTD&CC - Design of Jigs Fixture & Gauges - TH
PGDTD&CC - Design of Jigs Fixture & Gauges - TH
PGDTD&CC - Design of Jigs Fixture & Gauges - TH
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Unit No 1
No of Questions 30
Marks 12
Page 1 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
6. The six point location method will restrict total __________ of movement.
A. Six planes
B. Five planes
C. Twelve planes
D. Nine planes
7. __________is the process of properly positioning the part with respect to the cutter
or other tool.
A. Referencing
B. Repeatability
C. Both a & b
D. None of the above
8. ____________ are used for smaller holes and for aligning members of the tool.
A. Shank type locators
B. Pin type locators
C. Threaded locators
D. Press fit locators
9. ________ are used for parts that cannot be placed in either a nest or a vee locator.
A. Fixed stop locators
B. Installed locators
C. Diamond locators
D. Cylindrical locators
10. The major concern in locating a part that the designer must keep in mind
are__________.
A. Positioning the locators
B. Part tolerance
C. Fool proofing
D. All of the above
11. Locators positioned under a part are referred to as_____________.
A. Stops
B. Supports
C. Both a & b
D. None of the above
Page 2 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
12. Locators that position a part by its edge are called as ________________.
A. Supports
B. Stops
C. Both a & b
D. None of the above
13. Positioning the fastener in the center of the strap applies pressure_________.
A. 1/3 at one side & 2/3 at other
B. Equal at both ends
C. Equal to zero
D. None of the above
14. Which among the following are locating principles?
A. Nesting
B. 3-2-1
C. 4-2-1
D. All of the above
15. _________are used to hold odd shaped work pieces with compound locating
Surfaces.
A. Magnetic clamping
B. Nonmagnetic clamping
C. Epoxy resins
D. None of the above
16. The Work piece in space is shown in figure, how many degree of freedom it has?
Page 3 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. 12 Degree of freedom
B. 6 Degree of freedom
C. 9 Degree of freedom
D. 10 Degree of freedom
17. This method of locating a work piece in a jig or a fixture is called “3-2-1’’ principle
or --------------------------------------principle.
Page 4 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
21. The________ is used to make a nest and generally as side stop to location of work
piece
A. Nesting
B. Rest button
C. Locating pin
D. Rest pad
22. The ________ is May be used to locate certain elliptical surfaces of the work piece
A. Nesting
B. Button Locators
C. Locating pin
D. Rest pad
23. 3:2:1 or 6 point locating is used for ___________.
A. Internal Surface Location
B. External Surface location
C. Cylindrical Surface Location
D. Irregular Surface Location.
24. V block locators are used for ------------------------- location.
A. Internal Surface Location
B. External Surface location
C. Cylindrical Surface Location
D. Irregular Surface Location.
25. Spring loaded pins are used for-----------------------------surface.
A. Machined surface
B. Un Machined surface
C. Pyramid surface
D. Ground surface
26. ---------------------------------- is a process of quick, accurate location of a work piece or
fixture in a number of specific positions
A. Indexing
Page 5 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
B. Positioning
C. Locating
D. Clamping
A. Equalizing supports
B. Solid supports
C. Adjustable supports
D. Flat supports
29. The figure shows which type of support?
Page 6 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Unit No 2
No of Questions 30
Marks 12
1. In an interchangeable assembly, shafts of size 25.000+0.040−0.010mm mate with
holes of size 25.000+0.030+0.020mm. The maximum interference (in microns) in the
assembly is
A. 40
B. 30
C. 20
D. 10
2. A hole is dimension ϕ9+0.015+0 mm. The corresponding shaft is of dimension
ϕ9+0.010+0.001 mm. The resulting assembly has
A. loose running fit
B. close running fit
C. transition fit
D. interference fit
3. A shaft has a dimension? 35−0.009−0.025. The respective values of fundamental
deviation and tolerance are
A. −0.025, ± 0.008
B. −0.025, 0.016
C. −0.009, ±0.008
D. −0.009, 0.016
4. A hole is specified as 400.0500.000 mm. The mating shaft has a clearance fit with
minimum clearance of 0.01 mm. The tolerance on the shaft os 0.04 mm. The
maximum clearance in mm between the hole and the shaft is
A. 0.04
B. 0.05
C. 0.10
Page 7 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
D. 0.11
5. ______________ is the force required to hold a part against the locators.
A. Tool force
B. Clamping force
C. Both a & b
D. None of the above
6. ___________ prevents the part from shifting or being pulled from the jig & fixture
during the machining operation.
A. Pin locators
B. Bushes
C. Clamping
D. Tool
7. _________ combines the screw clamp with a swinging arm that pivots on its
mounting stud.
A. Wedge clamps
B. Latch clamps
C. Swing clamps
D. Hook clamp
8. The tolerance value can be plus or minus of the basic size but not both,
in____________.
A. Bilateral dimensions
B. Unilateral dimensions
C. Both a & b
D. None of the above
9. If the plus & minus values are same, the tolerance is considered as____________.
A. Unilateral tolerance
B. Bilateral tolerance
C. Unequal bilateral tolerance
D. None of the above
10. If the plus & minus values are different, the tolerance is considered as____________.
Page 8 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. Unilateral tolerance
B. Bilateral tolerance
C. Unequal bilateral tolerance
D. None of the above
11. Identify the type of clamp from the given fig.
A. Lever action strap clamp
B. Hook clamp
C. Swing clamp
D. Cam action strap clamp
12. The clearance or interference provided for obtaining the various fits is
called__________.
A. Allowance
B. Clearance
C. Tolerance
D. None of the above
13. Misalignment between the clamp surface and the clamping nut due to tilting of the
Clamp can be countered by using ____________ between the clamp and the nut.
A. Locators
B. Fasteners
C. Spherical washers
D. None of the above
14. The Cam operated clamp is a
A. Quick acting clamp
B. Cam operated clamp
C. Bridge clamp
D. Edge clamp
15. Is a versatile, fast and clean clamping method
A. Miscellaneous Clamping
B. Angular Clamping
C. Vacuum Clamping
D. Straps Clamping
Page 9 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
16. ------------------Fit are employed when the mating parts are not required to be
disassembled during their total service.
A. Force Fit
B. Running Fit
C. Tight Fit
D. Sliding Fit
17. The Algebraic difference between the minimum limit of size and the corresponding
basic size is called
A. Tolerance Grade
B. Lower Deviation
C. Actual
D. Fundamental Deviation
18. The Algebraic difference between the maximum limit of size and the corresponding
basic size is called
A. Actual
B. Fundamental Deviation
C. Tolerance Grade
D. Upper Deviation
19. On the basic of positive, zero and negative values of Clearance, there are three basic
types of fits are----------------------------
A. Clearance Fits
B. Interference Fits
C. Transition Fits
D. All of Above
20. The following holds the work piece securely in a jig or fixture against the cutting
forces
A. Locating device
B. Clamping device
C. Guiding device
D. Indexing device
21. Which type of Clamp and Clamping method of locating a work piece is shown in
figure?
Page 10 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. Strap clamp
B. Screw clamp
C. Swinging clamp
D. Power clamp
22. Which type of Clamp is shown in figure?
A. Strap clamp
B. Hinged clamp
C. Swinging clamp
D. Power clamp
23. In ______________, attraction of opposite electrically charged particles is used for
clamping.
A. Magnetic clamping
B. Nonmagnetic clamping
C. Electrostatic clamping
D. None of the above
Page 11 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
25. _____________ apply the basic principle of the inclined plane to hold work in a
manner similar to a cam.
A. Modified hook clamps
B. Toggle action clamps
C. Wedge clamps
D. None of the above
26. _______________is generally used for holding the ferrous metals.
A. Vacuum chuck
B. Toggle clamp
C. Magnetic chuck
D. Molded clamp
27. Hinge & latch clamp are the common type of ______________
A. Strap clamp
B. Swing clamp
C. Screw clamp
D. Hook clamp
28. A Toggle clamp required to deliver a force of 2000N to the work piece in a fixture.
Then what is pin diameter. (Allowable shear stress 40*10-6N/m2 coefficient of
frictions is 0.22)
A. 6.325mm
B. 6.625mm
C. 6.825mm
D. 6.925mm
29. _______ Clamps are clamps can rotate at an angle 90 degree.
A. Screws Clamp
B. Wedges Clamp
C. Swing Clamp
D. Straps Clamp
30. The clamp provides rapid clearance of loading and unloading passages.
A. Screws Clamp
B. Hinged Clamp
C. Swing Clamp
Page 12 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
D. Straps Clamp
Unit No 3
No of Questions 30
Marks 12
1. Plate jig are very similar to ___________ except that they normally have a built in
clamp.
A. Angle plate jigs
Page 13 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
B. Template jigs
C. Box jigs
D. Vise jaw jigs
2. ________________ Tools are constructed to suit any angle from parallel to
perpendicular to the machine table.
A. Vise jaw
B. Modified angle plate
C. Vise held
D. Box jig
3. ________________ are forces generated by the cutting action.
A. Tool force
B. Clamping force
C. Both a & b
D. None of the above
4. _______________ are used when more than one operation is performed in the same
location.
A. Fixed renewable bushing
B. Slip-renewable bushing
C. Both a & b
D. Template bushing
5. _______________ are used where only one operation is performed in each hole but
where several bushing must be used during the life of the tool.
A. Fixed renewable bushing
B. Slip-renewable bushing
C. Both a & b
D. Template bushing
6. A plate having hole at the desired positions serves as a------------------------------.which
is fixed on the component to be drilled
A. Channel
B. Box
C. Template
D. None of the above
Page 14 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Page 15 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. L=35
B. L=65
C. L=50
D. All of the above
13. With refer to previous given figure If the bush inner diameter d1=30 and Outer
diameter is d2=47 then find the thickness of the bush.
A. t =17.25
B. t =17.5
C. t =17/2
D. All of the above
14. With refer to previous given figure. The empirical formula of the corner radius at
the inlet end take as? (Where A is equal to diameter d1)
A. R= 3√A mm
B. R= 2√A mm
C. R= √A mm
D. R= 4√A mm
15. Which type of bush is shown in this figure?
A. Fixed bush
B. Gang bush
C. Knurled bush
D. Renewable bush
16. Bush are used for
A. Locate the job
B. Fix the job
C. Guide the tools
D. Machine the job
Page 16 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
B. A+2T+0.8
C. A+2T+0.2
D. A+2T+0.3
20. For designing a jig bush The Normal flange height F is equal to---------------------------
A. F=7(A)1/3
B. F=7(A)1/2
C. F=7(A)1/4
D. F=7(A)1/5
21. For designing a jig bush The Length of bush L is equal to---------------------------
A. L=5√A +11mm
B. L=5√A +10mm
C. L=4√A +10mm
D. L=3√A +10mm
22. For designing a jig bush Ø20 the thickness of wall is T is equal to ---------------
A. 6mm
B. 5mm
C. 4mm
Page 17 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
D. 3mm
23. For designing a jig bush Ø20mm The bush dia. B is equal to---------------------------
A. 31
B. 32
C. 35
D. 34
24. _____ are used for setting and for light fastening works
A. Set Screw
B. Nut
C. Threaded screw
D. Washers
25. The thickness (t) of the clamp for a bolt diameter d is given by equation
A. t = √0.87.dA(1-A/B)
B. t = √0.85.dA(1-A/B)
C. t = √0.88.dA(1-A/B)
D. t = √0.89.dA(1-A/B)
26. The -----------------chucks are fast acting and by holding a large surface of the work
piece, cause minimum of distortion
A. Three jaws chucks
B. Magnetic chucks
C. Four jaws chucks
D. Pneumatic chucks
27. The jigs Button is commonly made from case hardening steel such as.
A. 16MnCr5 and C45-60HRC
B. 18MnCr5 and C45-65HRC
C. 19MnCr5 and C45-65HRC
D. 20MnCr5 and C45-62HRC
28. In this type of jig two plate are needed to hold, located, support and guide the work
piece so which type of jig is this shown in figure no.01?
Page 18 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. Template jig
B. Fixed plate jig
C. Sandwich jig
D. Angle plate jig
29. According to figure no 01 who many pin and bushes used to locate and guide the
work piece.
A. 2 pin 2 bush
B. 4 pin 4 bush
C. 3 pin 3 bush
D. 2 pin 4 bush
30. Following Specification of jig button is given below, Find out which of the statement
is incorrect.
a) Commonly made from case hardening steel (16MnCr5 or 20MnCr5C15)
b) Have a hardness value of about 60 HRC
c) Have a case depth of 0.3 to 0.5 mm
A. a, c D. a, b, c
B. a, b
C. b, c
Unit No 4
No of Questions 30
Marks 12
Page 19 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. Conical Locator
B. Pin Locator
C. Flat Locator
D. Drill bush locator
7. Name the following fixture
Page 20 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
A. milling fixture
B. Static fixture
C. Hydraulic clamping fixture
D. None of the above
8. Gauging & inspection fixture comes under
A. Shaping fixtures
B. Planing fixture
C. Inspection fixtures
D. All of the above
9. Planning fixture are used for
A. Large work pieces
B. Small identical work pieces
C. Both a & b
D. None of the above
10. Magnetic chucks comes under
A. Lathe fixtures
B. Milling fixtures
C. Shaping fixtures
D. Both a & b
11. Given figure refers to which fixtures?
A. Lathe fixtures
B. Internal broaching fixtures
C. External broaching fixtures
D. Drilling fixtures
12. Given figure refers to which fixtures?
A. Lathe fixtures
B. Internal broaching fixtures
C. External broaching fixtures
D. Drilling fixtures
Page 21 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Page 22 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
20. ---------fixture are fixture are mainly used to joining work piece with help of locator
A. Milling fixture
B. welding fixture
C. Lathe fixture
D. Pressure fixture
21. The standard working methods to hold the parts for surface grinding
is------------------------chucks.
A. Four jaws chucks
B. Three jaws chucks
C. Magnetic chucks
D. Combination chucks
22. Factors considered for designing milling fixture are----------------------------------------
A. Strength
B. Location
C. Thrust
D. All of the above
23. A single piloted bar is longer than stub bar which is guided on its loading end to
prevent ----------------------under the cutter thrust.
A. Sprinkling
B. Smoke
C. Sparking
D. Facing
Page 23 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
C. Turning
D. All of the above
30. Which of the following is not correct about fixture?
A. It is used to hold the work
B. It is used to position the work the work
C. It assures high accuracy of parts
D. It is used to guide the cutting tool
Unit No 5
No of Questions 30
Marks 12
Page 25 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
D. Size difference between ‘Go’ and ‘No Go’ plug gauges more or less than the tolerance
of tested shaft or hole
2. What is the use of ‘No Go’ gauges?
A. Check a single element of feature
B. Check several dimensions simultaneously
C. Check roundness and size at the same time
D. Check location and size at the same time
3. Up to which diameter, bar type plug gauges are used?
A. 20 mm
B. 40 mm
C. 75 mm
D. More than 75 mm
4. What is the suitable material for small plain plug gauges?
A. Any type of steel
B. Light metal alloys
C. Non-metallic handles may be used
D. Aluminum
5. What is the colour of band at ‘no go’ side of plain gauges?
A. Red
B. Blue
C. Green
D. Yellow
6. In which gauges wear takes place more rapidly?
A. Screw thread gauges
B. Plain gauges
C. Profile gauge
D. Go/ NoGo gauge
7. What is the common range of wear in ring thread gauge?
A. 0.0025mm – 0.005mm
B. 0.025mm – 0.05mm
C. 0.0025mm – 0.0075mm
Page 26 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
D. 0.025mm – 0.075mm
8. What is the wear allowance recommended by BSI for solid ring and plug gauges?
A. 0.01mm
B. 0.5mm
C. 0.05mm
D. 0.001mm
9. What is the relation between effective diameter of a thread hole and effective
diameter of the screw in screw thread gauge?
A. minimum effective diameter of a thread hole must necessarily be greater than
the maximum effective diameter of the screw
B. maximum effective diameter of a thread hole must necessarily be greater than the
minimum effective diameter of the screw
C. minimum effective diameter of a thread hole must necessarily be lesser than the
maximum effective diameter of the screw
D. maximum effective diameter of a thread hole must necessarily be greater than the
minimum effective diameter of the screw
10. What is the provision for wear of Go gauges is made by?
A. A margin greater than maximum metal limit of work
B. A margin greater than tolerance zone of gauge
C. A margin lesser than maximum metal limit of work
D. A margin between tolerance zone of gauge and maximum metal limit of work
11. What is the magnitude of wear allowance in Go gauges in present British System?
A. One-fifth of gauge tolerance
B. One-third of gauge tolerance
C. One-tenth of gauge tolerance
D. One-fifteenth of gauge tolerance
12. If work tolerance is less than 0.09mm, then how much wear allowance is given to Go
gauge?
A. 5% gauge tolerance B. No allowance
Page 27 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Page 28 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
18. GO plug gauge is used to check the _______ of hole and NO-GO plug gauge is used
to check ________of hole.
A. Upper limit, lower limit
B. Lower limit, upper limit
C. Tapper, profile
D. None of the above
19. If the gauges is an exact copy of mating parts of the component to be checked, it is
called________________.
A. Limit gauges
B. Standard gauges
C. Both a & b
D. None of the above
20. _____________ are used only for checking the size or condition of the other
gauges.
A. Workshop gauges
B. Inspection gauges
C. Reference gauges
D. None of the above
21. ________________are used at the bench or machine in gauging the work as it
being manufactured.
A. Workshop gauges
B. Inspection gauges
C. Reference gauges
D. None of the above
22. _____________are mainly used for checking the diameter of shafts having a
central hole.
A. Plug gauges
B. Ring gauges
C. Snap gauges
D. Both a & b
Page 29 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Page 30 of 31
Course Name Post Graduate Diploma in Tool Design & CAD/CAM
NSQF Level 8
Name of Subject Design of Jigs, Fixture & Gauges (TH)
Page 31 of 31