Aks4100 (Ficha Tecnica-Nivel de Liquido Danfoss)

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MAKING MODERN LIVING POSSIBLE

Technical brochure

Liquid Level Sensor


AKS 4100U

www.danfoss.us
Technical brochure Liquid Level Sensor, AKS 4100U

Contents Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cable Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Coaxial Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Display interface (HMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Material specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Approvals and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Measuring range and installation information – CABLE version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Measuring range and installation information – COAXIAL version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ordering AKS 4100U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Quick setup guide for CABLE version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Quick setup guide for COAXIAL version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Forcing mA output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
How to change the language setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reset to factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Appendix1:
Entering refrigerant dielectric gas constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Refrigerant saturated vapour dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Introduction AKS 4100U liquid level sensor can be used


to measure the liquid level of many different Cable Version Coaxial Version
refrigerants in vessels, accumulators, receivers,
level columns, etc.

The AKS 4100U liquid level sensor is based


on a proven techhology called Time Domain
Reflectometry (TDR) or Guided Micro Wave.

The electrical output is a 2-wired, loop powered


4-20 mA output signal, which is proportional to
the refrigerant liquid level.

Dust, foam, vapour, agitated surfaces, boiling


surfaces, changes in density or in the dielectric
constant , εr, for the liquid have no influence on
the AKS 4100U performance.

Oil accumulated in the bottom of a level column


will not disturb the liquid level signal and it is not
necessary to remove AKS 4100U for cleaning after
oil has been drained out of the level column.

Features One part number in the cable version is used The cable version is very compact and easy
for any probe length in the range of 31.5 in. to to handle, ship, install and use with different
197 in. (800 mm to 5000 mm) lengths and refrigerants
Cable version requires less top-end clearance 2-wire loop powered
for installation and service Display interface units can be in mm, cm, m,
Proven operation with all refrigerants in ft, in.
combination with oil.
No need to clean cable version when fully
covered by oil.

For further details regarding mechanical and


electrical installation please refer to the product
instructions PI.SC0.D (CABLE version) and PI.SC0.E
(COAXIAL version).

Product concept AKS 4100U is available The coaxial version of AKS 4100U is designed
in two different versions: for use with R744 (CO2), HCFC, Non flammable
Cable version HFC and R717 (Ammonia). The AKS 4100U
Coaxial version coaxial version should always be used for marine
applications for all refrigerant types.
The cable version is used for lengths from 31.5
in. (800 mm) and up to 197 in. (5000 mm) and is
suitable for HCFC, Non flammable HFC and R717
(Ammonia). The AKS 4100U cable version should
NOT be used for CO2 or marine applications.

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 3


Technical brochure Liquid Level Sensor, AKS 4100U

Product concept Cable version


(continued)
AKS 4100U cable version must ALWAYS be
installed in a level column.

M84H0001_1
Danfoss

Cable version
The cable version consists of:
 Signal converter
 Mechanical process connection with 5 m
(197 in.) ø2 mm (0.08 in.) stainless cable
 Counterweight
 Accessory bag comprising:
• 3 mm set screws
• Red cover to protect mechanical process
connection  prior to mounting signal
converter. Note: If the level column is not within 2" to 4"
• Setting label. in size, the coaxial version should be
used.

Coaxial version
Coaxial version can be installed in a level
column (a) or directly in a vessel (b).
b
a

Coaxial version
The Coaxial version consists of:
 Signal Converter
 Mechanical process connection
with 5 m (197 in.) Ø2 mm
(0.08 in.) stainless steel wire
 Tube(s) depending on required
length
M84H0021_1

 Accessory bag comprising:


• End Connector (incl. 3 mm
Danfoss

(0.12 in.) set screws.)


• 3 mm (0.12 in.) set crews
(1 set screw pr. tube)
• Red cover to protect
M84H0021_1

mechanical process
Danfoss

connection , before
Signal Converter is mounted.
• Setting label.

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Display interface (HMI) The HMI Service/Display unit is used for


commissioning and quick on-site setup and is
easily mounted on the AKS 4100U.

The service unit supports mulitple languages in


both SI and US units.

 4-20 mA output displayed as bar graph


and in percentage [%]
 Measurement name (in this example,
DISTANCE)
 Device tag name
AKS 4100
*  Measurement reading and unit
 Device status (markers)
Marker 1, 2 and 3 (Error)
Hardware problem; the Signal Converter
hardware is defective. Contact Danfoss.
Marker 4 and 5 (Notification)
Depending on the level, the marker is ON
or OFF. Used for Danfoss service
information only.
 Keypad buttons
 Flashing star indicating unit in operation.
Enter menu system Unit change at Change between:
Enter QUICK SETUP distance/level Distance*
readout: Level**
m, cm, mm, in, ft Output (%)***
Output (mA)****
* If the display is set to “DISTANCE” then the value displayed will be the distance from the
reference point (see diagram on p. 7 and 8) to the top surface of the liquid refrigerant.

** If the display is set to “LEVEL” then the value displayed will be the length of the probe length
that is covered by the refrigerant (distance from bottom of level probe to the surface of the
liquid refrigerant). See diagram on p. 7 and 8.

*** If the display is set to “OUTPUT (%)” then the value displayed will be the % refrigerant level
according to the 4 mA (0%) and 20 mA (100%) scale settings entered during setup. See
diagram on p. 7 and 8.

**** If the display is set to “OUTPUT (mA)” then the value displayed will be the mA output of the
probe based on the refrigerant level and the 4 mA (0%) and 20 mA (100%) scale settings
entered during setup. See diagram on p. 7 and 8.

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 5


Technical brochure Liquid Level Sensor, AKS 4100U

Measuring principle
(Cable and Coaxial) 1. An electromagnetic (EM) pulse is
transmitted by the signal converter
2. The pulse goes down the probe
at the speed of light in air, V1
3. The pulse is reflected
4. The pulse goes up the probe at
speed, V1
5. The converter receives the pulse
and records the signal
6. The EM pulse moves at speed, V1
7. Transmitted EM pulse
8. Half of this time is equivalent
to the distance from the
reference point of the device
(the flange facing) to the surface
of the product
9. Received EM pulse

The AKS 4100U electronic converter emits low- As long as the εr value of the liquid refrigerant is
intensity, high frequency electromagnetic pulses higher than 1.2, AKS 4100U can detect the liquid
with a width of approximately 1 nanosecond, level and level measurement accuracy is not
which travel at the speed of light along the probe affected.
(wire or coaxial cable) down to the liquid surface.
The pulses are reflected by the liquid surface, If the temperature condition in the level culomn/
guided back along the probe, and received and vessel is known, a dielectric constant of the
analysed by the AKS 4100U electronic converter refrigerant gas can be entered in AKS 4100U
and then converted into a liquid level reading. This (parameter 2.5.3 GAS EPS.R), in order to improve
method is called time domain reflectometry (TDR) the Dead Zone of probe.
or guided microwave.
Refer to pages 7 to 8 for Measuring range of AKS
The dielectric constant, εr, of the liquid is a key 4100U - CABLE version and COAXIAL version.
parameter and has a direct impact on the degree
of reflection of the high frequency electromagnetic For details of gas constant values for different
pulses. Liquids with high εr values, such as ammonia, temperatures and refrigerants plus the procedure
produce strong reflections, while liquids with low for entering these via the HMI, refer to pages 18 to
εr values, such as CO2, produce weak reflections. 19.

Material specification Housing Aluminium


Coaxial (segmented) Standard: Stainless steel (1.4404 / 316L)
Single cable Standard: Stainless steel (1.4401 / 316)
Process fitting Standard: Stainless steel (1.4404 / 316L)
Gaskets EPDM (-50...+150°C / -58...+300°F)
Cable gland Plastic (black)

Approvals and certifications CE This device fufills the statutory requirements of the EMC directives. The
manufacturer certifies successful testing of the product by applying the CE mark.
EMC EMC Directives 2004 / 108 / EC and 93 / 68 / EEC in conjunction with
EN 61326-1 (2006) and EN 61326-2-3 (2006). The device conforms to these standards if :
- the device has a coaxial probe or
- the device has a single probe that is installed in a metallic tank.
LVD Low-Voltage Directives 2006 / 95 / EC and 93 / 68 / EEC in conjunction with
EN 61010-1 (2001)
NAMUR NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Measuring range and Because the cable version can be trimmed to the Note:
installation information desired length during installation, it is required to The above lengths must be programmed into
– CABLE version record the following values on the setting label the AKS 4100U for the sensor to work. For most
(included with probe) and stick the label on the applications the bottom dead zone value can be
signal converter for later use when programming: taken from the table that is based on the factory
setting for the dielectric constant, but if the
• Probe length. The probe length can be refrigerant temperature is known, the dielectric
trimmed to the desired length within the range constant can be changed to improve the
of 31.5 in. and 197 in., but must allow a measuring range (see appendix1 and table with
minimum clearance of 0.8 inches/20 mm improved bottom dead zone value).
from the bottom of the level column.
• Length to 4 mA setting. For a max. measuring
range this length = Probe length – bottom
dead zone (given in tables) – 1.3 inches/33 mm
(counterweight height)
• Length to 20 mA setting. For the max.
measuring range this length will be 4.7
inches/120 mm

Reference point
Bottom deadzone values based on the
factory setting of dielectric constant Top dead zones
Refrigerant Probe length range Bottom dead zone 4.7 in. (120 mm)
[in.] [mm] [in.] [mm]
20 mA
31.5 800 4.2 115
(100 %)*
31.6 - 39 801 - 999 4.7 120
Ammonia, 40 - 79 1000 - 1999 5.9 150
HFC, HCFC 80 - 118 2000 - 2999 7.1 180
119 - 157 3000 - 3999 8.3 210

Inner length of the standpipe


4 mA (0 %)*
158 - 197 4000 - 5000 9.4 240

diameter: 2-4 in.


Measuring range

Probe length*

Distance
Improved Bottom dead zone value Standpipe
after the adjustment of dielectric constant
Refrigerant Probe length range Bottom dead zone
[in.] [mm] [in.] [mm]
Ammonia, Surface level
31.5 - 197 800 - 5000 3.5 90
HFC, HCFC

Bottom dead zone (see tables)


Counterweight: 1.3 in. (33 mm)
Min: 0.8 in. (20 mm)

Steel wire
Danfoss
insertion length:
* Values to be entered into HMI Quick Setup menu and recorded on the setting label. M84H0063_1 0.5 in. (12 mm)
Stick the setting label onto the Signal Converter either inside or outside.

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 7


Technical brochure Liquid Level Sensor, AKS 4100U

Measuring range and The coaxial version can be ordered in various Note:
installation information predefined probe lengths but can be cut to a The above lengths must be programmed into the
– COAXIAL version desired length during installation. Therefore, AKS 4100U for the sensor to work.
it is best to record the following values on the
setting label (included with probe) and stick the
label on the signal converter for later use when
programming:

• Probe length. The probe length can be cut to


the desired length but must be a min. length of
19.2 in./488 mm and allow a minimum
clearance of 1.2 inches (30 mm) from the
bottom of the level column.
• Dielectric constant only needs to be changed
for CO2 applications (see appendix1). For other
refrigerants, the bottom dead zone can be
taken from the table that is based on the
factory setting of the dielectric constant.
• Length to 4 mA setting. For a max measuring
range this length = Probe length – bottom
dead zone (given in the tables).
• Length to 20 mA setting. For the max
measuring range this length will be 4.7 inches/
120 mm.

Please note: It is mandatory to input dielectric constant for CO2 applications.


AKS 4100U Reference point
Dielectric Constant εr always set during Quick Setup
Bottom Bottom Top
Probe
Refrigerant Dead Dead dead
Length Zone Zone
[in.] [in.] [mm] zone
19.2 4.7 in.
(120 mm) 20 mA
30
* Values to be entered into HMI Quick Setup menu (100 %)*
45
CO2 6.7 170 and recorded on the setting label.
55
65 Stick the setting label onto the Signal Converter
85 either inside or outside.

Inner length of the stand pipe


4 mA (0 %)*
Bottom dead zone values based on the factory setting Bottom dead zone values based on the factory setting
Measuring range

Probe length*

Distance
of dielectric constant of dielectric constant
Probe Bottom Bottom Probe Bottom Bottom
Refrigerant Refrigerant
Length Dead Zone Dead Zone Length Dead Zone Dead Zone
[in.] [in.] [mm] [in.] [in.] [mm]
19.2 3.73 95 19.2 4.52 115
30 4.05 103 30 4.84 123
45 4.50 114 45 5.29 134
Ammonia HCFC,HFC
55 4.80 122 55 5.59 142
Surface level
65 5.10 130 65 5.89 150
85 5.70 145 85 6.49 165

Improved Bottom dead zone values Improved Bottom dead zone values
after the adjustment of dielectric constant after the adjustment of dielectric constant
Probe Bottom Bottom Probe Bottom Bottom Bottom
Refrigerant Refrigerant
Length Dead Zone Dead Zone Length Dead Zone Dead Zone
dead
[in.] [in.] [mm] [in.] [in.] [mm]
zone
19.2 19.2 Min: 1.2 in. (30 mm)
30 30
(see tables)
45 45
Ammonia 3.1 80 HCFC,HFC 3.94 100 Ø0.08 in. (2 mm)
55 55
stainless wire
65 65 Danfoss
M84H0064_1
85 85

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Ordering AKS 4100U Cable verion: Standard version used for common refrigerants including R717 (ammonia), HCFC and HFC.
Not for use with CO2 or in marine applications.

Description Code number


With HMI Display
AKS 4100U with 196 in. insertion cable length which can be trimmed to desired length
during installation within the range of 31.5 in. to 196 in. during installation. 3/4" NPT 084H4521
process connection.

Coaxial version: used for common refrigerants including R717 (ammonia), HCFC, HFC and CO2.
Can be used for marine applications
Description Probe length Code number
in. mm With HMI Display
AKS 4100U - Coaxial version with 3/4" NPT process connection 19.2 488 084H4530
AKS 4100U - Coaxial version with 3/4" NPT process connection 55 1397 084H4533
AKS 4100U - Coaxial version with 3/4" NPT process connection 85 2159 084H4535

Spare parts and accessories


Description Code number
AKS 4100U HMI Display Interface 084H4548

Description Code number


AKS 4100U Signal Converter without HMI Display, excluding cable gland 084H4541

Description Content Code number


Cable - 197 in. (5 m) Ø0.08 in. (Ø2 mm)
Cable and counterweight for
Crimp 084H4542
AKS 4100U - CABLE version
Counterweight
End connector incl screws for End connector (incl. 0.12 in. (3 mm)
084H4549
AKS 4100U - COAXIAL version set screws)

Process connection, counterweight and 3/4 in. NPT process connection


197 in. (5 m) Ø0.08 in. (Ø2 mm) cable for Counterweight 084H4546
AKS 4100U - CABLE and COAXIAL version

Description Code number


AKS 4100U Coaxial tube. Tube length : 26.8 in. (680 mm) 084H4543

AKS 4100U blank top cover for signal converter 084H4544

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 9


Technical brochure Liquid Level Sensor, AKS 4100U

Dimensions and weights

CABLE version

(Ø22 mm)
Ø0.9 in.
(Ø104 mm)

(Ø92 mm)
Ø4.1 in.

Ø3.6 in.
Ø0.08 in.
(Ø2 mm)
1.3 in.
(33 mm)

5.6 in. 1.4 in. Probe length


(141.3 mm) (34.2 mm)
Weight: approx. 4.4 lbs (2.0 kg)

COAXIAL version
(Ø104 mm)
Ø4.1 in.

(Ø14 mm)

(Ø21 mm)
Ø0.6 in.

Ø0.8 in.
5.6 in. 1.4 in. Probe length
(141.3 mm) (34.2 mm)

Weight: approx. 7.7 lbs (3.5 kg)

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Technical data Measuring system


Measuring principle 2-wire loop-powered level transmitter; Time Domain Reflectometry (TDR )
Refrigerants Level measurement of liquid refrigerants.
Approved refrigerants:
Halogen Free / Environmently friendly: R717 / NH3, R744 / CO2
HCFC: R22
HFC: R404A, R410A, R134A
Primary measured value Time between the emitted and received signal
Secondary measured value Distance or level
Max. measuring range Coaxial version
AKS 4100U: 19.2 in. to 85 in.
Cable version
AKS 4100U: 31.5 in to 197 in.)
Dead zone This depends on the type of probe. (see pages 7 and 8)
Liquid dielectric constant (εr) Cable version to be used in R717 / NH3, HCFC and HFC
εr, liquid > 5.6
Coaxial version is mandatory for R744 / CO2 and marine applications
εr, liquid > 1.3
Enclosure IP66/67 (∼NEMA type 4x)

Display and User interface (HMI)


Display Integrated LCD display
128 × 64 pixels in 8-step greyscale with 4-button keypad
Interface languages English (default), German, French, Spanish

Temperature
Ambient temperature –40°F / +175°F (–40°C / +80°C) without HMI display
–4°F / +140°F (–20°C / +60°C) with HMI display
Storage temperature –40…+185°F / –40…+85°C
Refrigerant temperature The refrigerant temperature can be in the range of -76°F/ 212°F (-60°C/ 100°C),
however, the accuracy may be affected if the temperature is not within the below
temperature ranges based on the refrigerant.
R717 / NH3 –40°F / +122°F (–40°C / +50°C)
R744 / CO2 –58°F / +59°F (–50°C / +15°C)

HCFC: R22 –58°F / +118°F (–50°C / +48°C)


HFC: R404A –58°F / +59°F (–50°C/ +15°C)
R410A –58°F / +59°F (–50°C /+15°C)
R134A –40°F /+122°F (–40°C /+50°C)

Pressure
Max. working pressure –14.5 psig / 1450 psig (–1 barg / 100 barg)

Other conditions
Vibration resistance EN 60721-3-4 (1...9 Hz: 3 mm / 10...200 Hz:1g; 10g shock half-wave sinusoidal: 11 ms)
Protection category IP 66/67 equivalent to NEMA type 4X (housing) and type 6P (probe)

Process connections
Single cable Ø2 mm / 0.08¨ AKS 4100U: ¾ in. NPT
Coaxial AKS 4100U: ¾ in. NPT

Electrical connections
Power supply Terminals output:
14-30 V d.c. Min./Max. Value for an output of 22 mA at the terminal.
Ambient temperature limitations:
–40°F / +176°F (–40°C/+80°C) : 16-30 V d.c.
–4°F / +176°F (–20°C/+80°C) : 14-30 V d.c.
Current output load RL [Ω] ≤ ((Uext -14 V)/20 mA).
– Default (Error output set to 3.6 mA)
RL [Ω] ≤ ((Uext -14 V)/22 mA).
– (Error output set to 22 mA)
Cable gland AKS 4100U: ½ in. NPT
Cable entry capacity (terminal) ~20-15 AWG (0.5-1.5 mm2)

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 11


Technical brochure Liquid Level Sensor, AKS 4100U

Technical data Current output


(continued) Output signal 4…20 mA or 3.8…20.5 mA acc. to NAMUR NE 43
Resolution ±3 μA
Temperature drift Typically 75 ppm/K
Error signal High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43; Hold (frozen value - not available
with NAMURNE 43 compliant output.

Minimum power supply voltage


Use this graph to find the minimum power supply voltage for a given current output load:
Current output load R L [Ω]

Power supply U [VDC]

Minimum power supply voltage for an output of 22mA at the terminal

AKS 4100U PLC


connected to PLC

M84H0020_1
Danfoss
Active
EKC 347 1st generation ICAD motor
24 V d.c.
or
Analog Inputfor4-20
ICM p/n
mA027H12xx (discontinued Dec. 2009)
24 V a.c. 14-30 V d.c.
50/60 Hz
+ –
2nd generation ICAD motor for ICM p/n 027H9xxx. Introduced Jan. 2010

AKS 4100/4100U Orange


White

AKS 41U level probe


(previous version)

+ Alarm relays

AKS 4100U 14-30 V d.c. (+)


power supply
connected to EKC 347 (customer
(–)
supplied)

AKS 4100U

+ 4 - 20 mA

M84H0052_1
Danfoss

AKV, AKVA or solenoid for on-off control


ICM/ICAD valve Controller powers the 24V a.c., Max. 20W coil
position feedback Can also be a 24V a.c. relay to control a solenoid valve.

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Quick setup guide for Prior to programming the AKS 4100U the below
CABLE version values will be needed which should have been
recorded on the setting label during installation
and placed on AKS 4100U converter. For more
information on these values, please see the
measuring range and installation information on
p. 7.

• Probe length
• Length to 4 mA setting
• Length to 20 mA setting

Note:
The signal converter can be programmed with or without mechanical process connector assembled.
Steps for quick setup (all values below are only examples)

1. Make sure the power supply is 5. Enter length to 4 mA scale setting Press to enter the store/save screen
connected to the AKS 4100U. The AKS AKS 4100 AKS 4100
4100U can be programmed with or SCALE 4 mA 1.0.0
without the signal converter attached 0192.0 in
04946 mm STORE NO
to the mechanical process connector.

2. The units in the display can be changed Press to change of SCALE 4 mA. Press to select STORE YES
to any of the following: mm, in, ft, m, Press to change the cursor position. Press to confirm and store/save
cm. If the current units do not match values
the recorded units, press as many Press to decrease the value or to
times as needed to change to the increase the value.
The quick setup is now complete and
desired units. For more information Press to confirm and save setting. the default screen will be displayed.
about the displayed values, please see
display interface on p.5
6. Enter length to 20 mA scale setting
AKS 4100
3. Start quick setup for cable version
SCALE 20 mA
0004.7mm
in
8. Optional check of setting
Press 3 times. 00070
To check the settings, press twice.
AKS 4100 AKS 4100
SINGLE CABLE 196mm
5000 in
QUICK SETUP ? Press to change of SCALE 20 mA.
(0%) 4 mA 192mm
4877 in
Press to change the cursor position. (100%) 20 mA 120 4
mmin
YES NO
Press to decrease the value or to
Press to return to
Press to enter quick setup increase the value.
default screen.
Press to confirm and save setting.
AKS 4100
PROBE TYPE
SINGLE CABLE 7. Store/Save entered values

The following should now be displayed


Press to select single cable version. after about 8 seconds:
AKS 4100
AKS 4100
4. Enter probe length 1.0.0
QUICK
QUICKSTART
SETUP ?
AKS 4100
PROBE LENGTH YES NO
0196.8 in
05000 mm

Press to change the PROBE LENGTH.


Press to change the position of the
cursor.
Press to decrease the value or to
increase the value.
Press to confirm and save setting

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 13


Technical brochure Liquid Level Sensor, AKS 4100U

Quick setup guide for Prior to programming the AKS 4100U the below The units in the display can be changed to any
COAXIAL version values will be needed which should have been of the following: mm, in, ft, m, cm. If the current
recorded on the setting label during installation units do not match the recorded units,
and placed on AKS 4100U converter. For more press as many times as needed to change to
information on these values, please see the the desired units. For more information about
measuring range and installation information on the displayed valves, please see display interface
p. 8. on p.5

• Probe length
• Length to 4 mA setting
• Length to 20 mA setting

Make sure the power supply is connected to the


AKS 4100U. The AKS 4100U can be programmed
with or without the signal converter attached to
the mechanical process connector.

Note: The signal converter can be programmed with or without mechanical process connector assembled.
Quick Setup (all values below are only examples)
When CO2 is used:
• Connect the device to the power supply • Press to confirm. AKS 4100
(see the product instruction for detail on AKS 4100
electrical installation/connection). PROBE LENGTH QUICK SETUP
05000 mm COMPLETED IN 8
• Press 3 times.
AKS 4100 • Wait for QUICK SETUP to complete.
• Press to change the PROBE LENGTH. Count down from 8 sec.
QUICK SETUP ? AKS 4100
Press to change the position of the AKS 4100
1.0.0
YES NO cursor. QUICK
QUICKSTART
SETUP ?
Press to decrease the value or to
• Press to enter quick setup. increase the value. YES NO
AKS 4100 Press to confirm. • Press to confirm.
PROBE TYPE
AKS 4100 AKS 4100
SINGLE CABLE
SCALE 4 mA 1.0.0
04946 mm STORE NO

• Press to select COAXIAL.


and press to confirm. • Press or to select between
AKS 4100 • Press to change of SCALE 4 mA. STORE NO or STORE YES.
LIQUID CO2 ? Press to change the cursor position. Press to confirm.
Press to decrease the value or to
YES NO
increase the value. Default screen appears:
• Press (YES) to confirm Press to confirm. AKS 4100
DISTANCE
AKS 4100
AKS 4100 5000 mm
SCALE 20 mA
GAS EPS R ?
00070 mm
001.000 Quick Setup completed
• Press to change GAS EPS.R. You have the possibility of checking your
(Select the correct value from the tables • Press to change of SCALE 20 mA.
settings by pressing twice.
on page 16) Press to change the cursor position.
Press to change cursor- AKS 4100
Press to decrease the value or to COAXIAL 2200 mm
position. increase the value. (0 %) 4 mA 1900 mm
Press to decrease the value or to Press to confirm. (100 %) 20 mA 70 mm
increase the value.
Press to return to default screen.

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

COAXIAL version (continued)


Quick Setup (all values below are only examples)

For all other refrigerants:


• Connect the device to the power supply • Press to change the PROBE LENGTH. AKS 4100
Press to change the position of the
• Press 3 times. QUICK SETUP
cursor. COMPLETED IN 8
AKS 4100 Press to decrease the value or to
increase the value. • Wait for QUICK SETUP to complete.
QUICK SETUP ?
Press to confirm. Count down from 8 sec.
YES NO AKS 4100 AKS 4100
AKS 4100
SCALE 4 mA 1.0.0
04946 mm SETUP ?
QUICK START
• Press to enter quick setup.
AKS 4100 YES NO
PROBE TYPE
SINGLE CABLE
• Press to change of SCALE 4 mA. • Press to confirm.
Press to change the cursor position. AKS 4100
Press to decrease the value or to 1.0.0
• Press to select COAXIAL and increase the value. STORE NO
press to confirm. Press to confirm.
AKS 4100 AKS 4100
LIQUID CO2 ? SCALE 20 mA • Press or to select between
YES NO
00070 mm STORE NO or STORE YES.
Press to confirm.
• Press (NO) to confirm
• Press to change of SCALE 20 mA. Default screen appears:
AKS 4100
PROBE LENGTH
Press to change the cursor position. AKS 4100
05000 mm Press to decrease the value or to DISTANCE
5000 mm
increase the value.
Press to confirm.
Quick Setup completed

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 15


Technical brochure Liquid Level Sensor, AKS 4100U

CABLE and COAXIAL version


Forcing mA output (all values below are only examples)

Default screen • Press • Press 4 times to return to default


AKS 4100 AKS 4100 screen.
DISTANCE 2.2.0
5000 mm TESTS
Default screen appears:
AKS 4100
• Press DISTANCE
• Press 5000 mm
AKS 4100
AKS 4100
1.0.0 AKS 4100
START ?
QUICK SETUP 2.2.1 Force mA completed and disabled
SET OUTPUT
YES NO

• Press
AKS 4100
• Press
2.0.0 AKS 4100
SUPERVISOR SET OUTPUT
3.5 mA

• Press
AKS 4100 • Press to decrease the value or to
2.0.0 increase the value.
__________
Press to confirm.
AKS 4100
Enter password by pressing SET OUTPUT
the following buttons: 8 mA


AKS 4100
2.1.0
INFORMATION

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

How to change the language setting (Default: English, others: German, French, Spanish)

Default screen Enter password by pressing • Press or to see the language


AKS 4100 the following buttons:
possibilities
DISTANCE
5000 mm Press to confirm.
AKS 4100 AKS 4100
2.1.0 2.7.1
INFORMATION LANGUAGE
• Press
AKS 4100
AKS 4100
1.0.0 • Press 6 times
QUICK SETUP
START ? • Press 3 times
AKS 4100
YES NO 2.7.0 AKS 4100
DISPLAY 2.0.0
STORE NO
• Press
AKS 4100 • Press
2.0.0
AKS 4100
• Press or to select between
SUPERVISOR STORE NO or STORE YES.
2.7.1
LANGUAGE Select STORE YES by pressing
Default screen appears:
• Press
• Press AKS 4100
AKS 4100 DISTANCE
AKS 4100 5000 mm
2.0.0 LANGUAGE
__________ ENGLISH
Language setup completed

Reset to factory setting

Default screen Enter password by pressing • Press


AKS 4100 the following buttons:
AKS 4100
DISTANCE
5000 mm RESET FACTORY
NO
AKS 4100
3.1.0
SENSOR
• Press once and twice • Select YES by pressing and confirm
AKS 4100 with
3.0.0
SERVICE • Press twice
• Press 3 times to return to default
AKS 4100
3.3.0
screen.

• Press CONFIG/RESET

AKS 4100
Default screen appears:
3.0.0 AKS 4100
________ DISTANCE
• Press 5000 mm
AKS 4100
3.3.1 Factory reset completed
RESET FACTORY

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 17


Technical brochure Liquid Level Sensor, AKS 4100U

Appendix1: The dielectric constant of the refrigerant gas will


Dielectric constant (default change based on the temperature in the level
factory setting = 1.066) column. If the refrigerant temperature is known
the corresponding dielectric constant from
the tables on p. 19 can be entered into the AKS
4100U to improve the measuring range (see the
measuring range and installation information
on p. 7 and 8 for more info). For CO2 (R744)
this setting is mandatory in the quick setup
procedure. It is optional for refrigerants other
than CO2 (R744).

Entering refrigerant dielectric gas constant (all values below are only examples)
Default screen • Press 4 times. • Press to confirm.
AKS 4100 AKS 4100 AKS 4100
DISTANCE 2.5.0 2.5.3
5000inmm
196 APLICATION GAS EPS. R

• Press
• Press • Press 3 times.
AKS 4100
AKS 4100
1.0.0 AKS 4100 AKS 4100
QUICK START 2.5.1 1.0.0
SETUP ?
TRACING VEL. STORE NO
YES NO

• Press
• Press 2 times. • Press or to select between
AKS 4100
2.0.0 AKS 4100 STORE NO or STORE YES.
SUPERVISOR 2.5.3 Select STORE YES by pressing
GAS EPS. R

Default screen appears:


• Press AKS 4100
• Press to change GAS EPS.R. DISTANCE
AKS 4100 (Select the correct value from the tables 5000 mm
196 in
2.0.0 on the next page)
__________ Press to change cursor- Entering the dielectric constant of
position.
refrigerant gas completed
Enter password by pressing Press to decrease the value or to
the following buttons: increase the value.
AKS 4100
AKS 4100 GAS EPS. R
2.1.0 1.066
INFORMATION

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© Danfoss A/S (AC-SMC / MWA), 2013-11
Technical brochure Liquid Level Sensor, AKS 4100U

Appendix1 (continued)

Saturated vapour dielectric constant (default value: 1.066)

R717 (NH3) R744 (CO2)


Temperature range: Temperature range:
–76°F → +122°F (–60°C → +50°C) –56°C → +15°C (–69°F → +59°F)
Temperature Temperature Dielectric constant Temperature Temperature Dielectric constant
[°F] [°C] of refrigerant gas [°F] [°C] of refrigerant gas
Parameter 2.5.3 Parameter 2.5.3
GAS EPS.R GAS EPS.R
–76 → –43 –60 → –42 1.00 –69 → –43 –56.0 → –42.0 1.01
42 → 0 –41 → –18 1.01 –42 → –18 –41.0 → –28.0 1.02
1 → 23 –17 → –5 1.02 –17 → 2 –27.0 → –17.0 1.03
24 → 39 –4 → 4 1.03 3 → 16 –16.0 → –9.0 1.04
40 → 54 5 → 12 1.04 17 → 27 –8.0 → –3.0 1.05
55 → 64 13 → 18 1.05 28 → 36 –2.0 → 2 1.06
65 → 75 19 → 24 1.06 37 → 45 3→7 1.07
76 → 82 25 → 28 1.07 46 → 52 8 → 11 1.08
83 → 91 29 → 33 1.08 53 → 58 12 → 14 1.09
92 → 99 34 → 37 1.09 59 15 1.10
100 → 104 38 → 40 1.10
105 → 111 41 → 44 1.11
112 → 117 45 → 47 1.12
118 → 122 48 → 50 1.13

R22 R134a
Temperature range: Temperature range:
–76°F → +118°F (–60°C → +48°C) –76°F → +122°F(–60°C → +50°C)
Temperature Temperature Dielectric constant Temperature Temperature Dielectric constant
[°F] [°C] of refrigerant gas [°F] [°C] of refrigerant gas
Parameter 2.5.3 Parameter 2.5.3
GAS EPS.R GAS EPS.R
–76 → –58 –60 → –50 1.00 –76 → –43 –60 → –42 1.00
57 → –13 –49 → –25 1.01 –42 → –0 –41 → –18 1.01
–12 → 14 –24 → –10 1.02 1 → 25 –17 → –4 1.02
15 → 32 –9 → 0 1.03 26 → 41 –3 → 5 1.03
33 → 46 1→8 1.04 42 → 56 6 → 13 1.04
47 → 59 9 → 15 1.05 57 → 68 14 → 20 1.05
60 → 70 16 → 21 1.06 69 → 77 21 → 25 1.06
71 → 79 22 → 26 1.07 78 → 86 26 → 30 1.07
80 → 88 27 → 31 1.08 87 → 94 31 → 34 1.08
89 → 95 32 → 35 1.09 95 → 100 35 → 38 1.09
96 → 102 36 → 39 1.10 101 → 108 39 → 42 1.10
103 → 108 40 → 42 1.11 109 → 113 43 → 45 1.11
109 → 113 43 → 45 1.12 114 → 119 46 → 48 1.12
114 → 118 46 → 48 1.13 120 → 122 49 → 50 1.13

R410A R404A
Temperature range: Temperature range:
–85°F → +59°F (–65°C → +15°C ) –76°F → +59°F (–60°C → +15°C)
Temperature Temperature Dielectric constant Temperature Temperature Dielectric constant
[°F] [°C] of refrigerant gas [°F] [°C] of refrigerant gas
Parameter 2.5.3 Parameter 2.5.3
GAS EPS.R GAS EPS.R
–85 → –52 –65 → –47 1.01 –76 → –52 –60 → –47 1.01
–51 → –31 –46 → –35 1.02 –51 → –31 –46 → –35 1.02
–30 → –14 –34 → –26 1.03 –30 → –14 –34 → –26 1.03
–13 → –2 –25 → –19 1.04 –13 → –2 –25 → –19 1.04
–1 → 9 –18 → –13 1.05 –1 → 7 –18 → –14 1.05
10 → 18 –12 → –8 1.06 8 → 16 –13 → –9 1.06
19 → 25 –7 → –4 1.07 17 → 25 –8 → –4 1.07
26 → 32 –3 → 0 1.08 26 → 32 –3 → 0 1.08
33 → 40 1→4 1.09 33 → 38 1→3 1.09
41 → 45 5→7 1.10 39 → 43 4→6 1.10
46 → 50 8 → 10 1.11 44 → 49 7→9 1.11
51 → 54 11 → 12 1.12 50 → 54 10 → 12 1.12
55 → 59 13 → 15 1.13 55 → 59 13 → 15 1.13

© Danfoss A/S (AC-SMC / MWA), 2013-11 DKRCI.PD.SC0.C4.22 / 520H5916 19


Technical brochure Liquid Level Sensor, AKS 4100U

Appendix1 (continued)

R507
Temperature range:
–76°F → +59°F (–60°C → +15°C)
Temperature Temperature Dielectric constant
[°F] [°C] of refrigerant gas
Parameter 2.5.3
GAS EPS.R
–76 → –54 –60 → –48 1.01
–53 → –32 –47 → –36 1.02
–31 → –18 –35 → –28 1.03
–17 → –6 –27 → –21 1.04
–17 → –5 –20 → –15 1.05
–4 → 14 –14 → –10 1.06
13 → 22 –9 → –6 1.07
23 → 29 –5 → –2 1.08
30 → 36 –1 → 2 1.09
37 → 41 3→5 1.10
42 → 47 6→8 1.11
48 → 52 9 → 11 1.12
53 → 56 12 → 13 1.13
57 → 59 14 → 15 1.14

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© Danfoss A/S (AC-SMC / MWA), 2013-11

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