1. The document provides maintenance instructions for an SCR system located in the SCR room, including checking for dirt, inspecting connections, and function testing.
2. Safety precautions that must be followed include completing a permit-to-work, locking out equipment, and wearing proper safety equipment.
3. The maintenance involves 9 steps to inspect and clean components of the DC-SCR and AC-SCR systems and run function tests to check proper operation.
1. The document provides maintenance instructions for an SCR system located in the SCR room, including checking for dirt, inspecting connections, and function testing.
2. Safety precautions that must be followed include completing a permit-to-work, locking out equipment, and wearing proper safety equipment.
3. The maintenance involves 9 steps to inspect and clean components of the DC-SCR and AC-SCR systems and run function tests to check proper operation.
1. The document provides maintenance instructions for an SCR system located in the SCR room, including checking for dirt, inspecting connections, and function testing.
2. Safety precautions that must be followed include completing a permit-to-work, locking out equipment, and wearing proper safety equipment.
3. The maintenance involves 9 steps to inspect and clean components of the DC-SCR and AC-SCR systems and run function tests to check proper operation.
1. The document provides maintenance instructions for an SCR system located in the SCR room, including checking for dirt, inspecting connections, and function testing.
2. Safety precautions that must be followed include completing a permit-to-work, locking out equipment, and wearing proper safety equipment.
3. The maintenance involves 9 steps to inspect and clean components of the DC-SCR and AC-SCR systems and run function tests to check proper operation.
Equip. SCR System Description Manufacturer Xi’an Equip. Location SCR Room
Model DDF-50D
MAINTENANCE SPECIFICATIONS
Frequency 6 Monthly Estimated Duration 4 Hours
Criticality 5 Area Authority Chief Electrician
Class Structure 2801 Failure Code EDSC
Craft Chief Electrician No. of Craft 1
SAFETY NOTES
• Complete required Permit-To-Work (PTW).
• Lockout / Tag-out Permit required. • Review / Complete Job-Safety-Analysis (JSA). • Inform Area authority if work is carried out on critical equipment for ongoing operation. • Do not wear jewellery when working around rotating machinery. • Wear all proper safety equipment.
JOB PLAN INSTRUCTION
Check DC-SCR-system bay bridges for dirt accumulations. If excessively dirty blow out bay with nitrogen(See figure 1). If dirt cannot be removed to an acceptable level then disassemble 1. bridge and clean all components (stagger procedure so work can be done with no down time). Note; Unless bays are isolated from the 600-volt buss or you use insulated blankets, the bays cannot be pulled out without shutting down the 600-volt buss. Check firewall dividers (gasket insulators) for dirt build-up and for signs of overheating. Clean as 2. required. 3. Check and tighten all buss connections in bay if found loose.
4. Check to ensure all terminal board, PLC, and circuit card connections are secure. Tighten all connections to the dynamic braking resistor, if applicable, and inspect contact faces 5. for pitting, excessive wear and any signs of overheating. Inspect all remaining SCR Bay DC motor contactor faces for pitting, excessive wear and any 6. signs of overheating. 7. Check trigger fuse microswitch for proper position. (See figure 2) Function test to assure proper operation of the DC-SCR-system bays after completed inspection. 8. (See figure 3) Function test to assure proper operation of the AC-SCR-system bays after completed inspection. 9. (See figure 4)
Equip. SCR System Description Manufacturer Xi’an Equip. Location SCR Room
Model DDF-50D
The TEST SELECT SWITCH (Item 3 on Figure above) permits the operator to check the Contactor (CONT) and Throttle Reference (REF) signals received from the SCR Control Cubicle. The TEST SELECT SWITCH and TEST VOLTMETER (Item 2 on Figure above) are color coded. For example, if the TEST SELECT SWITCH is set to one of the yellow CONT positions, the TEST VOLTMETER needle will deflect to the yellow band to indicate a normal condition.
The SCR Bridge can be phased up for testing by setting the MANUAL VOLTAGE SWITCH (Item 5 on Figure above) to ON and rotating the MANUAL VOLTAGE KNOB (Item 4 on Figure above) clockwise. In the ON position, the MANUAL VOLTAGE SWITCH opens all of the assignment contactors so that power is not applied to the DC traction motor.
Bridge voltage can be monitored at the SCR VOLTS TEST PINS (Item 7 on Figure above). The voltage ratio is 16:1, such that the SCR VOLTS TEST PINS (Item 7 on Figure above) will represent a bridge voltage of 750 VDC when the SCR VOLTS TEST PINS register 46.8 VDC.
An indication of Bridge current can be monitored at the SCR AMPS TEST PINS (Item 8 on Figure above). The current/voltage ratio is 376:1, such that the SCR AMPS TEST PINS represent 1,000 Amps of bridge current for each 2.66 VDC present on the SCR AMPS TEST PINS.
The ZERO THROTTLE INTERLOCK LIGHT (Item 6 on Figure above) indicates the operational status of the module circuit which suppresses the SCR Bridge Firing Reference. When the ZERO THROTTLE INTERLOCK LIGHT is illuminated, the bridge voltage will be ZERO. It is illuminated under the two following conditions:
1. SCR Unit is ON but not assigned to any of the DC functions.
2. SCR Unit is assigned to a function before the throttles are set to ZERO.
The light is not illuminated when the throttles are set to ZERO and assigned contactors PULL IN.
Equip. SCR System Description Manufacturer Xi’an Equip. Location SCR Room
Model DDF-50D
Figure 4 example of function test to assure proper operation of the AC-SCR-system
Perform the functional tests given in Tables 2-2 through 2-6 after repairing/replacing any assembly. Perform the Reverse Power Trip and Engine Mechanical Overspeed tests listed in Table 2-4 once a month.
