RT80 Parts Manual 053-1271

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RT80

Parts
Manual

®
CMW Issue 3 053-1271
1

RT80
ISSUE NO. 03PL-05/11
For Replacement Copy Order P/N 053-1271

This manual contains information concerning the following models:


RT80 Tractor

Copyright 2009, 2010, 2011 by The Charles Machine Works, Inc.


, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.

ID0233496
2
3

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However,


The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s


Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts:

Specify parts you need by part number and description, not by illustration reference
numbers.

Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B 800-001


4

WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY


WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE


UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03 ID0134872
5

CONTENTS______________________
Decals Frame Components - Continued
Decal Location - RT80 ............................. 8 Left Cradle ............................................... 90
Pump Mount ............................................ 84
Engine Components Rear Panel ............................................. 102
Battery Connect ....................................... 28 Right Cradle ............................................. 86
Cooling System ....................................... 16 Right Fender ............................................ 96
Engine (Right Side) ................................ 24 Seat Mount .............................................. 94
Engine Mounts ......................................... 22 Side Panel Lock Kit .................................. 78
Engine Service Parts ............................... 32 Tape Dispenser ..................................... 104
Exhaust System ....................................... 14
Expansion Tank ....................................... 20 Control Components
Fuel System............................................. 30 Console ................................................. 108
Intake System .......................................... 12 Cruise Control ........................................ 116
Oil Cooler Hydraulics ............................... 18 Foot Pedal ............................................. 112
Starter Connect ....................................... 26 Gauge Panel .......................................... 110
Rear Steer Indicator ............................... 118
Power Train Seat Controls ......................................... 114
2 Speed Gearbox .................................... 54 TDM Sensor Mount ................................ 120
Axle Housing ........................................... 56
Drive Shaft & Knuckle .............................. 66 Hydraulics
Drive Shaft ............................................... 36 Attachment Pump Hydraulics ................. 140
Front Axle ................................................ 38 Backfill Blade Hydraulics ........................ 124
LS Differential Assembly.......................... 62 Flushing/Charge/Case Drain .................. 134
Park Brakes ............................................. 60 Ground Drive Hydraulics ........................ 132
Parking Brake .......................................... 44 Hydraulic Filter Return ........................... 128
Pinion Assembly ...................................... 64 Plumbing - Priority/Steering Valve ................ 126
Planetary Wheel End ............................... 58 Rear Steer Hydraulics ............................ 142
Rigid Rear Axle ........................................ 40 Return Manifold ..................................... 138
Service Brake System ............................. 46 Shift Manifold ......................................... 130
Steerable Rear Axle................................. 42 Tank Return/Suction .............................. 136
Steering Axle Series 80 ........................... 52
Tire & Wheel (31 X 15.5-15) .................... 48 Electrical
Tire & Wheel (35 X 19.0-16.1) ................. 50 2-Post ROPS Light Kit ........................... 148
4-Post ROPS Light Kit ........................... 150
Frame Components Back Up Alarm ....................................... 146
2-Post ROPS ........................................... 98 Cold Start Kit.......................................... 152
4-Post ROPS ......................................... 100
Backfill Blade Pivot .................................. 74 Miscellaneous
Backfill Blade ........................................... 72 Bolt/Nut Torque Chart ............................ 156
Dual Battery Option ................................. 88 Filters .................................................... 160
Firewall .................................................... 80 Optional Kits .......................................... 160
Front Tunnel ............................................ 82 Parts Manual Change Request ............. 161
Front Weight and Grilles .......................... 70 Related Publications............................... 160
Fuel Tank ................................................ 92 Replacement O-Ring Chart .................... 159
Hood and Panels ..................................... 76 Warranty Registration ........................... 163

ID0233595
6
7

DECALS

ID0135069
8

DECAL LOCATION
RT80

30
5
25

10

36
23

27

28
4

21 17
13
15 2
14 7
9
38
24
3

09 ID0215006
9

DECAL LOCATION
RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-2386 DECAL KIT - RT80
1 273-092 1 GROUND DRIVE CONTROL
2 273-246 1 RIGID LOGO PLACARD
3 273-267 1 DITCH WITCH BATTERY
4 273-292 1 FRAME NOSE CASTING WEIGHT
5 273-475 1 NOTICE-READ MANUAL
6 270-2420 1 CRUISE CONTROL OVERLAY
7 270-4502 1 RT80 LUBE SCHEDULE
8 270-2255 1 FUSE/RELAY DECAL LOCATED INSIDE FACE OF ACCESS PANEL
9 273-487 2 WARNING FALL POSSIBLE
10 274-087 1 REAR STEER INDICATOR USE W/ REAR STEER, SEE FOOTNOTE 1
11 274-198 1 NOTICE OIL LEVEL
12 274-291 1 SOUND POWER 10 SEE FOOT NOTE 1
13 274-318 4 TIE DOWN LOCATION
14 274-375 1 MASTER DISCONNECT SWITCH SEE FOOT NOTE 1
15 274-442 4 LIFT LOCATION
16 700-133 1 ONE CALL NOTIFICATION
17 275-033 1 NOTICE ELECTRICAL SYSTEM
18 275-070 1 WARNING RUNAWAY
19 275-120 1 RESERVOIR (THF)
20 275-148 1 FUEL TANK (DIESEL)
21 275-203 1 BATTERY
22 275-303 1 WARNING ROLLOVER
23 275-355 1 CAUTION HOT PARTS
24 275-400 1 NOTICE OIL LEVEL
25 700-062 1 DIESEL FUEL CAP
26 700-063 1 HYDRAULIC OIL CAP
27 270-2232 1 RT80 MODEL ID RIGHT
28 700-118 2 STACKED DITCH WITCH LOGOTYPE
29 270-2256 1 LEFT CONSOLE
30 270-4483 1 BLADE/TILT/DIFF LOCK
31 700-123 1 ATTACHMENT OVERLAY
32 270-2233 1 RT80 MODEL ID LEFT
33 270-2257 1 RIGHT CONSOLE
34 273-521 1 HI/LO/NOTICE
35 700-138 1 IGNITION
36 700-174 1 THROTTLE W/O REAR STEER
700-141 1 THROTTLE/REAR STEER W/ REAR STEER, SEE FOOTNOTE 1
37 270-4484 1 GROUND DRIVE SPEED
38 273-546 2 WARNING MOVING PARTS
39 270-1538 1 LED DISPLAY
40 270-1539 1 LED DISPLAY
41 270-1540 1 LED DISPLAY
42 270-4503 1 ATTACHMENT CONTROL FOOTNOTE 1, USED WITH ATTACHMENT SHIP KIT
43 701-361 1 PARKING BRAKE DECAL

FOOTNOTES
1. NOT PART OF KIT.

09 ID0215006
10

DECAL LOCATION
RT80 33
39

16
29 35

37
40

8 41

32 18
34

42

13
15
22
38 6

12
43
26

19 31

11 15

20
28 13

09 ID0215006
11

ENGINE
COMPONENTS

ID0134845
12

INTAKE SYSTEM
RT80

5 6
1
3 7
9
4
10

6
2 5 12 13

4
11

04 ID0207481
13

INTAKE SYSTEM
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-484 1 AIR FILTER SEE FOOTNOTE 1 FOR SERVICE PARTS
2 120-080 1 MOUNTING CLAMP (8.350")
3 106-386 2 FLG LOCKNUT (M8-1.25)
4 106-163 2 FLG SCREW (M8-1.25 X 30MM)
5 155-158 2 S/O COUPLER (02N-04H90) SEE FOOTNOTE 2
6 110-249 2 WORM CLAMP (1/4" TO 5/8")
7 115-381 23 BULK HOSE (1/4", SOLD PER 1") SEE FOOTNOTE 2
8 195-1344 1 GRADUATED RESTRICTION INDICATOR (20"H2O)
9 105-1343 1 T-BOLT CLAMP (4.06" TO 4.38")
10 195-1283 1 AIR INTAKE HOSE
11* 110-815 1 T-BOLT CLAMP (2.5")
12 110-170 1 WORM CLAMP (4-1/8" TO 5")
13 195-1287 1 AIR INTAKE HOSE

NOT SHOWN:

FOOTNOTES:
1. 194-577 ELEMENT (SAFTEY); 194-830 ELEMENT (PRIMARY); 194-761 DISCHARGE VALVE
2. BEGINS WITH CMWRT80XV90000023.

NOTE:

04 ID0207481
14

EXHAUST SYSTEM
RT80

3
1 6
7

23
20 4
21

13
8
8
17
22
10
15
16 18
9 19
11
12
9
9 17
9 14

05 ID0207228
15

EXHAUST SYSTEM
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1269 1 MUFFLER ASSEMBLY
2 194-526 1 EXHAUST STACK
3 105-1350 1 MUFFLER CLAMP (2.71")
4 300-6769 1 AIR FILTER BRACKET
5 106-232 3 SCREW (M8-1.25 X 16MM)
6 318-485 1 MUFFLER CLAMP
7 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
8 106-162 10 FLG SCREW (M8-1.25 X 20MM, GD8)
9 106-386 13 FLG LOCKNUT (M8-1.25)
10 300-6630 1 TOP PLATE
11 300-6627 1 BACK ENGINE BRACKET
12 300-6776 1 GUSSET BRACKET
13 300-6773 1 BRACKET
14 300-6775 1 BRACKET
15 107-521 2 SCREW (M12-1.75 X 20MM)
16 106-397 2 WASHER (M12, HARDENED)
17 107-894 2 SCREW (M8-1.25 X 45MM, SOC)
18 105-226 2 WASHER (5/16")
19 105-842 2 SCREW (M8-1.25 X 20MM, SOC)
20 107-936 6 WASHER (1/4"ID X 1"OD)
21 362-1339 1 INSULATION (HEAT SHIELD)
22 106-551 1 CLIP NUT (M8-1.25)
23 110-350 6 POP RIVET (3/16" X .976"")

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0207228
16

COOLING SYSTEM
RT80

11 12
8
7
13 9
14
6

6
1
16 15
6

11
18 13
2

3
19 9 8 21
17
12 20
15 19
14 23
10

4
22
25
13
24
26
WIRE HARNESS
ROUTING 25

04 ID0207953
17

COOLING SYSTEM
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1335 1 COMBINATION COOLER (RAD/HOC)
2 195-1350 1 FAN (19" PULLER)
3 195-1311 1 FAN SPACER
4 362-1051 1 AIR BARRIER
5 300-7910 1 FAN SHROUD
6 362-1338 3 AIR BARRIER
7 300-6777 1 RADIATOR BRACE
8 116-128 3 SHOCK MOUNT
9 106-628 3 SCREW (M10-1.50 X 60MM)
10 323-461 1 STRAP
11 106-266 3 FLG NUT (M10-1.50)
12 105-118 4 WASHER (3/8")
13 106-386 7 FLG LOCKNUT (M8-1.25)
14 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
15 106-232 9 SCREW (M8-1.25 X 16MM)
16 105-117 8 WASHER (5/16")
17 106-932 4 SCREW (M8-1.25 X 45MM)
18 105-091 4 LOCK WASHER (5/16")
19 106-200 2 FLG LK SCREW (M8-1.25 X 45MM)
20 106-992 3 FLG LK SCREW (M8-1.25 X 25MM)
21 115-399 AR BULK STRIP (3/4" X .25"THK, SOLD PER 1")
22 300-7969 1 SUPPORT BRACKET
23 110-333 1 BOLT-ON CLAMP (1")
24 107-135 1 CLIP NUT (M8-1.25)
25 110-259 2 BOLT-ON CLAMP (.625")
26 106-382 1 FLG LK SCREW (M10-1.50 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0207953
18

OIL COOLER HYDRAULICS


RT80

FOOTNOTE 2

FLO
W 5
FROM
PRIORITY VALVE 6
20 7

8
19 15
15
15 17
18
16

9
1 2
14 12
TO HYD. OIL
FILTER 21
11
13 13 FLOW
22
SEE FOOTNOTE 1
BYPASS FLOW
4
10

4
3

10
W
FL O

23
FROM ATT.
VALVE P/B

03 ID0198089
19

OIL COOLER HYDRAULICS


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2693 1 S/O COUPLER (16S-16H90-12H90)
2 150-2692 1 S/O RUN TEE (12S-12H-12H) REFER TO FOOTNOTE 1
3 158-576 1 CHECK VALVE (12SF-12SF)
4 155-046 2 S/O COUPLER (12S-12H)
5 154-300 2 CONNECTOR (10O-12S90)
6 154-312 2 REDUCER STEM (08O)
7 154-310 2 REDUCER NUT (10OF)
8 154-739 1 HOSE (08OFX-32"-3000) SEE FOOTNOTE 2
9 154-739 1 HOSE (08OFX-32"-3000)
10 110-353 4 WORM CLAMP (3/4" TO 1-1/2")
11 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @ 12"
12 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @6"
13 111-027 2 T-BOLT CLAMP (1.25" - 1.50")
14 116-460 1 BULK HOSE (1", SOLD PER FT) USE 1 @ 28"
15 105-1211 3 WORM CLAMP (1-1/2" TO 2-1/2")
16 300-7769 1 COOLANT OUTLET
17 105-842 2 SCREW (M8-1.25 X 20MM, SOC)
18 155-176 1 S/O COUPLER (20S-24H90)
19 195-1424 1 LOWER RADIATOR HOSE
20 195-1425 1 UPPER RADIATOR HOSE
21 154-396 1 BK CONNECTOR (08O-08O90BK)
22 515-102 1 HOSE (08OFX-110"-3000)
23 117-210 1 ABRASION SLEEVE (1.25" X 100")

NOT SHOWN:

FOOTNOTES:
1. REFER TO "FLUSHING/CHARGE/CASE DRAIN" PAGE ID0216519.
2. REFER TO "PLUMBING, STEERING VALVE, ID0206906.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0198089
20

EXPANSION TANK
RT80
4

14
2
4
16
1

8
6 15
3
17
17 8
16

8
8
13
7
5 11
12

11

10

04 ID0212639
21

EXPANSION TANK
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7658 1 EXPANSION TANK
2 111-084 1 RADIATOR CAP (16 PSI)
3 110-549 1 SIGHT GAUGE (12N)
4 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
5 106-386 2 FLG LOCKNUT (M8-1.25)
6 155-164 1 S/O COUPLER (04N-05H90)
7 149-487 1 S/O COUPLER (08N-10H)
8 110-249 5 WORM CLAMP (1/4" TO 5/8")
9 150-2694 1 S/O COUPLER (08S-10H90))
10 150-2074 1 CONNECTOR (M16-8S)
11 110-217 2 WORM CLAMP (7/16" TO 1")
12 116-750 18 BULK HOSE (5/8", SOLD PER 1")
13 155-162 1 S/O COUPLER (04N-05H)
14 116-108 1 BULK HOSE (5/16", SOLD PER 1"")
15 156-100 1 S/O COUPLER (04N-04H90)
16 115-381 30 BULK HOSE (1/4", SOLD PER 1") USE ONE PIECE @ 20" & ONE @ 10"
17 107-135 2 CLIP NUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0212639
22

ENGINE MOUNTS
RT80

10
8
9 14
5

8
3
2
4 8
13

11 6

7
12

11
6

02 ID0207152
23

ENGINE MOUNTS
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7344 1 FRONT ENGINE MOUNT
2 322-710 2 REAR ENGINE MOUNT
3 322-964 1 BRACKET
4 116-141 4 SHOCK MOUNT
5 106-700 4 SCREW (M12-1.75 X 80MM)
6 106-709 4 FLG LK NUT (M12-1.75)
7 105-475 4 WASHER (1/2")
8 106-598 8 WASHER (9/16" HARDENED)
9 106-597 4 LK SCREW (M14-2.00X40MM,EPXY) TORQUE TO 100 ft. /lbs.
10 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
11 106-266 8 FLG NUT (M10-1.50)
12 107-001 4 FLG LK SCREW (M10-1.50 X 25MM)
13 106-596 4 LK SCREW (M14-2.00X30MM,EPXY) TORQUE TO 100 ft. /lbs.
14 195-1082 1 ENGINE - DEUTZ TD2011L04W DIESEL T3

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0207152
24

ENGINE (RIGHT SIDE)


RT80

11 9
10

1 8

3
2

04 ID0207939
25

ENGINE (RIGHT SIDE)


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8443 1 THROTTLE BRACKET REFER TO "RIGHT FENDER", ID0216683.
2 322-734 1 THROTTLE BRACKET
3 106-987 3 FLG LK SCREW (M6-1.00 X 16MM)
4 106-106 1 NUT (M6-1.00)
5 215-183 1 SENDER, OIL PRESSURE HD
6 159-673 1 CONNECTOR (M18X1.5-02NF)
7 217-550 1 OIL TEMPERATURE SENDER
8 195-585 1 ENGINE OIL DRAIN
9 105-117 3 WASHER (5/16")
10 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
11 110-333 1 BOLT-ON CLAMP (1")

NOT SHOWN:
195-1419 FAN BELT
194-491 WATER SEPERATOR FILTER
195-807 FUEL PRIMARY

FOOTNOTES:

NOTE:

04 ID0207939
26

STARTER CONNECT
RT80

4
3

01 ID0212703
27

STARTER CONNECT
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-188 1 STARTER SOLENOID COVER
2 106-930 1 STUD (M10-1.50 X 40MM)
3 106-175 1 LOCKNUT (M10-1.50)
4 213-153 1 POS BAT CABLE (1/0 GA X 50", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0212703
28

BATTERY CONNECT

1
2

3
BATTERY CABLE

A 809-306
29

BATTERY CONNECT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1549 1 STARTER SOLENOID COVER
2 106-930 1 STUD (M10-1.50 X 40MM)
3 106-175 1 LOCKNUT (M10-1.50)

FOOTNOTES

NOTE:

A 809-306
30

FUEL SYSTEM
RT80

14 13

13
12

1 3
7
8
10
11 8 4
8 5
15 8 6 7
2
THIS FUEL LINE 16
COMES ON ENGINE 8
9

05 ID0207575
31

FUEL SYSTEM
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6909 1 FILTER BRACKET
2 106-992 2 FLG LK SCREW (M8-1.25 X 25MM)
3 106-386 2 FLG LOCKNUT (M8-1.25)
4 108-156 2 WASHER (5/16")
5 107-763 2 SCREW (M8-1.25 X 55MM)
6 194-488 1 FUEL FILTER/WATER SEPERATOR WO USES REPLACEMENT ELEMENT 194-491
7 155-164 2 S/O COUPLER (04N-05H90)
8 110-249 8 WORM CLAMP (1/4" TO 5/8")
9 116-108 9 BULK HOSE (5/16", SOLD PER 1")
10 116-108 72 BULK HOSE (5/16", SOLD PER 1")
11 116-108 71 BULK HOSE (5/16", SOLD PER 1")
12 156-239 1 S/O SHUT-OFF (02N-05H90)
13 115-181 2 REDUCER (04N-02NF)
14 155-241 1 S/O COUPLER (02N-05H90)
15 159-983 1 S/O COUPLER (05H)
16 195-807 1 FUEL FILTER ELEMENT (PRIMARY)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0207575
32

ENGINE SERVICE PARTS


RT80

3
2
8 1

7
5

10
6

02 ID0223535
33

ENGINE SERVICE PARTS


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 213-189 1 ALTERNATOR
2 195-1226 1 THERMOSTAT GASKET
3 195-1187 1 THERMOSTAT
4 217-550 1 OIL TEMPERATURE SENDER
5 195-849 1 ELEMENT (12NF,3.562" SPIN-ON)
6 194-570 1 OIL FILL CAP
7 195-1419 1 NARROW V-BELT
8 195-1463 1 WATER PUMP, DEUTZ
9 195-1392 1 STARTER, 9 TOOTH
10 195-807 1 FUEL FILTER ELEMENT (PRIMARY)

NOT SHOWN:
195-1389 LIFT PUMP, FUEL
165-744 GASKET, LIFT PUMP

FOOTNOTES:

NOTE:

02 ID0223535
34

NOTES:

ID0134963
35

POWER TRAIN

ID0135064
36

DRIVE SHAFT
RT80

4
1
7
5

2
3

6
5

04 ID0212228
37

DRIVE SHAFT
RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
160-1150 DRIVE SHAFT INCLUDES REF NO.'S 1-5
1 160-1161 1 SHAFT INCLUDES GREASE ZERKS
2 160-1162 2 CROSS AND BEARINGS INCLUDES GREASE ZERKS
3 160-1160 2 REAR AXLE FLANGE
4 115-003 1 ZERK (1/4-NF, STR)
5 106-758 16 LOCKNUT (M10-1.5)
6 105-876 8 SCREW (M10-1.50 X 35MM)
7 106-396 8 WASHER (M10, HARDENED)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0212228
38

FRONT AXLE
RT80

5
2
2 4

3
4
3

01 ID0211059
39

FRONT AXLE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1135 1 FRONT AXLE W/BRAKES
2 106-626 4 SCREW (M20-2.50 X 120MM, 10.9)
3 106-665 4 LOCKNUT (M20-2.50, 10.9)
4 106-399 8 WASHER (M20, HARDENED)
5 105-1406 12 LUG NUT (M18-1.50, FLAT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0211059
40

RIGID REAR AXLE


RT80

3
6

2
6
4

01 ID0209862
41

RIGID REAR AXLE


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1136 1 RIGID REAR TRANSAXLE
2 300-8018 2 RIGID AXLE CLAMP PLATE
3 107-089 4 SCREW (M24-3.00 X 260MM, 10.9)
4 106-625 8 WASHER (M24)
5 106-587 4 LOCKNUT (M24-3.0,PRV TRQ,10.9)
6 105-1406 12 LUG NUT (M18-1.50, FLAT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0209862
42

STEERABLE REAR AXLE


RT80

7
5 1

7 3

01 ID0209886
43

STEERABLE REAR AXLE


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1137 1 STEERABLE REAR TRANSAXLE
2 300-8019 2 STEERABLE AXLE CLAMP PLATE
3 106-625 8 WASHER (M24)
4 106-587 4 LOCKNUT (M24-3.0,PRV TRQ,10.9)
5 300-8017 2 AXLE SPACER
6 107-089 4 SCREW (M24-3.00 X 260MM, 10.9)
7 105-1406 12 LUG NUT (M18-1.50, FLAT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0209886
44

PARKING BRAKE
RT80

2
11
11
4

3
9

7 5 10
2
6
8 14

12

13 19

15 17
16 18
11

03 3 ID0212951
45

PARKING BRAKE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 110-469 1 GRIP (7/8", ORANGE)
2 160-744 1 PARKING BRAKE LEVER
3 106-386 5 FLG LOCKNUT (M8-1.25)
4 106-991 4 FLG LK SCREW (M8-1.25 X 20MM)
5 309-412 1 SWITCH BRACKET
6 217-705 1 PLUNGER SWITCH
7 105-680 2 NUT (M4, W/LK WSHR)
8 106-715 2 SCREW (M4-0.70 X 12MM, SOC)
9 309-413 1 ACTUATOR BRACKET
10 106-328 2 SCREW (M8-1.25 X 40MM)
11 163-082 1 PARKING BRAKE CONTROL CABLE
12 310-411 2 CLAMP
13 300-8149 1 PARKING BRAKE BRACKET
14 105-825 4 FLG LK BOLT (3/8-NC X 3/4)
15 105-834 4 FLG LOCKNUT (3/8-NC)
16 107-096 2 LOCKNUT (M8-1.25, NLK)
17 106-163 1 FLG SCREW (M8-1.25 X 30MM)
18 300-8150 1 BRAKE CABLE LEVER
19 105-826 2 FLG LK BOLT (3/8-NC X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0212951
46

SERVICE BRAKE SYSTEM


RT80

24

26
27 TO AXLE

28

1
25
FOOTNOTE 1
24 26
3
2
25 4
TO AXLE
23 20
15 19
18
17
27 14
28 13 12
22 9 6
21
29 3 5
16 7

8 10
11

03 ID0212913
47

SERVICE BRAKE SYSTEM


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8097 1 BRAKE PEDAL
2 177-1054 1 PIN (1.00" X 4.125")
3 115-484 2 EXTERNAL SNAP RING (1.000")
4 110-078 1 MACH. BUSHING (1", 14GA.)
5 125-407 1 BRONZE BUSHING (1.00 x 1.25 x 1.50)
6 160-1147 1 BRAKE MASTER CYLINDER SEE FOOTNOTE 2
7 105-047 2 LOCKNUT (3/8-NC)
8 105-179 2 BOLT (3/8-NC X 3-1/2")
9 160-1157 1 MASTER CYLINDER BOOT
10 149-863 1 BANJO S/O CONNECTOR (08-05T)
11 150-2311 1 HOSE(-04OFX-05INVFLM-30")-3000
12 300-8107 1 MASTER CYLINDER ROD
13 105-093 1 NUT (3/8-NF)
14 110-102 1 ROD END (3/8-NF, FM)
15 107-242 1 'LK BOLT (3/8-NC X 1-1/2", NLK)
16 105-053 1 NUT (3/8 NC) HEX
17 106-415 1 WASHER (.406)
18 105-832 2 FLG LOCKNUT (1/4-NC)
19 108-142 1 EYE BOLT (1/4-NC X 3")
20 117-386 1 EXTENSION SPRING
21 154-424 1 BK RUN TEE (04O-04O-04OBK)
22 515-439 1 HOSE (04OFX90S-50"-3000)
23 515-439 1 HOSE (04OFX90S-50"-3000)
24 150-2295 2 BANJO FITTING (M10-1.0 X .04O90)
25 105-1356 2 BOLT-ON CLAMP (13/16")
26 105-1355 2 U-BOLT (1/2-NC X 5) SEE FOOTNOTE 1
27 300-8391 2 BACKING STRAP
28 105-021 4 NUT(1/2-NC)
29 154-255 1 UNION (04O-04OFX90)

NOT SHOWN:

FOOTNOTES:
1. AS INDICATED BY THE HYD LINE GRAPHICS, THIS U-BOLT, 105-1355, GOES IN THE SECOND NOTCH FROM THE DIFFERENTIAL, ON BOTH SIDES.
2. USE CMW #256-042 OR EQUIVALENT. USES SEAL REPAIR KIT 500-1722

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0212913
48

TIRE & WHEEL (31 X 15.5-15)


RT80

02 ID0211520
49

TIRE & WHEEL (31 X 15.5-15)


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
205-1120 - T & W (31 X 15.5-15) INCL'S REF # 1-4
1 205-1118 1 WHEEL (15 X 15.5, W/6)
2 205-109 1 TIRE (31 X 15.50-15, D8TT)
3 205-168 1 VALVE STEM
4 205-165 1 VALVE CAP (.305"-32)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0211520
50

TIRE & WHEEL (35 X 19.0-16.1)


RT80

02 ID0211411
51

TIRE & WHEEL (35 X 19.0-16.1)


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
205-1119 - T & W (35 X 19.0-16.1) INCL. REF #'S 1-4
1 205-1116 1 WHEEL (16.1 X 16WD W/6)
2 205-184 1 TIRE (35 X 19.00-16.1)
3 205-168 1 VALVE STEM
4 205-165 1 VALVE CAP (.305"-32)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0211411
52

STEERING AXLE
SERIES 80
RT80 SERVICE PARTS

1
6
5

7 1
8 2
8
2

5
2
4 3 6

7
8

01 ID0227239
53

STEERING AXLE
SERIES 80
RT80 SERVICE PARTS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 500-1747 2 OIL PLUG M10 X 1
2 500-1750 3 PLUG (M22 X 1.5 DIN 909)
3 500-1751 2 PAPER GASKET, 0.2
4 500-1752 1 PAPER GASKET, 0.1
5 500-1753 2 BUSHING (35 X 39 X 30)
6 500-1754 4 SEAL RING (BASL 35-47-7)
7 500-1748 2 THRUST WASHER
8 500-1749 4 BUSHING (35 X 39 X 20) BIMET
9 160-1176 1 STEERING CYLINDER ASSEMBLY (COMER)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227239
54

2 SPEED GEARBOX
RT80

6
4
3
18
5 17
1

11 14

16 10

9 8
12 4
15
14
13

01 ID0227319
55

2 SPEED GEARBOX
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
160-1192 - TRANSMISSION, 2-SPD
1 500-1730 1 SELF LOCK NUT GP (M35 x 1.5)
2 500-1731 1 O-RING 4112
3 500-1732 1 OIL SEAL (BASL 50 X 72 X 8)
4 500-1733 2 BALL BEARING 6308
5 500-1734 1 SHIM (40 X 50)
6 500-1735 1 ROLLER CAGE
7 500-1736 1 2° GEAR
8 500-1740 1 1° SPEED GEAR
9 500-1739 1 SELECTION GEAR
10 500-1741 1 ROLLER CAGE
11 500-1737 1 FORK
12 500-1738 1 SELECTION TOOTHED SLEEVE
13 500-1729 1 INPUT GEAR
14 500-1742 2 BALL BEARING 6014
15 500-1743 1 PRIMARY SHAFT
16 500-1744 1 SELECTION SPEED RAM
17 500-1745 1 BALL SWITCH, SHIFTER
18 500-1746 1 SHIM

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227319
56

AXLE HOUSING
RIGID
RT80

3 6

5
4

6
3

01 ID0227440
57

AXLE HOUSING
RIGID
RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 500-1752 1 PAPER GASKET, 0.1
2 500-1751 2 PAPER GASKET, 0.2
3 500-1764 2 SNAP RING, 34mm
4 500-1747 2 OIL PLUG M10 X 1
5 500-1750 2 PLUG (M22 X 1.5 DIN 909)
6 500-1763 2 AXLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227440
58

PLANETARY WHEEL END


RT80

7 10
9
5 6
8
3

4
1

01 ID0227443
59

PLANETARY WHEEL END


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 105-1415 1 O-RING 4387
2 105-1416 1 NUT
3 500-1756 1 STUD BOLT (M18 X 1.5, 10.9)
4 125-1037 1 BEARING
5 105-1413 1 SEAL
6 125-1038 1 BEARING
7 500-1760 1 O-RING 4387
8 500-1759 1 QUADRING 238-957
9 500-1757 1 QUADRING 238-959
10 500-1758 1 BRAKE DISC

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227443
60

PARK BRAKES
RT80

01 ID0227444
61

PARK BRAKES
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 500-1761 1 BRAKE SHOE, PAIR
2 500-1762 2 SPRING
3 500-1776 1 BRAKE DRUM
4 105-1417 1 BRAKE LEVER

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227444
62

LS DIFFERENTIAL ASSEMBLY
RT80

01 ID0227567
63

LS DIFFERENTIAL ASSEMBLY
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
160-1191 - DIFFERENTIAL ASSEMBLY
1 500-1765 2 TAPERED ROLLER BEARING 30210

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227567
64

PINION ASSEMBLY
RT80

01 ID0227641
65

PINION ASSEMBLY
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
500-1775 - PINION ASSEMBLY INCL'S REF. NO.'S 1 THRU 3
1 500-1768 1 OIL SEAL (BASL 50 X 72 X 8)
2 500-1766 1 TAPER ROLLER BEARING 32207
3 500-1767 1 TAPER ROLLER BEARING 30308

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227641
66

DRIVE SHAFT & KNUCKLE


RT80

2
4

01 ID0227675
67

DRIVE SHAFT & KNUCKLE


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 500-1769 1 AXLE SHAFT ASSEMBLY
2 500-1770 1 SEAL RING (BASL 35-47-7)
3 500-1771 1 BEARING 6207
4 500-1772 1 SNAP RING E34
5 500-1773 1 FELT

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227675
68

NOTES:

ID0134963
69

FRAME
COMPONENTS

ID0135068
70

FRONT WEIGHT AND GRILLES


RT80

4 3
2

3 8
2 12 9
11

10

6 7

8 10 1
9

5
5
11

01 ID0205386
71

FRONT WEIGHT AND GRILLES


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 375-441 1 NOSE CASTING
2 179-785 2 CLAMP BAR
3 106-393 6 WASHER (M20)
4 106-663 6 SCREW (M20-2.50 X 110MM, 10.9)
5 106-665 6 LOCKNUT (M20-2.50, 10.9)
6 322-778 1 RIGHT GRILLE
7 115-704 AR BULK EDGE (1/4", SOLD PER 1") USE 2 @ 38"
8 105-798 8 FLG SCREW (M8-1.25 X 25MM, BX)
9 324-386 2 GRILLE COVER
10 106-385 4 FLG LOCKNUT (M6-1.00)
11 106-712 4 FLG SCREW (M6-1.00 X 16MM)
12 322-779 1 LEFT GRILLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0205386
72

BACKFILL BLADE
RT80

14

14
13

15 11
7
4
13
3
6

5
8
9

1
10

2
12

01 ID0210984
73

BACKFILL BLADE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 323-999 1 BACKFILL BLADE, 72"
2 328-160 2 TILT BLADE RETAINER
3 183-592 1 PIN (1.25" X 1.625")
4 115-483 1 KLIP RING (1.250")
5 183-584 1 TAPERED PIN (1.000" X 2.440")
6 125-771 1 COMPOSITION BUSHING (1.25")
7 125-770 1 COMPOSITION BUSHING (1.000")
8 181-981 1 TAPERED INSERT (1")
9 105-874 1 FLG LK BOLT(3/8-NCX1-1/2") LO
10 105-379 1 LK BOLT (3/4-NC X 1-1/4", NLK)
11 323-996 1 TILT CYLINDER COVER
12 105-303 6 FLG BOLT (5/8-NC X 2-1/2")
13 106-558 2 CLIP NUT (M10-1.50)
14 107-002 2 FLG LK SCREW (M10-1.50 X 30MM)
15 151-228 1 CYL (2" X 1" X 2.16")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0210984
74

BACKFILL BLADE PIVOT


RT80

18
21 18
20 17
19 22

12 5 15
4
11
2 13
12
1 11
23 14 16

9
8
7 10
6
25
5
9
26 6 5
2
23
3
10

4
24

01 ID0202755
75

BACKFILL BLADE PIVOT


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 331-475 1 PIVOT
2 125-822 2 COMPOSITION BUSHING (1.750")
3 178-572 1 PIN (1.750" X 12.750")
4 105-416 2 WASHER (5/8")
5 106-470 4 FLG SCREW (M16-2.0 X 40MM)
6 125-773 2 COMPOSITION BUSHING (1.75")
7 125-739 1 COMPOSITION BUSHING (1.756")
8 183-768 1 TAPERED PIN (44.4MM X 205MM)
9 181-975 2 TAPERED INSERT (1.75")
10 125-771 3 COMPOSITION BUSHING (1.25")
11 300-8460 2 TAB PIN (1.25 X 2.57)
12 106-164 2 FLG LK SCREW (M10-1.50 X 30MM)
13 151-045 1 CYL (2.5 X 1.25 X 8.0)
14 183-781 1 TAPERED PIN(44.4 X 303MM)
15 115-504 1 KLIP RING (1.750")
16 179-803 1 PIN (1.250" X 6.00")
17 309-138 2 RETAINER
18 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
19 110-866 2 CLAMP SET (1/2")
20 110-958 2 BACKUP PLATE
21 105-818 4 BOLT (1/4-NC X 1-1/2")
22 320-957 1 BLADE MOUNT
23 151-057 2 CYL (2.0 X 1.25 X 8.0)
24 178-394 2 TAPERED PIN (1.250" X 4.25")
25 105-830 2 FLG LK BOLT (1/2-NC X 1-1/4")
26 181-982 2 TAPERED INSERT (1.25")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0202755
76

HOOD AND PANELS


RT80

2 21
23

27

4 25
3
26 28 24
29 25
1 SEE FOOTNOTE 1
SEE FOOTNOTE 1
25
33 25 11
8
33
17 7
32 10
31
14 16
15 18
17
19
20 18 14
15
16 14
9
21 12
15
22 19 13
24 36 35 30
25 6
23 18
5
14
17

34

07 ID0212702
77

HOOD AND PANELS


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1315 1 RIGHT HOOD SEE FOOTNOTE 1
2 362-1314 1 LEFT HOOD SEE FOOTNOTE 1
3 118-166 2 SOUND INSULATION
4 105-841 1 CLIP NUT (5/16-NC)
5 300-8078 1 RIGHT BRACKET
6 300-8077 1 LEFT BRACKET
7 300-6932 1 FRONT HOOD MOUNT
8 301-1130 1 HOOD MOUNT BRACKET SEE FOOTNOTE 3
9 116-978 AR BULK EDGE (1/4", SOLD PER FT)
10 116-978 AR BULK EDGE (1/4", SOLD PER FT)
11 116-421 1 BULK EDGE (1/8", SOLD PER FT)
12 300-8080 1 BRACKET
13 192-006 1 HIGH FREQUENCY HORN
14 106-386 7 FLG LOCKNUT (M8-1.25)
15 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
16 107-095 3 FLG SCREW (M8-1.25 X 16MM)
17 107-001 7 FLG LK SCREW (M10-1.50 X 25MM)
18 106-387 6 FLG LOCKNUT (M10-1.50)
19 106-551 4 CLIP NUT (M8-1.25)
20 106-394 6 WASHER (M6, HARDENED)
21 105-1431 6 BOLT (#10-24 X 1-1/4",SOC,GD8, ZP)
22 106-048 6 LOCKNUT (#10-24)
23 110-681 3 DRAW LATCH
24 105-281 3 BOLT (3/8-NC X 2-1/2",SOC,GD8)
25 105-845 8 FLG LOCKNUT (3/8-NC)
26 322-946 1 BRACKET
27 106-161 2 FLG SCREW (M6-1.00 X 20MM)
28 105-003 2 FLG LOCKNUT (5/16-NC)
29 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
30 110-333 1 BOLT-ON CLAMP (1") SECURES FLUSHING VALVE RETURN HOSE
31 105-071 2 WASHER (1/2")
32 116-421 1 BULK EDGE (1/8", SOLD PER 1')
33 105-1435 2 SHLD BLT (1/2" X 3/4", 3/8-NC)
34 194-345 1 LOCK CABLE
35 318-523 1 LOCK BRACKET
36 110-348 2 POP RIVET (3/16" X .664")

NOT SHOWN:

FOOTNOTES:
1. PHANTOM PARTS ARE PART OF HOOD ASSEMBLIES, SHOWN AWAY FROM HOOD TO SHOW HARDWARE DETAIL.
2. WHEN E.C. KIT 350-2156 IS USED REF #39 WILL ATTACH TO BOLT 105-281 (REF#27) BETWEEN NUTS 105-845 (REF#28).
3. IF REPLACING 322-948 WITH 301-1130, REPLACE BOTH BRACKETS.

NOTE:

07 ID0212702
78

SIDE PANEL LOCK KIT

5
6

9
10
8
7
2
4
3

A 808-766
79

SIDE PANEL LOCK KIT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
191-227 - SIDE PANEL LOCK KIT INCLUDES 7,9, AND 10
1 322-622 1 RIGHT HOOD
2 110-681 1 DRAW LATCH
3 105-281 1 BOLT (3/8-NC X 2-1/2",SOC,GD8)
4 105-845 2 FLG LOCKNUT (3/8-NC)
5 105-284 2 WASHER (3/16")
6 106-408 2 BOLT (#10-24 X 1-1/4",SOC,GD8)
7 194-345 1 LOCK CABLE
8 106-048 2 LOCKNUT (#10-24)
9 110-348 2 POP RIVET (3/16" X .664")
10 318-523 1 LOCK BRACKET

FOOTNOTES

NOTE:

A 808-766
80

FIREWALL
RT80

14
13
12

2
10
23 3
19

9
11
15 4
8
6

18
6

18 6
18

18 7
6
20 5
6
21
1
6
22
20
16
17

05 ID0210983
81

FIREWALL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8056 1 FIREWALL
2 362-1349 1 INSULATION (FIREWALL)
3 105-1542 8 POP RIVET (3/16" X 1.608", ALUM)
4 362-1340 1 INSULATION (HEAT SHIELD)
5 301-1130 1 HOOD MOUNT BRACKET SEE FOOTNOTE 1
6 106-386 10 FLG LOCKNUT (M8-1.25)
7 107-095 2 FLG SCREW (M8-1.25 X 16MM)
8 157-974 1 POWER STEERING VALVE
9 322-452 1 STEERING VALVE BRACKET
10 158-902 1 STEERING COLUMN
11 107-864 4 BOLT (3/8-NC X 1.00", BUT SOC)
12 160-428 1 STEERING WHEEL
13 105-361 1 JAM NUT (13/16-NF)
14 110-730 1 STEERING WHEEL CAP
15 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 2 @ 7"
16 306-603 1 AUDIO ALARM
17 116-421 28 BULK EDGE (1/8", SOLD PER 1') USE 1 @ 28"
18 106-381 11 FLG LK SCREW (M8-1.25 X 25MM)
19 116-421 28 BULK EDGE (1/8", SOLD PER FT) USE 1 @ 28"
20 107-009 6 FLG LK SCREW (M12-1.75 X 25MM)
21 107-135 3 CLIP NUT (M8-1.25)
22 325-587 1 BRACKET
23 107-936 8 WASHER (1/4"ID X 1"OD)

NOT SHOWN:

FOOTNOTES:
1. IF REPLACING 322-948 WITH 301-1130, REPLACE BOTH BRACKETS.

NOTE:
1. REFER TO "CONSOLE" ID0210982 FOR MORE INFO.

05 ID0210983
82

FRONT TUNNEL
RT80

5 1
7 5
5
7

3
6
4
5
8

11
9 10

03 ID0202874
83

FRONT TUNNEL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8184 1 LEFT FLOOR PLATE
2 300-8059 1 CLAMP PLATE
3 300-8058 1 DUST COVER
4 300-8185 1 RIGHT FLOOR PLATE
5 106-381 11 FLG LK SCREW (M8-1.25 X 25MM)
6 107-135 3 CLIP NUT (M8-1.25)
7 106-161 2 FLG SCREW (M6-1.00 X 20MM)
8 116-421 32 BULK EDGE (1/8", SOLD PER 1') USE 1 @ 32"
9 362-1377 1 RIGHT FLOOR INSULATION ADHERES TO REF #1, 300-8184
10 362-1378 1 LEFT FLOOR INSULATION ADHERES TO REF #4. 300-8185
11 106-574 2 CLIP NUT (M6-1.00)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0202874
84

PUMP MOUNT
RT80
ENDS WITH S/N_______.

3
1

33
30 7
2
29

8
9 4
21 5
20
11 12
18 19 27 6
10 28 35
22 16
23 16

17
34 25 26
17 24
31
13 36 32
16
15
14

03 ID0210987
85

PUMP MOUNT
RT80
ENDS WITH S/N_______.
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-763 1 MOUNT PLATE
2 195-1430 1 FLYWHEEL/PUMP COUPLING TORQUE TO 45 ft. /lbs. ON CLAMP SHAFT
3 105-806 6 SCREW (M8-1.25 X 25MM)
4 105-073 8 LOCK WASHER (7/16")
5 105-839 8 SCREW (M10-1.50 X 55MM)
6 106-499 2 FLG BOLT (1/2-NC X 1-1/2",GD8)
7 150-2193 1 H1 TANDEM PUMP
8 157-041 1 O-RING (152 D70)
9 150-2267 1 TRIPLE PUMP (RT80)
10 322-387 1 PUMP SUPPORT PLATE
11 106-435 2 FLG SCREW (M10-1.50X35MM, FER) TORQUE TO 30 ft. lbs. / USE LOCTITE 271 OR EQUIVALENT
12 106-396 2 WASHER (M10, HARDENED)
13 106-992 4 FLG LK SCREW (M8-1.25 X 25MM)
14 106-386 4 FLG LOCKNUT (M8-1.25)
15 325-249 1 REAR PUMP SUPPORT
16 106-387 5 FLG LOCKNUT (M10-1.50)
17 107-001 4 FLG LK SCREW (M10-1.50 X 25MM)
18 116-128 2 SHOCK MOUNT
19 105-975 2 WASHER (3/4")
20 105-118 2 WASHER (3/8")
21 106-628 2 SCREW (M10-1.50 X 60MM)
22 300-8081 1 PUMP MOUNT BRACKET
23 115-704 1 BULK EDGE (1/4", SOLD PER 1")
24 154-337 2 BRANCH TEE (08S-08O-08O) REFER TO FOOTNOTE 1
25 155-193 2 REDUCER (10S-08SF)
26 159-158 2 QDC ADAPTER (02-08OFX)
27 154-473 1 RUN TEE (10S-08O-04O)
28 154-256 1 UNION (08O-08OFX90)
29 154-740 1 HOSE (08OFX90S-26"-3000)
30 154-264 1 CONNECTOR (08O-10S45)
31 300-8154 1 TEST PORT BRACKET
32 150-1789 1 CONNECTOR (08O-08OFX45)
33 159-147 3 QDC ADAPTER (02-06S)
34 153-911 1 HOSE (04OFX90-10"-5000-AR)
35 154-226 1 CONNECTOR (04O-06S90)
36 155-260 1 QDC ADAPTER (02-04OBK)

NOT SHOWN:

FOOTNOTES:
1. REFER TO "PLUMBING" ID0206906 & "BFB HYDRAULICS" ID0211060 FOR HOSE'S.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0210987
86

RIGHT CRADLE
RT80

11 SEE FOOTNOTE 1

6
SEE FOOTNOTE 2
1

9
2
18 1 17

16

25
26 24 15
20
19
21
22
10
5 3
7
28
14 23
12
28
4
13

6
8

04 27 ID0210979
87

RIGHT CRADLE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 217-819 1 BATTERY DISCONNECT SWITCH SEE FOOTNOTE 2
1 215-244 1 BATTERY
2 107-554 1 BATTERY HOLD DOWN
3 334-090 1 BATTERY HOLD DOWN
4 116-789 5 RUBBER EDGE TRIM 1/8" (FT) USE 1 @ 5"
5 106-558 4 CLIP NUT (M10-1.50)
6 106-724 16 FLG SCREW (M10-1.50 X 25MM)
7 105-835 5 CARRIAGE BOLT (3/8-NC X 3/4")
8 105-834 5 FLG LOCKNUT (3/8-NC)
9 106-995 1 FLG LK SCREW (M10-1.50 X 45MM)
10 106-266 1 FLG NUT (M10-1.50)
11 325-848 1 STEP
12 211-305 1 BK/AMI 125 AMP FUSE
13 107-859 1 NUT, LOCK, #6-32, NYLON INSERT
14 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
15 106-989 1 FLG LK SCREW (M8-1.25 X 35MM)
16 106-386 1 FLG LOCKNUT (M8-1.25)
17 213-151 1 NEG BAT CABLE (1/0 X 12", BLK)
18 213-150 1 NEG BAT CABLE (1/0 X 36", BLK) SEE FOOTNOTE 1
19 220-1158 1 12-PIN CONTROLLER
20 106-349 2 SCREW (#8-32 X 3/4" PAN)
21 106-013 2 WASHER (3/16")
22 106-350 2 NUT, HEX, #8-32
23 300-8643 1 MODULE BRACKET
24 105-819 2 FLG LK BOLT (1/4-NC X 1")
25 107-754 2 CLIP NUT (1/4", CVR .125"" THK)
26 300-8573 1 BATTERY PLATE
27 300-9500 1 CRADLE WELDMENT
28 363-714 1 MODIFIED FUSE PANNEL ASSEMBLY

NOT SHOWN:

FOOTNOTES:
1. NEG BATTERY CABLE IS BOLTED DIRECTLY TO THE FRAME WHEN NO EC KIT IS IN USE.
2. DISCONNECT SWITCH & NEG. BATTERY CABLE, 215-314 SHOWN, ARE INCLUDED IN RT80 EC KIT, 350-2156.
NEG BATTERY CABLE IS ATTACHED TO THE DISCONNECT SWITCH THEN TO THE FRAME, WHEN RT80 EC KIT IS USED.

NOTE:

04 ID0210979
88

DUAL BATTERY OPTION


11

6
6

16
10

9
2
2

7 3
5 4
12 15

13
4 14
8

8 8

17
06 ID0016643
89

DUAL BATTERY OPTION

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
191-354 - DUAL BATTERY CONVERSION KIT INCLUDES REF. NUMBERS 2-4, 7-10 AND 17
1 300-8573 1 BATTERY PLATE
2 215-244 2 BATTERY
3 334-090 2 BATTERY HOLD DOWN
4 116-789 AR RUBBER EDGE TRIM 1/8" (FT) USE 2 @ 5" EA.
5 106-558 2 CLIP NUT (M10-1.50)
6 106-724 12 FLG SCREW (M10-1.50 X 25MM)
7 105-835 6 CARRIAGE BOLT (3/8-NC X 3/4")
8 105-834 7 FLG LOCKNUT (3/8-NC)
9 179-799 2 J-HOOK
10 105-832 2 FLG LOCKNUT (1/4-NC)
11 325-848 1 STEP
12 211-305 1 BK/AMI 125 AMP FUSE
13 363-714 1 MODIFIED FUSE PANNEL ASSEMBLY
14 105-680 2 NUT (M4, W/LK WSHR)
15 107-580 2 SCREW (M4-0.70 X 16MM,BUT SOC)
16 323-694 1 DUAL BATTERY HOLD DOWN
17 300-9500 1 CRADLE WELDMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0016643
90

LEFT CRADLE
RT80
18
16
21
17

20
3

19 4
8 15
10 6
7
22
9
11
9 1 2

23

6
13
23 23
6
25 6
24 12

26
02 ID0210980
91

LEFT CRADLE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1386 1 HYDRAULIC RESERVOIR (RT55)
2 117-463 AR LINER PAD (.25" THK) SEE FOOTNOTE 1
3 320-989 1 STEP
4 117-442 2 SUPPORT MAT
5 106-558 2 CLIP NUT (M10-1.50)
6 106-724 9 FLG SCREW (M10-1.50 X 25MM)
7 153-761 1 FLANGE
8 153-760 1 CAP, NON VENTED, LOCKING SEE FOOTNOTE 2
9 153-607 2 FLANGE GASKET SEE FOOTNOTE 2
10 153-594 1 GASKET, FILL NECK CAP SEE FOOTNOTE 2
11 153-606 1 STRAINER BASKET SEE FOOTNOTE 2
12 121-040 0 SIGHT GLASS INCLUDED WITH HYD. RESERVOIR REF. # 1
13 500-302 1 PLUG (-12 S)
15 156-108 1 S/O COUPLER (08N-08H90)
16 110-411 1 BOLT-ON CLAMP (3/4", SET)
17 322-289 1 BACKUP (BOLT-ON)
18 111-021 1 BREATHER CAP (TANK)
19 110-217 1 WORM CLAMP (7/16" TO 1")
20 116-322 AR BULK HOSE (1/2",SOLD PER 1") USE 1 @ 48.5"
21 105-818 2 BOLT (1/4-NC X 1-1/2")
22 105-214 5 FLG SCREW (#10-24 X .5")
23 106-497 4 FLG SCREW (M10-1.50 X 35MM)
24 106-382 1 FLG LK SCREW (M10-1.50 X 20MM)
25 117-425 AR LINER PAD (.12" THK)
26 300-9500 1 CRADLE WELDMENT

NOT SHOWN:

FOOTNOTES:
1. USE 117-425 LINER PAD (.12" THK.) AS NEEDED.
2. THESE PARTS ARE SERVICE PARTS FOR PART # 364-567.

NOTE:

02 ID0210980
92

FUEL TANK 4
RT80
5 14

12

9
4 4
8 11

13

3 1

6
2
10

3
3

01 ID0210981
93

FUEL TANK
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1388 1 FUEL TANK
2 322-646 1 FRONT BRACKET
3 106-724 6 FLG SCREW (M10-1.50 X 25MM)
4 105-214 15 FLG SCREW (#10-24 X .5")
5 318-588 1 MANUAL COMPARTMENT
6 106-806 2 FLG LK SCREW (M12-1.75 X 25MM)
7 106-632 1 FLG LK SCR (M12-1.75X35MM,SER)
8 125-498 1 FLANGE, FILL NECK SEE FOOTNOTE 1
9 153-594 1 GASKET, FILL NECK CAP SEE FOOTNOTE 1
10 115-444 1 PLUG (04N, SOC, SS)
11 213-188 1 FUEL SENDER
12 111-120 1 CAP SEE FOOTNOTE 1
13 153-607 1 FLANGE GASKET SEE FOOTNOTE 1
14 107-801 4 WASHER (M6)

NOT SHOWN:

FOOTNOTES:
THESE PART ARE SERVICE PARTS FOR PART NUMBER 364-559

NOTE:

01 ID0210981
94

SEAT MOUNT
RT80
1
8 6
7
8

4
7 2
6
2
11
12
21 5
24
28 29 30 9 22 13
10
5
3
25

26
3 19
20
17
16

27 23

18
15
14

15
01 ID0208359
95

SEAT MOUNT
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 117-429 1 SEAT
2 105-267 3 CUP WASHER (5/16")
3 105-089 4 LOCKNUT (5/16-NC)
4 117-924 1 SEAT BELT SET W/5.75" TONGUE
5 115-430 2 SEAT BELT TETHER
6 106-333 2 SCREW (M12-1.75 X 40MM, 8.8)
7 106-391 2 WASHER (M12)
8 184-252 2 BUSHING (.562" X 1" X .590")
9 105-273 2 SCREW (M12-1.75 X 30MM)
10 106-031 2 LOCKNUT (M12-1.75, NLK)
11 215-1107 1 SEAT SWITCH
12 106-168 2 FLG LK BOLT (1/4-NC X 3/4")
13 300-7698 1 SEAT DECK
14 300-7679 1 SEAT BASE
15 106-381 6 FLG LK SCREW (M8-1.25 X 25MM)
16 300-7682 1 SWIVEL BASE
17 107-521 1 SCREW (M12-1.75 X 20MM)
18 110-383 1 KNOB (3/8-NC, BLACK)
19 117-301 1 SWIVEL DISK
20 179-382 1 SHIM
21 107-528 1 SLOTTED NUT
22 106-522 1 THRUST WASHER
23 105-1311 1 COMPRESSION SPRING
24 107-606 1 TANG WASHER
25 105-876 2 SCREW (M10-1.50 X 35MM)
26 106-387 2 FLG LOCKNUT (M10-1.50)
27 106-121 1 STUD BOLT (3/8-NC X 1-1/2")
28 110-259 2 BOLT-ON CLAMP (.625")
29 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
30 106-386 2 FLG LOCKNUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0208359
96

RIGHT FENDER
RT80

4 3 6
3 2
4

5 5

FRAME

24
24 7
8
23 22
8
21
20 8
9
18
17 11
21 10 14

19
17

16 15
13
16 26
25
26
12

02 ID0216683
97

RIGHT FENDER
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 322-737 1 RIGHT FENDER
2 322-858 1 CONTROL VALVE COVER
3 107-580 4 SCREW (M4-0.70 X 16MM,BUT SOC)
4 105-1019 4 SLOT WASHER
5 107-358 4 WELLNUT (M4-0.7 X 12.67MM LG)
6 362-823 2 COVER
7 322-646 1 FRONT BRACKET
8 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
9 325-602 1 VAVLE MOUNT
10 323-614 1 THROTTLE BRACKET
11 195-1443 1 THROTTLE CABLE ( 165-514-013) REFER TO "ENGINE, RIGHT SIDE", ID0207939.
12 107-912 1 CABLE STOP WITH SET SCREW
13 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
14 106-049 4 BOLT (#10-24 X 3/4", PLPS)
15 106-048 4 LOCKNUT (#10-24)
16 106-992 6 FLG LK SCREW (M8-1.25 X 25MM)
17 106-570 3 SCREW (M8-1.25 X 60MM)
18 106-385 2 FLG LOCKNUT (M6-1.00)
19 159-961 1 HYD CONTROL VALVE (4-SPOOL) USED WITH REAR STEER AXLE - SEE FOOTNOTE 1
20 499-022 1 LEVER (M12-1.75 X 200MM)
21 106-386 5 FLG LOCKNUT (M8-1.25)
22 365-478 1 LEVER (5.88")
23 365-477 1 LEVER (7.25)
24 110-439 2 HANDLE (3/8-NC, BLACK)
25 115-618 1 COMPRESSION SPRING (.625")
26 107-310 2 WASHER (#10)

NOT SHOWN:

FOOTNOTES:
1. 159-960 VALVE IS USED WITH THE RIGID REAR AXLE

NOTE:

02 ID0216683
98

2-POST ROPS
RT80

4
3
2

2 4
4

4 3

01 ID0210986
99

2-POST ROPS
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 306-362 1 2-POST ROPS
2 107-927 4 SCREW (M20-2.50 X 160MM)
3 106-665 4 LOCKNUT (M20-2.50, 10.9) TORQUE TO 375 ft./lbs.
4 106-393 8 WASHER (M20)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0210986
100

4-POST ROPS 12
11 1

12
12

7 3
6
2

5
4

9 8 8 10
14
8
13

16
8
10

15

8 14
02 ID0014783
101

4-POST ROPS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-405 1 4-POST ROPS CANOPY
2 323-452 1 REAR HEADLINER SUPPORT
3 306-282 1 ROPS CANOPY REAR PLATE
4 324-406 1 ROPS CANOPY FRONT PLATE
5 324-407 1 LEFT HEADLINER SUPPORT
6 324-408 1 RIGHT HEADLINER SUPPORT
7 117-1025 1 HEADLINER INSULATION
8 106-397 24 WASHER (M12, HARDENED)
9 108-083 4 SCREW (M12-1.75 X 150MM, 10.9) TORQUE TO 90 FT. LBS.
10 106-685 8 LOCKNUT(M12-1.75,PRV TRQ,10.9)
11 106-243 9 SCREW (5/16-NC X 1-1/2")
12 110-348 23 POP RIVET (3/16" X .664")
13 324-402 1 4-POST ROPS FRAME TOP
14 106-477 12 SCREW (M12-1.75 X 45MM, 10.9) TORQUE TO 90 FT. LBS.
15 324-397 1 LEFT FRONT ROPS LEG
16 324-400 1 RIGHT FRONT ROPS LEG

FOOTNOTES

NOTE:

02 ID0014783
102

REAR PANEL
RT80

9 4
8
3 10

5
1 5
8
7
2
10

01 ID0210988
103

REAR PANEL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 323-408 1 LEFT PANEL MOUNT
2 362-991 1 REAR PANEL
3 322-871 1 TDM COVER
4 107-580 2 SCREW (M4-0.70 X 16MM,BUT SOC)
5 107-358 2 WELLNUT (M4-0.7 X 12.67MM LG)
6 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
7 362-823 1 COVER
8 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
9 106-551 2 CLIP NUT (M8-1.25)
10 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0210988
104

TAPE DISPENSER

5 3
6

2 4

5
8

7
8

05 ID0263926
105

TAPE DISPENSER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1637 - TAPE DISPENSER INCL'S REF #'S 1 THRU 8
1 301-1490 1 PLATE
2 301-1399 1 MOUNT
3 301-1491 2 RING
4 105-258 3 BOLT (3/8-NC X 3-3/4") RT80 & RT55
5 105-098 3 BOLT (3/8-NC X 3") HT/RT115 & QUAD RT45
6 105-047 3 LOCKNUT (3/8-NC)
7 301-1492 1 COLLAR
8 105-714 2 SET SCREW (3/8-NC X 1", SQ)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0263926
106

NOTES:

ID0134963
107

CONTROL
COMPONENTS

ID0135065
108

CONSOLE
RT80

9 22

10 9
2 2
1 26
21 25
3 23 24
6
9 14 20
7
8
4 6
5
11 17
12
12 13 19
18
14 15

16
8 7

06 ID0210982
109

CONSOLE
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1439 1 CONSOLE
2 217-072 2 ROCKER SWITCH
3 110-854 2 SWITCH ACTUATOR GUARD
4 300-9428 1 BAFFLE
5 362-1440 1 ACCESS PANEL
6 106-385 8 FLG LOCKNUT (M6-1.00)
7 107-193 4 SCREW (M6-1.00 X 16MM,BUT SOC)
8 107-744 4 WASHER (M6)
9 107-312 10 SCREW (M6-1.00 X 25MM, BUT SOC)
10 107-871 2 WELLNUT (M6-1.00 X 20.35MM LG)
11 214-301 1 ACCESSORY SOCKET
12 110-560 4 POP RIVET (3/16" X 1/2", ALUM)
13 217-704 1 PLUNGER SWITCH
14 214-852 1 IGNITION SWITCH
15 214-962 1 SWITCH MOUNTING NUT
16 320-963 1 ACCESS PANEL
17 125-1039 1 AXIAL MOTOR FAN
18 362-1438 1 SHROUD
19 107-414 4 SCREW (M4-0.70 X 30MM,BUT SOC)
20 105-680 4 NUT (M4, W/LK WSHR)
21 220-1241 1 30-PIN CONTROLLER V3
22 362-1509 1 MOUNT PLATE
23 107-801 4 WASHER (M6)
24 215-1550 1 TEMPERATURE SWITCH
25 107-859 2 NUT, LOCK, #6-32, NYLON INSERT
26 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0210982
110

GAUGE PANEL
RT80

9
7
8 15

8
11

8
16

10
14
13
12 6

1
2

2 5
3
4

02 ID0229020
111

GAUGE PANEL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1508 1 GAUGE PANEL
2 107-193 4 SCREW (M6-1.00 X 16MM,BUT SOC)
3 107-801 4 WASHER (M6)
4 107-871 3 WELLNUT (M6-1.00 X 20.35MM LG)
5 362-823 2 COVER
6 306-607 1 HORN BUTTON
7 306-608 1 BUTTON COVER
8 220-664 3 INDICATOR ASSEMLBY
9 107-393 6 SCREW (M4-0.70 X 16MM, BX)
10 107-358 6 WELLNUT (M4-0.7 X 12.67MM LG)
11 215-1375 1 ANALOG WATER TEMP GAUGE
12 215-1376 1 ANALOG OIL PRESSURE GAUGE
13 215-1373 1 ANALOG TACH
14 211-329 1 2.06" FUEL GAUGE
15 211-328 1 2.06" VOLTMETER GAUGE
16 211-067 1 DOME PLUG (.687)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0229020
112

FOOT PEDAL
RT80

11 10
9
2
3

5
7

01 ID0212525
113

FOOT PEDAL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-722 1 PEDAL MOUNT
2 319-365 1 PROTECTIVE BAR
3 106-848 4 FLG SCREW (M6-1.00 X 25MM)
4 300-8733 1 GROUND DRIVE PEDAL
5 215-1537 1 SINGLE AXIS 12V FOOT CONTROL
6 106-385 4 FLG LOCKNUT (M6-1.00)
7 106-992 6 FLG LK SCREW (M8-1.25 X 25MM)
8 106-386 2 FLG LOCKNUT (M8-1.25)
9 105-865 2 BOLT (1/4-NC X 3/4", GD8)
10 107-092 2 WASHER (.254")
11 105-079 2 LOCK WASHER (1/4)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0212525
114

SEAT CONTROLS
RT80

12
10
12 11
13
10 12 3
11
12
3 12
2

13 14
2 1 12
12

9
6
6
7
4
5 8

02 ID0208360
115

SEAT CONTROLS
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1663 1 SINGLE AXIS 12V HAND CONTROL, ORG KNOB SEE FOOTNOTE 1
2 324-569 2 OUTSIDE COVER
3 324-568 2 INSIDE COVER
4 308-895 1 LEVER
5 115-645 1 COMPRESSION SPRING
6 106-385 7 FLG LOCKNUT (M6-1.00)
7 106-986 1 FLG LK SCREW (M6-1.00 X 12MM)
8 107-582 1 SHLD BOLT(3/8" X 1/4",5/16-NC)
9 105-095 1 WASHER (1/4")
10 105-649 4 BOLT (#10-32 X .75", BUT)
11 195-418 4 LOCK WASHER (#10)
12 106-161 10 FLG SCREW (M6-1.00 X 20MM)
13 106-574 4 CLIP NUT (M6-1.00)
14 215-1664 1 SINGLE AXIS 12V HAND CONTROL, YEL KNOB SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. IF REPLACING HAND CONTROL JOYSTICK 215-1536, USE 215-1663 FOR GROUND DRIVE CONTROL AND 215-1664 FOR ATTACHMENT CONTROL.

NOTE:

02 ID0208360
116

CRUISE CONTROL
RT80

01 ID0216945
117

CRUISE CONTROL
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 217-789 1 ROCKER SWITCH
2 110-854 1 SWITCH ACTUATOR GUARD
3 217-892 1 POTENTIOMETER - AUTOCROWD
4 110-560 2 POP RIVET (3/16" X 1/2", ALUM)
5 110-641 1 KNOB (1/8", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0216945
118

REAR STEER INDICATOR


RT80

5
4
3
2
6
1
7 14
17 11

FOOTNOTE 1 8
15 13
12
9 16

14
11
18
12
10 16
15 FOOTNOTE 2

04 ID0206225
119

REAR STEER INDICATOR


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8528 1 INDICATOR MOUNT
2 115-480 1 GRIP RING (.750")
3 313-554 1 INDICATOR PLATE
4 105-284 1 WASHER (3/16")
5 106-103 1 BOLT (1/4-NC X 1/2", BUT SOC)
6 106-987 2 FLG LK SCREW (M6-1.00 X 16MM)
7 106-353 2 FLG NUT (M6-1.00)
8 300-8505 1 STEERING INDICATOR
9 300-8509 1 REAR STEER CABLE BRACKET
10 105-1317 1 CABLE
11 331-166 3 BOLT-ON BACK-UP (.306")
12 110-697 3 BOLT-ON CLAMP (.360")
13 105-810 2 BOLT (#10-24 X 7/8", SOC)
14 106-048 6 LOCKNUT (#10-24)
15 110-318 2 BALL JOINT (#10-32, FM)
16 506-021 2 NUT (#10-32)
17 106-678 1 LOCKNUT (1/4-NF)
18 105-687 4 SCREW (#10-24 X 3/4",PAN TORX)

NOT SHOWN:

FOOTNOTES:
1. USE HARDWARE IN DIFFERENTIAL TO ATTACH REF #9, 300-8509.
2. DRILL & TAP KNUCKLE TO ACCEPT REF #15, 110-318.

NOTE:

04 ID0206225
120

TDM SENSOR MOUNT


RT80

5
6

7 2 1

3
4

01 ID0216933
121

TDM SENSOR MOUNT


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2154 - TDM KIT INCL'S REF NO. 1 THRU 8
1 300-8366 1 BRACKET
2 107-451 2 SHIM (.135")
3 215-1175 1 PROXIMITY SWITCH
4 107-414 2 SCREW (M4-0.70 X 30MM,BUT SOC)
5 107-597 2 WASHER (M4)
6 105-680 2 NUT (M4, W/LK WSHR)
7 105-823 2 FLG LK BOLT (5/16-NC X 3/4")
8 220-086 1 TRENCH DEPTH METER FOR HARDWARE REFER TO "REAR PANEL" ID0210988.

NOT SHOWN:
213-075 TDM HARNESS
213-168 PROX SWITCH JUMPER

FOOTNOTES:

NOTE:

01 ID0216933
122

NOTES:

ID0134963
123

HYDRAULICS

ID0135071
124

BACKFILL BLADE HYDRAULICS


RT80 (SHOWN W/ REAR STEER)
POWER BEYOND
PRESSURE
32 ATTACHEMT RETURN TILT
31 VALVE
PRESSURE REAR STEER
SWING LIFT

30

FOOTNOTE 1
34
1 33
2

34
30 16 7
3 SWI
25 NG
26
22
14
28
13 29 8
9 23 17 12 4
11
26 15 9
5 18
29
SW 24
ING
T
6 29 TIL
12
27
21 19
10 10
26 20
LIF
T

02 ID0211060
125

BACKFILL BLADE HYDRAULICS


RT80 (SHOWN W/ REAR STEER)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 155-254 3 REDUCER (06S-04SF)
2 154-403 3 CONNECTOR (04S-04O, XL)
3 154-220 3 CONNECTOR (04O-06S)
4 154-265 2 UNION RUN TEE (04OFX-04O-04O)
5 154-296 2 CAP (04OF)
6 154-278 1 CONNECTOR (04S-04O)
7 154-293 1 BRANCH TEE (04S-04O-04O)
8 154-316 1 RUN TEE (04S-04O-04O)
9 154-252 3 CONNECTOR (04S-04O90)
10 154-226 2 CONNECTOR (04O-06S90)
11 154-335 1 CONNECTOR (04O-04O)
12 154-275 4 BK CONNECTOR (04O-04OBK)
13 154-916 1 HOSE (04OFX90S-120"-3000)
14 154-916 1 HOSE (04OFX90S-120"-3000)
15 154-916 1 HOSE (04OFX90S-120"-3000)
16 154-771 1 HOSE (04OFX90-110"-3000)
17 154-916 1 HOSE (04OFX90S-120"-3000)
18 153-973 1 HOSE (04OFX45-54"-3000-AR)
19 154-921 1 HOSE (04OFX-54"-3000-AR)
20 515-310 1 HOSE (04OFX45-22"-5000)
21 153-073 1 HOSE (04OFX45-28"-3000)
22 515-310 1 HOSE (04OFX45-22"-5000)
23 515-310 1 HOSE (04OFX45-22"-5000)
24 154-916 1 HOSE (04OFX90S-120"-3000)
25 117-210 1 ABRASION SLEEVE (1.25" X 100")
26 117-672 3 ABRASION SLEEVE (1.00" X 20"")
27 117-409 1 ABRASION SLEEVE (1.00" X 28")
28 117-198 1 ABRASION SLEEVE (2.07" X 102")
29 150-2287 4 CONNECTOR (04O-04OF90)
30 154-235 2 CONNECTOR (08S-08O90)
31 157-324 1 HOSE (08OFX90S-53"-3000)
32 154-274 1 CONNECTOR (08O-08O)
33 154-745 1 HOSE (08OFX-50"-3000) SEE FOOTNOTE 1
34 117-395 2 ABRASION SLEEVE (1.25" X 50")

NOT SHOWN:

FOOTNOTES:
1. REFER TO "PUMP MOUNT" ID0210987 OR "PRIORITY VALVE PLUMBING" ID0206906 FOR MORE INFO.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS
FOR UNITS NOT EQUIPPED WITH REAR STEER, THE VALVE WILL LOOK SIMILAR, BUT WILL NOT HAVE THE SECTION MARKED REAR STEER

02 ID0211060
126

PLUMBING
PRIORITY VALVE/STEERING VALVE
RT80 16
17
10
11 16
STEERING VALVE
10 16 17
30
19
29 OIL
COOLER
27 28
18

11

15
3 7
20
6 1 11 12 14
STEERING
CYLINDER
26
23 14
25 22
5
4
10
TANK
8 13
9 2
24
21

03 ID0206906
127

PLUMBING
PRIORITY VALVE/STEERING VALVE
RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 157-917 1 PRIORITY VALVE
2 106-566 4 SCREW (M6-1.00 X 70MM)
3 106-574 4 CLIP NUT (M6-1.00)
4 158-681 1 RELIEF VALVE (AUXILIARY)
5 105-095 4 WASHER (1/4")
6 300-8142 1 VALVE BRACKET
7 106-266 4 FLG NUT (M10-1.50)
8 150-1416 1 HARDLINE (04)
9 157-769 1 BRANCH TEE (08S-08O-04O)
10 154-252 3 CONNECTOR (04S-04O90)
11 154-222 2 CONNECTOR (06O-08S)
12 154-322 1 CONNECTOR (08O-10S90)
13 514-160 1 BRANCH TEE (08S-08O-04O)
14 150-2227 2 CONNECTOR (04O-06BS)
15 117-622 1 ABRASION SLEEVE (1.25" X 20")
16 154-276 2 CONNECTOR (04O-08S90)
17 154-227 1 CONNECTOR (06O-08S90)
18 154-838 1 HOSE (08FX90-44"-3000)
19 159-821 1 HOSE (04OFX90M-36"-3000)
20 515-707 1 HOSE (06OFX90S-32"-3000)
21 154-740 1 HOSE (08OFX90S-26"-3000) REFER TO FOOTNOTE 1
22 154-730 1 HOSE (04OFX45-66"-3000)
23 154-730 1 HOSE (04OFX45-66"-3000)
24 154-674 1 HOSE (08OFX-24"-3000)
25 157-937 1 HOSE (06OFX45-29"-3000)
26 514-378 1 BRANCH TEE (08O-10S-08S)
27 154-295 1 BK RUN TEE (08O-08O-08OBK) REFER TO FOOTNOTE 2
28 154-327 1 CAP (08OF)
29 117-214 1 ABRASION SLEEVE (1.25" X 40")
30 154-228 1 UNION (06O-06OFX90)

NOT SHOWN:

FOOTNOTES:
1. REFER TO "PUMP MOUNT" ID0210987 FITTINGS.
2. REFER TO "OIL COOLER HYDRAULICS" ID0198089.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0206906
128

HYDRAULIC FILTER RETURN


RT80

3
4 12 TO
OIL COOLER
2

5
6
10
7
11

1
9 8

11

10
TO
HYD. TANK

02 ID0216157
129

HYDRAULIC FILTER RETURN


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 157-345 1 HYD OIL FILTER (20SF-20SF) USE FILTER REPLACEMENT 153-792
2 322-940 1 BRACKET
3 105-825 3 FLG LK BOLT (3/8-NC X 3/4)
4 106-266 2 FLG NUT (M10-1.50)
5 107-002 2 FLG LK SCREW (M10-1.50 X 30MM)
6 159-638 1 S/O BR TEE (20S-16H-12H-06S)
7 155-004 1 S/O COUPLER (20S-20H)
8 116-636 27 BULK HOSE (3/4", SOLD PER 1")
9 116-587 19 BULK HOSE (1-1/4", SOLD PER 1")
10 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
11 111-011 2 WORM CLAMP (1" TO 1-3/4")
12 159-147 1 QDC ADAPTER (02-06S)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0216157
130

SHIFT MANIFOLD
RT80

TRANS. LO MOTOR SHIFT


12
TRANS. HI
SUPPLY
1
4
MOTOR SHIFT 5
6
2
11
8
14
17
8 16 3
HI
LO 13 9
15
7
TRANSMISSION 10
SHIFT CYL.

RETURN

05 ID0216156
131

SHIFT MANIFOLD
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-554 1 MANIFOLD (3-SP) SEE FOOTNOTE 1
2 107-801 2 WASHER (M6)
3 106-595 2 SCREW (M6-1.00 X 60MM)
4 106-385 2 FLG LOCKNUT (M6-1.00)
5 154-278 1 CONNECTOR (04S-04O)
6 154-277 1 CONNECTOR (04S-04O, .062 ORF)
7 154-474 1 CONNECTOR (04S-04O90, XL)
8 154-252 2 CONNECTOR (04S-04O90)
9 153-799 1 HOSE (04OFX90S-38"-3000)
10 153-799 1 HOSE (04OFX90S-38"-3000)
11 153-491 1 HOSE (04OFX45-38"-3000-AR) REFER TO RETURN MANIFOLD, ID0215703.
12 149-252 1 HOSE (04OFX90-42"-3000)
13 110-333 2 BOLT-ON CLAMP (1")
14 106-266 2 FLG NUT (M10-1.50)
15 150-2294 2 FITTING (M10-1.0 X -04O)
16 515-729 1 HOSE (04OFX90-52"-3000)
17 154-220 1 CONNECTOR (04O-06S)

NOT SHOWN:

FOOTNOTES:
1. USES COIL, 214-491, AS A SERVICE PART AT QTY=3

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05 ID0216156
132

GROUND DRIVE HYDRAULICS


RT80

FRONT VIEW
SHOWING ORIENTATION
OF LOCKOUT VALVE
REF#13

9
1
8
6 2
7 3

5 10

2
3
11
12
13

14
15

03 ID0214989
133

GROUND DRIVE HYDRAULICS


RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2741 1 PISTON MOTOR, 50/31CC VARIABLE REFER TO SHIFT MANIDOLD, ID0216156.
2 105-244 2 WASHER
3 105-840 2 SCREW (M14-2.0 X 40MM)
4 154-294 1 BRANCH TEE (12S-12O-12O)
5 154-292 1 RUN TEE (12S-12O-12O)
6 150-2309 1 HOSE (12OFX90S-22"-5000)
7 153-076 1 HOSE (12OFX90S-28"-5000)
8 154-367 2 CONNECTOR (12O-16S)
9 154-457 1 UNION (12O-12OFX90)
10 154-271 2 REDUCER NUT (12OF)
11 154-459 2 REDUCER STEM (06O)
12 154-343 2 UNION (06S-06OFX90)
13 155-623 1 DOUBLE LOCKOUT VALVE
14 154-220 2 CONNECTOR (04O-06S)
15 154-296 2 CAP (04OF)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

03 ID0214989
134

FLUSHING/CHARGE/CASE DRAIN
RT80

14

12 13
13 15

13

9
TO
10 STEERING
VALVE
TO
11 HYD. FILTER
8 7 A
2
12 4
6 5 13
1
B

DETAIL A DETAIL B
01 ID0216159
135

FLUSHING/CHARGE/CASE DRAIN
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 158-939 1 FLOW REGULATOR
2 106-385 2 FLG LOCKNUT (M6-1.00)
3 107-025 2 SCREW (M6-1.00 X 50MM)
4 159-388 1 CHECK VALVE (06S-06O)
5 150-2297 1 S/O TEE (06S-12H90-06O-12H90L)
6 154-737 1 HOSE (06OFX90-17"-3000)
7 154-345 1 RUN TEE (06S-06O-06O)
8 159-157 1 QDC ADAPTER (02-06OF)
9 154-444 1 UNION (12S-12OFX90)
10 154-269 1 CONNECTOR (12S-12O)
11 158-576 1 CHECK VALVE (12SF-12SF)
12 155-174 2 S/O COUPLER (12S-12H90)
13 110-026 4 WORM CLAMP (1/2" TO 1-1/4")
14 116-636 40 BULK HOSE (3/4", SOLD PER FT.)
15 116-636 60 BULK HOSE (3/4", SOLD PER FT.)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01 ID0216159
136

TANK RETURN/SUCTION
RT80
ENDS WITH S/N___________.

FOOTNOTE 2
5
6
4 8

13
9
1
2 11 3 9
FOOTNOTE 1 10

10

7 12

03 ID0216158
137

TANK RETURN/SUCTION
RT80
ENDS WITH S/N___________.
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2298 1 S/O COUPLER (24S-20H-16H)
2 514-184 1 S/O COUPLER (24S-20HSB90)
3 155-197 1 REDUCER (12S-16H45)
4 153-770 1 REDUCER (12S-8SF)
5 159-688 1 REDUCER (12S-04N)
6 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE)
7 116-587 36 BULK HOSE (1-1/4", SOLD PER 1")
8 116-460 30 BULK HOSE (1", SOLD PER FT.)
9 111-027 2 T-BOLT CLAMP (1.25" - 1.50")
10 111-011 2 WORM CLAMP (1" TO 1-3/4")
11 155-149 1 S/O COUPLER (16S-20H90)
12 115-733 31 ABRASION SLEEVE(SOLD PER FOOT)
13 115-687 28 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT)

NOT SHOWN:

FOOTNOTES:
1. REFER TO "RETURN MANIFOLD HYDRAULICS" ID0215703 FOR MORE INFO.
2. REFER TO "POWER STEERING VALVE HYDRAULICS" ID0206906 FOR MORE INFO.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0216158
138

RETURN MANIFOLD
RT80

8
TO TANK 15
8
12 16 7
10 7
14
11 9 5
6
GRD. DRV.
MOTOR

4 18

17
19
3
13

2 1

02 ID0215703
139

RETURN MANIFOLD
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2310 1 MANIFOLD REFER TO SHIFT MANIFOLD, ID0216156.
2 105-003 2 FLG LOCKNUT (5/16-NC)
3 159-156 1 QDC ADAPTER (02-040F)
4 117-717 1 ABRASION SLEEVE (1.00" X 40"")
5 149-858 1 HOSE (04OFX90-31"-3000)
6 153-307 1 HOSE (04OFX90-38"-3000)
7 154-255 2 UNION (04O-04OFX90)
8 150-2776 2 FITTING (04S-04O, LONG)
9 154-748 1 HOSE (08OFX45-23"-3000)
10 154-930 1 HOSE (08OFX45-36"-3000)
11 515-718 1 HOSE (08OFX90-42"-3000)
12 154-331 2 PLUG (08O)
13 149-222 1 HOSE (080FX45-42"-3000)
14 154-234 1 CONNECTOR (08O-12S)
15 154-236 1 CONNECTOR (08O-12S90)
16 154-675 1 HOSE (08OFX-40"-3000)
17 154-233 1 CONNECTOR (08S-08O)
18 154-256 1 UNION (08O-08OFX90)
19 154-296 1 CAP (04OF)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02 ID0215703
140

ATTACHMENT PUMP HYDRAULICS


RT80

4
2
3

HIGH PRESSURE SIDE

01 ID0214990
141

ATTACHMENT PUMP HYDRAULICS


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 515-362 1 HOSE (16OFX45S-49"-6000)
2 515-362 1 HOSE (16OFX45S-49"-6000) HIGH PRESSSURE SIDE
3 154-289 1 CONNECTOR (16S-16O90, XL)
4 154-287 1 CONNECTOR (16S-16O90)
5 154-334 2 PLUG (16O)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01 ID0214990
142

REAR STEER HYDRAULICS


RT80

2 3

1
4

02 ID0216944
143

REAR STEER HYDRAULICS


RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 515-257 1 HOSE (04OFX90S-54"-3000)
2 515-257 1 HOSE (04OFX90S-54"-3000)
3 117-215 1 ABRASION SLEEVE (1.25" X 46")
4 150-2227 2 CONNECTOR (04O-06BS)
5 154-226 2 CONNECTOR (04O-06S90)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0216944
144

NOTES:

ID0134963
145

ELECTRICAL

ID0135070
146

BACK UP ALARM
RT80

4 7

3 5

03 ID0220073
147

BACK UP ALARM
RT80

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2155 - RT80 BACKUP ALARM INCL. REF #'S 1 THRU 6
1 306-602 1 ALARM
2 157-645 2 WEATHER-PAC SEAL (2.80MM)
3 214-104 2 PACKARD MALE TERMINAL
4 214-103 1 (2-WAY) MALE CONNECTOR
5 106-386 4 FLG LOCKNUT (M8-1.25)
6 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
7 301-1453 1 ALARM MOUNT BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0220073
148

2-POST ROPS LIGHT KIT

3 1

4
2
6
3
1 5

1 4
2

5
3

A 809-146
149

2-POST ROPS LIGHT KIT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
191-383 - 2-POST LIGHT KIT
1 107-087 6 U-BOLT (3/8-NC X 5")
2 323-596 2 FRONT LIGHT BRACKET
3 105-814 12 FLG LOCKNUT (3/8-NC)
4 331-568 3 LIGHT BAR
5 217-007 3 WORKING LIGHT (CLEAR, RECT)
6 323-595 1 REAR LIGHT BRACKET

FOOTNOTES

NOTE:

A 809-146
150

4-POST ROPS LIGHT KIT

1
4
5

4 2

3
4

2
1 3 4

2
1

A 809-148
151

4-POST ROPS LIGHT KIT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
191-384 - 4-POST LIGHT KIT
1 217-007 3 WORKING LIGHT (CLEAR, RECT)
2 331-568 3 LIGHT BAR
3 324-409 2 FRONT LIGHT BRACKET
4 111-142 4 CABLE CLAMP (.375")
5 323-511 1 REAR LIGHT BRACKET

FOOTNOTES

NOTE:

A 809-148
152

COLD START KIT


RT80

11
1
9
2

8
7
6
10
12

3
4
5

03 ID0221798
153

COLD START KIT


RT80
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2247 - COLD START KIT INCL'S REF NO.'S 1 THRU 10
1 215-061 1 HEATER PLUG
2 215-1497 1 COLD START JUMPER HARNESS
3 105-185 1 BOLT (#10-24 X 1/2", RD SLT)
4 106-048 1 LOCKNUT (#10-24)
5 213-245 1 BASE/PEDESTAL
6 106-224 1 FLG SCREW (M6-1.00 X 10MM)
7 107-744 1 WASHER (M6)
8 110-754 1 CLAMP (5/16")
9 211-317 1 BK/AMI 50 AMP FUSE USE CMW NUT 506-021 FOR REPLACEMENT
10 215-1496 1 HARNESS, COLD START
11 106-138 1 NUT (M5-.80)
12 213-244 1 GL.TIME CONTR. UNIT

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0221798
154

NOTES:

ID0134963
155

MISCELLANEOUS

ID0135063
156

SAE Bolt and Nut Torque Value Chart


Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 12 16 8 11 20 27

5/16 25 34 15 20 45 60

3/8 40 54 25 34 75 100

7/16 65 90 40 55 125 170

1/2 100 135 60 80 190 260

9/16 150 200 90 125 270 370

5/8 200 270 120 165 370 500

3/4 350 475 210 285 650 880

7/8 560 760 340 460 1250 1425

1 840 1140 500 680 1580 2145

1-1/8 1030 1400 320 840 1950 3645

1-1/4 1460 1980 880 1195 2760 3475

Grade 8: UNC or UNF Thread

Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 14 19 10 14 24 33

5/16 30 40 18 25 50 70

3/8 55 73 35 50 90 125

7/16 85 115 50 70 140 190

1/2 130 175 80 110 220 300

9/16 190 260 110 150 310 420

5/8 260 355 160 245 430 585

3/4 450 610 270 365 750 1015

7/8 730 990 440 600 1210 1640

1 1090 1480 650 880 1320 2465

1-1/8 1550 2100 930 1260 2580 3500

1-1/4 2180 2955 1310 1780 3640 4935

*drilled and tapped

VS02 ID0053384
157
Metric Bolt and Cap Screw Torque Values

Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb

M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5

M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35

M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70

M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120

M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190

M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300

M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410

M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580

M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800

M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000

M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500

M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000

M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750

M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

VS02 ID0053384
158

Hydraulic Cylinder Bolt Torque Chart

Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.

1/2 106-096 190-165 90-100 120-135

5/8 106-097 190-166 & 190-169 180-200 245-270

3/4 106-098 190-167 & 190-170 290-325 395-440

7/8 106-122 190-172 & 190-174 410-640 550-625

1 106-145 190-175 & 190-189 630-700 855-950

1-1/8 106-146 190-177 770-850 1045-1170

As a general rule:

• 1/2-inch bolts are used in cylinders with 1-inch rods


• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 3/4-inch bolts are used in cylinders with 1 1/2-inch rods
• 7/8-inch bolts are used in cylinders with 1 3/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02 ID0053384
159
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart

Fraction Dash SAE ORS


Size Size (Port Seal O-Ring) (Face Seal O-Ring)

Thread Size O-Ring P/N Thread Size O-Ring P/N

1/16 1 NA NA NA NA

1/8 2 5/16 - 24 NA NA NA

3/16 3 3/8 - 24 NA NA NA

1/4 4 7/16 - 20 155-760 9/16 - 18 157-037

5/16 5 1/2 - 20 NA NA NA

3/8 6 9/16 - 18 155-705 11/16 - 16 157-038

1/2 8 3/4 -16 155-706 13/16 - 16 157-039

5/8 10 7/8 - 14 155-707 1 - 14 157-040

3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017

7/8 14 1-3/16 - 12 155-747 NA NA

1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714

1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA

1-1/2 24 1-7/8 - 12 157-001 2 -12 NA

2 32 2-1/2 - 12 NA NA NA

2-1/2 40 3 - 12 NA NA NA

3 48 3-1/2 - 12 NA NA NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications

SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

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RT80

Related Publications
Component Ass’y P/N
Model:
RT80 .................. Parts Manual ........................................................... ........... 053-1271
RT80 .................. Operators Manual ................................................... ........... 053-1343
RT80 ................... Repair Guide (Service Manual) .............................. ................ N/A
RT80 .................. Technical Supplement ............................................ ........... 053-1340

Engine:
Deutz .................. Parts Manual .................................................. 195-1082 ... 053-1341
Deutz ................... Operators Manual .................................................... ........... 053-1342
Deutz ................... Service (Shop) Manual ............................................ ........... 053-1244

Filters

Engine:
Air Filter Parts Ass’y ........................................................................................... 194-484
Element (primary) ................................................................................ 194-830
Element (secondary) ........................................................................... 194-577
Oil Filter Element (spin-on) - Deutz ..................................................................... 195-849
Fuel Filter Element (spin-on)Primary .................................................................. 195-807
Fuel Filter Element (spin-on)Secondary .............................................................. 194-491

Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ....................................... 153-792

Optional Kits

O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................... 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ...................................... 190-052

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Parts Manual Change Request


(Please print clearly)

Date: _______________________ Dealer No. (required): _____________________________

Your Name: _____________________________ Position: _____________________________

Phone: _________________ Fax: _________________ E-mail: __________________

Publication Information:
Parts Manual No.: _____-_____ Model: __________

Illustration Part No.: Manual Page No.:


1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________

Nature of Change Request:

 Text  Graphics  Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):

________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
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________________________________________________________________________________

Please fax completed form to


Parts Manual Department (580) 572-3525

Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.

ID0135001
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163

ID0040564
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ID0135281

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