AUTOOL CT150/CT200

Fuel System Cleaner

 Do not plug the power cord in socket when the device is not
Trademark being used.
AUTOOL Technology Co, Ltd. has registered its trademarks in
Do not pull the plug by pulling the cord, remove the power
different countries, the trademark is .With regard to
plug instead.
the other trademark, service logo, domain, icon and company
name mentioned in this manual, they shall all belong to AUTOOL Allow the unit to cool down completely before storing the unit
and its other affiliated company, in other countries without the and wrap the cord.
registration yet of these trademark, service logo, domain name, To prevent fire, do not put equipment near to open containers
icon and company name of AUTOOL, here we announce they are with flammable liquids (gasoline).
owned by AUTOOL. Any company or person shall not use the Ensure the ventilation when the fuel engine is under
trademark, service logo, domain name, icon and company name operation.
of AUTOOL before getting approved by AUTOOL with written The instrument should be placed in a well-ventilated room
certificates. Please visit our website www.autooltech.com or without direct sunlight, and the “No Fireworks” and “Flame-
email at aftersale@autooltech.com to contact us. able Hazard Warning” signs should be posted.
The operator's hair, clothing, fingers or other parts of the body
should be kept away from the operating parts of the
Safety War ning equipment.
Please read this manual carefully before using the instrument
To prevent electric shock, do not touch the working equipment
for proper operation.
in wetness or operate the equipment in the rain.
Be careful with the high temperature parts of the engine and
machine. Please operate the device as described in the manual. Use
accessories recommended by the manufacturer.
Please don't use the power cord if it is damaged. Please
check it before using the equipment if the equipment falls or is In the case where the ultrasonic cleaning bath is not filled with
damaged. cleaning liquid, it is forbidden to open the ultrasonic system,
otherwise the ultrasonic equipment will be damaged.
Do not hang the power cord alongside the side of the table,
chair or counter, and do not expose the power cord to high The equipment case must be grounded.
temperature. Vehicle exhaust contains a variety of toxic and harmful gases
For a power cord extension, the extension cord should be (such as carbon monoxide, hydrocarbons, nitrogen oxides,
higher or equal level as the original equipment’s power cord, etc.), so please keep good airflow when the machine is
otherwise it will be over heated. working, preferably outdoor.
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 Pull the hand brake in testing and place the transmission in
neutral while blocking the front wheel.
functions
Ultrasonic cleaning: To perform simultaneous cleaning on
Please wear safety glasses when handling the machine, but
several injectors and to remove the carbon deposits on the
not the daily glasses .
injector completely.
When disconnecting the fuel pipe joint under pressure, use a
towel to cover the joint to prevent the fuel bursting forth and Uniformity/Sprayability test: To test the uniformity of
causing fire. injecting amount of each injector, and to monitor the spraying
The main unit of the device uses the test solution, and the status of each injector with the help of backlight. This test is
cleaning liquid is used for cleaning. The ultrasonic cleaning also for reverse flush.
needs a special ultrasonic cleaning liquid, if user does not Leakage test: To test the sealing and dribbling conditions of
have it, it can be replaced with a cleaning liquid equipped with injectors under system pressure.
this equipment.
Injecting flow test: To check the injecting amount of the
Note: injector in 15 seconds of constant injection.
This manual describes the structure, functional characteristics Automatic test: To test injectors by simulating different
and operation methods of the CT 200 injector cleaning detector in working conditions.
detail.
On-vehicle cleaning: The unit is equipped with various
A brief description of the precautions, maintenance, and adaptors and couplers that facilitate cleaning on the injectors
abnormal handling in use. on vehicle.

Product Introduction functions

Adopting the powerful ultrasonic cleaning technology, the
Welcome to the CT200 / CT150 injector cleaning detector
equipment offers complete cleaning to the injectors.
manufactured by Shenzhen Accidental Technology Co., Ltd.. The
CT200/ CT150 is a mechatronic product combined ultrasonic Fuel pressure control through microcomputer offers stable
cleaning technology and microprocessor oil pressure control pressure control and large adjustable range, which is suitable
cleaning detection technology. The CT200/ CT150 can simulate for all EGI vehicles and can help to achieve automatic
various working conditions of the engine, clean and inspect the cleaning and testing of injectors.
fuel injector of the car, and can also clean and disassemble the With the help of microcomputer control and digital display, the
fuel injector and the fuel supply system. equipment makes possible automatic cleaning, testing
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 injectors and real-time monitoring of the dynamic values. Input power: 250W
Automatic fuel draining through preset programs for some Timing range: 1 to 9999 seconds
test items. Test liquid/detergent can also be drained by
Pulse width range: 0.5 ~ 25ms Step size 0.1ms
pushing a button on the control panel after the test.
Adopting humanization design can make the system pressure Structure
fast restored to the default values. The CT150 injector cleaning detector is a cabinet structure.
CT150 is similar to C150 except the number of the tanks. The
Specifications Figure 1 shows the structure of the CT150. It is divided into two
Working Condition: layers. The upper layer is the ultrasonic cleaning machine table
Power supply: AC220V±10% and the lower layer is the control panel console.
Frequency: 50HZ±0.5 1
5
Ambient temperature; -10 °C ~ +40 °C
Relative humidity: <85% 2
External magnetic field strength: <400A/m 6
3
Open flames are strictly prohibited within 2m
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4
Working Condition: 8
Power supply: AC220V/AC110V±10% 50Hz/60Hz
Fuel Tank Capacity: 2000 ml
Capacity of Measuring Cylinder: 125 ml Figure.01
Speed Range: 0~7500 rpm 1-quick-connect tubing; 2-ultrasonic cleaner; 3-level switch;
Injecting Times: 0~9900 Step: 100ms 4-control panel (console); 5-fixing bolt; 6-test tube; 7-power
PWM Pulse: 0~20.0 ms Step: 0.1 ms switch; 8-power outlet;
System Pressure: 0~0.6Mpa (adjustable)
Time: 0~20 minute (adjustable) Control Panel
Power of Ultrasonic Cleaning: 70W The control panel is shown in Fig.02.(The panel of CT150
and CT200 are similar.)
Frequency of Ultrasonic Cleaning: 28 KHZ±0.5 KHZ
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 Note: This equipment requires a special test solution and
cleaning agent. The test solution is used by the host during
uniformity detection/atomization observation, sealing test,
fuel injection quantity detection and automatic cleaning
detection. The main engine uses gasoline plus cleaning
Figure.02 agent during the cleaning. The ultrasonic cleaner uses a
special ultrasonic cleaner.
1-LED screen; 2-Start; 3-Arrow key; 4-PAUSE; 5-Arrow
key; 6-STOP; 7-Pressure down; 8-Pressure up;
9-Pressure Meter Cleaning and Testing Sequence
Generally complete cleaning test procedure is recommended
in the following order.
Operating Procedures
Ultrasonic cleaning;
Preparation
Remove the injector from the vehicle and carefully check Uniformity/Sprayability test;
the rubber seal of the injector for damage. If it is Leakage test;
damaged, replace the same type of seal before the
Injecting flow test;
cleaning test, in order to avoid leakage during the test.
Put the nozzle into gasoline or detergent, carefully Automatic test.
remove the external oil and wipe it with a soft cloth. According to different test items, select the corresponding
Check and add the test solution. Fill the fuel tank from parameters in the parameter selection field and set them.
the fuel filler port on the side of the main unit and For details, please refer to the “ Operation Procedure
observe the liquid level pipe on the side. Generally, 1/2 Description”.
capacity of the tank is enough.
Press the power switch and backlight switch on the right After Operation
side of the main unit. After the cleaning and testing work is finished, it should be
Add an appropriate amount of cleaning liquid or special cleaned up, including:
ultrasonic cleaning liquid to the ultrasonic cleaning tank, Press the control panel drain button to return the test
and dip the nozzle needle valve. fluid to the tank.
Select the corresponding injector connection coupler. Turn off the power switch and unplug the power cord.
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 Pour the cleaning liquid from the ultrasonic cleaning tank Insert the injector pulse signal line into the injector
back into the original bottle and wipe the ultrasonic separately.
cleaner with a soft dry cloth. Turn on the ultrasonic power switch.
Wipe the machine table top with a dry soft cloth. Select the ultrasonic cleaning function in the control panel,
In order to avoid volatilization, all the test solution in the then set the time (the default system time is 10 minutes),
fuel tank should be cleaned out. If it can be used and press the [Run] key.
continuously, it should be stored in a safe place. If it is At the end of this work, the system will automatically
dirty, it can not be used any more, dispose it according stop and beep with a buzzer. At this time, the ultrasonic
to relevant regulations. power switch can be turned off.
Take the nozzle from the cleaning tank and clean the
Operation cleaning liquid with a soft cloth to prepare for the next
Ultrasonic Cleaning job.
Ultrasonic cleaning is the penetration and cavitation shock Note: In the case that the ultrasonic cleaning bath is not
wave generated by the ultrasonic wave propagating in the equipped with ultrasonic cleaning agent, it is forbidden to
medium. The object with complex shape, inner cavity and open the ultrasonic system, otherwise the ultrasonic
fine pores is strongly cleaned to completely remove the equipment will be easily damaged.
stubborn carbon on the injector.
Uniformity/Sprayability Test
Method and Steps: The uniformity test is to detect whether the difference
Turn on the power of the ultrasonic cleaner. Plug the end between the injection quantities of the injectors meets the
of the power cord into the socket of the washer and the requirements or within the specified error range under the
other end into the power outlet. same working conditions of the injectors on the same vehicle.
This inspection can reflect the electrical characteristics of the
Place the outside cleaned injector on the cleaning bracket
injector, the change in the diameter of the nozzle, and the
in the cleaning tank.
combined effects of the plugging and other factors on the
Add an appropriate amount of cleaning liquid or special injector. The atomization test is to detect the atomization
ultrasonic cleaning liquid to the ultrasonic cleaning performance of the injector by observing the injection
machine. Generally, the cleaning liquid can be immersed condition and atomization of the injector when working under
in the nozzle needle valve for about 20mm. certain working conditions.
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 Pour the cleaning liquid from the ultrasonic cleaning tank Insert the injector pulse signal line into the injector
back into the original bottle and wipe the ultrasonic separately.
cleaner with a soft dry cloth. Turn on the ultrasonic power switch.
Wipe the machine table top with a dry soft cloth. Select the ultrasonic cleaning function in the control panel,
In order to avoid volatilization, all the test solution in the then set the time (the default system time is 10 minutes),
fuel tank should be cleaned out. If it can be used and press the [Run] key.
continuously, it should be stored in a safe place. If it is At the end of this work, the system will automatically
dirty, it can not be used any more, dispose it according stop and beep with a buzzer. At this time, the ultrasonic
to relevant regulations. power switch can be turned off.
Take the nozzle from the cleaning tank and clean the
Operation cleaning liquid with a soft cloth to prepare for the next
Ultrasonic Cleaning job.
Ultrasonic cleaning is the penetration and cavitation shock Note: In the case that the ultrasonic cleaning bath is not
wave generated by the ultrasonic wave propagating in the equipped with ultrasonic cleaning agent, it is forbidden to
medium. The object with complex shape, inner cavity and open the ultrasonic system, otherwise the ultrasonic
fine pores is strongly cleaned to completely remove the equipment will be easily damaged.
stubborn carbon on the injector.
Uniformity/Sprayability Test
Method and Steps: The uniformity test is to detect whether the difference
Turn on the power of the ultrasonic cleaner. Plug the end between the injection quantities of the injectors meets the
of the power cord into the socket of the washer and the requirements or within the specified error range under the
other end into the power outlet. same working conditions of the injectors on the same vehicle.
This inspection can reflect the electrical characteristics of the
Place the outside cleaned injector on the cleaning bracket
injector, the change in the diameter of the nozzle, and the
in the cleaning tank.
combined effects of the plugging and other factors on the
Add an appropriate amount of cleaning liquid or special injector. The atomization test is to detect the atomization
ultrasonic cleaning liquid to the ultrasonic cleaning performance of the injector by observing the injection
machine. Generally, the cleaning liquid can be immersed condition and atomization of the injector when working under
in the nozzle needle valve for about 20mm. certain working conditions.
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Up-inlet injector installation method and testing steps After the test is completed, the system will stop
Select the oil separator from the accessory box, select automatically and beep with a buzzer.
the matching “O” ring and install it on the blockage, and
apply a little grease to load the plug into the oil separator.
1-Platen screw; 2-Knurling
Install the crescent-shaped pressure plate and tighten the
screw; 3-Moon tooth plate; 4-Oil
platen screws.
separator is blocked; 5-Straight
According to the type of nozzle connection, select the oil connector; 6-Top fuel supply
appropriate straight oil connector to be installed at the nozzle; 7-Knurled nut;
corresponding coupler under the oil separator. 8-Adjustment screw
Install the injector in the forward direction (apply a small
Figure.03
amount of grease on the “O” ring of the injector).
According to the height of the injector, select the
Side- inlet injector installation method and testing steps
appropriate adjusting screw and knurled nut to install on
Select the appropriate side oil supply nozzle from the
the oil separator bracket. Then install the oil separator
accessory box (select the appropriate “O” ring on the
and fuel injector on the oil separator bracket and evenly
coupling and apply a little on the “O” ring of the coupling
tighten the two knurled screws (black). The installation
and injector) Grease).
diagram is shown in Figure.03.
Insert the injector into the coupling and load it into the oil
Insert the injector pulse signal line.
separator together.
If there is a test solution in the test cup, press the
Install the cross platen and tighten the platen screws.
[Oil drain] button to drain the test solution from the test
Install the oil separator and fuel injector on the oil separator
cup.
bracket and evenly tighten the two knurled screws
Select the uniformity/atomization detection in the control (black).The installation diagram is shown in Figure.04.
panel, set the corresponding working condition parameters,
Insert the injector pulse signal line.
and press the [Run] key
If there is a test solution in the test cup, press the
(Note:During operation, press the [Oil drain] key to perform [Oil drain] button to drain the test solution from the test
uniformity and atomization. Switching between each other). cup.
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 Select the uniformity/atomization detection in the control In the uniformity test, make sure that the liquid level in the test
panel, set the corresponding working condition parameters, cup reaches more than 30ml, but considering that the oil will
and press the [Run] key (Note: During the operation, foam during the injection process, to prevent overflow, refer to
press the [Oil drain] key to perform uniformity and the formula: pulse width (ms) × timing time ( s) × speed (rpm) /
atomization. Change each other). 120 ≤ 18000 set the relevant parameters.
After the test is completed, the system will automatically In the case of uniformity detection, under normal
stop and beep with a buzzer. circumstances, the deviation of the fuel injection amount of all
the injectors on the same vehicle should be within ±2%.
During operation, select the “Speed” or “Pulse Width”
parameters, then press the ►or◄ key, this can achieve
1-Cross platen;2-Side-inlet nozzle; variable working condition simulation.
3-Lateral oil supply parts;
The injection angle of the injector should be consistent, the
4-5-"O" ring seal; 6-Oil separator
atomization should be uniform, and there is no jet
phenomenon, otherwise it needs to be replaced.
The detection of the electrical characteristic parameter of the
Figure.04
Note: minimum injection opening pulse width of the injector can be
During the test, you can switch the uniformity detection and performed under the atomization detection to compare the
the atomization detection by the [Oil drain] button. The difference of this parameter among all the injectors of the
system default solenoid valve is closed. At this time, the same engine. That is, after setting a certain cylinder or all
uniformity detection can be performed. If the [Oil drain] button cylinders, starting from the minimum injection pulse width
is pressed, the solenoid valve drains. At this time, the during operation, gradually increase the pulse width until the
atomization test can be performed. injector can be observed to open the fuel injection (observable
The default “cylinder number” parameter of the system is 0, by the backlight), and the spray is set at this time. The oil
that is, all the injectors are working during operation. You can pulse width is the minimum injection opening pulse width of
select a certain injector to work by setting the “cylinder the injector. Thereby observing the difference in the minimum
number” parameter. opening pulse width of the injector.
At the time of detection, the system pressure can be adjusted
by the [Supercharge] and [Decompression] buttons.
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Reverse flush Set the working parameters and press the [Run] key.
Injector Cleaner & Tester can also perform reverse flush by After cleaning, the system will stop automatically and beep
connecting with flush-back adaptor at [Uniformity/Sprayability with a buzzer.
test] mode. Reverse flush is a way to clean the injectors with the
Note:
test liquid flowing from the outlet to the inlet of the injector.
During reverse rinsing, the system pressure can be adjusted
Reverse flush may remove the dirt inside the injector or the
by the [Supercharge] and [Decompression] keys.
injector Strainer (Only for the top fuel supply injector).
During the backwashing process, it is recommended to press
Procedures: the [Oil drain] button to prevent the test solution from
Select the oil separator blockage from the accessory box, and
overflowing.
select the matching “O” ring on the blockage, and apply a little
grease on the “O” ring (to avoid deformation or scratching of 1-Platen screw; 2-Cavity pressure
the rubber ring). Leak, plug the oil separator into the oil plate; 3-Oil separator plugging;
separator). 4-Back flushing joint; 5-Injector;
Install the crescent-shaped pressure plate and tighten the 6-Knurled nut; 7-Adjusting screw;
platen screws. 8-Knurling screw; 9-10-11-"O" ring;
Locate the backwash fitting (and select the “O” ring that fits in 12-Separator; 13-"O" ring;
the fitting) and install it under the oil separator. 14-Lower part.
Install the injector in the opposite direction (the oil outlet is Figure.05
facing up and the inlet is facing down). Leakage Test
Select the corresponding lower part pad under the injector The seal test is to detect the needle seal of the injector under
according to the shape of the injector. system pressure and test whether the injector has dripping.
According to the height of the injector, select the appropriate Procedures
adjusting screw and knurled nut to be mounted on the oil Before testing the leak test, if there is test liquid in the test
separator bracket, install the oil separator assembly and the cup, press the [Oil drain] button to drain the test solution from
fuel injector on the oil separator bracket, and evenly tighten the test cup.
the two rollers. Flower screw (black). The installation diagram Select the sealing test item, press [Run] key, the system starts
is shown in Figure.05. to work. At this time, the pressure can be adjusted by
Insert the injector pulse signal line. [pressurization] and [decompression] keys (the pressure is set
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 to the pressure specified by the factory to be inspected, most
Beyond the original factory pressure of 10%), observe
On-Vehicle cleaning
The hose line connection of the engine with return hose is
whether the injector is dripping.
shown as in Fig.06.
After the test is completed, the system will automatically stop
Disconnect the connections of fuel supply hoses (C、D) and
and beep with a buzzer.
fuel return hoses (A、 B) of the engine fuel system (wrap the
Note: connector with towel when disconnecting the connector).
The general requirement is no more than one drop (or Choose proper connectors and connect them to the B end
according to technical standards) within one minute. and C end separately, and then connect the other ends to
The system internal setting time defaults to 1 minute. corresponding return hose and outlet hose of the unit. See
Fig.06.
Connect the disconnected other ends (A、 D) with proper
hose, or remove the fuel pump fuse, or disconnect the power
cable of engine fuel pump.

Fig.06
1-C100 Injector Cleaner & Tester; 2-Engine; 3- Fuel-return hose
from engine; 4- Fuel-inlet hose to engine; 5-Auto filter; 6-Engine
fuel supply hose; 7-Engine fuel return hose; 8- Auto fuel pump;
9-Auto tank
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Without return hose connecting: Tidy up after on-vehicle cleaning
The hose line connection of theengine without returnhose is After the on-vehicle cleaning is completed, turn off the Auto
shown as in Fig.07. Ignition Switches restitute the link of the Auto fuel hoses then
Disconnect the fuel supply hoses (E, F) of engine fuel system start the Auto to check the leakage of Auto fuel system.
(wrap the connector when disconnecting the connector), and At last please clean the fuel tank and hose line with test liquid
then choose a proper connector and connect it to the E end. (if there is residual detergent inside fuel tank, please.). The
Reconnect the fuel outlet hose of the unit well and make the detailed procedure is shown as follows: drain the liquid inside
fuel return hose hanging. See Fig.07. the fuel tank out and dispose it on the clean degree, and then
Stop the other end of the disconnected end (F) with a proper fill little test liquid and turn on the power. Select ?Leakage
stopper, (use when the fuel pump has the fuel return function test? item and press key [RUN] to run the unit for about 2
only) or remove the fuse of fuel pump or disconnect the power When the unit stops, drain the test liquid from fuel tank and
cable of fuel pump. dispose the liquid as related regulation.

Tidy up and make preparation for the next cleaning.

Fig.07

1-C100 Cleaner & Tester; 2-Engine; 3-stopper; 4- Fuel-inlet hose

to engine; 5-Auto tank; 6-Auto filter; 7- Engine fuel supply hose;
8-Auto fuel pump;

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 Disclaimer: The AUTOOL Technology Co, Ltd. reserves the right
War ranty Ser vice to change product designs and specifications without prior notice.
There are 3 years' warranty for AUTOOL product main unit and The physical appearance and color may differ from those shown
1 year warranty for the accessories since the day the customers
in the instruction manual. Please refer to the actual product. If
have received the product parcel.
you have any question, please contact the dealer or the Autool
service center. The company have the final explanation right of
War ranty Access product and shall not bear any consequences due to
Repair or replace the equipment will be done according to the
misunderstanding.
specific fault conditions;
We guarantee that all replacement parts, accessories or
equipment are brand new;
When there is a product breakdown that can not be solved
within 90 days, customer should provide video and pictures as
proof, we will bear the freight cost and provide customer the
accessories in need to replace. After receiving the product for
more than 90 days, the customer shall bear the freight cost,
we will provide the accessory for free to replace.

War ranty Access

Product is bought through non-official AUTOOL purchase
channel.
Product failure is caused by incorrect use of the product, use
for other wrong purpose or human factors.

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